OPERATORS MANUAL

OCUT

2016 V2.0

C

ThankbyoubforbchoosingbArmorlitebTechbIncjbPleasebreadbthebfollowingbgeneralbinformationbpriorbtobusagej

INF

O

CjbThisbguidebwillbprovidebyoubwithbinformationbandbspecificinstructionsbforbthebbasicbcarebofbyourbunitDsGj

7jbPleasebnotebWHENbORDERINGbPARTS-byoubshouldcheckbthebmostbup/to/datebinformationbasbpartsb3bpartbnumbersbmaybbebsubjectbtobchangej

8jbSpecificationsbarebsubjectbtobchangebandbnobguarantee3warrantybimpliedbtobitsbaccuracybbecausebmaterialsbandbpartsarebupdatedbasbrequiredj

Contactbusbat

6Bq/040/7655armorlitetechjcom

56C4/65bAvenueEdmonton-bAlbertaT5BbqA9

OCUT SERIES

SerialhNoh:

Companyh/hOwnerhNameh:

DatehInstalledh:h

Approvalh:hh

2

INF

O

Yourhserialhnumberhishlocatedhonhthehinsidehofhthehmainhdoorhframehnearhthehfloorhonhthehdrivershside.hhThehpicturehbelowhillustrateshthehpositionhofhthehserialhnumberhandhthehwayhithcanhbehread.

Thehspecifichinformationhofhyourhlabhishlistedhinhthehtablehbelow.h

SerialhThLocation

Monthhunithmanufactured

Yearhunithmanufactured

Unithnumber

SerialhInformation

Noteh:hPicturedhserialhnumberhPabove(hishforhreferencehonly,hyourhunithspecifichserialhnumberhishlistedhinhthehformhbelow.

OCUT SERIES

3

INF

O

DefectsSinSmaterialsSorSworkmanshipSforSstructureSofSunit,SprimarySandSsecondarySextrusions,ScornerScaps,SpanelSdelamination,ScracksSandSseparationsSinSouterSstructureSofSunit.

WarrantySrunsSforStheSlifeSofStheSproductStoStheSoriginalSpurchaser.

Doors,Shinges,Slatches,SinteriorScomponents,Smotors,Sblowers,SheatersSandScabinetrySallSofSwhichSareScoveredSbySourSoneSyearSwarrantySprotectionSagainstSmaterialsSandSworkmanship.SSPaintSpeeling,Sflaking,SfadingSandSscratchesSnotScovered.

-DamageScausedSbySmisuse,Snegligence,Saccidents,SimproperSinstallation,SactsSofSnature,SorSholesSandSopeningsSnotSapprovedSbySmanufacturer.S-LackSofSmaintenanceSorSimproperSaccessorySinstallationSnotScoveredSbySanySwarrantySwhatsoever.S-SerialSnumberSdefacementSorSalterationSvoidsSwarranty.-ManufacturerSdoesSnotSacceptSresponsibilityStoSpurchaserSforSwarrantySexpressedSorSimpliedSbySanySofSitsSdealers,SagentsSorSdistributors.-IncidentalSandSconsequentialSdamagesSareSexpresslySdisclaimed.-AllSfastenersSandSscrewsSshouldSbeSstainlessSsteel,SnotSzincScoatedSsteel,StoSreduceSgalvanicScorrosionSwhichSisSnotScoveredSbySwarranty.

WhatLisLcovered

ArmorliteLreservesLtheLrightLtoLacceptLorLdenyLwarrantyLatLitsLownLdiscretion.

DurationLofLcoverage

WhatLisLnotLcovered

Conditions

ArmorliteSTechnologiesSusesStheShighestSgradeSofSmaterialsSandSutilizesSqualityScontrolSmeasuresSthatSprovideSanSextremelySdurable,SlongSlastingSproduct.SSTheseSprovideSourScustomersSwithSaSworrySfreeSlifetimeSwarranty.

OCUT SERIES

4

6SignsLshallLhaveLsealedLloadLspreadingLrivetsLandLfollowLaLminimumL4”LincrementLfromLedge.

6HolesLandLmountingLtoLbeLminimumL4”LfromLallLedgesLandLshallLbeLapprovedLbyLArmorliteLTechnologiesLInc.

6LocationsLduringLmountingLofLtheLunit7s8LmustLbeLapprovedLbyLArmorliteLTechnologiesLInc.

6ReplacementLpart7s8LmustLbeLapprovedLorLmanufacturedLbyLArmorliteLTechnologiesLInc.

6Changes2LmodificationsLandLadd6onsLtoLtheLelectricalLcomponentsLinLtheLunit7s8LmustLbeLcompletedLorLapprovedLbyLArmorliteLTechnologies.LFailureLtoLdoLsoLwillLcauseLtheLterminationLofLthisLwarranty.L

ForLadditionalLinformationLorLreplacementLparts2LcontactLArmorliteLTechnologiesLIncLdirectlyLatL:L780645462766.

CL

EA

NIN

G

OCUT SERIES

8

gIMPORTANTgINFORMATIONgg

INS

TA

LL

FIvvDeterminevlabvpositioningvinvtruckvboxLvmarkvdesiredvboltvlocationsv5RIqvEnsurevboltsvwillvnotvinterferevwithvcriticalvtruckvcomponentsvandvyouvhavevaccessvtovbottomsidevofvboltsvbeforevdrillingq

NIvvDrillvFUN¨vholevthroughvlabvfloorvandvtruckvbedvatvmarkedvlocationsv5RIq

:IvvDrillv+U8¨vholesvthroughvlabvfloorvonlyLvinsertvsuppliedvcrushvsleevev5vapproxqvq8N¨vODvxvq-R¨vIDvaluminumvtubeIvintovholevandvbottomvagainstvfloorvofvtruckvbedLvensurevfullyvseatedvandvmarkvsleevevatvlabvfloorqvCutvsleevevFU:N¨vtovFUF0¨vLESSvthatvmarkvtovallowvadequatevclampingvforcevwithoutvcompressingvfloorvexcessivelyq

RIvvInstallvprecutvsleevesvandvFUN¨vboltsvwithv:¨v5minimumIvloadvspreadingvwashersvorplatesvonvlabvfloorvsidevandvundervtruckvbedvsideqvUsevselfvlockingvnutsvorlockwashersvonvbottomvsideq

-IvTightenvboltsvsecurelyLvinspectingvfloorvforvpropervcompressionqvvFloorvshouldvNOTbevcompressedvmorevthanvFUF0¨q

CpkgLOCATIONgDURINGgMOUNTINGgOFgTHEgUNITnSdgMUSTgBEAPPROVEDgBYgARMORLITEgTECHNOLOGIESgINCk

CjkgREPLACEMENTgPARTnSdgAPPROVEDgORgMANUFACTUREDBYgARMORLITEgTECHNOLOGIESgINC

Itgisghighlygrecommendedgtogusegframegbracketsgtogattachglabgtogvehiclegframegdirectlygrathergthangboxgalonegasgundergseveregconditionsglabg

cangpotentiallygpullgthroughgfloorgofgtruckgboxgcausinggpersonalginjurygandvorgpropertygdamagek

Notes:

RefervtovfigurevFqFvSvFqNv5onvnextvpageI

Lengthvofvsleevevdependsvonv¨valley¨vofvtruckvbedvfloorqvUppervrisevorvflatvdeckvlengthvofvsleevevshouldvbevNqF0T¨v6USvqT8T¨Thevlengthvofv¨valley¨vinvfloorvisvdeterminedvbyvtruckvboxvandvcalculatedvusingvstepsvaboveq

Pleasegusegpvj¨gschedulegwxgaluminumgpipegnxkwj¨ODgxgxk8¨¨IDdgasgcrushgsleevegmaterialk

OCUT SERIES

6

INS

TA

LL

CrushWsleevesWMUSTWbeWusedWtoWpreventWdamagingWcoreWstructureWoffloor.WWWarrantyWwillWNOTWcoverWdamageWcausedWbyWimproperWmounting

procedures.

For6questions6S6concerns6or6technical6assistance6contact6ArmorliteTechnologies6Inc6directly6at:678vCx)xCO7ffk

Aluminum6top6sheet

Aluminum6bottom6sheet

Honeycomb6core

figure 1.1

(SO¨6Grade6)6Bolt

D¨6Washer

D¨6Washer

(SO¨6PVC6skid

Alum6Crush6Sleeve(SO¨6SCH68v

Bvk8O¨OD6x6vk)x¨ID36

Truck6box6floor

figure 1.2

Crush6Sleeve

Aluminum6top6sheet6BInside3

(SO¨6PVC6skid

¨Valley¨

SID

EWV

IEW

RE

AR

WVIE

W

OCUT SERIES

7

EL

EC

TR

ICA

LYourIunitIisIalsoIfittedIwithIthree150AMPIbatteryIdisconnectImountedItoItheItopIofItheIAGMIbattery.ITheIdisconnectsIareIinstalledItoIprotectItheIbatteryIandIelectricalIsystemIfromIextremeIcurrentIloads.IIIfItheIdisconnectCsVItripItheyIcanIbeIresetIbyIrotatingItheIresetIleverIbackItoIhorizontalICpicturedIaboveIinIaI¨tripped¨IstateV.III

12 VDC BATTERY DISCONNECTS

OCUT SERIES

ThereIisIanIadditionalI15AMPIcircuitIbreakerIbehindItheIunitsIinvertersIprotectingItheIACIsystemIwhenIrunningIonIinverterIpowerIorIshoreIpower.IIThisIbreakerIcanIbeIresetIbyIdepressingItheIsmallIwhiteIbuttonIlocatedIonItheItopIofItheIgreyIPVCIbox.III

115VAC CIRCUIT BREAKER

8

YourClabCisCequippedCwithC1Q5CpureCsineCwaveCQRRRWCinvertersjCCOneCisCstrictlyCanCinverterCprovidingCAMCCpowerCandCisCutilizedCbyCpluggingCdevicesCdirectlyCintoCinverterChousedCGFCICreceptaclejTheCotherCinverterCisCanCinverterMchargerCequippedCwithCautomaticCtransferCswitchjCCItCisChardwiredCintoCallClabCreceptaclesCandCcanCalsoCbeCusedCwithCbuiltCinCGFCICreceptaclejCThisCinverterCisCconnectedCtoCtheCoutsideCpluginCandCisCusedCforCautomaticCchargingCofChouseCbatteryCwhileCalsoCprovidingCdirectCshoreCpowerCtoCreceptaclesCwhenCpluggedCintoCaCstandardCEE5VACCreceptaclej

ThisCsystemCwasCdesignedCforCaCdualCloadCsetupjCCOneCinverterCcanCsupplyCpowerCtoC¨work¨CloadsC1iejCsensitiveCelectronicskClaptopskCscanningCequipmentkCetc5kCwhileCtheCotherCinverterCcanCpowerCtheCdomesticCloadsC1iejCtoolskCgrinderskCcoffeeCmakerskCetc5jCCChooseCtheCsetupCthatCisCmostCconvenientCforCyourCjobCapplicationjCCCC

EL

EC

TR

ICA

L

OCUT SERIES

TheCunitsCQRRRWCpowerCinvertersCwillCremainCactiveCwhenCtheCtruckCisCrunningCandCwhenCtheCignitionCisCturnedCoffjCCTheCbatteryCseparatorCwillCautomaticallyCisolateCtheCvehicleCbatteryCandCpreventCelectricalCloadsCfromCpullingCtheCstartingCbatteryCbelowEQCvoltsjCCTheCinverterCwillCtrackCtheCbatteryCvoltageCandCdisplayCaClowCvoltageCwarningCifCtheCunitCbatteryCisCinCneedCofCchargejCMainCinverterCisCequippedCwithCautomaticCtransferCswitchCwhichCallowsCseamlessCtransferCofCpowerCwhenCswitchingCinputCsourcesC1iejCpluggingCunitCintoCshoreCpowerCwhileCvehicleCisCrunningCwillCactivateCinternalCswitchCprovidingCshoreCpowerCtoClabCandCinitiateCchargingCofChouseCbattery5jCFullCinstructionsCprovidedCseparatelykCinCsuppliedCmanualsCorConlinej

C

AnyCserviceCorCmaintenanceCtoCinverterCREQUIRESCbatteryCdisconnectsCtoCbeCtriggeredC1locatedConCtopCofCAGMCbattery5jCCForCmoreCinformationCregardingCinverterCdisplayedCcodesCandCchargeCsetupCpleaseCseeCtheCinverterMchargerCmanualjCC

IMPORTANT INFORMATION

9

EL

EC

TR

ICA

L

OCUT SERIES

LE

DKK

Inte

riorK

Lig

ht

d

V

Q

N

W

*

FuseKBlock

SpotLamp

RED

RED

RED

RED

RE

D

BLK

MainKSwitchKPlate

LHT SPOT PUMP AUX AUX

NGAMP

Inverter

InverterCharger

BatteryKwithKCircuitKBreakers

v

yy v

GroundKPlate

dVVDCKQuickKConnects

y v

y v

Ad

AV

Sta

tus

Min

us

LE

D

ChargeKIsolator

LE

DKK

Inte

riorK

Lig

ht

RE

D

BLK

ddWVACShoreKPower

INPUT

WallKMountedCircuitKBreaker

v

y

v

y

Pump

RED RED RED

RED

BLK

RED

RED

RED

RED

BLK

BLK

BLK

BLK

0NoteKyKFuseKlocationKmayKvaryKdependingKonKmodel+

10

EL

EC

TR

ICA

L

OCUT SERIES

A1

A2

Sta

tus

Min

us

LE

D

ChargeyIsolator

12VDCyQuickyConnect

- +LabyBatteryConnection

RED RED

11

OCUT SERIES

Inverter

InverterCharger

115VACShoreOPower

INPUT

+

-

+

-

EL

EC

TR

ICA

L

Breaker

JunctionOBox JunctionOBox

OutsideOStorageRecp.

HTRO/OACORecp.

DriverO

Sid

eC

ounte

rOT

op

PassengerOS

ide

Counte

rOTop

115VACOPowerOUTPUT

12

EL

EC

TR

ICA

L

TheqA/Cqunitqinqthisqlabqcanqbeqoperatedqoffqexternalqshoreqpowerqorqoffqthequnitsqinternalqbattery.qqCurrentqdrawqofqtheqA/Cqunitqisqhighqbutqwillqonlyqcycleqintermittentlyqwhenqunitqisqproperlyqsealedqfromqoutsideqheatqsourcesq5mainqdoorqshutqduringqoperation0.qqForqmaximumqrunqtimeqbeqsureqtoqlimitqmainqdoorqopeningqandqclosingqwhileqoperatingqunderqbatteryqpower.qqEnsureqadaquateqairflowqandqproperqoperationqofqA/Cqunitqbyqnotqblockingqdownwardqfacingqintakeqportsq5locatedqunderqpassengerqsideqwing0.

DuringqcoldqweatherqseasonqinstallqincludedqPVCqventqcoverqintoqA/Cqcabinetqtoqminimizeqheatqloss.

ReplacementqofqA/Cqunitqcanqbeqaccomplishedqbyqremovingqtheqtopqaccessqpanelqonqcounterqtopq5attachedqviaqscrews0qandqliftingqA/Cqunitqoutqvertically.qqTheqcabinetqhasqbeenqdesignedqtoqacceptqasqmanyq5000BTUqairqconditionersqasqpossible.qqWhenqreplacingqA/CqselectqunitqwithqtheqhighestqEERqrating.

Whendsupplyingdexternald115VACdpowerdtodunit,delectricaldcorddanddoutletdmustdhavedfunctioningdgrounddconnectionsdpresent.

OCUT SERIES

13

Many-cleaning-products7agents-can-be-potentially-hazardous;-some-may-be-poisonous-and-flammable:--Always-follow-the-instructions-on-the-container:--Please-allow-for-proper-ventilation-when-cleaning-the-interior:--Never-use-fluids-or-solvents-that-are-not-designed-for-cleaning:--Always-lock-away-cleaning-products-and-keep-them-out-of-reach-of-children:

ISilicone-or-teflon-spray-all-door-lock-cylindersF-rotary-latchesF-etc:-to-prevent-corrosion-and-extend-life:IDoor-hinges-should-be-oiled-periodically-to-aid-in-smooth-operation-and-extend-service-life:IThe-latching-position-of-the-main-door-rotary-can-be-adjusted-via-the-access-hole-in-the-door-side:--This-adjustment-sets-the-release-travel-of-the-main-door-handle:

IUse-a-clean-soft-bristle-brush-or-cloth-to-clean-exterior:IUse-a-mild-cleaning-agent:IRinse-the-unit-with-clean-water-and-dry-thoroughly-with-a-dry-microfiber-cloth:IDo-not-allow-cleaning-agentRs(-to-dry-on-the-exterior7interior-surfaces:IWhen-using-the-unit-in-winter-remove-all-traces-of-road-salt-deposits-carefully-and-as-soon-as-practical:IApplying-automotive-wax-annually-will-greatly-improve-longevity-of-painted-surfacesF-keep-unit-cleaner-and-prevent-staining-Rhighly-recommended(:IRemove-dirt-as-soon-as-practicalF-when-possible-avoid-scrubbing-with-force:IAfter-extended-road-trpis-in-adverse-conditionsF-the-rear-of-the-lab-is-exposed-to-excessive-upIspray-causing-corrosion-to-form-if-not-removed:

For-additional-information-or-replacement-parts-contact-Armorlite-Technologies-Inc-directly-at-:-788I262I4766:

CL

EA

NIN

G

IMPORTANT INFORMATION

General cleaning

Maintenance

OCUT SERIES