Gebruikershandleiding Onderdelenboek RE Engels C

8/13/2019 Gebruikershandleiding Onderdelenboek RE Engels C

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A trademark of Meijer Special Equipment

Operating manual & book of parts

Ordering code: RE200701Edition: 17-10-2006

(English)

POWER RANGE RE2/RE4

THIN RANGE RE2/RE4

SINGLE RANGE RE2

SLIM RANGE RE2

SLIDE RANGE REE2/REE4

www.telescopicforks.com


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Table of contents

1. Comment ..............................................................................................................22. Foreword ..............................................................................................................33. Introduct ion .........................................................................................................44. Ident if ication ........................................................................................................54.1. Type specifications ..................................................................................................................... 54.2. Explanation of type plate ............................................................................................................ 64.3. Explanation of indication type..................................................................................................... 74.4. Capacity...................................................................................................................................... 75. Safety....................................................................................................................96. Instructions for use...........................................................................................107. Mounting instructions.......................................................................................117.1. Prescriptions............................................................................................................................. 117.2. Mounting instructions for telescopic forks with a separate flow divider ................................... 127.2.1. Recommended oil flow and hose diameter........................................................................... 137.2.2. Putting the telescopic forks into operation............................................................................ 137.3. Protecting the telescopic forks ................................................................................................. 138. Inspection and maintenance ............................................................................148.1. Maintenance schedule ............................................................................................................. 148.2. Trouble chart for telescopic forks with a separate flow divider ................................................ 178.3. Instructions for replacing hydraulic parts.................................................................................. 188.4. Ordering spare parts ................................................................................................................ 19Appendices ..............................................................................................................20

MEIJER SPECIAL EQUIPMENT 2005 1


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1. Comment

Copyright 2005, Meijer Special Equipment. All rights reserved.

Information provided in this manual, including but not limited to pictures and text, may not bereproduced or distributed without prior written consent of Meijer Special Equipment, if not statedotherwise.

The information in this manual is provided without any form of guarantee. Meijer Special Equipmentshall in no case be liable for injuries and damages resulting from the use of this manual.

Note that the information in this manual can be modified at any time without prior notice. Note also thatthis manual can contain technical inaccuracies and misprints. Meijer Special Equipment does its bestto prevent mistakes in this manual, but can not guarantee it. If you come across misprints or technicalinaccuracies or if you have suggestions, please, let us know about it.

KOOI Reachforks is a registered trademark of Meijer Special Equipment.

Other trademarks or product names used in this manual, but that are not mentioned here, aretrademarks of their respective holders.

2 MEIJER SPECIAL EQUIPMENT 2005


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2. Foreword

Meijer Special Equipment is the world biggest manufacturer of hydraulic retractable lift truck forks,

which are manufactured under the brand name KOOI Reachforks . The telescopic forks wereintroduced in 1980 by KOOI BV, manufacturer of the collapsible fork-lift truck, the so-called Kooi-AAP,but were manufactured by Meijer BV. From November 2000 Meijer Special Equipment (division ofMeijer Holding) along with production is also responsible for the marketing and sales of the telescopicforks.

With your new telescopic forks you have acquired a reliable product that meets the highest quality andconsumer requirements. Before you start using the telescopic forks you should know how to use thetelescopic forks correctly. This manual tells you everything that you must know about the telescopicforks. It allows you to optimally operate the telescopic forks. Moreover, our After Sales Department isalways ready to render you technical support.

KOOI Reachforks meet the following quality standards:

1. ISO 9001 2000 - Quality Management System

2. ISO 13284 - Fork arm extensions and telescopic fork arms

3. ISO 4406 - Hydraulic fluid power Fluids Method for coding level of contamination by solid

particles

4. ISO 2328 - Fork-lift trucks forks on type fork arms and fork arm carriages

5. CE (98/37) EC - Machinery Directive

6. EN 729-2 - Quality requirements for welding. Fusion welding of metallic materials. Part 2

Comprehensive quality requirements

A random selection of telescopic forks undergoes a dynamic endurance test according to ISO 2330.



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3. Introduction

The KOOI Reachforks are hydraulic retractable lift truck forks. They are designed in such a way thatminimum maintenance is necessary, which allows to reach the most possible life span. To achievethis it is really important that the maintenance is performed according to the instructions of themanufacturer. The aim of this instruction manual is to acquaint you with the telescopic forks. We alsoadvise you to study this instruction manual carefully before you start mounting the telescopic forks andas you operate them later on.

The manufacturer reserves the right to modify specifications without prior publications. Because weare constantly striving to improve the product it may happen that the pictures in this manual do notcoincide with the telescopic forks that you have acquired. That is why it is important to mention thetype and serial number as you order spare parts or inquire for information. In the appendices there arefigures and specification tables of all types of telescopic forks, so that you may state thecorresponding article number when you order spare parts.



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4. Identification

In this chapter the information that is stated on the type plate is explained. This information containstechnical specifications of the telescopic fork and is necessary when ordering spare parts. So, it isimportant to know what information is stated on the type plate and how this information can be used.

4.1. Type specif ications

The following data should be specified when ordering spare parts or making inquiries. The serialnumber and type are stated on the type plate of each telescopic fork (see Figure 4.1). Thesespecifications are also engraved on the side of each inner fork.

Type, Serial Number, Production Year:

Engraved data

Type Plate

Figure 4.1 Position of type plate and engraved specifications

Manufacturers name : Meijer Special Equipment

Manufacturers address : Oudebildtdijk 8949079 NG Sint JacobiparochieThe Netherlands

Tel. : 0031 518 492929Fax. : 0031 518 492915

Websites : www.mse-forks.com

E-mail : [email protected]



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4.2. Explanation of type plate

The type plate is the plate that is located on the upper side of each telescopic fork. The type plate ismounted on the left as well as on the right fork. Both left and right must be seen from the positions ofthe fork-lift truck driver. The type plate contains important information about the technicalspecifications of the telescopic fork. Figure 4.2 shows an example of a type plate. The letters in the leftplate can be found in Table 4.1 that represents the description and the measuring unit. The right plateis an example of how the type plate can be filled in.

Figure 4.2 Type plate of a telescopic fork

Letter Description Measuring unit

A Indication of type

B Production year

C Serial number (L = left / R = right)

D Dead weight Kg

E Centre of gravity Mm

F Capacity retracted Kg

G Capacity extended KgH Load centre retracted Mm

I Load centre extended Mm

J Maximum operating pressure MPa (1 MPa = 10 bar)

Table 4.1 Description of the specifications on a type plate of a telescopic fork



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4.3. Explanation of indication type

Often A at Figure 4.1 contains the type of the telescopic fork. From the type code again variousinformation can derived. Table 4.2 gives the description of the various sections of the type code.

Here is an example:

RE4-35-1350-1000

Section ofindication type

Description Measuringunit

RE Fork type (in this case telescopic fork with separate flow divider)

4 Number of cylinders per set of telescopic forks

35 Total capacity of a set of telescopic forks / LC 600mm x 100 kg

1100 Retracted fork length mm

0750 Stroke (length difference between retracted and extended fork) mm

Table 4.2 Various sections of the type code and their description

4.4. Capacity

The type plate, which is mounted at the upper side of the telescopic fork, shows among other thingsthe maximum carrying capacity per telescopic fork. This data is also engraved on the side of thetelescopic fork. With the following load diagram the capacity per telescopic fork or per couple oftelescopic forks can be defined for each load distance. The correction factors are shown vertically andthe load distances are shown horizontally counted in mm from the front side of the back of the fork. Onthe following page an example of the operation is given.

0

0,10,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1

1,1

600 800 1000 1200 1400 1600 1800 2000 2200

Load centre (mm)

correction

factor

Figure 4.3 Correction factors for the maximum capacity at a given load centre



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We take as an example the filled in type plate from Figure 4.2 with the type RE4-35-1350-1000. Themaximum capacity of both telescopic forks is 35 x 100 = 3500 kg at a load centre of 600 mm. Thatmeans that the maximum capacity of one telescopic fork is 3500 / 2 = 1750 kg at a load centre of 600mm. If the telescopic forks are extended you must look at Figure 4.3 to calculate the new maximum

capacity at the corresponding load centre. If the load centre lies e.g. at 1200 mm then Figure 4.3shows here a correction factor of 0,5. So the maximum capacity of this telescopic fork at a load centreof 1200 mm is 1750 x 0.5 = 875 kg.

! Warning:Figure 4.3 applies only to the telescopic forks. The residual capacityof the fork-lift truck with the telescopic forks must be provided for byan authorised fork-lift truck dealer.



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5. Safety

Safety starts with the fork-lift truck driver. That is why we advise that the driver of the fork-lift truckpossesses a recognized diploma of a fork-lift truck driver.

Furthermore it is important to observe the following safety instructions:

1. Do not load the telescopic forks above the values defined by the manufacturer, concerning lifting

capacity and load centre.

2. Pull the load in if it is possible. ATTENTION, telescopic forks of the type REE are extension forks,

never pull them in with a load on.

3. Retract the telescopic forks during driving if there is no load on them.

4. Always drive with the telescopic forks in the lowest possible position.

5. Never drag the telescopic forks over the ground when driving.

6. Never allow riding on the telescopic forks or load.

7. Telescopic forks with defects may not be used until they are expertly repaired or replaced.

8. Before you start performing service work on the telescopic forks you must make sure that the fork-

lift truck is switched off and that there is no more pressure in the hydraulic system (remove the

ignition key).

9. The load should always be carried by the two telescopic forks as proportionally as possible.

10. Always keep the exterior of the outer forks free from grease and oil.

All abovementioned points must be read and understood by the fork-lift driver.

Warning:

! Never exceed the maximum carrying capacity of the fork-lift truck,irrespective of the carrying capacity of the telescopic forks.

Warning:

! Never walk under the telescopic forks.

Warning:

! Applicable only to telescopic forks with a highpalletstop (type Y2 or Y3), that with a retractedfork is at a distance of 50mm or less from theback of the fork (from palletstop front to the frontside of the back of the fork).When retracting avoid squeezing limbs or goods

between the back of the fork and the palletstop.This may result in serious injury or damage ofgoods!



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6. Instructions for use

Telescopic forks offer the possibility to load and unload a lorry from one side, to stack goods atwarehouses double-deep, to pick up two pallets at a time, and they may be used as extension forkswhen operating with pallets of various dimensions.

The telescopic forks are easy to mount and to demount. The telescopic forks must be tuned to thefork-lift truck for the purpose that they are intended for. The final capacity must be defined by anauthorised fork-lift truck dealer. On the type plate of the fork-lift truck the capacity must be adapted tothe new combination of fork-lift truck and telescopic forks. It is advisable that the fork-lift truck driver isprofessionally trained in the use of telescopic forks.

At tention!:

! The contact of the telescopic forks with the ground, during driving andduring pick-up of a load, must be avoided as far as possible. Thisprevents wear at the bottom of the outer forks. To prevent this wearwear-resistant pads can be welded to the underside of the outerforks.

At tention!:

! When moving in reverse take care that the telescopic forks do notdrag over the ground. This can result in damage to outer fork as wellas to piston rods.

! At tention!:Telescopic forks of the type REE are extension forks. This type oftelescopic forks is not intended to be extended and retracted whenloaded. Retract or extend the telescopic forks to the required lengthbefore picking up a load.



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7. Mounting instructions

In this chapter first of all several prescriptions are listed that must be observed during service work onthe telescopic forks, irrespective of the type. In 7.2 the telescopic forks with a separate flow divider aredealt with. 7.3 tells about what can be done to reduce wear at the bottom of the telescopic forks.

7.1. Prescriptions

There are several prescriptions that must be observed during mounting operations, inspection ormaintenance of the telescopic forks.

During all service work on the telescopic forks, the forklift truck should be switched off and the ignitionkey must be removed.When performing maintenance the hydraulic system of the fork-lift truck must have no pressure.

Position the telescopic forks on the convenient ergonomic height to prevent backaches.Wear safe working clothes, shoes and safety goggles.When disconnecting the telescopic forks from the fork carrier the connection couplings of thetelescopic forks must be unplugged to protect the hydraulic system from dirt that might get inside.Nothing can be welded to the telescopic forks without written consent of the manufacturer. Ifsomething is welded to the telescopic forks without written consent the guaranty on the telescopicforks terminates.



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7.2. Mounting instructions for telescopic forks with a separate flow divider(RE2, RE4, REE2 and REE4)

To achieve the most optimal operation of your telescopic forks after the mounting you should observethe following mounting instructions:1. On the type plates of the telescopic forks there are an L and an R displayed. Mount these

telescopic forks accordingly on the right and on the left sides viewed from the position of the fork-

lift truck driver.

2. Slide the telescopic forks onto the fork carrier and make sure that the locking pin fits into one of

the fork carrier notches.

3. The flow divider must be mounted on a safe and protected spot.

4. Connect the enclosed hydraulic hoses of the telescopic forks and the hoses of the fork-lift truck

according to Figure 7.1 and pay attention to the letters that are engraved at the top of the fork as

well as in the flow divider.

5. Make sure that the hydraulic connections are carefully tightened and secured.

6. The maximum allowable working pressure of the telescopic forks is 200 bars.

Figure 7.1 A depiction of how the hydraulic hoses for telescopic forks with a separate flow divider must be connected



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7.2.1. Recommended oil flow and hose diameter

Table 7.1 shows what the recommended hose diameter is at a certain oil flow for the telescopic forkswith a separate flow divider. The recommended flow divider type is also shown.

Type of telescopic fork Recommended oil flow(L/min)

Recommended hosediameter

Flow divider type

RE2/REE2/RE4/REE4 8 25 RE0100000

Table 7.1 Which hoses and flow divider to use for which oil flow

If the oil flow is more than 25 l/min, it will have little effect on the speed. It is also recommended to staybelow this value, so that the pump does not constantly have to deliver the maximum pressure and sono oil pumps through the safety valve to the tank. This will also require less energy.

7.2.2. Putting the telescopic forks in to operationFirst you should make sure that there is no more air in the system. You can do this in the followingway:

Extend and retract the telescopic forks ten times.Bend the mast of the fork-lift truck several times forward and backward.Extend and retract the telescopic forks ten times.

Then control if the hoses can go all over long enough and check if the system leaks no oil.

7.3. Protecting the telescopic forks

To avoid that the telescopic forks come into contact with the ground we advise to place a plasticsleeve on the lift cylinder in such a way that the telescopic forks just do not contact the ground. Thelifting chains of the fork-lift truck can be somewhat shortened, which will have the same effect. Alwaysconsult your dealer or manufacturer if you want to perform such a modification.



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8. Inspection and maintenance

The telescopic forks operate with a closed self-lubricating hydraulic system. The telescopic forks aredelivered with Rando HD 32 hydraulic oil.

The servicing that must be performed to keep the telescopic forks in good condition is very limited.What is important is that the servicing is carried out in time and correctly.

Check the telescopic forks each day for damage and oil leakage. If there is indeed damage or leakagethis should be reported to the person in charge. During all service work on the telescopic forks thefork-lift truck should be switched off, the ignition key must be removed and there may be no morepressure in the system.

Consult the maintenance schedule for further inspection. In some cases it may happen that themaintenance schedule must be adjusted, for example in extra polluted environment. Plugs should

then be replaced more often, in particular the wiper ring.

The telescopic forks must be tested again minimum once per year by a specialist according to the ISO5057 norm. The results of the test should be kept in a test book.

In case parts of the piston or the cylinder head must be replaced, this should be carried out by askilled person or contact an officially authorised importer listed on the website(www.telescopicforks.com).

8.1. Maintenance schedule

Table 8.1 shows which parts must be controlled, what actions must be taken and when this must be

done. The numbers of the description correspond to the telescopic fork in Figure 8.1 (page 16).

Description Daily Weekly 6 months Yearly

or 1000 hours or 2000 hours

1 Inner fork lubricating upper and undersidewith grease

X

2 Checking inner fork for leakage X

3 Checking wear resistant strips for wear (forREE: also check wear pad bottom inner fork)

X

4 Checking the underside of outer forks forwear, especially at the back side

X

5 Checking for dirt in outer casing and eventual

removal X6 Checking cylinder head for leakage X

7 Checking inner fork according to ISO 5057 X

Table 8.1 Maintenance schedule



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Here comes a commentary on the maintenance schedule from Table 8.1:

1. As lubricating grease we recommend Novatex EP 2, this is a special type of calcium grease for

lubrication of heavy loaded sliding parts that protects against wear and corrosion.

2. In case of leakage in the curve of the inner fork immediately demount the telescopic forks from the

fork-lift truck and take contact with your dealer. In case of leakage of couplings tighten or replace

them.

3. When the wear resistant strips are thinner than 1,5 mm, they should be replaced or filled up with

filling plates. For REE: When the hardened wear pad at the bottom of the telescopic fork is so

worn-out that it is level with the bottom of the outer fork, it should be replaced. This is to prevent

excess wear of outer and inner forks. The remainder of the old wear pad must be removed and

the new wear pad must be welded under the telescopic fork according to the welding figure inAppendix 13. ATTENTION: Take out interior work (piston, piston rod and cylinder head) from

telescopic fork BEFORE welding.

4. When the hardened wear pad in the heel of the outer fork is level with the underside of the outer

fork or is even thinner than the original thickness of the outer fork then the outer fork should be

replaced.

5. Eventual dirt in the front part of the outer casing can affect the stroke length of the telescopic

forks. Depending on the application it may need to be controlled either more or less often.

6. The wiper ring can be easily controlled if the outer casing is taken off (for instructions on removing

the outer fork, see par. 8.4).

7. The international standard ISO 5057 must be applied for checking your telescopic lift truck forks,

except for paragraph 5.6.1 because the inner fork may not be subject to wear.



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For more information about Novatex EP 2 and Rando HD 32 visit www.texaco.com.For more information about Novatex EP 2 and Rando HD 32 visit www.texaco.com.

Required tools:

Socket drive

Cilinderhead spanner 30/35*

Cilinderhead spanner 25**

3/16 Hexagonal / Allen key

22mm Open ended spanner

Hamer + 10 punch

*/**Are only available at

Meijer Special Equipment *ordering number:RE0058011

**ordeling numberRE0058012

Figure 8.1 Maintenance schedule



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8.2. Trouble chart for telescopic forks with a separate flow divider(RE2, RE4, REE2 and REE4)

Symptom Possible cause Possible solution

Forks do not move evenly Hydraulic hoses connectedwrongDirt between inner and outerforksPiston leakageLength of 4 hoses is not equalFlow divider damaged

Connect hoses according to thescheme (fig. 7.2)Empty outer fork

Replace piston plugMount equal hoses

Replace flow dividerForks move without control Leakage in the control valve Consult your fork-lift truck dealerOil leaks from the forks Couplings leak

Cylinder head plug damaged

Fork is cracked

Tighten again or replaceReplace cylinder head plug

Take the fork immediately fromthe fork carrier and contact yourfork-lift truck dealer

Forks move irregularly Control valve/pump worn-outNot enough oil flow

Consult your fork-lift truck dealerConsult your fork-lift truck dealer

One outer fork first stands stillduring retraction and thensuddenly retracts

Spiral clamping bush broken Replace spiral clamping bush

One of the outer forks does notretract

Spiral clamping bush broken Replace spiral clamping bush

One fork tip hangs lower thanthe other

One of the forks is plasticallydistorted by overloadingWear resistant strip of one fork is

worn-out more than that of theother fork

Consult your fork-lift truck dealerReplace wear resistant strips

Too much clearance spacebetween inner and outer fork

Wear resistant strips worn-outCasing worn-out

Replace wear resistant stripsReplace casing

Table 8.2 Trouble chart for telescopic forks with a separate flow divider



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8.3. Instructions for replacing hydraulic parts

1. Set the telescopic forks on the hip level, bend the mast forward and remove the ignition key from

the contact.

2. Take the outer fork off by removing the spiral clamping bushes (be careful not to damage the

piston rods).

3. Unscrew the hose couplings a little off the hose above on the rug of the telescopic fork so that the

piston rods do not pull vacuum when demounting the telescopic forks.

4. Unscrew the locking screw situated between the cylinder heads.

5. Place a reservoir under the telescopic forks. Use the cylinder head key to unscrew the cylinder

heads. Take care that the right cylinder head (as viewed from the position of the diver) is

unscrewed first, along with the plastic bung under the locking screw.

6. Carefully pull out the piston rods.

7. The piston can now be unscrewed. To avoid damage to the piston rod it must be clipped onto the

mounting clip. The cylinder head can now be unscrewed from the piston rod.

8. Replace the parts.

9. Remove Loctite from the screw thread of the piston rod.

10. Clean piston rod and screw thread with Loctite 7063.

11. The cylinder head can now be put on the piston rod again.

12. When mounting the piston on the piston rod it must be locked with Loctite 270.

13. Keep the piston rod (along with piston and cylinder head) straight before the cylinder and tap itcarefully directly to the inside.

14. Smear the screw thread of the cylinder head with Copaslip.

15. Tighten again the cylinder head carefully with a cylinder head key.

16. As all piston rods sit again in their place, the locking screw must be screwed up again above the

plastic bung.

17. Now the hose couplings of hose must be screwed up.

18. Take care that the piston rods should be unscrewed for about 150 mm.

19. The outer forks can be now mounted again. Take care that the clamps of the piston rods are

located exactly under the holes in the outer fork. Insert a screwdriver or a bolt in one hole and hit

the new spiral clamping bushes in the other gat with a hard hammer. The screwdriver or the bolt

can be taken from the hole and now the spiral clamping bushes can be knocked in here.

20. Start the fork-lift truck and extend and retract the telescopic forks several times.



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Object Turning moment (Nm)

All pistons on piston rod 100

Table 8.3 Table Turning moment

For more information about the various Loctite products visit www.loctite.com.For more information about Copaslip visit www.kroon-oil.com.

8.4. Ordering spare parts

With the types RE4-25, RE4-35 and RE4-45 of the Power Range and with a stroke (see Paragraph4.3.) of more than 1200 mm a rod thickness of 20 mm is operated with, this should be taken intoconsideration when ordering pistons, cylinder heads and plugs. Besides, deviations in bore diameterare engraved on the side of the telescopic forks.

In case a separate piston, cylinder head or only a plug, wiper ring or guide ring must be ordered, it isrecommended to order them mounted and all together to avoid problems at mounting.

For ordering the piston rods instead of XXXX in the article number the length of the piston rod must befilled in. The length of the piston rod is equal to stroke of the telescopic forks plus 100 mm.

For ordering stop elements for upper blocks (stop pin, catch, spiral clamping bush in aid of catch andcompression spring) or hydraulic screw couplings the serial number of the telescopic fork must bementioned.

For ordering wear pad for the REE2/REE4 forks instead of the YYYY in the article number the lengthof the telescopic forks minus 196mm must be filled in. Besides, for ordering wear pads and outercasings for the REE/REE4 forks it is recommended to mention the serial number of the forks.

It should be taken into consideration that the RE2/REE2-forks contain 1 cylinder per telescopic forkand the RE4/REE4-forks contain 2 cylinders per telescopic fork.



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Appendices

Appendix 1 Spare parts figure RE4 Power Range ......................................................................... 21Appendix 2 Specification page article numbers RE4 Power Range............................................... 22Appendix 3 Spare parts figure RE4 Thin Range............................................................................. 23Appendix 4 Specification page article numbers RE4 Thin Range.................................................. 24Appendix 5 Spare parts figure RE2 Single Range.......................................................................... 25Appendix 6 Specification page article numbers RE2 Single Range............................................... 26Appendix 7 Spare parts figure RE2 Slim Range............................................................................. 27Appendix 8 Specification page article numbers RE2 Slim Range .................................................. 28Appendix 9 Spare parts figure REE4 Slide Range ......................................................................... 29Appendix 10 Specification page article numbers REE4 Slide Range............................................... 30Appendix 11 Spare parts figure REE2 Slide Range ......................................................................... 31Appendix 12 Specification page article numbers REE2 Slide Range............................................... 32Appendix 13 Welding figure REE wear pad...................................................................................... 33Appendix 14 Spare parts figure flow divider ..................................................................................... 34Appendix 15 Spare parts figure load protection rack........................................................................ 35Appendix 16 Specification page article numbers flow divider and load protection rack .................. 36Appendix 17 Type plate ATEX type testing ...................................................................................... 37



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Appendix 1 Spare parts figure RE4 Power Range

RE4-25, RE4-35, RE4-45

RE4-58, RE4-77, RE4-105

POWER RANGE

XXXX

Remark:

XXXX = length in mm = stroke + 100mm [11 / 20]

Serial number in inner fork

1

7 5 / 14 / 15

5 / 14 / 15

4 / 12 / 13

4 / 12 / 13

6 / 16

2 / 3

11 / 20

17

8RE4-25/35/45

RE4-58/77/105 bore 30

bore 25

18

9

44 19

42 10

45

41



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Appendix 2 Specif ication page art icle numbers RE4 Power Range

Pos. number Article description Article number RE4-25

RE4-35

RE4-45

RE4-58

RE4-77

RE4-105

1 Plug 1/8 BSPT RE0016000 6 6 6 6 6 6

2 Wear strip PA6 RE0020000 4

3 Wear strip AMPCO 18 RE0020001 4 4 4 4 4

4 Spiral clamping bush 12x55mm RE0033000 4 4 4


6 Cylinder head spanner 25 RE0058012 1 1 1

7 Plastic plug RE0058010 2 2 2 2 2 2

8 Piston + seals 25/16 RE2008000 4 4 4

9 Piston seal 25 RE0015000 4 4 4

10 Cylinder head + seals 25/16 RE2009000 4 4 4

11 Piston rod 16 RE2010000XXXX 4 4 4

12 Spiral clamping bush 12x65mm RE0033001 4 4

13 Spiral clamping bush 12x75mm RE0033002 4



16 Cylinder head spanner 30/35/40 RE0058011 * * * * * *

17 Piston + seals 30/20 RE2008001 4 4 4

18 Piston seal 30 RE0015001 4 4 4



41 Wiper ring 16 RE0014000 4 4 4

42 O-ring 25 RE0012000 4 4 4

44 O-ring 30 RE0012001 4 4 4

45 Wiper ring 20 RE0014001 4 4 4



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Appendix 3 Spare parts figure RE4 Thin Range

RE4-16, RE4-32

Thin range

XXXX

Remark:

XXXX = length in mm = stroke + 100mm [11 ]


1

7 5

5

4

4

6

2 / 3

11

8RE4-25/35/45 bore 25 9 42 10 41



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Appendix 4 Specif ication page art icle numbers RE4 Thin Range

Pos. number Article description Article number RE4

-16

RE4

-32

1 Plug 1/8 BSPT RE0016000 6 6


3 Wear strip AMPCO 18 RE0020001 4



6 Cylinder head spanner 25 RE0058012 1 1

7 Plastic plug RE0058010 2 2

8 Piston + seals 25/16 RE2008000 4 4

9 Piston seal 25 RE0015000 4 4

10 Cylinder head + seals 25/16 RE2009000 4 4

11 Piston rod 16 RE2010000xxxx 4 4

41 Wiper ring 16 RE0014000 4 4

42 O-ring 25 RE0012000 4 4



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Appendix 5 Spare parts figure RE2 Single Range

RE2-25, RE2-35, RE2-45

SINGLE RANGE

XXXX

XXXX = length in mm = stroke + 100mm [20]

Remark:


1

75

4

16

20

2 / 3

4519441817bore 30RE2-25/35/45



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Appendix 6 Specif ication page art icle numbers RE2 Single Range


5

RE2-3

5

RE2-4

5

1 Plug 1/8 BSPT RE0016000 6 6 6


3 Wear strip AMPCO 18 RE0020001 4 4



7 Plastic plug RE0058010 2 2 2

16 Cylinder head spanner 30/35/40 RE0058011 1 1 1

17 Piston + seals 30/20 RE2008001 2 2 2

18 Piston seal 30 RE0015001 2 2 2


20 Piston rod 20 RE2010001xxxx 2 2 2

44 O-ring 30 RE0012001 2 2 2

45 Wiper ring 20 RE0014001 2 2 2



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Appendix 7 Spare parts figure RE2 Sl im Range

RE2-27, RE2-37

SLIM RANGE

XXXX


Remark:


1

737 / 38

35 / 36

16

39

20

4519441817bore 30RE2-27/2-37



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Appendix 8 Specif ication page art icle numbers RE2 Slim Range


RE2-37

1 Plug 1/8 BSPT RE0016000 6 6


16 Cylinder head spanner 30/35/40 RE0058011 1 1

17 Piston + seals 30/20 RE2008001 2 2

18 Piston seal 30 RE0015001 2 2


20 Piston rod 20 RE2010001XXXX 2 2





39 Wear strip AMPCO 18 RE0020002 2 2

44 O-ring 30 RE0012001 2 2



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Appendix 9 Spare parts figure REE4 Slide Range

REE4-35,REE4-45,REE4-58

SLIDE RANGE: REE4-25,

XXXX

Remark:

XXXX = length in mm = stroke + 100mm [11 / 20]


YYYY = forklength - 196mm [21]

1

7 5 / 145 / 14

4 / 12

4 / 12

2 / 3

11 / 20

41

45

1042

1944

9

18

bore 25

bore 30REE4-58

REE4-25/35/45 8

17

6/16

21



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Appendix 10 Specif ication page art ic le numbers REE4 Sl ide Range

Pos. number Article description Article number REE4-25

REE4-35

REE4-45

REE4-58

1 Plug 1/8 BSPT RE0016000 6 6 6 6


3 Wear strip AMPCO 18 RE0020001 4 4 4



6 Cylinder head spanner 25 RE0058012 1 1 1

7 Plastic plug RE0058010 2 2 2 2

8 Piston + seals 25/16 RE2008000 4 4 4

9 Piston seal 25 RE0015000 4 4 4





16 Cylinder head spanner 30/35/40 RE0058011 1

17 Piston + seals 30/20 RE2008001 4

18 Piston seal 30 RE0015001 4

19 Cylinder head + seals 30/20 RE2009001 4

20 Piston rod 20 RE2010001XXXX 4

21 Wear plate uderside fork RE0052013YYYY 1 1 1 1

41 Wiper ring 16 RE0014000 4 4 4

42 O-ring 25 RE0012000 4 4 4

44 O-ring 30 RE0012001 4

45 Wiper ring 20 RE0014001 4



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Appendix 11 Spare parts figure REE2 Slide Range

REE2-20, REE2-30

RECHTS 30 / LINKS 30

SLIDE RANGE



YYYY = vorklengte - 196mm [23]

XXXX

Remark:

1

7

5 / 14

4 / 12

16

202 / 3

REE2-25/35/45 bore 30 17 18 44 19 45

23



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Appendix 12 Specif ication page art ic le numbers REE2 Sl ide Range

Pos. number Article description Article number REE2-2

0

REE2-3

0

1 Plug 1/8 BSPT RE0016000 6 6


3 Wear strip AMPCO 18 RE0020001 4




12 Spiral clamping bush 12x65mm RE0033001 214 Spiral clamping bush 6x65mm RE0034001 2

16 Cylinder head spanner 30/35/40 RE0058011 1 1

17 Piston + seals 30/20 RE2008001 2 2

18 Piston seal 30 RE0015001 2 2


20 Piston rod 20 RE2010001XXXX 2 2

23 Wear plate underside fork RE0052010YYYY 1 1

44 O-ring 30 RE0012001 2 2

45 Wiper ring 20 RE0014001 2 2



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Appendix 13 Weld ing f igure REE wear pad

Welding procedure 4 (internal number): (According to ISO-3834)

Proces: GMAW (1135)

Weld type : fillet weld a4

Cleaning method: brushing

Layers: 1Addition wire diameter: 1 mm

Current: 230 A

Voltage: 28 V DC

Addition wire type: PENGG NiMoCr

Protection gas: 80% Ar / 20% CO2

Protection gas flow: 15-16 L/min

SLIDE RANGE

weld drawing

Wear plate



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Type Reachfork

RE2, REE2, RE4, REE4 8 - 25 L/MIN.

Directions for choosing a f low divider

Capacity

All

26

28

27

29

RE4, REE4

FLOW DIVIDER RE2, REE2,

Appendix 14 Spare parts f igure flow divider



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Appendix 15 Spare parts figure load protect ion rack

Dimensions Load Back Rest

750

1000

1000

750

750

725

W1 W2 H

1200

1200

1200

W1

W2

LOAD BACK REST

33

32

31

(other dimensions on request)



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Appendix 16 Specif ication page art ic le numbers f low divider and loadprotection rack

Pos. nummer Article description Article number

RE4/REE4-

58/77/105

AndereRE4/REE4

enRE2/REE2

25 Hose RE 1/4" 8L RE00580110750 4 4

26 Male stud coupling M12x1,5mm 8L RE0017004 4 4

27 Male stud coupling M16x1,5mm 12L RE0017005 2 228 Flange bolt M16x1,5mm WD RE0017006 2 2

29 Flow divider 8-25 liter/minuut RE0100000 1

30 Bolt M12x25mm 01210 M12x25 8 8

31 Spring ring M12 37020 M12 8 8

32 Lower mounting block load back rest 170 RE00020370170 2

34 Upper mounting block load back rest RE00030370140 2

33 Lower mounting block load back rest 140 RE00020370140 2 2

Lastbeschermrek

Flow divider



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Appendix 17 Type plate ATEX type test ing



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Gebruikershandleiding Onderdelenboek RE Engels C

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