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HEMPELS SHOPPRIMER ZS 1589High-quality zinc silicate shopprimer for
optimising ship-building processes
compliant with IMO PSPC
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Todays shipbuilding industry is becoming increasingly
competitive and companies are forced to focus on
improved efficiency and profitability.
Steel handling and fabrication are central elements
in the ship-building process, and the quality and
application properties of coatings applied to the steel
are of major importance.
Applied as thin films to freshly blast-cleaned steel,
shopprimers provide corrosion protection during the
period of fabrication, transportation and erection. By
choosing a shopprimer with the right characteristics,
you can optimise the collective production processes.
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Offers competitive process speed, efficiency and productivity in steel mills, shipyards and
other steel construction facilities.
Provides excellent corrosion protection of steel during transport, storage, construction
and assembly periods minimising the need for secondary surface preparation.
Provides excellent performance, as proven by an extensive application list and
certification from major classification societies.
Is compliant with the requirements of the new IMO Performance Standard for Protective
Coatings (PSPC) for treating ballast tanks at newbuilding stage.
HEMPELS SHOPPRIMER ZS 1589
The new IMO Performance Standard for Protective Coatings
(PSPC), adopted as resolution MSC.215(82), enters into force
for ship building contracts signed after 1 July 2008 for all
types of steel ships above 500GT.
This regulation specifically applies to ballast tanks and
lays down a string of new requirements regarding surface
preparation, coatings application and quality.
One of the new requirements is that the shopprimer applied to
the steel that makes up the ballast tanks must be approved
in combination with the full subsequent ballast tank coating
system. If not, the shopprimer must be removed before applying
the epoxy ballast tank coating system. For the shopprimer to be
approved, it must be a zinc containing inhibitor-free zinc silicate
based product (or equivalent). It must have a B1 rating in the
DNV ballast tank simulation tests (or have passed a PSPC
compatability test) in combination with the subsequent epoxy
system, or have been rated as in GOOD condition according
to IACS after five years in service in ballast tanks.
HEMPELs SHOPPRIMER ZS 1589 meets all these criteria. It
has obtained B1 ratings in DNV ballast tank simulation tests
with the entire Hempel epoxy ballast tank assortment. Also,
as part of a Hempel ballast tank coating system, it has been
inspected and rated as in GOOD condition by Class Society
during ballast tank inspection of vessels after five years of
service.
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HEMPELS SHOPPRIMER ZS 1589 is a two-component, inhibitor
free, zinc containing, solvent-borne ethyl silicate shopprimer,
specially developed for automatic spray application in line
production in fully automated shoppriming plants.
Surface preparation
In line with PSPC requirements, steel to be used for ballast tanks
must be free of oil and grease. PSPC also requires abrasive
blasting to Sa 2 and a surface profile between 30 and 75 m.
Soluble salt contamination must not exceed what corresponds
to conductivity of 50 mg/m sodium chloride, and visible dust
must be removed.
Application
The product is designed for airless spray application, but can
also be applied by air spray and brush for touch-up. The surface
must be completely clean and dry with a temperature above the
dew point to avoid condensation. Minimum steel temperature is
0C/32F and maximum approximately 55C/131F. The typical
dry film thickness is 15 micron (measured on a smooth surface).
The product components are easily pumpable and can be
supplied as 20 litre sets as well as in 1000 litre containers
e.g. for use in automatic recyclable systems. Supply in 1000
litre containers can also significantly ease handling and will
reduce waste.
Product description
Please consult the product data sheet for further details.
Product data
Colours/Shade nos: Reddish grey/19890 Grey/19840
Volume solids 28%
Flash point 5C/41F
Specific gravity 1.3 kg/litre 10.8 lbs/US gallon
VOC 620 g/litre 5.15 lbs/US gallon
Drying time Dry to handle in 3-4 minutes at 20C/68F
Fully cured 4 days at 20C/68F (75% RH)
Pot life 24 hours 20C/68F
Shelf life 1 year (25C/77F)
Overcoating With subsequent coating as per paint system specification, when fully cured
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HEMPELS SHOPPRIMER 1589 provides excellent corrosion protection
during transport, storage and construction, even for extended periods
depending on climatic and environmental conditions.
Fast dryingQuick drying time enables handling, transport and stacking of plates
immediately after application.
Well-documented cuttingand welding propertiesExcellent cutting and welding properties are important to be
compatible with modern automated high speed welding and
cutting techniques, which are essential for the high productivity
requirements of todays shipbuilding industry.
Excellent heat resistanceThe excellent heat resistance minimises the need for secondary
surface preparation. Overheated areas will show discolouration and
thus provides easy detection of areas that needs treatment.
Product performance
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HEMPELS SHOPPRIMER ZS 1589 is certified by the major classification societies for weld quality,
and has fume and other health certificates.
Approved as a welding primer by:Lloyds Register of Shipping (LR)
American Bureau of Shipping (ABS)
Det Norske Veritas (DNV)
Germanischer Lloyd (GL)
Korean Register of Shipping
Bureau Veritas (BV)
Registro Italiano Navale, (RINA)
Maritime Register of Shipping, Russia
Other certificates/reports:
Welding Fumes: Schweisstechnische Lehr- und Versuchsanstalt (SLV) Germany
Welding Fumes: FORCE, Denmark
Flame cutting fumes: FORCE
Health certificate: Russian Register of Shipping
Certification
Product highlights
Features BeneFits
PSPC compliance Steel producers can supply shipyards with PSPC compliant steel plates, which allow
shipyards more flexibility in production process 1
Shipyards can leave clean intact shopprimer on the steel before coating with epoxy
ballast tank system offering flexibility in production process 2
Long track record and extensive application list Proven performance
Certified as welding primer by major Class
Societies
Independent per formance evaluation
Excellent cutability and weldability Minimal influence on steel cutting and welding techniques, which improves quality and
makes it ideal for modern high production shipyards
Fast drying Increases throughput and efficiency by faster handling of plates
Excellent corrosion resistance Keeps steel in prime condition and minimise the need for secondary surface preparation
Excellent heat resistance Reduces secondary surface preparation
Excellent application properties and film
formation
Compatible with standard application equipment and offers optimum process speed
and high quality of steel protec tion
1) HEMPELS SHOPPRIMER ZS 1589 is compliant with the shopprimer requirements of PSPC, however compatibility with the subsequent epoxy ballast
tank coating system needs to be documented by the relevant ballast tank coatings supplier.2) This is provided compatibility with the epoxy ballast tank system is confirmed by the coatings supplier. In this case the retained shopprimer shall be
cleaned by sweep blasting, high pressure water washing or equivalent method.
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HEMPELS SHOPPRIMER ZS 1589 has an extensive track record and proven performance with millions and
millions of square meters of steel worldwide. Among others, it is used by these companies:
The popular choice worldwide
Hempel offers a full range of shopprimers to protect
steel in all conditions, catering to your different
application parameters and legislative needs. With both
solvent-borne and water-borne zinc silicate and epoxy
shopprimers, we can cover your performance criteria.
For more information please contact your local Hempel
sales office or go to www.hempel.com
Duferco Clabecq S.A, BE
Euroblast, BE
Ellimetal N.V., BE
Straalco Klein Overpelt, BE
ASMAR, Astilleros Y Maestranzas de la Armada, CL
GSI, Guangzhou Shipyard, CN
ZPMC, Zhenhua Port Machinery Co Ltd,CN
Wenchong Shipyard, CN
Noell Port Machinery Co Ltd, CN
Shanghaiguan San Qiao Br idge Factory, CN
Xian Baoji Bridge Factory, CN
Wuhan Shipyard Bridge Fabrication, CN
Foshan Oujin Metal Prefabrication Factory, CNBrodosplit Shipyard, HR
3. Maj Ship yard, HR
Uljanik Shipyard, HR
Brodotrogir D.D., HR
Koncar metalne konstrukcije, HR
Bladt Industries A/S, Aalborg, DK
Lind (OSS), DK
Dansteel A/S, DK
Lemvigh-Mller A/S - Skjern, DK
Rautaruukki Oy (RUUKKI), FI
Thyssenkrupp Steel, DE
G.H.K. Industriekonservierung Gmbh & Co.Kg, DE
Ostsee-Strahl-Zentrum Gmbh & Co. Kg, DESchmidt Oberflchentechnik Gmbh & Co.Kg, DE
J.J. Sietas Kg Schiffswerft Gmbh U. Co, DE
Strahl Lack 2000 Gmbh, DE
Ilsenburger Grobblech Gmbh, DE
Mesa Metall-Stahlbau Gmbh, DE
Keba Konservierung Kellershofen Gmbh & Co. Kg, DE
Volkswerft Stralsund Gmbh Abt. Kcf, DE
AS Elme, EST
Cochin Shipyard Ltd, IN
Bharati Shipyard Ltd, IN
Mazagon Dock Ltd, IN
P.T Pal Shipyard, ID
Pt Gunung Raja Paksi, ID
Elmelit, LT
Makstil A.D., MK
Hest 2000, MK
Staal-straal Brabant B.V. NL
Ruukki Profiler AS, NO
Norsk Stl AS, NO
Stocznia Szczeciska Nowa, PLHuta S.Czstochowa, PL
Gdynia Shipyard, PL
Betamar Spka Z O.O., PL
Gsr Gdask, PL
Hurtinex Bydgoszcz, PL
Gryfia Shipyard, PL
Crist Gdask, PL
Estaleiros Navais Viana Do Castelo (ENVC) PT
- (RM-Steel), RU
Jsc Baltiysky Zavod, RU
Jsc Vyborg Shipyard, RU
, RU
- , RUCwt Engineering Pte Ltd, SG
Sinip Steel Industries (S) Pte Ltd, SG
Aswell (F.E.) Pte Ltd, SG
See Hup Seng Limited, SG
Asl Shipyard Pte Ltd., SG
Jurong Autoblast Services Pte Ltd, SG
Super Galvanising Pte Ltd, SG
Slovensk Lodenice Komarno a.s, SK
KTD, SRB
Sistemas Especiales De Metalizacion (SEM), ES
Imprimacero S.A., ES
Olan, S.A., ES
Freire Hnos. S.A., ES
Arcelor Distribucion Norte, ES
Astilleros De Vigo, S.A., ES
SSAB, SE
Gemak Gemi Inaat San. Ve Tic. A.., T R
Tersan Tersanec.Taim.San.Tic.A.., TR
Sedef Gemi Inaati A.., TR
Yardimci, TRCelik Tekne, TR
Furtrans Denizcilik Tic Ve San As, TR
Besiktas Denizcilik, TR
DA elik Enerji Ters. Ulaim San., TR
Tuzla Gemi, TR
Erdemir Ereli Demir Ve elik Fab., TR
Gemini Denta Gemi Inaa Nak.Tic.A., TR
Rmk Marine Gemi Yapim San.Ve Den.Ta, TR
Alaybeyolu Metal San. Ve Tic. A.., TR
Corus Ltd, UK
Ojsc Damen Shipyards Okean, UA
61 Communards Shipyard, UA
Kherson ShipYayd; UAAvgust Ltd Mariupol, UA
Dneprmetalservis, UA
Sevmorzavod, UA
Nam Trieu Ship Building Industry Company (Nasico), VN
Pha Rung Shipyard Company, VN
Bason Shipyard-Ho Chi Minh City, VN
Saigon Shipbuilding Industry Company, VN
The complete
shopprimer assortment
from Hempel
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06/2008
The Hempel Group Head Office
Hempel A/S
Lundtoftevej 150
DK-2800 Kgs. Lyngby
Denmark
Phone: +45 4593 3800Fax: +45 4588 5518
E-mail: [email protected]
E-mail: [email protected]
www.hempel.com
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