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Overview

Standard device �

Pos. Description

X11 24 V supply

X12 4 digital outputs

1 digital input

� Nameplate, retractable

� Setting of mains voltage/brake chopper threshold

� Upper cap

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

− − −

OVERHEAT Red Overtemperature

MAINS Green Mains voltage OK

BRCHOP FAIL Red Short circuit on brake chopper

24 V Green 24 V supply voltage OK

SSP94LED21 BRCHOP ON Yellow Brake chopper active

Pos. Symbol Description

�

Long discharge time: All power terminals carry hazardous voltages for atleast 3 minutes after mains disconnection!

High discharge current: Fixed installation and PE connection to EN 61800−5−1required!

� Electrostatic sensitive devices: Before working on the device, personnel mustensure that they are free of electrostatic charge!

Installation backplane �

Pos. Description

X111 Mains (supply from above, e.g. from top filters)

DC−bus voltage (compatible with 9300 series)

X112 Mains (supply from below, e.g. from built−on filter)

External brake resistor

X109 DC−bus busbar + Direct connection of9400 axis modules,

device sizes 1 ... 3X110 DC busbar −

EMC shield clamp

© 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 AerzenNo part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Automa-tion GmbH.All information given in this documentation has been selected carefully and complies with the hardware and software described.Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur. Ne-cessary corrections will be included in subsequent editions.

Contents i


1 Quick start guide 27

2 Safety instructions 28

2.1 General safety and application notes for Lenze power supply modules 28

2.2 Residual hazards 30

2.3 Notes used 31

2.4 Safety instructions for the installation according to UL or UR 32

3 Technical data 33

3.1 General data and operating conditions 33

3.2 Electrical data 35

3.3 Mechanical data 37

4 Example circuit 38

5 Mounting and wiring the installation backplane 39

6 Mounting the standard device 40

7 Wiring of the standard device 41

8 Final works 43

Document historyi


Material no. Version Description

13018524 1.0 01/2005 TD15 First edition for prototype, DE

13018524 1.0 06/2005 TD15 DE/EN/FR/ES/IT

13125070 2.0 04/2006 TD15 Adaptations according to UL

13222606 2.1 10/2007 TD15 Adaptations for HW version 1B and higher

.P#R 3.1 08/2014 TD29 Description of installation backplane has beenrelocatedNew edition due to reorganisation of the company

0Fig. 0Tab. 0

Quick start guide 1


1 Quick start guide

How to proceed for the installation:

1. Read the safety instructions � from page 28

2. Inform yourself about the technical data � from page 33

3. Mount the installation backplane intothe control cabinet and wire it

� from page 39

4. Insert the standard device into theinstallation backplane

� from page 40

5. Wire the standard device � from page 41

6. Final works � from page 43

� Tip!

Documentation and software updates for further Lenze products can be foundon the Internet in the "Services & Downloads" area under

http://www.Lenze.com

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2


2 Safety instructions

2.1 General safety and application notes for Lenze power supply modules

(According to: Low−Voltage Directive 2006/95/EC)

General

Lenze power supply modules can include live and rotating parts ˘ depending on their typeof protection ˘ during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation oroperation, create the risk of severe injury to persons or damage to material assets.

More information can be obtained from the documentation.

All operations concerning transport, installation, and commissioning as well asmaintenance must be carried out by qualified, skilled personnel (IEC 364/CENELEC HD 384or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for theprevention of accidents must be observed).

According to this basic safety information qualified, skilled personnel are persons who arefamiliar with the assembly, installation, commissioning, and operation of the product andwho have the qualifications necessary for their occupation.

Application as directed

Power supply modules are components which are designed for installation in electricalsystems or machinery. They are not to be used as domestic appliances, but only forindustrial purposes according to EN 61000−3−2. The documentation contains informationabout compliance with the limit values according to EN 61000−3−2.

When installing the power supply modules into machines, commissioning (i.e. starting ofoperation as directed) is prohibited until it is proven that the machine corresponds to theregulations of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must beobserved.

Commissioning (i.e. starting of operation as directed) is only allowed when there iscompliance with the EMC Directive (2004/108/EC).

The power supply modules meet the requirements of the Low−Voltage Directive2006/95/EC. The harmonised standards of the EN 61800−5−1 series apply to the powersupply modules.

The technical data and information on connection conditions can be obtained from thenameplate and the documentation. They must be strictly observed.

Warning: The power supply modules are products which are intended for use in anindustrial environment according to EN 61800−3. Operation on public mains suppliesrequires additional measures to be taken for limiting the expected radio interference.

Transport and storage

Please observe the notes on transport, storage and appropriate handling.

Observe the climatic conditions according to the technical data.

Safety instructionsGeneral safety and application notes for Lenze power supply modules

2


Installation

The power supply modules must be installed and cooled according to the instructionsgiven in the corresponding documentation.

Ensure proper handling and avoid mechanical stress. Do not bend any components and donot change any insulation distances during transport or handling. Do not touch anyelectronic components and contacts.

Power supply modules contain electrostatically sensitive components, which can easily bedamaged by inappropriate handling. Do not damage or destroy any electrical componentssince this might endanger your health!

Electrical connection

When working on live power supply modules, the valid national regulations for theprevention of accidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtainedfrom the documentation.

Notes about installation according to EMC regulations (shielding, earthing, filters andcable routing) are included in the documentation. These notes also apply to CE−markedpower supply modules. The compliance with limit values required by the EMC legislationis the responsibility of the manufacturer of the machine or system.

Operation

If necessary, systems including power supply modules must be equipped with additionalmonitoring and protection devices according to the valid safety regulations (e.g. law ontechnical equipment, regulations for the prevention of accidents). The power supplymodules can be adapted to your application. Please observe the correspondinginformation given in the documentation.

After a power supply module has been disconnected from the voltage supply, all livecomponents and power connections must not be touched immediately because capacitorscan still be charged. Please observe the corresponding stickers on the power supplymodule.

All protection covers and doors must be shut during operation.

Note for UL approved systems with integrated power supply modules: UL warnings arenotes that only apply to UL systems. The documentation contains special UL notes.

Maintenance and servicing

The power supply modules do not require any maintenance if the prescribed conditions ofoperation are observed.

If the ambient air is polluted, the cooling surfaces of the power supply module may becomedirty or the air vents of the power supply module may be obstructed. Therefore, clean thecooling surfaces and air vents periodically under these operating conditions. Do not usesharp or pointed tools for this purpose!

Safety instructionsResidual hazards

2


Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must beobserved!

2.2 Residual hazards

Protection of persons

ƒ Before working on the power supply module, check that all power terminals aredeenergised

– because the power terminals L1, L2, L3, +UG, −UG, Rb1, Rb2, X109 and X110 carryhazardous voltages for at least 3 minutes after mains disconnection.

– because the power terminals carry hazardous voltages even when only the mainsvoltage is applied.

Device protection

ƒ Connect/disconnect all pluggable terminals only in deenergised condition!

ƒ Detach the power supply modules from their installation backplanes only indeenergised condition!

ƒ The unit only functions properly when the 24 V supply is switched on!

Safety instructionsNotes used

2


2.3 Notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in propertydamage if the corresponding measures are not taken.

Application notes


� Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Special safety instructions and application notes for UL and UR


� Warnings!

Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

� Warnings!

Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with ULif the corresponding measures are not taken.

Safety instructionsSafety instructions for the installation according to UL or UR

2


2.4 Safety instructions for the installation according to UL or UR

� Warnings!

ƒ Maximum surrounding air temperature: 55 °C.

ƒ For use in a pollution degree 2 environment.

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than 5000 rmssymetrical amperes, 500 V max.

ƒ Voltage of the fuses must at least be suitable with the input voltage of thedrive.

ƒ Use 60/75 °C copper wire only, except for control circuits.

Branch circuit protection

Type Fuse [A]

E94APNE0104 15

E94APNE0364 40

Technical dataGeneral data and operating conditions

3


3 Technical data

3.1 General data and operating conditions

Conformity and approval

Conformity

CE 2006/95/EC Low−Voltage Directive

Approval

In preparation: UL UL 508C Industrial Control Equipment, file no. 132659

Supply system data

Supply forms With earthed �point

Unrestricted use

IT systems Unrestricted useObserve instructions about special measures concerning theconnected axis controllers!

Noise emission EN 61800−3 Conducted: cannot be specified because dependent on theconditions present in the interconnected system

Radiation: category C3

Noise immunity (according to requirements of EN 61800−3)

Electrostatic discharge(ESD)

EN 61000−4−2 8 kV for air discharge,4 kV for contact discharge to housing

Radio frequency

Conducted EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80 % AM (1 kHz)

Radiation (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1 kHz)

Protection of persons and device protection

Enclosure EN 60529 IP 20 Not in the wire range ofthe terminals on themotor side

NEMA 250 Protection against contact totype 1

Insulation resistance EN 61800−5−1 Overvoltage category IIIDerating at and above 2000 m AMSL: overvoltage category II

Isolation of control circuits EN 61800−5−1 Safe mains isolation through double/reinforced insulation.

Short−circuit strength EN 61800−5−1 DC−bus connection: not short−circuit−proofBrake resistor connection: fullControl connections: full

Discharge current EN 61800−5−1 > 3.5 mA Observe regulations andsafety instructions!

Cyclic mains switching Cyclic mains switching of five times in five minutes is fullypermissible.

Mounting conditions

Mounting place In the control cabinet

Mounting position Vertical

Mounting clearances

Above/below � 80 mm / � 120 mmObserve the device−relatednotes on mounting.To the sides Side−by−side mounting without

any clearance

Technical dataGeneral data and operating conditions

3


Connection conditions for DC power supply module

AC mains operation Direct connection

DC−bus operation Direct connection of axis modules via terminals or busbarsystemMore information can be found in the Hardware Manual,chapter "DC−bus operation".

Environmental conditions

Climate

Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)Current derating at +45 ... +55 °C: 2.5 %/°C

Site altitude 0 ... 4000 m amsl1000 ... 4000 m amsl: current derating of 5 %/1000 m

Pollution EN 61800−5−1 Pollution degree 2

Vibration resistance (9.81 m/s2 = 1 g)

Transport IEC/EN 60721−3−2 2M2

EN 61800−2 2 ... 9 Hz: amplitude 3.5 mm

10 ... 200 Hz: acceleration resistant up to 10 m/s2

200 ... 500 Hz: acceleration resistant up to 15 m/s2

Operation Germanischer Lloyd 5 ... 13.2 Hz: amplitude ±1 mm13.2 ... 100 Hz: acceleration resistant up to 0.7 g

IEC/EN 60068−2−6 10 ... 57 Hz: amplitude 0.075 mm

57 ... 150 Hz: acceleration resistant up to 1 g

Technical dataElectrical data

3


3.2 Electrical data

Basis of the data

Mains Voltage Voltage range Frequency range

ULrated [V] ULrated [V] f [Hz]

3/PE AC 230 180 − 0 % ... 264 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 45 − 0 % ... 65 + 0 %

Input data

Voltage Frequency Current [A] Number ofphases

[V] [Hz] max. +45 °C � max. +55 °C �

E94APNE0104 230/400/500 50/60 8/8/8 6/6/6 3

E94APNE0364 230/400/500 50/60 29/29/29 21.8/21.8/21.8 3


Voltage Continuous input power

Type [V] SL [kVA]

E94APNE0104 230/400/500 3.2/5.5/6.9

E94APNE0364 230/400/500 11.5/20.1/25.1

Output data

Voltage Frequency 1) Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94APNE0104 325/565/705 0 (DC) 10/10/10 7.5/7.5/7.5 2

E94APNE0364 325/565/705 0 (DC) 36/36/36 27/27/27 2


Voltage Output power X109, X110, +UG, −UG

Type [V] With mains filter PaDC [kW] Without mains filter PaDC [kW]

E94APNE0104 325/565/705 2.8/4.8/6.0 2.1/3.6/4.5

E94APNE0364 325/565/705 10.1/17.5/21.8 7.5/13.0/16.2

Power loss PV [W]

Type Total (when operating with IaN) Constant (control electronics only)

E94APNE0104 55 5

E94APNE0364 110 5

Technical dataElectrical data

3


Internal brake chopper data

Type Switchingthreshold

(adjustable)

Peak current(0.5 s)

Peak brakingpower(0.5 s)

Cont.current

Continuousbrakingpower

Brake resistor(max −10%)

Voltage [V]

AC DC UBRmax [V] IBRmax [A] PBRmax [kW] IBRd [A] PBRd [kW] RBR [�]

E94APNE0104

230 325 390 21.7 8.5 7.9 1.1 18.0

400 565 725 26.9 19.5 9.7 2.6 27.0

480 678 765 28.3 21.7 10.3 2.8 27.0

500 705 790 29.3 23.1 10.6 3.0 27.0

E94ASxE0364

230 325 390 65.0 25.4 29.1 5.1 6.0

400 565 725 60.4 43.8 27.0 8.7 12.0

480 678 765 63.8 48.8 28.5 9.8 12.0

500 705 790 65.8 52.0 29.4 10.4 12.0

Technical dataMechanical data

3


3.3 Mechanical data

Standard device with installation backplane

SSP94PN001

Type Dimensions a Weight

Power supplymodule

Installation backplane [mm] [kg]

E94APNE0104 E94AZPP0104 60 2.6

E94APNE0364 E94AZPP0364 120 5.3

Example circuit4


4 Example circuit

L3

N

PE

L1

L2

F1...F3

RB

E94AxxExxxx

E94AZPxxxxx

X109

X110

Z1

E94APNE0xx4

24E GE

X11

E94AZPPxxxx

X109

X110

L1 L2 L3

X111

+UG -UG

L1 L2 L3

X112

Rb1 Rb2

K1

F4

K1

K1

O

I

RB�

+

-

�

�

3

�

�

SSP94PSP21

E94APNExxx4 9400 DC power supply moduleE94AZPxxxxx Installation backplaneE94AxxExxxx 9400 axis moduleE94AZEX100 DC input moduleF1 ... Fx FusesZ1 Mains filter/RFI filter (optional)K1 Mains contactorRB Brake resistor� Alternative: mains connection at the bottom� 24 V supply voltage for control electronics according to IEC 61131−2

Mounting and wiring the installation backplane 5


5 Mounting and wiring the installation backplane

� Note!

The devices must be installed in housings (e.g. control cabinets) to meetapplicable regulations.

Mounting and wiring of the installation backplane is described in the Mounting Instructions for the

installation backplane.

Mounting the standard device6


6 Mounting the standard device

How to proceed:

1. Insert the device into the installation backplane without twisting it until resistanceis felt.

2. Press the device into the installation backplane until it audibly snaps into place. Thelocking clip moves downwards and back into the locking position.

3. The end position is reached when the locking clip can be pressed against the device.Now the device is locked.

SSP94PN102

Proceed as follows to remove the device:

1. Disconnect already wired connectors at the device.

2. Push the locking clip downwards to release the device and disengage it from thecontacts.

3. Pull the device completely out of the installation backplane and remove it. Thelocking clip moves back into the locking position.

Wiring of the standard device 7


7 Wiring of the standard device

Danger!

Dangerous electrical voltage

All power terminals remain live for up to three minutes after mainsdisconnection.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Switch off the power supply and wait for at least three minutes beforeworking on the power terminals.

ƒ Make sure that all power terminals are deenergised.

� Stop!

The device contains components that can be destroyed by electrostaticdischarge!

Before working on the device, the personnel must ensure that they are free ofelectrostatic charge by using appropriate measures.

Design of the cables

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact.

– Using only braided shields with low shield resistance made of tin−plated ornickel−plated copper braid.

– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.

– Keeping unshielded cable ends as short as possible.

The following connections need not be shielded:

ƒ 24 V supply

ƒ Digital signals (inputs and outputs)

Wiring of the standard device7


24 V supply

Terminal X11 Labelling Description

GE GND external supply

SSP9400X11 24E 24 V external supply through safely separated power supply unit(SELV/PELV)IEC 61131−2, 19.2 ... 28.8 V, residual ripple max. ±5 %Current during operation: 450 mAStarting current: 4 A for 100 ms

Terminal data

Conductor cross−section Tightening torque


Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Stripping length / contact length: 10 mm

Digital inputs, digital outputs

Terminal X12 Labelling Description

GOI GND digital out/in

DI1 External control of the brake chopper for discharge after power−off(24−V supply at X11 required)

DO1 Mains OK

DO2 Brake chopper active

DO3 Short circuit in brake chopper

SSP9400X12 DO4 Heatsink overtemperature

Terminal data

Conductor cross−section Tightening torque


Flexible

0.2 ... 2.5 24 ... 12 Spring terminalWith wire endferrule

Stripping length / contact length: 10 mm

Final works 8


8 Final works

Danger!

Dangerous voltage!

Depending on the device, the DC−bus voltage is still charged forapprox. 3 ... 20 min after switching off the mains voltage.

ƒ The state of charge is not indicated!

ƒ On synchronous motors self−discharge only starts after a possible feedbackoperation has been completed.

ƒ Discharging the DC bus in a controlled manner via the brake chopper/brakeresistor requires the external 24 V supply (� digital input DI1).

Possible consequences:

ƒ Death or severe injuries when touching the terminals.

Protective measures:

ƒ Before starting work on the system check that it is deenergised.

ƒ Wait at least 3 minutes after switching off the mains voltage.

ƒ Only remove deenergised standard devices from the installation backplanesand do not touch any terminals.

How to proceed:

ƒ Adjust the setting for the mains voltage/brake chopper threshold to the mains

Setting of mains voltage/brake chopper threshold 2

Pos. � ULN [V] UBRmax [V] 1

500 V

480 V

400 V

230 V

ON

MAINS

12

500 790OFFOFF

480 765ONOFF

400 725OFFON

230 390ONON94APNEDS01

ƒ Switch on the 24 V supply

ƒ Check the operating status by means of the LED display

If you want to continue commissioning:

ƒ Switch on the mains

� �© 08/2014

� Lenze Automation GmbHPostfach 10 13 52, D−31763 HamelnHans−Lenze−Str. 1, D−31855 AerzenGermany

Service Lenze Service GmbHBreslauer Straße 3, D−32699 Extertal

Germany

� +49�5154 82−0 � 008000�2446877 (24 h helpline)

� +49�5154 82−2800 � +49�5154�82−1112

� [email protected] � [email protected]

� www.lenze.com

EDK94PNE36 � .P#R � ZH/EN � 3.1 � TD29

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