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Transcript of LG HT964TZ.pdf
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JUNE, 2009
Website http://biz.lgservice.co
Internal Use On
DVD RECEIVER SYSTEM
SERVICE MANUAL
HT964TZ
(HT964TZ-AM,SH94TZ-F/S/C/W)
SERVICEMANUAL
MODEL: HT964TZ
(HT964TZ-AM, SH94TZ-F/S/C/W)
MODEL:
P/NO : AFN73178955
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1-1
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SECTION 2. ELECTRICAL PART
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
SMPS BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
SECTION 3. EXPLODED VIEWS
CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4. MECHANISM (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 5. REPLACEMENT PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
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1-2
SERVICING PRECAUTIONSNOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as usedfor camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag Drop impact
NEVER look directly at the laser beam, and dont allowcontact with fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure
SECTION 1. GENERAL
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1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-tism is present, or where there is excessive dust.
2. Notes for repair1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to preventstatic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Resistor
(1 M )Conductive
Sheet
Resistor(1 M )
Armband
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1-4
ESD PRECAUTIONS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasonsprior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHERSAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
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1-5
SERVICE INFORMATION FOR EEPROM
POWER ON
DVD LOGO Status (NO Disk status)
Remote control
Pause key1472 in order.
Press number 0~9, Press character
A~F (1~6 for a while)
Use arrow key (
) to moveto appropriate position and make
changes
Press pause key once
Change will be applied when power
OFFON.
NAME
OPT 1
OPT 2
OPT 3
OPT 4
OPT 5
OPT 6
OPT 7
OPT 8
OPT 9
OPT A
HEX
DETECT NEW EEPROM(OPTION EDIT SCREEN)
21
01
CC
DD
00
09
E4
24
C1
00
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1-6
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS
1. How to update AUDIO MICOM program.
[Update using CD]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
[Update using USB]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX
2. Copy the file to the root folder of USB storage.
3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with
the upgrade information.4. If the upgrade process is complete, the set will be rebooted with Complete message.
2. How to update DVD program.[Update using CD]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964: LG_HT964.ROM
2. Copy the file to CD, and burn it.
3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the
screen.
4. Remove the CD, and press PLAY key in remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.Then the upgrade process is completed.
[Update using USB]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964: LG_HT964.ROM
2. Copy the file to the formatted USB, and burn it.
3. Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4. Remove the USB, press PLAY key of the remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then
the upgrade process is completed.
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1-7
SPECIFICATIONS
GENERAL
Power supply Refer to main label.
Power consumption Refer to main label.
Net Weight 3.7 kg
External dimensions (W x H x D) 430 x 73 x 303 mm
Operating conditions Temperature 5C to 35C, Operation status: Horizontal
Operating humidity 5% to 85%
Laser Semiconductor laser, wavelength 650 nm
TUNER
FM
FM Tuning Range 87.5 - 108.0 MHz
FM Intermediate Frequency 128 kHz
AM [MW]
AM Tuning Range 552 - 1,620 kHz or 520 - 1,720 kHz or 522 - 1,710kHzAM Intermediate Frequency 45 kHz
AMPLIFIER
Stereo mode 155 W + 155 W (4 at 1 kHz, THD 10 %)
Surround mode Front: 155 W + 155 W (THD 10 %)
Center*: 155 W
Surround*: 155 W + 155 W (4 at 1 kHz, THD 10 %)
Subwoofer*: 225 W (3 at 30 Hz, THD 10 %)
SPEAKERS (HT964TZ) Front Speaker Rear Speaker
(SH94TZ-F) (SH94TZ-S)
Type 2 Way 3 Speaker 2 Way 3 Speaker
Impedance 4 4
Rated Input Power 155 W 155 W
Max. Input Power 310 W 310 W
Net Dimensions (W x H x D) 300 x 1265 x 300 mm 300 x 1265 x 300 mm
Net Weight 5.0 kg 4.7 kg
Center Speaker Passive Subwoofer (SH94TZ-C) (SH94TZ-W)
Type 2 Way 3 Speaker 1 Way 1 Speaker
Impedance 4 3
Rated Input Power 155 W 225 W
Max. Input Power 310 W 450 W
Net Dimensions (W x H x D) 350 x 105 x 88 mm 216 x 405 x 360 mm
Net Weight 1 kg 7.3 kg
(* Depending on the sound modesettings and the source, there may
be no sound output.)
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SPEAKERS (HT964PZ)
Front Speaker Rear Speaker
(SH94PZ-F) (SH94PZ-S)
Type 2 Way 3 Speaker 2 Way 3 Speaker
Impedance 4 4
Rated Input Power 155 W 155 W
Max. Input Power 310 W 310 W
Net Dimensions (W x H x D) 300 x 1265 x 300 mm 115 x 270 x 115 mm
Net Weight 5.0 kg 0.8 kg
Center Speaker Passive Subwoofer
(SH94PZ-C) (SH94PZ-W)
Type 2 Way 3 Speaker 1 Way 1 Speaker
Impedance 4 3
Rated Input Power 155 W 225 W
Max. Input Power 310 W 450 W
Net Dimensions (W x H x D) 350 x 105 x 88 mm 216 x 405 x 360 mm
Net Weight 1 kg 7.3 kg
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2-1
TROUBLESHOOTING GUIDE1. Power Supply Circuit
SECTION 2. ELECTRICAL PART
YES
Check power plug and power
supply circuit.
NO
Check power supply circuit.NO
Check laser circuit.NO
Check focus circuit.
Check disc.
Check tracking servo circuit.NO
Check audio circuit.NO
Is the Digitron on correctly?
YES
Is power on?
YES
Does initial read work?
YES
Does it play?
YES
Does it output
audio?
YES
YES
Turn power on.
Insert power cord.
OK
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2-2
2. Front circuit (1/2)
Reconnect it.NO
YES
YES YES
NO Check if CN302
and PN331 are ok?Red LED turn off?
NO
Refer to SMPS part.NO
YES
NOCheck if the frontpower is ok?(*1)
YES
Is the Digitron on
correctly?
NO
Check pattern and resolderingNOCheck if
DIS301 is ok?
YES
Check if the remote
control is ok?
YES
Check if all
buttons are ok?
Power on.
Front B/D ok.
1
2
*1 : PN106 Pins.PIN1 : -34 VKK, PIN2 : -28 FL+, PIN3 : -32 FL-,
PIN12 : +5.6VA, PIN13 : +5V
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3. Front circuit (2/2)
1
Refer to power(SMPS).NO
Replace R203~R210, R149.
NO
Check if thepower part of thefront is ok?
YES
Check if
R203~R210, R149 are
ok?
YES
Refer to MICOM circuit.
2
Refer to power(SMPS).
NOCheck if the
power part of the frontis ok?
YES
Refer to MICOM circuit.NOCheck if the remote
control waveform of CN302pin11 is ok?
YES
Check RM circuit
NOCheck if RC01voltage is ok(5V)?
YES
Resolder or Replace RC01.
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2-4
4. System operation flow
YES
YES
YES
Tray closed?
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.3. Reset RISC.
Show LOGO.
Tray close to closed position.
SLED at innerside?
RecieveOPEN/ CLOSE
Key?
ReceiveCLOSE Key?
SLED moves to inner position.
1. Judge whether have disc and disc type.2. Jump to related disc reading procedure.
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
NO
NO
NO
NO
YES
1. Stop Playback & Open Tray.2. Display tray open message & LOGO.
POWER ON.
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2-5
5. Test & debug flow
Check the POWER PART.NO
Check the POWER PART.NO
YES
Check theAC voltage Power PCBA (110V
or 220V).
Check the regulators or diode.NO
1. Check 27MHz system clock.2. Check system reset circuit.
3. Check FLASH R/W enable signal PRD,
RWR.
4. Check FLASH Memory related circuit.
NO
Replace FLASH.
NO
YES
Are theDC Voltage outputs OK? (-34V, -28V, -32V, 12V,
3.5V, 5.6VA, 5V, 7V).
YES
Are 3.3V and5V DC outputs normal on main
PCBA?
YES
YES
Update
FLASH successfully?
YES
Switch on the Power PCBA.
TEST.
A
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2-6
NOCheck connection lines
between FLASH & MT1389MH
and the FLASH access time
whether is suitable or not.
NO
YES
YES
YES
YES
Check AV cable
connection to TV set.
YES
YES
YES
Flash
Memory operates
properly?
Check connection lines
between SDRAM(IC503) &
MT1389MH and the SDRAMis damaged.
NOSDRAM
works properly?
Check the related circuit of
MT1389MH IC501 Pins138,
142, 144, 145.
NOMT1389MH
VIDEO outputs
properly?
Show LOGO?
NO Check the load OPEN &
CLOSE switch.
NO
Check AV cable connection
between main PCBA andloader. (MECHA)
YES
YES
YES
Normal
OPEN_SW,
CLOSE_SW
signal?
Check the Tray control IO pins
on MT1389MH.
NONormal
TROPEN & TRCLOSE
signal?
Check the Tray control MOTOR
& SERVO circuit IC400.
NONormal
LOAD+ & LOAD-
signal?
Does Traymove inside when it
is not at closedposition?
Power On.
A
B
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2-7
NO Check the connection line ofM_STBY.
NO
YES
YES
YES
Check the cable connection
with MECHA.
Do not put in disc
and close tray.
YES
YES
YES
Motor
Driver M_STBY
pin is high?
Check the related circuit of
SLD.
NOMotor
Driver M_STBY
pin is High?
Check the amp circuit on
motor driver.
NOSLED+ and
SLED- output
properly?
Doesthe SLED move to innerside when it is at outer
position?
NO Check Focus connection on
MT1389MHand motor driver.
NO
Check cable connection withpick-up head.
YES
YES
Proper
Focus outputs
to motor driver?
Check the amp circuit on motor
driver.
NOProper F+ & F-
outputs?
Optical Lenshas movements forsearching Focus?
B
C
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2-8
NO
NO
Check the laser power circuit
on MT1389MH and
connecting to power
transistor.(Q403, Q405)
YES
YES
YES
YES
YES
YES
Check cable connectionbetween transistor output and
pick-up head.
Laser off.
Check the RF connectionbetween AM5890 and MT1389MH.
YES
YES
DVDLD or
CDLD outputproperty?
Check the related circuit on
laser power transistor.
NO
NOCollector
voltage of power transistor
is OK?(Q403, Q405)
Laser
turns on when
reading disc?
Put disc in?
Check the cable connection
between spindle and main
PCB.
YES
YES
Check the spindle control amp
circuit of motor driver.
SPNP& SPNN output
properly?
NO Check the SPINDLE relatedcircuit on MT1389MH.
Proper
SPINDLE signal on
MT1389MH.Does spindle rotate?
NO Check the related circuit on
MT1389MH RF signal.
NO
NO
NOProper
RF signal on
MT1389MH.
Disc ID is correct?
C
D
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2-9
Check connections between
MT1389MH and pick-up head.
Check the related circuit on
MT1389MH CD_DVDCT.
Check the related circuit on
MT1389MH.
Check the TRACK connection
on MT1389MH and motor driver.
Check the tracking control amp
circuit on motor driver.
NO NO
YES
YES
YES
Check CD_DVDCT connectionbetween AM5890 and
MT1389MH.
Check cable connectionon pick-up head.
YES
YES
Proper
signals on A, B, C,
D of MT1389MH.
NOProper
CD_DVDCT signal on
MT1389MH.
Focus on ok?
NODisc Playback?
NO NO
NO
NO
YES
Proper
CD_DVDCT signal onMT1389MH.
YES
Proper
TRACK signalon MT1389MH.
YES
T+ & T- output
properly?
Track On OK?
D
YES
E
Check RF signal waveform.
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2-10
NOCheck connection between
IC601 BCK, LRCK, ADATA0,ADATA1, ADATA2(Pins19, 20,
23, 24, 25).
YES
YES
Check Digital Amp circuit
(IC701, IC702, IC703, IC704).
YES
Check the related circuit of
PWM.(Check Audio out
Pins 54, 55, 58, 59, 61, 62, 67,
68, 70, 71, 74, 75)
NO
NO
YES
PWM IC
received correct data
stream?
Normal
PWM IC out?(IC601).
Normal Audio
output when disc
playback?
E
TEST END.
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2-11
6. AMP Protection
OK.NO
YES
"PROTECTION"appears continuously on the FLD.
Replace IC101.NO
YES
Is the IC101 pin53
"LOW" signal(0V)?
Replace the Q703, Q704 and Q705.NO
YES
Is the Q703, Q704 and
Q705 normal?
YES
YES
After unplug power cord, connect again.
YES
Power on.
"PROTECTION" appears on the FLD.
Replace TI AMP IC(IC701, IC702, IC703, IC704)
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2-12
7. AUDIO -COM Circuit(DVD & AMP)
Check DVD Module.
Check SMPS.
OK
YES
Power On.
Does
CD/DVD appear at
FLD?
YES
NODoes
it appear DVD Error
at FLD?
Does AV1,TV AUDIO, AV1 OPT and
FM 87.5 appearat FLD.
Does
Reading appear
at FLD?
YES
Doesno Disc or Time
appear atFLD?
YES
Checkif DVD/CD insert is
OK.
Check Power.
YES
YES
YES
Replace IC101.
YESNO
NO
NO
NO
Refer to SMPS.
Refer to oscillator circuit.
Check IC101 Pin29
reset waveform.
NO
YES
Check 5V line.
Check power section
circuit.
NO
NO
NO
NO
NO
Check
power part of Main
B/D.
Check
oscillator of
X100.
Check
if IC101 Pin29
is high.
YES
YES
YES
Check ifIC101 Pins 14, 40, 55, 89
are high(5V).
Check
if IC101 Pin58
is high.
YES
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2-13
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
2) MT1389MHreset is high active.
4
IC501
1) MT1389MHmain clock is at 27MHz(X500)
1
FIG 1-1
1
FIG 1-2
Power Cord in
2
3
4
2
IC101
P_CTL
RESET_IN
DVD_RST
3
IC501
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2-14
3) Flash R/W enable signal during download(Downloading)
5
2. SDRAM CLOCK
7
1) MT1389MHmain clock is at 27MHz(X500)
FIG 1-3
5
6
SF_DI
SF_DO
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V
FIG 2-1
7
SDCLK
6
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2-15
3. TRAY OPEN/CLOSE SIGNAL
1) Tray open/close waveform 2) Tray close waveform
3) Tray open waveform
8
9
10
11
FIG 3-3
8
9
10
11
OPENSW
CLOSESW
OPEN
CLOSE
FIG 3-1
8
9
10
11
OPENSW
CLOSESW
OPEN
CLOSE
FIG 3-2
8
9
10
11
OPENSW
CLOSESW
OPEN
CLOSE
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2-16
14
15
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)
12
13
FIG 4-1
12
13
14
15
SLD
M-STBY
SL+
SL-
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2-17
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
16
17
18
FIG 6-1
19
20
21
19
2120
IC501
FIG 5-1
16
17
18
FOD
F+
F-
MDI1
CDLD
DVDLD
-
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2-18
7. DISC TYPE JUDGEMENT WAVEFORMS
22
24
23
IC501
23 : This signal can see using special debug program
FIG 7-1 (DVD)
22
23
24
F+
PU_DET
RF
FIG 7-2 (DVD)
22
23
24
F+
PU_DET
RF
-
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2-19
FIG 7-3 (CD)
22
23
24
F+
PU_DET
RF
FIG 7-4 (CD)
22
23
24
F+
PU_DET
RF
22
24
23
IC501
23 : This signal can see using special debug program
-
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2-20
8. FOCUS ON WAVEFORMS
26
27
28
25
IC501
25 : This signal can see using special debug program
FIG 8-1 (DVD)
25
26
27
28
PU_DET
FOD
F+
F-
FIG 8-2 (CD)
25
26
27
28
PU_DET
FOD
F+
F-
-
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2-21
29
31
30
9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)
FIG 9-1
29
30
31
SPIND
SP-
SP+
-
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2-22
34
35
33
10. TRACKING CONTROL RELATED SIGNAL(System checking)
32
IC501
32 : This signal can see using special debug program
FIG 10-1(DVD)
32
33
34
35
PU_DET
TRO
T-
T+
FIG 10-2(CD)
32
33
34
35
PU_DET
TRO
T-
T+
-
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2-23
11. MT1389MH VIDEO OUTPUT WAVEFORMS
1) Full colorbar signal(COMPOSIT)
FIG 11-1
36
CVBS
2) Y
FIG 11-2
37
37
IC501
Y_G
36
IC501
FIG 12-1
12. AUDIO OUTPUT FROM PWM IC
4038
39
IC501
1) Audio related Signal
ASDATA3 ADATA0
BCK
LRCK
38
39
40
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2-24
13. DVD & AMP WAVEFORMS MT1389MH
4142
1)
FL+ : R705 TP601
or
FL- : R710 TP602
41
3)
WF- : R745 TP605
or
WF+ : R748 TP606
43
2)
RL+ : R718 TP603
or
RL- : R722 TP604
42
43
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2-25
5)
FR+ : R775 TP611
or
FR- : R780 TP612
45
4)
C+: R731 TP609
or
C- : R736 TP610
44
6)
RR+ : R788 TP607
or
RR- : R792 TP608
46
44
45 46
-
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2-26
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WIRING DIAGRAM
SCART
FRONT PCB
VFD
SMPS PCB14PIN
15PIN
USB PTB 2 MIC
MIC PCB
SPDIF
9 PIN
HDMIOUT
HDMIIN
iPodiPod
20PIN
Tuner
1
4PIN
13 PIN
FAN
MD
I/O Bd
SPK Terminal
20PIN
15PIN
MAIN PCB
2 PIN
11PIN
11PIN
Wireless Tx
6 PIN
TOUCH
20PIN
20PIN
6 PIN
13 PIN
CN402
CN602
PN106
CN201
CN250
CN902
CN903
CN102
CN302
CN603
CN303
CN201
CN401
CN103
CN202
CN204
A/V IN/OUT
23PIN
CABLE 3(FFC, 13 PIN)
CABLE 5(FFC, 11 PIN)
CABLE 4(FFC, 20 PIN)
CABLE 1(FFC, 20 PIN)
CABLE 2(FFC, 6 PIN)
WIRELESS OPTIONAL PART
WIRING DIAGRAMHT96
2009. 01. 2
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OVERALL BLOCK DIAGRAM
IC601
PWMMODULATOR(PS9830)
IC601
PWM
MODULATOR
(PS9830)
TAS5352
Power Amp(IC701~704)
TAS5352
Power Amp(IC701~704)
FL
FR
RL
RR
C/T
S/W
IC501
MT1389MH(176PIN)
FL+/-, FR+/-
RL+/-, RR+/-CENTER+/-
WOOFER+/-
AMP BOARDMAIN BOARD
PICK-UPPICK-UPIC400
Motor
Driver
IC400Motor
Driver
IC101
AUDIO
MICOM(100Pin)
IC101
AUDIO
MICOM(100Pin)
IC503SDRAM
IC503SDRAM
IC502FLASH
IC502FLASH
IC504EEPROM
IC504EEPROM
DB[0-15]
DMA[0-10]
SCL
SDA
SCL
SDA
MotorMotor
OPEN/CLOSEFOCUS/SLED
SPINDLE/TRACKING
F+/-, T+/-
SLED+/-SPINDLE+/-LOAD+/-
MD_DVD, MD_CDLD_DVD, LD_CDVR_DVD, VR_CD
A, B, C, D, E, F, RF
27 MHz
X60112.288 MHz
LRCLK, BCLKFRONT(ADATA0)REAR(ADATA1)C/W(ADATA2)D/M(ADATA3)
X1009.8304 MHz
DVD_TXDVD_RESETDVD_RX
9830_RESET
9830_CLK
9830_DAT
LRCLK, BCLK
MCLK
TAS5352_PDN
TAS5352_SD
5345_DATA
D+, D-
VFDVFD
ET16315
VFDDRIVER
ET16315VFD
DRIVER
6315_DO6315_DI
6315_CLK
6315_STB
GR[1-12]SG[1-16]
IC201CS5346(ADC)
IC201CS5346(ADC)
Aux-IN
TUNER
Portable
IPOD
MCLK,BCLKLRCLK,DATA
12bitVIDEO
12bitVIDEO
MCLK,BCLKLRCLK,DATA12bit
12bit
RX SPDIF
SPDIF
SW_SPDIF
AUX AUDIO
TUNER AUDIO
PORT AUDIO
IPOD AUDIO
TMDS
TMDS HDMITX
HDMITX
HDMIOUT
HDMIIN
HDMI
RX
HDMI
RX
TX/RXSW
TX/RXSW
SPDIF
SW
SPDIFSW
OPTICALIN
USB
SCART AUDIO
MICMIC L/R
IC2A1
S4308
Component
Composite
Y, Pb, Pr
IC250
MM1692
SCART
R, G, B
Y/G, Pb/B, Pr/RY, C
MPEG Composite
W/TX
Module RST
MCLK, BCLK, LRCK, DATA, SCL, SDA
27 MHz
TOUCH ICTOUCH IC
BLOCK DIAGRAMHT964
2009. 01. 29
2-29 2-30
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
SMHT964/HT
(3H266W/L/H/WCPZ33190-5
2009. 02
NOTES) SymboldenotesACground.
NOTES) SymboldenotesDCchassis ground.
N OT E) W ar ni ngNOTE) Partsthatare shadedarecriticalNOTE) Withrespecttorisk offireorNOTE) electricialshock.
CIRCUIT DIAGRAMS1. SMPS(POWER) CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NOCIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BEMODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG CORPORATION. ALL COMPONENTSSHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATICFOR EASY IDENTIFICATION.THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFERFROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTOTHE SET IS NOT DELAYED UNTIL THE NEW SERVICELITERATURE IS PRINTED.
NOTE :
1. Voltages are DC-measured with a digital during Play mode.
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2. MPEG CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
1
5
6
1921
20 23 425 32
7
36
37
38
40
39
WAVEFORM
MPEGHT904/HT964/HT994
EBY57656101(#1) REV 10.22009. 05. 27
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
WAVEFORM
12
8
9
10
24
16
26
11
14
15
17
22
27
18
28
13
33
2930
31
34
35
SERVHT904/HT964/HT9
EBY57656101(#2) REV 102009. 05. 2
3. SERVO CIRCUIT DIAGRAM
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
I/OHT904/HT964/HT994
EBY57656101(#3) REV 10.22009. 05. 27
4. I/O CIRCUIT DIAGRAM
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
WAVEFORM
2
3
MICOHT904/HT964/HT9
EBY57656101(#4) REV 102009. 05. 2
5. MICOM CIRCUIT DIAGRAM
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6. HDMI RX CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
HDMI RXHT904/HT964/HT994
EBY57656101(#5) REV 10.22009. 05. 27
2-41 2-42
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7. HDMI TX CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
HDMI THT904/HT964/HT9
EBY57656101(#6) REV 102009. 05. 2
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
I-POD REARHT904/HT964/HT994
EBY57656101(#7) REV 10.22009. 05. 27
8. I-POD REAR CIRCUIT DIAGRAM
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9. AMP CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
WAVEFORM
41 42 43
44 45 46
AMHT904/HT964/HT9
EBY57656101(#8) REV 102009. 05. 2
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10. DSP & PWM CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
DSP&PWMHT904/HT964/HT994
EBY57656101(#9) REV 10.22009. 05. 27
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11. I/O JACK CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
I/O JAHT964/HT
EBY57025201 REV
2009. 02
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12. TOUCH CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
TOUCH KEYHT964
EBY57656201 REV 3.22009. 01. 29
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13. MIC & USB CIRCUIT DIAGRAM
A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S
MIC&UHT
EBY57847101 REV2009. 02
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A
1
2
3
4
5
6
7
8
9
10
11
12
B C D E F G H I J K L M N O P Q R S T
TIMERHT964
EBY57656501 REV 9.12009. 02. 19
POWER KEY
HT964EBY57656601 REV 6.12009. 01. 29
14. FRONT CIRCUIT DIAGRAM
KEY PARTTIMER PART
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CIRCUIT VOLTAGE CHART1. ICs on BOARD
2-59 2-60
MAIN
IC100 (EEPROM, M24C16-WMN6TP)
Pin No. SPEC DVD PB (V)
8 5 4.94
IC101 (A-Micom) LC87F5N62BVU
Pin No. SPEC VOLT
14 5.0 4.94
40 5.0 4.94
55 5.0 4.94
89 5.0 4.94
IC104 (KIA278R33PI)
Pin No. SPEC VOLT
1 5.0 5.0
3 3.3 3.3
IC105 (CP2.0B)
Pin No. SPEC DVD PB (V)
5 3.3 3.23
IC106 (KIA78R05PI)
Pin No. SPEC VOLT
1 5.6 5.6
2 5 5
IC201 (ADC, CS5346)
Pin No. SPEC VOLT
5 3.3 3.24
14 5 5.05
36 3.3 3.26
46 3.3 3.24
IC202 (DIR, CS8422)
Pin No. SPEC DVD PB (V)
3 3.3 3.24
19 3.3 3.24
22 3.3 3.24
IC203 (SW, NLASB3157DFT2G)
Pin No. SPEC DVD PB (V)
5 3.3 3.22
IC204 (DIR, CS8422)
Pin No. SPEC DVD PB (V)
3 3.3 3.22
19 3.3 3.22
22 3.3 3.22
IC250 (SCART, MM1692XVBE)
Pin No. SPEC VOLT
1 5.0 5.06
5 5.0 5.06
IC255 (IPOD, MM1225XFBE)
Pin No. SPEC VOLT
6 5.0 5.06
IC2A1 (MIC, S4308)
Pin No. SPEC VOLT
6 12.0 11.4
IC400 (MOTOR, AM5890)
Pin No. SPEC VOLT
8 5.0 5.05
19 5.0 5.05
IC501 (MPEG, MT1389MH)
Pin No. SPEC DVD PB (V)
1 1.8 1.88
2 3.3 3.22
12 3.3 3.22
22 3.3 3.22
25 1.8 1.88
38 3.3 3.24
57 3.3 3.24
67 3.3 3.24
79 1.8 1.87
92 3.3 3.24
101 3.3 3.24
109 1.8 1.87
114 3.3 3.24
119 1.8 1.87
125 3.3 1.88
134 3.3 3.22
139 3.3 3.22
141 3.3 3.22
150 3.3 3.22
151 3.3 3.22
163 3.3 3.22
164 3.3 3.22
165 1.8 1.88
IC502 (FLASH, MX25L1605DM2I)
Pin No. SPEC DVD PB (V)
8 3.3 3.22
IC503 (SDRAM/PROMOS, V54C3128164VBI6)
Pin No. SPEC DVD PB (V)
1 3.3 3.22
3 3.3 3.25
9 3.3 3.24
14 3.3 3.25
Pin No. SPEC DVD PB (V)
27 3.3 3.24
43 3.3 3.24
49 3.3 3.24
IC504 (EEPROM, KS24C021CS)
Pin No. SPEC DVD PB (V)
8 3.3 3.24
IC542
Pin No. SPEC DVD PB (V)
8 3.3 3.25
IC601 (PWM, PS9830)
Pin No. SPEC DVD PB (V)
4 3.3 3.21
10 3.3 3.21
22 3.3 3.21
29 3.3 3.21
39 3.3 3.21
47 3.3 3.21
56 3.3 3.21
65 3.3 3.21
72 3.3 3.21
91 3.3 3.21
94 3.3 3.21
IC602 (DSP, CS48560)
Pin No. SPEC DVD PB (V)
12 3.3 3.22
24 3.3 3.22
37 3.3 3.22
48 3.3 3.22
16 1.8 1.85
28 1.8 1.85
42 1.8 1.85
IC701 (AMP, TAS5352)
Pin No. SPEC DVD PB (V)
26 35 35.44
27 35 35.43
32 35 35.43
35 35 35.44
40 35 35.43
41 35 35.43
IC702 (AMP, TAS5352)
Pin No. SPEC DVD PB (V)
26 35 35.44
27 35 35.43
Pin No. SPEC DVD PB (V)
32 35 35.43
35 35 35.44
40 35 35.43
41 35 35.43
IC703 (AMP, TAS5352)
Pin No. SPEC DVD PB (V)
26 35 35.44
27 35 35.43
32 35 35.43
35 35 35.44
40 35 35.43
41 35 35.43
IC704 (AMP, TAS5352)
Pin No. SPEC DVD PB (V)
26 35 35.44
27 35 35.43
32 35 35.43
35 35 35.44
40 35 35.43
41 35 35.43
IC801 (EEPROM, S-24CS02AFJ)
Pin No. SPEC DVD PB (V)
8 5 4.93
IC803 (HDMI Rx, SIL9025)
Pin No. SPEC DVD PB (V)
5 3.3 3.31
16 3.3 3.31
22 1.8 1.77
23 1.8 1.77
26 1.8 1.78
35 1.8 1.77
37 3.3 3.31
38 1.8 1.78
42 3.3 3.31
46 3.3 3.3
50 3.3 3.3
55 3.3 3.3
57 3.3 3.3
61 3.3 3.3
65 3.3 3.3
69 3.3 3.3
74 1.8 1.77
76 1.8 1.77
Pin No. SPEC DVD PB (V)
79 1.8 1.77
89 3.3 3.3
92 1.8 1.77
94 1.8 1.77
98 1.8 1.77
99 3.3 3.3
105 1.8 1.77
109 1.8 1.77
114 1.8 1.77
122 3.3 3.3
128 1.8 1.77
134 3.3 3.3
139 1.8 1.77
IC850 (KIA78R33F)
Pin No. SPEC VOLT
1 5.0 4.99
3 3.3 3.29
IC851 (HDMI SW, SiI9034)
Pin No. SPEC DVD PB (V)
12 1.8 1.77
14 3.3 3.3
28 1.8 1.77
32 1.8 1.77
38 1.8 1.77
42 1.8 1.77
44 3.3 3.3
45 5 5.06
53 3.3 3.3
55 1.8 1.77
64 1.8 1.77
66 3.3 3.3
76 1.8 1.77
89 3.3 3.29
99 1.8 1.77
IC852 (LM1117_1.8V)
Pin No. SPEC VOLT
2 1.8 1.77
3 3.3 3.3
IC853
Pin No. SPEC DVD PB (V)
6 3.3 3.3
12 3.3 3.3
19 3.3 3.3
Pin No. SPEC DVD PB
25 3.3 3.3
40 3.3 3.3
46 3.3 3.3
49 3.3 3.3
55 3.3 3.3
61 3.3 3.3
FRONT
IC301 (VFD, PT6315)
Pin No. SPEC VOL
13 5.0 5.08
43 5.0 4.99
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2-61 2-62
No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage
C101 10uF 16 4.94 0.00 4.94
C106 100uF 16 5.00 0.00 5.00
C116 47uF 16 4.95 0.00 4.95
C117 10uF 16 3.90 0.00 3.90
C120 47uF 16 4.95 0.00 4.95
C123 100uF 16 3.30 0.00 3.30
C133 100uF 16 5.04 0.00 5.04
C201 10uF 16 2.50 2.16 0.34
C202 10uF 16 2.51 2.24 0.27
C203 10uF 16 2.50 2.22 0.28
C204 10uF 16 2.10 2.10 0.00
C205 10uF 16 2.51 2.23 0.28
C206 10uF 16 2.50 2.22 0.28C207 10uF 16 2.51 2.24 0.27
C208 10uF 16 2.51 2.19 0.32
C211 10uF 16 2.41 0.00 2.41
C212 47uF 16 4.83 0.00 4.83
C213 10uF 16 5.05 0.00 5.05
C214 10uF 16 0.52 0.51 0.01
C215 10uF 16 0.52 0.42 0.10
C223 10uF 16 3.24 0.00 3.24
C224 10uF 16 3.24 0.00 3.24
C228 10uF 16 2.47 0.00 2.47
C229 10uF 16 3.24 0.00 3.24
C275 10uF 16 2.99 2.63 0.36
C276 10uF 16 2.38 2.21 0.17
C278 100uF 16 5.04 0.00 5.04
C284 47uF 16 5.03 0.00 5.03
C285 22uF 16 2.51 0.00 2.51
C286 470uF 6.30 2.41 1.44 0.97
C288 470uF 6.30 1.70 0.00 1.70
C289 470uF 6.30 2.34 0.00 2.34
C290 470uF 6.30 2.34 0.00 2.34C2A3 22uF 16 1.95 0.00 1.95
C2A5 100uF 16 1.99 0.84 1.15
C2A7 1uF 50 0.00 0.00 0.00
C2A9 100uF 16 11.07 0.00 11.07
C2C2 10uF 16 3.25 0.00 3.25
C2C4 10uF 16 3.22 0.00 3.22
C2C6 10uF 16 2.48 0.00 2.48
C3D2 47uF 16 4.95 0.00 4.95
C417 47uF 6.30 3.19 2.27 0.92
No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage
C418 47uF 6.30 3.19 3.04 0.15
C419 100uF 6.30 3.19 0.00 3.19
C420 100uF 6.30 5.03 0.00 5.03
C421 100uF 6.30 5.03 0.00 5.03
C422 100uF 6.30 1.89 0.00 1.89
C423 100uF 6.30 5.04 0.00 5.04
C426 47uF 16 2.05 0.00 2.05
C427 47uF 16 1.43 0.00 1.43
C553 10uF 25 1.31 1.04 0.27
C554 10uF 25 1.29 1.06 0.23
C555 47uF 16 3.24 0.00 3.24
C556 47uF 6.30 1.88 0.00 1.88
C557 47uF 6.30 1.88 0.00 1.88C558 47uF 16 3.22 0.00 3.22
C559 47uF 6.30 1.87 0.00 1.87
C560 47uF 6.30 1.57 0.00 1.57
C561 47uF 6.30 1.36 0.00 1.36
C563 10uF 25 3.21 0.00 3.21
C564 10uF 25 3.25 0.00 3.25
C565 10uF 25 3.25 0.00 3.25
C618 10uF 16 1.92 0.00 1.92
C620 10uF 16 1.93 0.00 1.93
C622 220uF 6.30 3.21 0.00 3.21
C625 10uF 16 1.85 0.00 1.85
C630 10uF 16 3.22 0.00 3.22
C652 220uF 6.30 1.93 0.00 1.93
C707 47uF 25 11.79 0.00 11.79
C749 47uF 25 11.79 0.00 11.79
C785 47uF 25 11.79 0.00 11.79
C7B5 47uF 25 11.78 0.00 11.78
C7F7 10uF 16 11.77 0.00 11.77
C7F9 47uF 25 11.76 0.00 11.76
C7G3 47uF 25 11.77 0.00 11.77C801 10uF 25 4.94 0.00 4.94
C852 47uF 16 3.31 0.00 3.31
C854 10uF 25 3.31 0.00 3.31
C858 10uF 25 3.31 0.00 3.31
C861 10uF 25 3.31 0.00 3.31
C863 10uF 25 3.31 0.00 3.31
C866 10uF 25 1.87 0.00 1.87
C875 10uF 25 1.78 0.00 1.78
C876 10uF 25 3.31 0.00 3.31
No Value (uF) Vol tage_Spec posit ive (+) negat ive ( -) vol tage
C878 10uF 25 1.78 0.00 1.78
C880 10uF 25 1.78 0.00 1.78
C882 10uF 25 3.31 0.00 3.31
C888 10uF 25 1.78 0.00 1.78
C894 10uF 25 5.03 0.00 5.03
C130 10uF 16 3.23 0.00 3.23
C3A2 47uF 50 0.00 -27.60 27.6V
C307 47uF 16 -21.60 -24.56 2.96V
C3A1 47uF 16 5.00 0.00 5V
C309 220uF 6.3 4.91 0.00 4.91V
C2D1 220uF 6.3 5.03 0.00 5.03V
C2D3 4.7uF 50 1.62 1.33 0.29V
C2D4 4.7uF 50 1.56 1.01 0.55V
ZD2M1 (BZX84-C5V1)
Pin No. VOLT
1 -0.01 V
2 -0.28 V
3 0.02 V
ZD2M2 (BZX84-C5V1)
Pin No. VOLT
1 -0.01 V
2 -0.13 V
3 -0.01 V
ZD302 (BZX84-C5V1)
Pin No. VOLT
1 0 V
2 0 V
3 5.07 V
ZD500 (BZX84-C5V1)
Pin No. VOLT
1 -0.01 V
2 -0.23 V
3 0 V
D801 (DAN202K)
Pin No. VOLT
1 -0.01 V
2 -0.23 V
3 0 V
2. CAPACITORS on BOARD
3. DIODES on BOARD
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PRINTED CIRCUIT BOARD DIAGRAMS1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)
2-63 2-64
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MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)
2-65 2-66
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2-67 2-68
2. SMPS P.C. BOARD DIAGRAM (TOP VIEW)
NOTE: WarningParts that are shaded are critical Withrespect to risk of fire or electrical shock.
NOTE: WarningParts that are shaded are critical Withrespect to risk of fire or electrical shock.
SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)
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4. FRONT P.C. BOARD DIAGRAM
TIMER PART
TIMERIMERHT964T964EAX58008805AX58008805
TIMERHT964EAX58008805
KEY PART
PWR KEYWR KEY
HT964T964
EBY58009204BY58009204
PWR KEY
HT964
EBY58009204
2-69 2-70
3. TOUCH P.C. BOARD DIAGRAM
MIC & USBIC USBHT964T964EAX58009305AX58009305
MIC & USBHT964EAX58009305
MIC & USB PART
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012
012
037
012A
019442
442
A02 A01
A03
001
002
003439
018
013
017
014
020
016
440
015
015B
015A
435
026
010
DECK MECHANISM EXPLODED VIEW (DP-15A)
3-3 3-4
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3-5
SPEAKER CABLE
811 RCA CABLE VIDEO(1WAY)
818 PORTABLE IN CABLE
900 REMOTE CONTROL
808 BATTERY
801 OWNER'S MANUAL
825 FM WIRE ANTENNA
824 AM LOOP ANTENNA
804 BAG
803 PACKING, CASING
803 PACKING, CASING
802 BOX
823 HDMI CABLE
805 CLEAR SHEET
PACKING ACCESSORY SECTION
WIRE80
WIRE81
WIRE70
WIRE90
WIRE60
WIRE61
FRONT LEFT 3M
FRONT RIGHT 3M
CENTER 3M
SUBWOOFER 3M
REAR LEFT 10M
REAR RIGHT 10M
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3-6
755A 755B
757
A700
757753
757
757
754
756
750
752
751
751
757
757
757
SPEAKER SECTION
1. CENTER SPEAKER (SH94TZ-C)
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3-7
2. FRONT/REAR SPEAKER (SH94TZ-F/S)
851R :Rear
851F :Front
:Rear SPK Top
:Front SPK Top
850
853854
865
856
857
858
859860
861
865
862
865
863
865
864
852
865
865866
865
866
866851R
851F
855A
855B
855C
A800F
A800B
A800R
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3-8
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3. PASSIVE SUBWOOFER (SH94TZ-W)
954B
954A
950
955
956957
951
958
A900953
952
3-9
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3-10
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4-1
[CONTENTS]DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DECK MECHANISM DISASSEMBLY 1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
EXPLODED VIEW 1. DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
SECTION 4. MECHANISM (DP-15A)
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4-2
DECK MECHANISM PARTS LOCATIONS
Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
Top View(without Tray Disc)
Bottom View
Top View
Starting No.
1
1, 2
1, 2, 3
1, 2, 3, 4
1
1, 6
1, 2, 6
1, 2, 6, 8
1, 2, 6, 8, 9
1, 2, 7
1, 2, 7
1, 2
1, 2 ,13
1, 2, 13, 14
1, 2, 7, 12,
13, 14
1, 2, 13
1, 2, 7, 12, 13,
14, 15, 16, 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Main Base
Clamp Assembly
Disc
Plate Clamp
Magnet Clamp
Clamp Upper
Tray Disc
Base Assembly Sled
Gear Feed
Gear Middle
Gear Rack
Rubber Rear
Frame Assembly
Up/Down
Belt Loading
Gear Pulley
Gear Loading
Guide Up/Down
PWB Assembly
Loading
Base Main
4 Screws,
1 Connector
1 Locking Tabs
1 Screw
1 Screw
1 Locking Tab
1 Locking Tab
1 Locking Tab
1 Hook
2 Screw
2 Locking Tabs
4-1
4-1
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-4
4-4
4-4
4-4
4-4
Bottom
Bottom
ProcedureParts Fixing Type
Fig-ure
Disass
embly
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4-3
DECK MECHANISM DISASSEMBLY
1. Main Base (Fig. 4-1) 1-1. Clamp Assembly Disc 1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction ofarrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp 1-1-3. Clamp Upper
2. Tray Disc (Fig. 4-2) 1) Insert and push a Driver in the emergency eject
hole(A) at the right side, or put the Driver on theLever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the TrayDisc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.
MAIN BASE
TRAY DISC
BASE MAIN
LEVER
BASE MAIN
BOTTOM SIDE VIEW
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER
HOLDER
BASE MAIN
Fig. 4-2Fig. 4-1
(Fig. A)
DISC CLAMP ASSEMBLY
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4-4
3. Base Assembly Sled (Fig. 4-3)1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack
4. Rubber Rear (Fig. 4-3)
BASE PU
RUBBER DAMPER
RUBBER DAMPER
RUBBER DAMPER
Distinguish upper andlower sides(Assemble with care)
Distinguish upper andlower sides
(Assemble with care)
RUBBER DAMPER
GEAR RACK
GENERAL PICK UP ASSEMBLY
SPINDLE MOTOR ASSEMBLY
Fig. 4-3
(S2)(S2)
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4-5
5. Frame Assembly Up/Down (Fig. 4-4) Note
Put the Base Main face down(Bottom Side) 1) Release the screw(S4) 2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down toseparate it from the Base Main.
Note
When reassembling move the Guide Up/Down
in direction of arrow(C) until it is positioned asFig.(C).
When reassembling insert (A) portion of the FrameAssembly Up/Down in the (B) portion of the GuideUp/Down as Fig.(B)
6. Belt Loading(Fig. 4-4) Note Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 4-4) 1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
8. GEAR LOADING (FIG. 4-4)9. GUIDE UP/DOWN (FIG. 4-4) 1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up theGuide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
10. PWB Assembly Loading (Fig. 4-4) Note
Put the Base Main face down(Bottom Side) 1) Release 1 Screws(S5) 2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWBAssembly Loading from the Base Main.
11. Base Main(Fig. 4-4)
GEAR LOADING
GEAR PULLEY
BELT LOADING
PWB ASSEMBLY LOADING
BASE MAIN
GUIDE UP/DOWN
GUIDE UP/DOWN
GUIDE UP/DOWN
UP/DOWN FRAME ASSEMB LY
GUIDE UP/DOWN
BASE MAIN
(L6)
(L4)
(L6)
(H1)
(C2)
(S5)
(S4)
(S4)
(A)
(A)
(B)
(B)(C)
(L5)
FIG. (A)FIG. (B)
FIG. (C)
(A)
(B)
Fig. 4-4
SCREW INSERTIONTORGUE CONTROL
(800gf DOWN)
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012
037
012A
442
A02 A01
A03
001
002
003439
018
013
017
014020
016
440
015
015B
015A
435
026010
DECK MECHANISM EXPLODED VIEW (DP-15A)