Post on 13-Jun-2020
QRM meets Industry 4.0
Transformeer uw productieproces tot een competitief wapen
Rik Vanhevel
08/11/2017
QRM meets Industry 4.0
Smart Multivariant Assembly Cell
09/11/2017 2© sirris | www.sirris.be | info@sirris.be |
©sirris
1. Managing increased complexity
2. Enabling fast response
3. Supporting operators in their tasks
4. Enabling first time right production
5. Making the shop floor transparent
6. Creating a manufacturing network
Source : MTM-Institut
QRM meets Industry 4.0
The digital and organizational transformation
09/11/2017 6© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 7© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0Autonomy
Production cell – small factory unit - factory
Reconfigurable
Agile
High mix low volume
Single piece flow
Source : SEW-Eurodrive
Production cell – small factory unit - factory
Reconfigurable
Agile
High mix low volume
Single piece flow
09/11/2017 8© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0Autonomy
©sirris
09/11/2017 9© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
Source : Van HoeckeSource : Pepperl & Fuchs
Source : P&V Elektrotechniek
09/11/2017 10© sirris | www.sirris.be | info@sirris.be |
From central “command and control” todecentral intelligent production cells
Giving control tasks to operational people
Giving control tasks to intelligent devices
Enriching the role of the operator
(problemsolving, quality, creativity, empathy)
Autonomy
09/11/2017 11© sirris | www.sirris.be | info@sirris.be |
From central “command and control” todecentral intelligent production cells
Giving control tasks to operational people
Giving control tasks to intelligent devices
Enriching the role of the operator
(problemsolving, quality, creativity, empathy)
Autonomy
Autonomy
09/11/2017 12
Information anddecision making
“Don’t move information toauthority,
move authority to the information”
(L.David Marquet)
© sirris | www.sirris.be | info@sirris.be |
09/11/2017 13© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 15© sirris | www.sirris.be | info@sirris.be |
Orchestration
The Enterprise Service Bus
Events : what must happenwhat has happened
Contextualization of data
Publish/subscribe
Source : FITMAN
09/11/2017 16© sirris | www.sirris.be | info@sirris.be |
Orchestration
Following the flow of things,not of documents
Event driven, client server architecture
©sirris
09/11/2017 17© sirris | www.sirris.be | info@sirris.be |
Orchestration
Event driven, client server architecture
©sirris
09/11/2017 18© sirris | www.sirris.be | info@sirris.be |
Orchestration
Creating simple digital workflows
The right information at the right time
©sirris
09/11/2017 19© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 20© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Simplify – innovate -transform
Source Dr. Albrecht Ricken, SAP
09/11/2017 21© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
IT meets OT
09/11/2017 23© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
©sirris
09/11/2017 24© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Simplify – innovate -transform
Source Dr. Albrecht Ricken, SAP
09/11/2017 25© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 26© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 27© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 28© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
How Sirris can help
Building your proof-of-concept
09/11/2017 29© sirris | www.sirris.be | info@sirris.be |
Solution providers
Manufacturing industry
©sirris
09/11/2017 30© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
09/11/2017 31© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
Taylorism Lean Thinking Agile, networked mfg. systems
09/11/201732
© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
Fr-agile Super-agile
+ 32 479 98 06 54
rik.vanhevel@sirris.be
Rik Vanhevel
33© sirris 2016 | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
Transformeer uw productieproces tot een competitief wapen
Rik Vanhevel
08/11/2017
QRM meets Industry 4.0
Smart Multivariant Assembly Cell
09/11/2017 35© sirris | www.sirris.be | info@sirris.be |
©sirris
1. Managing increased complexity
2. Enabling fast response
3. Supporting operators in their tasks
4. Enabling first time right production
5. Making the shop floor transparent
6. Creating a manufacturing network
Source : MTM-Institut
QRM meets Industry 4.0
The digital and organizational transformation
09/11/2017 39© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 40© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0Autonomy
Production cell – small factory unit - factory
Reconfigurable
Agile
High mix low volume
Single piece flow
Source : SEW-Eurodrive
Production cell – small factory unit - factory
Reconfigurable
Agile
High mix low volume
Single piece flow
09/11/2017 41© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0Autonomy
©sirris
09/11/2017 42© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
Source : Van HoeckeSource : Pepperl & Fuchs
Source : P&V Elektrotechniek
09/11/2017 43© sirris | www.sirris.be | info@sirris.be |
From central “command and control” todecentral intelligent production cells
Giving control tasks to operational people
Giving control tasks to intelligent devices
Enriching the role of the operator
(problemsolving, quality, creativity, empathy)
Autonomy
09/11/2017 44© sirris | www.sirris.be | info@sirris.be |
From central “command and control” todecentral intelligent production cells
Giving control tasks to operational people
Giving control tasks to intelligent devices
Enriching the role of the operator
(problemsolving, quality, creativity, empathy)
Autonomy
Autonomy
09/11/2017 45
Information anddecision making
“Don’t move information toauthority,
move authority to the information”
(L.David Marquet)
© sirris | www.sirris.be | info@sirris.be |
09/11/2017 46© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 48© sirris | www.sirris.be | info@sirris.be |
Orchestration
The Enterprise Service Bus
Events : what must happenwhat has happened
Contextualization of data
Publish/subscribe
Source : FITMAN
09/11/2017 49© sirris | www.sirris.be | info@sirris.be |
Orchestration
Following the flow of things,not of documents
Event driven, client server architecture
©sirris
09/11/2017 50© sirris | www.sirris.be | info@sirris.be |
Orchestration
Event driven, client server architecture
©sirris
09/11/2017 51© sirris | www.sirris.be | info@sirris.be |
Orchestration
Creating simple digital workflows
The right information at the right time
©sirris
09/11/2017 52© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
3 enablers to make it work
Autonomy
Orchestration
Agile learning
09/11/2017 53© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Simplify – innovate -transform
Source Dr. Albrecht Ricken, SAP
09/11/2017 54© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
IT meets OT
09/11/2017 56© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
©sirris
09/11/2017 57© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Simplify – innovate -transform
Source Dr. Albrecht Ricken, SAP
09/11/2017 58© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 59© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 60© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
09/11/2017 61© sirris | www.sirris.be | info@sirris.be |
Agile Learning
Discover – ideate - scale
Mechanical prototypingElectronicsSoftware
©sirris
How Sirris can help
Building your proof-of-concept
09/11/2017 62© sirris | www.sirris.be | info@sirris.be |
Solution providers
Manufacturing industry
©sirris
09/11/2017 63© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
09/11/2017 64© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
Taylorism Lean Thinking Agile, networked mfg. systems
09/11/201765
© sirris | www.sirris.be | info@sirris.be |
QRM meets Industry 4.0
The digital and organizational transformation
Fr-agile Super-agile