plastic toolboxes

plastic fire extinguisher boxes

impact buffers

accessories

all the products in this catalogue are earm

arked with Daken logo

A range moulded oncustomer�s needs

Any Daken product is the result of a long and careful design, carried out in our R&D Department,

whose purpose is to satisfy needs and wishes of the end user.

Toolboxes, fire extinguisher boxes, impact buffers and accessories have been conceived and

realized in order to last in time, thanks to the high quality materials.

A wide range among which it is easy to find the most suitable item to answer

every need of fitting out.

Value atfirst sight

Just after a first glance, the high quality of a Daken product is evident,

in terms of both practicality and design. The choice of materials, the clean and modern

look, the simple and refined style, the elegance of the details make it a real object of design.

An accessory of high quality suitable to everybody willing to equip

its own vehicle with a high added value.

A qualityconstantly growing

The high quality of Daken products is not a final purpose, but it represents an aim to be pursued day

after day, through a constant attention to the efficiency of the organization aiming to excellence from

any point of view: from designing new items to increasing the range of products, from an accurate

choice of raw materials to the constant staff training, from the utilization of the most advanced

technologies to the thorough control in any step of the manufacturing process.

plastic toolboxestechnical characteristics

plastic toolboxes

raw material: first quality polypropylene resin (PP), with good

mechanical resistance to tensile stress and breakage,

resistant to weather conditions and UV rays.

test: endurance test, breakage test of all components at low

temperature, water-resistant test.

manufacturing system: injection moulding, melting process which,

together with a mould and using high pressures and temperatures,

guarantees a greater mechanical endurance, good surface finishing

touch and dimensional accuracy (constant thickness of 4mm).

lock system: europlex, patented system for invention

n. 132370, European Patent EP 1427906.

European patent EP 1442845

Tests conducted by a simulation software: F.E.M. method.The optimum load is lower enough than the F.E.M. analysis results. In this way Daken ensures an adequate safety using its toolboxes, avoiding problems like the changein shape on toolbox border and fail in water-resistance.

410 x 348 x 340

81000

3.5

29

42

107 x 85 x 275

167

dimensions (mm)

part No.

weight (Kg)

capacity (lt)

pallet weight (Kg)

q.ty per pallet (No.)

pallet dimension (cm)

N

1500

load

results of test for loading resistance

18.94

c. max MPa

Von Mises limit 22 MPa deformed max

7.41

mm N

400

optimum load

Plastic toolbox 1 europlex

6

Tests conducted by a simulation software: F.E.M. method.The optimum load is lower enough than the F.E.M. analysis results. In this way Daken ensures an adequate safety using its toolboxes, avoiding problems like the changein shape on toolbox border and fail in water-resistance.

Plastic toolbox 1 europlex

480 x 400 x 400

81002

6.0

39

36

127 x 100 x 270

223

dimensions (mm)

part No.

weight (Kg)

capacity (lt)

pallet weight (Kg)

q.ty per pallet (No.)

pallet dimension (cm)

N

50011.90

mmc. max MPa

19.50

results of test for loading resistance

N

1500

load Von Mises limit 22 MPa deformed max optimum load

7

Tests conducted by a simulation software: F.E.M. method.The optimum load is lower enough than the F.E.M. analysis results. In this way Daken ensures an adequate safety using its toolboxes, avoiding problems like the changein shape on toolbox border and fail in water-resistance.

Plastic toolbox 2 europlex

results of test for loading resistance

c. max MPa

18.30

N

1500

load

21.52

mm N

600

optimum loaddeformed maxVon Mises limit 22 MPa

630 x 450 x 480

81004

9.0

77.5

20

129 x 95 x 266

194

dimensions (mm)

part No.

weight (Kg)

capacity (lt)

pallet weight (Kg)

pallet dimension (cm)

q.ty per pallet (No.)

8

Tests conducted by a simulation software: F.E.M. method.The optimum load is lower enough than the F.E.M. analysis results. In this way Daken ensures an adequate safety using its toolboxes, avoiding problems like the changein shape on toolbox border and fail in water-resistance.

Plastic toolbox 2 europlex

results of test for loading resistance

81006

12.0

119

10

105 x 85 x 265

131

830 x 500 x 470dimensions (mm)

part No.

weight (Kg)

capacity (lt)

pallet weight (Kg)

q.ty per pallet (No.)

pallet dimension (cm)

load

N

1600

Von Mises limit 22 MPa

c. max MPa

12.89 9.04

mm

load optimum

N

650

deformed max

9

Tests conducted by a simulation software: F.E.M. method.The optimum load is lower enough than the F.E.M. analysis results. In this way Daken ensures an adequate safety using its toolboxes, avoiding problems like the changein shape on toolbox border and fail in water-resistance.

10

Plastic toolbox 3 europlex

results of test for loading resistance

load optimum

N

70011.09

mmc. max MPa

19.49

Von Mises limit 22 MPa deformed maxload

N

1600

1030 x 500 x 480

81008

15.0

154

10

105 x 105 x 252

158

dimensions (mm)

part No.

weight (Kg)

capacity (lt)

pallet weight (Kg)

q.ty per pallet (No.)

pallet dimension (cm)

A

CB

C

A

B

available in different color

Toolbox with gas spring set

all toolboxes are available on customer�s demandwith gas springs and customized logo

Toolbox with customized logo

11

plastic fire extinguisher boxestechnical characteristics

plastic fire extinguisher boxes

raw material: first quality polypropylene resin (PP), with good

mechanical resistance to tensile stress and breakage,

resistant to weather conditions and UV rays.

test: endurance test, breakage test of all components at low

temperature, water-resistant test.

manufacturing system: injection moulding, melting process, which

together with a mould and using high pressures and temperatures,

guarantees a greater mechanical endurance,

good surface finishing touch and dimensional accuracy.

notes: clamping ring with PVC high resistance

clamping spring. Reinforced fixing points.

Plastic fire extinguisher box 6/9 Kg

14

black

color

black

part No.

82010

82000

colorpart No.

82020

black and red

black and red

82030

fit for fire extinguisher with diameter size (mm)

150 ÷ 170

170 ÷ 190

fit for fire extinguisher with diameter size (mm)

150 ÷ 170

170 ÷ 190

Plastic fire extinguisher box

15

external dimensions internal dimensions

10reinforced

fixing points

ømax 190bayonet cap forclamping rings

675 x 310 x 250

5.0

31

54

143 x 99 x 266

270

dimensions (mm)

capacity (lt)

pallet weight (Kg)

q.ty per pallet (No.)

pallet dimension (cm)

weight (Kg)

Plastic fire extinguisher box 6 Kg

color

black

red

part No.

82040

82050

part No.

16

red

82060

82070

black

color fit for fire extinguisher with diameter size (mm)

150 ÷ 170

150 ÷ 170

fit for fire extinguisher with diameter size (mm)

150 ÷ 170

150 ÷ 170

shelfsupports

bayonet cap forclamping rings

Plastic fire extinguisher box

ømax 190

external dimensions internal dimensions

14reinforced

fixing points

17

611 x 310 x 250

3.5

28.5

60

100 x 120 x 270

220

dimensions (mm)

capacity (lt)

q.ty per pallet (No.)

pallet dimension (cm)

weight (Kg)

pallet weight (Kg)

impact buffers

impact buffers

The impact buffer is a product characterized by a refined design and created

to ensure the load absorption and to improve the friction of trucks when

approaching the loading docks, in order to avoid truck impairments.

This is a device, certified by specialized testing laboratories, where the

product underwent a cyclic, compression and wear tests. The results were

excellent: no substantial functionality anomalies occurred.

The impact buffer has been realized in different models to better fit out

different industrial vehicles. It is a product patented and certified in all

markets where Daken operates.

technical characteristics

compression test: the system has been tested until the space between the impact surface and the bumper

body was eliminated by applying a load of 6000 daN. No sign of breakage occurred.

cyclic test: the test consisted in applying a cyclic force with a constant load for 10.000 cycles.

No change in the functionality of the system occurred.

wear test: the test consisted in monitoring the wear of different components by stressing the system under a

constant push over a concrete block for 750 cycles. Total weight loss by friction: 2 grams. No change in the

functionality of the system occurred.

Tests conducted and certified by: ISTITUTO GIORDANO (year 2006) European Patent EP 1625049 patent for utility model in Italy RM2003U00083

fixing points

dimensions (mm) 200 x 100 x 123part No. 83040 weight (Kg) 4.3

Spring impact buffer

part No. 83020 dimensions (mm) 180 x 80 x 106 weight (Kg) 3.0

weight (Kg) 1.9dimensions (mm) 160 x 60 x 90part No. 83000

20

assembling drawing for spring impact buffers with and without plate

welded plate

Spring impact buffer with plate

83010

180 x 60 x 105

2.9

180 x 60 x 15

83030

200 x 80 x 115

4.4

200 x 80 x 15

83050

220 x 100 x 135

6.9

220 x 100 x 15plate dimension (mm)

weight (Kg)

part No.

dimensions (mm)

21

Rolling impact buffer

fixing points

technical characteristics

compression test: the system has been tested by applying a maximum load of 8000 daN until the total

compression of the roller without changing its functionality.

cyclic test: the test consisted in applying a cyclic force with a constant load for 10.000 cycles. No change in its

functionality occurred.

wear test: the test consisted in monitoring the wear of different components by stressing the system under a

constant push of 1000 daN over a concrete block for 10000 cycles. Total weight loss by friction: 4,41 grams,

without losing functional characteristics of the buffer.

Tests conducted and certified by : ISTITUTO GIORDANO (year 2008)

dimensions (mm) 205 x 90 x 93part No. 83180 weight (Kg) 3.0

dimensions (mm) 140 x 90 x 93part No. 83170 weight (Kg) 2.1

dimensions (mm) 75 x 90 x 93part No. 83160 weight (Kg) 0.9

22

23

assembling drawing for rolling impact buffers with and without plate

welded plate

Rolling impact buffer with plate

part No.

dimensions (mm)

weight (Kg)

plate dimension (mm)

83120

220 x 100 x 108

5.6

220 x 100 x 15

83110

155 x 100 x 108

3.9

155 x 100 x 15

83100

90 x 100 x 108

2.0

90 x 100 x 15

assembling drawing

24

fixing points

Plastic spring impact buffer

3.4

220 x 100 x 135

83240part No.

dimensions (mm)

weight (Kg)

accessories

accessories

Daken accessories are the right complement

for our products with a wide range of spare

parts and customized brackets.

Designed and realized by our R&D

department according to customer�s needs,

are synonymous of quality

and reliability in time.

26

brackets dimensions interior plates dimensions

thickness = 1.5 mm

thickness = 1.5 mm

Vertical brackets set for toolbox

Accessories for toolboxes

88020

part No.

part No.

88000

8100081002

810048100681008

2.02

2.30

fit for toolbox

weight (kg)part No.

88000

88020

Horizontal brackets set for toolbox

brackets dimensions interior plates dimensions

thickness = 1.5 mm

thickness = 1.5 mm

part No

88010

88030

2.68

4.66

weight (kg) fit fortoolbox

8100081002

810048100681008

part No.

88010

part No.

88030

27

Gas spring set (0N)

Plastic dust cup PVC/rubber seal for toolboxes

Cylinder lock

Europlex lock

89500 0.30

part No. weight (Kg)

part No.part No.

89501 89502

part No.

89503

part No.

89010 0.28

weight (kg)fit for

toolbox

81002810048100681008

28

H (mm)

45

Patent for invention n.132370 � European Patent EP 1427906

89000 0.26 8100039

29

Accessories for fire extinguisher boxes

Painted support for fire extinguisher box

assembling drawing

support dimensions

part No.

88040 223 X 260 X 220 3.6

dimensions (mm) weight (Kg)

part No.

part No.part No.

89504 89505

part No.

Plastic handle Plastic inspection window

Plastic clamping ring (fit for all fire extinguisher boxes)

89506 89507

PVC clamping spring PVC/rubber seal

fire extinguisher

part No.

gross weight (Kg)

volume (m3)

fire extinguisher diameter (mm)

2Kg 6Kg 9Kg

89522

170

13.90

0.0230.015

160

89510

9.60

89523

100

3.60

0.005

30

part No.part No.

8950989508

Dry powder fire extinguishers

fit for fire extinguisherwith diameter size (mm)

150 ÷ 170 170 ÷ 190

fit for fire extinguisherwith diameter size (mm)