EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power...

25
www.acradac.com [email protected] EMC: Common mode stromen veroorzaakt door Power Devices, weet jij waar ze lopen? Lex de Rijck

Transcript of EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power...

Page 1: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

[email protected]

EMC: Common mode stromen veroorzaakt door Power Devices,

weet jij waar ze lopen?

Lex de Rijck

Page 2: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

2Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Common mode currents

• Cause EMI emissions (both conducted and radiated)

• Cause self-contamination, which can lead to malfunctions

Page 3: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

3Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Current loop in vicinity or an

external field (Wifi, GSM, GPS,

Bluetooth, RF-ID, Radio 3,

home automation, radio-

amateurs, CB, etc…)

Big loops are bad for

EMC and should be as

small as possible

(for both emission and

immunity)

Basic EMI principle

Page 4: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

4Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

EN class A

EN class B

Conducted emission

Standard issue: capacitive coupling between switching

device and heat sink

- Filters

- Ferrite beads

- Gaskets

- Shielding

Page 5: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

5Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

- Filters

- Ferrite beads

- Gaskets

- Shielding

Are they necessary?

Page 6: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

6Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Example 1: power factor corrector

Generally, the heat sink is connected to the ground.

This is the worst possible scenario

EN class A

EN class B

Return currents

from Cp

Page 7: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

7Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Example 1: power factor corrector

Return current from Cp makes a

large loop:

- increases Conducted Emission

- causes self-contamination

Big loops are bad for

EMC and should be as

small as possible

Reduce loop of the

return current

Page 8: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

8Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Reduce loop of the

return current

How?

Page 9: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

9Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Example 1: power factor corrector

The charge/discharge

current of Cp flows back

to its origin. This loop

should be small.

Page 10: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

10Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Example 1: power factor corrector

Connect the heat sink to

the negative voltage (will

have a mechanical

impact)

Page 11: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

11Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Conducted EMI-measurement:

EN class A

EN class B

Heat sink to gnd Heat sink to V-

EN class A

EN class B

Example 1: power factor corrector

Page 12: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

12Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

PCB

Metal housing

connector

Plastic

stand-off

Parasitic capacitor (insulation

between heat sink and housing)

Common

mode

current

Loop area

Loop will radiate and common mode

currents will interfere on PCB

LF CM

currentHF CM

currents

Example 2

Page 13: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

13Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

PCB

Metal housing

connector

Parasitic capacitor (insulation

between heat sink and housing)

Loop area

conducting stand-off,

connected to the

ground plane

Example 2

Page 14: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

14Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

PCB

Metal housing

connector

Parasitic capacitor (insulation

between heat sink and housing)

Loop area

A metal clip is even better

Example 2

Page 15: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

15Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

On a larger scaleParasitic capacitor

between IGBT module

and heat sink

(6 nF!!!)

Page 16: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

16Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

The resonance is caused by the parasitic capacitance and the

induction of the return path

Page 17: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

17Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Common mode return currents

The capacitors are Y-Capacitors

Page 18: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

18Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Common mode return currents

Without Y-capacitors With Y-capacitors

Page 19: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

19Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Common mode return currents

Without Y-capacitors With Y-capacitors

Results differ, depending on the circuit

2A/div

Page 20: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

20Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Difference in measured radiation

Without Y-capacitors With Y-capacitors

(Not related to CM)

Page 21: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

21Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Common mode return path

• Visualize the parasitic capacitor between switching component and

cooling surface

• Analize the path of its charge/discharge current

• Reduce its loop

Page 22: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

22Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Reducing loops always works

Page 23: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

23Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Buck converter on PCB

Manufacturer’s reference design Proper layout with reduced loops

Radiated emission

Page 24: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

24Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Analyzing the return currents and

reducing their loops can easiliy decrease

EMI with 20-25 dB without the need for

filters, ferrite beads or shielding

Page 25: EMC: Common mode stromen veroorzaakt door Power Devices ... · Lex de Rijck. Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy 2 Common mode currents

25Acradac Power Electronics Event 20 juni 2017 ©Acradac EMC training and Consultancy

Want to know more?

• Courses are available from:

www.acradac.com

or visit the stand