ines from gen Marine Volkswa · 2018-03-19 · 1 2 V236 M T2d-1 T2d-2 1 2 S81 10A 4/86 2/30 6/85...

Current Flow DiagramB

oa

t E

ng

Bo

at

En

gB

oa

t E

ng

Bo

at

En

gin

es f

rom

ines f

rom

ines f

rom

ines f

rom

Vo

lksw

aV

olk

sw

aV

olk

sw

aV

olk

sw

ag

en

Ma

rin

eg

en

Ma

rin

eg

en

Ma

rin

eg

en

Ma

rin

e

5 Cylinder model year 2004 / 2005Arvor Edition wiht small Panel

slp-5zvep-arvor-fly1-en 2/2007

VOLKSWAGEN marine

Ident-Check2

for all 5-Cylinder marine engines with central electric 065 937 025 B (from end of 2005)with panel 065 805 103 and adapting harness 064 971 067

065 805 103

064 971 067

5 Cylinder with distribution pumpmodel year 2004/2005 small panel


VOLKSWAGEN marine

Relays and Fuses

J 317 main relay for MDC J 79 diode groupJ 593 relay "ground free" shutoff device J 52 relay for glowing plugsJ 592 relay terminal 15 J 17 relay for fuel pump (not used)J 597 relay "water in fuel" S 81 fuse for oil extr. and fuel pumpJ 600 starting aid relay J 19 starting relayJ 700 relay "ground free" for glowing plugs J 594 engine stop relayS 125 fuse glowing plugs 50A S 190 fuse terminal 30a 15AJ 595 relay oil extraction pump J 598 acoustic alert relayJ 596 relay "coolant level"

relays and fuses

J317

J592

J600

J79

J595

J19

J17

J594

J597

J593

J700

J52

J596

J598

S 1

90

S 8

1

S 1

25

A

A

A

A

3


+

-

B1

1

2S88400A

optional

T2a/1

T2a/2

Kl 30

Kl 31

Kl 30

Kl 31a

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

G

D+ B+

C1

C2M

30 50

A1

+

-

B2

2/304/86

8/876/85

J7

optional

4541

T2c/1

T2c/2 167

172

35rt

35sw

2,5rt/sw

0,5bl

16rt

16rt

VOLKSWAGEN marine 5 Cylinder with distribution pumpmodel year 2004/2005 small panel

B1 Starter-Battery T2a 2pin high current connectorB2 optional 2nd battery T2b 2pin connector on at J591S88 optional fuse T2c 2pin connector at relay J7J7 optinal battery separation relayJ591 relay for option "ground free"A1 starterC1 alternatorC2 voltage regulator in alternatorC24 Cap pack for relay "ground free"

4

Colors:rt = red sw = black bl = bluews = white gb = yellow gr = graygn = green li = violet

Supply, Starter, Alternator, Option "ground free" slp-5zvep-arvor-fly1-en 2/2007


20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Kl 30 Kl 30

Kl 31a

Kl 31

Kl 31

Kl 31a

T35a/F-G

T16/N,O,P,R

T35a/H-J

2/30 4/85

8/87 6/86

J522/304/85

8/876/86

J7004/ 5/ 8/

2/ 6/J79

7/

3/

1/

63

64

1

2

S12550A

T35b-A T35b-B T35b-C T35b-D T35b-E

2/304/86

8/876/85

J592

1

2S19010A

Kl 30a

Kl 15

47

49 40 98

8

4342

3

4

E190

1

2

T37a-D

162

T37a-cT35a-c T35a-D

1851

2E352

aT4a-2

T4a-1

T37a-A

158

T35a-x

Kl 31

Txx/1 Txx/2 Txx/3 Txx/4 Txx/5

Q1-5

je 2,5rt

2,5br

2,5sw

2,5sw

2,5sw

2,5sw

2,5sw 0,5

ws/bl

0,5ws

sw

VOLKSWAGEN marine

T15i-1 T15i-2 T15i-3 T15i-6 T15i-5

T12i-1 T12i-2

LED überüber T12iPIN 9,10


T37b-D

T37b-c T37b-A


J52 relay for glowing plugs a terminal 15 in engine harnessJ700 relay "ground free" shutoff deviceS125 fuse for glowing plugsJ79 diode groupS190 fuse terminal 30aJ592 fuse terminal 15E190 stop switch at central electric boxE352 neutral switch (gear box)Q1 bis Q5 glowing plugsT35a 35pin connector at bottom of central electric boxT35b 35pin connector at back side of central electric boxT16a 16pin connector at bottom of central electric boxT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelT4a 4pin connector "gear box version" on the back of the engineTxx connector glowing plugT15i 15pin internal connector in central electricT12i 12pin internal connector in central electric

5

Central electric, glowing plugs, neutral switch



Kl 30

Kl 30a

Kl 15

Kl 31

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

a a

2/30 4/86

8/87 6/85

J600

160

T37a-B

33

2/30 4/86

8/87 6/85

J19

28

12

T35a-B

29

T37a-L T35a-L

14

T37a-d

187

26

T37a-a

183

2/304/86

8/876/85

J595

T35a-u

1

2

V236 M

T2d-1

T2d-2

1

2

S8110A

2/304/86

8/876/85

J17

32

T37a-F T35a-C

1

2

E354

Kl 31 Kl 31

T35b-x T35b-vT16a-MT16a-HT16a-L

171

s

2,5rt/sw

0,5bl

1rt

VOLKSWAGEN marine

T15i-13

T12i-11

T12i-12


T15i-8

T37b-L T37b-B T37b-d T37b-a T37b-F


T35a 35pin connector at bottom of central electric box a terminal 15 in engine harnessT35b 35pin connector at back side of central electric box s connection in harnessT16a 16pin connector at bottom of central electric boxT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelT2d 2pin connector at oil extraction pumpJ600 starting aid relayJ19 starting relayE354 switch for oil extraction pumpS81 fuse for oil extr./fuel pumpJ595 relay oil extraction pumpJ17 relay fuel pumpV236 oil extraction pumpG6 fuel pumpT15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121

6Central electric, pumps



Kl 30

Kl 30a

Kl 15

Kl 31

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

a a

T37a-r T35a-A

b b

Kl 31Kl 31

2 1

3

F1 PP

T35a-d T35a-b

T3-1 T3-3

T3-2

T37a-M

203

T37a-m

197

3

4G62

1

2 G2

ϑ ϑ

T35a-f T35a-e T35a-a T37a-n

205T4-3 T4-1

T4-4 T4-2

F2971

2

ϑ

T37a-p T35a-P

T2f-1

T2f-2199

T121/1 T1121/2

T121/42 T121/112 T121/104T121/18

J248

2/304/86

8/876/85

J317

25

27

80

153150

T35b-w T16a-CT16a-J

s

168

1,5br/sw

0,5gr/sw

0,5gb 0,5

bl/gb

0,5br/rt

0,5gb/rt

0,5gr/ws

VOLKSWAGEN marine

T15i-9

T15i-4 T15i-7

T21i-15 T18i-5 T18i-16 T18i-17

T37b-MT37b-m

T37b-nT37b-p


T16a 16pin connector at bottom of central electric box a terminal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor ground in engine harnessT35b 35pin connector at the back side of central electric box s connection in harnessT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelT2f 2pin connector at temperature switchF1 oil pressure sensor / switchG62 coolant temp. sensor for MDCG2 coolant temp. sensor for instrumentsF297 coolant temp. switch (Instruments)J317 main relay MDCJ248 MDC (ECU)T15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT21i 21pin internal connector in central electricT18i 18pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121T4 4pin connector at temp. sensorT3 3pin connector at oil pressure sensor

7

Central electric, oil pressure sensor, coolant temp.-sensor



Kl 30

Kl 30a

Kl 15

Kl 31

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

a a

Kl 31

b b

Kl 31

T121/70

T121/4 T121/5 T121/80 T121/65 T121/33T121/40

J248

T121/114 T121/62 T121/8

T121/16 T121/7T121/6

16

4 7

Diagnose

11 3

T16b73

87 88

78

T37a-RT37a-NT37a-KT16a-AT37a-C

8081

169173

177

T121/34

T35b-hT35b-J

T10-92

1

N108

c

T10-10

T35b-F

65

118119

120

T121/75

T35b-s2,5

sw/ws1 gn/rt

VOLKSWAGEN marine

T21i-16 T21i-17 T21i-18

T15i-13 T15i-14T21i-19

Kl 15c Kl 15c

211

T37b-C T37b-K T37b-N T37b-R


T16a 16pin connector at bottom of central electric box a termimal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor ground in engine harnessT35b 35pin connector at the back side of central electric box c connection in harnessT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelT16b 16pin connector "diagnosis" in central electric boxT10 10pin connector at distribution pumpJ248 MDC (ECU)N108 timming adjusterT15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT21i 21pin internal connector in central electricT18i 18pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121

8

Central electric, commencement of injection valve



Kl 30

Kl 30a

Kl 15

Kl 31

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106

a a

Kl 31

b b

Kl 31

T121/37

T121/51 T121/63 T121/12 T121/69 T121/120T121/50

J248

T121/110 T121/102

T35b-e T35b-d T35b-c T35b-b T35b-a

6 4 3 2 1

F60 G79

T6-6 T6-4 T6-3 T6-2 T6-1

35

2/304/86

8/876/85

J593

101

100

T35b-G

2

1

N109

T2-1

G28

T2-2

T35a-m T35a-k

5/301/86

2/87a6/85

J594

T37a-P

175

138133

149

T37a-b T16a-GT37a-V T16a-FT16a-K

T37b-P

1gb

1gr

1br

1li

1ws 1

bl/ws

0,5gb

0,5sw

VOLKSWAGEN marine

T21i-1

Kl 15c Kl 15c

T15i-12,15

T21i-2T21i-3

T21i-4

T21i-5

T18i-7

T15i-11

T21i-20 T18i-15


T16a 16pin connector at bottom of central electric box a terminal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor ground in engine harnessT35b 35pin connector at the back side of central electric boxT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelJ593 relay "ground free" shutoff deviceJ594 stop relayF60 idele switch in pedal-force sensorG79 sensor in pedal-force sensorN109 shutoff deviceG28 rpm sensorT15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT21i 21pin internal connector in central electricT18i 18pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121T6 6pin connector at pedal-force sensorT2 2pin connector at rpm sensor

9

Central electric, shutoff device, pedal-force sensor, rpm sensor



Kl 30

Kl 30a

Kl 15

Kl 31

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

a a

Kl 31

b b

Kl 31

T121/27 T121/28 T121/73 T121/71 T121/52T121/31

J248

T121/32 T121/109 T121/101

T37a-k T37a-G

423

1G71 G72

T35a-j T35a-h T35a-g T35a-t T35a-w

T4a-4

T4a-3G80

T2e-1 T2e-2

T35b-g T35b-f

T4b-3 T4b-2 T4b-4

T4b-1

154

207

T35b-j T35b-k T35b-l

84 82 83

0,5gb/bl

0,5gr/rt

0,5gb/gn 0,5

br

0,5rt/ws

1sw/gb

1liws

VOLKSWAGEN marine

T21i-12 T21i-11 T21i-10 T21i-6 T21i-7 T21i-8 T21i-9

209

T37b-k T37b-G


T16a 16pin connector at bottom of central electric box a terminal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor ground in engine harnessT35b 35pin connector at the back side of central electric boxT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelJ248 MDC (ECU)F36 alpha-one switchG71 G72 sensor air temp. and pressureG80 needle-stroke sensorT15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT21i 21pin internal connector in central electricT18i 18pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121T4a 4pin connector of "gear box " at the back of the engineT4b 4pin connector at air temp. and pressure sensorT2e 2pin connector at needle-stroke sensor

10Central electric, air temp. and press. sensor, needle-stroke sensor



Kl 30

Kl 30a

Kl 15

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140

a

Kl 31

b b

Kl 31

ϑ

G149N146

G81

T121/103 T121/111 T121/106 T121/99 T121/116T121/108

J248

T121/121 T121/24

cT35b-L T35b-N T35b-P T35b-MT35b-K T35b-H

191

T37a-f

164

T37a-E

94

T37a-x T16a-D

104

T37a-s T16a-E

T121/81

T35b-t

57T10-4

T10-6

T10/7 T10/1 T10/2 T10/3 T10/5

1br/ws

1gb/sw

1gb

1sw/ws

1gn/sw 1

bl/gb

VOLKSWAGEN marine

T21i-13

T37a-f

T37b-E


T16a 16pin connector at bottom of central electric box a terminal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor groundT35b 35pin connector at the back side of central electric box c connection in harnessT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelJ248 MDC (ECU)G81 fuel temp. sensor in distribution pumpG149 modulation piston movement sensor in distribution pumpN146 metering adjuster sensor in distribution pumpT15i 15pin internal connector in central electricT12i 12pin internal connector in central electricT21i 21pin internal connector in central electricT18i 18pin internal connector in central electricT121 121pin two part connector pin 1-81 and pin 82-121T10 10pin sensor at distribution pump

11Central electric, distribution pump



Kl 30

Kl 30a

Kl 15

Kl 31a Kl 31a

Kl 31

Kl 15

Kl 30a

Kl 30

141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157

a

Kl 31

b b

Kl 31

G

S

15

31J596

1

2G120

1

2G63

8

J5981 2 3 5 6 7 9

4

G

S

15

31J597

T35a-N T35a-M

T2g-1

T2g-2 T2h-2

T2h-1

T37a-j T37a-h

195 193

7261 107

179

T37a-ST35a-K T35a-ET37a-U T37a-eT37a-T

181

T37-Z T16a-B

92

0,5bl/gr

1bl/br

VOLKSWAGEN marine

T37b-j T37b-h T37b-T T37b-S


T16a 16pin connector at bottom of central electric box a Terminal 15 in engine harnessT35a 35pin connector at bottom of central electric box b sensor ground in engine harnessT35b 35pin connector at the back side of central electric boxT37a 37pin connector at bottom of central electric boxT37b 37pin connector near the panelT2g 2pin connector of coolant level sensorT2h 2pin connector of "water in fuel" sensorG120 coolant level sensorG63 "water in fuel" sensorJ596 relay "coolant level"J597 relay "water in fuel"J598 acoustic alert relayT121 121pin two part connector pin 1-81 and pin 82-121

12

Central electric, coolant level, "water in fuel"



VOLKSWAGEN marine

Instruments

C

B

A Tx3 Contacts for options1 = NMEA A2 = NMEA B3 = Ground4 = Terminal 15

B T22a 22pin connector at the panel

C T14 14pin connector at the panel



14

VOLKSWAGEN marine

158 159 160 161 162 163 164 165 166 168167 169 170 171 172

37

213

T37c-A

44

221

T37c-B

T3b

31

216

T37c-D

137

237

T37c-E

T22a-4

52

T37c-F

57

T37c-r

87

T37c-K

43

17

T37c-L

T2e-1

termial30A

termina50A

terminal15A

terminal31 (ground)

sensorground K-line D+

18

T2e-2

173 174 175 176 177 178 179 180 182181 183 184 185 186

88

279

T37c-N

T22a-22

90

242

T37c-P

T22a-8

89

278

T37c-R

T22a-17

CAN H Stopp CAN L

156

247

T37c-S

T22a-18

151

255

T37c-T

T22a-15

48

264

T37c-a

T22a-19

buzzer acknol. charge contr.

34

229

T37c-c

T2j-1

Neut. f.G.

d

e

330

e

T37c 37pin connector at adapting harness d connection in harnessT22a 22pin connector at adapting harness e connection in harnessT2e 2 flat pin connectors for battery isolation (option)T2j 2 flat pin connectors for nettral switch of control leverT3b 3 flat pin connectors for ignition key

rt

rt/swsw

br br br bl/gb

rt/br sw/rtsw/gb

gb/bl gn/ws

sw

bl ws/rt



adapting harness


15

VOLKSWAGEN marine

187 188 189 190 191 192 193 194 195 197196 198 199 200 201

46

273

T37c-d

T22a-12

135

239

T37c-f

T22a-5

146

272

T37c-h

T22a-14

71

262

T37c-p

T22a-10

Neutralsystemlight

water infuel

coolanttemp. sw.

203 204 205 206 207 208 209 210 212211 213 214 215

145

280

T37c-j

T22a-16

coolantlevel

65

260

T37c-m

T22a-13

oil pres.sw.

232

T2j-2

60

T37c-M

70

T37c-n

oil pres. coolant temp.

108

T37c-k

rpm sig.

109

T37c-G

85

T37c-C

CAN 0

216

159 162

terminal30A

terminal15A

217

241 236

218

T22a-9 T22a-7

220

T3b

219

T3b

224

249

T22a-1

223

282

T22a-2

202

330

e

330

e

Dimmer

330

e

ws/rt ws/rt ws/li

swgb/li li/br br/ws

sw

bb/rt br/ws

sw

ws/bl

rt rt sw sw



T37c 37pin connector at adapting harness d connection in harnessT22a 22pin connector at adapting harness e connection in harnessT2e 2 flat pin connectors for battery isolation (option)T2j 2 flat pin connectors for nettral switch of control leverT3b 3 flat pin connectors for ignition key

adapting harness


VOLKSWAGEN marine

219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235

8/87

4/S

2/30

6/31

J599

5/B

SI

D

215

218 161 d

T4k

T4k

201

190

T4kT4k

1

2E353

186 189

to be short circuit if no netral switch atcontrol lever is use - in that case neutralswitch at gear box (see page 5 path 32)must exist !

245

T4k relay socket on adapting harness d connection in harnessD ignition keyJ599 relay for dimmingE353 neutral switch in control lever

rt rt

sw rt/sw sw/rt

ws/bl ws/li br

ws/sw ws/rt



adapting harness, ignition key


17

VOLKSWAGEN marine

236 237 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253

T22a-7 T22a-4

Kl. 31

Kl. 15

1

2

K 29

217 165 192

T22a-5

214

T22a-9 T22a-8

176

1

2

E84 Stopp

244

243

222

T22a-6

1

2

E378 Start

+

-

H3

T22a-18

180

buzzer

Y1913 6

3

11

EBZ NEUTRAL

10 4 5

9 2 12

14 7

1

2E355 Dimmer

191

T22a-1

T14-9T14-11

T14-12

278 274 276273

280

272

279

T14-1

f

T14-10

1

2

E356

MFD

T22a 22pin connector at panel f connection on the panelboardT14 14pin connector at panelE378 start keyE84 stop keyY19 tacho with MFD (multi function display)K29 system control lightH3 buzzerE355 key for instrument lightsE356 key for MFD

System



instruments panel


VOLKSWAGEN marine

254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270

Kl. 31

Kl. 15

182

T22a-15

1

2

E 71 acknol.

1

2back light

1

2

Kyy

reservecontr. light

1

2K3

T22a-13

1

2K28

T22a-10

1

2K119

T22a-19

oil pres.coolanttemp.

chargecontr.

198 200 184

T22a 22pin connector at the panel f connection on the panel boardT14 14pin connector at the panelE71 acknol. for acoustic alertKyy reserve lightK3 warning light for oil pressureK119 charge control lightK28 warning light for high coolant temp.



instruments panel


VOLKSWAGEN marine

271 272 273 274 275 276 278 279 280 281 282 283 284 285 286 287 288

Kl. 31

Kl. 15

194

252

T22a-14

188

240

T22a-12

246 248

178

244

T22a-17

174

251

T22a-22

Waterin fuel

Neutr NMEA-A NMEA-B CAN-L CAN-H

T14-7 T14-2 T14-4 T14-5 T14-6 T14-3

196

253

T22a-16

T14-8

C level

202

f

T22a-2

T22a 22pin connector at the panel f connection on panel boardT14 14 pin connector at the panelTx3 flat pin connectors for options

Tx3-1 Tx3-2Tx3-4 Tx3-3



instruments panel

ines from gen Marine Volkswa · 2018-03-19 · 1 2 V236 M T2d-1 T2d-2 1 2 S81 10A 4/86 2/30 6/85...

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Transcript of ines from gen Marine Volkswa · 2018-03-19 · 1 2 V236 M T2d-1 T2d-2 1 2 S81 10A 4/86 2/30 6/85...