RUS - PR - Overview
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Transcript of RUS - PR - Overview
8/16/2019 RUS - PR - Overview
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Internal - Copyright Schaeffler Group 2010. All rights reserved.
PR Recirculating roller !earingPR and PR..-KS
Full-complement recirculating roller
bearing PR +KS (6 +6 types):
PR1!"# $ % #1.& '
PR1! $ % .! '
PR1!61 $ % 1!&.! '
PR1!* $ % #!.! '
PR11" $ % ".! '
PR11# $ % &*!.! 'PR
PR..-KS
,emperature range: -! to 1#!$
cceleration ma/. &! or 1"0 m0s
(depending i2 PR is mo3ing or
stands still)4
Speed up to 1#! m0min
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PR4 PR..-KS
5 ,roug-ardened steel body
5 7etal recirculating end-pieces5 Pro2iled rollers5 8ubrication adapter on bot end-pieces (KS)5 Front-9iper possible 2or KS-type5 i22erent oil-lubrication-adapter 2or KS a3ailable (standard F;4 optional #$)
PR Recirculating roller !earingPR and PR..-KS
PR PR..-KS
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Recirculating roller bearing R<S
(* + & types):
R<S1*!6*= -KS4 $ % # '
R<S1*1!= -KS4 $ % 6 '
R<S#6!6= -KS4 $ % &6 '
R<S#61!#= -KS4 $ % * '
R<S#61#6= -KS4 $ % 1## '
R<S"1"= -KS4 $ % 1&* 'R<S"#!6= -KS4 $ % "! '
R<S6#1!4 $ % 6 '
R<S#!4 $ % ! '
,emperature range: -"! to *!$
cceleration ma/. ! or 110 m0s(depending i2 R<S is mo3ing or
stands still)4
Speed up to 1!! m0min (depends
on si>e o2 R<S)
R<S
R<S..-KS
R%S Recirculating roller !earingR<S and R<S..-KS
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R<S4 R<S..-KS
5 ,roug-ardened steel body 9it compensation groo3e
5 8igt-metal 0 rein2orced plastic recirculating end-pieces5 Pro2iled rollers5 Plastic spacers5 ouble-lip 9ipers5 8ubrication adapter on bot end-pieces (KS)5 i22erent oil-lubrication-adapter 2or KS a3ailable (standard F;)
R<SR<S..-KS
R%S Recirculating roller !earingR<S and R<S..-KS
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PR&R%S Recirculating roller !earingPR..-KS0R<S..-KS ? 8ubrication
PR..-KS
'()1 pipe * + ,, & ,,,emperature range: -!$ ? 1!! $
7aterial: brass4 @-ring: AR
Pressure: ma/. ! bar 0 7Pa
(8egris: !1!1 ! 6 0 !1!1 ! 6)
'()1 pipe * + ,,
,emperature range: -#!$ ? 1#! $
7aterial: nic'el-plated brass4 @-ring: FP7Pressure: ma/. #! bar 0 # 7Pa
(8egris: "6!1 ! 6)
'()1 pipe * + ,,
,emperature range: -#!$ ? 1#! $
7aterial: nic'el-plated brass4 @-ring: FP7
Pressure: ma/. #! bar 0 # 7Pa
(8egris: "6** ! 6)
@ptional @;-2ittings= e.g.:
Standard F;-2itting:
'()1 pipe * + ,, & ,,,emperature range: -#!$ ? 1#! $
7aterial: steel4 @-ring: AR
Pressure: ma/. 1!! bar 0 1! 7Pa
(8egris: 11; ! 6)
R<S..-KS
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PR&R%S Recirculating roller !earingB<S and B<SC
B<S 0 B<SC
7etric si>e adDusting gip 2or R%S (*
types) 2or preloading te bearing4
ig-di22erence per re3 in mm
B<S1*!6* !.!"
B<S1*1! !.!#"
B<S#6!6 !.!!B<S#61!# !.!!
B<S#61#6 !.!!
B<S"1" !.!6#
B<S"#!6 !.!!
B<S6#1! !.!&
B<S#! !.!&
7aterial: ,roug-ardened steel
Enc si>e adDusting gip 2or PR (
types) 2or preloading te bearing4
ig-di22erence per re3 in mm
B<SC1! !.!"
B<SC1!61 !.!!
B<SC1!* !.!6#
B<SC11" !.!&
B<SC11# !.!&R%S
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PR&R%S Recirculating roller !earingPR..-KS0R<S..-KS ? 8ubrication
Grease lu!rication
5 8itium soap greases 9it mineral oil base5 3iscosity ES@ B 1! and ES@ B##!5 2or S!G ;P doped greases 9it base o2
3iscosity ES@ B##! absolutely necessary
#il lu!rication/oil i,pulse or drop oil reco,,ended
5 8ubrication oil $8P to E 1 1& or H8P to E 1#5 oped oils sould be used (type P)
5 2or operating temperatures bet9een !$and &!$: 3iscosity bet9een ES@ B "# to ES@ B 6
5 Slide-9ay oils $8P can be used up to ES@ B ##!
A,ount of grease or oil see catalogue
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PR Recirculating roller !earingPreload and e2lection
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R%S Recirculating roller !earingPreload and e2lection
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$%S Recirculating roller !earinge2lection measuring de3ice
e2lection measuring de3ice ;<S
( types):
$%S1 R<S1*!6*
R<S1*1!
PR1!
$%S2" R<S#6!6
R<S#61!#
$%S1+0"1 PR1!61
$%S2"12" R<S#61#6
$%S( R<S"1"
PR1!*
$%S(20" R<S"#!6
$%S" R<S6#1!
$%S( R<S#!
#rdering designation3 e.g.41. 1/ ;<S1* (measuring de3ice)
#. 1/ BA7!1 (manometer)
". 1/ HS!10#! (ig-pressure rubber pipe)
$%S
1
2
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PR&R%S Recirculating roller !earingPreload and e2lection
Re5uired pressure4
p IbarJ reuired pressure
F3 IJ calculated preload2orce (!.1L!.#$)
' IcmJ total piston area
6eflection of counterstay can !e read on indicator7
Calculated deflection due to preload and deflection ofcounterstay syste, has to !e co,!ined7
8%S&8%S9 has to !e ad:usted according to the preloaddi,ension or for finish grind spacers to that di,ension.
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PR&R%S Recirculating roller !earingPreload and e2lection
R%S preload setting
Preload can !e set ;ith4
5 adDusting gib B<S0B<SC5 precisely groung spacer plates5 set scre9s
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PR&R%S Recirculating roller !earingRails and load directions
<
<C
<B
<F
<FA
<FK
,ru-ardened rails (6&! HB)
9it one to 2our precisely ground
race9ays (Ra !. Mm) 2or open
and closed arrangements.
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PR&R%S Recirculating roller !earingRail accuracies0pplication areas
<andling applications
Standard ,achine toolapplications
Presicion ,achine toolapplications counterstaysyste,s
<igh presicion ,achine toolapplications highestde,and on ad:. construction
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PR&R%S Recirculating roller !earingReuirements on adDacent construction
1. i22erence measurement
Surface roughness Ra 1."
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PR&R%S Recirculating roller !earingReuirements on adDacent construction
,ype=actor
△H8 IMmJ ma/. permissible de3iation in longitudinal a/is 2rom te teoretically precise
position△HN IMmJ ma/. permissible de3iation in trans3erse a/is 2rom te teoretically precise
position
a8= aN I - J 2actor dependent on series
b ImmJ center distance bet9een guidance elements
1 ot con3e/ (2or all macined sur2aces)
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PR&R%S Recirculating roller !earingesign o2 bearing arrangements ? closed systems
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PR&R%S Recirculating roller !earingesign o2 bearing arrangements ? open systems
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EnDection molding macines:
PR&R%S Recirculating roller !earing pplication areas
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PR&R%S Recirculating roller !earing7ounting
. $ec' parallelism= i2 necessary
re9or' adDacent construction
A. 7ount bearing in its position(rro9 % esignation side4
opposite side locating 2ace)
$. Fi/ scre9s cross9ise
(1. !O 7 4 #. 1!!O 7 )
$
A
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PR&R%S Recirculating roller !earing7ounting ? B<S 0 B<SC
. Fi/ scre9s cross9ise
B<S to R<S0PR
(1. !O 7 4 #. 1!!O 7 )
A. 7ount B<S on
adDacent construction
(1. !O 7 4 #. 1!!O 7 )
$
A
$. 7ount bearing in its position4
install preload
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PR&R%S Recirculating roller !earing7ounting ? Rails
. $ec' parallelism= i2
necessary re9or' adDacentconstruction
A. 7ount suare steel bar in its
slot on ,iddle position and 2i/
it ( 2or rail: <S= <S= <CS=
<CS)
$. 7ount rail on its
position and press it
against te locating 2ace
A
. ,igten scre9s starting
2rom middle position
(1. !O 7 4 #.
1!!O 7 )
$
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PR&R%S Recirculating roller !earing7ounting ? Rails
Filling te gap bet9een
steel bar and rail 9it
resin using a ollo9scre9 (option)
<ollo; scre;6esignation
Rail type6esignation
Rail type6esignation
6i,ensions