Power Environment Hydro

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A Sign. N. T.Ämmalahti J.Toivola L.Skog 09.01.2005

REV

ETABLI ESTABLISHED

VERIFIE CHECKED

APPROUVE APPROVED DATE MODIFICATIONS STAT

Approved Approved as noted Returned for correction For information

Date : ………………………….. Signature : ……………………………. LAHMEYER INTERNATIONAL

GOVERNMENT OF THE REPUBLIC OF THE SUDAN MINISTRY OF IRRIGATION AND WATER RESOURCES

MEROWE DAM PROJECT IMPLEMENTATION UNIT

MEROWE DAM PROJECT 10 x 140MVA

CONTRACTS 3A, 3B, 3C, 3E

ENGINEER:

SUB-CONTRACTOR:

LUBRICATION BOOKLET

ELEVATOR 70.DAM.001.AC

SCALE 1/1

Sub-contractor : KONE ELEVATORS LTD

H404551 REV A

SH/SH END 1/9

N of SH 9

AHS MRW7O DAM-FM103 INTERNAL USE

Ce document propriété de ALSTOM ne doit pas être utilisé, copié ou communiqué à des tiers sans son autorisation This document is the exclusive property of ALSTOM and shall not be used, copied or communicated to third parties without their prior authorization

Lubricant recommendationMaintenance Instruction

Lubricant recommendationAS-01.01.010© 2003 KONE CorporationAll rights reserved.(D) 2003-10-06LUBRICANT RECOMMENDATION INSTRUCTION

This document includes lubricants recommended by various manufacturers for various applications.The lubricants are specified according to ISO 3448-1975 viscosity grades.

TABLE OF CONTENTS

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ENVIRONMENTAL ISSUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4 WORM GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 LIFT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 TOOTH GEARS AND TRANSFER CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

7 GREASE LUBRICATION OF ANTI-FRICTION AND SLEEVE BEARINGS . . . . . . . . . . . . . 68 WIRE ROPES OF LIFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9 LIFT GUIDE RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

10 APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1 INTRODUCTION

The different lubricants given for the same application do not correspond to each other completely.Therefore, they are not to be mixed.

When the ambient temperature stays permanently above +50 °C, the suitable oil quality must bedetermined by a specialist.

ISO 3448-1975 VISCOSITY GRADES

ISO viscosity grade Mid-point viscosity Viscosity limit values cSt / 40 °C(ISO 3448-1975) cSt / 40 °C Min. Max.

ISO VG 46 46 41,4 50,6ISO VG 68 68 61,2 74,8ISO VG 100 100 90 110ISO VG 150 150 135 165ISO VG 220 220 198 242ISO VG 320 320 288 352ISO VG 460 460 414 506

AS-01.01.0101 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

2 ENVIRONMENTAL ISSUES

Waste oil and material must be taken care of according to the local requirements and KONEEnvironment policy.

3 SAFETY

Pay attention to following safety items:

• General KONE safety regulations are to be followed during the work. All safety measures signifiedfor normal elevator maintenance are to be implemented and local safety regulations followed.

• Refer to AM-01.03.002 “Take 5 Electrical Safety When Working on Elevators” The Take 5 safetyinitiative is designed for installation, servicing, maintenance and modernisation work done on lifts.

• Use gloves when handling oily substances.

4 WORM GEARS

4.1 Synthetic oils

The gear factory HHG has used synthetic oil in the gears beginning from 1.10.1983. The oil type isgiven in the oil label of the gear. A synthetic lubricant contributes to a life time 2...5 times longercompared to mineral oils.

Synthetic oil must not be applied in gears, the oil label of which gives mineral oil, unless its influence onseals and on the paint of the gear interior surface has been taken into account. When using oils basedon synthetic hydrocarbons or polyglycol, nitrile rubber seals on the secondary shaft and viton rubber orfluoro rubber seals on the primary shaft are applicable. When using polyglycol based oil, the gear mustbe finished with paint that resists permanent contact with hot synthetic oil.

Oils with a specific gravity more than 1 are polyglycol based. No other oil can be mixed with them.

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°CSpecific gravitycSt / 40 °C -30...+5 -5...+35 +30...+60

ISO VG-220

210 Esso Syngear EP 220 EP 220 EP 220 -36230 Mobil SHC 630 SHC 630 SHC 630 -46225 Mobil Glygoyle 30 30 -31 1,007220 Shell Tivela Oil WB WB -32 1,02222 Shell Tivela Oil S S -33 1,074

AS-01.01.0102 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

4.2 Mineral oils

The following mineral oils include extreme pressure additives. If the additives are sulphur based, theycan cause chemical corrosion of bronze in high operating temperatures. Oils including metallicadditives (lead) and synthetic oils do not cause chemical corrosion.

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°C

Operating temperature

rangecSt / 40 °C -30...+5 -5...+35 +30...+60

ISO VG-220

210 BP Energol GR-XP 220 -27 ...+110225 Esso Spartan EP 220 -24 ...+110219 Gulf EP Lubricant HD 220 -15210 Mobil Mobilgear (a

a) No danger of chemical corrosion according to manufacturer.

630 -23 0...+110203 Molub-Alloy 90 -23210 Neste Vaihteisto EP 220 -27220 Shell Omala Oil 220 -18 -10...+110208 Tebo Pressure Oil 220 -15190 Texaco Meropa 220 -21220 Total Carter EP 220 -12

ISO VG-320

305 BP Energol GR-XP 320 -24 ...+110337 Esso Spartan EP 320 -21 ...+110309 Gulf EP Lubricant HD 320 -12304 Mobil Mobilgear (a 632 -18 0...+110203 Molub-Alloy 90 -23305 Neste Vaihteisto EP 320 -24320 Shell Omala Oil 320 -15 ...+110300 Tebo Pressure Oil 320 -12330 Texaco Meropa 320 -18320 Total Carter EP 320 -12

AS-01.01.0103 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

5 LIFT HYDRAULICS

5.1 Mineral oils

NOTE! Continuous operating temperature must not exceed +50 °C.

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°C

Viscosity index

VIcSt / 40 °C -30...+5 -5...+35 +30...+6043 BP Energol SHF 46 46 -36 16045 Esso Univis HP 46 46 -45 17037 Shell Tellus Oil T 37 37 -40 15742 Tebo Hydraulic Lift Oil Oil -51 15032 Texaco Rando Oil HD-AZ HD-AZ -39 20040 Mobil DTE 15 15 -46 158

AS-01.01.0104 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

6 TOOTH GEARS AND TRANSFER CHAINS

6.1 Mineral oils

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°C

Operating temperature

rangecSt / 40 °C -30...+5 -5...+35 +30...+60

ISO VG-150

140 BP Energol GR-XP 150 -27140 Esso Spartan EP 150 -30 ...+110147 Gulf EP Lubricant HD 150 -30143 Mobil Mobilgear 629 -25 -25...+110100 Molub-Alloy 80W -40140 Neste Vaihteisto EP 150 -27150 Shell Omala Oil 150 -25 -25...+110142 Tebo Pressure Oil 150 -18135 Texaco Meropa 150 -27

ISO VG-220

210 BP Energol GR-XP 220 -27225 Esso Spartan EP 220 -24 ...+110219 Gulf EP Lubricant HD 220 -15210 Mobil Mobilgear 630 -23 0...+110203 Molub-Alloy 90 -23210 Neste Vaihteisto EP 220 -27220 Shell Omala Oil 220 -18 -10...+110208 Tebo Pressure Oil 220 -15190 Texaco Meropa 220 -21

AS-01.01.0105 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

7 GREASE LUBRICATION OF ANTI-FRICTION AND SLEEVE BEARINGS

These greases are suitable for use in anti-friction and sleeve bearings. Because of their wide operatingtemperature range and good resistance to water they are applicable as multipurpose greases. Socalled graphite grease is not recommended for anti-friction bearings.

8 WIRE ROPES OF LIFTS

Ropes are lubricated with oils that do not include extreme pressure additives.

In special cases, when the ropes have slippage, silicone based lubricants can be used as an exeption.Two-fold friction compared to mineral oils can be reached by using silicone based lubricants.

Product name:

— Wacke-Siliconfett 300— Wacker-Siliconöl CR 300 R

Manufacturer’s product name

Product numberambient temperature °C

Dropping point

°C

Operating temperature

range-30...+5 -5...+35 +30...+60

Multi-purposegreases

BP Energrease LS 2 LS 2 LS 2 190 -30...+130Esso Beacon 2 2 2 185 -40...+120Gulfcrown Grease No 2 No 2 193 -20...+120Mobil Mobilux 2 2 2 182 -30...+120Molub-Alloy BRB 572 572 572 182 -30...+110Neste Yleisrasva EP2 EP2 EP2 190 -30...+110Shell Alvania Grease R2 R2 R2 180 -35...+135Tebo Multi-Purpose Grease Grease Grease 185 -30...+110Texaco Multifak 2 2 2 200 -30...+120

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°C

Viscosity index

VIcSt / 40 °C -30...+5 -5...+35 +30...+60

ISO VG-68

66 BP Maccurat 68 -36 11367 Esso Febis K-68 -2066 Gulf Gulfway 68 -15 11864 Mobil Vactra Oil No 2 -3168 Shell Tonna Oil T68 -26 9560 Tebo Slide 68 -1858 Texaco Way Lubricant D -27

ISO VG-150

150 BP Maccurat 150 -27 105150 Tebo Slide 150 -12150 Texaco Way Lubricant G -21

AS-01.01.0106 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

9 LIFT GUIDE RAILS

Guide rails must be lubricated with oils that do not include extreme pressure additives.

10 APPROVALS AND VERSION HISTORY

Compiled by: Technical Editor Seppo Starck

Checked by: Life Cycle Manager Seppo Häyrinen SEB Maintainability Manager Seppo Valliovuo

Approved by: SEB LCM team Michael Williams

Viscosity Manufacturer’s product name

Product numberambient temperature °C

Pour point

°C

Viscosity index

VIcSt / 40 °C -30...+5 -5...+35 +30...+6068 65 Tebo Larita Oil 68 -36 105

ISO VG-320

300 BP Enerol CS 320312 Gulf Harmony 320 -12 97304 Mobil DTE Oil AA -6320 Shell Vitrea Oil 320 -9300 Tebo Larita Oil 320 -12 85

ISO VG-460

447 Gulf Harmony 460 -12 96437 Mobil DTE Oil HH -6460 Shell Vitrea Oil 460446 Tebo Larita Oil 460 -12 85

Issue Date Description of Change Ref CR Approved byC 1987-04-06 L. SkogD 2003-10-06 Document structurised, layout and Synthetic

oil table for worm gears updatedM . Williams

AS-01.01.0107 (8) (D) 2003-10-06

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Lubricant recommendationMaintenance Instruction

AS-01.01.0108 (8) (D) 2003-10-06

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