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    ew. ast. recise.

    KUKA Small Robots

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    K U K A Y O U R S T R O N G P A R T N E R .

    Quality made in Germany, creativity and the utmost com-

    mitment to customers: at KUKA, this has been the basis

    for decades of exceptional technology, helping you todecisive process optimization. We were the pioneers in

    the world of robotics, and now we are global leaders in

    innovation. Our passion is nding future-oriented solu-

    tions to make even complex automation tasks simple.

    Whatever you want to do and no matter the specic

    tasks involved: you can implement it with KUKA. And

    thanks to close cooperation with our experienced KUKA

    system partners, that applies to every industry. We strive

    to turn your ideas into reality. Use our edge to drive your

    success.

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    With the KR AGILUS series, KUKA is presenting a comprehensive small robot

    family. The performance of the KR AGILUS series is unique in its payload

    category. It sets standards with 6 axes, very high speeds, short cycle times,integrated energy supply system and that in every position: whether installed

    on the floor, ceiling or wall, they master even unusual tasks. All KR AGILUS

    models are operated uniformly with the service-proven KR C4, the universal

    control technology for all KUKA robot models.

    Unique in this class is the Safe Robot functionality, which radically simplies

    the efcient cooperation of humans and machines. This enables totally new

    automation concepts. KR AGILUS: Unparalleled functionality and reliability

    made by KUKA.

    The new masters of speed.KUKA small robots for

    6 kg and 10 kg payloads.

    Installation possible on

    the floor, wall or ceiling.

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    [+] LOW AITAC

    [+]HIGH S

    [+] WI RAG O OUTIG OSITIOS

    [+]ITGRAT RG SUL SST

    [+] OTIAL WORK LO

    [+]TR RCISIO

    [+]SRIC-RO KUKA COTROLLR

    Product overview

    The KR AGILUS series.

    The future of small robots.

    Robot KR AGILUS KR 6 R900 sixx

    Controller KR C4 compact

    Teach pendant KUKA smartA

    The Small Robots from KUKA \ Advantages and functions4 \

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    0 kg 2 kg 4 kg 6 kg 8 kg 10 kg 12 kg

    1,100 mm

    1,000 mm

    900 mm

    800 mm

    700 mm

    600 mm

    500 mm

    A

    B

    D

    C

    HIGH S. In handling tasks, especially pick-and-place tasks, KUKA small robots demonstrate one of

    their greatest strengths: extreme speed. This produces impressive results with minimal cycle times.

    RCISIO. Where high repeatability and exactitude are required, KUKA small robots are in their element.

    They enable manufacturing quality at the highest level. Thanks to their robust design, they work with

    constant precision throughout the work envelope.

    ITGRAT RG SUL SST. or extremely streamlined contours, KUKA small robots have the

    energy supply system routed internally, including therCAT/theret (bus cable), three 5/2-way valves

    (compressed air), direct air line, and six inputs and two outputs. Simple gripper integration and fast

    reaction especially for work in conned spaces.

    WI RAG O OUTIG OSITIOS. Installation on the oor, wall or ceiling. The KUKA small robots

    produce impressive results in every position thanks to the brakes integrated in all axes.

    LOW AITAC. The motors and gear units of the KUKA small robots require no change of lubricant.

    This makes them ideally suited to continuous, uninterrupted productivity.

    OTIAL WORK LO. With reaches of up to 1,100 mm and the ability to reach points near to the

    robot base as well as in the overhead area, the KR AGILUS offers an optimal work envelope. This enables

    cost-effective, space-saving cell concepts.

    KUKA KR C4 COTROLLR. The KUKA small robot family is operated just like its big brothers

    using the same KUKA control technology.

    KUKA small robots the strengths of a new generation

    1 KR 6 R900 sixx (A).

    In the coming months,

    this will be followed

    by further payload

    variants (B, C, D) inthe Standard, ood,

    Cleanroom and

    Waterproof variants.

    2 Completely integrated

    energy supply system

    in the robot arm.

    21

    ayload

    Reach

    5

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    305 mm

    C

    81.4DE

    25

    F

    +45

    -190

    -120

    +156

    80G

    A

    B

    35

    H

    855

    40

    0

    100.5

    -170

    +170

    C

    KR AGILUS

    etails provided about the properties and usability of the products are purely for information purposes

    and do not constitute a guarantee of these characteristics. The extent of goods delivered and services

    performed is determined by the subject matter of the specific contract. o liability accepted for errors

    or omissions.

    1)Relative to intersection of axes 4/5.

    Cycle time

    KR 6 R900 sixx (25/305/25; 1 kg ayload) ore than 150 cycles/min

    R 25 mm R 25 mm

    Work envelope1) Dimensions A D ime ns ions B Dimensions C Di mensions D Dim ensions E D imensi ons F D imensi ons G Dimensions H

    KR 6 R900 sixx 1,276 mm 1,620 mm 901.5 mm 656 mm 245.5 mm 851.5 mm 420 mm 455 mm

    The Small Robots from KUKA \ Technical etai ls6 \

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    IIU CCL TIS. The KR AGILUS robots are

    consistently rated for particularly high working speeds.

    At the same time, they offer high precision.

    SAC-SAIG ITGRATIO. Low space requirements and

    the choice between installation on the floor, ceiling or wall

    makes the small robots extremely adaptable.

    ITGRAT RG SUL SST. This is routed

    internally in the KUKA small robots, thereby saving space. Itincludes therCAT/theret (bus cable), three 5/2-way valves

    (compressed air), direct air line and inputs/outputs.

    KR C4 ARCHITCTUR A UCTIOALITIS.

    KUKA small robots are every bit as versatile as their

    larger relatives. They are operated via the KR C4 compact

    controller, with the same range of functions as the

    service-proven KR C4 controller.

    KUKA.SAORATIO. KUKA small robots set standards

    in safety. Only they offer the KUKA.SafeOperation

    functionality, which radically simplifies the efficient

    cooperation of humans and machines.

    Features and advantages

    Controller

    KR C4 compact

    Teach pendant

    KUKA smartA

    Operating conditions

    Ambient temperature, robot +5 C to +45 C

    KR 6 R900 sixx

    ax. reach 901 mmax. payload 6 kg

    umber of axes 6

    ounting position loor, ceiling, wall

    ariant

    Robot footprint 209 mm 207 mm

    Weight (excluding controller), approx. 51 kg

    Axis data /

    Range of motion

    Axis 1 (A1) +/-170

    Axis 2 (A2) +45/-19

    Axis 3 (A3) +156/-12

    Axis 4 (A4) +/-185Axis 5 (A5) +/-120

    Axis 6 (A6) +/-350

    Protection rating

    rotection rating, robot I 54

    7

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    An unbeatable team.

    SAR AS A TAASTR AS A TA

    99.99%

    System controller: KR C4 compactSmall robots

    TH SALL ROOT COTROL SST O TH UTUR.

    With its compact dimensions and the powerful technology of

    the service-proven KR C4, the KR C4 compact offers maximum

    performance in minimum space. The revolutionary concept

    provides a rm foundation for the automation of tomorrow.

    Thats because only KUKA offers integrated safety functions as

    standard, together with open interfaces which enable really

    simple integration into the overall system. This signicantly

    reduces the costs in automation for integration, maintenance

    and servicing. At the same time, the long-term efciency and

    exibility of the systems are increased. enet from the

    openness you need to meet tomorrows requirements.

    TRL AST, STRALI A ROUST:

    TH KR AGILUS SALL ROOT AIL.Solve automation tasks

    more exibly. inimize cycle times. Open up totally new

    areas of application. The extensive KUKA small robot series is

    100 percent KUKA: reliable quality and durability, combined

    with maximum functional diversity and exibility. With the

    fastest 6-axis robots and the KUKA.SafeOperation function,

    this small robot family gives you a major competitive

    advantage.

    [+][+]

    AAILAILIT. ROUST A

    LOW O AITAC, THIS

    UATAL TA WORKS

    O-STO O OUR SUCCSS.

    Product overview

    The Small Robots from KUKA \ KUKA System Components8 \

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    Function and technology packagesTeach pendant: KUKA smartPAD

    TH SILST WA O ORATIG ROOTS.

    Touch screen. Graphics support. lexible interaction.

    With its large touch screen, the KUKA smartA allows

    operation of both the robots and entire systems, which

    can be represented on the screen. The display adapts to

    show the user only those operator control elements that

    are needed at any given moment. Attention is always

    focused on what is important, so that users can work

    more intuitively and thus more easily, quickly and

    efciently.

    A OTIALL RAR, ICIT SOTWAR SOLUTIO

    OR R TASK.KUKA function and technology packages

    breathe life into the KUKA robots. They enable them to

    carry out particular industry-specic functions within

    an automation solution. Handling, machining, measuring,

    or function packages for conveyor synchronization or

    vision-controlled part detection. KUKA function and

    tech-nology packages make automation easy.

    SILR AS A TA OR RSATIL AS A TA[+] [+]

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    [+]

    [+]

    UIRSAL ALICATIO

    RG-ICIT

    ROUSTSS

    [+]

    [+]

    SAC-SAIG

    KR C4 compact

    The small robot control system of the future

    etails provided about the properties and usability of the products are purely for information purposes

    and do not constitute a guarantee of these characteristics. The extent of goods delivered and services

    performed is determined by the subject matter of the specific contract. o liability accepted for errors

    or omissions.

    [+] ALL-ROUR

    COUICATIO TALT [+]

    OR OWRUL, SAR, OR LIL, A OR ITLLIGT. The KR C4 compact offers the high performance and

    reliability of the KR C4 technology in a compact design. Its exible conguration and the expansion capability that results

    from this make it a real all-rounder. The number of hardware components, cables and connectors has been signicantly

    reduced and replaced by software-based solutions. The robust, high-quality controller is designed for low maintenance;

    the temperature-controlled fan technology only switches on briey when needed, and is barely audible.

    The Small Robots from KUKA \ KUKA System Components10 \

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    460 mm 483 mm

    271mm

    271mm

    SAC-SAIG. The compact dimensions of the housing

    enable space-saving installation in 19" enclosures or in small

    protective housings. espite its compact size, the KR C4

    compact offers the entire range of functions of the

    KR C4 controller.

    ALL-ROUR. Safety, Robot, Logic, otion androcessControl the KR C4 combines everything in a single

    controller. And allows effortless control of the entire system.

    UIRSAL ALICATIO. Thanks to its open architecture,

    the KR C4 compact can control not only KUKA robots but

    also external axes for maximum exibility, scalability,

    performance and openness, in minimum space.

    COUICATIO TALT. In addition to its own robot

    language KRL, the KR C4 also understands the language

    of the CC machining world (G-code) and the language

    of LCs, enabling it to communicate directly with yourSIS or Rockwell controller, for example.

    ROUSTSS. The consistent choice of durable components

    and the well-designed cabinet ensure long-term, reliable

    operation, even under extreme conditions.

    RG-ICIT. The new energy management system

    allows the energy consumption of the controller to be

    reduced by up to 95% in standby mode. The improved cooling

    concept, combined with a temperature-controlled fan,

    further reduces the power dissipation of the controller,

    while making operation considerably quieter.

    Features and advantages KR C4 compact controller

    Type KR C4 compact

    rocessor ulti-core technology

    Hard drive H, SS optional

    Interface US, theret, I-I

    ield buses ROIT, theret/I, ROIUS, eviceet, therCAT

    ax. number of axes 6 + 6 (with additional axis box)

    rotection rating I 20

    imensions ( x W x H) 460 mm x 483 mm x 271 mm

    Weight 33 kg

    Power supply connection

    Rated supply voltage 1 x 208 to 230 AC

    ermissible tolerance of rated voltage -10 to +10 %

    ains frequency 49 to 61 Hz

    ains-side fusing 1 x 16 A slow-blowing

    Operating conditions

    Ambient temperature +5 C to +45 C

    11

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    etails provided about the properties and usability of the products are purely for information purposes

    and do not constitute a guarantee of these characteristics. The extent of goods delivered and services

    performed is determined by the subject matter of the specific contract. o liability accepted for errors

    or omissions.

    KUKA smartA

    KUKA smartPAD Making robot operation really easy

    TOUCH SCR. GRAHICS SUORT. LIL ITRACTIO. The more diverse the robot s abilities become, the greater

    the importance of intuitive user interfaces for their operation. The new KUKA smartA brilliantly demonstrates, on a

    large antireflection touch screen, just how simple it can be. Intelligent, interactive dialogs provide the user with those

    operator control elements that are currently required. This makes work easier, faster, more ef ficient and simply smarter

    all-round.

    [+]

    [+]

    [+]

    [+]

    [+]

    [+]

    HOT-LUGGAL

    HATIC OG KS

    RGOOICALL OTII

    ATIRLCTIO TOUCH ISLA

    UIRSAL ALICATIO

    ITGRAT US COCTIO

    The Small Robots from KUKA \ KUKA System Components12 \

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    UIRSAL ALICATIO. Operate all KUKA robots and

    KR C4 controllers with the KUKA smartA.

    ATIRLCTIO TOUCH ISLA. Simple operation via the

    well-lit 8.4" screen with an intuitive user interface.

    RGOOICALL OTII. esigned to be user-friendly.High mobility and work that is non-tiring due to the low

    weight of just 1,100 grams.

    HOT-LUGGAL. If the KUKA smartA is not being used, it

    can be simply unplugged during ongoing operation and used

    for any other KR C4 controller.

    ITGRAT US COCTIO. irect saving and loading

    of congurations via US port on the KUKA smartA itself.

    HATIC OG KS. The combination of haptic jog keys and a

    haptically controlled mouse enables intuitive maneuveringwith constant visual contact with the robot.

    2

    1

    1 Simple, intuiti-

    ve operator control

    via touch screen

    2 rgonomic 6 mouse

    Features and advantages KUKA smartPAD teach pendant

    Type KUKA smartA

    isplay scratch-resistant industrial touch display

    isplay size 8.4"

    imensions ( x W x H) 80 mm x 330 mm x 260 mm

    Weight 1,100 g

    13

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    KUKA function and technology packages

    KUKA function and technology packages help you to solve specic automation tasks efciently. And with a minimum of

    programming. Thats because the portfolio of KUKA sof tware solutions covers nearly all the common areas of application.

    On the basis of these packages, our KUKA system partners implement tailored solutions to meet every customer requirement.

    Function and technology packages for the KR C4 compact

    etails provided about the properties and usability of the products are purely for information purposes

    and do not constitute a guarantee of these characteristics. The extent of goods delivered and services

    performed is determined by the subject matter of the specific contract. o liability accepted for errors

    or omissions.

    KUKA function and technology packages

    KUKA.WorkVisual

    KUKA.Load

    KUKA.UserTech

    KUKA.ExpertTech

    KUKA.HMI Zenon

    KUKA.RemoteView

    KUKA.VirtualRemotePendant

    KUKA.RobotSensorInterface

    KUKA.VisionTech

    KUKA.ConveyorTech

    KUKA.ForceTorqueControl

    KUKA.SafeOperation

    KUKA.SafeRangeMonitoring

    ngineering environment for all KUKA robots for system configuration, programming, data backup,

    diagnosis, and more.

    Supports the evaluation of the load on a KUKA robot or the selection of a suitable robot for a given load.

    ast programming of motion and program sequences using freely denable buttons, input masks and para-

    meter lists.

    aster, simpler programming even for non-experts in KRL code via menu-guided command selection.

    Creation of customized, application-specic user interfaces for visualization and operator control without

    programming knowledge. isplay and operation using the touch panel and keys of the KUKA smartA.

    Allows remote access to the robot via a secure Internet connection, thereby offering the possibility of remote

    diagnosis or start-up support.

    Allows the use of theret communication to run the user interface of the KUKA smartA on an

    external C and to operate the robot.

    Supports simple and flexible interfacing with sensors in the KR C4. It is also possible to integrate a

    number of channels with hard real-time requirements.

    onoard vision system including image processing, camera and sensors. xtensive configuration

    options enable the flexible use of the robot in an unstructured environment.

    Organizes the cooperation of robots and conveyors. Allows efficient, dynamic handling of parts, even for

    complex applications.

    Takes account of process forces and torques exerted on the workpiece during machining, and controls

    and adjusts these as specified in the program sequence. In applications such as grinding, polishing,

    bending or even assembly, this technology package is an indispensable help.

    lexible programming of safe cooperation between humans and machines. enition of safe workspaces,

    velocities, envelopes around robot tools, and cooperation with the operator.

    eginners tool for limiting and monitoring the safety and work areas of the robot. The monitoring and limita-

    tion of statically dened axis ranges creates an adequate degree of work safety for many applications.

    The Small Robots from KUKA \ KUKA System Components14 \

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    KUKA function and technology packages

    KUKA.Gripper & SpotTech

    KUKA.RoboTeam

    KUKA.EtherNet KRL

    KUKA.OPC-Server

    KUKA.PLC Multiprog

    KUKA.PLC ProConOS

    KUKA.PLC mxA

    KUKA.CNC

    KUKA.Sim

    rogramming of grippers and weld guns via easy-to-use inline forms for many industrial applications.

    Coordinates and enables the high-precision interaction of a team of robots for handling a shared load or

    for working together on a moving workpiece.

    akes it possible to exchange data with external computers via the theret interface. The robot can

    function here both as a client and as a server.

    asic technology for standardized data exchange between robots and external controllers for non-real-time

    information streams. Ideal for interfacing with external visualization and S systems.

    rogramming environment for an extremely fast Soft LC conforming to the IC61131 standard. xpands the

    functionality of the KR C4 and offers virtually unlimited openness in the programming of automation cells and

    applications.

    Runtime system of the KUKA.LC ultiprog Soft LC. LC programs created with KUKA.ultiprog are run direct-

    ly on the KR C4, with full access to the entire I/O system of the robot. Reading and processing of variables such

    as axis positions and velocity via function blocks.

    Allows direct commanding and positioning of the robot by external controllers (SIS, Rockwell,

    etc.). The user thus requires no knowledge of robot programming in the KUKA-specific robot language

    KRL.

    Complete software-based CC implementation for execution of machine tool code (G-code) directly on

    the robot controller. This turns the robot, with its accuracy and stiffness, into a machining center for

    path-supported processes.

    The simulation programs of KUKA.Sim allow robotic cells to be planned with true-to-life accuracy.

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    etails provided about the properties and usabilityof the products are purely for information purposes

    and do not constitute a guarantee of these

    characteristics. The extent of goods delivered is

    determined by the subject matter of the specic

    contract. o liability accepted for errors or omissions.

    KUKA Roboter GmbH

    Hery-ark

    8668 Gersthofen

    Germany

    hone: +49 8 -0

    ax: +49 8 -66

    [email protected]

    www.kuka-robotics.com

    PB0001/E/1/051

    2

    www.zeroseven.de