Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger...

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Bomin Linde LNG Planung eines „small scale LNG Terminals im Hamburger Hafen Rostock, Januar 09 th , 2014

Transcript of Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger...

Page 1: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Bomin Linde LNG

Planung eines „small scale LNG Terminals

im Hamburger Hafen

Rostock, Januar 09th, 2014

Page 2: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Source: Marquard & Bahls annual report, Linde AG annual report

CommentsCommentsCommentsComments

� 50-50 joint venture (JV) was

founded in October 2012

� M&B / Bomin:

� Leading independent bunker

supplier

� Other relevant

competencies covered via

Oiltanking

� Linde: leading supplier of

industrial gases

� Objective: become a leading

supplier of LNG as a marine

fuel LNG in ECA waters

Bomin Linde LNG is a joint venture between Marquard &

Bahls / Bomin and Linde AG to supply marine LNG

Page 3: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Fußzeile 4

ECAs in Amerika und Europa

source: Rolls-Royce 2011

Page 4: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

0

1

2

3

4

5

2000 2005 2010 2015 2020 2025

By 2015 new emission limits for sulphuroxides to be

introduced, ship owners/operators need to act

10/01/2014 Source: International Maritime Organization; Dieselnet.com

CommentsCommentsCommentsComments

� Stricter emission limits in Emission

Control Areas (ECA)

� North Sea� Baltic Sea� English channel� US and Canadian coastline

� Reduction in sulphuroxides:

� ECA: by 2015 from 1% to 0.1%� Global (aim): by 2020 from 3.5%

to 0.5%

� Timing for reduction in nitrogenoxides

under discussion

Emission Emission Emission Emission limitslimitslimitslimits: : : : SOSOSOSOxxxx andandandand NONONONOxxxx

Sulfur (%)

Global

SOx ECA

Year

0

3

6

9

12

15

18

0 200 400 600 1000 1200 1400 1600 1800 2000 2200

NOx Limit, G/kWh(%)

Tier I

Tier II (Global)

Tier III (NOx Emission Control Areas)

Rated Engine Speed, rpm

5

Ship owners/operators need to act: Ship owners/operators need to act: Ship owners/operators need to act: Ship owners/operators need to act:

new emission limits cannot be met by new emission limits cannot be met by new emission limits cannot be met by new emission limits cannot be met by

present use of Heavy Fuel Oil present use of Heavy Fuel Oil present use of Heavy Fuel Oil present use of Heavy Fuel Oil

as bunker fuelas bunker fuelas bunker fuelas bunker fuel

Page 5: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Natural gas, cooled down to

around -160° C, at which point it

contracts to form a liquid

Distillate fuel with reduced sulphur

content (<0.1%)

Scrubber: permanently installed

desulphurization system

There are three ways to comply with future emission

limits: MGO, LNG and HFO + Scrubber

Liquid Natural Gas (LNG)Liquid Natural Gas (LNG)Liquid Natural Gas (LNG)Liquid Natural Gas (LNG)Marine Gas Oil (MGO)Marine Gas Oil (MGO)Marine Gas Oil (MGO)Marine Gas Oil (MGO)

Heavy Fuel Oil (HFO)Heavy Fuel Oil (HFO)Heavy Fuel Oil (HFO)Heavy Fuel Oil (HFO)

+ Scrubber+ Scrubber+ Scrubber+ Scrubber

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• Cheaper than MGOCheaper than MGOCheaper than MGOCheaper than MGO

• Sustainable: LNG meets all Sustainable: LNG meets all Sustainable: LNG meets all Sustainable: LNG meets all

current and planned emission current and planned emission current and planned emission current and planned emission

limitslimitslimitslimits

• MGO today already 50% MGO today already 50% MGO today already 50% MGO today already 50%

more expensive than HFO more expensive than HFO more expensive than HFO more expensive than HFO

• Price increase due to rising Price increase due to rising Price increase due to rising Price increase due to rising

demand by 2015 highly likelydemand by 2015 highly likelydemand by 2015 highly likelydemand by 2015 highly likely

• Operating challenges (e.g. Operating challenges (e.g. Operating challenges (e.g. Operating challenges (e.g.

increasing fuel consumption, increasing fuel consumption, increasing fuel consumption, increasing fuel consumption,

handling of resulting handling of resulting handling of resulting handling of resulting

hazardous waste)hazardous waste)hazardous waste)hazardous waste)

• Sustainability questionableSustainability questionableSustainability questionableSustainability questionable

10/01/2014 Source: Bomin Linde LNG

Page 6: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Source: MARINTEX, Bomin Linde LNG 8

Indicated emissions to air from LNG and liquid petroleum fuels for ships.

Emissions related to engine output in kWh. Typical medium speed engines built after

year 2000 without exhaust cleaning. Emissions vary with fuel quality and engine typ.

Fuel type SOx

(g/kWh)

NOx

(g/kWh)

PM

(g/kWh)

CO2

(g/kWh)

Residual oil 3,5% sulphur 13 9-12 1,5 580-630

Marine diesel oil, 0,5% sulphur 2 8-11 0,25-0,5 580-630

Gasoil, 0,1% sulphur 0,4 8-11 0,15-0,25 580-630

LNG (natural gas) 0 2 0 430-480

Source: Marintek

10.000 ton LNG HVC comply: 152.000.000 kWh

Fuel type SOx

(kg)*

NOx

(kg)*

PM

(kg)*

CO2

(kg)*

Residual oil 3,5% sulphur 1.976.000 1.596.000 228.000 91.960.000

Marine diesel oil, 0,5% sulphur 304.000 1.482.000 57.000 91.960.000

Gasoil, 0,1% sulphur 60.800 1.482.000 30.400 91.960.000

LNG (natural gas) 0 304.000 0 69.160.000

10.000 ton LNG LVC comply: 137.000.000 kWh

Fuel type SOx

(kg)*

NOx

(kg)*

PM

(kg)*

CO2

(kg)*

Residual oil 3,5% sulphur 1.781.000 1.438.500 205.500 82.885.000

Marine diesel oil, 0,5% sulphur 274.000 1.335.750 51.375 82.885.000

Gasoil, 0,1% sulphur 54.800 1.335.750 27.400 82.885.000

LNG (natural gas) 0 274.000 0 62.335.000

* average value

LNG emissions versus HFO and MGO

Page 7: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Source: Det Norske Veritas, Bomin Linde LNG 9

According to DNV the outlook for LNG-fuelled vessels is

positive – 400 vessels in Europe by 2020

CommentsCommentsCommentsCommentsLNG fuelled vessels worldLNG fuelled vessels worldLNG fuelled vessels worldLNG fuelled vessels world----wide & per region per shiptypewide & per region per shiptypewide & per region per shiptypewide & per region per shiptype

� Expecially tanker and Offshore

segments expected to grow

strongly after 2015

� Slower developments in the

segments: passenger ships, RoRo‘s

and container vessels

� DNV expects 1.000 vessels to be

running on LNG by 2020 of which

400 will operate in Europe

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10/01/2014 Source: RS Platou 10

The North-West European marine LNG market expected

to account for close to 300.000 t per year by 2015

CommentsCommentsCommentsCommentsNorthNorthNorthNorth----West European marine LNG market [t/ year]West European marine LNG market [t/ year]West European marine LNG market [t/ year]West European marine LNG market [t/ year]1)1)1)1)

1) Excluding large LNG carriers, includes firm and speculative vessels

� Baltic sea and ARA region

expected to grow significantly

after 2015

� North sea region with high

progressive growth starting in

2009

� Norwegian coast area expected to

remain in steady-state after 2014

� Development of an LNG market in

the English Channel expected to

begin by 2015

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Definition of LNG bunker sizes

Large Scale

large

> 50.000 m³

Medium Scale

middle

10.000 – 50.000 m³

Small Scale

small

< 10.000 m³

Source: GUS & BominLinde

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LNG operation in Germany – A long history!

� 2 x middle sizzed LNG plants since

>40 years in operation

� Several small scalled sattelites plants exists

� LNG as fuel for trucks

� Mobile vapour units

� Usage of LNG in the industry

� Know-How for engineering / cryogenic

equipment exists

Source: GUS & BominLinde LNG

Page 11: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Source: Bomin Linde LNG 14

Bomin Linde LNG builds LNG infrastructure in the

North- and Baltic sea

CommentsCommentsCommentsCommentsLNG supply chain LNG supply chain LNG supply chain LNG supply chain

� Bomin Linde LNG is able to

cover the entire LNG value

chain

� This is enabled through

competence as well as financial

commitment internally as well

as from the shareholder side

� „Tailor made solutions“ such as

small terminals and individual

bunkering locations can be

realized depending on volume

demand

� Economies of scale key for

intermediate storage and

transportation

LNG SOURCE

TRUCK

RAILCAR LNG

STORAGE

LOADING

ARM

BUNKER

BARGE

TRANSPORT

VESSEL

CONTAINER

CUSTOMER

VESSEL

BLLNG core activities

TRUCK

Page 12: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

North

Sea

Baltic

Sea

Black Sea

Mediterranean Sea

South of 62 N

East of 4 W

East of 5 W

Bomin Linde LNG locations in Europe

Bomin Linde LNG is ready to deliver in Sweden,

three more terminals in permitting / approval process

1/10/2014 Source: Bomin Linde LNG

Stockholm (Linde)

� OperationalOperationalOperationalOperational

� 20,000 cbm capacity

� LNG Bunker Barge AGA Seagas

Hamburg (Bomin Linde LNG)

� PlannedPlannedPlannedPlanned

� Capacity up to 6,000 cbm

(Phase 1)

� Option to expand significantly

Bremerhaven

(Bomin Linde LNG)

� PlannedPlannedPlannedPlanned

� Initial capacity up to 4,500 cbm

Rotterdam (Bomin Linde LNG)

� PlannedPlannedPlannedPlanned

� Capacity up to 1,500 cbm

� Focus on inland market

ImpressionsKey info

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Page 13: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Source: Bomin Linde LNG, AGA 16

Operational experience: BLLNG has access to

Nynäshamn LNG terminal and Seagas bunker barge

� 20,000 m³ terminal in

operation since 2011

with several 250 m³ LNG

tanks

� Terminal located next to

the Nynas refinery

� BLLNG has full access to

both terminal and

bunker vessel

(exclusivity for marine

LNG)

CommentsCommentsCommentsCommentsNynäshamnNynäshamnNynäshamnNynäshamn LNG terminalLNG terminalLNG terminalLNG terminal

Page 14: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

10/01/2014 Source: Bomin Linde LNG, AGA 17

CommentsCommentsCommentsCommentsCase study: Seagas bunker Case study: Seagas bunker Case study: Seagas bunker Case study: Seagas bunker bbbbargeargeargearge

� World‘s first LNG

bunker barge

� Ferry Viking Grace as

lead customer

(55,000 dwt)

� Bunkering of Viking

Grace 5-6 times a week

in less than 1 hour

� No methane slip due to

use of dry cryogenic

couplings

� Official christening in

March 2013 in

Stockholm

Operational experience: BLL has access to Nynäshamn

LNG terminal and Seagas bunker barge

Page 15: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

• For LNG installation several rules & standards have to be considered:

• LNG relevant rules & standards are e.g.:

• DIN EN 1473 LNG plants (materials)

• DIN EN 1160 characterisitc of LNG

• DIN EN 13645 LNG plants < 200t

• DIN EN ISO 28460 Ship to shore interface and port operations

• SIGGTO regulations (Society of International Gas Tankers and Terminal Operators)

• GIIGNL regulations (International Group of Liquified Natural Gas Importers)

• Other rules & standards:

• DIN EN 13458 Kryo – stationary vessel vacuum insulated

• Operation Safety regulation (Betriebssicherheitsverordnung) with

• Techn. Regelwerk für Betriebssicherheit (operational safety for liquid gas! *)

• Approval for filling station

• Explosion preventing documents

21Source: GUS & BMLLNG

Bomin Linde LNG Terminal in Hamburg

Regulations and Rules & Standards

Page 16: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

• LNG is a boiling liquid

• Every heat impact results in a small vaporization of liquid = Boil-off-Gas

• Boil-off-Gas is (depending on its composition) at approx. - 100°C lighter than air

• Boil-off-Gas can not be prevented

• Methods to handle Boil-off-Gas are:

• Storage is designed as pressurized vessel

• Pressure reduction by cooling down / liquefying gas phase in storage with LIN

• E&I facilities to alarm unforeseen high pressure in storage

• E&I safety protection systems to shut down systems, close valves, stop pumps

• Controlled venting of LNG with control valves venting facilities

• Redundant safety valves on each storage

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Bomin Linde LNG Terminal in Hamburg

Dealing with Boil-Off Gas

Source: GUS & BMLLNG

Page 17: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

Design of Bunker Station

LNG storageTrucks/Container

30 trucks/week

60 container/week

36 m³/h

~ 2 barg

~ -160°C

cylindric, vacuum insulated,

horizontal pressurized vessels

Min. 474 m³ (Ø 5,4m x 29 m)

Max 1700 m³ (Ø 8 m x 46 m)

Design: 8 barg/-196°C

Total capacity: 6000 m³

Total storage: approx. 2690 t

(@ density 448 kg/m³)

40 ships/week

102/250 m³/h

~ 5,5 barg

~ -135°C

Source: GUS & BMLLNG

Page 18: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Bomin Linde LNG Terminal in Hamburg

Basis of Design

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System groups

• Loading/unloading of trucks and containers

• LNG-Storage tanks

• Loading/unloading of ships

• LIN supply system

• Safety & Protection facilities

• Auxiliary systems

Operation Modes

• Filling of storage via truck

• Filling of storage via LNG bunker barge

• Filling of LNG container

• Filling of LNG truck

• Filling of LNG Bunker Barge

• Bunkering of LNG driven ship

• „Hold modus“ (keeping LNG at condition if

no loading/unloading occcur)

• Emtying of LNG driven ships (for

maitenance)

• LNG filling station for trucks (LNG driven)

Source: GUS & BLLNG

Page 19: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Bomin Linde LNG Terminal in Hamburg

Location: Hamburg at Oitanking in Kattwykhafen

1/10/2014 Source: Bomin Linde LNG 25

Page 20: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

PFD (Process Flow Diagram)

Source: BMLLNG

Page 21: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

Layout

Source: BMLLNG

Page 22: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

Layout 3D

Source: BMLLNG

Page 23: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

Site View

Source: BMLLNG

Page 24: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

• Basis of Design finalised

• Basic Engineering closed to be finalised (PFD; P&ID, technical data sheets)

• HAZOP executed and finalised

• Civil engineering including piling started

• Preparation for Authority approval ongoing

• Examination of incidents (Störfallauswirkungsbetrachtungen nach KAS-18) finalised including

incident blasting investigations

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Bomin Linde LNG Terminal in Hamburg

Actual project status

Source: GUS & BMLLNG

Page 25: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

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Bomin Linde LNG Terminal in Hamburg

Project Schedule

Opening conference with all relevant authorities16.12.2013

02/2014

09/2014

2014/2015

Q2/ 2015

Erection of plant

Initial Start�Up

Public Commitment

Submission of all authority engineering documents (BImSchG)

05/2014

Approval by authorities

Source: BMLLNG

Page 26: Planung eines „smallscaleLNG Terminals im Hamburger Hafen … · 2014-01-16 · im Hamburger Hafen Rostock, Januar 09 th, 2014. 10/01/2014Source: Marquard & Bahls annual report,

Thank you for your attention.