Montagehandleidng Carport Amsterdam

8/19/2019 Montagehandleidng Carport Amsterdam

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Thank you truly for purchasing TOSTEM product for this time.

and damage of the donor etc.beforehand.Please follow the content of this book (instruction) after understanding the content of the display sign well.

In this installation instruction, the following signs are used.

The content of the display sign shown in this installation instruction is used to construct the product safely and correctly,and to prevent harm

caution The content to which the user might owe the inside and the slight injury and the content with the fear of the property

damage are shown. when mishandling it.

Sign concerning generalinformation

pointIt is shown work especially caerfully according to the fitting.

The content are shown that cannot be attached and the trouble in the future might occur in the entire product if it

doesn't defend.

It is shown the notes of all content of the installation instruction (individual explanation frame)

The condition is shown when it show be limitation in installation instruction.

Convenient is shown when knowing content of the explanation.Supplementation

Caution

This product is a simple type garage. Please do not recklessly remodel and change to divert the barn,the playground or the dwelling

partially.

Please set it up at the position in which the snow avalanche of the snow is not received directly from the roof in the building.

Please avoid the superior road construction as shown in the rooftop and the wind on

the high wind site,especially the cliff.

Please confirm whether to store in the construction plase the size and correctly.

Please construct it so that the heat exhausts such as the boilers and heaters should

Please do not construct it to the place where the heat exhausts such as the boilers and heaters shut oneself up in the product.

There is fear of poisoning by the exhaust.

Please secure the burial depth of a low place when setting it up in the slopingland.

TOSTEM CO.LTD

MAL-913 AW53 1 May 2008 publication

Please make construction by technical installation supplier.

Sign concerning safety Meaning of sign

For Roof port sigma ,please set up on area which don't get over the snow (fresh snow) 20 cm.And for Roof port sigma 1500

(type 1500 for snow area),please set up on area which don't get over the snow (new snow) 50 cm.

Roof port sigma /Roof port sigma 1500

Harm and the property damage to the person by the product damage and the collapse are assumed,and guard the following matter,please

When use rear frame (for falling snow),please construct it by keeping the shortest degree 50 cm from adjacent land because it have

Installation Instruction -basic TATERENTO-

not hit the product.

There is fear of the coating deterioration and flaking off by the exhaust (hakuri).

structure which snow is easy falling.And please construct it by moreover keeping that base on condition of construct site.


2/24

Caution

Please consider an amount (volume) concrete in the base part enough by the site (weak the ground etc.) though the burial depth of each

product of the base part has been decided.

(sea sand) and a chlorine system strong alkali for mortar and concrete.It causes the metal sush as aluminum to corrode when using it.

Please use the admixture of non-chlorine system and non-alkali system when it is necessary.

Please wipe off promptly when mortar and concrete,etc.adhere to the surface of the product.It cause the defective appearances such as

bristletail and irregularity.

not installed for the display label.

Please tighten by using our specification goods in a specified number so as not to loosen and fix the bolt and the screw.

Please do not process holes other than remodeling and a specified part of the product.

Please repair the dirt that attaches to the product with the refinish paint when you apply kizu removing, and by mistake.

There is fear of the polycarbonate plate of the crack etc.,and use the dealcoholization system sealing material of our specification,please

Product name & product No.

Shin-etsu chemical industry sealant 72

Toss seal 380

Torre silicone

TOSHIBA silicone

Please increase and tighten the bolt and the screw.

Please pass the manual to the donor.

There is fear of getting wet water,and do the sealing to a specified part,please.

Please install the base under the frost heave line when using it in the region in which the frost heave dread exists in the cold district.

Please manage insulating for condition of aluminium product contact with metal except stainless,zinc.

f rom damage of product.

the base.Water in the post damages and the frozen expansion doing and the post might be damaged.

Please make the movement of the post within the range of our specification.

The display disappears when the leader is installed on the post where "Direction" label is pasted.Please give to the side where the leader is

Please use specified screw when fitting arch to rear frame.Wind load performance go down and might have unexpected injury from

φPlease pave guri stone in the base without fail to do the water pulling out in the pillar,and open drain hole ( 6) to the roof of the post and

Please do not use the admixture (antifreezing agent,coagulation accelerant,and quick setting agent,etc.) for the concrete of saline sand

when you use the silicone sealing compound.

sealing compound maker


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1. packing specification............................................................................4

1. name of each part............................................................................82. actual dimension and name of each part...............................................8

2. actual dimention..............................................................................10

3. execution method of HONTAI..............................................................13

2. setting of front frame........................................................................143. setting of post and rising beam..........................................................15

1. execution of HONTAI........................................................................13

4. setting of roof purline and rear frame.................................................16

6. setting of roofing..............................................................................187. setting of roofing holder....................................................................198. setting of TATEDOI...........................................................................20

4. execution method of TARENTO............................................................21

1. execution of base..............................................................................21

2. joint of HONTAI................................................................................23

5. setting of side frame and roof

rafter...................................................17


4/24

Packing specification

Please confirm whether a necessary material and parts have become complete by the packing statement before construction.

parts set

Name Rough sketch

quantity

600 type 1500 type 1500 type option

50 type 57 type 14 type 50 type 56 type 12 type

50 type 56 type 12 type

front frame corner cap R

front frame corner cap L

rear frame corner cap R

rear frame corner cap L


(for snow)

rear frame corner cap L

(for snow)


(for falling snow)

rear frame corner cap L(for falling snow)

bracket cover R

bracket cover L

rising beam cap

roof holder cap

reinforcement plate for fitting

rising beam

back plate for fitting rising beam

hanging metal for front frame

anchor rod


5/24

M8x25 hexagon head bolt(SW+PW)

φ5x55 countersunk head tapping screw

φ5x14 truss screw

φ4x10 washer head screw

φ4x13 pan head drill screw

φ4x13 pan head drill screw (with color)


φ6x70 hexagon head tapping screw

M6plain washer

φ4x50 truss screw

φ6x35 hexagon head bolt

instruction for installation

Rough sketchName

Quantity

butyl rubber sealing compound

hole cover seal

AMADOI attachment

AMADOI covering hole cap

attachment gaskets

drain elbow for φ40

92°elbow for φ40

DENDEN

adhesive


50 type 56 type 12 type 50 type 57 type 14 type 50 type 56 type 12 type

roofing buffer

roof ing holder spacer

Quantity in ( ) is for 35 and 39 type.


6/24

packing specification (continuation)

Name Rough sketch

Quantity

Name Rough sketchQuantity


Name Rough sketch

Quantity

instruction for installation

bracket setTATEDOI set

2 pieces included 2 pieces included 3 pieces included1 piece included

pieces included31 piece included 1 piece included 1 piece included 1 piece included

H23 for frost

2 pieces included 1 piece included

long set

TATEDOI

TATEDOI

TATEDOI

bracket

600 type 1500 type


Quantity in ( ) is for 35 and 39 type.

50 type 57 type 14 type 50 type 56 type 12 type 50 type 56 type 12 type

standard post H 18

long post H23

long post H23 for frost

main post set

front frame

rear frame

rear frame (for snow)

rear frame (for falling snow)

roof purline

long post

roof ing holder


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Name Rough sketch

Quantity

Name Rough sketch

Quantity

Name Rough sketch

Quantity

Name Rough sketch

Quantity

Name Rough sketch

Quantity

2 pieces included 1 piece included pieces included3 1 piece included

1 piece included 3 pieces included 4 pieces included

type 50 type 57 type 14 type 50 type 56 type 12

For 30For 30 For 30For 3 5 39 For 3 5 39For 3 5 39

roof material set

width set width set continuation

width set for RENTO


50 type 57 type 50 type 56 type 50 type 57 type 50 type 56 type

600 type 1500 type

600 type

1500 type


parts set for RENTO

rising beam set

rising beam

side frame R

side frame L

roof holder

roof rafter

roof holder

roof rafter

roof holder

front frame sleeve

rear frame sleeve

rear frame sleeve (for snow)

rear frame sleeve (for falling snow)

roof purline sleeve

roof ing

600 type 1500 type

600 type 1500 type


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name of each part






hexagon head tapping screw

M8x25 hexagon head bolt(SW+PW) φ5x55 countersunk head tapping screw

M8x25 hexagon head bolt(SW+PW)

hexagon head bolt

truss screw

water pulling out hole (site processing)


bracket

bracket

cover

position of indication lot No.



position of

indication lot No.

indication lot No.

position of

Supplementation

600 type

actual dimension and name of each part

roof ing holder

roof ingroof holder

roof rafter

front frame

reinforcement plate for fitting rising beam


rising beam cap

front frame corner cap

roof holder

side frame roof purline

rear frame corner cap

rear frame

roofing catchpost

rising beam

30 size will not stick roof ing holder.


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M8x25 hexagon head bolt (SW+PW)

M8x25 hexagon head bolt (SW+PW)



bracket cover bracket

countersunk head tapping screw

truss screw

hexagon head tapping screw

hexagon head bolt

cap





indication

position of

lot No.


φ6 water pulling out hole (site processing)



1500 type

roofing roof holder

roof rafter

front frame



rising beam cap

front frame corner

roof holder

side frame roof purline


post

roofing catch

rear frame

rising beam


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Basic size

width

earth floorconcrete

earth floor

concrete

basic

concrete concrete

basic

( e a r t h

f l o o r

c o n c r e t e

)

e a r t h

f l o o r

(

c o n c r e t

)

table 2-1 unit mm. table 2-2 unit mm.

e

width width

[GURI] stone

Depth

Dimension in < > shows depth 57 type. Dimension in < > shows depth 56 type.

earth floor

concrete

earth floor

concrete

600 type 1500 type

none earth floornone earth floor

none earth floor n o n e

e a r t h

f l o o r

600 type 1500 type

Figure shows the standard post specification. Dimension in ( ) shows long post H 23.

( r i s i n

g b

e a m )

( r i s i n

g b

e a m )

(post) (post)

p o s t f o r

f r o s t

please make the post SHINSHIN dimension within ±100mm.

(roof rafter SHINSHIN) (roof rafter SHINSHIN)

p o s t f o r

f r o s t

(post) (post)

[GURI] stone


11/24

concrete

earth floor

earth floor

concrete

Dimension in < > shows depth 57 type.


14 extension in depth 600 type

none earth floor

n o n e

e a r t h

f l o o r


Please make the post SHINSHIN dimension within ±100mm.

(roof rafter SHINSHIN)

(post)



(post)

p o s t f o r

f r o s t


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(continuation)

earth floor

concrete

depth

depth

earth floor

concrete

none earth floor

n o n e

e a r t h

f l o

o r

600 type

1500 type

table 2-4 unit : mm.




(post)

table 2-3 unit:mm.

C D E

C D E

(post) p o s t f o r

f r o s t

depth length TATE RETO type


13/24



Execution of base

Indian ink putting out at basic position

Carport HONTAI outside line

(roof dimension) a a1 d a a1 dwidthearth floor concrete

Supplementation

Supplementation

width(roof dimension)

earth floor concrete

a a1 d a a1 d a a1 d

Carport HONTAI outside line

Execution method of base

600 type

none earth floor

1500 type

none earth floor

table 1-1 unit:mm.

Please put out the burial position of the post,and dig up a basic hole.

table 1-2 unit:mm.

for f rostpost


The [post shinshin] size must become within ±100mm though the movement of the post is within ±100mm.

The [post shinshin] size must become within ±100mm though the movement of the post is within ±100mm.


14/24

(continuation)

basic sizeIncase of specification none earth floor , earth floor concrete specification ,long specification for frost (1500 type only).

M A E W

A K U

s i d e

earth floor

concrete

Reinforced

Figure 1-1 Figure 1- 2Figure 1- 3

For specification none earth floor For earth floor concrete specification

basic none earth floor basic earth floor concrete basic none earth floor basic earth floor concrete

Point

Sealing

600 type 1500 typewidth

truss screw

hexagon tapping screw

Figure 2-2 Figure 2-3Figure 2-4

Figure 2-1

Point

by 1-8 and 1-9. (Refer to Figure 2-3)

rod

For specification for frost (1500 type only).

table 1-3 600 type unit:mm. table 1-4 1500 type unit:mm.

hanging metal

hanging metal

Please stick a hole cover seal on current processing hole.

table 2-1 unit:mm.

200 or more

1 0 0 o

r m o r e

Sealing compoundSealing compound

Sealing compound

f r o n t

f r a m

e s i d

e

f r o n t f

r a m e s i d

e

f r o n t

f r a m

e s i d

e

post

long post for frost

Setting of front frame

for front frame

plain washer

front frame

front frame

for front frame

Please hang front frame on a hanging metal for front frame.(Refer to Figure 2-2)

Please make a temporary hole Φ4.5 in structure and fill sealing compound and install front frame.

Please fill sealing compound in top of front frame. (Refer to Figure 2-4)

Please match front frame to the rising beam and process the hole of Φ4.5 when you move post.

The edge distance of the upper surface of the base and earth floor concrete must become 200 mm or more.

Please construct the reinforced rod in earth floor concrete.

front frame by 1-10. (Refer to Figure 2-1)

Please make a temporary hole Φ3 in main post of structure or middle post and fill sealing compound and install hanging metal for


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cuation

The display disappears when the leader is

label is pasted.Please give to the sidewhere the leader is not installed for thedisplay label.

water pulling out hole for vicnity (ground

supplementation

500 mm and construct processing hole

for fitting bracket incase of 1500 type for

Please apply reinforcement plate for fitting

.(Refer to Figure 3-3)

hexagon head bolt (PW+SW)

hexagon head bolt (PW+SW)

bracket cover

bracket

anchor rod

weep hole Φ6 ( )

hexagon head bolt

cutting

process

process

top bottomhole for fitting bracket (through) (process)

Figure 3-2

Figure 3- 1

Figure 3- 3

countersunk head screw

back plate

rising beam cap

back plate for fitting rising beam Please install the bracket on the post by

Please install the rising beam on the bracket by

Please install back plate for fitting rising beam

on rising beam cap.(Refer to Figure 3-1)

Please install rising beam cap on rising beam.

installed on the post where "Directions"

G.L of the post.Please make the Φ6

side). Water in post might be frozenexpand and psot might be damaged.

for fitting rising beam

rising beam cappost


front frame

rising beam

Please cut from top of long post for frost

forst standard post.(Refer to Figure 3-2)

Installation of post and rising beam

rising beam

Please insert a an chor rod in post.

Please install bracket cover on bracket by

rising beam in top of front frame and fixing by


16/24

truss screw

washer head screw

fin part

cutting ()

bracket cover

option

washer head screw

Figure 4- 2

Figure 4-1

cover by 1-3 .(Refer to Figure 4-1)

Point

(Refer to Figure 4-1)

Point

between cutting and cutting equally.

and cutting.

Please stick a hole cover seal on current

processing hole.

setting of roof purline rear frame

roofing catch

rear frame

post

roof purline

rising beam

Please install the rear frame on the bracket

Please stick panel buffer to spacer of cutting

Please install the roof purline on rising beam by

on front frame side for fin.


rear frame

roof purline

r e a r f r a

m e s i d e

f r o n t f r a

m e s i d e

Please match the rear frame and roof

purline to the rising beam and process

the hole of Φ5.5 incase of rear frame ,Φ5.5

in case of roof purline .

roofing bufferPlease move the roofing catch to distribute

roofing buffer

rising beam



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install in side frame.


Point

There is right and left in side frame.

Please match the hole of side frame to the

cuation

Point

Please put out the opposite angle in the roof

frame circumference, the horizontal,vertical

supplementation

pan head drill screw


sealing compound

sealing compound

sealing compoundsealing

sealing sealing

sealing

sealing compound


For snow

cutting

cutting

. Installation of side frame and roof rafter

front framefront frame corner cap

corner cap and front frame corner cap and

roof purline

rising beam

side frame

Figure 5-1

rear frame


For fallingsnow

(rear frame)

roof rafter

rear frame

roof rafter

side frame

roof rafter

roof purlineFigure 5 -2

side frame R

side frame LFigure 5- 3

rear frame siderear frame side

Please adjust that it is cutting to rear frame

side.(Refer to Figure 5-3)

front frame , rear frame and roof purline

It confirms it before and behind the roof rafter

and please match the hole of the roof rafter to the

5-3 )

Please use 1-7 when install roof rafter

to rear frame.Wind load pressure

performance go down and might have

product. (Refer to Figure 5-2)

Please fill the sealing compound to the space

roof rafter on rear frame.


of roof rafter and rear frame before installing

in the post.

There isn't processing hole on front frame

and rear frame , roof purline.

unexpected injury by damage of

Please fill sealing compound on rear frame

by 1-5 .

front frame and the roof purline,and install it by

1-5 . (Refer to Figure 5-2,Figure

(front frame roof purline)

sealing compound

roof rafter


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cover part

cover part

falling

option

Point

Please install the roof panel after confirming both sides without fail,and peeling off protection seat.

sealing compound

washer head screw

washer head screw

pan head drill screw (with color)

Point

.Installation of roof ing

setting of roof ing roof ing

roofing catch

front frame

rear frame Figure 6-1

roofing catch roofing catch roofing catch

roof ing

front frame

Figure 6- 3Figure 6-2

rear frame rear frame (for snow)rear frame(for snow)

Please insert roofing to cover part of front frame and insert to roofing catch.

Please make including dimension of rear frame (roofing catch) between right and left equally.

Please make including dimension of roof rafter part between right and left equally.

Installation of roof holder

front frame

roof holder

roof holder

roof holder

side frame

roof holder

roof ing

Figure 6- 4

rear frame

roof ing

roof holder roof holder

roof holder cap

roof rafter

rear frame (For falling snow )

Figure 6- 6Figure 6- 5roof rafter

Please install roof holder from top of rising beam to rear frame (Refer to Figure 6-4)

Please confirm roof rafter and roof holder meet well. (Refer to Figure 6-5)

front frame

Please install roof holder cap on end roof holder by in case of rear frame (for snow). (Refer to Figure 6-6)

Please fill the sealing compound during roof holder and front frame.(Refer to Figure 6-4)


19/24

Setting for 600 type only.

the middle is one side sticking

cutting



cross section of roof material holder

b a c k

s i d e

t a b l e

s i d e


Point

(edge:Figure 7-1and the middle:Refer to Figure 7-3)

front frame

f r o n t f r a

m e s i d

e

r e a r

f r a m

e s i d

e

roof holder

side frame

roof holder

Figure 7-1

rear frame

roof holder

side frame

roof ing

Figure 7-2

Figure 7-3 Figure 7-4


(Refer to Figure7-2)

7. Installation of roof ing holder

Installation of roof ing holder

roof ing holder

roof ing holder


roof ing holder


roof ing holder

Please count the roof ing holder the rear frame side and install it on the position right above the third roof purline by

There isn't a roof ing holder in opening 30 size.

In case of fitting second places ,please make opposite with the first roofing holder and install to meet well cutting parts.

Please stick roof ing holder spacer under roof ing holder before fitting.

Please fix only the screw on the roof holder side,and fix the other side after installing the following roofing and the roof holder.


20/24

Setting of TATEDOI

sealing compound

TATEDOI

DENDEN

weep hole

weep hole

gasket for attachment

AMADOI attachment

gasket for attachment

adhesive spreading

adhesive spreading

washer head screw

washer head screw


adhesive spreading

92°elbow

Depth

Depth

and

drain elbow

AMADOI covering hole cap

Table 8-1 600 type TATEDOI cutting size unit:mm

Table 8-2 1500 type TATEDOI cutting size unit:mm

Figure 8-1

rising beam

Please cutTATEDOI.(Refer to Table 8-1 , 8-2)

Please install gasket for attachment,AMADOI attachment,drain elbow,TATEDOI 92°elbow,DENDEN with adhesive and

on one side of the end of rear frame.

Please install gasket for attachment and AMADOI covering hole cap on the other water pulling out hole by .

Please fill the sealing to the screw position.

rear frame

rear frame


21/24

basic construction

14 extension in depth



width

(roof dimension)


width

(roof dimension)


supplementation

supplementation

600 type

CARPORT HONTAI outside line

none earth floor

table 1-1 unit:mm.




none earth floor post for frost

table 1-2 unit:mm.

Please refer [2 actual dimension and name of each part 2.actual dimension] for base construction.


Construction method of TATE RENTO

The [post shinshin] size must become within ±100 mm. though the movement of the post is within ±100 or less.




22/24

(continuation)


Dimension in < > shows depth 56 type. type

supplementation

supplementation

width(roof dimension)


width (roof dimension) earth floor concrete

depth

depth

depth TATE RENTO type

600 type


table 1-3

unit:mm. table 1-4

unit:mm.

none earth floor

1500


table 1-5 unit:mm. table 1-6 unit:mm.

none earth floor post for frost



The [post shinshin] size must become within ±100 mm.

though the movement of the post is within ±100 or less.




23/24

(continuation)

sealing compound

sealing compound



option

optionoption

Figure 2- 6

joint of RENTO part

Point

sealing treatment

sealingsealing

sealing sealing (for falling snow)optionoption

sealing

Figure 2-9

front frame

roof purline

rear frame

rear frame sleeeve

roof purline sleeve

roof rafter

front frame sleeeve


rear frame sleeve (for falling snow)

Figure 2-8 For rear frame (for falling snow)

Please joint front frame sleeve,roof purline, rear frame sleeve in front frame,roof purline,rear frame by

front frame sleeevefront frame

roof purline

roof purline sleeve

rear frame sleeeve

rear frame sleeeverear frame sleeeve

rear frame

rear frame

sleeve rear frame sleeve

(for snow )


rear frame sleeve (for snow)

Figure 2-7 For rear frame (for snow)

Please fill sealing compound all around

Please refer [3. execution method of base] for assembly except RENTO part.

Please fill sealing compound in RENTO part.(Refer to Figure 2-9)


24/24

Joint of HONTAI

process of joint part

option

hole

hole

hole

hole

hole

Point

dimension in ( ) show 1500 type.

Figure 2-1 process of front frame

Figure 2-2 process of roof purline

Figure 2-3 process of rear frame

Figure 2-4 process of rear frame (for snow)

Figure 2-5 process of rear frame (for falling snow)

Please process hole of RENTO side of roof purline,front frame,rear frame.(Pleaese refer to 2-1,2-2,2-3,2-4,2-5)

Please process hole of roof purline side in fin side.

Montagehandleidng Carport Amsterdam

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