Fibre Reinforced Concrete - betonica.info. Parmentier.pdf · Vezelbeton voor constructieve...

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Vezelbeton voor constructieve toepassingen – 28/11/2012

ir. Benoit Parmentier Head Division Structures

Belgian Building Research Institute (BBRI)

Research Innovation

Future

Fibre Reinforced Concrete

…@BEFIB ‘12

Vezelbeton voor constructieve toepassingen – 28/11/2012

Introduction BEFIB 2012 Filtered topics Conclusions

30kg/m³ - L=60mm

138 000 fibres in 1 m³

A tremendous potential but a rather limited market share…

BEFIB’12 SUMMARY Where is the potential for growing ? What are the limitations ?

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Introduction BEFIB 2012 Filtered topics

Conclusions

Introduction

125 papers

139 participants

36 countries

123 institutions

# participants by country

~120 papers/conference

Introduction BEFIB 2012 Filtered topics

Conclusions

Introduction

Evolution #papers @BEFIB Conference

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Introduction BEFIB 2012 Filtered topics

Conclusions

Introduction

9 topics Rheology

Mechanical properties

Nanofibers

Long term properties & durability

Analytical & numerical models

Codes & standards

Innovative structural systems

Structural & industrial applications

Case-studies

42

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Introduction BEFIB 2012 Filtered topics

Conclusions

Introduction

Filtering topics… Specific fibres (natural, synthetic)

Recycled materials & sustainability

Special concretes (SCC & UHPC)

Orientation & distribution of the fibres

Design models

Numerical models

Case-studies & applications

+ 2 keynote lectures

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Introduction BEFIB 2012 Filtered topics

Conclusions

Keynotes

B. Mobasher Arizona state University

M. di Prisco Politecnico di Milano

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Introduction BEFIB 2012 Filtered topics

Conclusions

Keynote 1 – B. Mobasher

FRC for sustainable infrastructure systems

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Introduction BEFIB 2012 Filtered topics

Conclusions

Keynote 1 – B. Mobasher

Design & back-calculations via Round Determinate Plate (RDP) test

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Introduction BEFIB 2012 Filtered topics

Conclusions

Keynote 2 – M. di Prisco

FRC thin walled structures Very light roofing elements

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Introduction BEFIB 2012 Filtered topics

Conclusions

Keynote 2 – M. di Prisco

FRC thin walled structures Very light roofing elements

Retrofitting facade systems

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Introduction BEFIB 2012 Filtered topics

Conclusions

Research/Innovation

Fibre Concrete Design

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Introduction Filtered topics Conclusions BEFIB 2012

Fibre Concrete Design

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Sisal

Flax

Hemp

Coconut

Pine (soft wood)

Natural fibres

L. Sierra-Beltran, E. Schlangen (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

6 specific papers

Macro (structural) fibres

Emod ~5000 MPa (~2,5% steel fibres)

ft ~600 MPa (~50% steel fibres)

Short/Long term behaviour Bending

Shear

Temperature

Predictions Crack widths

Deflections

Ultimate capacity

Synthetic fibres

Synth.

Acier

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres Synthetic fibres

Parmentier et al. (2012)

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Synth. Fibres (4,5 kg/m³)

Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Shear : synthetic fibres can contribute

Synthetic fibres

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Shear

Synthetic fibres

Deflection [mm]

Load [kN]

S. Altoubat et al. (2012)

Synth. fibres Min stirrups

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

MC’10 underestimates the shear capacity increase (rebars + fibres)

Synthetic fibres

Without any fibres

+37% +65%

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Introduction Filtered topics Conclusions BEFIB 2012

Semi-analytical model for shear

Model based on push-through test results

T. Soetens (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Temperature

Synthetic fibres

Synth fibres

Steel fibres

20°C 30°C 40°C

Time [days]

Creep factor

N. Buratti, C. Mazzotti (2012)

5

0

2.5

20 40 60 80 0

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Creep in bending

M acKay and Trottier (2004)

Kusterle (2007)

Kurtz and Balaguru (2000)

Long term behaviour

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Introduction Filtered topics Conclusions BEFIB 2012

Guanyu Zhao et al. (2012)

#1 Specific fibres

BBRI (2010)

Long term behaviour

Pure tension Flexure

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Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Long term (creep in bending)

Synthetic fibres

T. Kanstad, G. Zirgulis (2012)

Creep factor

3.0

7-10 kg/m³ (0,7-1% vol)

50% fr1

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Time [days]

Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres

Long term (creep in bending)

Synthetic fibres

Time [hours]

Displacement [mm]

60

10

5 kg/m³ (0,5% vol)

60% fr1

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BBRI (2010)

Introduction Filtered topics Conclusions BEFIB 2012

#1 Specific fibres PVA fibres

K. Holschemacher, H. Kieslich (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#2 Recycled mat. & sustainability

Recycled fibres from scrap tyres

Steel cord as reinforcement

12% in weight

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Introduction Filtered topics Conclusions BEFIB 2012

#2 Recycled mat. & sustainability

Recycled fibres from scrap tyres (workability )

G. Centonze et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#2 Recycled mat. & sustainability

Recycled fibres

Environmental impact

A. Fantilli, B. Chiaia (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

SCC1 SCC2 NC

#2 Recycled mat. & sustainability

Recycled fibres

Environmental impact

245 245 440

A. Fantilli, B. Chiaia (2012)

Cement

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Introduction Filtered topics Conclusions BEFIB 2012

Fibre Concrete Design

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

SCC : 11 papers

UHPC : 6 papers

SCFRLWAC ???

Self Compacting Fibre Reinforced LightWeight Aggregate Concrete

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

UHPC Repairing techniques (jacketing)

SIDE

TOP

M. Dagenais, B. Massicotte (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

UHPC Repairing techniques (jacketing)

Truss footbridge (Alicante - 40m span)

J.A. Lopez et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

UHPC Repairing techniques (jacketing)

Truss footbridge (Alicante - 40m span)

J.A. Lopez et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

UHPC Repairing techniques (jacketing)

Truss footbridge (Alicante - 40m span)

J.A. Lopez et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#3 Special concretes (SCC & UHPC)

SCC Slight influence of Dmax on residual values

Huge influence of… Compressive strength

Fibre type

Dosage

Fibre orientation

The only aspect specific to SCC

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

SCC panels

A. Abrimshambaf et al. (2012)

TOP SIDE

(splitting) Tests on notched cores

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

SCC panels Fibres tend to orient perpendicular to the flow

A. Abrimshambaf et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

SCC panels Fibres tend to orient perpendicular to the flow

A. Abrimshambaf et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

Distribution Use of Carbopol Polymer to compare flow simulations

O. Svec et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

Distribution Use of Carbopol Polymer to compare flow simulations

Use of NDT techniques

L. Ferrara et al. (2012)

Orientation factor

~Inductance

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Introduction Filtered topics Conclusions BEFIB 2012

#4 Orientation & distribution

Distribution Use of Carbopol Polymer to compare flow simulations

Use of DT techniques Hard work for synth. fibres

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Introduction Filtered topics Conclusions BEFIB 2012

Fibre Concrete Design

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Introduction Filtered topics Conclusions BEFIB 2012

#5 Design models

Compression

Flexure

Shear

Punching

Too safe (?) if characteristic values are used

The new fib Model Code 2010 integrates FRC

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Introduction Filtered topics Conclusions BEFIB 2012

#5 Design models From constitutive law to design full-scale structures

1 2

3

4

5

R. de Montaignax et al. (2012)

Prediction vs. Exp

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Introduction Filtered topics Conclusions BEFIB 2012

#5 Design models – Inverse analysis

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Introduction Filtered topics Conclusions BEFIB 2012

#5 Design models – Inverse analysis

Load [kN]

Deflection [mm]

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Test

Pred.

Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Poles

Refractory concrete

Slabs on grade

Elevated (flat) slabs

Pipes

Footbridges

Sandwich panels

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Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Flat slabs

SLS safety 250%

ULS safety 450%

Casco (The Netherlands)

C. Kleinman et al. (2012)

50 kg/m³ - Spans of 5,6m

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Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Flat slabs

Mid-scale model

Yield-line theory

U. of Minho

J. Barros et al. (2012)

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Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Flat slabs WTCB

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Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Flat slabs WTCB

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Introduction Filtered topics Conclusions BEFIB 2012

#7 Case-studies & applications

Footbridge

GFRP profiles h=55cm

SFRSCC deck 4cm

Span of 12m

45 kg/m³ steel fibres

Bolted connexions + epoxy

P. Mendes et al. (2012)

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Introduction Filtered topics

Conclusions BEFIB 2012

Conclusions & perspectives

Test methods are relevant if well understood

Design methods are correlated to test methods except

if inverse analysis is used (σ-w)

MC’10 is ready to use

Creep of synthetic fibres is sensible

Benefit from preferential orientation in SCC

Innovative applications mixing new concrete types

Time for maturity for FRC ?

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Introduction BEFIB 2012 Filtered topics Conclusions

BBRI - Lab. Structures bp@bbri.be