LG CM4530.pdf

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    Mini Hi-Fi SystemSERVICE MANUAL

    MODEL: CM4530 (CM4530, CMS4530F, CMS4530W)CAUTION

    BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS

    IN THIS MANUAL.

    MODEL:CM4530(CM4530,CMS4530F,CMS4530W)

    SERVICEMANUAL

    3102,FEBRUARY76033048NFA:ON/P

    Website http://biz.lgservice.com

    Internal Use Only

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    CONTENTS

    SECTION 1 ........GENERAL

    SECTION 2 ........CABINET & MAIN CHASSIS

    SECTION 3 ........ELECTRICAL

    SECTION 4 ........REPLACEMENT PARTS LIST

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    SECTION 1

    SUMMARY

    CONTENTS

    SERVICING PRECAUTIONS ................................................................................................................... 1-3

    ESD PRECAUTIONS .................................................................................................................................. 1-5

    HIDDEN KEY MODE................................................................................................................................... 1-6

    SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7

    PROGRAM DOWNLOAD & UPDATE GUIDE ................................................................................... 1-81. AUDIO PROGRAM ................................................................................................................................... 1-8

    2. CD PROGRAM ......................................................................................................................................... 1-9

    3. EQ PROGRAM ....................................................................................................................................... 1-10

    SPECIFICATIONS ..................................................................................................................................... 1-11

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    NOTES REGARDING HANDLING OF THE PICK-UP1. Notes for transport and storage

    1) The pick-up should always be left in its conductive bag until immediately prior to use.

    2) The pick-up should never be subjected to external pressure or impact.

    2. Repair notes1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

    2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure andimpact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or

    damage to the printed-circuit board.3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason

    the adjustment point and installation screws should absolutely never be touched.

    4) Laser beams may damage the eyes!Absolutely never permit laser beams to enter the eyes!

    Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

    Storage in conductive bag Drop impact

    NEVER look directly at the laser beam, and dont allow

    contact with fingers or other exposed skin.

    SERVICING PRECAUTIONS

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    NOTES REGARDING COMPACT DISC PLAYER REPAIRS1. Preparations1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components

    are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, componentscan be damaged, and for that reason components should be handled with care.

    2) The pick-up is composed of many optical components and other high-precision components. Care must be

    taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-ism is present, or where there is excessive dust.

    2. Notes for repair

    1) Before replacing a component part, first disconnect the power supply lead wire from the unit2) All equipment, measuring instruments and tools must be grounded.

    3) The workbench should be covered with a conductive sheet and grounded.When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is

    because there is the possibility of damage by static electricity.)4) To prevent AC leakage, the metal part of the soldering iron should be grounded.5) Workers should be grounded by an armband (1 M)

    6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-ic electricity changes in the clothing to escape from the armband.

    7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

    Resistor(1 M)

    Armband

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    Electrostatically Sensitive Devices (ESD)Some semiconductor (solid state) devices can be damaged easily by static electricity. Such componentscommonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated

    circuits and some field-effect transistors and semiconductor chip components. The following techniques shouldbe used to help reduce the incidence of component damage caused by static electricity.

    1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

    any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear acommercially available discharging wrist strap device, which should be removed for potential shock reasons

    prior to applying power to the unit under test.

    2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surfacesuch as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

    4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

    generate electrical charges sufficient to damage ESD devices.

    5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDdevices.

    6. Do not remove a replacement ESD device from its protective package until immediately before you are

    ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together byconductive foam, aluminum foil or comparable conductive materials).

    7. Immediately before removing the protective material from the leads of a replacement ESD device, touch theprotective material to the chassis or circuit assembly into which the device will by installed.

    CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHERSAFETY PRECAUTIONS.

    ESD PRECAUTIONS

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    Push both Front key and RCU key to activate it for 5 seconds.

    1. Disc Lock On/Off (CD Function Only Active)Front Key : STOPRCU Key : STOP

    2. Check Version and Option codeFront Key : STOPRCU Key : PLAY/PAUSEYou can change [Audio MCU Version CD Controller Version EEPROM Option] by SKIP+/-.

    3. Clear EEPROMFront Key : STOPRCU Key : SKIP-

    4. Edit EEPROMFront Key : STOPRCU Key : SKIP+

    You can change the digit of option by SKIP+/-.You can edit 0~f by REPEAT or PLAY/PAUSE key.

    5. Bluetooth DUTFront Key : STOPRCU Key : PROGRAMBluetooth model only

    HIDDEN KEY MODE

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    POWER ON

    FLD no disc status or AUX status.

    Remote control Fwd skip + Front STOP

    push same timing during 5 seconds.

    FLD OP-0.

    Move to appropriate position andmake changes with remote control

    skip, mode, play key.

    Press ENTER key

    NAME

    OPT0

    OPT1

    OPT2

    OPT3

    OPT4OPT5

    OPT6

    OPT7

    OPT8

    OPT9

    DETECT NEW EEPROM

    (OPTION EDIT SCREEN)

    HEX

    05

    00

    00

    02

    00

    69

    81

    05

    20

    00

    SERVICE INFORMATION FOR EEPROM

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    1. AUDIO PROGRAM

    Download program file name must be CM4530_***.HEX

    If security program (Water Wall) is activated on your PC, you must save the file to the USB storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the USB device, change to the other

    function, nor power off the device. USB device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    Insert USB device at USB function.

    SEARCH

    FIRMWARE

    WRITE 00 .. 100

    PROGRAM DOWNLOAD & UPDATE GUIDE

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    2. CD PROGRAM

    Download program file name must be HF000_CM4530_xxxxxxxx_xx.bin

    Tip) With B/T : HF000_CM4530_xxxxxxxx_xx.bin

    Without B/T : HF400_CM4530_xxxxxxxx_xx.bin

    If security program (Water Wall) is activated on your PC, you must save the file to the USB storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the USB device, change to the otherfunction, nor power off the device. USB device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    Insert USB device at USB function.

    SEARCH

    FIRMWARE

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    3. EQ PROGRAM

    Download program file name must be EQ_PRG_CM4530_***.BIN

    If security program (Water Wall) is activated on your PC, you must save the file to the USB storage

    device and disable the security software, then download the file to your set.

    Caution: When downloading the file, you should neither unplug the USB device, change to the other

    function, nor power off the device. USB device must be unplugged when the downloading

    process is completed.

    ON VFD DISPLAY SCREEN

    NO USB

    Insert USB device at USB function.

    READ

    EQ DOWN

    FINISH

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    SPECIFICATIONS

    GENERAL

    Power requirements Refer to the main label.Power consumption Refer to the main label.Dimensions (W x H x D) 202 x 307 x 315 mmNet Weight (Approx.) 3.15 kg

    Operating temperature 5 C to 35 C (41 F to 95 F)Operating humidity 5 % to 90 %

    Bus Power Supply DC 5 V 500 mA

    INPUTSAUX IN 2.0 Vrms (1 kHz, 0 dB), 75 , RCA jack (L, R) x 1

    TUNERFM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

    AM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz

    AMPLIFIERStereo mode 160 W + 160 W (4 at 1 kHz, THD 10 %)

    Surround mode Front 160 W + 160 W (4 at 1 kHz, THD 10 %)Subwoofer 180 W (3 at 1kHz, THD 10 %)

    CD

    Frequency Response 100 to 20 000 Hz

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    MEMO

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    SECTION 2

    CABINET & MAIN CHASSIS

    CONTENTS

    EXPLODED VIEWS..................................................................................................................................... 2-31. CABINET AND MAIN FRAME SECTION (CM4530) ................................................................................ 2-3

    2. MECHANISM DECK SECTION (DP-12AM) ............................................................................................. 2-5

    3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7

    4. SPEAKER SECTION ................................................................................................................................ 2-8

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    MEMO

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    EXPLODED VIEWS1. CABINET AND MAIN FRAME SECTION (CM4530)

    E

    D D

    A

    G

    B

    E

    H

    A

    B

    G

    F

    FRONT

    MAIN

    F

    260L

    260R

    464

    464

    464

    464

    464

    464

    A47

    276

    262

    279

    464

    464

    464

    A44

    A46

    274

    273

    460

    265

    261

    A43

    464

    464

    259251

    A42CABLE2

    464

    464

    451

    SMPS

    300

    H

    NOTES) THE EXCLAMATION POINT WITHIN AEQUILATERAL TRIANGLE IS INTEND

    TO ALERT THE SERVICE PERSONNE

    TO THE PRESENCE OF IMPORTANT

    SAFETY INFORMATION IN SERVICE

    LITERATURE.

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    2. MECHANISM DECK SECTION (DP-12AM)

    A02

    439

    018

    013

    017

    014

    020

    016

    440

    015

    015B

    015A

    435

    A01

    026

    001

    002

    012

    012

    037

    012A

    019442

    442

    A03

    003

    010

    MEMO

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    824 AM Loop Antenna

    900 Remote Control

    808 Battery

    825 FM Wire Antenna

    801 Instruction Ass'y

    3. PACKING ACCESSORY SECTION

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    A60

    4. SPEAKER SECTION4-1. FRONT SPEAKER (CMS4530F)

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    A90

    4-2. SUBWOOFER SPEAKER (CMS4530W)

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    MEMO

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    SECTION 3

    ELECTRICAL

    CONTENTS

    ONE POINT REPAIR GUIDE ................................................................................................................... 3-2

    1. NO POWER ............................................................................................................................................ 3-22. NO BOOTING WHEN POWER ON THE SET ....................................................................................... 3-43. VFD IS NOT DISPLAYED WHEN POWER ON THE SET..................................................................... 3-54. NO OPERATION OF MD ....................................................................................................................... 3-65. NO SOUND .......................................................................................................................................... 3-11

    AUDIO ELECTRICAL TROUBLESHOOTING GUIDE .................................................................. 3-161. POWER (SMPS) ................................................................................................................................... 3-162. -COM PART CHECK .......................................................................................................................... 3-203. IC102(N24C16) CHECK ....................................................................................................................... 3-204. FLD DISPLAY CHECK ......................................................................................................................... 3-21

    5. PWM MODULATION CHECK .............................................................................................................. 3-226. POWER AMP PART CHECK ............................................................................................................... 3-247. TUNER / AUX FUNCTION CHECK ...................................................................................................... 3-258. TUNER FUNCTION CHECK ................................................................................................................ 3-26

    CDP ELECTRICAL TROUBLESHOOTING GUIDE ....................................................................... 3-271. CD FUNCTION ..................................................................................................................................... 3-272. DOUBLE USB FUNCTION ................................................................................................................... 3-28

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    ONE POINT REPAIR GUIDE

    1. NO POWER

    If the unit doesnt work by no power problem, repair the set according to the followingguide.

    1-1. FUSE & BRIDGE DIODE1-1-1. SolutionPlease check and replace F901, BD901, TH901 on SMPS board.

    1-1-2. How to troubleshoot (Countermeasure)

    1) Check if the fuse F901 is open or short-circuit.2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.3) Check if the NTC thermistor TH901 is normal or open.

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    ONE POINT REPAIR GUIDE

    NO POWER

    If the unit doesnt work by no power problem, repair the set according to the followingguide.

    1-2. D9291-2-1. SolutionPlease check and replace D929 on SMPS board.

    1-2-2. How to troubleshoot (Countermeasure)

    1) Check the Anode-Cathod Voltage of D929 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.If it doesnt have any voltage, its destroyed. Replace it with a new one.

    1-2-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    2. NO BOOTING WHEN POWER ON THE SET

    The set doesnt work when press the power button on the front board or the remotecontrol.

    2-1. FLASH MEMORY2-1-1. SolutionPlease check and replace IC102 on MAIN board.

    2-1-2. How to troubleshoot (Countermeasure)

    1) Check 3.7 V to CN101 and CN105 in standby mode.If there is no 3.7 V, check the SMPS.2) Check 5.6 V, 12 V, F+, F- and PVDD when power on the set.

    - If the set doesnt work regardless of what the KEY1 changes high to low while pressing the power button.X100 and X101 work normally but, if you can not power on the set, replace IC101 with a new one on

    the MAIN board.

    2-1-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET

    When power on the set, any icons or characters on VFD are not displayed.

    3-1. VFD3-1-1. SolutionPlease check and replace DIG502 on FRONT board.

    3-1-2. How to troubleshoot (Countermeasure)1) Check if VKK, FL+ and FL- are output from SMPS to VFD via the MAIN board.2) Check if IC102 outputs VFD_D0, VFD_CLK and VFD_STB to the FRONT board.3) Check the GR signal(pulse signal) of IC501 on the FRONT board.

    Check the SG signal(pulse signal) of IC501 on the FRONT board.If the GR and SG signal isnt output, replace IC501 with a new one.

    If the GR and SG signal is output, replace DIG502 with a new one.

    3-1-3. Service hint (Any picture / Remark)

    GR SIGNAL

    ABOUT 30V

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    ONE POINT REPAIR GUIDE

    4. NO OPERATION OF MD

    When no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD dont work. This step is for checking theSPINDLE MOTOR among them.

    4-1. SPINDLE MOTOR4-1-1. SolutionPlease check and replace IC301, IC302 on MAIN board.

    4-1-2. How to troubleshoot (Countermeasure)1) Check the SPDO signal from pin16 of IC302.If no signal, check 3.3 V(RF) and X301.

    2) Check the SPIN- & SPIN+ from IC301 to CN303 for driving SPINDLE motor. It is about 3.6 Vp-p.If no signal, check +1.8 V and +5 V for IC301.3) Check if the FFC cable is solidly connected between CN303 and MD.

    4) Check the MD.If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.

    Please check the function after changing another MD.

    4-1-3. Service hint (Any picture / Remark)

    Sp-

    Pin18 to CN303

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    ONE POINT REPAIR GUIDE

    NO OPERATION OF MD

    When no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD dont work. This step is for checking theSLED MOTOR among them.

    4-2. SLED MOTOR4-2-1. SolutionPlease check and replace IC301, IC302 on MAIN board.

    4-2-2. How to troubleshoot (Countermeasure)1) Check the SLDO signal from Pin15 of IC302.If no signal, check 3.3 V(RF) and X301.

    2) Check the SLED+ & SLED- from IC301 to CN303 for driving SPINDLE motor. It is about 2.9 Vp-p.If no signal, check +1.8 V and +5 V for IC301.3) Check if the FFC cable is solidly connected between CN303 and MD.

    4) Check the MD.If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.

    Please check the function after changing another MD.

    4-2-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    NO OPERATION OF MD

    When no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the servo motors in MD dont work. This step is for checking theTRAY OPEN / CLOSE MOTOR among them.

    4-3. TRAY OPEN / CLOSE MOTOR4-3-1. SolutionPlease check and replace IC301, IC302 on MAIN board.

    4-3-2. How to troubleshoot (Countermeasure)1) Check MOT_OPEN & MOT_CLOSE signals from Pin104, 105 of IC801 to IC301.If no signal, check +1.8 V & + 5 V to IC301.

    2) Check LOAD from IC301 to CN303 for driving the tray open / close motor. It is about 3.85 Vp-p.If no signal, check +5 V to IC301. If it has any trouble, replace it with a new one.3) Check if the FFC cable is solidly connected between CN303 and MD.

    4) Check the MD.If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.

    Please check the function after changing another MD.

    4-3-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    NO OPERATION OF MD

    When no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the pickup module in MD doesnt work. This step is for checking theLASER TRACKING ACTUATOR.

    4-4. LASER TRACKING ACTUATOR4-4-1. SolutionPlease check and replace IC301, IC302 on MAIN board.

    4-4-2. How to troubleshoot (Countermeasure)The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.1) Check the TRD signal from Pin14 of IC302.

    If no signal, check 3.3 V(RF) and X301.2) Check TR- & TR+ from IC301 to CN301 for driving the tracking actuator.If no signal, check +1.8 V and +5 V for IC301.

    3) Check if the FFC cable is solidly connected between CN301 and MD.4) Check the MD.

    If the pickup module has any trouble, it can not move the laser beam on the left or right side.

    Please check the function after changing another MD.

    4-4-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    NO OPERATION OF MD

    When no sound output in the CD function, you can not listen to music reading datafrom a CD disc if the pickup module in MD doesnt work. This step is for checking theLASER FOCUSING ACTUATOR.

    4-5. LASER FOCUSING ACTUATOR4-5-1. SolutionPlease check and replace IC301, IC302 on MAIN board.

    4-5-2. How to troubleshoot (Countermeasure)The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.1) Check the FOD signal from Pin13 of IC302.

    If no signal, check 3.3 V(RF) and X301.2) Check F- & F+ from IC301 to CN301 for driving the focusing actuator.If no signal, check +1.8 V and +5 V for IC301.

    3) Check if the FFC cable is solidly connected between CN301 and MD.4) Check the MD.

    If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.

    Please check the function after changing another MD.

    4-5-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    5. NO SOUND

    There is no sound output in the CD FUNCTION, repair the set according to the follow-ing guide.

    5-1. IN THE CD FUNCTION5-1-1. SolutionPlease check and replace IC601, IC801 on MAIN board.

    5-1-2. How to troubleshoot (Countermeasure)

    1) Check CD_BCLK, CD_LRCK, & CD_DOUTA signals from IC302 to IC801.If no signal, check if the RF & servo signals from MD is entered to IC302. Refer to the No operation of MD guide on Item 4.

    2) Check the following I2S signal flow. < I2S audio signal Interface > - DAC_BCK : IC801_Pin85 --> IC601_Pin23

    - DAC_LRCK : IC801_Pin86 --> IC601_Pin22 (44.1 kHz) - DAC_DATA : IC801_Pin81 --> IC601_Pin24

    - DAC_MCLK : IC801_Pin84 --> IC401_Pin44If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to

    the IC is distorted or no signal, replace it with a new one.3) Check if Digital audio AMP block on Item 5-2 is normal.

    5-1-3. Service hint (Any picture / Remark)

    P/UP BX8805

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    ONE POINT REPAIR GUIDE

    NO SOUND

    There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set accordingto the following guide.

    5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)5-2-1. SolutionPlease check and replace IC701, IC702 on MAIN board.

    5-2-2. How to troubleshoot (Countermeasure)

    1) Check FL, FR & SW signals from IC601 to IC701 & 702 each input function.If no signal, check if I2S audio signals are entered to IC601. Refer to I2S audio signal interface on Item 5-1.

    2) Check PVDD.If PVDD is abnormal, check the SMPS.

    3) Check +12 V for driving the gate of AMP IC. a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.

    b. Remove L707, L708, L709 and L712 one by one. When removed a inductance, if +12 V is recovered, the IC connected to it was damaged.

    c. Replace the IC with a new one.4) Check the impedance between IC701/IC702_OUT-A/OUT-B & GND. a. If the impedance is 0 , the IC must be damaged.

    b. After removing the heat sink, replace it with a new one.

    5-2-3. Service hint (Any picture / Remark)

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    ONE POINT REPAIR GUIDE

    NO SOUND

    There is no sound output in the USB FUNCTION, repair the set according to the fol-lowing guide.

    5-3. IN THE USB FUNCTION5-3-1. SolutionPlease check and replace IC801 on MAIN board & IC502 on USB board.

    5-3-2. How to troubleshoot (Countermeasure)1) Check +5VU to USB board.If the USB LED are turned on, the voltage is okay, if so not, check +5.6 V to pin6 of CN502.2) Check USB D from MAIN board to USB board.

    a. Check USB_DM/DP signals to IC801(pin117, 118). b. Check USB signals to CN502 (pin1, 2, 4, 5).

    If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform tothe IC is distorted or no signal, replace it with a new one.

    3) Check if Digital audio AMP block on item 5-2 is normal.

    5-3-3. Service hint (Any picture / Remark)

    USB HUBUSB2512 USB1

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    ONE POINT REPAIR GUIDE

    NO SOUND

    There is no sound output in the AUX FUNCTION, repair the set according to the fol-lowing guide.

    5-4. IN THE AUX FUNCTION5-4-1. SolutionPlease check and replace IC401 on MAIN board.

    5-4-2. How to troubleshoot (Countermeasure)1) Check AUX_L/R signals to IC401 (Pin7, 8).2) Check if DAC_BCK, DAC_LRCK, & DAC_MCLK are entered from IC801 to IC401.3) Check if ADC_DATA is entered from IC401 to IC801.

    If no signal, check +5 V & +3.3 V(ADC) for IC401. If is NG, replace it a new one.4) Check the following I2S signal flow from IC801 to IC602. (Refer to Item 5-1.)

    If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.

    5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.If AMP is damaged, replace it with a new one.

    5-4-3. Service hint (Any picture / Remark)

    AUX

    AUX_L/R

    74HCT244

    IC401CS5346

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    ONE POINT REPAIR GUIDE

    NO SOUND

    There is no sound output in the TUNER FUNCTION, repair the set according to thefollowing guide.

    5-5. IN THE TUNER FUNCTION5-5-1. SolutionPlease check and replace IC401, TU100 on MAIN board.

    5-5-2. How to troubleshoot (Countermeasure)1) Check if TUNER_LR is entered from Pin1,3 of TU100 to IC401(Pin23, 24).If no signals, Check +3.3 V for Tuner power.Check if the Tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC102 to TU100.

    If it doesnt work, replace TUNER with a new one.2) Check if DAC_BCK, DAC_LRCK, & DAC_MCLK are entered from IC501 to IC401.

    3) Check if ADC_DATA is entered from IC401 to IC801.If no signal, check +5 V & +3.3 V(ADC) for IC401. If is NG, replace it with a new one.

    4) Check the following I2S audio signal flow from IC801 to IC601. (Refer to Item 5-1.)If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to

    the IC is distorted or no signal, replace it with a new one.5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.If AMP is damaged, replace it with a new one.

    5-5-3. Service hint (Any picture / Remark)

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    1. POWER (SMPS)

    No 3.7 VA

    YES

    F901 normal? Replace F901 (Use the same fuse).

    YES

    NO

    BD901 normal? Replace BD901.

    YES

    NO

    TH901 normal? Replace TH901.

    YES

    NO

    Is Vcc(10 V ~ 18 V) supplied to

    IC901 Pin7?D904 normal?

    YES

    NO

    Check or replace D904.

    NO

    NO

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    No PVDD

    YES

    F901 normal? Replace F901 (Use the same fuse).

    YES

    NO

    BD901 normal? Replace BD901.

    YES

    NO

    TH901(TH902) normal? Replace TH901.

    YES

    NO

    Is Vcc(10 V ~ 18 V) supplied to

    IC902 Pin7?D905 normal?

    YES

    NO

    Check or replace D905.

    Q910 b "H"?

    NO

    NO

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    No 12 V

    Is Vcc(15 V) supplied to Q953

    collector?Check or replace D921.

    YES

    YES

    NO

    Is the13 V Supplied to Q953

    base?

    Check P-CTRL H signal

    from -COM.

    YES

    NO

    Check or replace Q953.

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    No VFD

    D925 normal? Check or replace D925.

    YES

    YES

    NO

    ZD951 normal?

    Q951 normal?

    Check or replace ZD951.

    Check or replace Q951.

    YES

    YES

    NO

    NO

    Check or replace VFD.

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    2. -COM PART CHECK

    -COM PARTCHECK

    Refer toSMPS troubleshooting.

    NOCheck ifvoltage of CN105 Pin10

    is 3.7 VA.

    Check if output of D103 is 3.7 V.

    NOCheck

    both end voltage ofD102, D103.

    Check if IC101_Pin49 andIC101_Pin36,59 are 3.7 V.

    YES

    Check D102, D103. Replace D102, D103.NONO

    X101: 32.768 kHzX102: 9 8304 MHz

    YES

    YES

    YES

    YES

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    4. FLD DISPLAY CHECK

    FLD DISPLAY CHECK

    YES

    CheckCN105 Pin1,2,3 input

    voltage.

    YES

    Check if both end voltageof FL+, FL- are over 2.9 V

    VKK : over 25.6 V.

    NORefer to SMPS troubleshooting.

    YES

    Check CN501connection and power

    Pin1, 2, 3(FL+, FL-, VKK),

    Pin10(3.7 VA).

    YES

    OK

    NOCheck CN501 connection.

    YES

    Check eachPin voltage.

    YES

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    5. PWM MODULATION CHECK

    PWM MODULATION PART CHECK

    CheckCN105 Pin11 3.7 VA.

    Check IC601(TAS5548)

    VDD 3.3 V

    Check VDD Core 1.2 V.

    NO Refer toSMPS troubleshooting.

    Check

    X602(19.2 MHz)

    operation.

    NOReplace X602(19.2 MHz).

    Check X602

    (19.2 MHz).

    YES

    NO

    YES

    YES

    YES

    YES

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    Check

    IC601(PS9854)input data

    Pin4, 5, 6PWM wave.

    NO Refer toCD troubleshooting.

    Check

    CD Assy communication

    Pin4, 5, 6.

    OK

    NO

    NO Check each lineresistor output.

    Check

    IC601(PS9854) input

    data.

    CheckPWM

    YES

    YES

    YES

    YES

    A

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    6. POWER AMP PART CHECK

    POWER AMP PART CHECK

    Refer to SMPS troubleshooting.NOCheck

    CN105 Pin6: +12 VPin14,15: 26 V.

    YES

    YES

    Check IC701, IC702

    Pin29, 30, 31, 36, 37, 38 input voltage.

    YES

    Check each line resistor output voltage.NOCheck IC701, IC702

    Pin2: +12 V input.

    Check PWM Modulator inputIC701 Pin5, 6, 14, 15 / IC702 Pin5, 6.

    YES

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    7. TUNER / AUX FUNCTION CHECK

    FUNCTION CHECK

    Check JK401,TU100.NO

    YES

    Check IC401(CS5346) Pin7, 8,

    23, 24 input.

    YES

    YES

    Check IC401

    (CS5346) Pin9 outputdata.

    YES

    Check IC401Pin5: +5 V

    Pin46: +3.3 V.

    Check CN105 Pin7: +5 VPin9, 10: +3.3 V.

    NONO

    CheckIC801(BX8805)

    input data.

    Check IC401

    Pin5: +5 V,Pin6: High,

    Pin46: 3.3 V.

    Check IC401Pin41: SDOUT,Pin42: SLCK,Pin43: LRCK,Pin44: MCLK

    NONO

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    8. TUNER FUNCTION CHECK

    TUNER FUNCTION CHECK

    Check tuner module voltage(Pin4: +3.3 V).

    NOCheck tunermodule(TU100)

    operation.

    YES

    YES

    Check IC102 Pin21, 22, 23, 24, 25

    data in/output. Check tuner module data.NO

    YES

    Refer to function check.

    AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

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    CD FUNCTION

    YES

    Can thedisc insert?

    NO Is Motor_open/close

    OK? (IC301 Pin10,11)

    NO

    YES

    Disc readingis ok?

    Is no signal at spk?

    YES

    Is Motor ok?(about 12 )

    Is load +,- ok?

    YES

    Check loading motor.

    NO

    IM driving (Focus andtracking) is ok?

    NO

    Focus/

    tracking/sled signal

    is ok?NO Check IC301

    (Motor drive IC).

    NO

    Is the PD(CN301

    Pin22) about 190 mV?

    YES

    Check IC301.

    YES

    1. CD FUNCTION

    Check IM

    (pick-up).

    NO

    CDP ELECTRICAL TROUBLESHOOTIHG GUIDE

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    USB FUNCTION

    Check USB_5V.Display NO USB.

    YES

    YES

    Check USB_D+/D-(R501,R502).

    YES

    Plug-in usb device.

    Check CN502.NONO

    YES

    Display READ.

    YES

    Display NO FILE

    YES

    Check usb jack (JK501/ JK502).

    NO

    Replace IC801NO

    Check IC801(Pin116 117)

    2. DOUBLE USB FUNCTION

    CDP ELECTRICAL TROUBLESHOOTIHG GUIDE

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    1. SDRAM

    1

    2

    3

    4

    CLK

    DATA

    ADDRESS

    CS

    WAVEFORMS OF MAJOR CHECK POINT

    IC802 Pin38

    IC802 Pin53

    IC802 Pin35

    IC803 Pin1

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    FE

    TE

    FOD

    RF

    6

    7

    8

    9

    IC302 Pin61

    IC302 Pin62

    IC302 Pin63

    IC302 Pin13

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    13

    14

    16

    15

    DAC_MCLK

    DAC_BCK

    DAC_LRCK

    DAC_DATA

    IC801 Pin84

    IC801 Pin85

    IC801 Pin86

    IC801 Pin81

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    MEMO

    WIRING DIAGRAM

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    3-33 3-34

    23P9P

    SPK TERMINAL TUNER

    MODULE

    1 CD MD

    MAIN PCB

    16P

    FRONT PCB

    SMPS PCB

    15P

    AUX

    JACK

    Po

    wer

    cord

    8P

    : Harness

    : FFC

    BT8P

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    2. SMPS BLOCK DIAGRAM

    SMPS

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    3-37 3-38

    PVDD

    Noise

    FilterBlock

    (X-capLine Filter)

    SnubberBlock

    Main

    SMPS ICBlock

    TR

    A

    N

    S

    Snubber

    Block

    Photo coupler

    Photo coupler

    Photo coupler

    FL+

    FL-

    Vkk

    On/Off

    5V5V LDO

    12V12V

    RegulationBlock

    3.7VA

    P.CTL

    On/Off

    On/Off

    AMP

    SMPS ICWith FET

    Block

    F

    U

    S

    E

    Y-Cap

    Y-Cap

    T

    RA

    N

    S

    SMPS

    5.6VACN901

    Feedback

    Feedback

    3. AUDIO PATH BLOCK DIAGRAM

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    3-39 3-40

    12MHZ

    AMP Block

    MAIN

    Block

    PWMTAS5548

    TAS5612LAFR,FL

    Woofer

    Tuner

    Aux in

    ADCCS5346

    (SLAVE)

    A_AUX

    BX8805

    (128 PIN)

    DAC_

    DATA

    DAC_LRCK

    DAC_BCKA_TUNER DAC_MCLK

    12.288MHZ

    DAC_LRCK

    DAC_BCK

    74AHC244

    TAS5612LA

    150Wx2

    200Wx1

    BU9543KV

    CD_BCK

    CD_LRCK

    CD_DATA

    ADC_DATA

    BCK

    LRCK

    DATA

    244_CTRL1/CTRL2

    (From MICOM)

    4. MAIN POWER DIAGRAM

    RESET

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    3-41 3-42

    MICOMVDD

    P_CTRL

    PWR_SENSE

    RESET

    EEPROM3.3V

    BU9543KV

    S3053

    SDRAM

    FLASH

    CS53465VA

    VCC15VCC33

    VCC33

    VCC33

    VCC33

    VCC33

    +3.7VA

    TUNER

    VCC33PICKUP

    BX8805

    VCC33

    VCC12LM1117-1.2V

    TJ3965D

    KIA7027AF

    TAS5548VCC33

    VCC18

    5V

    VCC33

    5V

    VCC3374HCT244 ADD

    BT moduleVCC33

    5. FRONT/ AMP POWER DIAGRAM

    FROM_MAIN to Front

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    3-43 3-44

    RCU

    VFD

    TAS5612LA

    USB1USB_5VLM37102-ADJ5.6VA

    _

    +3.7VA

    VKK/FL-+

    12V

    FROM_SMPS to AMP

    PVDD

    MC3401

    FAN

    12V LED

    USB_5V USB2

    CIRCUIT DIAGRAMS1. SMPS CIRCUIT DIAGRAM

    IMPORTANT SAFETY NOTICE

    WHEN SERVICING THIS CHASSIS, UNDER NOCIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BEMODIFIED OR ALTERED WITHOUT PERMISSIONFROM THE LG CORPORATION. ALL COMPONENTSSHOULD BE REPLACED ONLY WITH TYPES IDENTICALTO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

    COMPONENTS ARE SHADED ON THE SCHEMATICFOR EASY IDENTIFICATION.THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFERFROM THE ACTUAL CIRCUIT USED. THIS WAY,IMPLEMENTATION OF THE LATEST SAFETY ANDPERFORMANCE IMPROVEMENT CHANGES INTOTHE SET IS NOT DELAYED UNTIL THE NEW SERVICELITERATURE IS PRINTED.

    NOTE :

    1. Shaded( ) parts are critical for safety.Replace only with specified part number.

    2. Voltages are DC-measured with a digital voltmeterduring Play mode.

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    3-45 3-46

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    CAUTION:Danger if fuse is i ncorrectly replaced.

    Replace only with the type identical to fuse ratingand(or) model name described in main label.

    WarningParts that are shaded are critical withrespect to risk of fire or electrical shock.

    SMPEAX64991501_0.1.0_SMPS_

    2013. 01.

    2. MAIN - DSP CIRCUIT DIAGRAM

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    3-47 3-48

    1

    3

    11 12

    10

    5

    15

    13

    16

    14

    24

    17

    18

    : WAVEFORM NUMBER

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    DSPEAX64991601_0.1.0_MAIN_SD_1

    2013.01.08

    3. MAIN - MICOM/ ADC CIRCUIT DIAGRAM

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    3-49 3-50

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    MICOM & AEAX64991601_0.1.0_MAIN_S

    2013.01

    4. MAIN - AMP CIRCUIT DIAGRAM

    12

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    3-51 3-52

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    AMPEAX64991601_0.1.0_MAIN_SD_3

    2013.01.08

    5. MAIN - RF SERVO CIRCUIT DIAGRAM

    12

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    3-53 3-54

    8

    9 7 6

    : WAVEFORM NUMBER

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    B C D E F G H I J K L M N O P Q R S T

    RF SERVEAX64991601_0.1.0_MAIN_SD

    2013.01

    6. FRONT CIRCUIT DIAGRAM

    12

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    3-55 3-56

    A

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    B C D E F G H I J K L M N O P Q R S T

    FRONTEAX64991401_0.1.0_FRONT_SD

    2013.01.08

    CIRCUIT VOLTAGE CHART

    SMPS Input LDO TYPE Used-current(mA) Total-current Real Input(V) LDO Used-power(W) Total-power(W) Item

    3.7VA / / 10.5 10.5 3.7 / / STBY-LED

    VA Di d MBR MC

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    3-57 3-58

    3.7VA

    3.7VA Diode MBR0540 49

    3.3 0.0020

    MC3401

    3.7VA Diode MBR0540 5 3.3 0.002 MICOM & EEPROM

    3.7VA

    LDO TJ3965D-ADJ

    16

    178.5

    3.3 0.006

    0.071

    SDRAM

    3.7VA 8.2 3.3 0.003 Flash

    3.7VA 13 3.3 0.005 BU9543KV

    3.7VA 22 3.3 0.009 TUNER

    3.7VA 92 3.3 0.037 TAS5548

    3.7VA 1 3.3 / 74HCT244

    3.7VA 3.5 3.3 0.001 Pick Up

    3.7VA 7.8 3.3 0.003 CS5346

    3.7VA 15 3.3 0.006BX8805

    3.3V3.3V LDO LM1117_1.2V 52 52 1.2 0.109 0.109

    3.3V Diode& Triode 6 6 1.5 0.011 0.011 BU9543KV

    5VA

    5V / / 36 36 5 V / CS5346

    5V / / Normal : 110

    5 / / S3053Peak 400

    5.6VA 5.6V LDO 0IPMGKE018A 72/80 50.043 0.043

    USB/0.048 /0.048

    Vkk 26V / / 2 2 26 / / MC3401

    F+ 20.2V / / 140 140 20.2 / / VFD

    12V

    12V / / 88

    288

    12 / / 8 Blue LED

    12V / / 90 12 / / FAN

    12V / / 110 12 / / TAS5612LA

    PVDD26/29.1V / /

    3000Peak 3A 26/29.1 / / TAS5612LA

    (2 CH)

    26/29.1V / / 6000 Peak 6A 26/29.1 / / TAS5612LA

    Output Voltage Current (mA) Remark

    SMPS

    3.7VReading 262

    Max 280

    5VReading 410

    Operation (Normal) 180

    12VVOL < 20 180 Fan : not Work.

    VOL > 20 250 Fan : Work.

    PVDD 2 CH 3000 Max

    PRINTED CIRCUIT BOARD DIAGRAMS

    1. SMPS P.C.BOARD (TOP VIEW)

    (BOTTOM VIEW)

    NOTE) WarningParts that are critical with respect to riskof fire or electrical shock.

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    3-59 3-60

    2. MAIN P.C.BOARD (TOP VIEW)

    (BOTTOM VIEW)

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    3-61 3-62

    3. FRONT P.C.BOARD (TOP VIEW) (BOTTOM VIEW)

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    3-63 3-64