TRAINING SYLLABUS - K04 DT...ADTEC Bintulu 2. Cik Sharifah Dora Binti Syed Abd Bahri (Ketua)...

i

TRAINING SYLLABUS

KO4 DIPLOMA IN QUALITY ASSURANCE

TECHNOLOGY

ii

First Edition April 2007

Second Edition July 2010

Third Edition July 2015

Department of Manpower Training Institution

http://www.jtm.gov.my/kurikulum

All Rights Reserved. This document is classified as LIMITED. Not allowed to produce any

part of the training syllabus content in any form without permission from the Manpower

Department (JTM).

Syllabus of K04 QUALITI ASSURANCE TECHNOLOGY is a document that outlines the

skills to be acquired by a graduates in Printing Technology. This syllabus format is

developed according to the format of Manpower Department (JTM) and has taken into

account The National Occupational Skills Standards (NOSS) developed by the

Department of Skills Development (DSD). This syllabus also considered all Competency

Units (CU) and Work Activities (WA) in accordance with the requirements of current

technology and to meet certification standards.

Code of Approval : SFB/K04/12010/P2(12016)

Date of Approval : 14 June 2016

iii

ENDORSEMENT OF CURRICULUM STEERING COMMITTEE

CLUSTER OF ENGINEERING SERVICE

It is hereby notified that the syllabus of Quality Assurance , has been reviewed and

CONFIRMED by the Curriculum Steering Committee, Department of Human Resources in

the 1/2016 meeting held on the 14th June 2016. Consequently, the syllabus must be

used effective July 2016 throughout ILJTM.

..................................................

(Azkar Albar bin Abu Bakar)

Chairman of Cluster

...................................................

(SYED MOHAMAD NOOR BIN SYED MAT ALI)

Chairman of the Curriculum Steering

Committee

iv

CONTENTS

1. PRELIMINARY ........................................................................................................ vii

1.1. Introduction ...................................................................................................... vii

1.2. Objective .......................................................................................................... vii

1.3. Pre-Requisites ................................................................................................. vii

1.4. Training Methods ............................................................................................ viii

1.4.1 Syllabus Structure ............................................................................... viii

1.5. Course Synopsis ............................................................................................. viii

2. COMMITTEE MEMBERS ........................................................................................... i

3. TRAINING STRUCTURE .............................................................................................. 3

3.1 Competency Profile Chart (Whole Semester) ...................................................... 3

3.2 Training Pathway (Whole Semester) ............................................................... 14

K04 DIPLOMA TEKNOLOGI JAMINAN KUALITI SEMESTER 2 ............................ 17

3.3 MAPPING CHART : NOSS VERSUS JTM MODULE (Whole Semester) ........ 32

4. SEMESTER 1 .......................................................................................................... 46

4.1 COMPETENCY PROFILE CHART .................................................................... 46

4.2 TRAINING PATHWAY CHART SEMESTER 1 ................................................ 48

4.3 MAPPING CHART SEMESTER 1 ..................................................................... 51

4.4 TABLE OF CONTACT HOURS DISTRIBUTION SEMESTER 1 ..................... 54

4.5 SYLIBUS PROFILE SEMESTER 1 ................................................................. 56

K04-01-11 METROLOGY AND MEASUREMENT........................................... 56 K04-01-12 PRODUCT INSPECTION .............................................................. 61 K04-01-13 INTRODUCTION TO QUALITY ..................................................... 68 K04-01-14 TECHNICAL DRAWING .............................................................. 73 K04-01-15 WORKSHOP TECHNOLOGY ..................................................... 78

5. SEMESTER 2 .......................................................................................................... 83

5.1 COMPETENCY PROFILE CHART SEMESTER 2 .......................................... 83

5.2 TRAINING PATHWAY CHART SEMESTER 2 ............................................... 85

5.3 MAPPING CHART SEMESTER 2 ..................................................................... 88

5.4 TABLE OF CONTACT HOURS DISTRIBUTION SEMESTER 2 ..................... 89

5.5 SYLIBUS PROFILE SEMESTER 2 .................................................................... 91

K04-02-11 TESTING AND INSPECTION ........................................................ 91 K04-02-11 TESTING AND INSPECTION ........................................................ 92 K04-02-11 TESTING AND INSPECTION ....................................................... 93 K04-02-11 TESTING AND INSPECTION ........................................................ 94 K04-02-12 INTRODUCTION TO STATISTICAL PROCESS CONTROL (SPC) ..

.......................................................................................................... 97 K04-02-13 DIMENSIONAL METROLOGY 100

K04-02-14 MACHINING PROCESS ............................................................ 104

v

K04-02-15 ENGINEERING DRAWING ........................................................ 108 K04-02-16 ELECTRIC & ELECTRONIC ...................................................... 113

6. SEMESTER 3 ....................................................................................................... 119

6.1 COMPETENCY PROFILE CHART ............................................................... 119

6.2 TRAINING PATHWAY CHART SEMESTER 3 .............................................. 123

6.3 MAPPING CHART SEMESTER 3 ................................................................. 126

6.4 TABLE OF CONTACT HOURS DISTRIBUTION SEMESTER 3 ................... 129

6.5 SYLIBUS PROFILE SEMESTER 3 ............................................................... 131

K04-03-11 OCCUPATIONAL SAFETY AND HEALTH .................................. 131 K04-03-12 QUALITY SYSTEM ..................................................................... 135 K04-03-13 INDUSTRIAL MANAGEMENT ..................................................... 142 K04-03-14 PROJECT MANAGEMENT ......................................................... 146 K04-03-15 ADVANCED METROLOGY ......................................................... 152 K04-03-16 CNC PRGRAMMING ................................................................... 157

7. SEMESTER 4 ........................................................................................................ 162

7.1 COMPETENCY PROFILE CHART SEMESTER 4 ........................................... 162

7.2 TRAINING PATHWAY CHART SEMESTER 4 ................................................ 167

7.3 MAPPING CHART SEMESTER 4 .................................................................. 173

7.4 TABLE OF CONTACT HOURS DISTRIBUTION SEMESTER 4 ...................... 181

7.5 SYLIBUS PROFILE ......................................................................................... 183

K04-04-11 MEASURING CALIBRATION ...................................................... 183 K04-04-11 QUALITY SYSTEM ..................................................................... 184 K04-04-13 PRODUCT ANALYSIS ............................................................... 197 K04-04-14 PRODUCT QUALITY CONTROL ................................................ 203 K04-04-15 LEAN MANUFACTURING .......................................................... 210 K04-04-16 SUPERVISORY .......................................................................... 215

8. SEMESTER 5 ........................................................................................................ 222

8.1 COMPETENCY PROFILE CHART .................................................................. 222

8.2 TRAINING PATHWAY CHART ....................................................................... 225

8.3 MAPPING CHART ........................................................................................... 229

8.4 TABLE OF CONTACT HOURS DISTRIBUTION ............................................. 233

8.5 SYLIBUS PROFILE ......................................................................................... 235

K04-05-12 MEASUREMENT SYSTEM ANALYSIS (MSA) ........................... 242 K04-05-13 QUALITY AUDIT ........................................................................ 246 K04-05-14 PRODUCT QUALITY PLANNING .............................................. 250 K04-04-14 PRODUCT QUALITY PLANNING .............................................. 253 K04-05-15 FUNDAMENTAL OF EXPERIMENTAL DESIGN (DOE) .............. 255 K04-05-16 SUPPLIER QUALITY MANAGEMENT ........................................ 260

vi

LIST OF ABBREVIATIONS

L Lecture

D Demo

P Practice

PT Practical Test

PR Project

A Assignment

OT Oral Test

WT Written Test

O Observation

SP Special Project

WIM Written Instructional Material

IS Information Sheet

AS Assignment Sheet

WS Work Sheet

CU Competency Unit

WA Work Activities

vii

1. PRELIMINARY

1.1. Introduction

The training syllabus is a document that outlines the matters to be obtained by a

student in the field of Quality Assurance. All modules contained in this training syllabus

will be assessed based on skills to ensure that every student competent and capable

of performing the modules in accordance with the level of skills learned.

This training syllabus format developed by the Department of Manpower Training

Institute (ILJTM) and has taken into account the National Occupational Skills

Standards(National Occupational Skills Standards-NOSS) made by the Department of

Skill Development (DSD). This training syllabus also considers the addition of all duties

and tasks in accordance with the requirements of current technology and to meet

certification standards.

1.2. Objective

The objective of this training syllabus is to assist lecturers in providing training

learning skills so that uniformity of training can be done in all courses ILJTM for Quality

Assurance Technology.

1.3. Pre-Requisites

Quality Assurance Technology course is a course for diploma technology level

which is conducted by the Manpower Department (JTM). Admission requirements for

this course are candidates must be Malaysian citizens aged between 17 and 35years

old and have the following academic qualifications:

SPM/SPMV – passed in three subjects

a) Malay Language

b) Mathematics/ Additional Mathematics; and

c) Science/ Additional Science/ Applied Science/ Technical Subjects

d) English

viii

Duration of full-time training for this course is 2 years and 3 months for On Job

Training (OJT).

1.4. Training Methods

ILJTM training method for the certificate level is based on skills, which is 70%

practical or laboratory and 30% lectures.

1.4.1 Syllabus Structure

Syllabus structures that have been used in Quality Assurance Technology

is as below:

Table 1.1 : Syllabus Structure for Quality Assurance Technology

1.5. Course Synopsis

After completion of Level 3 certification (SKM), students have the opportunity to

further their education at diploma level (DKM) in training centers such as ADTEC

(public institution) or other related private institutions.

Semester ILJTMSyllibus NOSS

1 K04 Quality Assurance Technology

MC-041-23:2012

Industrial Quality Assurance

(Manufacturing)

MC-041-45:2012

Industrial Quality Assurance





6 Industrial Training

ix

Upon graduation, graduates will become Quality Assurance Technician and

Quality Control Technician.

i

2. COMMITTEE MEMBERS

Syllabus Development Committee

DIPLOMA of Quality Assurance Technology

1. En Azkar Albar Bin Abu Bakar

(Cluster Chairman)

ADTEC Bintulu

2. Cik Sharifah Dora Binti Syed Abd Bahri (Ketua)

(Coordinator)

ADTEC Shah Alam

3. En Nawaini B. Ismail ADTEC Shah Alam

4. En. Mohd Azre B. Azmi ADTEC Taiping

5. En. Roslani B. Ramely ADTEC Taiping

Facilitator

1. Ieliza Binti Johari Headquarters, JTM

2. Hamed Bin Yaacob Headquarters, JTM

ii

Syllabus Development Sessions

DIPLOMA IN QUALITY ASSURANCE TECHNOLOGY

Session 1 : Date : 22 - 25 Mei 2016

Venue : IPG Kampus Pendidikan Teknik Bandar Enstek, Negeri Sembilan

Session 2 : Date : 31 Mei – 02 Jun 2016

Venue : ADTEC TAIPING

3. TRAINING STRUCTURE

3.1 Competency Profile Chart (Whole Semester)

PRODUCT / PROCESS

INSPECTION

Identify incoming inspection activities

requirements

Identify product/process

inspection procedures

Prepare incoming, in process and outgoing

inspection tools, equipment, procedure

and guideline

Set work area for incoming inspection

Conduct incoming inspection

C01 01 L2 02 L2 03 L2 04 L2 05 L2

Execute in process inspection

Conduct outgoing quality inspection

Conduct sampling inspection

Confirm product/process inspection result

Report product/ process inspection

activities

06 L2 07 L2 08 L2 09 L2 10 L2

PROCESS QUALITY

IMPROVEMENT

Identify process

quality improvement field (scope)

Select process quality improvement

tools

Implement in process improvement

Confirm problem categorization

Confirm improvement area

C02 01 L2 02 L2 03 L2 04 L2 05 L2

Contribute in

employee scheme suggestion

Confirm process quality improvement

activities

Report process quality improvement activities

06 L2 07 L2 08 L2

MEASURING EQUIPMENT HANDLING

Identify measuring

equipment handling requirements

Prepare measuring equipment handling

work activities

Execute measuring equipment handling

work activities

Confirm measuring equipment handling

result

Record measuring equipment

handling work activities

C03 01 L2 02 L2 03 L2 04 L2 05 L2

TECHNICAL DRAWING

Construct geometrical drawing

Perform freehand (sketching) technique

Construct projection drawing

E01 01 L2 02 L2 03 L2

WORKSHOP TECHNOLOGY

Identify industrial safety

Bench work and fitting

Fabrication process

E02 01 L2 02 L2 03 L2

DIMENSIONAL METROLOGY

Identify metrology works and activities

Execute metrology works and activities

Record metrology works and activities

E03 01 L2 02 L2 03 L2

ENGINEERING DRAWING

Identify Geometrical Dimensional Tolerance

Construct details drawing

Execute Detail Drawing

Record Drawing Activities

E04 01 L2 02 L2 03 L2 04 L2

MACHINING PROCESS

Identify machining process

Execute machining process

Record machining progress

E05 01 L2 02 L2 03 L2

ELECTRICAL & ELECTRONIC PRINCIPLES

Identify Electric and Electronic

Execute Electric and Electronic

Record Electric and Electronic

E06 01 L2 02 L2 03 L2

QUALITY ASSURANCE STANDARD OPERATING PROCEDURE

PREPARATION

Identify inspection &

testing procedure preparation

requirements

Plan inspection & testing procedure

preparation checklist

Develop inspection checklist based on

requirement

Summaries inspection information

Confirm inspection & testing procedure preparation result

C01 01 L3 02 L3 03 L3 04 L3 05 L3

Report inspection & testing procedure

preparation activities

06 L3

STATISTICAL PROCESS

CONTROL (SPC) APPLICATION

Identify (SPC) application

requirements

Plan SPC application procedures

Apply SPC tools Establish statistical

control points requirements

Confirm SPC result

C02 01 L3 02 L3 03 L3 04 L3 05 L3

Report SPC activities

06 L3

RECORD CONTROL

Identify record control handling

requirement

Categories quality record

Apply record identification

Implement storage document

Check record

control handling result

C03 01 L3 02 L3 03 L3 04 L3 05 L3

Record control handling activities

06 L3

MEASURING EQUIPMENT

CALIBRATION

Identify measuring

equipment calibration

requirements

Prepare measuring equipment calibration tools and equipments

Prepare work area for measuring


Execute calibration activities

Confirm measuring

equipment calibration result

C04 01 L3 02 L3 03 L3 04 L3 05 L3

Report measuring equipment

calibration activities

06 L3

SHOP FLOOR QUALITY

IMPROVEMENT

Identify shop floor quality improvement

requirements

Prepare shopfloor quality improvement tools and equipments

Execute shopfloor improvement

activities

Check shopfloor quality

improvement activities

Report shopfloor

quality improvement

activities

C05 01 L3 02 L3 03 L3 04 L3 05 L3

PRODUCT/PROCESS NON-

CONFORMANCE CONTROL


non conformance control

requirements

Plan non conformance control

parts activity

Segregate non conformance

product/process

Execute non conformance

product disposition

Conduct corrective action meeting

C06 01 L3 02 L3 03 L3 04 L3 05 L3

Monitor corrective action effectiveness

Report product/process non conformance control

activities

06 L3 07 L3

PRODUCT QUALITY

ACCEPTANCE

Identify product quality acceptance

requirements

Execute product quality acceptance

due to process abnormality

Determine quality acceptance criteria

Identified process deviation calculated

and test index

Check product

quality test index result

C07 01 L3 02 L3 03 L3 04 L3 05 L3

Report product quality acceptance

activities

06 L3

CUSTOMER FEEDBACK/RESPO

NSE/SURVEY

Identify customer

feedback/response/ survey

requirements

Prepare customer feedback/response/

survey activity

Execute customer feedback/response/

survey activities

Analysis customer feedback/

response/ survey result/data

Report customer feedback/response/ survey result

C08 01 L3 02 L3 03 L3 04 L3 05 L3

SUPERVISORY FUNTIONS

Identify process

supervision requirement and

specification

Prepare subordinate administrative

information, data and forms

Administer personnel appraisal

Execute in-house training

Conduct section meeting

C09 01 L3 02 L3 03 L3 04 L3 05 L3

Report supervision administrative

activities

06 L3

SAFETY AT WORK PLACE PRACTICE

Determine overall safety, health and

environmental parameters

Promote safety, health and

environmental practice awareness

Confirm industrial accidents

Report safety at work place

environmental

C10 01 L3 02 L3 03 L3 04 L3

CNC PROGRAMMING

Apply basic CNC programming

Perform basic program for CNC Lathe and Milling

E01 01 L3 02 L3

ADVANCED METROLOGY

Conduct Multi-Gauging Inspection

Conduct 3D measurement

E01 01 L3 02 L3

CUSTOMER REQUIREMENT

ESTABLISHMENT

Identify customer needs, requirement

and specification

Prepare customer needs, requirement

and specification guidelines

Address customer needs, requirements

and specification

Evaluate customer requirement fulfillment

Report customer

requirement activities

C01 01 L4 02 L4 03 L4 04 L4 05 L4

PRODUCT CONTROL PLAN

ESTABLISHMENT

Identify Critical to Quality (CTQ) point

Identify product control plan requirement

Plan critical control point establishment

Establish critical control point

Develop product

control plan

C02 01 L4 02 L4 03 L4 04 L4 05 L4

Evaluate control plan completeness

Report product

control plan development

activities

06 L4 07 L4

MANUFACTURING/ SYSTEM AUDITING

Identify types of audit

Identify audit procedure and requirement

Prepare audit schedule and

checklist

Prepare audit document

Execute audit activities

C03 01 L4 02 L4 03 L4 04 L4 05 L4

Evaluate audit finding completion

and accuracy

Report of auditing activities

06 L4 07 L4

CONTINOUS QUALITY

IMPROVEMENT (CQI)

Identify activities of CQI programme

Identify quality improvement

guidelines

Prepare quality improvement plan

activity

Execute Value Added Value Engineering

(VA/VE)

Review product and process capabilities

C04 01 L4 02 L4 03 L4 04 L4 05 L4

Conduct Design of Experiment (DOE)

Execute Quality Function

Deployment (QFD)

Organize quality improvement

Report quality improvement

activities

06 L4 07 L4 08 L4 09 L4

MEASUREMENT SYSTEM

ANALYSIS (MSA)

Identify MSA specification and

requirements Plan MSA activities

Execute MSA activities

Evaluate MSA accuracy / uncertainty

Report MSA activities

C05 01 L4 02 L4 03 L4 04 L4 05 L4

NON CONFORMITY ASSESSMENT

Identify process non conformity

assessment

Confirm method of non conformity

assessment

Classify non conformity

assessment

Confirm product non conformity

assessment

Evaluate non conformity

assessment result

C06 01 L4 02 L4 03 L4 04 L4 05 L4

Report non conformity

assessment finding

06 L4

CUSTOMER FEEDBACK ANALYSIS

Identify customer feedback category

Plan method of customer feedback

rectification

Analyse customer feedback

information/survey

Propose problem solving customer

feedback

Evaluate Corrective and Preventive Action (CAPA) effectiveness

C07 01 L4 02 L4 03 L4 04 L4 05 L4

Evaluate customer feedback

satisfaction

Report customer feedback analysis

timely

06 L4 07 L4

QUALITY ASSURANCE DOCUMENT CONTROL

Identify record and document control

coordination requirement

Plan quality assurance document

control

Execute quality assurance document

control activities

Evaluate record and document

control coordination work activities

Report and record document control coordination work

activities

C08 01 L4 02 L4 03 L4 04 L4 05 L4

STATISTICAL PROCESS

CONTROL (SPC) ANALYSIS

Identify SPC requirement

Confirm control item characteristic/parame

ter

Monitor SPC activities

Evaluate process capability and

stability

Report SPC effectiveness

corrective action

C09 01 L4 02 L4 03 L4 04 L4 05 L4

SUPPLIER QUALITY

ASSURANCE

Identify supplier performance requirement

Plan supplier performance activity

Confirm supplier evaluation and

selection

Execute supplier assessment

Evaluate supplier performance quality

C10 01 L4 02 L4 03 L4 04 L4 05 L4

Report supplier performance

activities

06 L4

PRODUCT LIABILITY ANALYSIS

Identify product liability services

requirement

Confirm method of product containment

Execute product liability services work

activities

Evaluate product liability services work activities

Evaluate product liability analysis

E11 01 L4 02 L4 03 L4 04 L4 05 L4

Report product liability services

activities

06 L4

3.2 Training Pathway (Whole Semester)

K04 – DIPLOMA TEKNOLOGI JAMINAN KUALITI SEMESTER 1

03.01

Identify measuring equipment handling requirements

1/5

Prepare measuring equipment handling work activities

03.02

2/5

Execute measuring equipment


03.03

3/5

Confirm measuring equipment

handling result

03.04

4/5

Record measuring equipment data

03.05

5/5

Identify incoming inspection

activities requirements

01.01 1/9



01.02

2/9

Prepare incoming, in process and

outgoing inspection tools,

equipment, procedure and

guideline

01.03 3/9

MULA

PRODUCT

INSPECTION

K04-01-12

METROLOGY AND MEASUREMENT

K04-01-11

A


01.04 4/9

Set work area for incoming

inspection

01.05 5/9


Conduct outgoing quality

inspection


Confirm product / process

inspection result

01.06 6/9

01.07 7/9

01.08 8/9

01.09 9/9

A

INTRODUCTION TO QUALITY

K04-01-13

Identify process quality

improvement field (scope)

02.01

1/8

Select process quality improvement tools

02.02

2/8

Implement in process

improvement

02.03

3/8

Confirm problem categorisation

02.04

4/8

B

B


E02.01

1/3


E02.02

2/3

Fabrication process

E02.03

3/3

TAMAT

TECHNICAL DRAWING

K04-01-14

WORKSHOP

TECHNOLOGY

K04-01-15


02.05

5/8

Contribute in employee scheme

suggestion

02.06

6/8

Confirm process quality

improvement result

02.07

7/8

Report process quality


02.08

8/8


E01.01

1/3

Perform freehand (sketching) techniques

E01.02

2/3


E01.03

3/3

K04 DIPLOMA TEKNOLOGI JAMINAN KUALITI SEMESTER 2

K04-02-12

INTRODUCTION TO STATISTICAL PROCESS

CONTROL (SPC)

MULA

K04-02-11

TESTING AND

INSPECTION

1/6

02.01

Identify SPC application requirement

2/6

02.02


Apply SPC tools

02.03

3/6

3/6

Develop inspection checklist based

on requirement

01.03

Identify inspection & testing

procedure preparation

requirements

01.01

1/6

2/6



01.02


01.04

4/6

Confirm inspection & testing

procedure preparation result

01.05

5/6

Report inspection & testing

procedure preparation activities

01.06

6/6

A

K04-02-13

DIMENSIONAL TECHNOLOGY

A Establish statistical control points

requirements

Confirm SPC result


02.04

02.05

02.06

4/6

5/6

6/6

1/3

E03.01

Identify Metrology Works and Activities

2/3

E03.02

Execute Metrology Works and Activities

Record Metrology Works and Activities

E03.03

3/3

B

MACHINING PROCESS

K04-02-14 Execute Machining Process

E04.02

2/3

Record Machining Progress

E04.03

3/3

Identify Machining Process

E04.01

1/3

ENGINEERING DRAWING

K04-02-15

ELECTRIC & ELECTRONIC

K04-02-16

B


E05.03

3/4

E05.01


1/4

2/4

E05.02

Conduct Detail Drawing


E05.04

4/4

Identify Electric and Electronic Concepts

06.01

1/3

Execute Electric and Electronic Circuits

06.02

2/3

Record Electric and Electronic Activities

06.03

3/3

TAMAT

K04 DIPLOMA JAMINAN KUALITI SEMESTER 3

MULA

OCCUPATIONAL SAFETY AND HEALTH

K04-03-11

QUALITY SYSTEM

K04-03-12


Report safety at work place environmental

10.04

4/4

10.03

3/4

10.01

Determine overall safety, health and environment parameters

1/4

2/4

10.02

Promote safety, health and environmental practice awareness

A

C08.01

Identify record and document control coordination requirement

1/5

2/5

C08.02

Plan quality assurance document control

Execute quality assurance document control activities

C08.03

3/5

Evaluate document control coordination work activities

C08.04

4/5

Report and record document control coordination work activities

C08.05

4/5

C

INDUSTRIAL MANAGEMENT

K04-03-13

E01.01

Apply production planning and control (PPC) principles

1/2

2/2

E01.02

Conduct process and time study

PROJECT MANAGEMENT

K04-03-14

A

Execute shop floor improvement activities

Check shop floor quality improvement activities

05.04

4/5

05.03

3/5

05.01

Identify shop floor quality improvement requirements

1/5

2/5

05.02

Prepare shop floor quality improvement tools and equipment’s

Report shop floor quality improvement activities

05.05

5/5

B

ADVANCED METROLOGY

K04-03-15

TAMAT

B

E02.01

Conduct multi gauging inspection

1/2

2/2

E02.02

Conduct three-dimensional (3d) measurement

K04 DIPLOMA JAMINAN KUALITI SEMESTER 4

MULA

MEASURING CALIBRATION

K04-04-11

CUSTOMER SERVICE

MANAGEMENT

K04-04-12

04.01

Identify measuring equipment calibration requirements

1/6

2/6

04.02


Prepare work area for measuring equipment calibration

04.03

3/6



calibration result

04.05

04.04

5/6

4/6



04.06

6/6

Analyses customer feedback information/survey improvement

activities

Report customer satisfaction

C01.04

4/5

C01.03

4/5

C01.01

Identify customer needs, requirement and specification guidelines

1/5

2/5

C01.02



C01.05

5/5

A

Propose problem solving customer feedback

C07.04

4/7

Analyse customer feedback information/survey

C07.03

4/7

C07.01


1/7

2/7

C07.02

Plan method of customer feedback rectification


C07.05

5/7

Evaluate customer feedback satisfaction

C07.06

5/7

Report customer feedback analysis timely

C07.07

5/7

PRODUCT ANALYSIS

K04-03-13

06.01

Identify process non conformity assessment

1/6

2/6

06.02

Confirm method of non conformity assessment

Classify non conformity assessment

06.03

3/6

Confirm product non conformity assessment

06.04

4/6

B

A

PRODUCT QUALITY CONTROL

K04-04-14

Identify product liability services requirement


11.02

2/6

11.01

1/6

06.05

Evaluate non conformity assessment result

5/6

6/6

06.06

Report non conformity assessment finding


Report product liability service activities

11.06

6/6

11.05

5/6

11.03

Execute product liability services work activities

3/6

4/6

11.04


B

C

06.01

Identify product/process non conformance control requirements

1/7

2/7

06.02

Plan non conformance control parts activity

Segregate non conformance product/process

Execute non conformance product disposition

06.04

4/7

06.03

3/7

C

E

Report product/process non conformance control activities


requirements

07.01

1/6

06.07

7/7

06.05


5/7

6/7

06.06


Identified process deviation calculated and test index

Check product quality test index result

07.05

5/6

07.04

4/6

07.02



2/6

3/6

07.03


Report product quality acceptance activities

07.06

6/6

F

LEAN MANUFACTURING

K04-04-15

E

Prepare quality improvement plan activity

Execute value added/ value engineering(VA/VE)

04.04

4/9

04.03

3/9

04.01


1/9

2/9

04.02

Identify quality improvement guideline


Execute quality function deployment (QFD)

Organiza quality improvement

04.05

04.07

04.08

5/9

7/9

8/9

Report quality improvement activities

04.08

9/9

TAMAT

SUPERVISORY

K04-04-16

F



09.04

4/6

09.03

3/6

09.01

Identify process supervision requirement and specification

1/6

2/6

09.02

Prepare subordinate administrative information,data and forms


09.05

5/6

Report supervision administrative activities

09.06

6/6

K04 DILOMA JAMINAN KUALITI SEMESTER 5

K04-05-11

APPLICATION STATISTICAL PROCESS

CONTROL (SPC)

K04-05-12

MEASUREMENT SYSTEM

ANALYSIS (MSA)

MULA

A

2/5

Conduct Control Item Characteristic/Parameter

09.02

Monitoring SPC Activities

3/5 09.03

Evaluate Process Capability and Stability

09.04

4/5

Identify SPC Requirement

09.01

1/5

Report SPC Effectiveness Corrective Action

09.05

5/5

Identify MSA specification and requirements

05.01

1/5

2/5

Plan MSA Activities

05.02

Execute MSA Activities

3/5 05.03

Evaluate MSA accuracy/ uncertainty

05.04

4/5

Report MSA Activities

05.05

5/5

K04-05-13

QUALITY AUDIT

A

K04-05-14

PRODUCT QUALITY

PLANNING

B


03.01

1/7


03.02

2/7

Prepare audit schedule and checklist

03.03

3/7


03.04

4/7


03.05

5/7

Evaluate audit finding completion and accuracy

03.06

6/7


03.07

7/7


02.03

3/7


02.04

4/7

Identify critical to quality (CTQ) point

02.01

1/7


02.02

2/7

Develop product control plan


Report product control plan development activities

02.05

02.06

02.07

5/7

6/7

7/7

FUNDAMENTAL OF EXPERIMENTAL DESIGN

(DOE)

K04-05-15

B

Conduct design of experimental (DOE)

04.06

6/9

SUPPLIER QUALITY MANAGEMENT

K04-05-16

10.01

1/6


10.02

2/6

Confirm supplier evaluation and selection

10.03

3/6


10.04

4/6



Report supplier performance activities

10.05

10.06

5/6

6/6

TAMAT

3.3 MAPPING CHART : NOSS VERSUS JTM MODULE (Whole Semester)

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT

SEMESTER 1 SEMESTER 2 SEMESTER 3 SEMESTER 4 SEMESTER 5

COCU CODE

CO CU WORK ACTIVITIES/

TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

C01L2 PRODUCT/ PROCESS

INSPECTION

Identify incoming inspection activities requirements

C01.01

Identify product/process inspection procedures

C01.02

Prepare incoming, in process and outgoing inspection tools, equipment, procedure and guideline

C01.03


C01.04


C01.05


C01.06


C01.07


C01.08

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C01.09

Report product /process inspection activities

C01.10

C02L2

PROCESS QUALITY

IMPROVEMENT

Identify process quality improvement field (scope)

C02.01


C02.02


C02.03


C02.04


C02.05

Contribute in employee scheme suggestion

C02.06

Confirm process quality improvement result

C02.07


C02.08

C03L2 MEASURING EQUIPMENT HANDLING


C03.01


C03.02

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

Execute measuring equipment handling work activities

C03.03

Confirm measuring equipment handling result

C03.04

Record measuring equipment handling work activities

C03.05

C01L3 QUALITY

ASSURANCE STANDARD OPERATING PROCEDURE PREPARATIO

N

Identify inspection & testing procedure preparation requirements

C01.01

Plan inspection & testing procedure preparation checklist

C01.02

Develop inspection checklist based on requirement

C01.03


C01.04


C01.05

Report inspection & testing procedure preparation activities

C01.06

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

C02L3

STATISTICAL PROCESS CONTROL

(SPC) APPLICATION

Identify (SPC) application requirements

C02.01


C02.02

Apply SPC tools C02.03

Establish statistical control points requirements

C02.04

Confirm SPC result C02.05

Report SPC activities C02.06

C03L3 RECORD

CONTROL Identify record control handling requirement

C03.01

Categories quality record C03.02


C03.03


C03.04

Check record control handling result

C03.05


C03.06

C04L3 MEASURING EQUIPMENT

CALIBRATION


C04.01

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

Prepare measuring equipment calibration tools and equipment’s

C04.02


C04.03


C04.04

Confirm measuring equipment calibration result

C04.05

Report measuring equipment calibration activities

C04.06

C05L3

SHOP FLOOR QUALITY

IMPROVEMENT


C05.01


C05.02


C05.03


C05.04


C05.05

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

C06L3

PRODUCT/ PROCESS

NON-CONFORMANCE CONTROL

Identify product/process nonconformance control requirements C06.01

Plan nonconformance control parts activity

C06.02

Segregate nonconformance product/process

C06.03

Execute nonconformance product disposition

C06.04


C06.05


C06.06

Report product/process nonconformance control activities

C06.07

C07L3 PRODUCT QUALITY

ACCEPTANCE

Identify product quality acceptance requirements

C07.01

Execute product quality acceptance due to process abnormality

C07.02


C07.03

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C07.04


C07.05


C07.06

C08L3

CUSTOMER FEEDBACK/ RESPONSE/

SURVEY

Identify customer feedback/response/ survey requirements

C08.01

Prepare customer feedback/response/ survey activity

C08.02

Execute customer feedback/response/ survey activities

C08.03

Analysis customer feedback/response/ survey result/data

C08.04


C08.05

C09L3 SUPERVISORY FUNTIONS


C09.01

Prepare subordinate administrative information, data and forms

C09.02

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C09.03

Execute in-house training C09.04

Conduct section meeting C09.05


C09.06

C10L3

SAFETY AT WORK PLACE

PRACTICE SUPERVISION

Determine overall safety, health and environmental parameters

C10.01


C10.02


C10.03


C10.04

C01L4

CUSTOMER REQUIREMEN

T ESTABLISHME

NT

Identify customer needs, requirement and specification

C01.01

Prepare customer needs, requirement and specification guidelines

C01.02

Address customer needs, requirements and specification

C01.03


C01.04

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

Report customer requirement activities

C01.05

C02L4

PRODUCT CONTROL

PLAN ESTABLISHM

ENT


C02.01


C02.02


C02.03


C02.04


C02.05


C02.06


C02.07

C03L4

MANUFACTURING/

SYSTEM AUDITING

Identify types of audit C03.01


C03.02


C03.03

Prepare audit document C03.04

Execute audit activities C03.05


C03.06

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C03.07

C04L4

CONTINUOUS QUALITY

IMPROVEMENT (CQI)


C04.01

Identify quality improvement guidelines

C04.02


C04.03

Execute Value Added Value Engineering (VA/VE)

C04.04


C04.05


C04.06

Execute Quality Function Deployment (QFD)

C04.07


C04.08


C04.09

C05L4

MEASUREMENT SYSTEM ANALYSIS

(MSA)


C05.01

Plan MSA activities C05.02

Execute MSA activities C05.03

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C05.04

Report MSA activities C05.05

C06L5 NON

CONFORMITY ASSESSMENT


C06.01

Confirm method of non-conformity assessment

C06.02


C06.03


C06.04


C06.05


C06.06

C07L4 CUSTOMER FEEDBACK ANALYSIS


C07.01


C07.02

Analyze customer feedback information/survey

C07.03


C07.04


C07.05

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

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PE

CT

ION

INT

RO

DU

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ION

TO

QU

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WIN

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NO

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ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL

MA

NA

GE

ME

NT

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

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GR

AM

MIN

G

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

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MA

NA

GE

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NT

PR

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T A

NA

LY

SIS

PR

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UC

T Q

UA

LIT

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CO

NT

RO

L

LE

AN

MA

NU

FA

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SU

PE

RV

ISO

RY

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AT

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S

PC

ME

AS

UR

RE

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AN

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(M

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QU

ALIT

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PR

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UC

T Q

UA

LIT

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PL

AN

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AM

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PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6


C07.06


C07.07

C08L4



C08.01


C08.02


C08.03

Evaluate record and document control coordination work activities

C08.04


C08.05

C09L4

STATISTICAL PROCESS CONTROL

(SPC) ANALYSIS

Identify SPC requirements

C09.01

Confirm control item characteristic/parameter

C09.02

Monitor SPC activities C09.03

Evaluate process capability and stability

C09.04

MODULE CODE

CU. WA

MO

DU

LE

NA

ME

ME

TR

OLO

GY

&

ME

AS

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

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TE

CH

NO

LO

GY

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

SP

C

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

EN

GIN

EE

RIN

G D

RA

WIN

G

MA

CH

ININ

G P

RO

CE

SS

EL

EC

TR

IC &

EL

EC

TR

ON

IC

OC

CU

PA

TIO

NA

L S

AF

ET

Y

AN

D H

EA

LT

H

QU

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M

IND

US

TR

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MA

NA

GE

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NT

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MA

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CN

C P

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MIN

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CA

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N

CU

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MA

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PR

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T A

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LY

SIS

PR

OD

UC

T Q

UA

LIT

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CO

NT

RO

L

LE

AN

MA

NU

FA

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UR

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SU

PE

RV

ISO

RY

AP

PLIC

AT

ION

S

PC

ME

AS

UR

RE

ME

NT

SY

ST

EM

AN

ALY

SIS

(M

SA

)

QU

ALIT

Y A

UD

IT

PR

OD

UC

T Q

UA

LIT

Y

PL

AN

NIN

G

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT


COCU CODE


TASK

WORK ACTIVITIES

NO.

K04-0

1-1

1

K04-0

1-1

2

K04-0

1-1

3

K04-0

1-1

4

K04-0

1-1

5

K04-0

2-1

1

K04-0

2-1

2

K04-0

2-1

3

K04-0

2-1

4

K04-0

2-1

5

K04-0

2-1

6

K04-0

3-1

1

K04-0

3-1

2

K04-0

3-1

3

K04-0

3-1

4

K04-0

3-1

5

K04-0

3-1

6

K04-0

4-1

1

K04-0

4-1

2

K04-0

4-1

3

K04-0

4-1

4

K04-0

4-1

5

K04-0

4-1

6

K04-0

5-1

1

K04-0

5-1

2

K04-0

5-1

3

K04-0

5-1

4

K04-0

5-1

5

K04-0

5-1

6

Report SPC effectiveness corrective action

C09.05

C10L4 SUPPLIER QUALITY

ASSURANCE

Identify supplier performance requirement C010.01


C010.02


C010.03


C010.04


C010.05


C010.06

E01L4 PRODUCT LIABILITY ANALYSIS


C011.01


C011.02


C011.03


C011.04


C011.05

Report product liability services activities

C011.06

SEMESTER 1

4. SEMESTER 1

4.1 COMPETENCY PROFILE CHART

PRODUCT / PROCESS

INSPECTION

Identify incoming inspection activities

requirements



Prepare incoming, in process and outgoing

inspection tools, equipment, procedure

and guideline



C01 01 L2 02 L2 03 L2 04 L2 05 L2





Report product/ process inspection

activities

06 L2 07 L2 08 L2 09 L2 10 L2

PROCESS QUALITY

IMPROVEMENT

Identify process

quality improvement field (scope)

Select process quality improvement

tools




C02 01 L2 02 L2 03 L2 04 L2 05 L2

Contribute in

employee scheme suggestion

Confirm process quality improvement

activities


06 L2 07 L2 08 L2

MEASURING EQUIPMENT HANDLING

Identify measuring

equipment handling requirements

Prepare measuring equipment handling

work activities

Execute measuring equipment handling

work activities

Confirm measuring equipment handling

result

Record measuring equipment


C03 01 L2 02 L2 03 L2 04 L2 05 L2

TECHNICAL DRAWING


Perform freehand (sketching) technique


E01 01 L2 02 L2 03 L2

WORKSHOP TECHNOLOGY



Fabrication process

E02 01 L2 02 L2 03 L2

4.2 TRAINING PATHWAY CHART SEMESTER 1

MULA

PRODUCT

INSPECTION

K04-01-12

METROLOGY AND MEASUREMENT

K04-01-11

A

03.01


1/5


03.02

2/5

Execute measuring equipment


03.03

3/5


handling result

03.04

4/5

Record measuring equipment data

03.05

5/5

Identify incoming inspection

activities requirements

01.01 1/9



01.02

2/9

Prepare incoming, in process and

outgoing inspection tools,

equipment, procedure and

guideline

01.03 3/9


01.04 4/9

Set work area for incoming

inspection

01.05 5/9


Conduct outgoing quality

inspection


Confirm product / process

inspection result

01.06 6/9

01.07 7/9

01.08 8/9

01.09 9/9

A

INTRODUCTION TO QUALITY

K04-01-13

Identify process quality

improvement field (scope)

02.01

1/8


02.02

2/8

Implement in process

improvement

02.03

3/8

Confirm problem categorisation

02.04

4/8

B

B


E02.01

1/3


E02.02

2/3

Fabrication process

E02.03

3/3

TAMAT

TECHNICAL DRAWING

K04-01-14

WORKSHOP

TECHNOLOGY

K04-01-15


02.05

5/8

Contribute in employee scheme

suggestion

02.06

6/8

Confirm process quality

improvement result

02.07

7/8

Report process quality


02.08

8/8


E01.01

1/3

Perform freehand (sketching) techniques

E01.02

2/3


E01.03

3/3

4.3 MAPPING CHART SEMESTER 1

K04 - DIPLOMA TEKNOLOGI JAMINAN KUALITI - SEMESTER 1

SILIBUS (JTM)

PROFIL PEKERJAAN (NOSS)

TA

JU

K M

OD

UL

ME

TR

OLO

GY

&

MA

ES

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

COCU CODE

CU/DUTI WORK ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

C01L2 PRODUCT/ PROCESS

INSPECTION

Identify incoming inspection activities requirements

C01.01

Identify product/process inspection procedures

C01.02

Prepare incoming, in process and outgoing inspection tools, equipment, procedure and guideline

C01.03


C01.04


C01.05


C01.06


C01.07


C01.08


C01.09

SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

TR

OLO

GY

&

MA

ES

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

COCU CODE


TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

Report product /process inspection activities

C01.10

Identify process quality improvement field (scope)

C02.01


C02.02


C02.03

C02L2 PROCESS QUALITY

IMPROVEMENT Confirm problem categorization

C02.04

Confirm improvement area C02.05

Contribute in employee scheme suggestion

C02.06

Confirm process quality improvement result

C02.07


C02.08

C03L2 MEASURING EQUIPMENT HANDLING


C03.01


C03.02

Execute measuring equipment handling work activities

C03.03

Confirm measuring equipment handling result

C03.04

SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

TR

OLO

GY

&

MA

ES

UR

EM

EN

T

PR

OD

UC

T I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

QU

ALIT

Y

TE

CH

NIC

AL D

RA

WIN

G

WO

RK

SH

OP

TE

CH

NO

LO

GY

COCU CODE


TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

Record measuring equipment handling work activities

C03.05

4.4 TABLE OF CONTACT HOURS DISTRIBUTION SEMESTER 1

K04-DIPLOMA TEKNOLOGI JAMINAN KUALITI / TAHAP 2 SEM 1

KOD MODUL

TAJUK MODUL

TASK (A) JAM KREDIT = A/ (PEMBERAT (1.5) X 18)

TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

K04-01-11 METROLOGY AND MEASUREMENT 30 51 0.9 2.1 3.0 3

K04-01-12 PRODUCT INSPECTION 30 51 0.9 2.1 3.0 3

K04-01-13 INTRODUCTION TO QUALITY 30 51 0.9 2.1 3.0 3

K04-01-14 TECHNICAL DRAWING 22 32 0.6 1.4 2.0 2

K04-01-15 WORKSHOP TECHNOLOGY 22 32 0.6 1.4 2.0 2

PERATUS LATIHAN 40% 60%

JUMLAH LATIHAN (SUBJEK TERAS) 134 217 13

MT-1121 MATHEMATICS 1 27 - 1.0 - 1.0 1.0

PH-1081 PHYSICS 1 27 - 1.0 - 1.0 1.0

TE-1091 TECHNICAL ENGLISH 27 - 1.0 - 1.0 1.0

IT-1061 APLIKASI KOMPUTER 1 27 - 1.0 - 1.0 1.0

KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

PI-1031 PM-1041

ISLAMIC STUDIES 1 MORAL STUDIES 1

27 - 1.0 - 1.0 1.0

CORE ABILITIES 27 - - - -

KK-1071 KO-KURIKULUM 1 - 27 HW

JUMLAH LATIHAN (SUBJEK UMUM) 162 27 5

JUMLAH KESELURUHAN LATIHAN 540 18

4.5 SYLIBUS PROFILE SEMESTER 1

SYLIBUS PROFILE

Course Code : Course : Semester : NOSS Code :

K04 QUALITY ASSURANCE TECHNOLOGY 1 MC-041-1-C03

Theory Hours : 30Hrs Practical Hours : 51Hrs Total Hours : 81Hrs Credit Hours : 3

Terminal Performance Objective: Perform basic metrology and measurement activities by using various types of measuring tools, equipment and techniques, handle measuring equipment and keep measuring equipment safe so that the measurement of product can be obtained, technique of handling equipment and can be performed, and the measurement tools accuracy can be confirmed in accordance with the specification and standard requirement.

Module : K04-01-11 METROLOGY AND MEASUREMENT

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WIM

CU.WA No./ Level : C03.01, C03.02, C03.03, C03.04, C03.05 / L2

Learning Activities

Theory Hours Practical Hours

LA 1. IDENTIFY ONE DIMENSIONAL (1D) MEASURING EQUIPMENT (C03.01, C03.02 / L2)

1.1 Type of measuring equipment 1.2 Measuring equipment handling requirement 1.3 Measuring equipment handling work scope

5

L WT IS AS


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WIM


Learning Activities


1.4 Determine type of measuring equipment 1.5 Interpret measuring equipment handling

requirement 1.6 Determine measuring equipment handling

work scope

10 D P

PT WS

LA 2. APPLY MEASURING EQUIPMENT TECHNIQUES (C03.03, C03.04 / L2)

2.1 Measuring equipment availability 2.2 Measuring equipment standard 2.3 Measuring equipment handling work activities master

schedule

7

L WT IS AS

2.4 Confirm measuring equipment availability 2.5 Confirm measuring equipment standard 2.6 Determine measuring equipment handling

work activities master schedule

10


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Learning Activities


LA 3. CONDUCT ONE DIMENSIONAL (1D) MEASURING EQUIPMENT (C03.03, C03.04 / L2)

3.1 Basic metrology principle 3.2 5S Practices 3.3 Measuring equipment categorization of handling work

activities 3.4 Measuring equipment handling method, storage and

maintenance 3.5 Assessment effectiveness of process improvement 3.6 Accuracy of measurement data 3.7 Equipment storage condition

12 L

WT

IS AS

3.8 Apply measuring equipment handling method

3.9 Carry out measuring equipment storage 3.10 Conduct measuring equipment

maintenance 3.11 Assess effectiveness of basic measuring

equipment handling 3.12 Check accuracy of measurement data 3.13

24

D P

PT WS


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WIM


Learning Activities


LA 4. RECORD MEASURING EQUIPMENT DATA (C03,05/L2)

4.1 Assessment effectiveness of process improvement 4.2 Accuracy of measurement data 4.3 Equipment storage condition 4.4 Record measuring equipment handling work

activities 4.5 Measuring equipment handling activities reporting

format, reporting criteria and handling report 4.6 Record keeping procedures

6 L

WT

IS AS

4.7 Asses effectiveness of basic measuring equipment handling

4.8 Check accuracy of measurement data 4.9 Determine measuring equipment handling

activities reporting format. 4.10 Determine measuring equipment handling

reporting criteria and handling report 4.11 Adhere to record keeping procedures

7 D P

PT WS

Total Hours 30 51

Tools/ Equipment/ Materials :

1. Linear measurement tools

2. Angular measurement tools

3. Comparator measurement tools

4. Components / Parts Specification

5. Reference standard

6. Check list and check sheet

7. Calculator

References: (3-5 references, valid years ± 5)

1. Metrology – In short by Preben Howart and Fiona Redgrave 2. Teknologi Bengkel Mesin by Ibrahim Che Muda dan N.Ramudaram, Koperasi DBP Berhad 3. Metrology and measurement by Anand K Bewoor And Vinay A Kulkarni, Tata McGraw-Hill

Education 4. Fundamentals of Dimensional Metrology Connie Dotson, Delmar Cengage Learning

Manuals :

Core Abilities :

SYLIBUS PROFILE




Terminal Performance Objective :

This course provides knowledge and skills for students to testing and inspection activities on products. Students will conduct inspection procedure using measuring and test instrument, component/part specification, reference standard, check list and check sheet so that product inspection work in accordance with established inspection plan. This subject is designed mainly to give a comprehensive knowledge of testing and inspection activities to the students.

Module : K04-01-12 PRODUCT INSPECTION

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WIM

CU.WA No./ Level : C01.01, C01.02, C01.3, C01.4, C01.5, C01.06, C01.07, C01.8, C01.9, C01.10 / L2

Learning Activities


LA 1. IDENTIFY PROCESS INSPECTION ACTIVITIES REQUIREMENT AND PROCEDURES (C01.01, C01.02 / L2)

1.1 Incoming material requirements 1.2 Product specifications 1.3 Incoming inspection work scope and workflow

Purposes of product/process procedure 1.4 Applicable product/process inspection procedure 1.5 Product/process inspection sheet

6 L WT IS AS


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Learning Activities


1.6 Interpret incoming materials requirement 1.7 Determine product specification 1.8 Determine incoming inspection workflow 1.9 Determine purposes of product/process

procedure 1.10 Determine applicable product/process

inspection procedure 1.11 Determine product/process inspection

sheet

8 D P

PT WS

LA 2. PREPARE INCOMING, INPROCESS AND OUTGOING INSPECTION TOOLS (1.03, 1.04 / L2)

2.1 Types of incoming and outgoing check sheet 2.2 Types of incoming and outgoing tools and equipment 2.3 Function ability of incoming and outgoing tools and

equipment 2.4 Types of incoming and outgoing procedure and

guidelines documentation 2.5 Product inspection schedule 2.6 Inspection work area 2.7 Work area housekeeping 2.8 Work area for incoming inspection 2.9 Adhere safety procedure to setting work area for

incoming inspection

9

L WT IS AS


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Learning Activities


2.10 Obtain incoming and outgoing check sheet

2.11 Arrange incoming and outgoing tools and equipment

2.12 Test function ability of tools and equipment

2.13 Study incoming and outgoing procedure and guidelines documentation

2.14 Interpret product inspection schedule 2.15 Determine inspection work area 2.16 Clean work area 2.17 Arrange work area for incoming

inspection

8 D P

PT WS

LA 3. CONDUCT QUALITY INSPECTION AND SAMPLING (C01.05, C01.06, C01.07, C01.08 / L2)

3.1 Product measurement tolerance 3.2 Type of product defects 3.3 Segregation of raw material 3.4 Labeling of incoming material 3.5 Inspection of material condition 3.6 Procedure of measuring product dimension 3.7 Technique of product dimension 3.8 Inspection check sheet

12 L WT IS AS


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Learning Activities


3.9 Outgoing/final inspection and testing manual 3.10 Arrangement of product pre- delivery inspection 3.11 Outgoing product defects 3.12 Procedure of outgoing product inspection 3.13 Marking and labeling inspection part 3.14 List of inspection tool 3.15 Sampling table (AQL) 3.16 Product measurement method

3.17 Refer incoming inspection check sheet 3.18 Determine product measurement tolerance 3.19 Determine type of product defects 3.20 Segregate raw material 3.21 Label incoming material 3.22 Inspect material condition 3.23 Measure product dimension 3.24 Update inspection check sheet 3.25 Refer outgoing/final inspection check sheet 3.26 Arrange product pre- delivery inspection 3.27 Determine outgoing product defects 3.28 Inspect outgoing product 3.29 Mark and label inspection part 3.30 Refer sampling table 3.31 Determine type of sampling inspection 3.32 Measure and test sampling product

26 D P

PT WS


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Learning Activities


LA 4. REPORT PROCESS INSPECTION RESULT AND ACTIVITIES (C01.09, C01.10 / L2)

4.1 Measurement accuracy within tolerance 4.2 Product quality according to specification 4.3 Assessment method of product appearance according

to requirement 4.4 Assessment method of inspection 4.5 Report product /process inspection activities 4.6 Product/process inspection activities reporting format 4.7 Product/process inspection reporting criteria 4.8 Procedure to write inspection report 4.9 Record keeping procedures

3 L

WT

IS AS

4.10 Check inspection measurement accuracy within tolerance

4.11 Check product quality according to specification

4.12 Asses product appearance according to requirement

4.13 Asses inspection completeness

9

D P

PT WS


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Learning Activities


4.11 Determine product/process inspection activities reporting format

4.12 Determine product/process inspection reporting criteria

4.13 Determine procedure to write inspection report

4.14 Adhere to record keeping procedures

Total Hours 30 51


1. Measuring and Test Instruments

2. Components / Parts Specification

3. Reference standard

4. Checklist and check sheet

5. Calculator

Reference Books (Tittle, Atr, Publisher) :

1. Connie M. Borror, ASQ, Third Edition, The Certified Quality Engineer Handbook, ISBN 978-0-87389-745-7

2. J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-916682-9

3. Kaoru Ishikawa, Quality Press (ASQC), What Is Total Quality Control? The Japanese Way, ISBN 0-13-952433-9

4. J.M. Juran, McGraw-Hill, Inc, 1988 (Fourth Edition), Juran’s Quality Control Handbook, ISBN 0-07-033176-6

Manuals :

Core Ability

SYLIBUS PROFILE





The course provides the knowledge for students to the basic fundamental and concepts of quality assurance. This subject is designed mainly for students to understand basic quality concepts, performance, certification, tools and method to generate ideas. Students able to apply quality system concept regarding to quality fundamental, quality concepts and quality management system for continuous improvement needs. Students able to apply quality improvement tools by using quality improvement technique such as basic quality control tools for the need to improve the quality problems.

Module : K04-01-13 INTRODUCTION TO QUALITY

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CU.WA No./ Level : C02.01, C02.02, C02.03, C02.04, C02.05, C02.06, C02.07, C02.08 / L2

Learning Activities


LA 1. IDENTIFY PROCESS QUALITY IMPROVEMENT (C02.01, C02.02, C02.03 / L2)

1.1 Process quality improvement requirement 1.2 Process improvement workflow 1.3 Process quality improvement check sheet 1.4 Arrangement process quality improvement tools

and equipment 1.5 Function ability of tools and equipment 1.6 Process quality improvement procedure and

guidelines documentation 1.7 Improvement method 1.8 Area of improvementSetting of improvement target

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Learning Activities


1.9 Gathering of customer feedback 1.10 Improvement information 1.11 Non conformances report 1.12 Process improvement suggestion method

improvement tools and technique

1.13 Determine process quality improvement requirement

1.14 Determine process improvement workflow 1.15 Set improvement target 1.16 Obtain process quality improvement check

sheet 1.17 Arrange process quality improvement tools

and equipment 1.18 Test function ability of tools and equipment 1.19 Study process quality improvement

procedure and guidelines documentation 1.20 Gather customer feedback 1.21 Gather improvement information 1.22 Refer non conformances report 1.23 Suggest process improvement 1.24 Apply improvement tools and technique

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Learning Activities


LA 2. EXECUTE PROCESS QUALITY IMPROVEMENT (C02.04, C02.05, C02.06 / L2)

2.1 Classification of improvement category 2.2 Problem severity observation 2.3 Confirm improvement area 2.4 Improvement segment 2.5 Acquisition of improvement data 2.6 Contribute in employee scheme suggestion 2.7 Type of suggestion scheme 2.8 Suggestion scheme evaluation 2.9 Benefit improvements to organization

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2.10 Classify improvement category 2.10.1 Manpower 2.10.2 Machine 2.10.3 Method 2.10.4 Material 2.10.5 Money

2.11 Observe problem severity 2.12 Determine improvement segment 2.13 Acquire improvement data 2.14 Determine suggestion scheme 2.15 Observe to evaluation scheme 2.16 Participate improvement changes

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Learning Activities


LA 3. REPORT PROCESS QUALITY IMPROVEMENT RESULTS (C02.07, C02.08 / L2)

3.1 Confirm process quality improvement result 3.2 Assessing effectiveness of process improvement 3.3 Accuracy of improvement data 3.4 Report process quality improvement activities 3.5 Product/process inspection activities reporting

format 3.6 Product/process inspection reporting criteria 3.7 Procedure to write inspection report 3.8 Record keeping procedures

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3.9 Asses effectiveness of process improvement area

3.10 Check accuracy of improvement data 3.11 Determine product/process inspection

activities reporting format 3.12 Determine product/process inspection

reporting 3.13 Determine procedure to write inspection

report 3.14 Explain to record keeping procedures

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Total Hours 30 51


1. Reference Standard

2. Calculator

3. 7 Basic QC Tools

4. 7 New Tools

5. PDCA Cycle

6. Failure Mode Effect Analysis (FMEA)

7. 5S






Manuals :

Core Ability

SYLIBUS PROFILE


K04 QUALITY ASSURANCE TECHNOLOGY 1 MC-041-1-E01



Perform Technical drawing activities using standard (symbols, lettering, scale),draw a geometrical construction with a proper techniques, draw basic orthographic, isometric, draw parts/object by free hand sketching, drawing instrument and applying basic principle of engineering drawing so that actual shape and visualized is obtained.

Module : K04-01-14 TECHNICAL DRAWING

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CU.WA No./ Level : E01.01, E01.02, E01.03 / L2

Learning Activities


LA 1. CONSTRUCT GEOMETRICAL DRAWING (E01.01/L2)

1.1 Alphabet of lines (thick or thin) 1.2 Paper sizes & standard layouts 1.3 The metric system (symbol & SI units) 1.4 Types of projection and projectors 1.5 Various types of line and scale

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Learning Activities


1.6 Various geometrical shapes & sizes. 1.7 Geometrical construction technique 1.8 Technique and placement dimensioning 1.9 Rules of dimensioning

1.10 Provide standard layout & title block 1.11 Write freehand letters by using lettering

technique 1.12 Draw various line types according to the

drawing standard 1.13 Draw line, angle, arcs & circle of specified

size using drawing instrument draw scale 1.14 Use geometrical construction techniques to

solve the geometrical problem. 1.15 Draw various types of lines, angle and arcs

tangents 1.16 Use dimension and extension lines 1.17 Draw arrowheads, leaders and scale

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Learning Activities


LA 2. PERFORM FREEHAND (SKETCHING) TECHNIQUES (E01.02 / L2)

2.1 Basic sketching tools 2.2 Freehand and measured sketch techniques.

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2.3 Sketch parallel, perpendicular and evenly spaced line.

2.4 Sketch a circle and arc. 2.5 Use sketching techniques to keep the sketch

Proportionate. 2.6 Sketch an object on isometric grid paper. 2.7 Sketch the primary views of an orthographic

7

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LA 3. CONSTRUCT PROJECTION DRAWING (E01.03/L2)

3.1 Orthographic drawing 3.2 Principles of drawing projection 3.2.1 1st angle 3.2.2 3rd angle

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Learning Activities


3.3 Type of view 3.3.1 Front View

3.3.2 Side view 3.3.3 Top view

3.4 Isometric drawing 3.4.1 Collecting data 3.4.2 3D object

3.4.3 Drawing sheet 3.4.4 Real object

3.5 Isometric drawing 3.5.1 Isometric drawing method 3.5.2 Isometric drawing techniques

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3.6 Interpret 3D data and drawing sheet 3.6.1 Size 3.6.2 Object 3.6.3 Scale

3.7 Construct drawing projection 3.7.1 1st Angle

3.7.2 3rd Angle

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Learning Activities


3.8 Apply views creating technique 3.9 Interpret data

3.9.1 3D data 3.9.2 Drawing sheet 3.9.3 Real object

3.10 Apply isometric drawing method. 3.11 Apply isometric drawing techniques.

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Total Hours 22 32


1. Drafting instrument and equipment

2. Models

3. Freehand sketch

4. Drawing paper

Reference Books (Tittle, Atr, Publisher) : 13th Edition Technical Drawing, Pearson International Edition

Manuals :

Core Abilities :

SYLLABUS PROFILE


K04 QUALITY ASSURANCE TECHNOLOGY 1 MC-041-1-E02

Theory Hours : 22 Hrs. Practical Hours : 32 Hrs. Total Hours : 54 Hrs. Credit Hours : 2

Terminal Performance Objective: The course provides the knowledge for student to the industrial safety, material properties, characteristic, processes and basic production processes. This subject will develop competency for student in workshop technology. Students are able to explain the production process, shop layout and safety. Students able to explain material properties, characteristics and processes. Student also able to perform fitting and fabrication works

Module : K04-01-15 WORKSHOP TECHNOLOGY

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CU.WA No./ Level : E02.01, E02.02, E02.03/L2

Learning Activities


LA 1. IDENTIFY INDUSTRIAL SAFETY (E01.01/L2)

1.1 Introduction 1.2 Objective of industrial safety 1.3 Safety equipment/Personnel Protective Equipment

(PPE) appropriately" 1.4 Accident 1.5 Cause and type of accident 1.6 Effect of accident

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Learning Activities


1.7 Safety signs and symbol 1.8 Safety and measure in construction work 1.9 Safety in material handling 1.10 Safety measures against electric shocks 1.11 Fire prevention and protection 1.12 Fire-fighting equipment 1.13 Grades of fire extinguisher 1.14 Fire extinguisher and Hose reel 1.15 Method of safety 1.16 First aid treatment

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LA 2. BENCHWORK AND FITTING (E01.02/L2)

2.1 Introduction 2.2 Classification of materials

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Learning Activities


2.3 Fitting tools 2.4 Clamping tools 2.5 Measuring and marking tools 2.6 Method of marking 2.7 Cutting tools 2.8 Striking tools 2.9 Miscellaneous tools 2.10 Drilling 2.11 Tapping

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LA 3. FABRICATION PROCESS (E01.03/L2)

3.1 Introduction 3.2 Basic fabrication 3.3 Classifications of welding 3.4 Commonly welded base metals 3.5 Advantages and disadvantages of welding 3.6 Welding as compared to riveting and casting

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Learning Activities


3.7 Applications of welding 3.8 Types of welding joints 3.9 Edge preparations 3.10 Welding Positions 3.11 Basic welding symbols 3.12 Supplementary metal symbols 3.13 Standard location of element of welding

symbol

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Total Hours 22 32


1. Personal Protective Equipment (PPE) 2. Fitting tools 3. Drilling machine 4. Tap and die accessories 5. Arc welding machine


1. Occupational Safety And Health Act And Regulations ISBN 967 - 70 - 0850 - 1

2. Teknologi Bengkel Mesin (IBRAHIM CHE MUDA. N.RAMUDARAM) Dewan Bahasa Dan Pustaka Kuala Lumpur ISBN 983-62-1233-7

Manuals :

Core Abilities:

SEMESTER 2

5. SEMESTER 2

5.1 COMPETENCY PROFILE CHART SEMESTER 2

DIMENSIONAL METROLOGY

Identify metrology works and activities

Execute metrology works and activities

Record metrology works and activities

E03 01 L2 02 L2 03 L2

ENGINEERING DRAWING


Construct details drawing



E04 01 L2 02 L2 03 L2 04 L2

MACHINING PROCESS

Identify machining process

Execute machining process

Record machining progress

E05 01 L2 02 L2 03 L2

ELECTRICAL & ELECTRONIC PRINCIPLES

Identify Electric and Electronic

Execute Electric and Electronic

Record Electric and Electronic

E06 01 L2 02 L2 03 L2


PREPARATION



requirements




requirement



C01 01 L3 02 L3 03 L3 04 L3 05 L3



06 L3

STATISTICAL PROCESS



requirements




Confirm SPC result

C02 01 L3 02 L3 03 L3 04 L3 05 L3


06 L3


K04-02-12

INTRODUCTION TO STATISTICAL PROCESS

CONTROL (SPC)

MULA

K04-02-11

TESTING AND

INSPECTION

1/6

02.01


2/6

02.02


Apply SPC tools

02.03

3/6

3/6

Develop inspection checklist based

on requirement

01.03



requirements

01.01

1/6

2/6



01.02


01.04

4/6



01.05

5/6



01.06

6/6

A

K04-02-13

DIMENSIONAL TECHNOLOGY

A Establish statistical control points

requirements

Confirm SPC result


02.04

02.05

02.06

4/6

5/6

6/6

1/3

E03.01

Identify Metrology Works and Activities

2/3

E03.02

Execute Metrology Works and Activities

Record Metrology Works and Activities

E03.03

3/3

B

MACHINING PROCESS

K04-02-14 Execute Machining Process

E04.02

2/3

Record Machining Progress

E04.03

3/3

Identify Machining Process

E04.01

1/3

ENGINEERING DRAWING

K04-02-15

ELECTRIC & ELECTRONIC

K04-02-16

B


E05.03

3/4

E05.01


1/4

2/4

E05.02

Conduct Detail Drawing


E05.04

4/4

Identify Electric and Electronic Concepts

06.01

1/3

Execute Electric and Electronic Circuits

06.02

2/3

Record Electric and Electronic Activities

06.03

3/3

TAMAT


K04- DIPLOMA TEKNOLOGI JAMINAN KUALITI/TAHAP 2-SEMESTER 2

SILIBUS (JTM)

PROFIL PEKERJAAN (NOSS) T

AJ

UK

MO

DU

L

TE

ST

ING

AN

D I

NS

PE

CT

ION

INT

RO

DU

CT

ION

TO

ST

AT

IST

ICA

L

PR

OC

ES

S C

ON

TR

OL

(S

PC

)

DIM

EN

SIO

NA

L M

ET

RO

LO

GY

MA

CH

ININ

G P

RO

CE

SS

EN

GIN

EE

RIN

G

DR

AW

ING

EL

EC

TR

IC &

EL

EC

TR

ON

IC

NO DUTI CU/DUTI WORK ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

C01L3

QUALITY ASSURANCE STANDARD OPERATING PROCEDURE PREPARATION


C01.01


C01.02


C01.03


C01.04


C01.05


C01.06

C02L3

STATISTICAL PROCESS CONTROL (SPC) APPLICATION


C02.01


C02.02



C02.04




K04-DIPLOMA TEKNOLOGI JAMINAN KUALITI / TAHAP 2-SEMESTER 2

KOD MODUL TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM KREDIT

KREDIT

K04-02-11 TESTING AND INSPECTION 30 51 0.9 2.1 3 3

K04-02-12 INTRODUCTION TO STATISTICAL PROCESS CONTROL (SPC)

22 32 0.6 1.4 2 2

K04-02-13 DIMENSIONALMETROLOGY 30 51 0.9 2.1 3 3

K04-02-14 MACHINING PROCESS 22 32 0.6 1.4 2 2

K04-02-15 ENGINEERING DRAWING 22 32 0.6 1.4 2 2

K04-02-16 ELECTRIC & ELECTRONIC 22 32 0.6 1.4 2 2



MT 2121 MATHEMATICS 2 27 - 1.0 - 1.0 1.0

PH 2081 PHYSICS 2 27 - 1.0 - 1.0 1.0

KOD MODUL TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM KREDIT

KREDIT

TE 2091 TECHNICAL ENGLISH 2 27 - 1.0 - 1.0 1.0

PI 2031 /

PM 2041

ISLAMIC STUDIES 2 /

MORAL STUDIES 2 27 - 1.0 - 1.0 1.0

CORE ABILITIES 27 - - - - -

KK 2071 CO-CURICULUM 2 - 27 HW




SYLIBUS PROFILE


K04 QUALITY ASSURANCE 2 MC-041-2

Theory Hours : 30 Hrs Practical Hours : 51 Hrs Total Hours : 81 Hrs Credit Hours : 3

Terminal Performance Objective: Perform Testing and Inspection using various method of analysis , test standard and appropriate testing equipment and procedure so that appropriate testing method can be determined, interpretation of results meet the required standard and the recommend action according to the standard requirement and SOP.

Module : 1.8. K04-02-11 TESTING AND INSPECTION

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CU.WA No./ Level : C01/L3, C01.01, C01.02, C01.03, C01.04, C01.05, C01.06

Learning Activities


LA 1. IDENTIFY TESTING METHOD AND EQUIPMENT (C01.01)

1.1 Test and testing method

1.1.1 Visual

1.1.2 Destructive Testing (DT)

1.1.3 Non-Destructive Testing (NDT)

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Learning Activities


1.2 Interpret testing method 1.2.1 Visual

1.2.2 Destructive Testing (DT)

1.2.3 Non-Destructive Testing (NDT)

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LA 2. CARRY OUT DESTRUCTIVE TESTING (C01.02, C01.03)

2.1 Visual surface inspection technique 2.2 Acceptance and rejection criteria 2.3 Physical and mechanical properties of materials 2.4 Type of hardness test procedure and hardness charts 2.5 Strength of materials and tensile strength principles 2.6 Type of impact test and load 2.7 Material grain structure and mounting material 2.8 Fine cutting and polishing 2.9 Type of etching chemical, metal deformation and

loading pattern 2.10 Method on improving fatigue performance 2.11 Posses adequate eye vision

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2.12 Determine metal condition under impact

load 2.13 Propose remedial actions


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Learning Activities


2.14 Prepare test specimen 2.15 Interpret hardness conversion chart 2.16 Apply stress and strain diagrams 2.17 Interpret breaking area and measure

elongation 2.18 Calculate yield, tensile, proof, elongation of

strength and reduction of area 2.19 Perform impact test, macro etching test and

fatigue test 2.20 Perform type of surface defects and

material damages

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LA 3. EXECUTE NON-DESTRUCTIVE TESTING (C01.04, C01.05)

3.1 Standard codes and procedure

3.2 Principles of Dye Penetrants testing

3.3 Principles of Magnetic Particles testing

3.4 Principles of Ultrasonic testing

3.5 Principles of Eddy current testing

3.6 Principles of Radioactive testing

3.7 Related equipment and accessories

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Learning Activities


3.8 Interpret standard codes and procedure 3.9 Determine of Dye Penetrants Testing 3.10 Determine of Magnetic Particles 3.11 Determine of Ultrasonic testing 3.12 Determine of Eddy current testing 3.13 Determine of Radioactive testing 3.14 Apply equipment and accessories

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LA 4. REPORT DESTRUCTIVE AND NON-DESTRUCTIVE TESTING (C01.06)

5.5 Process destructive and non-destructive testing reporting format

5.6 Process destructive and non-destructive testing reporting criteria

5.7 Procedure to write testing report 5.8 Record keeping procedures

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5.9 Perform test according testing procedures, technique and standard

5.10 Interpret and evaluate the test results 5.11 Prepare and record test result 5.12 Prepare test report

7

Total Hours 30 51

Tools/ Equipment/ Materials : Eddy current test equipment, Copland, Calibration block, Test procedure, Code and standard, Cleaning material, Test pieces, Checklist

Reference Books (Title, Atr, Publisher) :

1) Analysis of Stress and Deformation, Introduction To Contact Mechanics, Elastic Indentation Stress Fields, Chapter 5, pp. 116-117.(Not Prior Art Based on Date).

2) S.P. Timoshenko and J.N. Goodier, The Propagation of Waves in Elastic Solid Media, Theory of Elasticity, Third Edition, Chapter 14, pp. 485-504.

3) H. Kolsky, Plastic Waves and Shock Waves, Stress Waves in Solids, Chapter VII, pp. 163-182. 4) Antonio C. Rufin, ASME (Jun. 1-4, 1992), Extending the Fatigue Life of Aircraft Engine Components

by Hole Cold Expansion Technology, International Gas Turbine and Aeroengine Congress and Exposition, Cologne, Germany, (9 pages).

5) Joseph L. Phillips, (Oct. 16-18, 1973), Fatigue Improvement by Sleeve Coldworking, National Aerospace Engineering and Manufacturing Meeting, Los Angeles, California, (13 pages).

Manuals :

1. BS 5166: 1974, Method for Metallographic Replica Technique Of Surface Examination (= ISO 3057 : 1074), British Standard Institution, London.

2. BS 5289: 1983, Code of Practice, Visual Inspection of Fusion Weld Joints, British Standard Institution, London.

3. BS 5165: 1974, Guide to the Selection of Low-Power Magnifiers Used In Visual Inspection, British Standard Institution, London.

Core abilities :

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 2 MC-041-2-C02


Terminal Performance Objective : Apply statistical technique using various quality tools and document so that manufacturing process implemented in accordance with quality improvement guidelines.

Module : K04-02-12 INTRODUCTION TO STATISTICAL PROCESS CONTROL (SPC)

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CU.WA No./ Level : C02/L3, C02.01, C02.02, C02.03, C02.04, C02.05

Learning Activities


LA 1. IDENTIFY SPC APPLICATION REQUIREMENT (C02.01, C02.02)

1.1 Type of SPC Chart 1.2 SPC Chart locations 1.3 Determine product manufacturing line 1.4 Determine SPC application work scope 1.5 SPC application data 1.6 List of SPC chart 1.7 SPC application technique and method 1.8 Application work area 1.9 SPC charting timeline

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Module : 1.12. K04-02-12 INTRODUCTION TO STATISTICAL PROCESS CONTROL (SPC)

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Learning Activities


1.10 Determine type of SPC Chart 1.11 Determine SPC Chart application locations 1.12 Determine product manufacturing line 1.13 Determine SPC application work scope 1.14 Prepare SPC application data 1.15 Prepare SPC chart 1.16 Determine SPC application technique and

method 1.17 Confirm SPC application work area 1.18 Confirm SPC charting timeline

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LA 2: APPLY SPC TOOLS (C02.03, C02.04)

2.1 Type of SPC software

2.2 Analyse data

2.3 Knowledge of computer literature

2.4 Types of statistical tools for SPC

2.5 Process Controlling

2.6 Product criteria

2.7 Product functioning

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Learning Activities


2.8 Key in inspection data

2.9 Interpret data analysis

2.10 Print data result

2.11 Apply SPC tools

2.12 Interpret product drawing

2.13 Determine product workability

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LA3 : REPORT SPC ACTIVITIES (C02.05,C02.06)

3.1 SPC Chart plotting technique 3.2 Assessing of SPC effectiveness 3.3 SPC trend and effect analysis 3.4 Reporting format 3.5 Report writing skills 3.6 Record keeping procedures

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Learning Activities


3.7 Check SPC Chart plotting completeness 3.8 Asses SPS effectiveness 3.9 Review SPC trend 3.10 Determine reporting format 3.11 Record SPC application activities 3.12 Follow record keeping procedures

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Total Hours 22 32

Tools/ Equipment/ Materials : 1. Graph paper

2. TQM Handbooks


1. Total Quality Management, S. Rajaram Dreamtech Press, 2008, R. S. Naagarazan-New Age International, 2005



Manuals : Reference Manuals

Core Abilities :

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22S.+Rajaram%22&source=gbs_metadata_r&cad=3

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22R.+S.+Naagarazan%22&source=gbs_metadata_r&cad=9

SYLIBUS PROFILE



Knowledge Training Hours : 30Hrs Practical Training : 51Hrs Total Training Hours : 81Hrs Credit : 3

Terminal Performance Objective : Perform metrology activities and works using non contact measuring instrument, two dimensional, various type of pneumatic gauges, manual, standard and schedule so that the actual profile, size and measurement of component is obtained as per specification, the measuring tools accuracy meets the standard requirement and the machine tools calibration activities can be carried out according to the standard requirement.

Module : K04-02-13 DIMENSIONAL METROLOGY

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Learning Activities


LA 1. IDENTIFY METROLOGY WORKS AND ACTIVITIES (E01.01)

1.1 Types of non-contact measuring instrument

1.2 Two-dimensional measurement equipment

1.3 Principle of two-dimensional measurement

1.4 Types of pneumatic gauge

1.5 Types of electro-pneumatic indicators and meters

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1.15. CU.WA No./ Level : E01.01, E01.02, E01.03/L2

Learning Activities


1.6 Determine types of non-contact measuring instrument

1.7 Determine two-dimensional measurement equipment

1.8 Interpret principle of two-dimensional measurement

1.9 Determine types of pneumatic gauge 1.10 Determine types of electro-pneumatic indicators

and meters

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LA 2. EXECUTE METROLOGY WORKS AND ACTIVITIES (E01.02)

2.1 Measuring instrument principles

2.2 Measure work piece methods

2.3 Non-contact measuring

2.4 Two-dimensional measuring

2.5 Pneumatic and electro-pneumatic gauging

measuring

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1.16. CU.WA No./ Level : E01.01, E01.02, E01.03/L2

Learning Activities


2.6 Apply measuring instrument principles

2.7 Conduct measuring work piece methods

2.8 Apply non-contact measuring

2.9 Carry out two-dimensional measuring

2.10 Carry out pneumatic and electro-pneumatic

gauging measuring

37 D PT WS

LA 3. RECORD METROLOGY WORKS AND ACTIVITIES (E01.03)

3.1 Metrology activities reporting format

3.2 Metrology activities reporting criteria

3.3 Procedure to write inspection record

3.4 Record keeping procedures

4 L WT IS AS

3.5 Determine metrology activities reporting format

3.6 Determine metrology activities reporting criteria

3.7 Procedure to write inspection record

3.8 Verify record

3.9 Write and compile results

5 D PT WS

Total Hours 30 51


1. Profile Projector

2. Toolmaker Microscope

3. Laser Auto Clinometers

4. Laser Dimension Sensor

5. Optical Projector

6. Surface Texture Instrument

7. Roundness Measuring Machine

8. Contour Tracing Machine

9. Pneumatic gauge and accessories

10. Electro-Pneumatic Gauge

11. CMM (2D measurement only)






Manuals :

Core Abilities :

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 2 MC-041-1-E02


Terminal Performance Objective: Perform basic machining using lathe, milling and grinding machine and other related equipment so that the cutting tools technology are applied, basic turning operation, basic milling operation and basic grinding operation are carried out according to specifications.

Module : K04-02-14 MACHINING PROCESS

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Learning Activities


LA 1. IDENTIFY MACHINING PROCESS (E02.01)

1.1 Type and accessories of lathe, milling and grinding machine

1.2 Type of lathe, milling and grinding process 1.3 Type of grinding wheel 1.4 Cutting tools 1.5 Cutting speed and feed

5

L WT IS AS

1.6 Interpret type and accessories of lathe, milling and grinding machine

1.7 Determine type of lathe, milling and grinding process

7 D PT WS


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Learning Activities


1.8 Determine type of grinding wheel 1.9 Determine cutting tools 1.10 Calculate cutting speed and feed

LA 2. EXECUTE MACHINING PROCESS (E02.02)

2.1 Work piece on machine 2.2 Basic turning operation 2.3 Vertical and horizontal milling 2.4 Facing, step turning, grooving, tapering, threading

and knurling 2.5 Vertical and horizontal milling 2.6 Boring and drilling operation 2.7 Balance grinding wheel 2.8 Surface grinding operation 2.9 Work piece to specification and accuracy

13

L WT IS AS

2.10 Set up work piece on machine 2.11 Perform basic turning operation 2.12 Determine vertical and horizontal milling 2.13 Carry out facing, step turning, grooving,

tapering, threading and knurling 2.14 Perform vertical and horizontal milling 2.15 Carry out boring and drilling operation

23 D PT WS


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Learning Activities


2.16 Set up balance grinding wheel 2.17 Perform surface grinding operation 2.18 Check and inspect work piece to

specification and accuracy

LA 3. RECORD MACHINING PROGRESS (E02.03)

3.1 Machining activities reporting format 3.2 Machining inspection reporting criteria 3.3 Procedure to write machining report 3.4 Record keeping procedures

4

L WT IS AS

3.5 Determine machining activities reporting format

3.6 Determine machining inspection reporting criteria

3.7 Determine procedure to write machining report

3.8 Adhere record keeping procedures

2 D PT WS

Total Hours 22 32


1. Lathe machine and accessories 2. Milling machine and accessories 3. Grinding machine and accessories 4. Grinding wheel 5. Safety gears 6. Holder 7. Tool bit 8. Blueprint 9. Work piece


1. Manufacturing Processes & Systems 9th Edition Philip F Ostwald and Jairo Munoz ISBN 0-471-04741-4, Chapter 9 Page 205 to 222, Chapter 11 Page 223 to 257, Chapter 12 Page 263 to 284.

2. Processes and Material of Manufacture 4th Edition (1990) Roy A. Lindberg ISBN 0-205-11817 – 8 Chapter 6 Pages 234 to 263, Chapter 8 Page 305 to 345, and Chapter 9 Page 347 to 389.

3. Material and Processes in Manufacturing 5th Edition (1979), E Paul Degarmo ISBN 0 – 02 – 978760 – 2 Part 3 Page 583 to to 635, Page 647 to 673.

4. S.Kalpakjian Steven R.Schnid. Manufacturing Engineering and Technology (4th Edition). Prentice – Hall Int.Inc. (2001). ISBN0-210-36131-0.

5. Advanced Manufacturing Technology TH Allegri, P.E ISBN 0-8306-2746-4. 6. Grinding Operating Manual Model Kuroda GS-64NC.

Manuals :

Core Abilities :

SYLIBUS PROFILE



Theory Hours Practical Hours Total Hours Credit Hours

:22Hrs :32Hrs :54 Hrs : 2

Terminal Performance Objective: Perform drawing activities including draw part, detail and assembly drawing using stationeries, drawing folder, client standard, work instructions, instrument diagram, office equipment, CAD software, computer and plotter so that the actual geometrical dimensional tolerance and allowances requirement for a given work can identified and interpreted, 2D and 3D drawing are construction and printer out according to the sizes for intended use.

Module : 1.17. K04-02-15 ENGINEERING DRAWING

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CU.WA No./ Level : E03.01, E03.02, E03.03, E03.04/L2

Learning Activities


LA 1. IDENTIFY GEOMETRICAL DIMENSIONAL TOLERANCE (E03.01)

1.1 Limits and fits 1.2 Basic holes and shaft systems 1.3 Geometrical tolerances and allowances 1.4 Standard and specification of geometrical

tolerances and allowances

5

L WT IS AS

1.5 Understand and interpret various types of limits and fits

1.6 Use ISO Chart 1.7 Interpret geometrical tolerances and

allowances

4 D PT WS

Module : K04-02-15 ENGINEERING DRAWING

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Learning Activities


LA 2. CONDUCT DETAIL DRAWING (E03.02)

2.1 CAD systems

2.2 Basic drawing command

2.3 Part of drawing

2.3.1 Data collection 2.3.2 3D part 2.3.3 Drawing sheet 2.3.4 Method 2.3.5 Technique

2.4 Model diagram specification 2.5 Type of 3D model drawing equipment 2.6 Type of section view 2.7 Unsanctioned Features

8

L WT IS AS

2.8 Determine type of 3D part and required drawing

2.9 Apply part drawing creating method and techniques

2.10 Construct part modeling 2.11 Follow model specification obtain procedure

12 D PT WS


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Learning Activities


2.12 Interpret diagram specification 2.13 Determine type of drawing equipment 2.14 Operate the CAD systems

LA 3. EXECUTE DETAIL DRAWING (E03.03)

3.1 Direction of cutting plane 3.1.1 Placement of cutting-plane lines 3.1.2 Applications of the different cutting-plane line

styles 3.2 Type of hatch pattern

3.2.1 Angle 3.2.2 Island 3.2.3 Selection

3.3 Generate drawing information 3.4 Drawing specification gathering 3.5 Determine Drawing information

3.5.1 Code 3.5.2 Symbols 3.5.3 General Dimension

8

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Learning Activities


3.6 Choose correct section view 3.6.1 Application 3.6.2 Paper size 3.6.3 Specifications

3.7 Create section view 1.7.1 Full 1.7.2 Half 1.7.3 Offset 1.7.4 Aligned 1.7.5 Unsanctioned Features Intersections

in sections 1.7.6 Conventional revolutions 1.7.7 Broken-Out sections

3.8 Auxiliary sections 3.8.1 Conventional breaks 3.8.2 Revolved sections 3.8.3 Removed section

3.9 Apply direction of cutting plane 3.9.1 Use cutting-plane lines to designate

location of section 3.10 Direction of cutting plane 3.11 Apply of hatch pattern 3.12 Operate the CAD systems

14 D PT WS


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Learning Activities


LA 4. RECORD DRAWING ACTIVITIES (E03.04)

4.1 Drawing activities reporting format 4.2 Drawing reporting criteria 4.3 Procedure to write drawing report 4.4 Record keeping procedures

1 L WT IS AS

4.5 Determine drawing activities reporting format 4.6 Determine drawing reporting criteria 4.7 Determine procedure to write drawing report 4.8 Adhere to record keeping procedures

2 D PT WS

TOTAL HOURS 22 32

Tools/ Equipment/ Materials : Computer with CAD System, plotter, paper, CAD instruction manual

Reference Books (Title, Atr, Publisher) : The Geometrical Toleance Desk Reference, Paul Green / 13th Edition Technical Drawing, Pearson International Edition

Manuals :

Core Abilities:

SYLIBUS PROFILE



Theory Hours : 22 Hrs. Practical Hours : 32Hrs. Total Hours : 54 Hrs. Credit Hours : 2

Terminal Performance Objective : Carry out fundamental electrical and electronic testing using test equipment so that the product will meet standard requirement.

Module : 1.18. K04-02-16 ELECTRIC & ELECTRONIC

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Learning Activities


LA 1. IDENTIFY ELECTRIC AND ELECTRONIC CONCEPTS (E04.01)

1.1 Concepts of current, voltage, resistance and power 1.1.1 Energy Source 1.1.2 AC current principles 1.1.3 DC current principles

1.2 Electric and electronic units 1.3 Ohm’s Law 1.4 Series, parallel and combination circuits 1.5 Simple Kirchhoff’s law 1.6 Types of electric and electronic measurement

equipments

5

L WT IS AS

Module : 1.19. K04-02-16 ELECTRIC & ELECTRONIC

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Learning Activities


1.7 Calculate and verification by using Ohm’s law 1.8 Calculate, assembly and test the series

parallel circuits 1.9 Solve problem by using voltage and current

divider method and Kirchhoff’s law 1.10 Apply electric and electronic measurement

equipments

6 D PT WS

LA 2. EXECUTE ELECTRIC AND ELECTRONIC CIRCUITS (E04.02)

2.1 Passive and active components 2.2 Identify code, polarity and rating of the components 2.3 Identify simple electronic circuits and diagrams

2.3.1 Power supply 2.3.2 Timer 2.3.3 Running light

2.4 Processes involve in developing veroboard or printed circuit board (PCB)

2.4.1 Sketching 2.4.2 Test on breadboard 2.4.3 Etching 2.4.4 Soldering

14

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Module : K04-02-16 ELECTRIC & ELECTRONIC

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Learning Activities


2.5 Multimeter principle and usage 2.5.1 Ohmmeter 2.5.2 Voltmeter

2.6 Oscilloscope and Frequency counter principles and usage

2.7 Electrical wiring types, calibration testing system 2.8 Electric measurement equipments and tools in single

phase wiring 2.8.1 Ohmmeter 2.8.2 Galvanometer 2.8.3 ELCB tester

L WT IS AS

2.9 Determine passive and active components 2.10 Determine code, polarity and rating of the

components 2.11 Construct simple electronic circuits

2.11.1 Power supply 2.11.2 Timer 2.11.3 Running light

2.12 Sketching, soldering and testing circuit on board 2.12.1 Veroboard 2.12.2 PCB board 2.12.3 Breadboard

23 D PT WS


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Learning Activities


2.13 Verify multimeter principle and usage 2.13.1 Ohmmeter 2.13.2 Voltmeter

2.14 Verify oscilloscope and frequency counter 2.15 Construct simple electric wiring

2.15.1 Extension plug wiring 2.15.2 Surface wiring 2.15.3 Conduit wiring

2.16 Testing using measurement equipments

LA 3. RECORD ELECTRIC AND ELECTRONIC ACTIVITIES (E04.03)

3.1 Electrical and electronics measuring and testing principles

3.2 Electric and electronic activities reporting format 3.3 Electric and electronic reporting criteria 3.4 Procedure to write electric and electronic report 3.5 Record keeping procedures state analyzers

3 L WT IS AS

3.6 Determine electrical and electronics measuring and testing principles

3.7 Determine electric and electronic activities reporting format

3 D PT WS


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Learning Activities


3.8 Determine electric and electronic reporting criteria

3.9 Determine procedure to write electric and electronic report

3.10 Adhere record keeping procedures

22 32


1. Resistors, Capacitors, Inductors, Power supply unit, Function generator, Breadboard, Wires, Multimeter, Oscilloscope, Circuit diagram, Semiconductor passive and active component

2. Etching solution, PCB transfer (including etching pen), Drilling tool and accessories, Lacquer, Etching tray, Solder and disolder tools and accessories, Pliers, PCB processor, Cutters, Tweezers

3. Voltmeter, Ammeter, Ohmmeter, Analogue multimeter, Digital multimeter, Wattmeter, Galvano meter, Oscilloscope and Frequency counter.


1. Zam Zam Khairani, Prinsip Elektrik, IBS Sdn Bhd, ISBN 967-950-082-9. 2. Thomas L. Floyd, Electronics Fundamentals, Circuits, Devices and Application Prentice Hall

International, ISBN 0-13-758434-2. 3. William David Cooper, Electronic Instrumentation and measurement Techniques, Prentice Hall

International, ISBN 0-13-251801-5.

Manuals :

Core Abilities:

SEMESTER 3

6. SEMESTER 3


RECORD CONTROL

Identify record control handling

requirement

Categories quality record



Check record

control handling result

C03 01 L3 02 L3 03 L3 04 L3 05 L3


06 L3

MEASURING EQUIPMENT

CALIBRATION

Identify measuring


requirements





Confirm measuring


C04 01 L3 02 L3 03 L3 04 L3 05 L3



06 L3

SHOP FLOOR QUALITY

IMPROVEMENT

Identify shop floor quality improvement

requirements

Prepare shopfloor quality improvement tools and equipments

Execute shopfloor improvement

activities

Check shopfloor quality


Report shopfloor

quality improvement

activities

C05 01 L3 02 L3 03 L3 04 L3 05 L3

SAFETY AT WORK PLACE PRACTICE

Determine overall safety, health and

environmental parameters

Promote safety, health and

environmental practice awareness


Report safety at work place

environmental

C10 01 L3 02 L3 03 L3 04 L3

CNC PROGRAMMING

Apply basic CNC programming

Perform basic program for CNC Lathe and Milling

E01 01 L3 02 L3





checklist



C03 01 L4 02 L4 03 L4 04 L4 05 L4


and accuracy


06 L4 07 L4

CONTINUOUS QUALITY

IMPROVEMENT (CQI)



guidelines


activity


(VA/VE)


C04 01 L4 02 L4 03 L4 04 L4 05 L4



Deployment (QFD)



activities

06 L4 07 L4 08 L4 09 L4



assessment


assessment


assessment


assessment


assessment result

C06 01 L4 02 L4 03 L4 04 L4 05 L4


assessment finding

06 L4




rectification


information/survey


feedback


C07 01 L4 02 L4 03 L4 04 L4 05 L4


satisfaction


timely

06 L4 07 L4


Identify record and document control

coordination requirement

Plan quality assurance document

control

Execute quality assurance document

control activities

Evaluate record and document

control coordination work activities

Report and record document control coordination work

activities

C08 01 L4 02 L4 03 L4 04 L4 05 L4


MULA

OCCUPATIONAL SAFETY AND HEALTH

K04-03-11

QUALITY SYSTEM

K04-03-12



10.04

4/4

10.03

3/4

10.01

Determine overall safety, health and environment parameters

1/4

2/4

10.02


A

C08.01


1/5

2/5

C08.02



C08.03

3/5

Evaluate document control coordination work activities

C08.04

4/5


C08.05

4/5

C

INDUSTRIAL MANAGEMENT

K04-03-13

E01.01

Apply production planning and control (PPC) principles

1/2

2/2

E01.02

Conduct process and time study

PROJECT MANAGEMENT

K04-03-14

A



05.04

4/5

05.03

3/5

05.01


1/5

2/5

05.02



05.05

5/5

B

ADVANCED METROLOGY

K04-03-15

TAMAT

B

E02.01

Conduct multi gauging inspection

1/2

2/2

E02.02

Conduct three-dimensional (3d) measurement


K04 –DIPLOMA TEKNOLOGI JAMINAN KUALITI / TAHAP 3 SEMESTER 3

SILIBUS (JTM)


TA

JU

K M

OD

UL

OC

CU

PA

TIO

NA

L S

AF

ET

Y A

ND

HE

ALT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL M

AN

AG

EM

EN

T

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

NO DUTI

CU/DUTI WORK ACTIVITIES/TASK NO. WA

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

03

RECORD CONTROL

Identify record control handling requirement

C03.01

Categories quality record C03.02

Apply record identification C03.03


C03.04

Check record control handling result

C03.05


C03.06

05 SHOP FLOOR

QUALITY IMPROVEMENT

Identify shop floor quality improvement requirements C05.01


C05.02

Execute shop floor improvement activities C05.03

Check shop floor quality improvement activities C05.04

Report shop floor quality improvement activities C05.05

SILIBUS (JTM)


TA

JU

K M

OD

UL

OC

CU

PA

TIO

NA

L S

AF

ET

Y A

ND

HE

ALT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL M

AN

AG

EM

EN

T

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

NO DUTI

CU/DUTI WORK ACTIVITIES/TASK NO. WA

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

10

SAFETY AT WORK PLACE PRACTICE SUPERVISION

Determine overall safety, health and environmental parameters

C10.01


C10.02


C10.03

Report safety at work place environmental C10.04


SILIBUS (JTM)


TA

JU

K M

OD

UL

OC

CU

PA

TIO

NA

L S

AF

ET

Y A

ND

HE

ALT

H

QU

ALIT

Y S

YS

TE

M

IND

US

TR

IAL M

AN

AG

EM

EN

T

PR

OJE

CT

MA

NA

GE

ME

NT

AD

VA

NC

ED

ME

TR

OLO

GY

CN

C P

RO

GR

AM

MIN

G

NO DUTI

CU/DUTI WORK

ACTIVITIES/TASK NO. WA

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

8 QUALITY ASSURANCE DOCUMENT CONTROL


C08.01

Plan quality assurance document control C08.02


C08.03

Evaluate record and document control coordination work activities

C08.04


C08.05



KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

K04-03-11 OCCUPATIONAL SAFETY AND HEALTH 22 32 0.8 1.2 2.0 2

K04-03-12 QUALITY SYSTEM 22 32 0.8 1.2 2.0 2

K04-03-13 INDUSTRIAL MANAGEMENT 32 49 1.2 1.8 3.0 3

K04-03-14 PROJECT MANAGEMENT 32 49 1.2 1.8 3.0 3

K04-03-15 ADVANCED METROLOGY 32 49 1.2 1.8 3.0 3

K04-03-16 CNC PROGRAMMING 22 32 0.8 1.2 2.0 2



MT 3121 MATHEMATICS 3 27 - 1.0 1.0 1

ES 3111 ENGINEERING SCIENCE 27 - 1.0 1.0 1

KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

PI 3031 /

PM 3041

ISLAMIC STUDIES 3 /

MORAL STUDIEC 3 27 - 1.0 - 1.0 1

JUMLAH LATIHAN (SUBJEK UMUM) 81 - 3



SYLIBUS PROFILE



Theory Hours : 22Hrs. Practical HOURS : 32Hrs. Total Hours : 54Hrs. Credit Hours : 2


Organize Industrial Safety, Health And Environment (SHE) activity using SHE standard, company guideline and audit plan so that industrial accidents can be prevented, the parameters are continuously adhered and improved and awareness on SHE will be improved.

Module : K04-03-11 OCCUPATIONAL SAFETY AND HEALTH

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CU.WA No./ Level : CU10.01/L3, CU10.02/L3, CU10.03/L3, CU10.4/L3

Learning Activities


LA 1. DETERMINE OVERALL SAFETY, HEALTH AND ENVIRONMENT PARAMETERS (C10.1/L3)

1.1 Department safety needs 1.2 Department OHSAS 18001 factors 1.3 OHSAS 18001 instruction /manual OHSAS 18001

parameter

7

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Learning Activities


1.4 Interpret department safety needs 1.5 Identify department OHSAS 18001 factors 1.6 Establish OHSAS 18001

instruction/manual 1.7 Review OHSAS 18001 parameter

11

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LA 2. PROMOTE SAFETY, HEALTH AND ENVIRONMENTAL PRACTICE AWARENESS(C10.02/L3)

2.1 Area for OHSAS 18001

2.2 Training to the group leaders

2.3 Launch the awareness

2.4 Execute the awareness

2.5 Review the awareness

7

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2.6 Recognize area for OHSAS 18001

2.7 Cascade down safety training to subordinate

2.8 Coordinate safety, health and environmental

practice awareness promotion

2.9 Report promotion effectiveness to superior

11

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LA 3. CONFIRM INDUSTRIAL ACCIDENTS (C10.03/L3)


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Learning Activities


3.1 Occupational safety accidents data and info 3.2 Classification type of accidents 3.3 Investigation technique

4

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3.4 Obtain occupational safety accidents

information 3.5 Classify type of accidents 3.6 Brainstorm on probable causes 3.7 Present industrial accident report

5

D

PT

WS

LA 4. REPORT SAFETY AT WORK PLACE ENVIRONMENTAL (C10.04/L3)

4.1 Assessment effectiveness of process improvement 4.2 Accuracy of measurement data 4.3 Equipment storage condition

4 L WT IS AS

4.4 Determine report formats of accident data collections

4.5 Record occupational accidents activities 4.6 Adhere to record keeping procedure

5 D PT WS

Total Hours 22 32


SHE handbook (Training Guide) , Malaysian Occupational Safety & Health Act, Company SHE Guidelines, For reference (ISO 1400 & OHSAS 1800 )

References: (3-5 references, valid yrs ± 5)





Manuals :

Core Ability :

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 3 MC-041-3-C3/L3, MC-041-4 -C8/L4

Theory Hours : 22 Hrs. Practical HOURS : 32 Hrs. Total Hours :54Hrs. Credit Hours : 2


Manage document and record control using standard operation procedure, reference standard, check list and check sheet so that document storage to meet company’s Standard Operating Procedure (SOP) and required company quality.

Modul: K04-03-12 QUALITY SYSTEM

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CU. WA No./ Level: C03.01/L3,C03.02/L3, C03.03/L3, C03.04/L3, C03.05/L3, C03.06/L3, C08.01/L4, C08.02/L4, C08.03/L4, C08.04/L4, C08.05/L4

Learning Activities


LA 1. IDENTIFY RECORD AND DOCUMENT CONTROL HANDLING REQUIREMENT (C03.01/L3, C03.02/L3, C03.03/L3, C03.04/L3, C08.01 /L4)

1.1 Document control handling requirements 1.2 Category of documents 1.3 Document location 1.4 Document filing system 1.5 Quality document hierarchy

1.5.1 Policy 1.5.2 Procedure 1.5.3 Work instructions 1.5.4 Quality record

1.5.5

5

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IS AS

Module : K04-03-12 QUALITY SYSTEM

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CU. WA No./ Level : C03.01/L3,C03.02/L3, C03.03/L3, C03.04/L3, C03.05/L3, C03.06/L3, C08.01/L4, C08.02/L4, C08.03/L4, C08.04/L4, C08.05/L4

Learning Activities


1.6 Documents recipients list 1.7 Document distribution list 1.8 Record and document revision status 1.9 Quality records compilation 1.10 Document list and status 1.11 Document identification list 1.12 Arrangement of QA availability record 1.13 Document designated area

1.14 Interpret document control handling requirements

1.15 Determine category of documents 1.16 Determine document location 1.17 Determine document filing system 1.18 Differentiate document category 1.19 Determine documents recipients 1.20 Determine document distribution list 1.21 Determine record and document revision status 1.22 Compile quality records 1.23 Update document list and status 1.24 Refer document identification list 1.25 Arrange QA availability record in order 1.26 Locate document and record at registered place

8 D PT WS


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Learning Activities


LA 2. CHECK RECORD CONTROL HANDLING RESULT AND ACTIVITIES (C03.05/L3, C03.06/L3)

2.1 Document storage location 2.2 Check document retrievable 2.3 Asses effectiveness of document control 2.4 Review document availability 2.5 Recording format 2.6 Report writing technique 2.7 Record and data keeping procedure 2.8 Record and document control coordination

requirements 2.9 Record and document coordination purposes 2.10 Document and record work activity flow

5 L WT IS AS

2.11 Check document storage location 2.12 Check document retrievable 2.13 Asses effectiveness of document control 2.14 Review document availability 2.15 Determine recording format 2.16 Record document control handling activities 2.17 Adhere to recording procedure

8 D PT WS


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Learning Activities


2.18 Determine record and document control coordination requirements.

2.19 Determine record and document coordination purposes

2.20 Determine document and record work activity flow

LA 3. PLAN QUALITY ASSURANCE DOCUMENT CONTROL AND EXECUTE QUALITY ASSURANCE DOCUMENT CONTROL ACTIVITIES (C08.02 /L4, C08.03 /L4 )

3.1 Document control coordination procedures 3.2 Qualified personnel arrangement 3.3 Prepare document control work activity facilities 3.4 Document control classification procedure 3.5 Document distribution list 3.6 Quality control document master list 3.7 Document control record status

6 L WT IS AS

3.8 Confirm document control coordination procedures

3.9 Assign appointed personnel

8 D PT WS


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Learning Activities


3.10 Prepare document control work activity facilities

3.11 Classify document control procedure categories

3.12 Control document distribution 3.13 Control document master list 3.14 Update document control record

LA 4. EVALUATE DOCUMENT CONTROL COORDINATION WORK ACTIVITIES (C08.04/L4, C08.05 /L4)

4.1 Document control compliance 4.2 Document control accessibility and traceability 4.3 Document and data control effectiveness 4.4 List of reporting format 4.5 Document and data keeping procedure

6

L WT IS AS

4.6 Asses document control compliance 4.7 Asses document control accessibility and

traceability 4.8 Asses document and data control Effectiveness

8 D PT WS


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Learning Activities


4.9 Determine reporting format 4.10 Adhere document and data keeping procedure

Total Hours 22 32


1. Policy standard

2. Reference procedure

3. Computer

4. Work instruction

5. ISO 9000

6. QS 9000

7. ISO/TSM 16949

8. Gantt Chart

9. Organization structure

10. Business Plan





Manuals :

Core Ability

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 3 E01

Theory Hours : 32Hrs. Practical HOURS : 49Hrs. Total Hours :81Hrs. Credit Hours : 3

Terminal Performance Objective : Perform industrial management using production and planning control (PPC), process and time study procedure and techniques so that various production activities is in line with organizational objective.

K04-03-13 INDUSTRIAL MANAGEMENT

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CU. WA No./ Level: E01/L3

Learning Activities


LA 1. APPLY PRODUCTION PLANNING AND CONTROL (PPC) PRINCIPLES (E01.01/L3)

1.1 Production target 1.2 Production element 1.3 Production process 1.4 Bill of Material (BOM) 1.5 Material of requirement planning 1.6 Line balancing 1.7 Principle of improvement and motion economy 1.8 Calculation of the performance of production

elements and activities

14

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IS AS

Module : K04-03-13 INDUSTRIAL MANAGEMENT

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CU. WA No./ Level : E01/L3

Learning Activities


1.9 Determine production planning principles 1.10 Determine production control principles 1.11 Evaluate production performance

15 D P

PT WS

LA 2. CONDUCT PROCESS AND TIME STUDY (E01.02/L3)

2.1 Types of manufacturing flow and symbols 2.2 Fundamentals motion element and symbols 2.3 Travel motion element and symbol 2.4 Man, machine chart 2.5 Analysing manufacturing flow and motion

2.5.1 Critical Path Method (CPM) 2.5.2 Program Evaluation Review Technique

(PERT) 2.5.3 Line Balancing

2.6 Principle of improvement 2.7 Principle of motion economy 2.8 Objective and types of time study 2.9 Procedures for stop watch time study 2.10 Requirement for stop watch time study 2.11 Element of standard time 2.12 Performance Time study

18

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Module : K04-03-13 INDUSTRIAL MANAGEMENT

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CU. WA No./ Level : E01/L3

Learning Activities


2.13 Prepare analysis chart using symbols 2.14 Analyse various chart 2.15 Conduct manufacturing flow and motion

analysis 2.16 Formulate improvement plan 2.17 Prepare stop watch time analysis chart 2.18 Determine work element to be measured using

stop watch 2.19 Conduct time study 2.20 Establish standard time

34

D P

PT WS

Total Hours 32 49

Tools/ Equipment/ Materials : Analysis Chart and symbols, stop watch, production schedule, data and reference, operation

management, Handbook, process flow chart






Manuals :

Core Ability

SYLIBUS PROFILE



Theory Hours : 32Hrs. Practical Hours : 49Hrs. Total Hours : 81Hrs. Credit hours :3

Terminal Performance Objective : Perform and supervise quality improvement project and process activities using references and documented proposal so that the project can be identified and can be approved according to SOP to meet company’s requirement.

Module : K04-03-14 PROJECT MANAGEMENT

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CU.WA No./ Level :C05 /L3

Learning Activities


LA 1. IDENTIFY SHOPFLOOR QUALITY IMPROVEMENT REQUIREMENTS

1.1 Type of improvement 1.1.1 Inspection technique 1.1.2 Cycle time reduction 1.1.3 Line ergonomic

1.2 Company quality improvement guideline

5

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IS AS


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Learning Activities


1.3 Determine improvement area 1.4 Determine shop floor quality improvement

guidelines 1.5 Determine product requirements 1.6 Refer process flow 1.7 Determine quality improvement target

10 D P

PT WS

LA 2. PREPARE SHOPFLOOR QUALITY IMPROVEMENT TOOLS AND EQUIPMENTS

2.1 Quality improvement schedule 2.2 Quality improvement elements 2.3 Quality improvement team arrangement 2.4 Quality improvement tools

2.4.1 Check sheet 2.4.2 Pareto diagram 2.4.3 Cause and effect diagram 2.4.4 Histogram 2.4.5 Stratification 2.4.6 Scatter diagram 2.4.7 Graph or chart

11

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Learning Activities


2.5 Produce quality improvement schedule 2.6 Itemise quality improvement elements 2.7 Arrange quality improvement team 2.8 Confirm quality improvement tools

16

D P

PT

WS

LA 3. EXECUTE AND CHECK SHOP FLOOR IMPROVEMENT ACTIVITIES

3.1 Non-conformance report

3.2 Shop floor quality improvement data

3.3 Gathering of customer feedback data

3.4 Data collection of line improvement

3.5 Product/process improvement categorisation

3.6 Quality improvement tools application

3.7 Asses effectiveness of shop floor quality


3.8 Asses application of improvement tools

3.9 Review improvement achievement result

11

L WT IS AS


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CU.WA No./ Level :C05/L3:

Learning Activities


3.10 Refer to non-conformance report

3.11 Refer to shop floor quality improvement data

3.12 Gather customer feedback

3.13 Gather line improvement information

3.14 Categorise product/process improvement

3.15 Apply quality improvement tools

3.16 Asses effectiveness of shop floor quality


3.17 Asses application of improvement tools

3.18 Review improvement achievement result

18

LA 4. REPORT SHOP FLOOR QUALITY IMPROVEMENT ACTIVITIES

6.6 Recording format 6.7 Recording of improvement result 6.8 Record and data keeping procedure

5 L WT IS AS


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Learning Activities


6.9 Determine recording format 6.10 Record improvement result 6.11 Adhere to record and data keeping procedure

5 D P

PT WS

TOTAL HOURS 32 49


1. Computer

2. Software

3. Customer requirement sheet

4. Measuring and Test Instruments

5. Components/Parts Specification






Manuals :

Core Abilities:

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 3 MC-041-3-E02/L3

Theory Hours : 32 Hrs. Practical HOURS : 49 Hrs. Total Hours : 81Hrs. Credit Hours : 3

Terminal Performance Objective : Advanced Metrology using work holding fixtures, electronic probes , manual probe head, auto probe head, scanning probe head, dial gauges, CMM and accessories, work piece and master block so that types of inspection gauges and fixture are identified, multi gauging fixture are designed and fabricated, inspection gauges are setup to fixtures, work piece is measured and scanned using manual and auto probing for reverse engineering conducted by three-dimensional (3D) measurement, types of three-dimensional measurement are identified according to specification.

Module : K04-03-15 ADVANCED METROLOGY

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CU.WA No./ Level : E02/L3

Learning Activities


LA 1. CONDUCT MULTI GAUGING INSPECTION (E02.01/L3)

1.1 Types of inspection gauges 1.2 Types of inspection fixtures 1.3 Fundamental of multi gauging fixtures design 1.4 Types of gauging fixtures 1.5 Inspection gauges feature and limitation 1.6 Metric –imperial conversion chart

12

L WT IS AS


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Learning Activities


1.7 Principal direct and indirect reading 1.8 Reading of instrument 1.9 Collecting and recording data method

1.10 Select suitable type of gauges to working environment

1.11 Set up fixtures for inspection 1.12 Select suitable inspection fixtures 1.13 Construct and set-up gauging fixtures 1.14 Read blueprint 1.15 Use proper hand tools 1.16 Read metric and imperial reading 1.17 Read direct and indirect reading for

confirmation 1.18 Compare actual reading to specified standard 1.19 Verify data and its usage 1.20 Write and compile record

24

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PT WS


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CU.WA No./ Level :E02/L3

Learning Activities


LA 2. CONDUCT THREE-DIMENSIONAL (3D) MEASUREMENT (E02.02/L3)

2.1 Principal of three-dimensional measurement 2.2 Technique of measurement 2.3 CMM part programming 2.4 Types of probe and sensors 2.5 Effective work piece set-up 2.6 Scanning technique 2.7 Reverse engineering technique 2.8 Collecting and recording data method

20

L WT IS AS

2.9 Operate CMM machine 2.10 Verify measurement result of work piece to

standard 2.11 Program part programming for a given three

dimensional work piece 2.12 Run part program 2.13 Rectify part programming fault 2.14 Verify measurement result of work piece to

standard

25 D P

PT WS


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Learning Activities


2.15 Set up work piece for scanning 2.16 Convert data to other application software 2.17 Verify data and its usage 2.18 Write and compile record

Total Hours 32 49


1. Multi-gauging fixture

2. Work holding fixture

3. Electronic probe,

4. Manual probe head

5. Auto probe head

6. Scanning probe head

7. Dial gauges

8. Work piece

9. Hand Tools

10. CMM with accessories

11. Master block

12. Components/Parts Specification

13. Test procedure 14. Code and standard 15. Test pieces 16. Checklist


1. Inspection and Measurement for Engineering Craftman, Published by Engineering Industry

Training Board, Module H26.

2. JFW Gayler C.R. Shot bolt, Metrology for Engineers.

3. Keith Brooker, Manual Of British Standards In Engineering Metrology

Manuals :

Core Abilities:

SYLIBUS PROFILE




Terminal Performance Objective : Carry out Basic CNC turning operation using CNC lathe machine, CNC Milling Machine, machine operating manual, cutting tools (CNC lathe), measuring instrument, tool holder (CNC lathe), chuck, gauge, tool setter, part drawing, work piece material so that part drawing interpreted, CNC lathe machine is setup, CNC programming generated, work piece is setup, CNC turning process executed and finished part confirmed in accordance with standard operating procedure and drawing specification.

Module : K04-03-16 CNC PRGRAMMING

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Learning Activities


LA 1. APPLY BASIC CNC PROGRAMMING (E03.01/L3)

1.1 Types of CNC machines and their function. 1.2 Functions of the various controls and button on

controller panel. 1.3 Method of obtaining co-ordinates 1.4 Absolute and incremental program

4

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Learning Activities


1.5 Address, codes (G-codes, M-code), canned cycles and miscellaneous function

1.6 Method of programming in sequence 1.7 Cutting speed and feed 1.8 Program on CNC controller panel

1.9 Obtain co-ordinates based upon Cartesian Co-Ordinate System.

1.10 Write absolute and incremental program

1.11 Able to simulate program on controller machine

12 D P

PT WS

LA 2. PERFORM BASIC PROGRAM FOR CNC LATHE AND MILLING (E03.02/L3)

2.1 Identify different control system 2.1.1 Type of control system use on CNC and Various

type of CNC Control 2.1.2 Character of CNC program 2.1.3 Safety precaution related to handling of CNC

Machine

5

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Learning Activities


2.2. Determine machining process.

2.2.1 Type of machining processes and sequence 2.2.2 Machine code such as G, M , F , S and T 2.2.3 Sub program

2.3 Edit program

2.3.1 Function on control panel features 2.3.2 Type of controller system 2.3.3 System language and instruction 2.3.4 Absolute and incremental programming 2.3.5 Cutting feed and speed

13

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2.5 Determine machining process 2.5.1 Identify machining process

2.6 Edit program 2.6.1 Write absolute and incremental

program 2.6.2 Key in program at control panel 2.6.3 Store and retrieve data safely

20


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Learning Activities


2.7 Perform machining 2.7.1 Operate CNC machine 2.7.2 Identify and rectify errors 2.7.3 Adhere to safety precaution

D P

PT WS

Total Hours 22

32


1 CNC milling machine

2 CNC lathe machine

3 CNC program format

4 Computer with CAD software


1. Phillip F Ostwald and Jairo Munoz (1997), Manufacturing Processes and Systems, 9th Edition,

ISBN 0-471-04741- 4 Chapter 28 Page 666 to 681.

2. R L Timings (1998), Manufacturing Technology ISBN 0-582-35693 – 8 Chapters 5 Page 171 to

196.

3. Roy A. Lindberg (1990), Processes and Material of Manufacture 4th Edition ISBN 0-205-11817 – 8

Chapter 3 Page 62 to 81.

Manuals :

Core Abilities

SEMESTER 4

7. SEMESTER 4

7.1 COMPETENCY PROFILE CHART SEMESTER 4


PREPARATION



requirements




requirement



C01 01 L3 02 L3 03 L3 04 L3 05 L3



06 L3

MEASURING EQUIPMENT

CALIBRATION

Identify measuring


requirements





Confirm measuring


C04 01 L3 02 L3 03 L3 04 L3 05 L3



06 L3


CONFORMANCE CONTROL


non conformance control

requirements

Plan non conformance control

parts activity

Segregate non conformance

product/process

Execute non conformance

product disposition


C06 01 L3 02 L3 03 L3 04 L3 05 L3


Report product/process non conformance control

activities

06 L3 07 L3

PRODUCT QUALITY

ACCEPTANCE


requirements




Identified process deviation calculated

and test index

Check product

quality test index result

C07 01 L3 02 L3 03 L3 04 L3 05 L3

Report product quality acceptance

activities

06 L3

CUSTOMER FEEDBACK/RESPO

NSE/SURVEY

Identify customer

feedback/response/ survey

requirements

Prepare customer feedback/response/

survey activity

Execute customer feedback/response/

survey activities

Analysis customer feedback/

response/ survey result/data


C08 01 L3 02 L3 03 L3 04 L3 05 L3

SUPERVISORY FUNTIONS

Identify process

supervision requirement and

specification

Prepare subordinate administrative

information, data and forms




C09 01 L3 02 L3 03 L3 04 L3 05 L3

Report supervision administrative

activities

06 L3


ESTABLISHMENT

Identify customer needs, requirement

and specification

Prepare customer needs, requirement

and specification guidelines

Address customer needs, requirements

and specification


Report customer

requirement activities

C01 01 L4 02 L4 03 L4 04 L4 05 L4

CONTINUOUS QUALITY

IMPROVEMENT (CQI)



guidelines


activity


(VA/VE)


C04 01 L4 02 L4 03 L4 04 L4 05 L4



Deployment (QFD)



activities

06 L4 07 L4 08 L4 09 L4



assessment


assessment


assessment


assessment


assessment result

C06 01 L4 02 L4 03 L4 04 L4 05 L4


assessment finding

06 L4




rectification


information/survey


feedback


C07 01 L4 02 L4 03 L4 04 L4 05 L4


satisfaction


timely

06 L4 07 L4

PRODUCT LIABILITY ANALYSIS

Identify product liability services

requirement


Execute product liability services work

activities



E11 01 L4 02 L4 03 L4 04 L4 05 L4

Report product liability services

activities

06 L4


MULA


K04-04-11

3/6

Develop inspection checklist

based on requirement

01.03



requirements

01.01

1/6

2/6

Plan inspection & testing


checklist

01.02

Summaries inspection

information

01.04

4/6



01.05

5/6



01.06

6/6

04.01


1/6

2/6

04.02



04.03

3/6



calibration result

04.05

04.04

5/6

4/6



04.06

6/6

A

CUSTOMER SERVICE

MANAGEMENT

K04-04-12 Analyses customer feedback information/survey improvement

activities


C01.04

4/5

C01.03

4/5

C01.01

Identify customer needs, requirement and specification guidelines

1/5

2/5

C01.02



C01.05

5/5


C07.04

4/7


C07.03

4/7

C07.01


1/7

2/7

C07.02



C07.05

5/7


C07.06

5/7


C07.07

5/7

B

PRODUCT ANALYSIS

K04-03-13

C 11.06

6/6

06.01


1/6

2/6

06.02

Confirm method of non conformity assessment


06.03

3/6


06.04

4/6



11.02

2/6

11.01

1/6

06.05


5/6

6/6

06.06



Report product liability service activities

11.05

5/6

11.03


3/6

4/6

11.04


PRODUCT QUALITY CONTROL

K04-04-14

D


07.04

4/6

07.02



2/6

3/6

07.03


C

06.01

Identify product/process non conformance control requirements

1/7

2/7

06.02

Plan non conformance control parts activity

Segregate non conformance product/process

Execute non conformance product disposition

06.04

4/7

06.03

3/7

Report product/process non conformance control activities


requirements

07.01

1/6

06.07

7/7

06.05


5/7

6/7

06.06


D Check product quality test index result

07.05

5/6


07.06

6/6

LEAN MANUFACTURING

K04-04-15

E


Execute value added/ value engineering(VA/VE)

04.04

4/9

04.03

3/9

04.01


1/9

2/9

04.02

Identify quality improvement guideline


Execute quality function deployment (QFD)

Organiza quality improvement

04.05

04.07

04.08

5/9

7/9

8/9


04.08

9/9

TAMAT

SUPERVISORY

K04-04-16

F



09.04

4/6

09.03

3/6

09.01


1/6

2/6

09.02

Prepare subordinate administrative information,data and forms


09.05

5/6


09.06

6/6


K04-DIPLOMA TEKNOLOGI JAMINAN KUALITI/TAHAP 3 SEMESTER 4

SILIBUS (JTM)


AJ

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ISO

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NO DUTI

CU/DUTI WORK


MO

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L 1

MO

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L 2

MO

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L 3

MO

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L 4

MO

DU

L 5

MO

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L 6

C01L3

QUALITY ASSURANCE STANDARD OPERATING PROCEDURE PREPARATION


C01.01


C01.02


C01.03


C01.04


C01.05


C01.06

C04L3



C04.01

Prepare measuring equipment calibration tools and equipment

C04.02

SILIBUS (JTM)


AJ

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CA

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UR

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SU

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RV

ISO

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NO DUTI

CU/DUTI WORK


MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6


C04.03


C04.04

Confirm measuring equipment calibration result

C04.05

Report measuring equipment calibration activities

C04.06

C06L3


CONFORMANCE CONTROL

Identify product/process non-conformance control requirements

C06.01

Plan non-conformance control parts activity C06.02

Segregate non-conformance product/process

C06.03

Execute non-conformance product disposition

C06.04


C06.05

Monitor corrective action effectiveness C06.06

Report product/process non-conformance control activities

C06.07

SILIBUS (JTM)


AJ

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CA

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PR

OD

UC

T A

NA

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SIS

PR

OD

UC

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LIT

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ON

TR

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NU

FA

CT

UR

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SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK


MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

C07L3 PRODUCT QUALITY

ACCEPTANCE

Identify product quality acceptance requirements C07.01

Execute product quality acceptance due to process abnormality

C07.02


C07.03


C07.04


C07.05


C07.06

C08L3 CUSTOMER

FEEDBACK/RESPONSE/SURVEY

Identify customer feedback/response/ survey requirements

C08.01

Prepare customer feedback/response/ survey activity

C08.02

Execute customer feedback/response/ survey activities

C08.03

Analysis customer feedback/response/ survey result/data

C08.04


C08.05

SILIBUS (JTM)


AJ

UK

MO

DU

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AS

UR

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CA

LIB

RA

TIO

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CU

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ER

SE

RV

ICE

MA

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ME

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PR

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UC

T A

NA

LY

SIS

PR

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UC

T Q

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LIT

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ON

TR

OL

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AN

MA

NU

FA

CT

UR

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SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK


MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

C09L3 SUPERVISORY

FUNTIONS


C09.01

Prepare subordinate administrative information, data and forms

C09.02


C09.03

Execute in-house training C09.04

Conduct section meeting C09.05


C09.06


SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

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SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK

ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

C01L4


ESTABLISHMENT

Identify customer needs, requirement and specification

C01.01

Prepare customer needs, requirement and specification guidelines

C01.02

Address customer needs, requirements and specification

C01.03

Evaluate customer requirement fulfilment

C01.04

Report customer requirement activities

C01.05

C04L4

CONTINUOUS QUALITY

IMPROVEMENT (CQI)


C04.01

Identify quality improvement guidelines

C04.02


C04.03

Execute Value Added Value Engineering (VA/VE)

C04.04

SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

ST

OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK

ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6


C04.05


C04.06

Execute Quality Function Deployment (QFD)

C04.07


C04.08

C06L4 NON CONFORMITY ASSESSMENT


C06.01

Confirm method of non-conformity assessment

C06.02


C06.03


C06.04


C06.05


C06.06

C07L4 CUSTOMER FEEDBACK ANALYSIS


C07.01

SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

AS

UR

ING

CA

LIB

RA

TIO

N

CU

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OM

ER

SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

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AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK

ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6


C07.02


C07.03


C07.04


C07.05


C07.06


C07.07

E11L4 PRODUCT LIABILITY ANALYSIS


E01.01


E01.02


E01.03


E01.04

SILIBUS (JTM)


TA

JU

K M

OD

UL

ME

AS

UR

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CA

LIB

RA

TIO

N

CU

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SE

RV

ICE

MA

NA

GE

ME

NT

PR

OD

UC

T A

NA

LY

SIS

PR

OD

UC

T Q

UA

LIT

Y

CO

NT

RO

L

LE

AN

MA

NU

FA

CT

UR

ING

SU

PE

RV

ISO

RY

NO DUTI

CU/DUTI WORK

ACTIVITIES/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6


E01.05

Report product liability services activities

E01.06


K04 –DIPLOMA TEKNOLOGI JAMINAN KUALITI / TAHAP 3 SEM 4

KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

K04-04-11 MEASURING CALIBRATION 32 49 1.2 1.8 3.0 3

K04-04-12 CUSTOMER SERVICE MANAGEMENT 32 49 1.2 1.8 3.0 3

K04-04-13 PRODUCT ANALYSIS 32 49 1.2 1.8 3.0 3

K04-04-14 PRODUCT QUALITY CONTROL 32 49 1.2 1.8 3.0 3

K04-04-15 LEAN MANUFACTURING 32 49 1.2 1.8 2.0 3

K04-04-16 SUPERVISORY 22 32 0.8 1.2 2.0 2

PTA4011 FINAL YEAR PROJECT 1 1.0 1



CORE ABILITIES 27 -

KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

JUMLAH LATIHAN (SUBJEK UMUM) 27


7.5 SYLIBUS PROFILE

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 4 MC-041-3-C04/L3



Perform calibration on measuring equipment and machine tools using suitable calibration equipment and reference standard so that the calibration on machine tool and equipment are performed and accuracy of the machine tools are maintained accordance with Standard Operating Procedure (SOP).

Module : K04-04-11 MEASURING CALIBRATION

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CU.WA No./ Level : C04/L3

Learning Activities


LA 1. SET UP WORK AREA FOR CALIBRATION C04.01/ L3,C04.02/ L3, C04.03 / L3

1.1 Types of measuring equipment 1.2 Measuring equipment

12

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Learning Activities


1.3 Calibration schedule 1.4 Quantity on calibrated equipment 1.5 Measuring equipment calibration tools and

equipment’s availability 1.6 In-house calibration technique 1.7 In-house calibration manpower allocation 1.8 In-house master calibration tool

1.9 Determine types of measuring equipment

1.10 Determine measuring equipment calibration

requirements

1.11 Determine calibration schedule

1.12 Determine quantity on calibrated equipments

1.13 Determine measuring equipment calibration

tools and equipments availability

1.14 Confirm in-house calibration technique

1.15 Assign in-house calibration manpower

1.16 Arrange in-house master calibration tools

19 D P

PT

WS

Module : K04-04-11 MEASURINGCALIBRATION

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Learning Activities


LA 2. CONDUCT CALIBRATION C04.04/ L3, C04.05/ L3, C04.06 /L3

2.1 Product inspection schedule

2.2 Inspection work area

2.3 Work area housekeeping

2.4 Work area for incoming inspection

2.5 Calibration equipment location

2.6 Equipment calibration schedule

2.7 Calibration equipment physical conditions

2.8 Measuring equipment arrangement

2.9 Calibration result report

2.10 Equipment calibration result

2.11 Calibration equipment physical conditions

2.12 Equipment calibration status

2.13 Equipment calibration schedule

2.14 Calibration recording format

2.15 Report writing skills

2.16 Record keeping procedure

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Learning Activities


2.17 Measuring equipment calibration tools and equipments work area

2.18 Calibration area temperature and humidity 2.19 Determine equipment location 2.20 Update equipment calibration schedule 2.21 Check calibration equipment physical

conditions 2.22 Arrange measuring equipment in order 2.23 Analyse calibration result 2.24 Check calibration result 2.25 Check calibration equipment physical

conditions 2.26 Check calibration status 2.27 Update equipment calibration schedule 2.28 Determine calibration recording format 2.29 Record measuring equipment calibration

activities 2.30 Adhere record keeping procedure

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LA 3:PREPARE STANDARD OPERATING PROCEDURE C01.01/ L3,C01.02/ L3, C01.03 / L3,C01.04/ L3, C01.05/ L3, C01.06 /L3

3.1 Product technical specifications and drawing 3.2 Inspection & testing procedure preparation

workflow 3.3 Quality assurance sop preparations timeline

4


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Learning Activities


3.4 List of inspection and testing equipment

3.5 Inspection and testing instruction manual

3.6 SOP preparations guidelines

3.7 Inspection checklist schedule

3.8 Type of items characteristic

3.9 Inspection work area

3.10 Work area housekeeping

3.11 Work area for inspection checklist based on

requirement

3.12 Knowledge of inspection

3.13 Knowledge of specification

3.14 Part functional

3.15 Inspection measurement accuracy within

tolerance

3.16 Product quality according to specification

3.17 Product appearance according to requirement

3.18 Inspection & testing procedure preparation

result

3.19 Inspection & testing activities reporting format

3.20 Inspection & testing reporting criteria

3.21 Procedure to write inspection report

3.22 Record keeping procedures

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Learning Activities


3.23 Interpret product technical specifications 3.24 Determine inspection & testing procedure

preparation workflow 3.25 Determine quality assurance SOP

preparations timeline 3.26 Prepare inspection& testing procedure

preparation checklist 3.27 Retrieve SOP preparations guidelines 3.28 Determine inspection & testing procedure

preparation checklist 3.29 Interpret inspection checklist schedule 3.30 Interpret items characteristic 3.31 Determine inspection work area 3.32 Clean work area 3.33 Arrange work area for inspection checklist 3.34 Interpret process flow 3.35 Draft inspection check sheet 3.36 Customer specific inspection

6

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CU.WA No./ Level :C04/L3

Learning Activities


3.37 Confirm inspection measurement accuracy within tolerance

3.38 Confirm product quality according to specification

3.39 Asses product appearance according to requirement

3.40 Asses inspection completeness 3.41 Determine inspection & testing procedure

preparation activities 3.42 Determine inspection & testing reporting

criteria 3.43 Determine procedure to write inspection report 3.44 Adhere to record keeping procedures

30

D P

PT WS

Total Hours 32 49


1. Calibration schedule 2. Master calibration tools 3. Measuring and Test Instruments 4. Components/Parts Specification






Manuals :

Core Abilities:

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 4 MC-041-3/4-C01/L4,C07/L4, C08/L3

Theory Hours : 32Hrs. Practical Hours : 49Hrs. Total Hours : 81Hrs. Credit Hours : 3

Terminal Performance Objective : Handle customer service by establish customer requirements and analyze feedback survey in accordance with customer requirement and classification feedback. The personnel who are competent in customer requirement and feedback shall be able to address customer requirements, analyze and propose problem solving on customer feedback in order to meet required quality.

Module : K04-04-12 CUSTOMER SERVICE MANAGEMENT

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CU.WA No./ Level : C01/L4, C07/L4,C08/L3

Learning Activities


LA 1. IDENTIFY CUSTOMER NEEDS, REQUIREMENT AND SPECIFICATION GUIDELINES (C01/L4)

1.1 Product specification 1.2 Product delivery schedule 1.3 Packaging requirement 1.4 Product manufacturing flow 1.5 Customer needs, requirements and

specification 1.6 Applicable product standard

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IS AS


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Learning Activities


1.7 Determine product specification 1.8 Determine delivery schedule 1.9 Identify packaging style 1.10 Determine manufacturing process flow 1.11 Confirm customer requirements 1.12 Interpret applicable specification and

requirement

9

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LA 2. EVALUATE CUSTOMER REQUIREMENT FULFILMENT (C01/L4)

2.1 Recording format 2.2 File and record keeping procedures 2.3 Checklist 2.4 Quality Function Deployment (QFD) 2.5 Product / process interpretation technique 2.6 Information accuracy checklist 2.7 Customer requirements 2.8 Customer relation

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Learning Activities

Theory Hour

s Practical Hours

2.9 Check the information accuracy 2.10 Assess the customer requirement adequacy 2.11 Determine recording format 2.12 Adhere to file and record keeping

procedures 2.13 Compile customer requirement

10 D P

PT WS

LA 3. ANALYSE CUSTOMER FEEDBACK INFORMATION / SURVEY (C07/L4, C08/L3)

3.1 Type of customer companies 3.2 Customer feedback workflow 3.3 Customer suggestion 3.4 Method to rectify customer feedback 3.5 Customer feedback information/ survey data 3.6 Customer feedback information/ survey data

location 3.7 Customer feedback information/ survey

analysing technique

10 L WT IS AS


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Learning Activities


3.8 Determine type of customer companies 3.9 Determine customer suggestion 3.10 Determine customer feedback workflow 3.11 Confirm method to rectify customer feedback 3.12 Identify customer feedback information/

survey data 3.13 Obtain customer feedback information/

survey 3.14 Analyse customer feedback information/

survey 3.15 Suggest problem solving customer feedback

18 D P

PT WS

LA 4. REPORT CUSTOMER SATISFACTION MEASUREMENT (C07/L4,C08/L3)

4.1 Customer feedback analysis timely activities reporting format

4.2 Customer feedback analysis timely reporting criteria

4.3 Procedure to write Customer feedback analysis timely report

4.4 Record keeping procedures 4.5 Customer feedback satisfaction accuracy

within tolerance

8

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Learning Activities


4.6 Customer feedback satisfaction according to specification

4.7 Customer feedback satisfaction appearance according to requirement

4.8 Customer feedback satisfaction completeness

4.9 Determine customer feedback analysis timely activities reporting format

4.10 Determine customer feedback analysis timely reporting criteria

4.11 Determine procedure to write customer feedback analysis timely report

4.12 Adhere to record keeping procedures 4.13 Confirm customer feedback satisfaction

accuracy within tolerance 4.14 Confirm customer feedback satisfaction

according to specification 4.15 Asses customer feedback satisfaction

appearance according to requirement 4.16 Asses customer feedback satisfaction

completeness

12 D P

PT WS

TOTAL HOURS 32 49

Tools/ Equipment/ Materials : SHE handbook (Training-Guide), Company SHE Guidelines, Training Material, Audit reporting format, Feedback format, Computer, Failure analysis report, Customer feedback form, Standard Operating Procedure, Schedule, Feedback form.






Manuals :

Core Ability :

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 4 MC-041-4 /C06/L4, E01/L4


Terminal Performance Objective : Perform non conformity assessment and product liability analysis using standard operating procedure, specification, data/engineering analysis, product shelf life requirements, product technical specification and, schedule and timeline so that process, method and assessment is confirmed, non conformity assessment result is evaluated, product liability services requirement and product containment is identified, and product liability service work activities is evaluated accordance to process conformity assessment and product liability requirement.

Module : K04-04-13 PRODUCT ANALYSIS

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CU.WA No./ Level : C06/L4, E01/L4

Learning Activities


LA 1.CONFIRM PROCESS, PRODUCT, METHOD, ASSESSMENT OF NON CONFORMITY

1.1 Process non conformity assessment material requirement

1.2 List of product specifications 1.3 Process non conformity assessment work scope 1.4 Incoming process non conformity assessment

workflow 1.5 Purposes and applicable of non-conformity

assessment procedure 1.6 Product/process non conformity assessment sheet 1.7 Non conformity assessment sheet and location 1.8 Method and technique of non-conformity assessment

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Learning Activities


1.9 Interpret incoming materials process non conformity assessment requirement

1.10 Refer product specification 1.11 Determine process non conformity

assessment work scope and workflow 1.12 Determine applicable and purposes of

product and process non conformity procedure

1.13 Determine non conformity assessment sheet and procedure

1.14 Obtain non conformity assessment sheet and location

1.15 Obtain method and technique of non-conformity assessment

17 D P

PT WS

LA 2. EVALUATE NON CONFORMITY ASSESSMENT RESULT

2.1 Non conformity accuracy, specification and appearance

within tolerance and requirement 2.2 Non conformity result 2.3 Non conformity report, format, criteria and record

keeping procedure 2.4 Critical control points 2.5 Critical control items technique

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Learning Activities


2.6 Confirm non conformity accuracy, specification and requirement

2.7 Asses non conformity result completeness

2.8 Determine non conformity activities reporting, format, writing procedure and record keeping procedure

4 D P

PT WS

LA 3. IDENTIFY PRODUCT LIABILITY SERVICES REQUIREMENT AND PRODUCT CONTAINMENT

3.1 Product liability services activity and shelf life requirement

3.2 Product technical specification 3.3 Product liability services activity requirements workflow 3.4 Method of containment 3.5 Product liability services work activities procedure, tools

and equipments, facilities and, work schedule

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Learning Activities


3.6 Determine product liability services activities and product shelf life requirement

3.7 Interpret product technical specifications 3.8 Determine product liability services activity

requirements workflow 3.9 Confirm method of product containment 3.10 Ascertain product liability services work

activity procedure 3.11Prepare applicable tools and equipments 3.12 Confirm product liability services facilities 3.13 Arrange product liability work schedule

and timeline

7 D PT WS

LA 4. EVALUATE PRODUCT LIABILITY SERVICE WORK ACTIVITIES

4.1 Field failure investigation and analysis 4.2 Corrective and preventive action technique 4.3 Assessment of customer satisfaction related to product

liability


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Learning Activities


4.4 Assessment of corrective and preventive action effectiveness

4.5 Supplier delivery, quality performance, product conformances and performance chart

4.6 Reporting format, supplier performances and, record and data control procedure

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4.7 Conduct field failure investigation and analysis

4.8 Apply corrective and preventive action technique

4.9 Asses customer satisfaction related to product liability

4.10 Asses effectiveness of corrective and preventive action

4.11 Asses supplier delivery, quality performances

4.12 Review supplier product conformances and update supplier performance chart

4.13 Record product liability services activities

21 D P

PT WS

Total Hours 32

49


1. Standard Operating 2. Procedures 3. Specification 4. Data/engineering analysis 5. Product shelf life requirements 6. Product technical specifications 7. schedule and timeline






Manuals :

Core Abilities

04.08 Develop and negotiate staffing plans.

04.09 Prepare project/work plans.

04.10 Utilize science and technology to achieve goals.

05.03 Allocate and record usage of financial and physical resources.

05.04 Delegate responsibilities and/ or authority.

05.05 Coordinate contract and tender activities.

06.08 Identify and analyze effect of technology on the environment.

SYLIBUS PROFILE


K04 QUALITY ASSURANCE SEMESTER 4 MC-041-3-C06, C07

Theory Hours : 32Hrs. Practical Hours : 49Hrs. Total Hours : 81Hrs. Credit hours :3

Terminal Performance Objective : Carry out acceptance of product quality and control non conformance element in accordance with product quality manual and company’s SOP.

Modul: K04-04-14 PRODUCT QUALITY CONTROL

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CU. WA No./ Level: C07.01/L3,C07.02/L3, C07.03/L3, C07.04/L3, C07.05/L3, C07.06/L3, C06.01/L3, C06.02/L3, C06.03/L3, C06.04/L3, C06.05/L3, C06.06/L3,C06.07/L3,

Learning Activities


LA 1. IDENTIFY PRODUCT QUALITY ACCEPTANCE REQUIREMENTS (C07.01/L3,C07.02 /L3, C07.03/L3)

1.1 Product quality acceptance requirement 1.2 Process acceptance requirements 1.3 Product quality acceptance test index 1.4 Quality acceptance criteria according to SOP 1.5 Machine breakdown checklist and report

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1.6 Determine product quality acceptance requirement

1.7 Determine process acceptance requirements 1.8 Determine product quality acceptance test index

5 D PT WS

Module : K04-04-14 PRODUCT QUALITY CONTROL

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CU. WA No./ Level : C07.01/L3,C07.02/L3, C07.03/L3, C07.04/L3, C07.05/L3, C07.06/L3, C06.01/L3, C06.02/L3, C06.03/L3, C06.04/L3, C06.05/L3, C06.06/L3,C06.07/L3,

Learning Activities


1.9 Interpret quality acceptance criteria list/ specification

1.10 Carry out product quality acceptance from machine breakdown

LA 2. CHECK PRODUCT QUALITY TEST INDEX RESULT (C07.04/L3,C07.05/L3, C07.06/L3)

2.1 Process deviation report 2.2 SPC tools 2.3 Statistical calculation formula and technique 2.4 Product quality test index result 2.5 Product physical condition 2.6 Equipment physical condition 2.7 Report product quality acceptance activities

4

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Learning Activities


2.8 Prepare / determine process deviation report 2.9 Gather process deviation report 2.10 Interpret process deviation report 2.11 Investigate problems 2.12 Calculate process deviation using SPC tools 2.13 Asses product quality test index result 2.14 Asses product physical condition 2.15 Observe equipment physical condition

2.16 Determine procedure to write product quality acceptance report

8 D PT WS

LA 3. PLAN PRODUCT/PROCESS NON CONFORMANCE CONTROL REQUIREMENTS (C06.01/L3,C06.02/L3)

3.1 Type of product/process non conformances 3.2 Product /process specifications and

requirements 3.3 Product/process non conformance area 3.4 Product/process non-conformances 3.5 Non-conformance control parts status 3.6 Procedure of controlling of non conformance

parts 3.7 Non conformance working schedule 3.8 Non-conformance control parts manpower

allocation

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Learning Activities


3.9 Determine type of non-conformances 3.10 Determine product/process non conformance

area 3.11 Classify product/ process non-conformances 3.12 Determine type of product/process deviation 3.13 Determine non conformance control parts status 3.14 Determine procedure of controlling of non

conformance parts

3.15 Determine non conformance working schedule

9 D PT WS

LA 4. EXECUTE NON CONFORMANCE PRODUCT/PROCESS NON CONFORMANCE CONTROL REQUIREMENTS (C06.03/L3,C06.04/L3)

4.1 Sort non conformance parts containment 4.2 Separate good and bad product/process 4.3 Quarantine non conformance product/part 4.4 Track conformance product/part movements 4.5 Disposition category 4.6 Quarantine disposition item 4.7 Disposition item specification

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Learning Activities


4.8 Sort non conformance parts containment 4.9 Separate good and bad product/process 4.10 Quarantine non conformance product/part 4.11 Track conformance product/part movements 4.12 Determine disposition category 4.13 Quarantine disposition item

4.14 Conform disposition item specification

13 D PT WS

LA 5. CONDUCT CORRECTIVE ACTION (C06.05/L3,C06.06 /L3, C06.07/L3)

5.1 Product/process non conformance data collection technique

5.2 Root cause of problem investigation technique 5.3 Effective corrective action flowchart 5.4 List of conformances status 5.5 Non conformance product/part segregation

guidelines 5.6 Assessment of non conformance product/part

corrective action effectiveness 5.7 Report product/process non conformance control

activities

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Learning Activities


5.8 Gather product / process non conformance data

5.9 Investigate root cause of problem 5.10 Initiate process deviation correction 5.11 Initiate corrective action 5.12 Asses non conformances status 5.13 Asses non conformance product/part

segregation 5.14 Asses non conformance product/part corrective

action effectiveness

5.15 Record product/process non conformance control activities

14

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Total Hours 32 49


1. SPC Tools

2. Calculator

3. Measuring and test instrument

4. Components/Part



2 J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-916682-9

3 Kaoru Ishikawa, Quality Press (ASQC), What Is Total Quality Control? The Japanese Way, ISBN 0-13-952433-9

4 J.M. Juran, McGraw-Hill, Inc, 1988 (Fourth Edition), Juran’s Quality Control Handbook, ISBN 0-07-033176-6

Manuals :

Core Ability

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 4 MC-041-4 C04/L4


Terminal Performance Objective : Continuous quality improvement (CQI) is to quality improvement in accordance with quality requirements. The personnel who are competent in quality improvement shall be able to execute Value Added / Value Engineering (VA/VE), review product and process capabilities to meet organisation policy.

Module : K04-04-15 LEAN MANUFACTURING

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Learning Activities


LA 1. IDENTIFY ACTIVITIES OF CQI PROGRAMME (C04.01,C04.02/L4)

1.1 List of continuous quality improvement 1.2 Improvement guidelines and flow 1.3 Improvement scope

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1.4 Determine activation of CQI 1.5 Determine area improvement 1.6 Determine improvement dateline


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Learning Activities


1.7 Determine improvement guidelines and flow

1.8 Determine improvement scope

10 D PT WS

LA 2. PREPARE QUALITY IMPROVEMENT PLAN ACTIVITY(C04.03/L4)

2.1 Quality improvement tools 2.2 Suitable improvement activity 2.3 Area of improvement

8

2.4 Determine quality improvement tools 2.5 Decide suitable improvement activity 2.6 Confirm area of improvement

10 D PT WS

LA 3. EXECUTE VALUE ADDED VALUE ENGINEERING (VA/VE) (C04.04, C04.05/L4)

3.1 VA/VE elements 3.2 VA/VE task force


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Learning Activities


3.3 VA/VE technique 3.4 Reject réduction programme 3.5 Process capability 3.6 Calculation technique 3.7 Equipment capability 3.8 Capability index table

12

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3.9 Determine VA/VE elements 3.10 Form VA/VE task force 3.11 Apply VA/VE technique 3.12 Conduct reject reduction programme 3.13 Apply process capability 3.14 Calculation technique 3.15 Calculate equipment capability 3.16 Refer capability index table

21

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LA 4. EXECUTE QUALITY FUNCTION DEPLOYMENT (QFD) C04.07, C04.08, C04.09 / L4

4.1 QFD technique 4.2 Operating characteristic of product against customer

needs


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Learning Activities


4.3 Effectiveness of improvement activities 4.4 Product / process improvement result

4

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4.5 Apply QFD technique 4.6 Compare operating characteristic of

product against customer needs 4.7 Assess effectiveness of improvement

activities 4.8 Check product / process improvement 4.9 Compare improvement result

8

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TOTAL HOURS

32

49


1. Application software 2. Total Preventive Maintenance reference book 3. Organisational chart 4. Process control chart






Manuals : 1. Kaizen manual 2. QCC manual

Core Abilities

SYLIBUS PROFILE


K04 QUALITY ASSURANCE 4 MC-041-3-C09/L3

Theory Hours : 22Hrs. Practical Hours : 32Hrs. Total Hours : 54Hrs. Credit Hours : 2


Supervisory functions is to monitor and supervise process activities in accordance with company SOP, company policy, OSHA, The personnel who are competent in process supervision shall be able to determine subordinate functions, monitoring of subordinate, develop skills, subordinate training, appraisal of subordinate and reporting to superior according to SOP

Module : K04-04-16 SUPERVISORY

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Learning Activities


LA 1. IDENTIFY PROCESS SUPERVISION REQUIREMENT AND SPECIFICATION(C09.01/L3)

1.1 Types supervision administrative 1.2 Objective of supervision administrative 1.3 Scope of supervision administrative works 1.4 Determine supervision administrative scope of

responsibility

3

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1.5 Determine supervision administrative 1.6 Determine objective of supervision administrative 1.7 Determine scope of works 1.8 Determine scope of responsibility

8 D PT WS


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CU.WA No./ Level :C09/L3

Learning Activities


LA 2. PREPARE SUBORDINATE ADMINISTRATIVE INFORMATION, DATA AND FORMS(C09.02)

1.1 Types of subordinate administrative information, data and forms

1.2 Procedure on acquiring subordinate administrative information, data and forms

1.3 Company SOP on personnel appraisal 1.4 Personnel appraisal form format 1.5 Subordinate job description 1.6 Personnel appraisal evaluation criteria 1.7 Method of briefing 1.8 Checking personnel appraisal form completion 1.9 Subordinate performance and achievement

assessment

6 D PT WS

1.10 Determine types of subordinate administrative information, data and forms

1.11 Follow procedure on acquiring subordinate administrative information, data and forms

1.12 Arrange subordinate administrative information, data and forms

8


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Learning Activities


1.13 Determine personnel appraisal evaluation criteria

1.14 Brief subordinate on filling personnel appraisal form

1.15 Check personnel appraisal form 1.16 Completion 1.17 Assess subordinate conformance and

achievement 1.18 Forward personnel appraisal form to superior

LA 3. EXECUTE IN-HOUSE TRAINING (C09.03, C09.04/L3)

1.19 Company SOP on in-house training 1.20 Title on in-house training 1.21 Training material preparation 1.22 Arrangement of in-house training location/class 1.23 Procedure of in-house training 1.24 In-house training achievement survey form

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1.25 Refer to company SOP on in-house training 1.26 Determine title on in-house training 1.27 Determine participant of training

8


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Learning Activities


1.28 Arrange training material 1.29 Arrange in-house training location/class 1.30 Conduct in-house training 1.31 Collect in-house training achievement survey

form

D PT WS

LA 4. CONDUCT SECTION MEETING (C09.05.C09.06/L3)

4.1 Company SOP on section meeting 4.2 Title of section meeting 4.3 Members of meeting 4.4 Meeting memorandum format 4.5 Minute of meeting format 4.6 Arrangement of meeting venue 4.7 Section meeting procedure 4.8 Apparel company organization charts 4.9 Supervision administrative activities reporting criteria 4.10 Procedure of reporting supervision administrative

activities

8 L WT IS AS


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CU.WA No./ Level :C09

Learning Activities


4.11 Refer to company SOP on section meeting 4.12 Determine title of section meeting 4.13 Determine members of meeting 4.14 Distribute meeting memorandum 4.15 Distribute previous minute of meeting 4.16 Arrange meeting venue 4.17 Apply section meeting procedure 4.18 Confirm minute of meeting taken 4.19 Determine reporting personnel on

supervision administrative activities 4.20 Determine supervision administrative

activities reporting criteria 4.21 Report supervision administrative activities

8 D PT WS

TOTAL HOURS 22 32

Tools/ Equipment/ Materials : Audio visual aids, Hand outs,Venue, SOP, Code of Practice

Reference Books (Tittle, Atr, Publisher) : 1 Connie M. Borror, ASQ, Third Edition, The Certified Quality Engineer Handbook, ISBN 978-0-87389-745-7

J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-916682-9

Manuals :

Core Abilities:

SEMESTER 5

8. SEMESTER 5


STATISTICAL PROCESS



requirements




Confirm SPC result

C02 01 L3 02 L3 03 L3 04 L3 05 L3


06 L3

STATISTICAL PROCESS


Identify SPC requirement

Confirm control item characteristic/parame

ter

Monitor SPC activities

Evaluate process capability and

stability

Report SPC effectiveness

corrective action

C09 01 L4 02 L4 03 L4 04 L4 05 L4

MEASUREMENT SYSTEM

ANALYSIS (MSA)

Identify MSA specification and

requirements Plan MSA activities

Execute MSA activities


Report MSA activities

C05 01 L4 02 L4 03 L4 04 L4 05 L4

PRODUCT CONTROL PLAN

ESTABLISHMENT





Develop product

control plan

C02 01 L4 02 L4 03 L4 04 L4 05 L4


Report product

control plan development

activities

06 L4 07 L4





checklist



C03 01 L4 02 L4 03 L4 04 L4 05 L4


and accuracy


06 L4 07 L4

CONTINOUS QUALITY

IMPROVEMENT (CQI)



guidelines


activity


(VA/VE)


C04 01 L4 02 L4 03 L4 04 L4 05 L4



Deployment (QFD)



activities

06 L4 07 L4 08 L4 09 L4

SUPPLIER QUALITY ASSURANCE



Confirm supplier evaluation and

selection



C10 01 L4 02 L4 03 L4 04 L4 05 L4

Report supplier performance

activities

06 L4

8.2 TRAINING PATHWAY CHART

K04-05-11

APPLICATION STATISTICAL PROCESS

CONTROL (SPC)

MULA

H

Establish statistical control points

requirements

Confirm SPC result


02.04

02.05

02.06

4/6

5/6

6/6

1/6

02.01


2/6

02.02


Apply SPC tools

02.03

3/6

2/5

Conduct Control Item Characteristic/Parameter

09.02

Monitoring SPC Activities

3/5 09.03

Evaluate Process Capability and Stability

09.04

4/5

Identify SPC Requirement

09.01

1/5

Report SPC Effectiveness Corrective Action

09.05

5/5

K04-05-12

MEASUREMENT SYSTEM

ANALYSIS (MSA)


05.01

1/5

2/5

Plan MSA Activities

05.02

Execute MSA Activities

3/5 05.03

Evaluate MSA accuracy/ uncertainty

05.04

4/5

Report MSA Activities

05.05

5/5

K04-05-13

QUALITY AUDIT


03.01

1/7


03.02

2/7


03.03

3/7


03.04

4/7


03.05

5/7


03.06

6/7


03.07

7/7

H

I

I

K04-05-14

PRODUCT QUALITY

PLANNING

J


02.03

3/7


02.04

4/7

Identify critical to quality (CTQ) point

02.01

1/7


02.02

2/7




02.05

02.06

02.07

5/7

6/7

7/7

FUNDAMENTAL OF EXPERIMENTAL DESIGN

(DOE)

K04-05-15

Conduct design of experimental (DOE)

04.06

6/9

J

SUPPLIER QUALITY MANAGEMENT

K04-05-16

10.01

1/6


10.02

2/6


10.03

3/6


10.04

4/6




10.05

10.06

5/6

6/6

TAMAT

8.3 MAPPING CHART

K04 - DIPLOMA TEKNOLOGI JAMINAN KUALITI - SEMESTER 5

SILIBUS (JTM)


AJ

UK

MO

DU

L

AP

PL

ICA

TIO

N S

TA

TIS

CA

L

PR

OC

ES

S C

ON

TR

OL

(S

PC

)

ME

AS

UR

EM

EN

T S

YS

TE

M

AN

AL

YS

IS (

MS

A)

PR

OD

UC

T Q

UA

LIT

Y P

LA

NN

ING

QU

AL

ITY

AU

DIT

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT

COCU CODE

CU/DUTI WORK ACTIVITIES

/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

C02L3

STATISTICAL PROCESS CONTROL (SPC) APPLICATION


C02.01


C02.02


3


C02.04


5


6

C09L4

STATISTICAL PROCESS


1. Identify SPC requirement

2. Confirm control item characteristic/ parameter

3. Monitor SPC activities

SILIBUS (JTM)


AJ

UK

MO

DU

L

AP

PL

ICA

TIO

N S

TA

TIS

CA

L

PR

OC

ES

S C

ON

TR

OL

(S

PC

)

ME

AS

UR

EM

EN

T S

YS

TE

M

AN

AL

YS

IS (

MS

A)

PR

OD

UC

T Q

UA

LIT

Y P

LA

NN

ING

QU

AL

ITY

AU

DIT

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT

COCU CODE


/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

4. Evaluate process capability and stability

5. Report SPC effectiveness corrective action

C05L4 MEASUREMENT

SYSTEM ANALYSIS (MSA)

1. Identify MSA specification and requirements

2. Plan MSA activities

3. Execute MSA activities

4. Evaluate MSA accuracy / uncertainty

5. Report MSA activities

C02L4 PRODUCT

CONTROL PLAN ESTABLISHMENT

1. Identify Critical To Quality (CTQ) point

2. Identify product control plan requirement

3. Plan critical control point establishment

4. Establish critical control point

5. Develop process control plan

SILIBUS (JTM)


AJ

UK

MO

DU

L

AP

PL

ICA

TIO

N S

TA

TIS

CA

L

PR

OC

ES

S C

ON

TR

OL

(S

PC

)

ME

AS

UR

EM

EN

T S

YS

TE

M

AN

AL

YS

IS (

MS

A)

PR

OD

UC

T Q

UA

LIT

Y P

LA

NN

ING

QU

AL

ITY

AU

DIT

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT

COCU CODE


/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

6. Evaluate control plan completeness

7. Report product control plan development activities

C03L4 MANUFACTURING / SYSTEM AUDITING

1. Identify types of audit

2. Identify audit procedure and requirement

3. Prepare audit schedule and checklist

4. Prepare audit document

5. Execute audit activities

6. Evaluate audit finding completion and accuracy

7. Report of auditing activities

C04L4

CONTINUOUS QUALITY

IMPROVEMENT (CQI)

1. Identify activities of CQI programme

2. Identify quality improvement guidelines

3. Prepare quality improvement plan activity

4. Execute Value Added Value Engineering (VA/VE)

SILIBUS (JTM)


AJ

UK

MO

DU

L

AP

PL

ICA

TIO

N S

TA

TIS

CA

L

PR

OC

ES

S C

ON

TR

OL

(S

PC

)

ME

AS

UR

EM

EN

T S

YS

TE

M

AN

AL

YS

IS (

MS

A)

PR

OD

UC

T Q

UA

LIT

Y P

LA

NN

ING

QU

AL

ITY

AU

DIT

FU

ND

AM

EN

TA

L O

F

EX

PE

RIM

EN

TA

L D

ES

IGN

SU

PP

LIE

R Q

UA

LIT

Y

MA

NA

GE

ME

NT

COCU CODE


/TASK NO.

TASK

MO

DU

L 1

MO

DU

L 2

MO

DU

L 3

MO

DU

L 4

MO

DU

L 5

MO

DU

L 6

5. Review product and process capabilities

6. Conduct Design of Experiment (DOE)

7. Execute Quality Function Deployment (QFD)

8. Organise quality improvement

9. Report quality improvement activities

C10L4 SUPPLIER QUALITY

ASSURANCE

1. Identify supplier performance requirement

2. Plan supplier performance activity

3. Confirm supplier evaluation and selection

4. Execute supplier assessment

5. Evaluate supplier performance quality

6. Report supplier performance activities

8.4 TABLE OF CONTACT HOURS DISTRIBUTION

K0414 DIPLOMA TEKNOLOGI JAMINAN KUALITI / TAHAP 4 SEMESTER 5

KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT

K04-05-11 APPLICATION STATISTICAL PROCESS CONTROL (SPC)

32 49 1.2 1.8 3 3

K04-05-12 MEASUREMENT SYSTEM ANALYSIS (MSA) 32 49 1.2 1.8 3 3

K04-05-13 QUALITY AUDIT 32 49 1.2 1.8 3 3

K04-05-14 PRODUCT QUALITY PLANNING 22 32 0.8 1.2 2 2

K04-05-15 FUNDAMENTAL OF EXPERIMENTAL DESIGN 22 32 0.8 1.2 2 2

K04-05-16 SUPPLIER QUALITY MANAGEMENT 22 32 0.8 1.2 2 2

PTA5025 FINAL YEAR PROJECT 2 5 5


KOD MODUL

TAJUK MODUL


TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT KREDIT


CORE ABILITIES 27 - - - -



8.5 SYLIBUS PROFILE

SYLIBUS PROFILE


K04-05-11 DIPLOMA IN QUALITY ASSURANCE TECHNOLOGY 5 MC-041-4-C09


Terminal Performance Objective: Statistical Process Control (SPC) Analysis is to produce dough in accordance with SPC requirements. The personnel who are competent in analysis shall be able to monitor SPC activities to meet required quality.

Module : K04-05-11 APPLICATION STATISTICAL PROCESS CONTROL (SPC)

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CU.WA No./ Level : C02.01, C02.02, C02.03, C02.04, C02.05,C02.06/L3,C09.01, C09.02, C09.03, C09.04, C09.05/L4

Learning Activities


LA 1. IDENTIFY SPC REQUIREMENT (C02.01/L3,C09.01/L4)

1.1 Type of SPC Chart 1.2 SPC Chart locations 1.3 Determine product manufacturing line 1.4 Determine SPC application work scope

6

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Learning Activities


1.5 Incoming SPC material requirements 1.6 List of SPC specifications 1.7 Incoming SPC work scope 1.8 Incoming SPC workflow

10 D P

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1.9 Determine type of SPC Chart 1.10 Determine SPC Chart application locations 1.11 Determine product manufacturing line 1.12 Determine SPC application work scope 1.13 Interpret SPC materials requirement 1.14 Refer SPC specification 1.15 Determine SPC work scope 1.16 Determine SPC workflow

LA 2. PLAN AND CONDUCT CONTROL ITEM CHARACTERISTIC/PARAMETER AND MONITORING SPC ACTIVITIES (C02.02/L3,C02.03/L3, C02.04/L3, C09.02/L4, C09.03L4)

2.1. SPC application data

2.2. List of SPC chart

2.3. SPC application technique and method

2.4 SPC charting timeline 2.5 Area of application

11 L WT IS AS


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Learning Activities


2.4. Type of SPC software

2.5. Analyse data

2.6. Knowledge of computer literature

2.7. Types of statistical tools for SPC

2.7.1. X bar

2.7.2. R bar

2.7.3. CP/CPK

2.7.4. CM/CMK

2.7.5. N chart

2.7.6. P chart

2.8 Process Controlling

2.9 Product criteria

2.10 Product functioning

2.11 Control item parameter

2.12 Statistical activities workflow

2.13 Statistical chart process capability review

2.14 Process performance trend

2.15 Implement corrective action

17 D PT WS


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Learning Activities


2.6 Prepare SPC application data

2.7 Prepare SPC chart

2.8 Determine SPC application technique and

method

2.9 Confirm SPC application work area

2.10 Confirm SPC charting timeline

2.11 Key in inspection data

2.12 Interpret data analysis

2.13 Print data result

2.14 Apply SPC tools

2.15 Interpret product drawing

2.16 Determine product workability

2.17 Determine applicable statistical technique 2.18 Determine area of application 2.19 Decide control item parameter selection 2.20 Confirm Statistical Process Control

method/tools (X-R chart, U chart, T chart and etc


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Learning Activities


2.21 Produce statistical activities workflow 2.22 Refer statistical chart 2.23 Arrange process capability 2.24 Overview process performance trend 2.25 Analyse SPC trend 2.26 Implement corrective action

LA 3. EXECUTE PROCESS CAPABILITY AND STABILITY (C02.05/L3, C09.04/L4)

3.1 SPC Chart plotting technique 3.2 Assessing of SPC effectiveness 3.3 SPC trend and effect analysis 3.4 Assessment of suitability application of statistical

technique 3.5 Assessment of process and equipment capabilities 3.6 Process performance indexes 3.7 Evaluate effectiveness of corrective action

11

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Learning Activities


3.8 Check SPC Chart plotting completeness 3.9 Asses SPS effectiveness 3.10 Review SPC trend 3.11 Determine asses suitable application of

statistical technique 3.12 Carry out asses process and equipment

capabilities 3.13 Review process performance indexes 3.14 Determine asses effectiveness of

corrective action

17 D P

PT WS

LA 4. REPORT SPC EFFECTIVENESS CORRECTIVE ACTION (C02.06/L3,C09.05/L4)

4.1 SPC effectiveness corrective action activities reporting format

4.2 SPC effectiveness corrective action reporting criteria 4.3 Procedure to write SPC effectiveness corrective

action report 4.4 Record keeping procedures

4

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4.5 Determine SPC effectiveness corrective action activities reporting format

4.6 Determine SPC effectiveness corrective action reporting criteria


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Learning Activities


4.7 Determine procedure to write SPC effectiveness corrective action report

4.8 Adhere to record keeping procedures 5

D P

PT WS

Total Hours 32 49


1. Control plan format 2. QS 9000 APQP and control plan reference manual 3. Process flow chart 4. Process and measurement characteristic 5. AOL manual



6. J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-9166829

7. K04oru IshiK04wa, Quality Press (ASQC), What Is Total Quality Control? The Japanese Way, ISBN 0-13-952433-9


Manuals :

Core Abilities :

SYLIBUS PROFILE





Measurement System Analysis (MSA) is to produce in accordance with quality requirements. The personnel who are competent in MSA shall be able to execute MSA activities to meet organization policy

Module : K04-05-12 MEASUREMENT SYSTEM ANALYSIS (MSA)

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CU.WA No./ Level : (C05.01, C05.02, C05.03, C05.04, C05.05/L4)

Learning Activities


LA 1. IDENTIFY MSA SPECIFICATION AND REQUIREMENTS (C05.01)

1.1 MSA manual 1.2 MSA definition terms and requirement 1.3 Type of error

1..3.1 Systematic error 1..3.2 Random error

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Learning Activities


1.4 Obtain MSA manual 1.5 Interpret MSA definition terms and

requirement 1.6 Determine type of error

8 D PT WS

LA 2. EXECUTE MSA ACTIVITIES (C05.02, C05.03, C05.04)

2.1 List of MSA activities 2.2 MSA timeline and schedule 2.3 Type of calculation method

2.3.1 ANOVA method 2.3.2 Tabular method

2.4 Facilities and materials 2.5 GR&R calculation method 2.6 GR&R software 2.7 Plan, Do, Check, Action (PDCA) cycle 2.8 Variance Method (ANOVA) 2.9 Result comparison technique 2.10 Variance table

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Learning Activities


2.11 Arrange MSA activities 2.12 Produce MSA timeline and schedule 2.13 Determine calculation method 2.14 Prepare facilities and materials 2.15 Calculate and analyse Gauge

Repeatable and Reproducibility(GR&R) 2.16 Apply GR&R software 2.17 Determine Plan, Do, Check, Action

(PDCA) cycle 2.18 Analyse ANOVA result 2.19 Compare results of two type of

calculations 2.20 Examine the variance

36 D PT WS

LA 3. REPORT MSA ACTIVITIES (C05.05)

3.1 MSA reporting format 3.2 Process MSA reporting criteria 3.3 Procedure to write testing report 3.4 Record keeping procedures

3

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Learning Activities


3.5 Determine MSA reporting format 3.6 Determine process MSA reporting criteria 3.7 Determine procedure to write testing

report 3.8 Determine record keeping procedures

5 D PT WS

Total Hours 32 49

Tools/ Equipment/ Materials : 1. MSA procedure and schedule 2. Statistical handbook 3. MSA data forms






Manuals :

SYLIBUS PROFILE





This course provides the knowledge of overview of quality auditing principles and technique stressing methods for obtaining quality products and services through quality standards.

Module : K04-05-13 QUALITY AUDIT

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CU.WA No./ Level : C03.01, C03.02, C03.03, C03.04, C03.05, C03.06, C03.07 / L4

Learning Activities


LA 1. IDENTIFY TYPES OF AUDIT (C03.01, C03.02, C03.03, C03.04 / L4)

1.1 Type of audits

1.2.1 Internal quality audit 1.2.2 Supplier audit 1.2.3 Third party audit

1.3 Product / process flow 1.4 Audit process flow 1.5 Audit procedure 1.6 Audit requirement 1.7 Area to be audited

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Learning Activities


1.8 Audit schedule 1.9 List of auditors 1.10 Audit checklist 1.11 Items and criteria 1.12 Audit documents 1.13 Document location 1.14 Audit samples

1.15 Determine type of audit 1.16 Determine product / process to be audit 1.17 Determine audit flow 1.18 Determine audit procedure 1.19 Interpret audit requirement 1.20 Determine the area to be audited 1.21 Confirm audit schedule 1.22 Arrange auditor / audited 1.23 Produce audit checklist 1.24 Items and criteria to be audit 1.25 Previous audit concern 1.26 Acquire audit document 1.27 Arrange document location 1.28 Identify audit samples

16

D PT WS


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Learning Activities


LA 2. EXECUTE AUDIT ACTIVITIES (C03.05 / L4)

2.1 Audit notification 2.2 Audit opening meeting procedure 2.3 Audit technique 2.4 Classification of non conformance

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2.5 Notify auditee 2.6 Conduct audit opening meeting 2.7 Observe audit findings 2.8 Classify audit non conformance 2.9 Conduct audit closing meeting

15 D PT

LA 3. EVALUATE AUDIT FINDING COMPLETION AND ACCURACY (C03.06 / L4)

3.1 Product / process audit compliance 3.2 Type of non conformance 3.3 Audit completion 3.4 Audit reporting

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3.5 Assess number of non conformance 3.6 Assess audit compliance 3.7 Check audit completion

10 D PT WS

LA 4. REPORT OF AUDITING ACTIVITIES (C04.07 / L4)


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4.1 Reporting format 4.2 Supplier performance 4.3 Record and data control procedure

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4.4 Determine reporting format 4.5 Record supplier performance 4.6 Adhere to record keeping procedure

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Total Hours 32 49


8. Reference Standard

9. Calculator

10. Calibration tools

11. Measuring and Test Instrument

12. Components/Part Specification

13. Checklist and Check sheet

14. Calibration tools


5. J.Luis Guasch, Makhtar Diop, Jean-Louis Racine, Isabel Sanchez, Quality Systems and Standard for A Competitive Edge (2007), The World Bank

6. Vincent K. Omachonu, Ph.D. Joel E. Ross,Ph.D, Principles of Total Quality 3rd Edition, CRC Press

Manuals :

Core Abilities :

SYLIBUS PROFILE




Terminal Performance Objective : Product Quality Planning is to develop control plan in accordance with product control and development . The student who are competent in plan development should be able to establish critical control point and develop product control plan to meet organization policy.

Module : K04-05-14 PRODUCT QUALITY PLANNING

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CU.WA No./ Level : C02.01, C02.02, C02.03, C02.04, C02.05, C02.06, C02.07/L4

Learning Activities


LA 1. IDENTIFY CRITICAL TO QUALITY (CTQ) POINT AND PRODUCT CONTROL PLANNING (C02.01, C02.02)

1.1 Product requirement 1.2 Critical control workflow 1.3 Manufacturing process workflow 1.4 Advance Product Quality Planning (APQP) 1.5 Scope of product control plan 1.6 Various product control plan

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1.7 Interpret product requirement 1.8 Determine critical control workflow 1.9 Determine manufacturing process workflow 1.10 Interpret Advance Product Quality Planning

(APQP) 1.11 Determine scope of product control plan 1.12 Identify various product control plan

6 D PT WS

LA 2. PREPARE PLANNING CRITICAL CONTROL POINT ESTABLISHMENT (C09.03, C09.04)

2.1 Control plan format 2.2 Method and technique to be applied 2.3 Control items availability 2.4 Critical control points 2.5 Critical control items technique

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2.6 Determine control plan format 2.7 Determine method and technique to be

applied 2.8 Arrange control items availability 2.9 Summarize critical control points 2.10 Apply critical control items

10 D PT WS


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Learning Activities


LA 3. EVALUATE PROCESS CONTROL PLAN (C09.05, C09.06)

3.1 Product control plan 3.2 Critical data 3.3 Control items comprehensive 3.4 Data accuracy 3.5 Arrange critical data

3.5.1 Accuracy 3.5.2 Safety 3.5.3 Health

3.6 Producing product control plan

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3.7 Determine product control plan 3.8 Evaluate critical data 3.9 Confirm control items comprehensive 3.10 Set up data accuracy 3.11 Carry out arrange critical data

1.11.1 Accuracy 1.11.2 Safety 1.11.3 Health

3.12 Determine produce product control plan

13 D PT WS


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Learning Activities


LA 4. REPORT PRODUCT CONTROL PLAN DEVELOPMENT ACTIVITIES (C02.07)

4.1 Determine recording format 4.2 Write control plan activities report 4.3 Document and record keeping

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4.4 Determine recording format 4.5 Write control plan activities report 4.6 Adhere to document and record keeping

3 D PT

Total Hours 22 32


1. Control plan format 2. QS 9000 APQP and control plan reference manual 3. Process flow chart 4. Process and measurement characteristic 5. AOL manual






Manuals :

Core Abilities :

SYLIBUS PROFILE





This course provides the knowledge of overview of fundamentals of experimental design to meet organization policy.

Module : K04-05-15 FUNDAMENTAL OF EXPERIMENTAL DESIGN (DOE)

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CU.WA No./ Level : C04.06 / L4

Learning Activities


LA 1. IDENTIFY FUNDAMENTAL OF EXPERIMENTAL DESIGN (DOE) (C04.06/L4)

1.1 Introduction to Design of Experiment 1.2 Purpose of Design of Experiment 1.3 History of Design of Experiment 1.4 General Model of a Process/System 1.5 Objective of the Experiment

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1.6 DOE Problem Area 1.6.1 Comparative 1.6.2 Screening / Characterize 1.6.3 Modeling 1.6.4 Optimizing

1.7 Quality Improvement hierarchy 1.7.1 Inspection (Level 4) 1.7.2 Process Control (Level 3) 1.7.3 MC & Process Capability (Level 2) 1.7.4 DFM (Level 2)

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LA 2. CONFIRM PDCA AND TERMINOLOGY (C04.06/L4)

2.1 Identify PDCA Cycle 2.2 Terminology DOE Model

2.2.1 System 2.2.2 Input 2.2.3 Output 2.2.4 Factors 2.2.5 Levels 2.2.6 Uncontrollable factors

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2.3 Create DOE example 3 D PT IS AS


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Learning Activities


LA 3. PLANNING AND MANAGING THE PROCESS OF EXPERIMENTS

3.1 Identify Experiment steps 3.1.1 Problem Statement 3.1.2 Selection of factors and levels 3.1.3 Selection of experiment 3.1.4 Performing the experiment 3.1.5 Statistical analysis 3.1.6 Conclusions and Recommendations

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3.2 Data Collection and Analysis 3.2.1 Identify data 3.2.2 Identify types of population 3.2.3 Identify types of data 3.2.4 Measure of central tendency 3.2.4.1 Mean, Mode, Median, Range, Standard Deviation 3.2.5 Stem and Leaf Plot 3.2.6 Histogram 3.2.7 Box Plot

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Learning Activities


LA 4. EVALUATE FULL FACTORIAL DESIGN (2k model)

4.1 Introduction to Factorial Designs 4.2 Introduction to 2k Factorial Design 4.3 Process capability 4.4 Calculation technique 4.5 Equipment capability

4.6 Capability index table

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4.7 Terminology (recap) 4.7.1 Identify factor and example 4.7.2 Identify level and example 4.7.3 Identify response and example

4.8 Identify 2k Factorial Design (one factor) and coding 4.9 Identify 2k Factorial Design (two factor) and coding 4.10 Interpret example data into design matrix 4.11 Interpret example data into geometric view 4.12 Conduct DOE 2k Factorial Design (manual calculation)

9 D PT WS


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Learning Activities


4.13 Apply process capability 4.14 Calculation technique 4.15 Calculate equipment capability 5.16 Refer capability index table

Total Hours 22 32


8. Application software 9. Total Preventive Maintenance reference book 10. Organizational chart 11. Process control chart 12. Kaizen manual 13. QCC manual






Manuals :

Core Abilities :

SYLIBUS PROFILE





Supplier Quality Management is to perform quality in accordance with supplier performance procedure. The student who are competent in performing quality should be able to execute supplier assessment to meet required quality.

Module : K04-05-16 SUPPLIER QUALITY MANAGEMENT

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CU.WA No./ Level : C010.01, C10.02, C10.03,C10.04, C10.05, C10.06 / L4

Learning Activities


LA 1. IDENTIFY SUPPLIER PERFORMANCE REQUIREMENT AND ACTIVITY (C10.01, C10.02 / L4)

1.1 Supplier evaluation objective 1.2 Current supplier capability 1.3 Supplier evaluation, assessment and selection requirements 1.4 Supplier monitoring chart 1.5 Refer supplier monitoring chart 1.6 Supplier evaluation timeline and schedule

7 L WT IS AS


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Learning Activities


1.7 Determine supplier evaluation objective 1.8 Determine current supplier capability 1.9 Interpret supplier evaluation, assessment and selection requirements

2.0 Refer supplier monitoring chart 2.1 Determine refer supplier monitoring chart 2.2 Confirm refer supplier monitoring chart

2.3 Produce supplier evaluation timeline

12 D PT WS

LA 2. CONFIRM SUPPLIER EVALUATION AND SELECTION (C10.03 / L4)

2.1 Supplier evaluation documents 2.2 Supplier track record 2.3 Supplier quality system 4

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2.4 Obtain supplier evaluation documents 2.5 Observe supplier track record 2.6 Overview supplier quality system

5 D PT


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Learning Activities


LA 3. EXECUTE SUPPLIER ASSESSMENT (C10.04, C10.05 / L4)

4.1 Supplier assessment criteria 4.2 Supplier performance evidence 4.3 Provision of objective measure of supplier performance 4.4 Monitoring of supplier performance 4.5 Supplier delivery performance 4.6 Supplier quality performance 4.7 Supplier product conformances 4.8 Supplier performance chart

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4.9 Refer supplier assessment criteria 4.10Collect supplier performance evidence 4.11Provide objective measure of supplier performance 4.12 Monitor supplier performance 5.3 Asses supplier delivery performance 5. 4 Asses supplier quality performance 5.5 Review supplier product conformances 5.6 Update supplier performance chart

11 D PT WS


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Learning Activities


LA 4. REPORT SUPPLIER PERFORMANCE ACTIVITIES (C10.06 / L4)

4.1 Reporting format 4. 2 Supplier performance 4.3 Record and data control procedure

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4. 4 Determine reporting format 4.4 Record supplier performance 4.5 Adhere to record keeping procedure

4

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Total Hours 22 32


1. Standard Operating Procedure

2. Check Sheet

3. Summary format

4. Schedule


1 Connie M. Borror, ASQ, Third Edition, The Certified Quality Engineer Handbook, ISBN 978-0-87389-745-7 2.J.M.Juran, The Free Press, (1989), Juran of Leadership For Quality an Executive Handbook, ISBN 0-02-916682-9 3. Kaoru Ishikawa, Quality Press (ASQC), What Is Total Quality Control? The Japanese Way, ISBN 0-13-952433-9 4. J.M. Juran, McGraw-Hill, Inc, 1988 (Fourth Edition), Juran’s Quality Control Handbook, ISBN 0-07-033176-6

Manuals :

Core Abilities :

TRAINING SYLLABUS - K04 DT...ADTEC Bintulu 2. Cik Sharifah Dora Binti Syed Abd Bahri (Ketua)...

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Transcript of TRAINING SYLLABUS - K04 DT...ADTEC Bintulu 2. Cik Sharifah Dora Binti Syed Abd Bahri (Ketua)...