mk-CM-Brochure
-
Upload
viet-nguyen -
Category
Documents
-
view
165 -
download
1
Transcript of mk-CM-Brochure
stainless steel conveyors
Sanitary.Durable.
Innovative.
mk North America, Inc.
CleanMove™, the latest conveyor innovation from mk, is a full line of sanitary conveyors designed for the specific needs of the food and pharmaceutical industries. CleanMove sanitary stainless steel conveyors provide state-of-the-art cleanability, performance, reliability and are designed to meet food and pharmaceutical industry standards.
With over 40 years of diverse industrial know-how, superb quality, constant innovation and application engineering excellence, mk North America, Inc. offers you a perfect solution for any application. With a full line of best-in-class products mk helps you increase productivity, improve quality, cut costs, and increase profits.
mk is a leader in the design and manufacture of high quality, sanitary stainless steel conveyors and low profile aluminum conveyors. Companies from almost every industry around the globe have turned to mk for solutions to their conveyor needs.
better products. better solutions.
ultra
standard
mk CleanMove Conveyor Technology 3
The CleanMove Plus is ideal for processing basic non-cultured food items like bakery goods or snack foods, as well as fruits and vegetables and canning lines. The equipment is designed for medium to high pressure washdown (up to 1,500 psi) with the use of corrosive chemicals for cleaning. It features a bolted, non-pitted continuous welded #4 polish stainless steel frame construction. The design also features food-grade, stainless steel bearings with polymer housing and epoxy painted (or stainless steel) motors.
The CleanMove Ultra is designed for high caustic and high pressure washdown processes (up to 1,500 psi), for minimizing bacteria growth. Allowing for CIP (Clean In Place) and COP (Clean Out of Place) options, this line is designed for raw meats, poultry and fish as well as dairy products. Ultra features a polished, sealed tube frame construction with non-pitted welds, and a #4 polish or bead blast finish. It also features stainless steel motors and bearings along with premium sanitary construction.
ultra
CleanMove™ Conveyors are offered in three different sanitary construction levels. This allows you to meet industry and application specific government compliance standards while minimizing equipment cost.
mk CleanMove
Advantages & Features:
• Sanitary stainless steel construction• Designed to FDA, 3-A, NSF and BISSC regulations• Easy to clean and maintain• Heavy duty construction
• High quality components and materials• Large variety of options and accessories• Full application and engineering support• Custom designs
The CleanMove Standard is an economical solution with non-corrosive benefits for handling of packaged food or pharmaceuticals in a low moisture environment. The equipment can be wiped-down or washed using mild detergents and pressure (up to 100 psi). It features a bolted, #4 polish stainless steel frame construction; and stainless steel pulleys and hardware.
standard
4 mk CleanMove Conveyor Technology
Sanitary Construction Levels - Design Specifications
CleanMove™ Standard CleanMove™ Plus CleanMove™ Ultra
EnvironmentDry to low moisture, no use of corrosive chemicals
Moderate to high moisture, moderate to high use of corrosive chemicals
High moisture, high use of caustic chemicals to minimize risk of bacterial growth
CleanabilityWipe-down and liquid spray washdown with soap and water cleaners up to 100 psi
Medium to high pressure washdown up to 1,500 psi, chlorinated cleaners
High pressure washdown, chlorinated and/or caustic cleaners up to 1,500 psi
Frame Material
304 stainless steel 304 stainless steel 304 stainless steel
Finish #4 polish outside surfaces #4 polish#4 polish or bead blast throughout
FrameConstruction
BoltedBolted, continuous non-pitted welds
Continuous non-pitted welded construction, ground and polished welds
Standoffs None1/4 inch to 1/2 inch thick bolted spacers
1/2 inch to 1 inch thick welded standoffs
BearingStainless steel sealed ball bearings or Polymer housing with steel/zinc insert
Polymer housing, stainless steel insert, FDA approved solid lubricant
Stainless steel bearing unit, FDA approved solid lubricant
Motor/Gearbox
Industrial Epoxy painted, washdown Stainless steel, washdown
Hardware Stainless steel Stainless steel Stainless steel
StandsStainless steel angle bar, #4 polish
Stainless steel square tube,#4 polish
Stainless steel square tube,#4 polish
Leveling PadPlastic, zinc plated threaded rod
Plastic, stainless steel threaded rod
3A sanitary leveling pad
Side Rail UHMW-PE or stainless steel UHMW-PE or stainless steel UHMW-PE or stainless steel
Control BoxNema 4x, IP65, industrial painted enclosure
Nema 4x, IP65,epoxy painted enclosure
Nema 4x, IP56,stainless steel enclosure
mk CleanMove Conveyor Technology 5
Recommended Applications
Packaged Processed Raw
Dairy
Pharmaceutical, Medical, Personal Care
Packaged Unpackaged
Packaged Cooked Dough
Dough Processing, Candy & Confectionary
Fruits & Vegetables
Packaged Cooked Raw
Packaged Cooked Raw
Meat & Poultry
= CleanMove Standard = CleanMove Plus = CleanMove Ultra
6 mk CleanMove Conveyor Technology
CleanMove Standard Series 200 Overview
6 mk CleanMove Conveyor Technology
standard
General Specifications
• 304 stainless steel
• #4 polish exterior surfaces
• Heavy duty bolted construction
• Full line of accessories, including stand supports and side rails
• Wipe-down and liquid spray washdown, soap and water; up to 100 psi
• Quality components
• Pharmaceuticals
• Packaged candies
• Wrapped breads
• Packaging lines
• Can and bottle lines
• Packaged snack foods
• Dry to low moisture environments
Applications
A compact and economical solution for your food and pharmaceutical packaging needs. The CleanMove Standard conveyor series offers a wide variety of conveyor platforms. With extensive belting, drive options and accessories, mk has the solution to meet your specific application.
ECONOMICAL
COMPACT
ROBUST
mk CleanMove Conveyor Technology 7
Standard industrial duty motors with
optional upgrades to washdown units
Wide selection of support stands
Stainless steeltype 304 bolted
construction
#4 polish on exterior surfaces
Transfer rollers can aid product on or off
the conveyor
Polymer housed bearings with a steel/zinc insert
Flat top chain conveyors can include curves, as shown, or be straight running
Fixed and adjustable side rails are available for all conveyor series
Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt
8 mk CleanMove Conveyor Technology8 mk CleanMove Conveyor Technology
CleanMove Plus Series 400 Overview
General Specifications
• Medium to high pressure washdown, up to 1,500 psi• Chlorinated cleaners• Robust 304 stainless steel construction• #4 polish exterior surfaces• Bolted, continuous non-pitted welded construction• ¼-inch to ½-inch standoffs, welded• Polymer bearings with stainless steel insert and FDA
approved solid lubricant• Washdown duty motors and reducers• Full line of accessories including support stands and
side rails• Designed to FDA, 3-A, NSF and BISSC regulations
• Unpackaged pharmaceuticals
• Candies and confectionaries
• Dough
• Can and bottle lines
• Fruits and vegetables
• Packaged and/or cooked meat, fish and poultry
• Moderate to high moisture environments
• Moderate to high use of corrosive chemicals and cleaners
Applications
The CleanMove Plus is a very versatile conveyor series and is designed to operate in most sanitary environments. CleanMove Plus offers a wide variety of conveying platforms, belting options and accessories.
SANITARY
VERSATILE
ROBUST
mk CleanMove Conveyor Technology 9
Optional quick release handle on drip pan
for cleanability
Side mounted epoxy painted
washdown motor
Optional Clean in Place (CIP) Belt Cleaning System
Optional MicroTransfer slave driven with plastic
modular belt
No flat surfaces on stands for water to
collect
Optional Drip pan to collect water from CIP system
Bottom of the stands are closed
off to prevent water from
entering
Polymer bearings with stainless steel
insert and FDA approved solid
lubricant
Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt
CleanMove Ultra Series 600 Overview
ultra
10 mk CleanMove Conveyor Technology
General Specifications
• Robust and durable 304 stainless steel construction• #4 polish throughout• Ground and polished welds• ½-inch to 1-inch thick welded standoffs• Stainless steel bearings with FDA approved
solid lubricant• Full line of accessories, including supports and
side rails• High pressure washdown (up to 1,500 psi) and
the use of caustic cleaners• Designed to FDA, 3-A, NSF and BISSC regulations
• Raw meat, poultry and fish• Dairy products: cheese, milk, yogurt• Raw dough• Unpackaged pharmaceuticals• Raw candy and confectionaries• Proofing lines for dough
Applications
The CleanMove Ultra stainless steel conveyors are designed and built to work in the highest sanitary environments. Designed to withstand the most demanding of cleaning applications as typically seen with raw proteins and dairy products.
MOST HYGIENIC
OPEN DESIGN
DURABLE
CleanMove Conveyor Technology 11
All hardware and fasteners are clear of
the belt path
Under belt scrapers are ideal for keeping product from building
up on the belt
Stainless steel motor and reducer
Optional nosebar transfer at infeed
Optional drip pans can also be used to
collect product
Open frame design allows for quick and easy belt cleaning
All surfaces featurea #4 polish
3-A stainless steel leveling pads
Available in Fabric Belt, Flat Top Chain & Plastic Modular Belt
12 mk CleanMove Conveyor Technology
All mk synthetic fabric belt conveyors feature FDA approved belt and cleat options. As shown below these conveyors are available with and without cleats. For added cleanability many of the belts can be supplied with sealed edges. A wide variety of belt splices, including endless and stainless steel lacings are available. These conveyors also feature optional v-guide belts and frames.
CFB-400 and CCB-400CFB-200 and CCB-200
Standard
• 304 stainless steel
• #4 polish finish on external surfaces
• Bolted construction
• Wipe down
• Soap and water compatible
• Washdown up to 100 psi
• Stainless steel industrial bearings
• Industrial motors
• 304 stainless steel
• #4 polish finish
• Bolted, continuous non-pitted welded construction
• Chlorinated cleaner compatible
CFB-400 Specifications:
• 2 in. drive pulley diameter
• 2 to 24 in. frame width, in 2 in. increments
• 48 ft. max. frame length
• 250 fpm max. speed
• 450 lbs. max. load capacity
• End and mid-mount drives available
• Allows for a rolling nosebar
• 3 in. drive pulley diameter
• 4 to 36 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 300 lbs. max. load capacity
• End and mid-mount drives available
• Optional tip-up tail
• Allows for a rolling nosebar
• 2 in. drive pulley diameter
• 2 to 24 in. frame width, in 2 in. increments
• 48 ft. max. frame length
• 250 fpm max. speed
• 450 lbs. max. load capacity
• End drives available
• Has cleats from 0.25 to 3 in tall, customer selected pitch
• Offers corrugated side walls on the belt
CFB-200 - CleanMove StandardFlat Belt Conveyor
CFB-400 - CleanMove PlusFlat Belt Conveyor
CCB-200 - CleanMove StandardCleated Belt Conveyor
Fabric & Cleated Belt Conveyors
Standard Features:
CFB-200 Specifications: CCB-200 Specifications:
mk CleanMove Conveyor Technology 13
0 CFB-600 and CCB-600
Standard Features: Features:
• 304 stainless steel
• #4 polish or bead blasted finish on all frame surfaces
• Non-pitted welded construction (wherever possible)
• Caustic cleaner compatible
• Washdown up to 1,500 psi
• Stainless steel bearings with FDA approved solid lubricant
• Stainless steel motors
• Washdown up to 1,500 psi
• Polymer bearings with stainless steel insert and FDA approved solid lubricant
• Epoxy painted washdown motors
CFB-600 Specifications: CCB-600 Specifications:CCB-400 Specifications:
• 4 in. drive pulley diameter
• 6 to 36 in. frame width, 2 in. increments
• 60 ft. max. length
• 250 fpm max. speed
• 450 lbs. max. load capacity
• End and mid-mount drives available
• Tip-up tail standard
• Open frame construction out of square tube stainless steel offers maximum cleanability
• Optional belt lifter available
• Allows for a rolling nosebar
• 4 in. drive pulley diameter
• 6 to 36 in. frame width, 2 in. increments
• 60 ft. max. length
• 250 fpm max. speed
• 450 lbs. max. load capacity
• End drives available
• Tip-up tail standard
• Open frame construction out of square tube stainless steel offers maximum cleanability
• Optional belt lifter available
• Cleats from 0.25 to 3 in tall, customer selected pitch
• 3 in. drive pulley diameter
• 4 to 36 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 300 lbs. max. load capacity
• End drives available
• Optional tip-up tail
• Cleats from 0.25 to 3 in. tall, customer selected pitch
CFB-600 - CleanMove UltraFlat Belt Conveyor
CCB-600 - CleanMove UltraCleated Belt Conveyor
CCB-400 - CleanMove PlusCleated Belt Conveyor
14 mk CleanMove Conveyor Technology
Plastic modular belt conveyors are offered with or without cleated belts. These conveyors allow for the belt to be quickly and easily removed. Removing the belt allows for access inside the frame for cleaning. Used in many industries, these conveyors provide a versatile solution.
CMP-400 and CCM-4CMP-200 and CCM-200
• 304 stainless steel
• #4 polish finish on external surfaces
• Bolted construction
• Wipe-down
• Soap and water compatible
• Washdown up to 100 psi
• Polymer housed bearing with zinc/steel insert
• Industrial motors
• 304 stainless steel
• #4 polish finish
• Bolted, continuous non-pitted welded construction
• Bolted spacers for hardware and accessory attachment
• 3.9 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 1,000 lbs. max. load capacity
• End and mid-mount drives available
• Allows for a rolling nosebar
• 5.1 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 1,000 lbs. max. load capacity
• End and mid-mount drives available
• Optional tip-up tail
• Allows for a rolling nosebar
• 3.9 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 1,000 lbs. max. load capacity
• End drives available
• Cleats up to 6 in. tall, customer selected pitch
• Belt sidewalls available
CCM-200 - CleanMove StandardCleated Plastic Modular Belt Conveyor
CMP-400 - CleanMove PlusPlastic Modular Belt Conveyor
CMP-200 - CleanMove StandardPlastic Modular Belt Conveyor
Plastic Modular Belt Conveyors
Standard
CMP-400 Specifications:
Standard Features:
CMP-200 Specifications: CCM-200 Specifications:
mk CleanMove Conveyor Technology 15
400 CMP-600 and CCM-600
• 304 stainless steel
• #4 polish finish or bead-blasted on all frame surfaces
• Non-pitted welded construction (wherever possible)
• Caustic cleaner compatible
• Welded standoffs to keep hardware out of the belt path
• Washdown up to 1,500 psi
• Stainless steel bearings with FDA approved solid lubricant
• Stainless steel motors
• Chlorinated cleaner compatible
• Washdown up to 1,500 psi
• Polymer bearings with stainless steel insert & FDA approved solid lubricant
• Epoxy painted washdown motors
• 5.1 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 50 ft. max. frame length
• 250 fpm max. speed
• 850 lbs. max. load capacity
• End and mid-mount drives available
• 3-A sanitary design guidelines
• Frame cut outs for easy cleaning
• No horizontal surfaces allow for maximum drainage
• Allows for a rolling nosebar
• 5.1 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 50 ft. max. frame length
• 250 fpm max. speed
• 850 lbs. max. load capacity
• End drives available
• 3-A sanitary design guidelines
• Frame cut outs for easy cleaning
• No horizontal surfaces allow for maximum drainage
• Cleats up to 6 in. tall, customer selected pitch
• Belt sidewalls available
• 5.1 in. drive pulley diameter
• 4 to 48 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 1,000 lbs. max. load capacity
• End drives available
• Optional tip-up tail
• Cleats up to 6 in. tall, customer selected pitch
• Belt sidewalls available
CCM-600 - CleanMove UltraCleated Plastic Modular Belt Conveyor
CCM-400 - CleanMove PlusCleated Plastic Modular Belt Conveyor
CMP-600 - CleanMove UltraPlastic Modular Belt Conveyor
Standard Features: Features:
CMP-600 Specifications: CCM-600 Specifications:CCM-400 Specifications:
16 mk CleanMove Conveyor Technology
Incline conveyors can be configured in a variety of different ways. They are available in fabric and plastic modular belt options. A wide variety of cleats and sidewalls are available. Incline conveyors from mk are robust, durable and useful in many industries and applications.
CIC-400 and CIM-40CIC-200 and CIM-200
• 304 stainless steel
• #4 polish finish on external surfaces
• Bolted construction
• Wipe down
• Soap and water compatible
• Washdown up to 100 psi
• Polymer housed bearing with zinc/steel insert
• Industrial motors
• Angles of incline/decline are 15°, 30°, 45° and 60°
• 304 stainless steel
• #4 polish finish
• Bolted continuous non-pitted welded construction
• Bolted spacers for hardware and accessory attachment
• Chlorinated cleaner compatible
• 2 in. drive pulley diameter
• 6 to 24 in. frame width, 2 in. increments
• Usable width is 5 in. less frame width
• 48 ft. max. frame length
• 150 fpm max. speed
• 250 lbs. max. load capacity
• Available in a variety of configurations
• Customer selected lengths for each section
• Cleats from 0.25 to 3 in. tall, customer specified pitch
• 3 in. drive pulley diameter
• 6 to 24 in. frame width, 2 in. increments
• Usable width is 5 in. less frame width
• 48 ft. max. frame length
• 150 fpm max. speed
• 400 lbs. max. load capacity
• Available in a variety of configurations
• Customer selected lengths for each section
• All FDA approved components in the bend assemblies
• Cleats from 0.25 to 3 in. tall, customer specified pitch
• 3.9 in. drive pulley diameter
• 6 to 24 in. frame width, 2 in. increments
• Usable width is 4.75 in. less frame width
• 60 ft. max. frame length
• 150 fpm max. speed
• 400 lbs. max. load capacity
• Available in a variety of configurations
• Customer selected lengths for each section
• Cleats up to 6 in. tall, customer specified pitch
Incline Conveyors
CIM-200 - CleanMove StandardIncline Plastic Modular Belt Conveyor
CIC-400 - CleanMove PlusIncline Belt Conveyor
CIC-200 - CleanMove StandardIncline Belt Conveyor
Standard
CIC-400 Specifications:
Standard Features:
CIC-200 Specifications: CIM-200 Specifications:
mk CleanMove Conveyor Technology 17
0 CIC-600 and CIM-600
• 304 stainless steel
• #4 polish or bead blast finish on all frame surfaces
• Non-pitted welded construction (wherever possible)
• Welded standoffs to keep hardware out of the belt path
• Caustic cleaner compatible
• Washdown up to 1,500 psi
• Stainless steel bearings with FDA approved solid lubricant
• Stainless steel motors
• Angles of incline/decline are 15°, 30°, 45° and 60°
• Washdown up to 1,500 psi
• Polymer bearings with stainless steel insert and FDA approved solid lubricant
• Epoxy painted washdown motors
• Angles of incline/decline are 15°, 30°, 45° and 60°
• 4 in. drive pulley diameter
• 6 to 24 in. frame width, 2 in. increments
• Usable width is 8 in. less frame width
• 48 ft. max. frame length
• 150 fpm max. speed
• 400 lbs. max. load capacity
• 3-A sanitary design guidelines
• Square tube steel frame, with rounded edges, for maximum cleanability
• Cleats from 0.25 to 3 in. tall, customer specified pitch
• 5.1 in. drive pulley diameter
• 8 to 48 in. frame width, 2 in. increments
• Usable width is 5.25 in. less frame width
• 50 ft. max. frame length
• 150 fpm max. speed
• 400 lbs. max. load capacity
• 3-A sanitary design guidelines
• Square tube steel frame, with rounded edges, for maximum cleanability
• Cleats up to 6 in. tall, customer specified pitch
• 5.1 in. drive pulley diameter
• 6 to 48 in. frame width, 2 in. increments
• Usable width is 4.75 in. less frame width
• 60 ft. max. frame length
• 150 fpm max. speed
• 400 lbs. max. load capacity
• Available in a variety of configurations
• Customer selected lengths for each section
• All FDA approved components in the bend assemblies
• Cleats up to 6 in. tall, customer specified pitch
CIM-600 - CleanMove UltraCleated Belt Conveyor
CIM-400 - CleanMove PlusIncline Plastic Modular Belt Conveyor
CIC-600 - CleanMove UltraIncline Belt Conveyor
Standard Features: Features:
CIC-600 Specifications: CIM-600 Specifications:CIM-400 Specifications:
18 mk CleanMove Conveyor Technology
Flat top chain conveyors are available with or without curves. These conveyors allow for the belt to be quickly and easily removed. Removing the belt allows for access inside the frame for cleaning.
CTF-200 and CRF-200 CTF-400 and CRF-400
Standard Features: Standard Features:
• 304 stainless steel
• #4 polish finish on external surfaces
• Bolted construction
• Wipe down
• Soap and water compatible
• Washdown up to 100 psi
• Polymer housed bearing with zinc/steel insert
• Industrial motors
• All FDA approved beltings available in Acetal plastics and stainless steel
• 304 stainless steel
• #4 polish finish
• Bolted, continuous non-pitted welded construction
• Chlorinated cleaner compatible
• Washdown up to 1,500 psi
• Polymer bearings with stainless steel insert and FDA approved solid lubricant
• All FDA approved beltings available in Acetal plastics and stainless steel
• 5.09 in. drive pulley diameter
• 3.25, 4.5, 6, 7.5, 10 and 12 in. chain widths
• 60 ft. max. frame length
• 200 fpm max. speed
• 1,200 lbs. max. load capacity
• 5.09 in. drive pulley diameter
• 3.25, 4.5, 6, 7.5, 10 and 12 in. chain widths
• 60 ft. max. frame length
• 200 fpm max. speed
• 1,200 lbs. max. load capacity
• Raised belt surface for superior cleanability
• 5.09 in. drive pulley diameter
• 3.25, 4.5, 7.5, 10 and 12 in. chain widths
• 40 ft. max. frame length
• 200 fpm max. speed
• 800 lbs. max. load capacity
• Horizontal and vertical bends available
• Multiple straight and bend sections possible
• 5.09 in. drive pulley diameter
• 3.25, 4.5, 7.5, 10 and 12 in. chain widths
• 40 ft. max. frame length
• 200 fpm max. speed
• 800 lbs. max. load capacity
• Horizontal and vertical bends available
• Multiple straight and bend sections possible
Flat Top Chain Conveyors
CTF-200 - CleanMove Standard Straight FlatTop Chain Conveyor
CTF-200Specifications:
CTF-400Specifications:
CTF-400 - CleanMove Standard Straight FlatTop Chain Conveyor
CRF-200 - CleanMove Standard Curved FlatTop Chain Conveyor
CRF-200Specifications:
CRF-400Specifications:
CRF-400 - CleanMove Standard Curved FlatTop Chain Conveyor
mk CleanMove Conveyor Technology 19
Curved plastic modular belts are highly customizable. Multiple straight and curve sections per conveyor are possible. The belt is easily removable to access to inner frame for cleaning.
CRM-200 CRM-400 CRM-600
Standard Features: Standard Features: Standard Features:
• 304 stainless steel
• #4 polish finish on external surfaces
• Bolted construction
• Wipe down
• Soap and water compatible
• Washdown up to 100 psi
• Polymer housed bearing with zinc/steel insert
• Industrial motors
• 30°, 45°, 60°, 90° and 180° bend angles
• 304 stainless steel
• #4 polish finish
• Bolted continuous non-pitted welded construction
• Bolted spacers for hardware and accessory attachment
• Chlorinated cleaner compatible
• Washdown up to 1,500 psi
• Polymer bearings with stainless steel insert and FDA approved solid lubricant
• Epoxy painted washdown motors
• 30°, 45°, 60°, 90° and 180° bend angles
• 304 stainless steel
• #4 polish finish or bead-blasted on all frame surfaces
• Non-pitted welded construction (wherever possible)
• Welded standoffs to keep hardware out of the belt path
• Caustic cleaner compatible
• Washdown up to 1,500 psi
• Stainless steel bearings with FDA approved solid lubricant
• Stainless steel motors
• 30°, 45°, 60°, 90° and 180° bend angles
CRM-200 Specifications: CRM-400 Specifications: CRM-600 Specifications:
• 3.5 in. drive pulley diameter
• 6 to 24 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 500 lbs. max. load capacity
• 3.5 in. drive pulley diameter
• 6 to 36 in. frame width, 2 in. increments
• 60 ft. max. frame length
• 250 fpm max. speed
• 500 lbs. max. load capacity
• 5.1 in. drive pulley diameter
• 6 to 48 in. frame width, 2 in. increments
• 50 ft. max. frame length
• 250 fpm max. speed
• 500 lbs. max. load capacity
• 3-A sanitary design guidelines
• Frame cut outs for easy cleaning
• No horizontal surfaces allow for maximum drainage
Curved Plastic Modular Belt Conveyors
CRM-200 - CleanMove StandardCurved Plastic Modular Belt Conveyor
CRM-400 - CleanMove PlusCurved Plastic Modular Belt Conveyor
CRM-600 - CleanMove UltraCurved Plastic Modular Belt Conveyor
20 mk CleanMove Conveyor Technology
The positive drive belt is the ultimate in hygienic design. The belt is a solid thermoplastic (100% closed) material. The belt is positively driven which eliminates belt tracking issues. The conveyor features a toolless frame design, frame cut-outs and belt lifters for fast and easy belt cleaning.
Positive Drive
CPD-600
• 304 stainless steel
• #4 polish or bead blast finish on all frame surfaces
• Non-pitted welded construction (wherever possible)
• Welded standoffs to keep hardware out of the belt path
• Caustic cleaner compatible
• Washdown up to 1,500 psi
• Stainless steel bearings with FDA approved solid lubricant
• Stainless steel motors
• Toolless frame design
• 5.2 in. drive pulley diameter
• 6 to 36 in. width, 3 in. increments
• 30 ft. max. frame length
• 250 fpm max. speed
• 600 lbs. max. load capacity
• End drives available
• 3-A sanitary design guidelines
• Frame cut outs for easy cleaning
• Optional belt lifter available
CPD-600 - CleanMove Ultra Positive Drive Belt
Standard Features:
CPD-600 Specifications:
mk CleanMove Conveyor Technology 21
mk offers both fixed and adjustable side rails. For adjustable side rails, we offer three different uprights and three different horizontal rail options. Shown below are just a few examples of what we offer. Consult our full line catalog for more information.
mk offers a variety of different stands designed to meet the specific needs of the CleanMove conveyor levels. Many stands are available with leveling pads or casters. Shown below are just a few examples of what we offer. Consult our full line catalog for more information.
Support Stands
Side Rails
22 mk CleanMove Conveyor Technology
mk North America's standard offering includes motors and gearheads from various world class suppliers. They are offered in three different levels of cleanability to correspond to the three levels of CleanMove series conveyors. Customers are welcome to mix and match motor sanitation levels with different conveyor sanitation levels.
• Industrial motors, gearhead and gearmotors for CleanMove Standard series
• Epoxy painted, washdown rated motors, gearheads and gearmotors for CleanMove Plus series
• Stainless steel, washdown rated motors, gearheads and gearmotors for CleanMove Ultra series
• Motor types can be mixed and matched with any CleanMove series
• A wide variety of voltages available including; 115 AC 1 Ph, 230 and 460 AC 3 Ph
• DC motors and 115 AC speed controls are available for CleanMove Standard and Plus series
Motors
Featuring products from:
See our full catalog for more details or call mk North America and we will be happy to design a solution for you!
mk CleanMove Conveyor Technology 23
mk offers three different levels of cleanability for controllers, corresponding to the three levels of CleanMove conveyors. Customers are welcome to mix and match sanitation levels of controllers with the conveyor levels, however caution should be taken when selecting a controller of a lower sanitation level.
• mk North America offers a variety of speed controls and inverters to be used with our various motors
• All controllers are Nema 4x with either a IP65 or IP56 rating
• DC voltage motors require the use of a speed control to operate
• AC motors are inverter duty, but do not require the use of an inverter
• In all instances customers are welcome to provide their own controls
Controllers
Featuring products from:
24 mk CleanMove Conveyor Technology
All of mk’s CleanMove conveyors feature FDA approved belting. Whether your application requires a synthetic fabric belt, plastic modular belting, positive drive belting or flat top chain, mk is certain to have the right belting for your application. Shown here are a few examples of the belts we offer, and many are available with cleats. Consult the mk CleanMove Catalog for a full product listing of belts and chains. mk is also happy to use a belt that you may currently be using or if you prefer, contact our sales staff for a belting recommendation.
Fabric Belt Plastic Modular Belt
Belts & Chains
Featuring products from:
• FDA approved belting, flights and sideguards
• Damaged or worn segments of belting can be replaced, instead of replacing the entire belt; reducing costs and downtime
• Open and closed belt surfaces available
• Open belts are ideal for moist applications as well as for cooling and drainage
• Stainless steel and a variety of plastic pins available for most belt types
• Allows for use of a Clean In Place system for continuous cleaning of belting
• FDA approved belting, cleats and sidewalls
• Many belts available with sealed edges to reduce contamination of belt core
• Speciality belts for x-ray, ovens and dough processing available
• Belt splices include all FDA approved options; endless finger, endless step, stainless steel lacing or plastic lacing
• Cleats from 0.25 to 3-inches tall
• Sidewalls up to 3-inches tall
• Customer specified cleat spacing
• Belts are typically white or blue in color
mk CleanMove Conveyor Technology 25
Positive Drive Belt Flat Top Chain
Featuring products from:
• All FDA approved chains, including a variety of plastics and stainless steel
• Speciality chains featuring roller tops or friction inserts are available
• Chain industry standard widths
• USDA/FDA and 3-A cleared and approved
• A smooth, homogeneous surface without crevices which helps prevent bacteria buildup
• No ply or edge fraying
• Simple and hygenic construction
• Mechanical benefits including minimal pretension, reduced noise level, lightweight belting, easy to install, and a long operating life
26 mk CleanMove Conveyor Technology
mk North America offers two types of MicroTransfers. Designed to aid in small product transfers between large pulley diameter conveyors. Slave units are designed to be driven off either the infeed or the discharge. And motor driven units are independent of the conveyor they are mounted to.
• The transfers are designed around our CleanMove Plus and Ultra series
• For smooth product transition and product flow control through transfer
• Available in fabric and plastic modular belting
• Use in any location where a tight nose transfer is required
• Great for product singulation• Customizable to the width of the
conveyor they are transfering to or from• Transfer nose Ø = 0.78 in.
mk roller transfers are ideal when products need additional support bridging the gap between conveyors. The product is supported by three rows of food grade plastic rollers. This is a non-powered transfer and is customizable to a variety of widths, including wide conveyor widths (over 24 in.).
mk rod transfers are ideal when products need additional support bridging gaps between conveyors. This transfer features a stainless steel rod, and can be provided as non-powered or driven off the mk supplied CleanMove conveyor.
MicroTransfer
Roller Transfer
Rod Transfer
Fabric Belt
CleanMove Ultra slave driven
MicroTransfer shown.
Modular Belt
mk CleanMove Conveyor Technology 27
Accessories
Detail
Clean in Place (CIP) spray systems are designed to clean the chain of a plastic modular belt conveyor as it travels past the water spray nozzles.
Stainless steel chutes are designed to feed product onto or off of the conveyor.
Stainless steel ceiling supports can be provided with our without drop rods, ideal for conveying at high elevations.
Stainless steel drip pans can be added for a variety of uses includ-ing collecting liquids and particu-lates that fall from the product.
Hoppers are ideal in applications where large quantities of product need to be metered out, guided and moved onto the conveyor.
Covers can be provided for any of our conveyors, and come in clear polycarbonate or stainless steel versions.
Food grade urethane belt scrapers are designed to remove product build-up from the belt and help release products better.
Adjustable or non-adjustable lane dividers are used to group product into lanes, and are constructed of stainess steel or food grade plastic.
Belt lifters are designed to easily lift the belt off the conveyor surface for a fast and effective way to clean the inside of the frame.
Belt Lifter
Lane Divider
Belt Scraper
Conveyor Cover
Hopper
Drip Pan
Ceiling Support
Chute
Spray System
28 mk CleanMove Conveyor Technology
This example of a CleanMove Plus features epoxy painted motors, 3-A leveling pads, tight rolling nosebar end transfers and custom belt scrapers. This conveyor is a glaze recapturing system.
A stainless steel conveyor featuring a plastic modular belt receives small pharmaceutical vials into a rotary indexer.
Stainless steel flat belt conveyors are often used for conveying small delicate products such as these cookies. In this example cookie filling is being added as they move past the dispenser nozzles on the conveyor.
Design & Application Examples
Fixed side rails contain produce on this CleanMove Plus conveyor. Also featured are stands mounted via stand-offs keeping all hardware out of the belt path.
mk CleanMove Conveyor Technology 29
In this custom application baking pans are presented for dough filling before being transferred off the conveyor with the assistance of a stainless steel motorized driven roller.
Croissants travel on a CleanMove Plus CRM-400 conveyor to a wrapping station. This conveyor features removable side rails and casters, which make it movable.
Frozen pizzas travels to the packaging line on this CleanMove Plus CMP-400 conveyor.
Fabric belts come in a variety of different surfaces and finishes. Some belts are ideal for hot sticky goods while others, like this blue belt, are ideal in dough proofing lines.
30 mk CleanMove Conveyor Technology
CleanMove Standard flat belt conveyor, CFB-200, with adjustable side rails is ideal for transporting and containing a variety of different size products such as this pharmaceutical vial.
CleanMove Plus conveyors have many optional features which increase the cleanability of the conveyor, such as the toolless tip-up tail on this cleated fabric belt conveyor CCB-400.
Closed flat top plastic modular belt conveyor CleanMove Plus, CMP-400.
CleanMove Plus conveyor, CRM-400, with optional frame cut out for easy cleaning.
Design & Application Examples
mk CleanMove Conveyor Technology 31
CleanMove Standard flat belt conveyors, CFB-200, standard idlers feature a two bolt belt tracking and tensioning system. Also shown is a food grade UHMW side rail.
The belt has been removed to show the open and hygienic design of the internal frame of this plastic modular belt conveyor.
This CleanMove Plus flat belt conveyor features a retractable tight nosebar for small product transfer as well as a custom topside adjustable belt scraper.
A CleanMove Plus conveyor with a sanitary stainless steel chute to guide product off belt.
CleanMove is a registered trademark of mk North America, Inc. All rights reserved, information subject to change without notice. © 2015 mk North America, Inc.
mk North America, Inc.an mk Technology Group Company
105-125 Highland Park DriveBloomfield, CT 06002, USA
Phone: (860) 769-5500 Fax: (860) 769-5505