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    JUNE, 2009

    Website http://biz.lgservice.co

    Internal Use On

    DVD RECEIVER SYSTEM

    SERVICE MANUAL

    HT964TZ

    (HT964TZ-AM,SH94TZ-F/S/C/W)

    SERVICEMANUAL

    MODEL: HT964TZ

    (HT964TZ-AM, SH94TZ-F/S/C/W)

    MODEL:

    P/NO : AFN73178955

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    1-1

    [CONTENTS]

    SECTION 1. GENERAL

    SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

    SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

    HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

    SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

    SECTION 2. ELECTRICAL PART

    TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

    DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13

    WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

    SMPS BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

    CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

    CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

    PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

    SECTION 3. EXPLODED VIEWS

    CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

    DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

    PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

    SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

    SECTION 4. MECHANISM (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    SECTION 5. REPLACEMENT PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

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    1-2

    SERVICING PRECAUTIONSNOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage

    1) The pick-up should always be left in its conductive bag until immediately prior to use.2) The pick-up should never be subjected to external pressure or impact.

    2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

    2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and

    impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or

    damage to the printed-circuit board.3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason

    the adjustment point and installation screws should absolutely never be touched.

    4) Laser beams may damage the eyes!

    Absolutely never permit laser beams to enter the eyes!

    Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

    5) Cleaning the lens surface

    If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as usedfor camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-

    ton swab should be used, taking care not to distort lens.

    6) Never attempt to disassemble the pick-up.

    Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.

    (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much

    of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

    Storage in conductive bag Drop impact

    NEVER look directly at the laser beam, and dont allowcontact with fingers or other exposed skin.

    Magnet

    How to hold the pick-up

    Conductive Sheet

    Cotton swab

    Pressure

    Pressure

    SECTION 1. GENERAL

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    NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components

    are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components

    can be damaged, and for that reason components should be handled with care.2) The pick-up is composed of many optical components and other high-precision components. Care must be

    taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-tism is present, or where there is excessive dust.

    2. Notes for repair1) Before replacing a component part, first disconnect the power supply lead wire from the unit

    2) All equipment, measuring instruments and tools must be grounded.

    3) The workbench should be covered with a conductive sheet and grounded.

    When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is

    because there is the possibility of damage by static electricity.)4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

    5) Workers should be grounded by an armband (1M )

    6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to preventstatic electricity changes in the clothing to escape from the armband.

    7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

    Resistor

    (1 M )Conductive

    Sheet

    Resistor(1 M )

    Armband

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    1-4

    ESD PRECAUTIONS

    THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

    INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED

    DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF

    ELECTRIC SHOCK.

    THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

    SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE

    LITERATURE.

    Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components

    commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated

    circuits and some field-effect transistors and semiconductor chip components. The following techniques should

    be used to help reduce the incidence of component damage caused by static electricity.1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

    any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a

    commercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface

    such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

    4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

    generate electrical charges sufficient to damage ESD devices.

    5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.

    6. Do not remove a replacement ESD device from its protective package until immediately before you are

    ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by

    conductive foam, aluminum foil or comparable conductive materials).

    7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the

    protective material to the chassis or circuit assembly into which the device will by installed.

    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHERSAFETY PRECAUTIONS.

    8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion

    such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate

    static electricity sufficient to damage an ESD device).

    CAUTION. GRAPHIC SYMBOLS

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    1-5

    SERVICE INFORMATION FOR EEPROM

    POWER ON

    DVD LOGO Status (NO Disk status)

    Remote control

    Pause key1472 in order.

    Press number 0~9, Press character

    A~F (1~6 for a while)

    Use arrow key (

    ) to moveto appropriate position and make

    changes

    Press pause key once

    Change will be applied when power

    OFFON.

    NAME

    OPT 1

    OPT 2

    OPT 3

    OPT 4

    OPT 5

    OPT 6

    OPT 7

    OPT 8

    OPT 9

    OPT A

    HEX

    DETECT NEW EEPROM(OPTION EDIT SCREEN)

    21

    01

    CC

    DD

    00

    09

    E4

    24

    C1

    00

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    1-6

    HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS

    1. How to update AUDIO MICOM program.

    [Update using CD]

    1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.

    ex) HT964 : HT964_0810010.HEX2. Copy the file to the root folder of a CD and burn it.

    3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with

    the upgrade information.

    4. If the upgrade process is complete, the set will be rebooted with Complete message.

    [Update using USB]

    1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.

    ex) HT964 : HT964_0810010.HEX

    2. Copy the file to the root folder of USB storage.

    3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with

    the upgrade information.4. If the upgrade process is complete, the set will be rebooted with Complete message.

    2. How to update DVD program.[Update using CD]

    1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.

    ex) HT964: LG_HT964.ROM

    2. Copy the file to CD, and burn it.

    3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the

    screen.

    4. Remove the CD, and press PLAY key in remote controller.

    5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.Then the upgrade process is completed.

    [Update using USB]

    1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.

    ex) HT964: LG_HT964.ROM

    2. Copy the file to the formatted USB, and burn it.

    3. Move to the USB function, and insert the USB to the set.

    The upgrade information will be shown on the screen.

    4. Remove the USB, press PLAY key of the remote controller.

    5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then

    the upgrade process is completed.

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    1-7

    SPECIFICATIONS

    GENERAL

    Power supply Refer to main label.

    Power consumption Refer to main label.

    Net Weight 3.7 kg

    External dimensions (W x H x D) 430 x 73 x 303 mm

    Operating conditions Temperature 5C to 35C, Operation status: Horizontal

    Operating humidity 5% to 85%

    Laser Semiconductor laser, wavelength 650 nm

    TUNER

    FM

    FM Tuning Range 87.5 - 108.0 MHz

    FM Intermediate Frequency 128 kHz

    AM [MW]

    AM Tuning Range 552 - 1,620 kHz or 520 - 1,720 kHz or 522 - 1,710kHzAM Intermediate Frequency 45 kHz

    AMPLIFIER

    Stereo mode 155 W + 155 W (4 at 1 kHz, THD 10 %)

    Surround mode Front: 155 W + 155 W (THD 10 %)

    Center*: 155 W

    Surround*: 155 W + 155 W (4 at 1 kHz, THD 10 %)

    Subwoofer*: 225 W (3 at 30 Hz, THD 10 %)

    SPEAKERS (HT964TZ) Front Speaker Rear Speaker

    (SH94TZ-F) (SH94TZ-S)

    Type 2 Way 3 Speaker 2 Way 3 Speaker

    Impedance 4 4

    Rated Input Power 155 W 155 W

    Max. Input Power 310 W 310 W

    Net Dimensions (W x H x D) 300 x 1265 x 300 mm 300 x 1265 x 300 mm

    Net Weight 5.0 kg 4.7 kg

    Center Speaker Passive Subwoofer (SH94TZ-C) (SH94TZ-W)

    Type 2 Way 3 Speaker 1 Way 1 Speaker

    Impedance 4 3

    Rated Input Power 155 W 225 W

    Max. Input Power 310 W 450 W

    Net Dimensions (W x H x D) 350 x 105 x 88 mm 216 x 405 x 360 mm

    Net Weight 1 kg 7.3 kg

    (* Depending on the sound modesettings and the source, there may

    be no sound output.)

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    1-8

    SPEAKERS (HT964PZ)

    Front Speaker Rear Speaker

    (SH94PZ-F) (SH94PZ-S)

    Type 2 Way 3 Speaker 2 Way 3 Speaker

    Impedance 4 4

    Rated Input Power 155 W 155 W

    Max. Input Power 310 W 310 W

    Net Dimensions (W x H x D) 300 x 1265 x 300 mm 115 x 270 x 115 mm

    Net Weight 5.0 kg 0.8 kg

    Center Speaker Passive Subwoofer

    (SH94PZ-C) (SH94PZ-W)

    Type 2 Way 3 Speaker 1 Way 1 Speaker

    Impedance 4 3

    Rated Input Power 155 W 225 W

    Max. Input Power 310 W 450 W

    Net Dimensions (W x H x D) 350 x 105 x 88 mm 216 x 405 x 360 mm

    Net Weight 1 kg 7.3 kg

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    2-1

    TROUBLESHOOTING GUIDE1. Power Supply Circuit

    SECTION 2. ELECTRICAL PART

    YES

    Check power plug and power

    supply circuit.

    NO

    Check power supply circuit.NO

    Check laser circuit.NO

    Check focus circuit.

    Check disc.

    Check tracking servo circuit.NO

    Check audio circuit.NO

    Is the Digitron on correctly?

    YES

    Is power on?

    YES

    Does initial read work?

    YES

    Does it play?

    YES

    Does it output

    audio?

    YES

    YES

    Turn power on.

    Insert power cord.

    OK

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    2-2

    2. Front circuit (1/2)

    Reconnect it.NO

    YES

    YES YES

    NO Check if CN302

    and PN331 are ok?Red LED turn off?

    NO

    Refer to SMPS part.NO

    YES

    NOCheck if the frontpower is ok?(*1)

    YES

    Is the Digitron on

    correctly?

    NO

    Check pattern and resolderingNOCheck if

    DIS301 is ok?

    YES

    Check if the remote

    control is ok?

    YES

    Check if all

    buttons are ok?

    Power on.

    Front B/D ok.

    1

    2

    *1 : PN106 Pins.PIN1 : -34 VKK, PIN2 : -28 FL+, PIN3 : -32 FL-,

    PIN12 : +5.6VA, PIN13 : +5V

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    2-3

    3. Front circuit (2/2)

    1

    Refer to power(SMPS).NO

    Replace R203~R210, R149.

    NO

    Check if thepower part of thefront is ok?

    YES

    Check if

    R203~R210, R149 are

    ok?

    YES

    Refer to MICOM circuit.

    2

    Refer to power(SMPS).

    NOCheck if the

    power part of the frontis ok?

    YES

    Refer to MICOM circuit.NOCheck if the remote

    control waveform of CN302pin11 is ok?

    YES

    Check RM circuit

    NOCheck if RC01voltage is ok(5V)?

    YES

    Resolder or Replace RC01.

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    2-4

    4. System operation flow

    YES

    YES

    YES

    Tray closed?

    1. Initializes SERVO, DSP & RISC registers.

    2. Write RISC code to SDRAM.3. Reset RISC.

    Show LOGO.

    Tray close to closed position.

    SLED at innerside?

    RecieveOPEN/ CLOSE

    Key?

    ReceiveCLOSE Key?

    SLED moves to inner position.

    1. Judge whether have disc and disc type.2. Jump to related disc reading procedure.

    1. Execute Pressed Key & IR Key.

    2. System operation routine loop.

    NO

    NO

    NO

    NO

    YES

    1. Stop Playback & Open Tray.2. Display tray open message & LOGO.

    POWER ON.

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    2-5

    5. Test & debug flow

    Check the POWER PART.NO

    Check the POWER PART.NO

    YES

    Check theAC voltage Power PCBA (110V

    or 220V).

    Check the regulators or diode.NO

    1. Check 27MHz system clock.2. Check system reset circuit.

    3. Check FLASH R/W enable signal PRD,

    RWR.

    4. Check FLASH Memory related circuit.

    NO

    Replace FLASH.

    NO

    YES

    Are theDC Voltage outputs OK? (-34V, -28V, -32V, 12V,

    3.5V, 5.6VA, 5V, 7V).

    YES

    Are 3.3V and5V DC outputs normal on main

    PCBA?

    YES

    YES

    Update

    FLASH successfully?

    YES

    Switch on the Power PCBA.

    TEST.

    A

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    2-6

    NOCheck connection lines

    between FLASH & MT1389MH

    and the FLASH access time

    whether is suitable or not.

    NO

    YES

    YES

    YES

    YES

    Check AV cable

    connection to TV set.

    YES

    YES

    YES

    Flash

    Memory operates

    properly?

    Check connection lines

    between SDRAM(IC503) &

    MT1389MH and the SDRAMis damaged.

    NOSDRAM

    works properly?

    Check the related circuit of

    MT1389MH IC501 Pins138,

    142, 144, 145.

    NOMT1389MH

    VIDEO outputs

    properly?

    Show LOGO?

    NO Check the load OPEN &

    CLOSE switch.

    NO

    Check AV cable connection

    between main PCBA andloader. (MECHA)

    YES

    YES

    YES

    Normal

    OPEN_SW,

    CLOSE_SW

    signal?

    Check the Tray control IO pins

    on MT1389MH.

    NONormal

    TROPEN & TRCLOSE

    signal?

    Check the Tray control MOTOR

    & SERVO circuit IC400.

    NONormal

    LOAD+ & LOAD-

    signal?

    Does Traymove inside when it

    is not at closedposition?

    Power On.

    A

    B

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    2-7

    NO Check the connection line ofM_STBY.

    NO

    YES

    YES

    YES

    Check the cable connection

    with MECHA.

    Do not put in disc

    and close tray.

    YES

    YES

    YES

    Motor

    Driver M_STBY

    pin is high?

    Check the related circuit of

    SLD.

    NOMotor

    Driver M_STBY

    pin is High?

    Check the amp circuit on

    motor driver.

    NOSLED+ and

    SLED- output

    properly?

    Doesthe SLED move to innerside when it is at outer

    position?

    NO Check Focus connection on

    MT1389MHand motor driver.

    NO

    Check cable connection withpick-up head.

    YES

    YES

    Proper

    Focus outputs

    to motor driver?

    Check the amp circuit on motor

    driver.

    NOProper F+ & F-

    outputs?

    Optical Lenshas movements forsearching Focus?

    B

    C

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    2-8

    NO

    NO

    Check the laser power circuit

    on MT1389MH and

    connecting to power

    transistor.(Q403, Q405)

    YES

    YES

    YES

    YES

    YES

    YES

    Check cable connectionbetween transistor output and

    pick-up head.

    Laser off.

    Check the RF connectionbetween AM5890 and MT1389MH.

    YES

    YES

    DVDLD or

    CDLD outputproperty?

    Check the related circuit on

    laser power transistor.

    NO

    NOCollector

    voltage of power transistor

    is OK?(Q403, Q405)

    Laser

    turns on when

    reading disc?

    Put disc in?

    Check the cable connection

    between spindle and main

    PCB.

    YES

    YES

    Check the spindle control amp

    circuit of motor driver.

    SPNP& SPNN output

    properly?

    NO Check the SPINDLE relatedcircuit on MT1389MH.

    Proper

    SPINDLE signal on

    MT1389MH.Does spindle rotate?

    NO Check the related circuit on

    MT1389MH RF signal.

    NO

    NO

    NOProper

    RF signal on

    MT1389MH.

    Disc ID is correct?

    C

    D

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    2-9

    Check connections between

    MT1389MH and pick-up head.

    Check the related circuit on

    MT1389MH CD_DVDCT.

    Check the related circuit on

    MT1389MH.

    Check the TRACK connection

    on MT1389MH and motor driver.

    Check the tracking control amp

    circuit on motor driver.

    NO NO

    YES

    YES

    YES

    Check CD_DVDCT connectionbetween AM5890 and

    MT1389MH.

    Check cable connectionon pick-up head.

    YES

    YES

    Proper

    signals on A, B, C,

    D of MT1389MH.

    NOProper

    CD_DVDCT signal on

    MT1389MH.

    Focus on ok?

    NODisc Playback?

    NO NO

    NO

    NO

    YES

    Proper

    CD_DVDCT signal onMT1389MH.

    YES

    Proper

    TRACK signalon MT1389MH.

    YES

    T+ & T- output

    properly?

    Track On OK?

    D

    YES

    E

    Check RF signal waveform.

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    2-10

    NOCheck connection between

    IC601 BCK, LRCK, ADATA0,ADATA1, ADATA2(Pins19, 20,

    23, 24, 25).

    YES

    YES

    Check Digital Amp circuit

    (IC701, IC702, IC703, IC704).

    YES

    Check the related circuit of

    PWM.(Check Audio out

    Pins 54, 55, 58, 59, 61, 62, 67,

    68, 70, 71, 74, 75)

    NO

    NO

    YES

    PWM IC

    received correct data

    stream?

    Normal

    PWM IC out?(IC601).

    Normal Audio

    output when disc

    playback?

    E

    TEST END.

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    2-11

    6. AMP Protection

    OK.NO

    YES

    "PROTECTION"appears continuously on the FLD.

    Replace IC101.NO

    YES

    Is the IC101 pin53

    "LOW" signal(0V)?

    Replace the Q703, Q704 and Q705.NO

    YES

    Is the Q703, Q704 and

    Q705 normal?

    YES

    YES

    After unplug power cord, connect again.

    YES

    Power on.

    "PROTECTION" appears on the FLD.

    Replace TI AMP IC(IC701, IC702, IC703, IC704)

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    2-12

    7. AUDIO -COM Circuit(DVD & AMP)

    Check DVD Module.

    Check SMPS.

    OK

    YES

    Power On.

    Does

    CD/DVD appear at

    FLD?

    YES

    NODoes

    it appear DVD Error

    at FLD?

    Does AV1,TV AUDIO, AV1 OPT and

    FM 87.5 appearat FLD.

    Does

    Reading appear

    at FLD?

    YES

    Doesno Disc or Time

    appear atFLD?

    YES

    Checkif DVD/CD insert is

    OK.

    Check Power.

    YES

    YES

    YES

    Replace IC101.

    YESNO

    NO

    NO

    NO

    Refer to SMPS.

    Refer to oscillator circuit.

    Check IC101 Pin29

    reset waveform.

    NO

    YES

    Check 5V line.

    Check power section

    circuit.

    NO

    NO

    NO

    NO

    NO

    Check

    power part of Main

    B/D.

    Check

    oscillator of

    X100.

    Check

    if IC101 Pin29

    is high.

    YES

    YES

    YES

    Check ifIC101 Pins 14, 40, 55, 89

    are high(5V).

    Check

    if IC101 Pin58

    is high.

    YES

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    2-13

    DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

    1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL

    2) MT1389MHreset is high active.

    4

    IC501

    1) MT1389MHmain clock is at 27MHz(X500)

    1

    FIG 1-1

    1

    FIG 1-2

    Power Cord in

    2

    3

    4

    2

    IC101

    P_CTL

    RESET_IN

    DVD_RST

    3

    IC501

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    2-14

    3) Flash R/W enable signal during download(Downloading)

    5

    2. SDRAM CLOCK

    7

    1) MT1389MHmain clock is at 27MHz(X500)

    FIG 1-3

    5

    6

    SF_DI

    SF_DO

    DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

    FIG 2-1

    7

    SDCLK

    6

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    2-15

    3. TRAY OPEN/CLOSE SIGNAL

    1) Tray open/close waveform 2) Tray close waveform

    3) Tray open waveform

    8

    9

    10

    11

    FIG 3-3

    8

    9

    10

    11

    OPENSW

    CLOSESW

    OPEN

    CLOSE

    FIG 3-1

    8

    9

    10

    11

    OPENSW

    CLOSESW

    OPEN

    CLOSE

    FIG 3-2

    8

    9

    10

    11

    OPENSW

    CLOSESW

    OPEN

    CLOSE

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    2-16

    14

    15

    4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

    12

    13

    FIG 4-1

    12

    13

    14

    15

    SLD

    M-STBY

    SL+

    SL-

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    2-17

    6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

    5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

    16

    17

    18

    FIG 6-1

    19

    20

    21

    19

    2120

    IC501

    FIG 5-1

    16

    17

    18

    FOD

    F+

    F-

    MDI1

    CDLD

    DVDLD

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    2-18

    7. DISC TYPE JUDGEMENT WAVEFORMS

    22

    24

    23

    IC501

    23 : This signal can see using special debug program

    FIG 7-1 (DVD)

    22

    23

    24

    F+

    PU_DET

    RF

    FIG 7-2 (DVD)

    22

    23

    24

    F+

    PU_DET

    RF

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    2-19

    FIG 7-3 (CD)

    22

    23

    24

    F+

    PU_DET

    RF

    FIG 7-4 (CD)

    22

    23

    24

    F+

    PU_DET

    RF

    22

    24

    23

    IC501

    23 : This signal can see using special debug program

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    2-20

    8. FOCUS ON WAVEFORMS

    26

    27

    28

    25

    IC501

    25 : This signal can see using special debug program

    FIG 8-1 (DVD)

    25

    26

    27

    28

    PU_DET

    FOD

    F+

    F-

    FIG 8-2 (CD)

    25

    26

    27

    28

    PU_DET

    FOD

    F+

    F-

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    2-21

    29

    31

    30

    9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

    FIG 9-1

    29

    30

    31

    SPIND

    SP-

    SP+

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    2-22

    34

    35

    33

    10. TRACKING CONTROL RELATED SIGNAL(System checking)

    32

    IC501

    32 : This signal can see using special debug program

    FIG 10-1(DVD)

    32

    33

    34

    35

    PU_DET

    TRO

    T-

    T+

    FIG 10-2(CD)

    32

    33

    34

    35

    PU_DET

    TRO

    T-

    T+

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    2-23

    11. MT1389MH VIDEO OUTPUT WAVEFORMS

    1) Full colorbar signal(COMPOSIT)

    FIG 11-1

    36

    CVBS

    2) Y

    FIG 11-2

    37

    37

    IC501

    Y_G

    36

    IC501

    FIG 12-1

    12. AUDIO OUTPUT FROM PWM IC

    4038

    39

    IC501

    1) Audio related Signal

    ASDATA3 ADATA0

    BCK

    LRCK

    38

    39

    40

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    2-24

    13. DVD & AMP WAVEFORMS MT1389MH

    4142

    1)

    FL+ : R705 TP601

    or

    FL- : R710 TP602

    41

    3)

    WF- : R745 TP605

    or

    WF+ : R748 TP606

    43

    2)

    RL+ : R718 TP603

    or

    RL- : R722 TP604

    42

    43

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    2-25

    5)

    FR+ : R775 TP611

    or

    FR- : R780 TP612

    45

    4)

    C+: R731 TP609

    or

    C- : R736 TP610

    44

    6)

    RR+ : R788 TP607

    or

    RR- : R792 TP608

    46

    44

    45 46

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    2-26

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    WIRING DIAGRAM

    SCART

    FRONT PCB

    VFD

    SMPS PCB14PIN

    15PIN

    USB PTB 2 MIC

    MIC PCB

    SPDIF

    9 PIN

    HDMIOUT

    HDMIIN

    iPodiPod

    20PIN

    Tuner

    1

    4PIN

    13 PIN

    FAN

    MD

    I/O Bd

    SPK Terminal

    20PIN

    15PIN

    MAIN PCB

    2 PIN

    11PIN

    11PIN

    Wireless Tx

    6 PIN

    TOUCH

    20PIN

    20PIN

    6 PIN

    13 PIN

    CN402

    CN602

    PN106

    CN201

    CN250

    CN902

    CN903

    CN102

    CN302

    CN603

    CN303

    CN201

    CN401

    CN103

    CN202

    CN204

    A/V IN/OUT

    23PIN

    CABLE 3(FFC, 13 PIN)

    CABLE 5(FFC, 11 PIN)

    CABLE 4(FFC, 20 PIN)

    CABLE 1(FFC, 20 PIN)

    CABLE 2(FFC, 6 PIN)

    WIRELESS OPTIONAL PART

    WIRING DIAGRAMHT96

    2009. 01. 2

    2-27 2-28

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    OVERALL BLOCK DIAGRAM

    IC601

    PWMMODULATOR(PS9830)

    IC601

    PWM

    MODULATOR

    (PS9830)

    TAS5352

    Power Amp(IC701~704)

    TAS5352

    Power Amp(IC701~704)

    FL

    FR

    RL

    RR

    C/T

    S/W

    IC501

    MT1389MH(176PIN)

    FL+/-, FR+/-

    RL+/-, RR+/-CENTER+/-

    WOOFER+/-

    AMP BOARDMAIN BOARD

    PICK-UPPICK-UPIC400

    Motor

    Driver

    IC400Motor

    Driver

    IC101

    AUDIO

    MICOM(100Pin)

    IC101

    AUDIO

    MICOM(100Pin)

    IC503SDRAM

    IC503SDRAM

    IC502FLASH

    IC502FLASH

    IC504EEPROM

    IC504EEPROM

    DB[0-15]

    DMA[0-10]

    SCL

    SDA

    SCL

    SDA

    MotorMotor

    OPEN/CLOSEFOCUS/SLED

    SPINDLE/TRACKING

    F+/-, T+/-

    SLED+/-SPINDLE+/-LOAD+/-

    MD_DVD, MD_CDLD_DVD, LD_CDVR_DVD, VR_CD

    A, B, C, D, E, F, RF

    27 MHz

    X60112.288 MHz

    LRCLK, BCLKFRONT(ADATA0)REAR(ADATA1)C/W(ADATA2)D/M(ADATA3)

    X1009.8304 MHz

    DVD_TXDVD_RESETDVD_RX

    9830_RESET

    9830_CLK

    9830_DAT

    LRCLK, BCLK

    MCLK

    TAS5352_PDN

    TAS5352_SD

    5345_DATA

    D+, D-

    VFDVFD

    ET16315

    VFDDRIVER

    ET16315VFD

    DRIVER

    6315_DO6315_DI

    6315_CLK

    6315_STB

    GR[1-12]SG[1-16]

    IC201CS5346(ADC)

    IC201CS5346(ADC)

    Aux-IN

    TUNER

    Portable

    IPOD

    MCLK,BCLKLRCLK,DATA

    12bitVIDEO

    12bitVIDEO

    MCLK,BCLKLRCLK,DATA12bit

    12bit

    RX SPDIF

    SPDIF

    SW_SPDIF

    AUX AUDIO

    TUNER AUDIO

    PORT AUDIO

    IPOD AUDIO

    TMDS

    TMDS HDMITX

    HDMITX

    HDMIOUT

    HDMIIN

    HDMI

    RX

    HDMI

    RX

    TX/RXSW

    TX/RXSW

    SPDIF

    SW

    SPDIFSW

    OPTICALIN

    USB

    SCART AUDIO

    MICMIC L/R

    IC2A1

    S4308

    Component

    Composite

    Y, Pb, Pr

    IC250

    MM1692

    SCART

    R, G, B

    Y/G, Pb/B, Pr/RY, C

    MPEG Composite

    W/TX

    Module RST

    MCLK, BCLK, LRCK, DATA, SCL, SDA

    27 MHz

    TOUCH ICTOUCH IC

    BLOCK DIAGRAMHT964

    2009. 01. 29

    2-29 2-30

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    SMHT964/HT

    (3H266W/L/H/WCPZ33190-5

    2009. 02

    NOTES) SymboldenotesACground.

    NOTES) SymboldenotesDCchassis ground.

    N OT E) W ar ni ngNOTE) Partsthatare shadedarecriticalNOTE) Withrespecttorisk offireorNOTE) electricialshock.

    CIRCUIT DIAGRAMS1. SMPS(POWER) CIRCUIT DIAGRAM

    IMPORTANT SAFETY NOTICE

    WHEN SERVICING THIS CHASSIS, UNDER NOCIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BEMODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG CORPORATION. ALL COMPONENTSSHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

    COMPONENTS ARE SHADED ON THE SCHEMATICFOR EASY IDENTIFICATION.THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFERFROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTOTHE SET IS NOT DELAYED UNTIL THE NEW SERVICELITERATURE IS PRINTED.

    NOTE :

    1. Voltages are DC-measured with a digital during Play mode.

    2-31 2-32

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    2. MPEG CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    1

    5

    6

    1921

    20 23 425 32

    7

    36

    37

    38

    40

    39

    WAVEFORM

    MPEGHT904/HT964/HT994

    EBY57656101(#1) REV 10.22009. 05. 27

    2-33 2-34

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    WAVEFORM

    12

    8

    9

    10

    24

    16

    26

    11

    14

    15

    17

    22

    27

    18

    28

    13

    33

    2930

    31

    34

    35

    SERVHT904/HT964/HT9

    EBY57656101(#2) REV 102009. 05. 2

    3. SERVO CIRCUIT DIAGRAM

    2-35 2-36

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    I/OHT904/HT964/HT994

    EBY57656101(#3) REV 10.22009. 05. 27

    4. I/O CIRCUIT DIAGRAM

    2-37 2-38

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    WAVEFORM

    2

    3

    MICOHT904/HT964/HT9

    EBY57656101(#4) REV 102009. 05. 2

    5. MICOM CIRCUIT DIAGRAM

    2-39 2-40

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    6. HDMI RX CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    HDMI RXHT904/HT964/HT994

    EBY57656101(#5) REV 10.22009. 05. 27

    2-41 2-42

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    7. HDMI TX CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    HDMI THT904/HT964/HT9

    EBY57656101(#6) REV 102009. 05. 2

    2-43 2-44

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    I-POD REARHT904/HT964/HT994

    EBY57656101(#7) REV 10.22009. 05. 27

    8. I-POD REAR CIRCUIT DIAGRAM

    2-45 2-46

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    9. AMP CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    WAVEFORM

    41 42 43

    44 45 46

    AMHT904/HT964/HT9

    EBY57656101(#8) REV 102009. 05. 2

    2-47 2-48

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    10. DSP & PWM CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    DSP&PWMHT904/HT964/HT994

    EBY57656101(#9) REV 10.22009. 05. 27

    2-49 2-50

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    11. I/O JACK CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    I/O JAHT964/HT

    EBY57025201 REV

    2009. 02

    2-51 2-52

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    12. TOUCH CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    TOUCH KEYHT964

    EBY57656201 REV 3.22009. 01. 29

    2-53 2-54

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    13. MIC & USB CIRCUIT DIAGRAM

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S

    MIC&UHT

    EBY57847101 REV2009. 02

    2-55 2-56

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    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    TIMERHT964

    EBY57656501 REV 9.12009. 02. 19

    POWER KEY

    HT964EBY57656601 REV 6.12009. 01. 29

    14. FRONT CIRCUIT DIAGRAM

    KEY PARTTIMER PART

    2-57 2-58

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    CIRCUIT VOLTAGE CHART1. ICs on BOARD

    2-59 2-60

    MAIN

    IC100 (EEPROM, M24C16-WMN6TP)

    Pin No. SPEC DVD PB (V)

    8 5 4.94

    IC101 (A-Micom) LC87F5N62BVU

    Pin No. SPEC VOLT

    14 5.0 4.94

    40 5.0 4.94

    55 5.0 4.94

    89 5.0 4.94

    IC104 (KIA278R33PI)

    Pin No. SPEC VOLT

    1 5.0 5.0

    3 3.3 3.3

    IC105 (CP2.0B)

    Pin No. SPEC DVD PB (V)

    5 3.3 3.23

    IC106 (KIA78R05PI)

    Pin No. SPEC VOLT

    1 5.6 5.6

    2 5 5

    IC201 (ADC, CS5346)

    Pin No. SPEC VOLT

    5 3.3 3.24

    14 5 5.05

    36 3.3 3.26

    46 3.3 3.24

    IC202 (DIR, CS8422)

    Pin No. SPEC DVD PB (V)

    3 3.3 3.24

    19 3.3 3.24

    22 3.3 3.24

    IC203 (SW, NLASB3157DFT2G)

    Pin No. SPEC DVD PB (V)

    5 3.3 3.22

    IC204 (DIR, CS8422)

    Pin No. SPEC DVD PB (V)

    3 3.3 3.22

    19 3.3 3.22

    22 3.3 3.22

    IC250 (SCART, MM1692XVBE)

    Pin No. SPEC VOLT

    1 5.0 5.06

    5 5.0 5.06

    IC255 (IPOD, MM1225XFBE)

    Pin No. SPEC VOLT

    6 5.0 5.06

    IC2A1 (MIC, S4308)

    Pin No. SPEC VOLT

    6 12.0 11.4

    IC400 (MOTOR, AM5890)

    Pin No. SPEC VOLT

    8 5.0 5.05

    19 5.0 5.05

    IC501 (MPEG, MT1389MH)

    Pin No. SPEC DVD PB (V)

    1 1.8 1.88

    2 3.3 3.22

    12 3.3 3.22

    22 3.3 3.22

    25 1.8 1.88

    38 3.3 3.24

    57 3.3 3.24

    67 3.3 3.24

    79 1.8 1.87

    92 3.3 3.24

    101 3.3 3.24

    109 1.8 1.87

    114 3.3 3.24

    119 1.8 1.87

    125 3.3 1.88

    134 3.3 3.22

    139 3.3 3.22

    141 3.3 3.22

    150 3.3 3.22

    151 3.3 3.22

    163 3.3 3.22

    164 3.3 3.22

    165 1.8 1.88

    IC502 (FLASH, MX25L1605DM2I)

    Pin No. SPEC DVD PB (V)

    8 3.3 3.22

    IC503 (SDRAM/PROMOS, V54C3128164VBI6)

    Pin No. SPEC DVD PB (V)

    1 3.3 3.22

    3 3.3 3.25

    9 3.3 3.24

    14 3.3 3.25

    Pin No. SPEC DVD PB (V)

    27 3.3 3.24

    43 3.3 3.24

    49 3.3 3.24

    IC504 (EEPROM, KS24C021CS)

    Pin No. SPEC DVD PB (V)

    8 3.3 3.24

    IC542

    Pin No. SPEC DVD PB (V)

    8 3.3 3.25

    IC601 (PWM, PS9830)

    Pin No. SPEC DVD PB (V)

    4 3.3 3.21

    10 3.3 3.21

    22 3.3 3.21

    29 3.3 3.21

    39 3.3 3.21

    47 3.3 3.21

    56 3.3 3.21

    65 3.3 3.21

    72 3.3 3.21

    91 3.3 3.21

    94 3.3 3.21

    IC602 (DSP, CS48560)

    Pin No. SPEC DVD PB (V)

    12 3.3 3.22

    24 3.3 3.22

    37 3.3 3.22

    48 3.3 3.22

    16 1.8 1.85

    28 1.8 1.85

    42 1.8 1.85

    IC701 (AMP, TAS5352)

    Pin No. SPEC DVD PB (V)

    26 35 35.44

    27 35 35.43

    32 35 35.43

    35 35 35.44

    40 35 35.43

    41 35 35.43

    IC702 (AMP, TAS5352)

    Pin No. SPEC DVD PB (V)

    26 35 35.44

    27 35 35.43

    Pin No. SPEC DVD PB (V)

    32 35 35.43

    35 35 35.44

    40 35 35.43

    41 35 35.43

    IC703 (AMP, TAS5352)

    Pin No. SPEC DVD PB (V)

    26 35 35.44

    27 35 35.43

    32 35 35.43

    35 35 35.44

    40 35 35.43

    41 35 35.43

    IC704 (AMP, TAS5352)

    Pin No. SPEC DVD PB (V)

    26 35 35.44

    27 35 35.43

    32 35 35.43

    35 35 35.44

    40 35 35.43

    41 35 35.43

    IC801 (EEPROM, S-24CS02AFJ)

    Pin No. SPEC DVD PB (V)

    8 5 4.93

    IC803 (HDMI Rx, SIL9025)

    Pin No. SPEC DVD PB (V)

    5 3.3 3.31

    16 3.3 3.31

    22 1.8 1.77

    23 1.8 1.77

    26 1.8 1.78

    35 1.8 1.77

    37 3.3 3.31

    38 1.8 1.78

    42 3.3 3.31

    46 3.3 3.3

    50 3.3 3.3

    55 3.3 3.3

    57 3.3 3.3

    61 3.3 3.3

    65 3.3 3.3

    69 3.3 3.3

    74 1.8 1.77

    76 1.8 1.77

    Pin No. SPEC DVD PB (V)

    79 1.8 1.77

    89 3.3 3.3

    92 1.8 1.77

    94 1.8 1.77

    98 1.8 1.77

    99 3.3 3.3

    105 1.8 1.77

    109 1.8 1.77

    114 1.8 1.77

    122 3.3 3.3

    128 1.8 1.77

    134 3.3 3.3

    139 1.8 1.77

    IC850 (KIA78R33F)

    Pin No. SPEC VOLT

    1 5.0 4.99

    3 3.3 3.29

    IC851 (HDMI SW, SiI9034)

    Pin No. SPEC DVD PB (V)

    12 1.8 1.77

    14 3.3 3.3

    28 1.8 1.77

    32 1.8 1.77

    38 1.8 1.77

    42 1.8 1.77

    44 3.3 3.3

    45 5 5.06

    53 3.3 3.3

    55 1.8 1.77

    64 1.8 1.77

    66 3.3 3.3

    76 1.8 1.77

    89 3.3 3.29

    99 1.8 1.77

    IC852 (LM1117_1.8V)

    Pin No. SPEC VOLT

    2 1.8 1.77

    3 3.3 3.3

    IC853

    Pin No. SPEC DVD PB (V)

    6 3.3 3.3

    12 3.3 3.3

    19 3.3 3.3

    Pin No. SPEC DVD PB

    25 3.3 3.3

    40 3.3 3.3

    46 3.3 3.3

    49 3.3 3.3

    55 3.3 3.3

    61 3.3 3.3

    FRONT

    IC301 (VFD, PT6315)

    Pin No. SPEC VOL

    13 5.0 5.08

    43 5.0 4.99

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    2-61 2-62

    No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage

    C101 10uF 16 4.94 0.00 4.94

    C106 100uF 16 5.00 0.00 5.00

    C116 47uF 16 4.95 0.00 4.95

    C117 10uF 16 3.90 0.00 3.90

    C120 47uF 16 4.95 0.00 4.95

    C123 100uF 16 3.30 0.00 3.30

    C133 100uF 16 5.04 0.00 5.04

    C201 10uF 16 2.50 2.16 0.34

    C202 10uF 16 2.51 2.24 0.27

    C203 10uF 16 2.50 2.22 0.28

    C204 10uF 16 2.10 2.10 0.00

    C205 10uF 16 2.51 2.23 0.28

    C206 10uF 16 2.50 2.22 0.28C207 10uF 16 2.51 2.24 0.27

    C208 10uF 16 2.51 2.19 0.32

    C211 10uF 16 2.41 0.00 2.41

    C212 47uF 16 4.83 0.00 4.83

    C213 10uF 16 5.05 0.00 5.05

    C214 10uF 16 0.52 0.51 0.01

    C215 10uF 16 0.52 0.42 0.10

    C223 10uF 16 3.24 0.00 3.24

    C224 10uF 16 3.24 0.00 3.24

    C228 10uF 16 2.47 0.00 2.47

    C229 10uF 16 3.24 0.00 3.24

    C275 10uF 16 2.99 2.63 0.36

    C276 10uF 16 2.38 2.21 0.17

    C278 100uF 16 5.04 0.00 5.04

    C284 47uF 16 5.03 0.00 5.03

    C285 22uF 16 2.51 0.00 2.51

    C286 470uF 6.30 2.41 1.44 0.97

    C288 470uF 6.30 1.70 0.00 1.70

    C289 470uF 6.30 2.34 0.00 2.34

    C290 470uF 6.30 2.34 0.00 2.34C2A3 22uF 16 1.95 0.00 1.95

    C2A5 100uF 16 1.99 0.84 1.15

    C2A7 1uF 50 0.00 0.00 0.00

    C2A9 100uF 16 11.07 0.00 11.07

    C2C2 10uF 16 3.25 0.00 3.25

    C2C4 10uF 16 3.22 0.00 3.22

    C2C6 10uF 16 2.48 0.00 2.48

    C3D2 47uF 16 4.95 0.00 4.95

    C417 47uF 6.30 3.19 2.27 0.92

    No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage

    C418 47uF 6.30 3.19 3.04 0.15

    C419 100uF 6.30 3.19 0.00 3.19

    C420 100uF 6.30 5.03 0.00 5.03

    C421 100uF 6.30 5.03 0.00 5.03

    C422 100uF 6.30 1.89 0.00 1.89

    C423 100uF 6.30 5.04 0.00 5.04

    C426 47uF 16 2.05 0.00 2.05

    C427 47uF 16 1.43 0.00 1.43

    C553 10uF 25 1.31 1.04 0.27

    C554 10uF 25 1.29 1.06 0.23

    C555 47uF 16 3.24 0.00 3.24

    C556 47uF 6.30 1.88 0.00 1.88

    C557 47uF 6.30 1.88 0.00 1.88C558 47uF 16 3.22 0.00 3.22

    C559 47uF 6.30 1.87 0.00 1.87

    C560 47uF 6.30 1.57 0.00 1.57

    C561 47uF 6.30 1.36 0.00 1.36

    C563 10uF 25 3.21 0.00 3.21

    C564 10uF 25 3.25 0.00 3.25

    C565 10uF 25 3.25 0.00 3.25

    C618 10uF 16 1.92 0.00 1.92

    C620 10uF 16 1.93 0.00 1.93

    C622 220uF 6.30 3.21 0.00 3.21

    C625 10uF 16 1.85 0.00 1.85

    C630 10uF 16 3.22 0.00 3.22

    C652 220uF 6.30 1.93 0.00 1.93

    C707 47uF 25 11.79 0.00 11.79

    C749 47uF 25 11.79 0.00 11.79

    C785 47uF 25 11.79 0.00 11.79

    C7B5 47uF 25 11.78 0.00 11.78

    C7F7 10uF 16 11.77 0.00 11.77

    C7F9 47uF 25 11.76 0.00 11.76

    C7G3 47uF 25 11.77 0.00 11.77C801 10uF 25 4.94 0.00 4.94

    C852 47uF 16 3.31 0.00 3.31

    C854 10uF 25 3.31 0.00 3.31

    C858 10uF 25 3.31 0.00 3.31

    C861 10uF 25 3.31 0.00 3.31

    C863 10uF 25 3.31 0.00 3.31

    C866 10uF 25 1.87 0.00 1.87

    C875 10uF 25 1.78 0.00 1.78

    C876 10uF 25 3.31 0.00 3.31

    No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage

    C878 10uF 25 1.78 0.00 1.78

    C880 10uF 25 1.78 0.00 1.78

    C882 10uF 25 3.31 0.00 3.31

    C888 10uF 25 1.78 0.00 1.78

    C894 10uF 25 5.03 0.00 5.03

    C130 10uF 16 3.23 0.00 3.23

    C3A2 47uF 50 0.00 -27.60 27.6V

    C307 47uF 16 -21.60 -24.56 2.96V

    C3A1 47uF 16 5.00 0.00 5V

    C309 220uF 6.3 4.91 0.00 4.91V

    C2D1 220uF 6.3 5.03 0.00 5.03V

    C2D3 4.7uF 50 1.62 1.33 0.29V

    C2D4 4.7uF 50 1.56 1.01 0.55V

    ZD2M1 (BZX84-C5V1)

    Pin No. VOLT

    1 -0.01 V

    2 -0.28 V

    3 0.02 V

    ZD2M2 (BZX84-C5V1)

    Pin No. VOLT

    1 -0.01 V

    2 -0.13 V

    3 -0.01 V

    ZD302 (BZX84-C5V1)

    Pin No. VOLT

    1 0 V

    2 0 V

    3 5.07 V

    ZD500 (BZX84-C5V1)

    Pin No. VOLT

    1 -0.01 V

    2 -0.23 V

    3 0 V

    D801 (DAN202K)

    Pin No. VOLT

    1 -0.01 V

    2 -0.23 V

    3 0 V

    2. CAPACITORS on BOARD

    3. DIODES on BOARD

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    PRINTED CIRCUIT BOARD DIAGRAMS1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)

    2-63 2-64

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    MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)

    2-65 2-66

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    2-67 2-68

    2. SMPS P.C. BOARD DIAGRAM (TOP VIEW)

    NOTE: WarningParts that are shaded are critical Withrespect to risk of fire or electrical shock.

    NOTE: WarningParts that are shaded are critical Withrespect to risk of fire or electrical shock.

    SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)

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    4. FRONT P.C. BOARD DIAGRAM

    TIMER PART

    TIMERIMERHT964T964EAX58008805AX58008805

    TIMERHT964EAX58008805

    KEY PART

    PWR KEYWR KEY

    HT964T964

    EBY58009204BY58009204

    PWR KEY

    HT964

    EBY58009204

    2-69 2-70

    3. TOUCH P.C. BOARD DIAGRAM

    MIC & USBIC USBHT964T964EAX58009305AX58009305

    MIC & USBHT964EAX58009305

    MIC & USB PART

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    012

    012

    037

    012A

    019442

    442

    A02 A01

    A03

    001

    002

    003439

    018

    013

    017

    014

    020

    016

    440

    015

    015B

    015A

    435

    026

    010

    DECK MECHANISM EXPLODED VIEW (DP-15A)

    3-3 3-4

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    3-5

    SPEAKER CABLE

    811 RCA CABLE VIDEO(1WAY)

    818 PORTABLE IN CABLE

    900 REMOTE CONTROL

    808 BATTERY

    801 OWNER'S MANUAL

    825 FM WIRE ANTENNA

    824 AM LOOP ANTENNA

    804 BAG

    803 PACKING, CASING

    803 PACKING, CASING

    802 BOX

    823 HDMI CABLE

    805 CLEAR SHEET

    PACKING ACCESSORY SECTION

    WIRE80

    WIRE81

    WIRE70

    WIRE90

    WIRE60

    WIRE61

    FRONT LEFT 3M

    FRONT RIGHT 3M

    CENTER 3M

    SUBWOOFER 3M

    REAR LEFT 10M

    REAR RIGHT 10M

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    3-6

    755A 755B

    757

    A700

    757753

    757

    757

    754

    756

    750

    752

    751

    751

    757

    757

    757

    SPEAKER SECTION

    1. CENTER SPEAKER (SH94TZ-C)

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    3-7

    2. FRONT/REAR SPEAKER (SH94TZ-F/S)

    851R :Rear

    851F :Front

    :Rear SPK Top

    :Front SPK Top

    850

    853854

    865

    856

    857

    858

    859860

    861

    865

    862

    865

    863

    865

    864

    852

    865

    865866

    865

    866

    866851R

    851F

    855A

    855B

    855C

    A800F

    A800B

    A800R

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    3-8

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    3. PASSIVE SUBWOOFER (SH94TZ-W)

    954B

    954A

    950

    955

    956957

    951

    958

    A900953

    952

    3-9

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    3-10

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    4-1

    [CONTENTS]DECK MECHANISM PARTS LOCATIONS

    Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    DECK MECHANISM DISASSEMBLY 1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

    1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

    1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

    1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

    2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

    3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    EXPLODED VIEW 1. DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

    SECTION 4. MECHANISM (DP-15A)

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    4-2

    DECK MECHANISM PARTS LOCATIONS

    Note

    When reassembling, perform the procedure in

    reverse order.

    The Bottom on Disassembly column of above

    Table indicates the part should be disassembled

    at the Bottom side.

    Top View(without Tray Disc)

    Bottom View

    Top View

    Starting No.

    1

    1, 2

    1, 2, 3

    1, 2, 3, 4

    1

    1, 6

    1, 2, 6

    1, 2, 6, 8

    1, 2, 6, 8, 9

    1, 2, 7

    1, 2, 7

    1, 2

    1, 2 ,13

    1, 2, 13, 14

    1, 2, 7, 12,

    13, 14

    1, 2, 13

    1, 2, 7, 12, 13,

    14, 15, 16, 17

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    Main Base

    Clamp Assembly

    Disc

    Plate Clamp

    Magnet Clamp

    Clamp Upper

    Tray Disc

    Base Assembly Sled

    Gear Feed

    Gear Middle

    Gear Rack

    Rubber Rear

    Frame Assembly

    Up/Down

    Belt Loading

    Gear Pulley

    Gear Loading

    Guide Up/Down

    PWB Assembly

    Loading

    Base Main

    4 Screws,

    1 Connector

    1 Locking Tabs

    1 Screw

    1 Screw

    1 Locking Tab

    1 Locking Tab

    1 Locking Tab

    1 Hook

    2 Screw

    2 Locking Tabs

    4-1

    4-1

    4-1

    4-1

    4-1

    4-2

    4-3

    4-3

    4-3

    4-3

    4-3

    4-4

    4-4

    4-4

    4-4

    4-4

    4-4

    4-4

    Bottom

    Bottom

    ProcedureParts Fixing Type

    Fig-ure

    Disass

    embly

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    4-3

    DECK MECHANISM DISASSEMBLY

    1. Main Base (Fig. 4-1) 1-1. Clamp Assembly Disc 1) Place the Clamp Assembly Disc as Fig. (A)

    2) Lift up the Clamp Assembly Disc in direction ofarrow(A).

    3) Separate the Clamp Assembly Disc from the

    Holder Clamp.

    1-1-1. Plate Clamp

    1) Turn the Plate Clamp to counterclockwise

    direction and then lift up the Plate Clamp.

    1-1-2. Magnet Clamp 1-1-3. Clamp Upper

    2. Tray Disc (Fig. 4-2) 1) Insert and push a Driver in the emergency eject

    hole(A) at the right side, or put the Driver on theLever(B) of the Gear Emergency and pull the

    Lever(B) in direction of arrow so that the TrayDisc is ejected about 15~20mm.

    2) Pull the Tray Disc until it is separated from the

    Base Main completely.

    MAIN BASE

    TRAY DISC

    BASE MAIN

    LEVER

    BASE MAIN

    BOTTOM SIDE VIEW

    PLATE CLAMP

    MAGNET CLAMP

    CLAMP UPPER

    HOLDER

    BASE MAIN

    Fig. 4-2Fig. 4-1

    (Fig. A)

    DISC CLAMP ASSEMBLY

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    4-4

    3. Base Assembly Sled (Fig. 4-3)1) Release 4 Screw(S2).

    2) Disconnect the FFC Connector(C1)

    3-1. Gear Feed

    3-2. Gear Middle

    3-3. Gear Rack

    4. Rubber Rear (Fig. 4-3)

    BASE PU

    RUBBER DAMPER

    RUBBER DAMPER

    RUBBER DAMPER

    Distinguish upper andlower sides(Assemble with care)

    Distinguish upper andlower sides

    (Assemble with care)

    RUBBER DAMPER

    GEAR RACK

    GENERAL PICK UP ASSEMBLY

    SPINDLE MOTOR ASSEMBLY

    Fig. 4-3

    (S2)(S2)

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    4-5

    5. Frame Assembly Up/Down (Fig. 4-4) Note

    Put the Base Main face down(Bottom Side) 1) Release the screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow

    and then lift up the Frame Assembly Up/Down toseparate it from the Base Main.

    Note

    When reassembling move the Guide Up/Down

    in direction of arrow(C) until it is positioned asFig.(C).

    When reassembling insert (A) portion of the FrameAssembly Up/Down in the (B) portion of the GuideUp/Down as Fig.(B)

    6. Belt Loading(Fig. 4-4) Note Put the Base Main on original position(Top Side)

    7. Gear pulley (Fig. 4-4) 1) Unlock the Locking Tab(L4) in direction of arrow(B) and

    then separate the Gear Pulley from the Base Main.

    8. GEAR LOADING (FIG. 4-4)9. GUIDE UP/DOWN (FIG. 4-4) 1) Move the Guide Up/Down in direction of arrow(A) as

    Fig.(A)

    2) Push the Locking Tab(L5) down and then lift up theGuide Up/Down to separate it from the Base Main.

    Note

    When reassembling place the Guide Up/Down as Fig.(C)and move it in direction arrow(B) until it is locked by the

    Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

    10. PWB Assembly Loading (Fig. 4-4) Note

    Put the Base Main face down(Bottom Side) 1) Release 1 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on

    the Base Main.

    3) Unlock 2 Locking Tabs(L6) and separate the PWBAssembly Loading from the Base Main.

    11. Base Main(Fig. 4-4)

    GEAR LOADING

    GEAR PULLEY

    BELT LOADING

    PWB ASSEMBLY LOADING

    BASE MAIN

    GUIDE UP/DOWN

    GUIDE UP/DOWN

    GUIDE UP/DOWN

    UP/DOWN FRAME ASSEMB LY

    GUIDE UP/DOWN

    BASE MAIN

    (L6)

    (L4)

    (L6)

    (H1)

    (C2)

    (S5)

    (S4)

    (S4)

    (A)

    (A)

    (B)

    (B)(C)

    (L5)

    FIG. (A)FIG. (B)

    FIG. (C)

    (A)

    (B)

    Fig. 4-4

    SCREW INSERTIONTORGUE CONTROL

    (800gf DOWN)

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    012

    037

    012A

    442

    A02 A01

    A03

    001

    002

    003439

    018

    013

    017

    014020

    016

    440

    015

    015B

    015A

    435

    026010

    DECK MECHANISM EXPLODED VIEW (DP-15A)