Manuli Fluid Connectors - АР...

Manuli Fluid Connectorsassembly information

2006

MANULI RUBBER INDUSTRIES S.p.A.Headquarters: 20124 Milano - Italy - Piazza della Repubblica, 14/16

tel. +39 02 62713.1 - fax +39 02 62713.383/384www.manuli-hydraulics.com - [email protected]

- MRI 05/06 - FIRST EDITION

MRI

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INSERT BORE COLLAPSE CHECK PROCEDURE



SWAGING PROCEDURE

COMMERCIAL NETWORKCOMMERCIAL NETWORKwww.manuli-hydraulics.com

IMPORTANT NOTES




SWAGING PROCEDURE

COMMERCIAL NETWORK

IMPORTANT NOTESIMPORTANT NOTES

� In order to achieve uniform circular crimping of the ferrule, the die set used for swaging shouldbe selected such that the closing diameter of the selected die set (i.e., the minimum limit of itsswaging diameter range) is quite close to the swaging diameter specified for the hose assembly.

� Use of improper die sets with die set closing diameter significantly smaller than the swagingdiameter, can result in ferrule flowering (ferrule surface gets pinched between the dies) andcracking during the swaging operation.

� Using damaged die sets can produce surface cracks or damage the protective zinc plating on theferrules, reducing its mechanical strength and corrosion resistance.

� Always use appropriate die sets maintained in good condition and examine the swaged ferrulesto ensure uniform concentric swage with maximum die landing and no flowering effect.

� For optimum performance use the recommended machines and tools in the MRI Catalogue.

� Always use hose and fittings from the MRI manufacturing Integrated Program.

� Insert pushing can be helped by using emulsions of light paraffinic oils (limited quantity isrecommended).

� Assembly procedures should include insert bore collapse control as indicated in the specificrecommendations.

This document is available also on-line on: www.manuli-hydraulics.com ”Assemblyinformation & instructions” section.

Further details and recommendations are explained in the Assembly ProcedurePresentation published on the web-site.

www.manuli-hydraulics.com - [email protected]

Legends:

Corporate Headquarters

Distribution Companies

MRO Sales Branches & Warehouse

OEM Assembly Units

Refrigeration Connectors Sales & Product Management

MANULI RUBBER INDUSTRIES S.p.A.Piazza della Repubblica, 14/16 20124 Milano - ItalyTel.: +39 02 62713.1 - Fax: +39 02 [email protected]

Via Bizzarri, 21 - 40012 Loc. Bargellino Calderara di Reno - Bologna - ItalyTel.: 051 6460911 - Fax: [email protected]

MANULI OTIM S.A.Z.A. La Fouquetière - Rue Branly B.P. 12144154 Ancenis Cedex - FranceTel.: +33 240 988302 - Fax: +33 240 [email protected]

MANULI HYDRAULICS UK Ltd.Unit C, Nasmyth Business Park - Green Lane PatricroftManchester M30 0SN - Great BritainTel.: +44 161 7878085 - Fax: +44 161 [email protected]

MANULI HYDRAULICS KOREA Co. Ltd.641-846, 1st floor, 21-2, Palyong-DongChangwon City, Kyungnam South KoreaTel.: +82 55 2376211 - Fax: +82 55 [email protected]

MANULI (SHANGHAI) TRADING Co. Ltd.Unit 1, Building 61, No.278 Jinhu Road,Pudong - 201206 Shanghai - ChinaTel.: +86 21 58665108 - Fax: +86 21 [email protected]

MANULI HYDRAULICS EUROPE s.r.o.Prumyslova 1500 691 23 Pohorelice - Czech RepublicTel.: +420 519 301712 - Fax: +420 519 [email protected]

MANULI HYDRAULICS POLSKA S.A.Ul. Brzezinska 50 41-404 Myslowice - PolandTel.: +48 32 2220207 - Fax: +48 32 [email protected]

MANULI SONATRA S.A.42-44 rue de Grande Bretagne - BP 6023744472 Carquefou CédexTel.: +33 02.40.93.57.99 - Fax: +33 02.40.93.69.56www.manuli-sonatra.com

MANULI HYDRAULICS GmbHCarl Benz Strasse, 5D-68723 Schwetzingen GermanyTel.: +49 6202 28020 - Fax: +49 6202 [email protected]

MANULI HYDRAULICS RUS 000Lesnaya Str. 43, Office 453127055 Moscow - RussiaTel.: +7 495 7754997 - Fax: +7 495 [email protected]

MANULI HYDRAULICS FAR EAST Pte. Ltd.200 Middle Road #08-03 Prime Centre 188980 SingaporeTel.: +65 63372605 - Fax: +65 [email protected]

MANULI FLUID CONNECTORS Pty Ltd.Unit 22, 46/48 Abel Street - PenrithNew South Wales - 2750 - Australia Tel.: +61(0)24 7216600 - Fax: +61(0)24 [email protected]

MANULI HYDRAULICS (Americas) Inc.410 Keystone Drive - Suite 420Warrendale, PA 15086 - USATel.: +1 724 778-3380 - Fax: +1 724 [email protected]

MANULI HYDRAULICS de MEXICO S.A. de C.V.Belgrado N° 1 Despacho 301 Col JuarezC.P. 06600 Mexico, D.F.Tel.: +52 55 52076099 - Fax: +52 55 [email protected]

MANULI HIDRAULICA BRASIL Ltda.Av. das Américas, 700 B6/S204Barra da Tijuca - Rio de Janeiro - RJCEP 22640-100 - BrazilTel.: +55 21 21328183 - Fax: +55 21 [email protected]

poster GB 2006 22-05-2006 12:16 Pagina 1

Insert bore collapse can be measured simply by checking the insert bore of the swaged fitting with anappropriate pair of “GO” and “NO-GO” Gauges/Mandrels indicated for each hose nominal size in Table 1.Such measurements can also be made with suitable mechanical/electronic bore calipers, in order to haveexact data, in particular when the bore collapse is near or eventually just out of the recommended limits.

Table 1 lists the recommended range of insert collapse levels (minimum and maximum values) and relativeGO and NO-GO gauges for MRI MF2000 Style inserts (both Multifit and Interlock types). MRI’s swagingdiameters are designed to achieve insert bore collapse within the minimum-maximum range specified.However, on rare occasions, cumulated tolerances on hose, ferrules and inserts, product defects, improperhose-fitting mounting/alignment or swaging machine malfunction may generate an out of standard collapse.It is therefore recommended to check the bore collapse by the use of GO, NO-GO mandrels as follows.

1 - Select the corresponding mandrel for the size, type of hose (wire spiral or wire braid) and type of insert(Multifit or Interlock) to be swaged.

2 - Swage to the dimension stated, following the "Swage procedure".

3 - Insert the NO-GO end of the mandrel into an insert tail. The mandrel should stop halfway down the tail.This indicates the minimum collapse has been reached (Figure 1).

Remarks! If the assembly is fitted with step-down termination or 90°/45° elbows at both ends, then a sampleshould be swaged, the hose cut off near the fitting and the insert bore collapse inspected from the hose side.

4 - Insert the go end of the mandrel into the insert tail. The mandrel should pass through the tail (Figure 2).

5 - Continue to swage the assembly or batch of assemblies using the current swage setting, and controlthe bore collapse by suitable statistical frequency.

6 - The insert collapse should be re-checked should the current batch of hoses, inserts or ferrules be changed.

How to use bore collapse measurements and what to do in case of out-of-standard results

1) Bore collapse within the range:• product and assembly operation are in total control: OK.

2) Bore collapse outside the tolerance range:• product or assembly operation with doubtful trend; deviation in products or assembly operation to be

investigated:1. If an isolated case: It is necessary to increase the frequency of statistical control.2. If a repeated case: It is necessary to continue production with different product lots.




SWAGING PROCEDURESWAGING PROCEDURERECOMMENDATIONS

COMMERCIAL NETWORK

IMPORTANT NOTES

Figure 2

Figure 1

It is important that hydraulic hose assemblies using MRI hose, ferrules andinserts are manufactured to the procedures summarised below.

For a full explanation of the procedures refer to the MRI training competenceson www.manuli-hydraulics.com

1 – Select the specified hose, ferrules and inserts using the latest issue of the MRI FluidConnectors Catalogue.

2 – Cut the hose squarely using a sharp non-abrasive rotary steel blade.

3 – If skiving is required, set up the machinery, ensuring the blade is set to the lengthspecified (tolerance +/-0.5 mm). Remove as much depth of rubber cover/tube as possiblewithout damaging or displacing the reinforcement wires.

4 – Place the ferrule fully onto the hose. Push in the insert using a small amount ofsuitable lubricant on the insert tail, if necessary, ensuring they are latched correctly. Forlarge size (e.g. Interlock type fittings) the use of proper pushing machines is recommendedto carry out this operation.

5 – Set up the swage machine, selecting the die set that is closest to the dimension speci-fied, e.g. for a swage of 23 mm choose the die set marked 22 mm.

6 – Swage to the specified diameter on the chart, with tolerance +0/-0.2 mm.

7 – Inspect the swage dimension, between the raised lines, using a vernier calipers ormicrometer, according to the method described at the following point. As an additionalquality control inspection of the swaging process for hose assembly manufacture in bulkquantities, it is suggested to apply the optional “insert bore collapse check” proceduredescribed in the subsequent section.

8 – Take three readings of swaging diameter at 120 degrees to one another. All threereadings taken in the mid-Iength of the ferrule should be to the prescribed swage diameterand within a tolerance +0/-0.2 mm (a deviation of the three readings by more than 0.2 mmindicates a non-concentric swage). If the prescribed swage has not been achieved, adjustthe machine set up in 0.1 mm steps to achieve the correct diameter (process set up).

9 – When setting up the swage machine, inspect the swage dimension at the top andbottom of the ferrule. If the reading deviates by more than 0.4 mm then the swage istapered. Should a non-concentric or tapered swage be identified, then the machine die-head, springs or dies should be inspected and replaced where necessary.

10 – Remark! Double swaging of ferrules should be avoided. This action may result in areduced assembly life. Use swage-dies of sufficient length to cover the entire length of theferrule.

INSERT BORE COLLAPSE CHECK PROCEDUREINSERT BORE COLLAPSE CHECK PROCEDURERECOMMENDATIONS



SWAGING PROCEDURE

COMMERCIAL NETWORK

IMPORTANT NOTES

Additional optional procedure for bulk hose assembly manufacture: inspect insert bore collapse according to the "Insert bore collapse check procedure" as follows during processset up and at specific intervals determined using appropriate quality control criteria for mass production.

What is insert bore collapseIs the localised reduction or “collapse” of the bore diameter of the insert in the effective seal area of the fittingdue to the compression force applied on the hose wall during the swaging operation. It is thus an indirectproof of compression level and sealing force.

Why insert bore collapse is importantThe performance of a hose assembly, in terms of its resistance to blow-off and leakage, is mostly determinedby the level of hose wall and tube compression achieved upon swaging.Insert bore collapse gives an indirect indication/confirmation of the level of hose wall compression. It also canfunction like a "safety valve" for preventing excessive hose wall and tube compression.A very high insert collapse indicates an over-swaged condition with excessive tube and hose wall compressionwhich may introduce the risk of premature hose assembly failures at the fitting. Also an excessive reductionin bore size can result in additional pressure drops/losses at these zones of restriction along the fluid flow paththus reducing the efficiency of the high pressure high flow rate hydraulic circuits.A very low insert collapse may be indicative of low tube and hose wall compression which can increase therisks of leakage at the fittings and of fitting blow-off, especially when the hose has "aged" in service.Proper measurement and inspection of insert bore collapse during hose assemblies production can help toverify the consistency in product quality which in turn can significantly reduce the risk of premature hoseassembly failures and increase hose assembly performance reliability.

In fact, the hose wall compression level is the result of many parameters, mainly:• hose dimensional tolerances• fittings type and tolerances• swaging machine type (swaging force, tooling, architecture, swaging speed, etc.).

Manuli offers an integrated package composed of:• hoses• fittings• swaging machines (ref. catalogue)• assembly data

with which it is possible, following the constant swaging diameter method (MRI’s “Assembly Instructions” poster),to achieve proper results.

Remarks!• Insert bore collapse procedure is only valid for MF2000 fitting range.• Insert bore collapse procedure is not applicable for textile hoses.

METHOD DESCRIPTION• Swaging process is based on constant swaging diameter control, provided by the swaging machines. Data

are reported on the MRI’s “Assembly Instructions” poster, reviewed once a year. • Bore collapse check is an additional (optional) tool to prevent the occurrence of defective assemblies, to be

used as quality control method and for process set up.• The updated MRI swaging chart reports the range of bore collapse variation for a proper statistical check

and the insert bore collapse procedure (tables here below reported).

When to measure the bore collapse• At the process set up.• When changing hose lot, fitting lot, etc.• At intermediate steps with quality control criteria.

How to measure the bore collapse• by means of GO and NO-GO mandrels• by means of suitable expanding ball or telescopic gauges (traditional telescopic callipers for internal bore

measurement)• by means of 3-point bore gauging systems (advanced electronic instruments for bore measurements).


INSERT BORE COLLAPSE CHECK PROCEDUREINSERT BORE COLLAPSE CHECK PROCEDUREMF2000™ - GO, NO - GO MANDRELS


SWAGING PROCEDURE

COMMERCIAL NETWORK

IMPORTANT NOTES

Remarks! • Insert bore collapse procedure is only valid for MF 2000 fitting range.• Insert bore collapse procedure is not applicable for Textile Hoses.

When an isolated production lot is found to give insert bore collapse values out of the recommended range,proper investigations of the concerned hose, fittings, swaging machines and related tools, swaging process,etc. must be carefully carried out. Please contact your local MRI Sales Branch.



INSERT BORE COLLAPSE CHECK PROCEDUREINSERT BORE COLLAPSE CHECK PROCEDUREGO, NO-GO MANDRELS - DIAMETERS

SWAGING PROCEDURE

COMMERCIAL NETWORK

IMPORTANT NOTES

for MULTIFIT TYPE for INTERLOCK TYPEMINIMUM MAXIMUM NO-GO GO NO-GO GO

1/4" 0.40 0.80 3.60 3.15 ---- ----3/8" 0.70 1.40 6.25 5.60 ---- ----1/2" 0.85 1.70 8.40 7.60 ---- ----5/8" 1.00 2.00 11.40 10.55 10.90 10.053/4" 1.10 2.20 13.80 12.85 13.10 12.151" 1.30 2.60 18.35 17.30 17.55 16.50

1.1/4" 1.45 2.90 24.35 23.25 22.35 21.251.1/2" 1.50 3.00 30.30 29.15 28.80 27.65

2" 1.75 3.50 40.00 38.70 39.00 37.70

NOMINAL SIZE(inch)

INSERT COLLAPSE(mm)

GO, NO-GO MANDRELS (GAUGES) DIAMETERS (mm)

TABLE 1-A: WIRE SPIRAL HOSES

for MULTIFIT TYPEMINIMUM MAXIMUM NO-GO GO

3/16" 0.25 0.55 2.80 2.301/4" 0.30 0.65 3.75 3.20

5/16" 0.35 0.75 5.20 4.603/8" 0.40 1.00 6.55 5.851/2" 0.50 1.20 8.85 7.955/8" 0.60 1.35 11.90 11.003/4" 0.65 1.45 14.30 13.401" 0.70 1.55 19.20 18.10

1.1/4" 1.00 2.00 24.90 24.051.1/2" 1.15 2.30 30.70 29.80

2" 1.25 2.50 40.60 39.602.3/8" 1.00 2.00 49.50 48.502.1/2" 1.00 2.00 54.50 53.50

3" 0.80 1.80 68.00 67.00

NOMINAL SIZE(inch)

INSERT COLLAPSE(mm)

GO, NO-GO MANDRELS (GAUGES) DIAMETERS (mm)

GOLDENBLAST RANGE DIAMONDSPIRDN 10 12 19 25 31 38 51 63 76

Dash Size - 06 - 08 - 12 - 16 - 20 - 24 - 32 - 40 - 48

Inches 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2” 2” 2.1/2” 3”

Min collapse (mm) 0.60 0.70 0.80 0.80 1.50 1.70 2.70 3.00 3.00

Max Collapse (mm) 1.20 1.50 1.70 1.80 2.90 3.30 4.50 5.00 5.00

TABLE 1-C: XTRALOCK COLLAPSE PRESCRIPTIONS

TABLE 1-B: WIRE BRAID HOSES

********

* Updated values 2005 edition

*

*

*********

poster GB 2006 22-05-2006 12:16 Pagina 2

www.manuli-hydraulics.comMRI 05/06 - FIRST EDITION

GOLDENSPIR™/4SPROCKMASTER™/4SP

GOLDENSPIR™/4SHROCKMASTER™/4SH

GOLDENSPIR™/12ROCKMASTER™/12

GOLDENSPIR™/13ROCKMASTER™/13

ROCKMASTER™/15

XTRAFLEX™/4000

XTRAFLEX™/5000

XTRAFLEX™/6000

SHIELDMASTER™/6000


SHIELDMASTER™/5000MINE




SHIELDMASTER™/2SCMINE

ROCKMASTER™/2ST

ROCKMASTER™/2 PLUS

TRACTOR™/1TROCKMASTER™/1SN

TRACTOR™/2TROCKMASTER™/2SN

NOZONE/2K

LYTEFLEX™

SPIRTEX/K

HARVESTER™/17

JACKMASTER

PILOT

MULTITEX

m00910-04 m00910-06 m00910-08 m00910-10 m00920-12 m00920-16 m00920-20 m00910-24 m00910-32

18.3 22.8 25.8 28.8 33.6 41.5 51.0 59.5 72.525 27 28 33 32 42 48 60 61

m01300-10 m01300-12 m01300-16 m01400-20 m01400-24 m01400-32

31.3 35.4 43.0 50.0 56.5 73.736 13 38 10 50 14 68 17 80 25 87 26

m00910-06 m00910-08 m00910-10 m00920-12 m00920-16 m00920-20 m00910-24 m00910-32

22.3 25.8 29.3 33.7 41.8 49.5 58.0 71.027 28 33 32 42 48 60 61

m01300-12 m01300-16 m01300-20 m01300-24 m01300-32

36.0 43.5 53.3** 60.1 76.938 10 50 14 73 17 80 25 87 26

m01300-12 m01300-16 m01300-20 m01300-24

35.4 43.0 54.5 60.138 10 50 14 73 17 80 25

m00920-12 m00920-16 m00920-20

33.4 41.6 50.232 42 48

m01300-12 m01300-16 m01400-20

35.8 43.0 50.038 10 50 14 68 17

m01300-12 m001300-16 m01300-20

35.6 43.0 54.538 10 50 14 73 17

m00110-04 m00910-06 m00910-08 m00910-10 m01300-12 m001300-16 m01300-20 m01300-24 m01800-32

17.7 22.8 25.8 28.8 35.6 43.0 54.5 60.1 75.521 27 28 33 38 10 50 14 73 17 80 25 84 29

m00110-04 m00110-05 m00110-06 m00910-08 m00910-10 m01300-12 m01300-16

17.8 19.0 20.9 25.5 29.3 35.8 43.021 22 22 28 33 38 10 50 14

m00110-04 m00110-05 m00110-06 m00910-08 m00910-10 m01300-12 m01300-16 m01400-20

17.8 19.0 20.9 25.5 29.3 35.8 43.0 50.021 22 22 28 33 38 10 50 14 68 17

m00110-04 m00110-05 m00110-06 m00110-08 m00110-10 m00110-12 m00920-16 m00920-20 m00910-24 m01400-32

17.8 19.0 20.9 24.5 28.7 32.7 41.6 50.2 58.0 73.721 22 22 23 25 30 42 48 60 87 26

m00110-04 m00110-06 m00110-08

17.0 20.0 23.421 22 24

m00820-12 m00820-16 m00110-20 m00110-24 m00110-32

27.4 35.6 46.6 52.9 66.031 36 45 59 59

m00110-12 m00110-16 m00110-20

32.0 38.9 46.630 34 45

m00910-03 m00910-04 m00910-05 m00910-06 m00910-08 m00910-10 m00920-12 m00920-16 m00920-20 m00910-24 m00910-32

17.4 17.5 21.0 22.0 25.5 28.7 33.4 41.5 51.0 58.1 71.621 25 23 27 28 33 32 42 50 60 61

m03400-04 m00910-06 m00910-08 m00910-10 m00920-12 m00920-16 m00920-20 m00910-24 m00910-32

18.2 22.0 25.7 29.1 33.6 41.7 50.8 58.7 71.027 28 33 32 42 48 60 61

m03400-03 m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16 m03400-20 m03400-24 m03400-32 m03400-38

16.1 17.9 18.7 20.6 23.5 27.0 30.9 39.2 48.6 57.0 69.5 76.145

m03400-03 m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16 m03400-20 m03400-24 m03400-32 m03400-38

16.8 18.8 19.7 21.4 24.5 28.3 32.1 40.4 51.0 59.9 72.5 76.145

m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12

18.2 19.0 20.6 23.5 27.4 31.1m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16

18.1 19.0 20.7 23.5 27.3 31.2 38.7m00310-10 m00310-12 m00920-16 m00920-20 m00910-24 m00910-32

27.5 32.5 42.5 49.8 57.5 71.5m00820-04 m00820-05 m03400-06 m03400-08

15.0 16.3 20.2 23.1***

m03400-04 m03400-06

18.8 20.6m00820-03 m00820-04 m00820-05 m00820-06 m00820-08

12.1 14.8 15.7 18.1 21.7m00820-03 m00820-04 m00820-05 m00820-06 m00820-08 m00820-10 m00820-12 m00820-16

12.1 15.0 16.0 18.4 22.6 26.1 29.7 36.3

UNIVERSAL • EXTREME

DN • DASH SIZE 5 • -03 6 • -04 8 • -05 10 • -06 12 • -08 16 • -10 19 • -12 25 • -16 31 • -20 38 • -24 51 • -32 60 • -38HOSE TYPE

mm • inches 4.8 • 3/16” 6.4 • 1/4” 7.9 • 5/16” 9.5 • 3/8” 12.7 • 1/2” 15.9 • 5/8” 19.0 • 3/4” 25.4 • 1” 31.8 •1.1/4” 38.1 • 1.1/2” 50.8 • 2” 60.0•2.3/8”

SWAGING PARAMETERS CHART 2006

m00820 m03400

m00310 m00910 m00920

m03400

m03400

m03400

m03400

m03400

m00110 m00820

m00910 m00920

m00110

m00110

m03400 m00910 m00920

m00910 m00920

m00910 m00920

m00920

m01300

m01300

m01300

m01300 m01400

m01300 m01400

m00110 m00910 m01300

m00110 m00910 m01300 m01800

m00110 m00910 m01300 m01400

m00110 m00910 m00920 m01400

m00820

m00820

poster europa 22-05-2006 10:17 Pagina 1

FERRULE STYLESWAGING DIAMETER

External Skive length mm

Interlock Type RANGEMultifit Type RANGE


External Skive length mm Internal Skive length mm

Xtralock Type RANGE


External Skive length mm Internal Skive length mm

WARNING - The recommended crimping diameters stated above arerelated to hydraulic hoses manufactured by Manuli Rubber Industries,having dimensions stated in MRI’s catalogue.

** 2005 new hose structure **** New four spirals hose structure, pay attention toswaging diameter ****** New hose structure 1-ply

�

WATER CLEANING & BLASTING

m03400-04 m03400-05 m03400-06 m03400-08

17.9 18.7 20.6 23.5m03400-04 m03400-05 m03400-06 m03400-08

18.8 19.7 20.6 23.5m00110-04 m00110-05 m00910-06 m00910-08

17.7 18.8 22.0 25.521 22 27 28

M01700-06 M01700-08

24.4 28.447 15 52 16

M01700-06 M01700-08 M01700-12

24.6 29.1 38.947 15 52 16 54 19

M01800-08 M01800-12

33.3 42.752 16 54 19

DN • DASH SIZE 5 • -03 6 • -04 8 • -05 10 • -06 12 • -08 16 • -10 19 • -12 25 • -16 31 • -20 38 • -24 51 • -32HOSE TYPE

mm • inches 4.8 • 3/16” 6.4 • 1/4” 7.9 • 5/16” 9.5 • 3/8” 12.7 • 1/2” 15.9 • 5/8” 19.0 • 3/4” 25.4 • 1” 31.8 •1.1/4” 38.1 • 1.1/2” 50.8 • 2”

m01700

m01700

m01800

SUPERJET

SUPERJET/PLUS

PROJET

GOLDENBLAST™

GOLDENBLAST™/PLUS

GOLDENBLAST™/SIX

UNIVERSAL • EXTREME

HI-PER

m00820-04 m00820-05 m00820-06 m00820-08 m00820-10 m00820-12 m00820-16 m00820-20 m00820-24 m00820-32 m03400-40 m03400-48

15.0 16.3 18.6 22.7 26.4 29.5 37.9 44.9 51.8 64.6 77.5* 94.3*

m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16 m03400-20 m03400-24 m03400-32 m03400-40 m03400-48

18.2 19.0 20.6 23.5 27.4 31.1 39.1 48.7 56.2 69.0 80.0* 96.0*

m00110-04 m00110-05 m00110-06 m00820-08 m00820-10 m00820-12 m00820-16 m00820-20 m00820-24 m00820-32

17.0 18.0 20.0 21.7 24.4 27.4 36.0 43.2 51.8 64.621 22 22 27 29 30 35 43

m03400-03 m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16 m03400-20 m03400-24 m03400-32 m03400-40 m03400-48

16.3 18.2 19.0 20.6 23.5 27.4 31.1 39.4 48.7 56.2 69.0 80.0* 96.0*

m00110-04 m00110-05 m00110-06 m00110-08 m00110-10 m00110-12 m00110-16 m00110-20 m00110-24 m00110-32 m03400-40

17.4 18.9 20.7 23.8 27.6 31.6 39.0 47.5 53.0 66.0 78.5*21 22 22 23 25 30 34 42 56 56 60

m00910-04 m00910-05 m00910-06 m00910-08 m00910-10 m00920-12 m00920-16 m00920-20 m00910-24 m00910-32

17.5 21.0 22.0 25.5 28.7 33.4 41.5 51.0 58.1 71.622 25 23 27 28 33 32 42 48 58 59

m00310-03 m00310-04 m00310-05 m00310-06 m00310-08 m00310-10

14.6 16.7 17.5 20.7 24.2 27.7

m00310-06 m00310-08 m00310-12 m00310-16

20.9 25.0 33.2 39.3m00820-04 m00820-05 m00820-06 m00820-08 m00820-10 m00820-12 m00820-16 m00820-20

15.9 16.9 19.2 22.9 26.9 30.4 38.1 45.7m00310-04 m00310-05 m00310-06 m00310-08 m00310-10 m00310-12 m00310-16 m00310-20 m00910-24 m00910-32

16.1 17.2 20.4 23.2 27.0 31.6 38.3 44.2 59.0 71.5m00820-03 m00820-04 m00820-05 m00820-06 m00820-08

11.8 14.7 15.9 18.0 22.3m00820-03 m00820-04 m00820-05 m00820-06 m00820-08

11.8 14.4 16.2 18.1 22.7

m03400-04 m03400-05 m03400-06 m03400-08 m03400-10 m03400-12 m03400-16

18.2 19.0 20.6 23.5 28,2 32.4 39.3m01800-16 m01800-20 m01800-24 m01800-32 m01800-40 m01800-48

48.5 57.5 65.0 75.5 92.0 102.245 17 71 22 75 27 84 29 101 31 102 33

DN • DASH SIZE 5 • -03 6 • -04 8 • -05 10 • -06 12 • -08 16 • -10 19 • -12 25 • -16 31 • -20 38 • -24 51 • -32 63 • -40 76 • -48HOSE TYPE

mm • inches 4.8 • 3/16” 6.4 • 1/4” 7.9 • 5/16” 9.5 • 3/8” 12.7 • 1/2” 15.9 • 5/8” 19.0 • 3/4” 25.4 • 1” 31.8•1.1/4” 38.1•1.1/2” 50.8 • 2” 63.5•2.1/2” 76.2 • 3”

DN • DASH SIZE 5 • -03 6 • -04 8 • -05 10 • -06 12 • -08 16 • -10 19 • -12 25 • -16 31 • -20 38 • -24 51 • -32HOSE TYPE

mm • inches 4.8 • 3/16” 6.4 • 1/4” 7.9 • 5/16” 9.5 • 3/8” 12.7 • 1/2” 15.9 • 5/8” 19.0 • 3/4” 25.4 • 1” 31.8 •1.1/4” 38.1 • 1.1/2” 50.8 • 2”

DN • DASH SIZE 5 • -04 6 • -05 8 • -06 10 • -08 12 • -10 16 • -12 22 • -16 28 • -20 35 • -24 46 • -32HOSE TYPE

mm • inches 4.8 • 3/16” 6.4 • 1/4” 7.9 • 5/16” 10.3 •13/32” 12.7 • 1/2” 15.9 • 5/8” 22.2 • 7/8” 28.6 • 1.1/8” 34.9 •1.3/8” 46.0•1.13/16”

DN • DASH SIZE 6 • -04 8 • -05 10 • -06 12 • -08 16 • -10 19 • -12 25 • -16 31 • -20 38 • -24 51 • -32 63 • -40 76 • -48HOSE TYPE

mm • inches 6.4 • 1/4” 7.9 • 5/16” 9.5 • 3/8” 12.7 • 1/2” 15.9 • 5/8” 19.0 • 3/4” 25.4 • 1” 31.8•1.1/4” 38.1•1.1/2” 50.8 • 2” 63.5•2.1/2” 76.2 • 3”

Swaging data tolerances: Swaging diameter: 0/-0.2 mm - Skive length: ±0.5 mm

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m03400

m03400

m00110 m00910

m00910 m00920

m00110 m03400

m00110 m00820

m00310

m03400

m03400

m00820

m00820

m00820

m00310 m00910

m00310

m00820 m03400

m03400

m01800

ADLER/2

ASTRO/2

ASTRO/3

POWERPLASTPOWERTWIN

HYDROPLASTHYDROTWIN

TRACTOR™/1K

TRACTOR™/2K

ROCKMASTER™/1SC

ROCKMASTER™/2SC

EQUATOR/1

EQUATOR/2

ETERNITY/2

DIAMONDSPIR™

COVER

(All dimensions in mm)

poster europa 22-05-2006 10:17 Pagina 2

Manuli Fluid Connectors - АР...

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