Download - poster a2 motor drive applications.pdf, page 1-2 ... · T20-3, No 565 Chuangy eR oad Pu dong New Ar ea Shanghai 201201 T+ 86 21 3813 9500 F+ 86 21 3813 9501 /0 2 cschina@schaffner.c

Transcript
Page 1: poster a2 motor drive applications.pdf, page 1-2 ... · T20-3, No 565 Chuangy eR oad Pu dong New Ar ea Shanghai 201201 T+ 86 21 3813 9500 F+ 86 21 3813 9501 /0 2 cschina@schaffner.c

Increase

theprod

uctivitywith

cleanpow

erCom

plywith

EMC/H

armonics

standardsand

increasemotorlife

time

01/2014 EN

Head

quarters,g

lobalin

novatio

nan

ddevelo

pmen

tcen

ter

Schaff

ner

Group

Nordstrasse

114542

Luterb

achSw

itzerland

T+41

32681

6626

F+41

32681

6630

info@sch

affner.co

mwww.sch

affner.co

m

Salesan

dap

plicatio

ncen

ters

China

Schaff

ner

EMCLtd

.Shan

ghai

T20-3,No565

Chuan

gye

Road

PudongNew

Area

Shan

ghai201201

T+86

213813

9500F+86

213813

9501/02

cschina@

schaff

ner.co

mwww.sch

affner.co

m

Finlan

dSch

affner

Oy

Sauvo

nrin

ne19

H08500

Lohja

T+358

1935

7271

F+358

1932

6610

finlan

dsales@

schaff

ner.co

m

France

Schaff

ner

EMCS.A

.S.112,Q

uaid

eBezo

ns

95103Argen

teuil

T+33

134

3430

60F+33

139

4702

28fran

cesales@sch

affner.co

m

Germ

any

Schaff

ner

Deu

tschlan

dGmbH

Schoem

perlen

strasse12B

76185Karlsru

he

T+49

72156910

F+49

721569110

germ

anysales@

schaff

ner.co

m

ItalySch

affner

EMCS.r.l.

Via

Galileo

Galilei,47

20092Cinisello

Balsam

o(M

I)T+39

0266

0430

45/47F+39

0261

23943

italysales@sch

affner.co

m

Japan

Schaff

ner

EMCK.K.

Mitsu

i-SeimeiSan

gen

jayaBldg.7F

1-32-12,Kam

iuma,Setag

aya-kuTo

kyo154-0011

T+81

35712

3650F+81

35712

3651jap

ansales@

schaff

ner.co

mwww.sch

affner.jp

Singap

ore

Schaff

ner

EMCPte

Ltd.

Blk3015A

UbiR

oad

105-09

Kam

pongUbiIn

dustrialEstate

T+65

63773283

F+65

63773281

singap

oresales@

schaff

ner.co

m

Spain

Schaff

ner

EMCEsp

aña

Calle

Calén

dula

93Miniparc

III,Edificio

EElSo

todela

Moraleja

Alco

ben

das

28109Mad

ridT+34

618176

133sp

ainsales@

schaff

ner.co

m

Swed

enSch

affner

EMCAB

Tureb

ergsto

rg1,6

19147So

llentuna

T+46

85792

1121/22

F+46

892

9690

swed

ensales@

schaff

ner.co

m

Switzerlan

dSch

affner

EMVAG

Nordstrasse

114542

Luterb

achT+41

32681

6626

F+41

32681

6641

sales@sch

affner.ch

Taiwan

Schaff

ner

EMVLtd

.6th

Floor,N

o413

RuiG

uan

gRoad

Neih

uDistrict

TaipeiC

ity114

T+886

287525050

F+886

287518086

taiwan

sales@sch

affner.co

m

Thailan

dSch

affner

EMCCo.Ltd

.North

ernReg

ionIndustrialEstate

67Moo4Tam

bonBan

Klan

gAmphurMuan

gP.O

.Box14

Lamphun51000

T+66

5358

1104

F+66

5358

1019

thailan

dsales@

schaff

ner.co

m

UK

Schaff

ner

Ltd.

5Ash

villeWay

Molly

Millars

Lane

Wokin

gham

Berksh

ireRG41

2PL

T+44

1189770070

F+44

1189792969

uksales@

schaff

ner.co

mwww.sch

affner.u

k.com

USA

Schaff

ner

EMCInc.

52Mayfield

Aven

ue

Ediso

n,N

ewJersey

08837T+1732

2259533

F+1732

2254789

usasales@

schaff

ner.co

mwww.sch

affner.co

m/us

Tofin

dyo

urlocalp

artner

with

inSch

affner‘s

globaln

etwork,p

leasegoto

www.sch

affner.co

m

Merku

rDruck

AG

January

2014

©2014

Schaff

ner

Group

Thisdocu

men

thas

been

carefully

checked

.However,Sch

affner

does

notassu

mean

yliab

ilityforerro

rsor

inaccu

racies.Publish

edsp

ecifications

aresu

bject

toch

angewith

outnotice.

Product

suitab

ilityforan

areaof

applicatio

nmust

ultim

atelybe

determ

ined

bythecu

stomer.In

allcases,products

must

never

be

operated

outsid

etheir

publish

edsp

ecifications.Sch

affner

does

not

guaran

teetheavailab

ilityofall

publish

edproducts.Latest

publica-

tionsan

daco

mplete

disclaim

ercan

bedownload

edfro

mtheSch

affner

web

site.Alltrad

emarks

recognized

.

Totalsolutionsform

otor

drive

system

s

Motord

riveap

plication

s

Schaff

ner

Group

Aglobalon

e-stop

shop

EMC/EMIfilters

–PC

Bfilters

–IECinletfilters/P

ower

entrymod

ules

–DCfilters

–Sing

le-pha

sefilters

–Th

ree-pha

sefilters

–Th

ree-pha

se+ne

utrallinefilters

–Open

fram

efilters

EMC/EMIchok

es

Feed

throug

hfiltersan

dcapacitors

Autom

otiveco

mpon

ents

Customized

solution

s

Power

Qua

lityproduc

ts

–Line

reactors

–dv

/dtreactorsan

dfilters

–Sine

wavefilters

–Harmon

icfilters

–Re

genreactorsan

dfilters

–Tran

sformers

Customized

solution

s

TheScha

ffne

rGroup

istheinternationa

lleade

rin

developmen

tan

dprodu

ctionof

solutio

nswhich

ensure

efficient

andreliable

operationof

electron

icsystem

s.Th

eGroup

’sbroad

rang

eof

produ

ctan

dservices

includ

esEM

C/EMIcom

pon

ents,harmon

icfilters

andmag

netic

compon

entsas

wellasde

velopmen

tand

implemen

tatio

nof

custom

ized

solutio

ns.Sch

affner

compon

entsarede

-

ployedin

energy

-efficient

drivesystem

san

delectron

icmotor

controls,inwindan

dpho

tovo

ltaicsystem

s,railtech

nology,m

achi-

netoolsan

droboticsas

wellas

pow

ersuppliesfornu

merou

selectron

icde

vicesin

sectorssuch

asmed

ical

tech

nology

or

telecommun

ications.Sch

affner

provide

son

-site

serviceto

custom

ersarou

ndtheworld

throug

han

efficient,globalorga

nizatio

n

andmakes

ongo

inginvestmen

tsin

research

,develop

men

t,produ

ctionan

dsalesto

system

aticallyexpan

dits

position

aslead

er

ontheinternationa

lmarket.

Freq

uenc

yinverters,also

calledvaria

blefreq

uenc

ydrives

VFD’s,aream

ongthemostw

idelyused

piecesof

equip-

men

tforACmotor

control.Now

adays,they

areused

invirtua

llyeveryarea

ofindu

stria

land

domestic

installa-

tions;inap

plications

asdiverseas

pum

ps,aircond

ition

ingsystem

s,elevatorsan

dcran

es,con

veyo

rs,m

achine

tools,alternativeen

ergy

produ

ctionan

din

avastarrayof

othe

rene

rgysaving

applications.

VFDsemicon

ductor

pow

erstructures

canbemad

eindifferen

tAC-AC,D

C-ACor

AC-DCtopolog

iesan

dtherefore

canbeap

pliedas

PV-,Wind-,U

PS-or

othe

rconv

ertercreatin

gsimilarinterferen

ceissues

aswith

inmotor

drive

system

s.

Prob

lemsassociated

withmod

erndrive

sIn

thequ

estforultra-compact,efficient

pow

erconv

ersion

,inv

erteran

dconv

erterman

ufacturers

employhigh

spee

dsemicon

ductor

switc

hesan

dpulse

width

mod

ulation(PWM)techn

ique

sto

gene

rate

fastrisetim

evo

ltag

epulses.

Unfortuna

tely,thiscreatesaconsiderab

lenu

mber

ofproblemsfrom

purelyfunc

tiona

ldifficultie

sto

mostsevere

motor

damag

e.Fo

llowing,abrie

fsum

maryof

themostsignifican

tproblemsan

dphe

nomen

a:

Inve

rter

input

IEM

Can

dEM

Iproblems

IInrush

andpeakcurren

tsIHarmon

ics

ILowfreq

uenc

yinterferen

cephe

nomen

aICom

mutationno

tche

sIGrid

problemswith

rege

nerativ

edrives

Inve

rter

output

IExcessivedv

/dt

IMotor

bearin

gcurren

tsIPe

ak-a

ndov

ervo

ltag

esIAdd

ition

alpulse

load

son

theinverter

IParasitic

earthcurren

tsIAcoustic

motor

noise

IEd

dycurren

tlossesin

themotor

IEM

Cproblems

IDisplacemen

tcurrents

Inve

rter

DClin

kIDClin

kcapacito

rstress

IDClin

kov

ervo

ltag

ean

dothe

rproblems

IHarmon

ics

Wholesystem

ILowefficienc

yIUncertain

system

immun

ity

ILowpow

erfactor

IIncreasedleakag

ecurren

tsIUna

ccep

tableinterferen

ceem

ission

sIUncertain

servicesecurityan

dreliability

Solution

sfrom

Schaffner

Inmostcases,severalphe

nomen

aoccurinthesamesystem

,afact

which

unde

rlines

theim

portanceof

combin-

ingfiltercom

pon

entsto

atotalsolution.

Inorde

rtoredu

cetheov

erallsup

pressionan

dmitiga

tioneffortan

dcostsassociated

with

,acarefulinv

estig

ation

oftheeq

uipmen

tcan

beprovide

dan

dbesolved

byScha

ffne

rwith

follo

wingcostefficient

solutio

ns:

IEM

I/RF

Iinp

utfilters

IMotor

protectionch

okes

IRF

Isup

pressionch

okes

Idv

/dtfilters

IHarmon

icsfilters/cho

kes

ISinu

soidalou

tput

filters

ILine

reactors

I“Sinus

Plus”filters

ICom

mutationreactors

ILC

andLC

Lfilter

ISp

ecialcom

pon

entsfor

ILowleakag

ecurren

tRFIfilter

energy

rege

neratio

n

Thede

cision

tofavo

racertainsolutio

nab

ovean

othe

rdep

ends

entirelyon

thesystem

requ

iremen

tsan

dshou

ldalwaysbebackedby

atech

nicaland

econ

omican

alysis.

Adva

ncedtestingcapab

ilities

Toen

sure

that

ourcom

pon

entsworkproperlyinthefin

aleq

uipmen

t,Scha

ffne

roperates

afullload

testsetupfor

motor

drives.

With

theun

ique

ability

totesteverydrivewith

vario

usload

san

dcableleng

ths,sw

itching

freq

uenc

iesan

den

vi-

ronm

entalcon

ditio

ns,w

eareab

leto

serveou

rcustomerswith

themostreliablean

dcost-effectiv

esolutio

ns.

Ben

efitfrom

morethan

50ye

arsof

experience

Scha

ffne

rcan

help

youto

ensure:

IEM

Can

dha

rmon

icscompliance

IOperationan

dprodu

ctionim

provemen

tsISystem

reliability

andefficienc

yIFu

nctio

nalsecurityan

dsustaina

bility

Toob

tain

morede

tailedinform

ationpleasecontacty

ourlocalScha

ffne

rsales

office,distrib

utor

orwww.

scha

ffne

r.com

.

Note:motor

drives

areused

asatypicalexam

ple;Sch

affner

isalso

activ

ein

numerou

sothe

rareas,suchas

PVin-

verter,w

indconv

ertera

ndothe

rpow

erelectron

icde

vices.

poster_a2_motor drive applications.indd 1 13.01.14 10:12

Page 2: poster a2 motor drive applications.pdf, page 1-2 ... · T20-3, No 565 Chuangy eR oad Pu dong New Ar ea Shanghai 201201 T+ 86 21 3813 9500 F+ 86 21 3813 9501 /0 2 cschina@schaffner.c

Clean and efficient power – harmonic mitigation

Standard fulfillment – EMC suitable filtering Engineered to application – customized solutions

Maximize production – protectmotors and reduce disturbance

Maximize production – protectmotors and reduce disturbance

Active Harmonic Filter

– Compensation current: 0 to 300 A– Frequency: 47 to 63 Hz– Harmonic mitigation:THID < 5%, THID adjustable

– Voltage: up to 690 VAC

I Global or selective compensation of harmoniccurrents up to the 50th order

I Compensation of displacement power factorI Load balancing capabilityI Response time of less than 300 microsecondsI 3-level topology with 20–30% lower losses (690 V)

SineWave Output Filter

– Motor power: 7.5 to 1200 kW– Motor frequency: up to 600 Hz– Motor cable length:up to 2000 m

– Rated current: 13 to 1320 A– Switching frequency: 2 to 16 kHz– Voltage: 0 to 690 VAC

I Smooth sine wave without voltage peaksI Protects motor winding insulation against over- and dv/dtvoltage stress

I Reduces motor heating, magnetic and eddy current lossesI Improvement of system reliabilityI Reduces bearing currentsI Applied when multiple motors are controlled by one VSDI Ideal for retrofit and long motor cable installationsI Versions with common-mode interference reduction

3-Phase Load Reactor

– Motor power: 1.5 to 630 kW– Rated current: 4 to 1100 A– Switching frequency:2 to 16 kHz

– Voltage: up to 500 VAC

I dv/dt voltage suppressionI Reduces motor winding insulation stress whenshort motor cables are used

dv/dt Filter

– Motor power: 1.5 to 30 kW– Motor frequency: up to 400 Hz– Rated current: 4 to 66 A– Switching frequency: 2 to 16 kHz– Voltage: up to 500 VAC– Protection degree: IP20

I Protects motor winding insulation againstover- and dv/dt voltage stress

I Reduces disturbance of neighboring equipment and cablesI Improvement of system reliability

Passive Harmonic Filter

– Rated power: 4 to 400 kW (50 Hz) /5 to 500 HP (60 Hz)

– Frequency: 50 Hz/60 Hz– Harmonic mitigation:THID < 5%, < 10%, < 15%

– Voltage: up to 690 VAC

I The industry standard for 6-pulserectifiers and motor drives

I The most compact 5% THID filter availableI Excellent behavior underpartial load conditions

I Filters for diode rectifiers

Differentialmodevoltage

3-Phase EMC/EMI Line Filter

– Attenuation performance:standard, high, very high

– Motor power: 4 to 2000 kW– Operating frequency: up to 60 Hz– Rated current: 5 to 2500 A– Voltage: up to 690 VAC

I For industry standard EMC filter solutionsI Off-the-shelf low to high power filterI Slim space-saving book-style housingI Solid safety connector blocks or optionalwire output connections

I From standard to excellent attenuation performanceI Versions for IT distribution networksI Versions with low leakage current

Customized solutions for industrial, renewable energy and rail applications

– Power: up to 5000 kVA– Voltage: up to 10 kV– Frequency: up to 400 Hz

I Air-, forced air- and liquid cooled custommagnetic componentsI Isolalation and Auto-transformersI 1-Phase transformer up to 500 kVAI 3-Phase transformer up to 1500 kVAI Special reactors for e.g. PV invertersI Special dv/dt filters for e.g. wind turbinesI Special sine wave filters for e.g. motor drivesI Special LCL filters for e.g. energy re-generationI Compact combinations of transformer and reactor

3-Phase + Neutral EMC/EMI Line Filter

– Attenuation performance:standard, high, very high

– Motor power: 2.2 to 315 kW– Operating frequency:up to 60 Hz

– Rated current: 3 to 600 A– Voltage: up to 520 VAC

I Compact filter for mains input of cabinets andcontrol equipment

I Designed for applications like machine tools tosensitive medical installations

I Combines excellent attenuation with very lowoperating leakage current < 1 mA

I Solid touch-save terminal blocks up to 200 A

Frequency inverter/Motor drive(Energy regeneration inverter)

Rectifier DC Link Converter

U

I Motor(Generator)

U

I

Harmonics Motor protection

EMC/EMI

Differentialmodecurrent

PV converterWind converterUPS converter

poster_a2_motor drive applications.indd 2 13.01.14 10:12