Brochure Hempel Shop Primer ZS 1589

8/3/2019 Brochure Hempel Shop Primer ZS 1589

1/8

HEMPELS SHOPPRIMER ZS 1589High-quality zinc silicate shopprimer for

optimising ship-building processes

compliant with IMO PSPC


2/8

Todays shipbuilding industry is becoming increasingly

competitive and companies are forced to focus on

improved efficiency and profitability.

Steel handling and fabrication are central elements

in the ship-building process, and the quality and

application properties of coatings applied to the steel

are of major importance.

Applied as thin films to freshly blast-cleaned steel,

shopprimers provide corrosion protection during the

period of fabrication, transportation and erection. By

choosing a shopprimer with the right characteristics,

you can optimise the collective production processes.


3/8

Offers competitive process speed, efficiency and productivity in steel mills, shipyards and

other steel construction facilities.

Provides excellent corrosion protection of steel during transport, storage, construction

and assembly periods minimising the need for secondary surface preparation.

Provides excellent performance, as proven by an extensive application list and

certification from major classification societies.

Is compliant with the requirements of the new IMO Performance Standard for Protective

Coatings (PSPC) for treating ballast tanks at newbuilding stage.

HEMPELS SHOPPRIMER ZS 1589

The new IMO Performance Standard for Protective Coatings

(PSPC), adopted as resolution MSC.215(82), enters into force

for ship building contracts signed after 1 July 2008 for all

types of steel ships above 500GT.

This regulation specifically applies to ballast tanks and

lays down a string of new requirements regarding surface

preparation, coatings application and quality.

One of the new requirements is that the shopprimer applied to

the steel that makes up the ballast tanks must be approved

in combination with the full subsequent ballast tank coating

system. If not, the shopprimer must be removed before applying

the epoxy ballast tank coating system. For the shopprimer to be

approved, it must be a zinc containing inhibitor-free zinc silicate

based product (or equivalent). It must have a B1 rating in the

DNV ballast tank simulation tests (or have passed a PSPC

compatability test) in combination with the subsequent epoxy

system, or have been rated as in GOOD condition according

to IACS after five years in service in ballast tanks.

HEMPELs SHOPPRIMER ZS 1589 meets all these criteria. It

has obtained B1 ratings in DNV ballast tank simulation tests

with the entire Hempel epoxy ballast tank assortment. Also,

as part of a Hempel ballast tank coating system, it has been

inspected and rated as in GOOD condition by Class Society

during ballast tank inspection of vessels after five years of

service.


4/8

HEMPELS SHOPPRIMER ZS 1589 is a two-component, inhibitor

free, zinc containing, solvent-borne ethyl silicate shopprimer,

specially developed for automatic spray application in line

production in fully automated shoppriming plants.

Surface preparation

In line with PSPC requirements, steel to be used for ballast tanks

must be free of oil and grease. PSPC also requires abrasive

blasting to Sa 2 and a surface profile between 30 and 75 m.

Soluble salt contamination must not exceed what corresponds

to conductivity of 50 mg/m sodium chloride, and visible dust

must be removed.

Application

The product is designed for airless spray application, but can

also be applied by air spray and brush for touch-up. The surface

must be completely clean and dry with a temperature above the

dew point to avoid condensation. Minimum steel temperature is

0C/32F and maximum approximately 55C/131F. The typical

dry film thickness is 15 micron (measured on a smooth surface).

The product components are easily pumpable and can be

supplied as 20 litre sets as well as in 1000 litre containers

e.g. for use in automatic recyclable systems. Supply in 1000

litre containers can also significantly ease handling and will

reduce waste.

Product description

Please consult the product data sheet for further details.

Product data

Colours/Shade nos: Reddish grey/19890 Grey/19840

Volume solids 28%

Flash point 5C/41F

Specific gravity 1.3 kg/litre 10.8 lbs/US gallon

VOC 620 g/litre 5.15 lbs/US gallon

Drying time Dry to handle in 3-4 minutes at 20C/68F

Fully cured 4 days at 20C/68F (75% RH)

Pot life 24 hours 20C/68F

Shelf life 1 year (25C/77F)

Overcoating With subsequent coating as per paint system specification, when fully cured


5/8

HEMPELS SHOPPRIMER 1589 provides excellent corrosion protection

during transport, storage and construction, even for extended periods

depending on climatic and environmental conditions.

Fast dryingQuick drying time enables handling, transport and stacking of plates

immediately after application.

Well-documented cuttingand welding propertiesExcellent cutting and welding properties are important to be

compatible with modern automated high speed welding and

cutting techniques, which are essential for the high productivity

requirements of todays shipbuilding industry.

Excellent heat resistanceThe excellent heat resistance minimises the need for secondary

surface preparation. Overheated areas will show discolouration and

thus provides easy detection of areas that needs treatment.

Product performance


6/8

HEMPELS SHOPPRIMER ZS 1589 is certified by the major classification societies for weld quality,

and has fume and other health certificates.

Approved as a welding primer by:Lloyds Register of Shipping (LR)

American Bureau of Shipping (ABS)

Det Norske Veritas (DNV)

Germanischer Lloyd (GL)

Korean Register of Shipping

Bureau Veritas (BV)

Registro Italiano Navale, (RINA)

Maritime Register of Shipping, Russia

Other certificates/reports:

Welding Fumes: Schweisstechnische Lehr- und Versuchsanstalt (SLV) Germany

Welding Fumes: FORCE, Denmark

Flame cutting fumes: FORCE

Health certificate: Russian Register of Shipping

Certification

Product highlights

Features BeneFits

PSPC compliance Steel producers can supply shipyards with PSPC compliant steel plates, which allow

shipyards more flexibility in production process 1

Shipyards can leave clean intact shopprimer on the steel before coating with epoxy

ballast tank system offering flexibility in production process 2

Long track record and extensive application list Proven performance

Certified as welding primer by major Class

Societies

Independent per formance evaluation

Excellent cutability and weldability Minimal influence on steel cutting and welding techniques, which improves quality and

makes it ideal for modern high production shipyards

Fast drying Increases throughput and efficiency by faster handling of plates

Excellent corrosion resistance Keeps steel in prime condition and minimise the need for secondary surface preparation

Excellent heat resistance Reduces secondary surface preparation

Excellent application properties and film

formation

Compatible with standard application equipment and offers optimum process speed

and high quality of steel protec tion

1) HEMPELS SHOPPRIMER ZS 1589 is compliant with the shopprimer requirements of PSPC, however compatibility with the subsequent epoxy ballast

tank coating system needs to be documented by the relevant ballast tank coatings supplier.2) This is provided compatibility with the epoxy ballast tank system is confirmed by the coatings supplier. In this case the retained shopprimer shall be

cleaned by sweep blasting, high pressure water washing or equivalent method.


7/8

HEMPELS SHOPPRIMER ZS 1589 has an extensive track record and proven performance with millions and

millions of square meters of steel worldwide. Among others, it is used by these companies:

The popular choice worldwide

Hempel offers a full range of shopprimers to protect

steel in all conditions, catering to your different

application parameters and legislative needs. With both

solvent-borne and water-borne zinc silicate and epoxy

shopprimers, we can cover your performance criteria.

For more information please contact your local Hempel

sales office or go to www.hempel.com

Duferco Clabecq S.A, BE

Euroblast, BE

Ellimetal N.V., BE

Straalco Klein Overpelt, BE

ASMAR, Astilleros Y Maestranzas de la Armada, CL

GSI, Guangzhou Shipyard, CN

ZPMC, Zhenhua Port Machinery Co Ltd,CN

Wenchong Shipyard, CN

Noell Port Machinery Co Ltd, CN

Shanghaiguan San Qiao Br idge Factory, CN

Xian Baoji Bridge Factory, CN

Wuhan Shipyard Bridge Fabrication, CN

Foshan Oujin Metal Prefabrication Factory, CNBrodosplit Shipyard, HR

3. Maj Ship yard, HR

Uljanik Shipyard, HR

Brodotrogir D.D., HR

Koncar metalne konstrukcije, HR

Bladt Industries A/S, Aalborg, DK

Lind (OSS), DK

Dansteel A/S, DK

Lemvigh-Mller A/S - Skjern, DK

Rautaruukki Oy (RUUKKI), FI

Thyssenkrupp Steel, DE

G.H.K. Industriekonservierung Gmbh & Co.Kg, DE

Ostsee-Strahl-Zentrum Gmbh & Co. Kg, DESchmidt Oberflchentechnik Gmbh & Co.Kg, DE

J.J. Sietas Kg Schiffswerft Gmbh U. Co, DE

Strahl Lack 2000 Gmbh, DE

Ilsenburger Grobblech Gmbh, DE

Mesa Metall-Stahlbau Gmbh, DE

Keba Konservierung Kellershofen Gmbh & Co. Kg, DE

Volkswerft Stralsund Gmbh Abt. Kcf, DE

AS Elme, EST

Cochin Shipyard Ltd, IN

Bharati Shipyard Ltd, IN

Mazagon Dock Ltd, IN

P.T Pal Shipyard, ID

Pt Gunung Raja Paksi, ID

Elmelit, LT

Makstil A.D., MK

Hest 2000, MK

Staal-straal Brabant B.V. NL

Ruukki Profiler AS, NO

Norsk Stl AS, NO

Stocznia Szczeciska Nowa, PLHuta S.Czstochowa, PL

Gdynia Shipyard, PL

Betamar Spka Z O.O., PL

Gsr Gdask, PL

Hurtinex Bydgoszcz, PL

Gryfia Shipyard, PL

Crist Gdask, PL

Estaleiros Navais Viana Do Castelo (ENVC) PT

- (RM-Steel), RU

Jsc Baltiysky Zavod, RU

Jsc Vyborg Shipyard, RU

, RU

- , RUCwt Engineering Pte Ltd, SG

Sinip Steel Industries (S) Pte Ltd, SG

Aswell (F.E.) Pte Ltd, SG

See Hup Seng Limited, SG

Asl Shipyard Pte Ltd., SG

Jurong Autoblast Services Pte Ltd, SG

Super Galvanising Pte Ltd, SG

Slovensk Lodenice Komarno a.s, SK

KTD, SRB

Sistemas Especiales De Metalizacion (SEM), ES

Imprimacero S.A., ES

Olan, S.A., ES

Freire Hnos. S.A., ES

Arcelor Distribucion Norte, ES

Astilleros De Vigo, S.A., ES

SSAB, SE

Gemak Gemi Inaat San. Ve Tic. A.., T R

Tersan Tersanec.Taim.San.Tic.A.., TR

Sedef Gemi Inaati A.., TR

Yardimci, TRCelik Tekne, TR

Furtrans Denizcilik Tic Ve San As, TR

Besiktas Denizcilik, TR

DA elik Enerji Ters. Ulaim San., TR

Tuzla Gemi, TR

Erdemir Ereli Demir Ve elik Fab., TR

Gemini Denta Gemi Inaa Nak.Tic.A., TR

Rmk Marine Gemi Yapim San.Ve Den.Ta, TR

Alaybeyolu Metal San. Ve Tic. A.., TR

Corus Ltd, UK

Ojsc Damen Shipyards Okean, UA

61 Communards Shipyard, UA

Kherson ShipYayd; UAAvgust Ltd Mariupol, UA

Dneprmetalservis, UA

Sevmorzavod, UA

Nam Trieu Ship Building Industry Company (Nasico), VN

Pha Rung Shipyard Company, VN

Bason Shipyard-Ho Chi Minh City, VN

Saigon Shipbuilding Industry Company, VN

The complete

shopprimer assortment

from Hempel


8/8

06/2008

The Hempel Group Head Office

Hempel A/S

Lundtoftevej 150

DK-2800 Kgs. Lyngby

Denmark

Phone: +45 4593 3800Fax: +45 4588 5518

E-mail: [email protected]

E-mail: [email protected]

www.hempel.com

Brochure Hempel Shop Primer ZS 1589

Documents

Transcript of Brochure Hempel Shop Primer ZS 1589