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    BASIC REFINERY MODEL

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    OBJECTIVES OF THE STUDY :

    To know the organization structure and the process of activities.

    Analyzing the function of each department.

    To identify the strength and weakness of all the departments.

    To study the growth, objectives and achievements of all departments.

    To give suggestion for the purpose of improving the performance of all

    departments.

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    INDUSTRY PROFILE

    Assam Oil Division of the Indian Oil Corporation Ltd. and is regarded as the

    birthplace the country's petroleum industry. It was in this region that the pioneers

    struck oil in the midst of dense jungles at a time when there was hardly any industrial

    development in the country. The Digboi Refinery, commissioned in 1901, is today

    India's oldest operating refinery and one of the oldest operating refineries in the

    world. In fact, it was the only refinery in India till the mid 1950's. Earlier owned and

    operated by the Assam Oil Company ltd. It came into the fold of the Indian Oil

    Corporation ltd. by an Act of Parliament on 14 th October 1981 and became Assam Oil

    Division of Indian Oil Ltd.

    Indian Oil Corporation Limited. The Group's principal activities are manufacture andmarket petroleum products, crude oil, lubricants and grease, oil base and additives and

    other petroleum related products. The Group operates in two segments: Petroleum

    Products and Other Businesses. Other business includes sale of imported crude oil,

    sale of gas, petrochemicals, explosives and cryogenics, wind mill power generation

    and oil and gas exploration activities jointly undertaken in the form of unincorporated

    joint ventures.

    Indian Oil Corporation Ltd. operates a network of 10329 km long crude oil and

    petroleum product pipelines with a capacity of 71.60 million metric tonnes per

    annum. Cross-country pipelines are globally recognized as the safest, cost-effective,

    energy-efficient and environment-friendly mode for transportation of crude oil and

    petroleum products.

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    THE INDIAN OIL FOUNDATION

    As part of the Corporate Mission to help enrich the quality of life of the community

    and preserve ecological balance and heritage, Indian Oil Corporation has set up

    The IndianOil Foundation as a non-profit Trust to protect, preserve and promote our

    national heritage and culture, in collaboration with the Archaeological Survey of India

    and the National Culture Fund of the Ministry of Culture.

    The Indian Oil Foundation will adopt at least one heritage site in every State and

    Union Territory. Archaeological works will be funded by the IndianOil Foundation to

    the Archaeological Survey of India through the National Culture Fund. Five

    prestigious sites have been identified, viz., Qutb Minar, Delhi; Khajuraho, Madhya

    Pradesh; Hampi, Karnataka; Kanheri Caves, Maharashtra; and Konarak, Orissa. The

    IndianOil Foundation will develop world-class facilities and conveniences for visitors.

    Indian Oil Corporation will provide refueling facilities for travelers and also

    undertake community development in the neighborhood.

    HISTORICAL VIEW OF IOCL:

    In 1825, Army officers touring the jungles of upper Assam found Petroleum oil

    exuding from the river.

    In 1866, first oil well drilled at a depth of 120 ft, proved dry.

    In 1882, Assam Railways and trading co. (AR&T CO.) come across oil seepageat Digboi.

    In 18989, first commercial well struck in Digboi at a depth of 662 ft.

    In1893, AR&T CO. installed a tiny refinery at Margherita.

    In 1899, Assam Oil Company formed.

    In1901, capacity of 500 barrels (20000 gallons) per day.

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    In 1902, Assam oil company (AOC) began marketing kerosene oil in the north-

    east.

    In 1921, Burma Oil Company (BOC) took over control of Assam Oil Company

    operation of Digboi Oil field and refinery.

    In 1922, Digboi refinery completely rebuild and capacity expanded by Burma Oil

    Company (BOC), the owner manager of Assam Oil Company.

    In 1928-40, crude units, cooker, KTU, wax units, boilers, power houses are

    added.

    In1966, Assam Oil Company took over marketing from Burma Oil Company and

    gave the brand name Assam Oil.

    In 1981, the government of India took over Assam Oil Company/Burma Oil

    Companys interest in India and merge Assam Oil Company with Indian Oil

    Corporation, by an act of parliament but retained as division (Assam Oil Division)

    with integrated refining and marketing operations.

    In 2001, VRSD pilot plant commissioned and.

    In 2002, merit certificate in best house keeping, in dealers conference held atDigboi on 20 th June 2002.

    In1901, capacity of 500 barrel (20000) per day.

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    COMPANY PROFILE

    INDIAN OIL CORPORATION LIMITED

    Indian Oil Corporation Ltd. (IndianOil) is the largest commercial enterprise in

    India, and the only Indian presence in the Fortune magazines global 500 listing of

    the worlds largest corporations, with a ranking of 226 for fiscal 2001. In the Forbes

    International 500 list of the largest companies outside US, IndianOil is ranked 112

    and tops the four Indian companies in the listing. In addition to being the largest

    national oil company in the Asia Pacific region, IndianOil has also been ranked First

    in Petroleum Trading among the 15 national oil companies in the region in the 2001

    Industry Perception Survey conducted by Applied Trading Systems, Singapore.

    Indian Refineries Ltd. And Indian Oil Company Ltd. was set up in 1958 and 1959

    respectively, to build national competence in the oil refining and marketing business.

    On 1st September 1964,IndianOil owns and operates in seven countrys 18

    refineries, at Digboi, Panipat, with a combined capacity of 38.15 million metric tones

    per annum (MMTPA). A new MMTPA grassroots refinery is being set up at Paradip

    in Orissa. In addition, IndianOil has two subsidiary companies, Chennai Petroleum

    Corporation Ltd. And Bongaigaon Refinery and Petrochemicals Ltd., with a

    combined refining capacity of 9.35 MMTPA, thereby raising its total refining

    capacity to 47.50 MMTPA, the highest in the country today. IndianOil has the

    countrys largest network to crude and product pipelines, with a combined length of

    6,523 km and a capacity of 43.45 MMTPA. With sales of 47.17 million metric tones

    in 2001-02, IndianOil holds over 53% of the petroleum products market share in

    India. Its extensive network of over 22,000 sales points is backed for supplies by 182

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    bulk storage points and 78 Indane bottling plants. 92 Aviation Fuel Stations cater to

    the Aviation Industry, defense as well as civil.

    Indias flagship national oil company and downstream petroleum major, Indian Oil

    Corporation Ltd. (IndianOil) is celebrating its Golden Jubilee in 2009. It is India's

    largest commercial enterprise, with a sales turnover of Rs. 2, 85,337 crore the

    highest-ever for an Indian company and a net profit of Rs. 2, 950 crore for the year

    2008-09. IndianOil is also the highest ranked Indian company in the prestigious

    Fortune 'Global 500' listing, having moved up 11 places to the 105th position in 2009.

    IBP Co. Limited, a stand-alone marketing company and a subsidiary of IndianOil,

    has a nationwide network of over 1,550 retail outlets.

    IndianOils Research and Development Centre has been engaged in world-class

    research in tribology (lubricants formulation), refinery processes and pipeline

    transportation. The Centre has developed over 2000 lubricant and grease

    formulations, and obtained approvals of original equipment manufacturers in Indiaand abroad.

    A wholly owned subsidiary, Indian Oil blending Ltd., manufactures over 450

    grades of the countrys leading R brand of lubricants and greases. In pursuit of its

    Vision of becoming a major, diversified, transnational, integrated energy company,

    with national leadership and a strong environment conscience, playing a national role

    in oil security and public distribution, IndianOil is proactively identifying and

    developing business opportunities in Exploration & Production (E&P), Gas and Gas-

    to-Liquid, Petrochemicals, Power, Information Technology & Communications,

    Collaborative R&D, Exports, Shipping, Training & Consultancy, Engineering &

    Construction, and Transnational Operations. Twelve joint Ventures are now

    operational in partnership with some of the leading international and Indian

    companies;

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    Avi-Oil (India) Pvt. Ltd. With NYCOSA, France, and Balmer Lawrie & Co. for

    manufacturing and marketing Defense and civil aviation lubricants and specialties.

    The cover depicts a bird, symbolizing IndianOil, breaking through barriers to seek

    new horizons.

    It is a quest marked by immense possibilities a quest for progress through pursuit of

    new opportunities.

    The colour blue signifies the vast expanse of a new world, and is a tangible expressionof widening horizons.

    Indian Oiltanking Ltd., with Oiltanking (India) GmbH, Germany, for infrastructure

    development and terminalling services.

    Petronet India Ltd. (PIL), a consortium of oil companies and financial institutions, for

    petroleum product pipeline projects.

    Petronet Vadinar-Kandla Ltd., as a subsidiary of PIL, for Vadinar-Kandla product

    pipeline. Petronet Chennai-Trichy-Madurai Ltd., also as a subsidiary of PIL, for Chennai-

    Trichy-Madurai product pipeline.

    IndianOil is marketing diesel fuel additives for automobiles in collaboration with Elf

    Antar; France.IndianOil Air BP is collaborating in aviation fueling business.

    IndianOils investments in creation of assets will exceed Rs. 40,000/- Crore over

    the decade beginning 1997. These investments, substantially funded from internalresources, will result in expansion and modernization of existing capacities, as well as

    creation of state-of-the-art facilities.

    IndianOil is an academy company with 18training centers. The IndianOil

    Institute of Petroleum Management (IIPM), Gurgaon, serves as an apex training and

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    consultancy institute and conducts management development programmes in

    association with reputed national and international institutes.

    Indian Oil Management Centre for Learning (IMCL) recently set up in Mumbai

    will facilitate in upgrading the functional knowledge and skills of the employees and

    also impart behavioral training.

    For the past two decades, IndianOil has been lending its expertise to several

    countries in areas of refining, marketing, transportation, training and R&D. These

    include Sri Lanka, Kuwait, Bahrain, Iraq, Abu Dhabi, Tanzania, Ethiopias, Algeria,

    Nigeria, Nepal, Bhutan, Maldives, Malaysia and Zambia.

    IndianOils commitment to quality, safety, health and environment is reflected in the

    series of national and international certifications and awards earned over the years.

    The 17th largest petroleum company in the world, Indian Oil, is now emerging as

    a transnational energy conglomerate. From the icy slopes of Leh in the Himalayas toKanyakumari where the Bays of Bengal and the Arabian Sea join the Indian Ocean,

    and from the Single Buoy Mooring at Salaya in the West to the Monasteries at

    Tawang in the East, IndianOil lives in every heart and in every part of India.

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    DIVISIONAL STRUCTURE OFINDIAN OIL CORPORATION LIMITED

    MARKETING HO

    4 REGIONAL OFFICES

    15 STATE OFFICES

    TERMINA34DIVISIONAL

    OFFICES

    LPG AREAOFFICES

    AFSs

    DEPOTS LUBE GODOWNS

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    DEPARTMENTS

    Indian Oil Corporation Limited constitutes of various departments which helps the

    organization to function properly and to attain the ultimate objectives.

    The organization has four functional departments and they are:

    Human Resource Management : It helps in taking decisions regarding Human

    Resource Policies, employee engagement and creating a good working condition in

    the organization.

    Marketing Management : It is mainly involved in promoting the product of the

    organization and increasing the sales.

    Financial Management : It deals with the monetary transaction and maintaining

    various accounts so as to keep a clear check on the day to day financial activities.

    Production Management: It is mainly involved in transforming the raw materials

    into the final product. It helps into smooth flow of products so that the organization

    can meet the demand of its consumers.

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    HUMAN RESOURCE MANAGEMENT

    THEORETICAL FRAME WORK

    Organisations are made up of people and function through people. Without

    people organisation cannot exist. The resource of man money material and machinery

    are collected, coordinate and utilize through people. The resources by themselves

    cannot fulfill the objective of the organisation. They need to be united into a team. It

    is through the combined effort of people that material and monetary resources areeffectively utilized for the attainment of common objective. Without united effort

    human effort no organisation can be achieved its goals. All the activities of an

    organisation are initiated and completed by the persons who make up the

    organisation. Therefore peoples are the most significant resources of any organist ion.

    The resource is called human resource and it is the most important factor in

    production.

    From the national view point human resource may be defined as the knowledge,

    skills, creative, abilities, talent and aptitude obtained in the population. From the

    view point of an organisation, human resource represents the people at work.

    CONCEPT AND NATURE OF HRM

    Human resource management may be defined as set of policies, practices and

    program designed to maximize both personal and organisation goal. It is the process

    of binding people and organisation together show that the objective of each are

    achieved. According to flippo personnel management or human resource management

    is the planning, organizing directing and controlling of the procurement,

    development, compensation, integration maintenance of human resource to the end

    that individual, organisation and social objectives are accomplished.

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    ORGANISATION SETUP AND ROLE OF PERSONNEL

    DEPARTMENT

    A system approach to personnel in which the emphasize is on the inter-

    relationships among various policies and programs of organisation. It involve

    anticipating the future patterns of an organisation and of business environment and

    then relating manpower requirements to these conditions

    PERSONNEL & ADMINISTRATION DEPARTMENT

    The personnel, administration, management services, HRD & training corporate

    communication department at refineries HQ are headed by ED(HR) with the

    following functions under his charge:

    Personnel

    Administration, welfare & Hindi implementation

    Training & development

    Management services

    Corporate communication.

    OBJECTIVES

    The primary objectives of personnel department are as follows :

    Design and develop an organisational structure with well defined relationship

    commensurate with the business plans and corporate strategies;

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    Promote and develop co-operative attitude amongst employees by fostering

    harmonious relations at all levels and inculcate sense of belonging;

    Promote and inculcate the culture of employee participation in management;

    Change agent to new interventions.

    FUNCTIONS :

    STAFFING

    Manpower planning

    Determine the organisation structure and optimize manpower to effectively meet

    companys objective

    Job description

    Recruitment

    Personnel records

    Promotions

    Transfer

    PERSONNEL MAINTENANCE

    Motivation

    Performance appraisal

    Recreation

    Communication

    Employee amenities- canteen, clubs etc.

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    Safety

    Medical service

    Securities

    DEVELOPING HUMAN RESOURCE

    Induction and apprentices training

    Training and development of employee

    Industrial relations

    Productive bargaining

    Grievance handling

    Discipline administration

    Providing joint consultive machinery-joint management councils

    COMPENSATION

    Wages ,salary surveys & controls

    Negotiation

    Incentives/bonus

    PERSONNEL POLICY & PLANNING

    Defining organisation goals policy guidelines and strategies

    Formulating and implementing personnel policies

    MANPOWER

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    Manpower is the one of the essential and vital part of the organisation. To

    maintain manpower human resource management plays an important role from

    decade ago. the basic requirements of the human resources for the company is noted

    by the HRM departments.

    Some important measures for maintaining human resources (manpower)

    Recruitment

    Post recruitment action & records

    Promotion and transfer

    Officiating appointments

    Probation and conformation

    Seniority

    Deputation

    Forwarding of application & foreign assignments

    RECRUITMENT

    Procedure of recruitment

    Recruitment through employment exchange

    Recruitment through advertisement in news paper

    Internal promotions

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    Transfer on deputation from government department or other public sector

    undertaking

    Notification of vacancies .

    There are two type of categories are there for recruitment

    1) Officers

    2) Non-Officers

    OFFICERS

    Campus recruitment

    Advertisement

    A employee who is working in non-officers grade and have not been

    completed his/her 5 years of service can apply for officers grade

    Advertisement on web site of corporation

    NON-OFFICERS

    Selection done in the local region of division by employment exchange

    Notifications through news paper etc

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    PROMOTION & TRANSFER

    Promotion is based on the percentages allotted by the government .

    Based on merit

    Based on seniority

    Based on merit+ seniority

    Based on qualification

    POST RECRUITMENT ACTION AND RECORDS

    JOINING REPORTS

    Every new appointee is required to submit a joining report accompanied by

    medical certificate of fitness , duly completed attestation form and other documents

    /testimonials as per the terms and condition of the appointee

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    MEDICAL CERTIFICATE OF FITNESS ON FIRST APPOINTMENT

    To be eligible for appointment in the service of the corporation . every

    appointee has to submit a medical fitness certificate as per the prescribed

    guidelines/format from the corporations chief medical officer as may be advice in the

    offer of appointment . Before joining the corporation .

    The candidate referred for pre-employment medical examination should either

    be declared as fit or unit by medical officer and in case of later, the offer of

    appointment should be cancelled or withdrawn.

    MARITAL STATUS

    A person who has entered into or contracted a marriage with a person having

    spouse with another person is not eligible for the appointment in the service of the

    corporation. Unless exempted by the director from the operation of the rule, based on

    adequate justification

    DATE OF BIRTH

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    Personal department will record the age of every employee in sap data/ his p

    file .

    The date of birth once admitted shall not thereafter altered on any grounded

    whatsoever.

    PROBATION AND CONFORMATION

    PERIOD OF PROBATION

    Employee join in grade A of officers on appointment/selection/promotion (1-

    year)

    Employee join in grade I/IV of non-officers on appointment/selection/promotion(6-months)

    Promotion [except on promotion to grade A, grade H , and grade I] (6-

    months)

    Promotion of grade H & I (1-year)

    SENIORITY FOR OFFICER

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    Direct recruitment

    Seniority as between person on fresh appointment shell be determined according

    to date of joining of the service

    Where two or more appointee join on the same date ,their inter-se seniority shall

    be reckoned according to their date of birth

    FOR NON-OFFICER

    Direct recruitment

    Seniority as a rule of thumb will be according to the date of appointment in the

    regular scale of pay

    Seniority as between person on fresh appointment selected by the selectioncommittee at the same interview shall be determined according to order in the

    merit list, irrespective of the date of joining.

    DEPUTATION

    Deputation in corporations interest

    In the interest of the corporation, employees of the central/state

    government , public sector undertaking or some other organisation may be

    temporarily engaged on deputation in consideration of the nature of vacancies ,

    special attainments of the persons concerned or the special requirements of certain

    posts or for any other circumstances justifying appointment of such deputations as per

    govt. guidelines on the subject.

    Forwarding of applications

    In deciding whether an application should be forwarded or withheld ,the

    concerned authority should balance the interest the necessity of avoiding hardship to

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    the individual. The term interest of the corporation should be interrupted strictly and

    subject to that consideration.

    HOLIDAYS

    Festival holidays

    10 paid festival holidays

    Inclusive of 3 national holidays ( 26th

    January-republic day, 15th

    august-independence day, 2 nd October- Gandhi jayanti )

    Additional holidays

    On the death of high designation. The administration offices and other units of

    IOC are to be closed as per guidelines issued by BPE under which the officers/units

    are to be closed only on the death of the president on the day of funeral takes place.

    AWARDS

    Period of service Award

    15 years 5gm gold coin

    (24ct)25 years 10gm gold coin

    (24ct)30 years 20gm gold coin

    (24ct)35 years 20gm gold coin

    (24ct)

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    INDIANOIL SUGGESTION SCHEME:

    The scheme hereunder named as Indian oil scheme harnessing the latent

    creativity in every individual there by fostering amongst the employees a sense of

    achievement and a feeling of involvement in the growth of organization.

    OBJECTIVES:

    To provide well designed procedure for receiving, evaluating and rewarding

    creative ideas of the employees

    To promote individual creativity for organisation excellence

    To improve quality , productivity , safety service and economy through employees

    enterprise

    To enhance job satisfaction , sense of belonging and employee participant

    SCOPE OF SCHEME:

    Category 1:

    All regular employees of IOCL are eligible to give the suggestion

    Category 2:

    Regular employees of IOCL who are on deputation to other organisation arealso eligible to give their suggestion pertaining to the business of IOCL

    Category 3:

    Deputationists from other organisation of IOCL are also eligible to give their

    suggestion pertaining to the business of IOC

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    TRAINING

    ON THE JOB

    ORIENTATION

    JOB INSTRUCTION

    APPRENTICE

    INTERNSHIP

    JOB ROTATION

    COACHING

    OFF THE JOB

    VESTIBULE

    LECTURE

    SPECIAL STUDY

    FILMS

    TELEVISION

    CONFERENCE

    CASE STUDY

    ROLE PLAY

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    METHODS OF TRAINING ADDOPTED BY IOCL

    ON THE JOB

    ORIENTATION

    Orientation is a program conducted when a new batch is selected in to an

    organization. Orientation is a brief introduction of the company and the job that is to

    be work upon. It gives a bird view of the organization.

    JOB ROTATION

    Here the employees are made to take up other responsibilities. This happens very

    frequently in all other organisation. This helps then to gain more knowledge .jobs are

    being rotated. Therefore every person gets to do different work at a time.

    OFF THE JOB

    CONFERENCE

    This takes place for the higher level of the organisation .presentation,

    discussions are held with a plane of member.

    LECTURE

    This is like a class room lecture where, an expert would come and give a

    detailed lecture on the subject to be worked upon.

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    SOCIAL SECURITY MEASURE

    The concept of social security is essentially related to the high ideals of human dignity

    and social justice. It is preliminary and instrument of social and economic justice.

    According to ILO social security is the protection which society provides for its

    members through a serried of public measures, against the economic and social

    distress that otherwise would be caused by the stoppage or substantial reduction of

    earning resulting from sickness, maternity, employment, injury, unemployment,

    invalidity, old age, and death, the provision of subsidies for families with children.

    SCOPE OF SOCIAL SECURITY

    The scope of social security is very wide through the social security programmes

    differ from country. Generally, social security schemes are of the following types.

    1. Social insurance: under it the workers and employers make periodical contributions,

    with or without a subsidy from the government. The funds so collected are used to

    provide benefits without testing his/her financial position. Provident fund and groupinsurance are examples of this type.

    2. Social assistance under it the cost of the benefit provided is financed fully by the

    government without any contributions from workers and employers. However, benefit

    is paid after judging the financial position of the beneficiary. Old age pension is an

    example.

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    EMPLOYEE PROVIDENT FUND

    All employees are eligible to join the PF scheme from the date of their joining.

    An equal contribution for 12% of the basic and DA from the employer and their

    employee (through an employees contribution can go up to 100% of basic+da).

    Administrated by a trust, the fund money is invested in the pattern prescribed by the

    EPF act 1952.

    Tax free benefits of the PF will be received in the event of:

    Retirement/permanent disablement, forcing the employees to leave the

    company.

    Retirement, migration abroad for permanent settlement.

    Transfer of PF fund to another establishment.

    Death.

    EMPLOYEES PENSION SCHEME

    The salient features of the above scheme, which has come to effect from 16 th

    November 1995, are as follows:

    Employer and employee contribution to the fund up to 15 th November 1995 will

    remain intact and would be paid to the employee at the time of retirement

    registration, death etc, as per the provision of PF act.

    Maximum services for eligibility to persion are 10 years subscription to EPF. In case

    the services are less than 10 years, a lump sum amount is refunded, as laid down in

    the scheme.

    From 16 th November 1995 onwards 8.33% of Basic+DA (on maximum of 50000) of

    employers contribution to PF will be deposited with the PF authorities towards the

    pension fund.

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    Provides financial assistance to family member in case of an employees death

    while in service.

    The company pays premium to LIC.

    SAFETY PROGRAMS

    The following are the various safety measures taken at IOCL.

    MANAGEMENT COMMITTEE

    The management is totally committed to promote a safe working environment

    to the employees. Top priority is given to improve the areas to promote safety. To

    demonstrate the commitment of the management, the general manager of the site

    chairs all the safety committee meeting and personally inspects the sites that are

    identified as unsafe conditions, along with the safety committee.

    SAFETY COMMITTEE

    This comprises of the total membership of 19 the committee is chaired by the

    site general manager and it has representation from engineering is on the basis of

    action prone section.

    SAFETY DAY CELEBRATIONSafety day will be celebrated on 4 th of March. On this day, presentation on

    safety will be given to the workmen by government officials, quizzes will be

    conducted.

    EMPLOYEE INVOLVEMENT

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    Employees are involved in various activities of safety programmes and some

    of which are detailed as under safety committee meeting. These meeting given an

    opportunity

    to explore the ideas of all people to improve on the safety aspects. The workmen

    representative especially identified several areas where improvements can be made

    and bring to the notice of the committee and based on this fed back, suitable action

    will be taken. A copy of needs of such meetings is enclosed for ready reference.

    RISK ASSESSMENT

    Effective 1996, the process of conducting risk assessment has been started the

    job of conducting risk assessment is normally given through professional consultant.

    ACCIDENT INVESTIGATION

    As soon as an accident is reported, the EHS department conducted an accident

    investigation along with the shift in charge of the concerned shift. This exercise is

    mainly identified the unsafe condition and unsafe acts and to take steps to avoid and

    unsafe acts to take steps to avoid recurrence. At the time of such investigation, theworkmen who met with an accident and his co-workmen who witnessed them will be

    involved to assess the conditions that have caused the accident.

    FIRST AID

    Various first aid has been provided at the site to take care of place injuries and

    the health of the workmen and the details are as under.

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    FULL TIME MEDICAL OFFICER

    The first aid cum occupation health centre is under the charge of a qualified

    medical officer. Paramedical staff assists him round the clock. The compounders

    attend in shift are qualified pharmacists and trained in first-aid. They give first aid to

    the injured workmen. Basing up on the severity of the case they sent permanent

    workers to the panel hospitals and bad lies to ESI dispensary.

    AMBULANCE

    An ambulance van with driver has been kept at the site to transport the injured

    employees to the nearest ESI hospital for further treatment.

    PERIODICAL MEDICAL EXAMINATION

    As per the statutory requirement all the workmen employed in hazardous

    processes, like acid handling, boilers, canteen, ETP, QA pump houses coal etc, aresubjected to six monthly medical examinations, to assess the occupational health

    hazard.

    BUILT-IN SAFETY MEASURES

    1. Drying in through autoclaves in vacuum and is accordingly designed.

    2. Floors are frequently washed to maintain free from oils to prevent slips and falls.

    3. Lagging is done on all steam lines. This prevents heat loss to surroundings as well as protects persons from burns.

    4. Most of the coupling and Freon pump etc, are provided with guards.

    5. On Freon compressor, pressure gauges and valves are provided for safety.

    6. Raw material good owns, buffer salt, Maida, sugar are stacked in proper manner,

    leaving clear moving place around and cross bonding to avoid collapse of the stack.

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    7. Bands are laid around and the storage tanks are located on pedestals. Storage area is

    under lock and control.

    8. Few of the employees have been trained in fire fighting.

    9. Qualified persons supervisors acid handling.

    10. Employees are provided with protective wear.

    PERFORMANCE APPRISAL IN IOCL

    Performance Management System:

    Term DescriptionPMS Performance Management System-The unique

    system of managing performance at Indian oil.Alignment(of

    objectives and

    results)

    Exist when individual and group objectives and

    result contribute directly to achievement of

    organization results.Appraisee Every officer whose performance is assessed under

    PMS.Appraiser Every officer who assesses the performance of one

    or more appraisees that report to him/her.Competency Skills and abilities described in terms of behaviours

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    that are coahable, observable,measurable and critical

    to individual performance.Countersigning

    officer

    The final authority in an individuals performance

    appraisal process.e-Enabled Delivered through softwareFinal

    performance

    Rating

    The rating given to an Appraisee after

    countersignature

    Internal

    Change Agent

    He/she is the first point of contract for any queries

    on PMS process at his/her location.Cascade The process of sequentially breaking down

    organizational objective and targets into those of

    various leveis of the organization.The individual

    KRAs (key result areas) would also include KRAs

    over and above these cascaded ones such as

    applicable to divisions, units , function areas and

    individuals.Rating scale 5-point scale used to define and assess level of

    achivevement on an element.Reviewer Typically the Appraisers, who is responsible for

    reviewing the entire performance process.Score on an

    Element

    Level of achievement on the 5-point rating scale for

    KPIs,competencies,values and potential.Stretch The degree of difficulty built into targets at the time

    of performance planning.

    Target A measurable and verifiable definition of outcomesto be accomplished.

    Unique

    Role(UR)

    Jobs that are held by different individual but are

    similar in terms of objectives and outcomes.

    Weightage The percentage value(out of 100%) allocated to a

    KPI or a section on the basis of the critically,time

    and effort required.

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    Role-based

    KRAs

    KRAs that are predetermined for a role in role

    profile.Section score The summation of each elementFinal score Overall score calculated by multiplying each section

    score with the section weightage and then

    sammating the same. This score is validated by the

    e-reviewer.Key result

    area(KRA)

    Critical achievement required to delivered Indian

    Oils desired business results. Typically are

    outcomes that directly contribute to Indian Oils

    MoU, strategic objectives and operational goals

    usually measurable or verifiable.Additional

    KRAs

    KRAs that are predetermined for other roles in thr

    organization and the officer can choose among these

    if she/he finds necessarySpecial KRAs KRAs to be written out by the Appraisee in case

    required in his/her performance plan based on

    special projects or membership of task forces,

    committees etc.Performance

    diary

    A tool for the appraisee to record significant events

    or aspect of performance which may be used for

    performance discussion review.Performance

    period

    The period for which performance is being planned,

    review or evaluated.Performance

    plan

    A description of KRAs,KPIs and their targets

    expected to be accomplished during the performance

    period.Proficiency

    Level

    The level at which a set of behaviours is required to

    be demonstrated in a particular role.PMS

    Facilitator

    Responsible for centrally administering the e-

    enabled PMS software.PMS Tools Tools developed within PMS to facilitate effective ,

    usage, roles, rating scales, performance diary etc.

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    T YPES OF WELFARE SERVICES

    Employee welfare services may be classified into two broad categories.

    1. Intra mural.

    These services are provided with in the establishment these include latrines, urinal,

    washing, bathing facilities, crches, rest rooms shelters, canteens, uniform mercial

    aid, recreation facilities subsidized food etc.

    2. Extra mural.

    These services provided outside the establishment these consists of housing

    accommodation, transport, maternity benefits, childrens education, sports, holiday

    homes, leave be travel facilities, workers cooperative store, fair price shops, credit

    societies, etc.

    W ELFARE MEASURES IN I NDIAN O IL C ORPORATION L IMITED IndianOil Corporation continued its endeavour to upgrade facilities and promote the

    welfare of employees. With a view to promote employees welfare, Indian Oil

    Corporation brought about improvements in policies concerning medical facilities,

    allowances at remote locations, Productivity Incentive Scheme and post-retirement

    medical facilities.

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    Welfare at Digboi has under done a several change over the years. It is no more

    viewed as statutory but has been understood as a development need for employees.

    Hence the factory has been taken lot of pro active state in field of employees welfare

    which includes measures like long service awards, scholarship for workmen children,

    activities for the workmen childrens and families like which drawing and painting

    etc.

    Apart from the compliance of the statutory requirements, the company welfare and

    other measures like.

    Long service award

    Children merit scholarship

    Organizing competitions

    STATUTORY WELFARE FACILITIES :

    SHELTER, REST ROOM AND LUNCH ROOM

    In every company employing more than 150 employees, educate shelter, rest

    room and lunch room with provision of drinking water, where workers can eat meals

    by them.

    CANTEEN

    At IOCL canteen is run from its inception from 1979 onwards. Canteen is run

    by IOCL employees society. On the basis of loss management replace it. They are

    totally 52 employees who work for canteen with one manager. In canteen

    management committee, there is equal participation from both the workers and

    management.

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    NON STATUTORY WELFARE ACTIVITIES FACILITIES

    MERIT SCHOLARSHIP SCHEME

    The company has instituted a merit scholarship scheme for providing financial

    assistance to the children of IOCL employees to help then in their academic pursuit.

    SOCIAL SECURITY MEASURE

    The concept of social security is essentially related to the high ideals of human dignity

    and social justice. It is preliminary and instrument of social and economic justice.

    According to ILO social security is the protection which society provides for its

    members through a serried of public measures, against the economic and social

    distress that otherwise would be caused by the stoppage or substantial reduction of

    earning resulting from sickness, maternity, employment, injury, unemployment,

    invalidity, old age, and death, the provision of subsidies for families with children.

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    MARKETING MANAGEMENT

    INTRODUCTION

    IndianOil has one of the largest petroleum marketing and distribution networks in

    Asia, with over 35,000 marketing touch points. Its ubiquitous petrol/diesel stations are

    located across different terrains and regions of the Indian sub-continent. From the icy

    heights of the Himalayas to the sun-soaked shores of Kerala, from Kutch on India's

    western tip to Kohima in the verdant North East, IndianOil is truly 'in every heart, in

    every part'. IndianOil's vast marketing infrastructure of petrol/diesel stations, Indane

    (LPG) distributorships, SERVO lubricants & greases outlets and large volume

    consumer pumps are backed by bulk storage terminals and installations, inland

    depots, aviation fuel stations, LPG bottling plants and lube blending plants amongst

    others. The countrywide marketing operations are coordinated by 16 State Offices and

    over 100 decentralised administrative offices.

    Several landmark surveys continue to rate IndianOil as the dominant energy brand

    in the country and an enduring symbol for high quality petroleum products and

    services. The heritage and iconic association that the brand invokes has been built

    over four decades of commitment to uninterrupted supply line of petroleum products

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    IndianOil has the largest and most sophisticated integrated petroleum products

    supply chain in India. Whether it is an immediate need, a long-term supply contract

    or even setting up dedicated storage and handling facilities at your premises our

    network is at your service. IndianOil's marketing operations network of storage,

    distribution and supply hubs is backed by efficient sourcing, on-time logistics,

    custom-designed deliveries and round-the-clock after sales service and consultancy.

    Many customers like the Railways, State Transport Undertakings, Steel Plants,

    Thermal Power Plants, Textile Mills and Power Plants continue to benefit from

    long-term contracts signed with IndianOil for fuels & lubricants supplies and

    consultancy. Tapping the expertise that we have built over five decades of working

    with a cross-section of customers from a wide-range of industrial sectors,

    IndianOil's Bulk liquid fuel supply offerings covers the complete gamut of fuels-

    Diesel, Light Diesel Oil, Low Sulphur Heavy Stock, Special Products .

    COMMERCIAL LPG/RETICULATED LPG

    Besides supplying domestic Indane LPG cylinders to households, IndianOilalso markets commercial LPG cylinders in 19 Kg and 47.5 Kg capacity. The

    commercial LPG cylinders are available at market rates and customers can avail of

    the superior energy efficiency of LPG in their commercial establishments like

    canteens, hotels or even in industrial and fabrication works like cutting, welding,

    heating etc. Besides the regular Indane LPG cylinders that are delivered to

    doorsteps, IndianOil also offers reticulated LPG systems for large residential

    apartment complexes and establishments. Such systems are cost effective and thegas lines laid to individual homes draw from a bank of LPG cylinders stored safely

    in a dedicated place in the building.

    LPG (NON-FUEL ALLIANCES)

    IndianOil has signed business agreements with reputed companies and brands

    for marketing their products through its countrywide network of Indane distributors.

    Some of the hugely successful products being currently sold through the network

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    are Suraksha rubber hoses, Green Label stoves, Zenith and Safex fire extinguishers.

    New tie-ups have been signed for marketing Suraksha flame retardant aprons,

    CNG/LPG auto kits, e-booking of railway tickets, money transfers, KwalityWalls'

    kiosks, Mysore Sandal Soaps, courier services and telecom products through the

    Indane network.

    RETAIL (NON-FUEL ALLIANCES)

    In an effort to tap alternate revenue streams, IndianOil is focused on enhancing its

    non-fuel revenues (NFR) through its 195 million sq feet of retail space. IndianOil hasalready mapped petrol stations to study the tyrefalls and assess their site potential with

    the help of consultants, Technopak Advisors Pvt Ltd. A well-structured roll out plan

    is already underway and petrol stations, primarily in the North have been identified

    for a pilot study. The NFR model developed will provide for sharing of revenue

    streams with the dealer network to enable unlocking of existing retail space value that

    both IndianOil and its dealers command. Several alliances have already been forged

    with leading brands like Hindustan Unilever Ltd, Dabur, ICICI Bank, Ferns & Petals,

    MTR Foods, PVR Cinema, UAE Exchange, Reliance Capital and DHL. If you wish

    to partner us in our non-fuel business ventures email your proposal to IndianOil

    INDIANOIL AVIATION SERVICE

    IndianOil Aviation Service is a leading aviation fuel solution provider in India and

    the most-preferred supplier of jet fuel to major international and domestic airlines.

    Between one sunrise and the next, IndianOil Aviation Service refuels over 1500

    flights from the bustling metros to the remote airports linking the vast Indian

    landscape, from the icy heights of Leh (the highest airport in the world at 10,682 ft) to

    the distant islands of Andaman & Nicobar.

    Jet fuel is a colorless, combustible, straight-run petroleum distillate liquid. Its

    principal uses are as jet engine fuel. The most common jet fuel worldwide is a

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    kerosene-based fuel classified as JET A-1.The governing specifications in India are IS

    1571: 2001 (7th Rev).

    IndianOil is India's first ISO-9002 certified oil company conforming to stringent

    global quality requirements of aviation fuel storage & handling. IndianOil Aviation

    also caters to the fuel requirements of the Indian Defence Services, besides refueling

    VVIP flights at all the airports and remote heli-pads/heli-bases across the Indian

    subcontinent.

    IndianOil Aviation group regularly organises International Aviation conferences

    that act as a vital information facilitator with participation from leading international

    and all domestic airlines, allied industries, statutory aviation authorities and

    government agencies from over 35 countries.

    IndianOil is the only oil company in India to market the widest possible range of

    fuels used by the aviation industry in India- JP-5, Avgas 100LL, Methanol Water Mixture, Jet A-1 and aviation lubricants, etc.

    Aviation Turbine Fuel (ATF) is dispensed from specially designed refuellers,

    which are driven up to parked airplanes and helicopters. Major airports have hydrant

    refuelling systems that pump the fuel right up to the filling outlets on the tarmac

    through underground pipelines for faster refuelling. Essentially, ATF is pumped into

    an aircraft by two methods: Overwing and Underwing. Overwing fuelling is used onsmaller planes, helicopters, and piston-engine aircraft and is similar to automobile

    fuelling - one or more fuel ports are opened and fuel is pumped in with a conventional

    pump. Underwing fuelling, also called single-point is used on larger aircraft.

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    LOYALTY PROGRAMMES:

    IndianOil's loyalty programmes are designed exclusively to benefit the large

    number of its customers who have been patronising the brand for over five decades

    XTRA POWER

    The XTRA POWER Fleet Card programme is a complete smart card-based fleet

    management solution for fleet operators and corporates for cashless purchase of fuel

    & lubricants from designated retail outlets (petrol pumps) of IndianOil through

    flexible pre-paid and credit facilities. The fleet card also offers an exciting rewards

    programme and unique benefits like personal accident insurance cover and vehicle

    tracking facilities. In just under two years of its launch, it has emerged as the largestfleet card in the country with the widest retail outlet coverage. Any business entity

    owning or operating a vehicle fleet can become a member of the XTRA POWER fleet

    card programme at a nominal annual charge. Each fleet owner is issued a Fleet

    Control Card and vehicle-specific Fleet Cards for every vehicle enrolled under the

    programme. For enhanced security, the fleet card transactions are authorised through

    a unique Personal Identification Number (PIN). Moreover, the card can help track

    each vehicle's movement across remote corners of the country, leading to animprovement in vehicle utilisation and route compliance. XTRA POWER is also

    backed by IndianOil's vast infrastructure network and web-based support services.

    XTRA REWARDS

    IndianOil XTRA REWARDS is India's first online rewards programme that seeks

    to inculcate the habit of redeeming points. It is currently active in Mumbai, Delhi,

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    PRODUCTION

    PRODUCTION DEPARTMENT CONTAINS FOLLOWING UNITS

    ATMOSPHERIC DISTILLATION UNIT( AVU )

    Catalytic Reformer Unit ( CRU )

    DELAYED COKING UNIT ( DCU )

    Hydrotreater and Amine Treating Unit( HDTU )

    Hydrogen Generation Unit ( HGU )

    HEIGH PURITY NITROGEN UNIT( HPNU )

    Solvent Dewaxing / Deoiling Unit ( SDU )

    SULPHUR RECOVERY UNIT ( SRU )

    SOUR WATER STRIPPING UNIT ( SWSU )

    WAX HYDROFINISING UNIT ( WHFU )

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    TOTAL PRODUCTIVE MAINTENANCE

    TPM DEFINITION:

    A Company-Wide Team Based Efforts To Build Quality Into Systems And To

    Improve Overall Plant Effectiveness.

    TOTAL:

    All Employees Are Involved.

    It Aims To Eliminate All Accidents, Defects, Wastage, Losses And System Problems.

    PRODUCTIVE:

    Actions Are Performed While Maintaining System Integrity.

    Troubles For System Are Minimised.

    MAINTENANCE:

    Keep In Good Condition.

    Repair, Clean, Clear, Lubricate.

    TPM Combines Preventive Maintenance With Total Quality Control And Total

    Employees Involvement To Create A Culture Where All Employees Develop

    Ownership Of Their Equipment And Operating Systems And Become Full Partners

    With Engineering And Maintenance To Assure Equipment And Systems Operate

    Properly And Effectively Everyday.

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    AIM OF TPM:

    1. Achieving World-Class Standards Of Performance By Eliminating All Losses And

    By Adhering To Optimized Efficient Refinery Operation, Maintaining Highest Safety

    Standards.

    2. Inculcating A Complete Cultural And Attitudinal Change In The Employees To

    Foster Ownership Of The Equipment And Plants And To Promote Continuous

    Improvement In Work Environment.

    3. Reduction In Cost Of Production While Maintaining Highest Standards In Product

    Quality To Achieve Customers Delight, With An Ultimate Aim To Increase ProfitsAnd Growth Of The Division And The Corporation As A Whole.

    TOTAL PRODUCTIVE MAINTENANCE

    TPM is a world class manufacturing strategy for optimizing the effectiveness of

    manufacturing equipment.

    The goal of the TPM program is to drastically increase production while, at thesame time, increasing employee morale and job satisfaction.

    TPM was introduced to achieve the following objectives:

    Avoid waste in a quickly changing economic environment.

    Producing goods without reducing product quality.

    Reduce cost.

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    Produce a low batch quantity at the earliest possible time.

    Goods send to the customers must be non defective.

    TPM HAS 8 PILLARS , EACH BEING SET TO ACHIEVE A ZERO

    TARGET :

    1. Focused improvement (kobetsu-kaizen): for eliminating waste.

    2. Autonomous maintenance (jishu-hozen): the operator is the key player. It involves

    daily maintenance activities carried out by the operators themselves that

    prevent the deterioration of the equipment.

    3. Planned maintenance (keikaku-hozen): for achieving zero breakdowns.

    4. Quality maintenance (hinshitsu-hozen): This is actually maintenance for quality. It

    includes the most effective quality tool of TPM: poka-yoke , which aims to achieve

    zero loss by taking necessary measures to prevent loss.

    5. Education and training : for increasing productivity

    6. Early equipment/product management : to reduce waste occurring during the

    implementation of a new machine or the production of a new product

    7. Safety, hygiene, environment : for achieving zero work-related accidents and for

    protecting the environment.

    8. Office TPM : for involvement of all parties to TPM since office processes can be

    improved in a similar manner as well.

    THE PQDSM CONCEPT:

    P - Productivity Enhancement

    Obtain Minimum 90% Ope. (Overall Plant Effectiveness)

    Obtain Minimum 90% Oee. (Overall Equipment Effectiveness)

    Q - Quality

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    Operate In A Manner, So That There Are No Customer Complaints.

    D- Delivery

    Achieve 100% Success In Delivering The Goods As Required By The Customer.

    S- Safety

    Maintain An Accident Free Environment

    M - Morale

    Increase The Suggestions By 3 Times, Develop Multi-Skilled And Flexible Workers

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    TPM BRINGS :

    MBA-MSRCASC Page 52

    Enhanced productivity

    Reduced waste

    Cost optimisation

    Safety

    HealthyEnvironment

    ZeroAccidents

    High MoralTeam

    Collaboration Working

    Customer Delight

    OnTime Delivery

    QualityImprovementTeam spirit

    TPM

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    TPM DEVELOPS THE FEELING OF OWNERSHIP

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    MyEquipments

    My PeopleMyRefinery

    TPM

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    MAINTENANCE DEPARTMENT OF IOCL (DIGBOI)

    INTRODUCTIONMaintenance and repair of equipment in a Hydrocarbon process plant is defined as

    "preserving the machine to operate its design condition with maximum availability at

    minimum maintenance cost ".Maintenance function has become another Profit Centre of any organisation.

    Maintenance has gone through a Metamorphosis from "RUN-FAIL-FIX-RUN"

    syndrome to a dynamic function capable of Prediction & Prevention of equipment

    failure trends and contribution to continuous enhancement of Organizational

    Productivity. Maintenance no longer is deemed merely as a Spender Department in

    view of its recent transformation into a powerful medium of overall effectiveness of

    the organization.Maintenance function improves organizational productivity by consideration

    of: Relationship between Loss Structure & Overall Equipment Efficiency

    "Why-Why" Analysis of Equipment Failure

    Observance of development of failure before it turns up

    Failure Analysis Prevention of "Recurrence" of Failure

    Quality control as applicable to Maintenance

    Need for Training and Development of PersonnelPlant & Equipment maintenance can often be quite costly in a hydrocarbon

    process plant operation. It is the awareness that true cost savings and profitability

    can only be achieved by combining machinery reliability, safety, availability, and

    maintainability into a cost-effective total.

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    There are many approaches to perform maintenance and engineering activities at

    an operating facility. The type of process, plant size, location, and business

    conditions at a particular time are the variables that can affect this approach. The

    system must fit the basic overall corporate goals. The final evaluation of success,

    however, for whichever system selected, is achieving the lowest possible product

    cost over extended periods of time at varying business conditions.Total plant profitability is obviously affected both by on-stream factors and

    maintenance costs. One cannot be separated from the other. Any system, therefore,

    must account for how cheaply maintenance can be performed from an organizational

    setup, and also what must be done and how often. The ability to update maintenance

    requirements and improved planning based on experience at a group of plants has a

    large bearing on overall maintenance costs.

    (a) Planning Sheets.

    Planning in-charge shall prepare detailed planning sheets incorporating all the

    jobs and circulate to all concerned one week before the planned shutdown date.

    (b) Workshop FabricationSimultaneously, Planning in-charge in consultation with Workshop in-charge

    and shutdown Engineer, shall finalized the list of jobs to be carried out in the Main

    Repair shop and incorporate in the Planning sheets.

    (c) WorkforceOn assessment of the workforce required (done in consultation with

    shutdown Engineer), Planning in-charge shall process the approval from Zonal

    Maintenance In-Charge for arranging additional reinforcement either from other

    Refineries or on contracts.

    (d) Supervisory ForceFor additional supervisory force, as required, Zonal Maintenance In-Charge

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    shall get in touch with other Refineries and ensure their presence in time.

    (e) Clearance ScheduleA calendar schedule for all the jobs planned shall be prepared by the

    Production Coordinator in consultation with Production In-Charge concerned as well

    as Planning in-charge and shutdown Engineer indicating the time when the clearance

    for taking up individual jobs shall be available. The manpower requirement for

    getting the equipment released shall also be planned and provided.

    (f) Blinding ScheduleProduction Coordinator shall also prepare schematic diagram in consultation

    with the Production In-Charge where the blinds are required to be fixed and furnish

    the same to shutdown Engineer.

    (g) Shutdown ProgrammePlanning in-charge shall prepare shutdown programme incorporating .

    Date of shutdown

    Date of completion

    Job list with fixed tag numbers

    Man-hours requirement

    Distribution of the work force as well as date and time of clearance.

    He shall also prepare PERT Chart for all major activities. The shutdown

    programme so prepared shall be distributed to all concerned and displayed in the

    shutdown Engineer's Office. Date of shutdown

    Date of completion

    Job list with fixed tag numbers

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    Man-hours requirement

    Distribution of the work force as well as date and time of clearance.

    COMMUNICATIONSProper communications inters personnel / inter sectional play a vital role in

    ensuring success of Management efforts to accomplish the desired objective. The

    effective implementation of communication programmes enhances the sense of

    participation in all members, in addition to making them 'result' oriented.

    LOSS TO COMPANY'S PROPERTYIn the event of any loss to the Company's Property due to thefts, fire or accidents, the

    procedures for reporting and follow up would be as follows:THEFTS: For any loss of Company's property due to theft at site, the concerned Engineer

    Shall inform about it on telephone immediately to CISF Authorities and bring to the

    notice his first observation and also shall keep his superiors and Senior Administration

    Officer informed of the same. After investigation, on the same day report shall be submitted by Engineer inwriting detailing out the item / items found missing to Senior Administration Officer

    with a copy to CISF Authorities and his superiors. Further follow up till completion of final investigation and recovery or write off

    of the loss, shall be done by the concerned Administration officer who should keep the

    Maintenance Manger fully informed.

    LOSS OF PROPERTY DUE TO FIRE / ACCIDENTS

    In the event of any loss to company's property on account of fire / accidents, thefirst report in detail shall be furnished by the concerned Engineer to functional head

    through his superiors. Functional Head shall analyze all the facts in detail in association with the Fire

    & Safety

    REPORTING OF ACCIDENTSFor any accident of an employee on duty, the immediate Supervisor concerned

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    shall fill up 'Work Accident Form' and send to Medical Officer with a copy to Fire &

    Safety Officer. (If the injury is serious, the injured employee takes the Form with him

    to the First Aid/Hospital immediately and his Supervisor shall send the form

    afterwards).In case of death or serious bodily injuries, the Supervisor shall intimate the same on

    phone to the Senior Medical Officer, Fire & Safety Officer, Chief Personnel &

    Administration Manager and his own Departmental Head and shall follow by the work

    accident from to the Senior Medical Officer and the Fire & Safety Officer.In all cases of accidents, the Supervisor shall also send the 'Supervisor's Accident

    Investigation Report' to the Fire & Safety Officer within 24 hours of the accident in the

    form (prescribed)

    HOUSE KEEPING Field Maintenance Engineer shall ensure that the place of work is kept clean

    and tidy on completion of assigned work. All leftover materials and scraps shall be

    removed on the same time on completion of the jobs. For keeping the Plant area, loading gantry and other tank-farm area clean, Civil

    Section shall provide yard service and shall ensure proper 'house keep-keeping' through

    effective coordination with the concerned production personnel.

    SAFETYApplication of all safety measures for prevention of personal injuries to the workmen

    while on duty shall be primary concern of all supervisors. Engineer/ Senior Engineer to

    whom the workman reports shall ensure that all safety appliances required ink the

    performance of their assigned tasks are made available to them and also guide them in

    application and use of safety appliances.

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    FINANCIAL MANAGEMENT

    INTRODUCTION

    FINANCE is the lifeblood and nerve system of any business organization.

    Just as circulation of blood is necessary in human body to maintain life, finance is

    very essential to the business organization for smooth running of the business.Financial management involves managerial activities concerned with the

    acquisition of fund for business purpose. The finance function does with procurement

    of money taking into consideration today as well as future needs and finance is

    required to purchase a machinery and raw material, to pay salaries and wages and also

    for day-to-day expenses.

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    METHODS USED IN FINANCING:

    NET PRESENT VALUE :

    It is the summation of the present value of cash proceeds in each year less the

    summation of the present values of the net cash outflows in each year.

    PROFITABILITY INDEX :

    It is the present value of the return per rupee invested.

    INTERNAL RATE OF RETURN :

    It is the discount rates which equates the aggregate present value of the net cash

    inflows with the present value of cash outflow of a project.

    EQUIVALENT ANNUITY :

    The equivalent annuity method expresses the NPV as an annualized cash flow by

    dividing it by the present value of the annuity factor.

    APPLICATION OF MANAGEMENT THEORY FOR DATA ANALYSIS

    Capital projects in IOC are divided into :

    1. Core Sector projects eg. refining, marketing, pipelines and R&D.

    2. Diversification projects eg. exploration and production(E&P), Liquified Natural

    Gas(LNG),petrochemicals and power etc.

    3. Globalization projects core/non core projects overseas.4. Merger/Acquisitions

    As per company policies all capital investment proposals above Rs. 100 crores require

    board approval:

    1. Above Rs. 100 crore : Board

    2. Above Rs. 50 crore to 100 crore : Planning & Project

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    3. Above Rs. 10 crore to 50 crore : Chairman

    4. Above Rs. 10 crore : Fucntional Director

    Project costing Rs. 250 crore and above also require approval of Project

    Evaluation Committee. All proposals are to be prepared with the assistance of

    professionals and experts.

    Capital investment analysis involves estimating and comparing the benefits of

    these schemes. Its is an exercise that helps Indian Oil to take a decision on he

    investment proposal under review. The five basic steps in investment analysis in

    Indian Oil are:

    NEED AND JUSTFICATION

    MARKET AND COMMERCIAL ASSESSMENT

    TECHNICAL FEASIBILITY STUDY

    FINANCIAL ANALYSIS

    SENSITIVITY AND RISK ANALYSIS

    The final decision on a proposal is taken only after sensitivity and risk analysis. As

    the name suggests sensitivity analysis test the proposals viability of profitability to

    modifications in few variables. The sensitivity of the project to the critical variables is

    thereby established. Risk analysis is a more comprehensive extension of sensitivity

    analysis as it seeks to examine the profitability of the capital invested subject to

    differing combinations of movements of the critical variables. Sensitivity analysis is

    the first step towards risk analysis. Both sensitivity and risk analysis enables the

    management to comprehend the sources of risk that a project is exposed to over its

    projected life period. More important, it enables the corporation to undertake

    measures that help to mitigate risk either through risk sharing procedures or through

    hedging options. Subsequent chapters shall examine the above issues in detail.

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    In case of R&D, any expenditure on development, testing and pre commercial

    operation, such as demonstration, pilot and development of prototype will be treated

    as R&D expenses. However, any commercial production will have to satisfy the

    hurdle rate criteria.

    THE NEED FOR A PROJECT MAY BE BROADLY ON ACCOUNT OF:

    Capacity enhancement due to demand and supply imbalance.

    Economic considerations.

    Technical/operational necessity.

    Marketing consideration.

    Improvement in existing operations through removal of constraints/ updation

    of technology.

    Govt./strategic policy decisions.

    Safety/environmental and other statutory requirements.

    Expansion into new business diversification/globalization.

    Research and development activities.

    PROJECT COST

    An accurate and realizable project cost estimate is vital for appraisal of the

    project since it has a direct relation with the economic viability of the project. The

    project cost estimates shall be prepared including the following components while

    clearly indicating the break up of Rupee and foreign exchange components.

    PRIME COST

    PROVISION FOR DESIGN AND SCOPE CHANGES

    PROVISION FOR CONTINGENCIES

    CONSTUCTION PERIOD EXPENSES

    FINANCING COST DURING CONSTRUCTION PERIOD

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    PRIME COST:

    Prime cost of the project includes total cost of the land, building, equipments,

    materials, civil construction, other items namely mechanical, electrical,

    instrumentation, and safety, fire fighting, pollution control etc. required to complete

    the project.

    PROVISION FOR DESIGN AND SCOPE CHANGES:

    The provision for design and scope change needs to be justified on case to case

    basis. Normally no provision for scope and design change may be required in respect

    of repetitive projects where scope is amply clear at the time of preparation a project

    cost estimates. Similarly, for projects where quantum of jobs to be executed is

    finalized and details of materials/specifications have been clearly determined, no

    design change provision needs to be considered. However, in case of grass root

    projects such provision not exceeding 10% of the total cost of the project may be

    considered to take care of changes in the scope and design due to detailed

    engineering.

    PROVISION FOR CONTINGENCIES:

    The provision for contingencies not exceeding 3% to 5% of the total estimated

    cost can normally be included while estimating the project cost. However, level of

    contingency may vary from project to project depending upon the nature.

    CONSTRUCTION PERIOD EXPENSES:

    As per statement of accounting policies, the construction period expenses are treated

    as under:

    Revenue expenses including expenses for crop compensation for acquiring Right-of-

    way exclusively attributable to projects incurred during construction period are

    capitalized. However, such expenses in respect of capital facilities being executed

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    along with the production/operations simultaneously are charged to revenue.

    Financing cost incurred during the construction period on loans specifically borrowed

    for projects is capitalized at the actual borrowing rates.

    FINANCING COST:

    In line of above policy, financing cost during construction period is reflected

    separately, whenever applicable. Financing cost incurred on General Borrowings used

    for projects is capitalized at the weighted average cost. The amount of such

    borrowings is determined after setting off the amount of internal accruals.

    FINANCING PROJECTS:

    Projects taken up by the corporation are partly financed through internal resources

    and partly through specific borrowings. Debt-equity ratio 1:1 is assumed where no

    specific financing plans have been finalized. Where financing mode has been decided

    then the same are indicated. However the ratio is reviewed on case to case basis. Non- plan schemes are assumed to be financed from internal resources.

    In respect of all those projects where the financing through borrowings has been

    envisaged/ assumed, the following issues need to be dealt:

    Extent of the loan available and terms thereof (like rate of interest, repayment

    schedule, moratorium, commitment charges etc.)

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    Break up of financing through borrowings into foreign exchange/Indian rupee

    component.

    Deferred credit if available.

    For calculating financing cost, latest SBI Prime Lending Rate for long term loan.

    DETERMINATION OF CASH FLOWS:

    Determination of year wise cash flow cash flows is the most crucial step of the

    financial analysis. The cash flow can be determined in 3 components namely:

    A.INITIAL INVESTMENT

    B.OPERATING CASH FLOWS

    C.TERMINAL CASH FLOWS

    A.INITIAL INVESTMENT:

    This component of cash flows mainly represents net cash outlay in the period in

    which the asset is purchased or constructed. In other words, initial investment shall

    comprise of the total project cost as indicated in the capital investment proposal and

    shall also include incremental value of working capital, wherever required. While

    computing initial investment a care needs to be exercised in respect of following: in

    respect of proposals where financing through borrowings is envisaged,

    receipt/repayment of loans and payment of interest are not considered while

    calculating ROI. However, these are to be considered while calculating ROE.

    B.OPERATING CASH FLOWS:

    The component of cash flow presents year-wise cash flow generated from

    operations after the projects has been commissioned. The capacity utilization shall not

    be more than 60% in the first year and at 90% from second year onwards till project

    life cycle. The determination of operating cash flows shall, therefore, entail estimating

    year-wise operating income, input/raw material cost and operating expenses during

    the project life.

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    C.TERMINAL CASH FLOW:

    The cash flow in the terminal year of the project mainly represents the

    salvage value of the project plus release of incremental working capital,

    salvage value shall be considered as under:

    Land to be valued at original cost

    Other items to be valued at 30% of the original cost without financing cost

    Tax on capital gain should be considered. Capital gains are taken as terminal value

    minus written down value as per income tax act.

    Terminal cash flow to be taken in 16 th year.

    PROJECT LIFE:

    For cash flow determination and financial analysis, the life of project is taken as

    15 years from the date of completion, unless the project life is shorter.

    Issues requiring special-care cash flows:

    While determining the cash flows for the projects special care is taken which need to

    be exercised in respect of following:

    Cash flow can occur by increase in cash revenue and/or cash saving through reduction

    in operating costs.

    Cash outflow can occur by increase in operating expenses and/or decrease in cash

    revenue, apart from outgo for initial capital investment.

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    The net cash flow shall be estimated on after tax basis, as payment of taxes is an

    outflow of cash.

    For calculation of IRR, all financial charges arising due to financial leverage like

    interest payment/dividend payments are not to be considered as cash outflows.

    Similarly, tax shield/benefit allowable due to such financial charges are not to be

    considered as cash inflow/outflow.

    For calculation of ROE, interest outgo on project loans, tax shield available and

    principle payments are considered. In this case, initial capital outgo shall be limited to

    equity outgo.

    CORPORATE TAX IS CONSIDERED AS UNDER:

    1. Corporate tax to be considered on the project on standalone basis.

    2. No tax shield for loss, if any.

    3. Loss, if any, is carried forward for adjustment with future profit.

    4. Minimum Alternative Tax (MAT) to be considered, wherever regular tax liability

    does not arise.

    5. All deductions/rebates/benefits etc. wherever available under the income tax act to be

    considered.

    6. Cen vat credit is not considered.

    SUMMARY OF FINANCIAL ANALYSIS:

    For the purpose of financial analysis of capital investment proposals, cash flow

    estimates are to be prepared for the full project life. These cash flow estimates alongwith calculation of ROI/ROE, NPV, DSCR and Break Even Analysis are attached to

    the proposal. While considering the base case, capacity utilization shall not be more

    than 90% (from 2 nd year onwards) throughout the project life cycle for all projects.

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    ANALYSIS OF RISK AND SENSITIVITY ANALYSIS AT INDIAN OIL:

    After presentation of financial analysis of the project, the capital investment

    proposal shall indicate an analysis of risk and uncertainty involved in the proposal.

    All capital investment proposals involve some risk or uncertainty with respect to their

    completion. Capacity utilization, fulfillment of specified need, safety and profitability

    etc. as the underlying assumptions made at the project formulation stage may not hold

    well during the project life. Therefore, analysis of risk and uncertainty is an essential

    part of sound proposals but also helps in systematic consideration of risk by the

    approving authorities.

    TYPES OF RISKS:

    FINANCING RISK:

    Impact of various risks finally affects the profitability as a result of change in

    cash flows from the values considered at proposal stage. Some qualification of financial involved with a proposal is possible. This quantification helps in decision-

    making. Many techniques are available for determining financial risk involved with

    the Project like Risk Adjusted Rate, Certainty Equivalent, Sensitivity analysis, DCF,

    Break Even Analysis, Probability Assignment, Co-efficient of variation, and Standard

    Deviation etc. Most of above techniques rely heavily on the institution of Project

    Planner, because he has to give factors for probability or for risk quantification.

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    Hence, the results established through such techniques are subjective and therefore do

    not provide a clear insight to risk/uncertainty involved. However, sensitivity analysis

    is subjective only with respect to the selection of range of variable for determining the

    sensitivity. Sensitivity analysis is an excellent tool to know the financial impact of a

    variable on the proposal. Therefore, sensitivity analysis shall be used for determining

    financial risk of project.

    OTHER RISKS:

    Other risks constitute all those risks which may jeopardize

    success/completion of the project. In case where need is other than profit, like

    operational necessity, government policy, safety, environment etc. there is a risk to

    the fulfillment of the same. Following shall come under any risks:

    Risk in getting input/linkage with input sources.

    Risk in disposing output/linkage with market, downstream plants etc.

    Risk in obtaining statutory clearances.

    Risk in capacity utilization due changing in demand/supply situation.

    Performance risk associated with a new technology.

    Risk of technology obsolescence.

    Risk worthiness of technical collaborator.

    SENSITIVITY ANALYSIS:

    Sensitivity analysis is a quantitative process of measuring change in value of a

    dependant variable consequent to change in the value of one or more other variables.

    A further aspect of such analysis is evaluation of its sensitivity to possible errors in

    estimation of each or some of the critical variable. This information is very valuable

    and shall be provided in the capital investment proposal so as to give an overview of

    the impact of changes in the value of those variables, which form an essential part of

    the analysis. For the purpose of carrying out the sensitivity analysis, it is utmost

    necessary in the first place to identify the important variables of the projects. These

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    may be assumptions regarding incremental throughout/sales, capital cost, cen vat

    benefit etc. after identification of these important variables, sensitivity analysis are

    carried out to assess the impact of marginal changes in these variables on final results

    of the project i.e. IRR/NPV of the project is also being computed on completion

    Project Cost Basis, taking into account average rate of inflation in the following

    manner:

    Labour component of the project cost may be updated using the average (of 12

    months) of Consumer Price Index (CPI) for industrial workers.

    For all other components of cost except labour the average (of 12 months) of

    Whole sale Price Index (WPI) for all commodities may be used.

    With the help of sensitivity analysis, it is possible to identify the variables with high

    sensitivity and low sensitivity. The Capital Investment proposals gives the full details

    of these variables and their degree of sensitivity.

    APPLICATION OF RISK AND UNCERTAINTY ANALYSIS:

    Analysis of risk and uncertainty as enumerated above is applicable to all capital

    investment proposals.

    However, sensitivity analysis are normally provided for projects costing less than Rs.

    50 crore, unless sensitivity of any variable is very high.

    FINANCIAL OBJECTIVE OF INDIAN OIL CORPORATION LIMITED

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    To ensure adequate return on the capital employed and maintain a reasonable annual

    dividend on equity capital.

    To ensure maximum economy in expenditure.

    To manage and operate all facilities in an efficient manner so as to generate adequate

    internal resources to meet revenue cost and requirements for project investment,

    without budgetary support.

    To develop long-term corporate plans to provide for adequate growth of the

    Corporations business.

    To reduce the cost of production of petroleum products by means of systematic cost

    control measures and thereby sustain market leadership through cost competitiveness.

    To complete all planned projects within the scheduled time and approved cost.

    SWOT ANALYSIS

    A SWOT (Strength, Weakness, Opportunities, Threats) analysis is a tool to

    provide a general or detailed snapshot of a companys health.

    In any business, it is imperative that the business be its own worst critic. A

    SWOT analysis forces an objective analysis of a companys position vis-a-vis its

    competitors and the market place. Simultaneously, an effective SWOT analysis will

    help to determine in which areas a company is succeeding, allowing it to allocate

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    resources in such a way as to maintain any dominant positions it may have. Below are

    numerous, current example SWOT analysis.

    STRENGTHS

    The most important strength of IOCL is its goodwill. Its other strengths can be:

    Extensive access to rural market.

    Extensive marketing channels.

    Proper quality-implementation of quality concepts like six-sigma, etc.

    World class Research & Development centre.

    Nearness to the market helps in sales.

    Largest pipeline network.

    Location of refineries near to exploration site.

    WEAKNESS

    Government intervention.

    New to the upstream business.

    Dependence on exploration companies for crude oil.

    High cost of raw materials.

    No control over fluctuation in the international market.

    OPPORTUNITIES

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    CORPORATE MISSION :

    1. To achieve international standards of excellence in petroleum Refining, marketing

    and transportation with concern for customer satisfaction.

    2. To create a modern technology base for self reliance, growth and development.

    3. To contribute to the national economy by providing adequate return on investment

    and setting high standard of leadership in productivity and total quality.

    4. To foster a culture of participation and innovation and innovation for employee

    growth and contribution.

    5. To help enrich quality of life of community and preserve ecological balance and

    national heritage.

    FINDINGS

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    IOCL possess enough resources. The technology used in AOD hospital is also

    upgraded from time to time.

    Indian Oil with Assam Oil as a supplementary brand will be able to create a larger

    pool of royal customers.

    In the north zone, Assam Oil has immersed as a strong brand in the items of

    royalty and perceived quality. Loyalty and perceived quality appear to be key

    brand differentiators.s

    SUGGESTIONS

    Steps have to be taken for increasing the communication between various

    departments. That can boost coordination.

    More opportunities for career development of the employee have to come in the

    picture and the management of IOCL (AOD) should give exposure to the new

    generation.

    IOCL (AOD) should attempt to put proper man in the right job, for this skill

    inventory can be used.

    Being market leader in the north east, it should try to defend its position the best

    defensive strategy is the courage to attack itself by putting retail outlets with

    modern look or by the re-modelling the old retail outlets with high sight potential

    & high dealers capability.

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    CONCLUSION:

    With development in technology and infrastructure, Assam Oil Division is

    moving towards attaining higher standa