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REQUISITION DOCUMENT FM-200 FIRE SUPPRESSION SYSTEM PACKAGE

3056-00-ER-3001

0 Issued for ProposalRev. Date Description BY CHK REV. APPR.

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REQUISITION FOR

FM-200 FIRE SUPPRESSION SYSTEM

Job No. : 3056

Doc. No.: 3056-00-ER-3001

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REVISION HISTORICAL SHEET

Rev. No Date Page Description

0 All Issued For Bidding

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TABLE OF CONTENT

1. GENERAL ................................................................................................................. 3

2. ITEM AND QUANTITY TO BE PURCHASED ................................................................ 3

3. REFERENCE ............................................................................................................. 3

4. CODES AND STANDARDS ........................................................................................ 4

5. SCOPE OF WORK ..................................................................................................... 4

6. SPARE PART ............................................................................................................ 4

7. SPECIAL TOOLS AND INSTRUCTION ........................................................................ 5

8. CONFLICT ................................................................................................................ 5 9. DEVIATION AND/OR ALTERNATION .......................................................................... 5

10. SCHEDULE ............................................................................................................... 6

11. PRESERVATION REQUIREMENTS ............................................................................. 6

12. SHIPPING AND PACKING REQUIREMENT ................................................................. 6

13. QUALITY ASSURANCE ............................................................................................. 7

14. GUARANTEE ............................................................................................................ 7

ATTACHMENT - A VENDORS DATA REQUIREMENT SHEET ............................................. 8

ATTACHMENT- B LIST SCOPE OF SUPPLY & WORK ...................................................... 10

ATTACHMENT- C REFERENCE DRAWINGS .................................................................... 12

ATTACHMENT- D DATA SHEET- FM-200 EXTINGUISHING SYSTEM ................................. 13

ATTACHMENT- E SPECIFICATION FOR FM-200 EXTINGUISHING SYSTEM ....................... 14

ATTACHMENT- G SPECIFICATION FOR PIPING MATERIAL ............................................. 15

ATTACHMENT- H SPECIFICATION FOR PAINTING .......................................................... 16

ATTACHMENT- I GENERAL SPECIFICATION FOR FIRE PROTECTION SYSTEM ............... 17

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Control Room

3.

Fm-200ExtinguisherSystem For MainSubstationBuilding

FM-200 Extinguishing System3056-E-00-PI-30313056-E-00-PI-30323056-E-00-PI-3033

-

4. Data Sheet- FM-200 Extinguishing System BLRT-FD-DAT-SA-3320-09 -

5. Specification for FM-200 Extinguishing System BLRT-FD-SPC-SA-3317

6. Specification for Piping Material BLRT-FD-SPC-PI-3413 -

7. Specification for PaintingBLRT-FD-SPC-PI-

3420 0

8, General Specification for Fire Protection System BLRT-FD-SPC-SA-3313 0

9. Equipment List for Fire Fighting BLRT-FD-LST-SA-3309 0

4. CODES AND STANDARDSThe latest edition of the UL, FM, USDOT, ASME B31.3, ASME B16.5, AWS D1.1, and NFPA

2001 shall apply to the design and execution of FM-200 Extinguishing System.

5. SCOPE OF WORKThe Vendors scope of work shall include the followings:

1. Supply complete set of FM-200 Extinguishing System.

2. Shop Test &Test Report

3. Packing and Transportation to PT. NUSANTARA GAS SERVICES, Bojonegara-West

Java

4. Supervision for Installation Work

5. Testing, Commissioning, and Training

6. Civil Workis not included

7. Supply of all related documents

The Vendor shall submit the documents and drawings with the requirement of

ATTACHMENT-A: "VENDOR'S DATA REQUIREMENT SHEET".

6. SPARE PARTThe VENDOR shall propose his recommendable spare parts for commissioning to final

acceptance and for 1 (one) year operation. The total cost and each unit price shall be

proposed separately in the VENDORs Proposal.

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(1) Construction and Commissioning Spare Parts

The VENDOR shall supply recommended spare parts for testing, commissioning, and

final acceptance.

(2) Operating Spare Parts

Operating spare parts shall mean all spare parts which are necessary for 1 (one) year

operation. A separate list of recommended two years operation spare parts such as

Drawing, serial number detail data, etc. shall be submitted in separate quotation.

7. SPECIAL TOOLS AND INSTRUCTIONVendor shall furnish the special tools and appurtenances for the installation, maintenance

and/or operation of the materials, if any.

8. CONFLICTIf there are any conflicts between this requisition, the priority for interpretation shall be in

following order:

1. Latest Minutes of Meeting (approved)

2. This Requisition

3. Data Sheet and Specification Sheet

4. Engineering Specification

5. Codes and Standards

Vendor shall submit his notice for the conflict/discrepancy to get the clarification from Owner

in writing.

9. DEVIATION AND/OR ALTERNATION1. The deviation and/or alternation from this requisition shall not be permitted, except for

the deviation and/or alternation, which is offered with the Vendors quotation and

approved in writing by PT. KE.

2. VENDORs proposal shall comply with this Requisition unless otherwise indicated.

VENDORs offer shall be deemed to comply strictly with this requisition. If VENDOR

intends to propose alternatives, these shall clearly be indicated, separately from base

proposal, in the list of alternatives provided that these are attractive from economical

view point or improvements that have been technically proven.

VENDOR shall submit Exception, Clarification, and Deviation from this Requisition, ifany, along with the quotation using form below.

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VENDOR shall be responsible for the loading and securing of the equipment ready for

shipment from his yard.The VENDOR shall provide a preservation procedure specifying all requirements that must be

adhered during facility construction and idle periods of non-operation of up to 12 (twelve)

months. The VENDORs preservation procedure shall specify methods for protection against

rain, moisture, dirt, blasting grit etc. Release for Shipment - No equipment shall be released

for shipment without approval of the Companys designated representative.

13. QUALITY ASSURANCE

All materials shall be of good quality and free of all defects that would cause unworkman like

appearance. All materials used shall be suitable for the service under which they will operate.

14. GUARANTEE

The following guarantees shall be considered:

1. Functional and process parameters

2. Site test parameter

VENDOR to warrant the system shall properly operate in accordance to the specifiedStandard.

Should the apparatus fail to meet the specified conditions after fair test run, the VENDOR

must make such alteration or furnish such additional equipment as necessary to meet the

specifications free of cost to the PURCHASER.

The VENDOR shall repair or replace without charge, any materials which, within 2 (two) year

from date of delivery, is proven defective in materials or workmanship.

All equipment shall be guaranteed for 24 (twenty four) months after accepted performance

test.

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NO DOCUMENTNAME

FOR

QUOTATION

FOR

APPROVAL

FOR

REVIEW

FOR

RECORD

TIME

No ofcopies

No ofcopies

No ofcopies

No ofcopies

(Note 2or 3)

19. Project Organization (1)+3 (1)+3 (2)

20. WPS & PQR (1)+3 (1)+3 (2)

21. Painting Procedure (1)+3 (1)+3 (2)

22. PrecommisioningProcedure (1)+3 (1)+3 (3)

23. Commisioning&Start up Procedure (1)+3 (1)+3 (3)

24. Welder Certificate (1)+3 (2)

Note:

1). Number in parentheses (..) indicates required number of the original print and CD (fordrawings). Also number without (..) indicates required number of reproducible copies.

2). Unless otherwise indicated, the documents for approval shall be submitted within 2 weeksafter the Purchaser order.

3). Unless otherwise indicated, the documents for record shall be submitted within one monthbefore shipment.

4). Unit/dimensions to be used on the documents/drawings shall be metric unit (exception tometric unit are standardized Imperial Units for nominal sizes of pipe, valve, flange, etc.)

5). The following standard size shall be used. A4: 210 x 297 mm A3: 297 x 420 mm A2: 420 x 594 mm Al: 594 x 841 mm

6). The documents/drawings shall be in English.7). Each documents/drawings shall be the order reference number.8). The Vendor shall resubmit the documents/drawings for proposal until they are Approved

as drawn or Approved as noted.

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ATTACHMENT- BLIST SCOPE OF SUPPLY & WORK

I. LIST SCOPE OF SUPPLYP = Purchaser; V = Vendor; O = Other; X = Required Item

No. ITEMSFurnished

by RemarkP V O

1.

FM-200 Extinguishing System, mainly consists of :- HFC-227ea (Heptafluoropropane)- Agent Cylinders- Pressure Safety Valves- Outlet piping and Valves- Nozzles- Alarm- Actuator- Auxiliary Equipment- Structural skid

XSee Attachment

C for details

2.

Field piping and interconnecting piping betweenequipment and packages until the TOP.(1) Pipe & Fitting(2) Valve, F/Joint, Strainer, etc(3) Flange, Bolt/Nut, Gasket(4) Hanger, Support, U-Bolt/NutPiping also includes pipe racks for pipe support.

All piping shop and field welded should be stressrelieved.Is not allowed piping over support without a wearingsleeve.

XXXXX

3.

Electrical, Instrumentation, and Automation(1) MCC & Control Panel(2) Local Panel(3) Cable & Conduit (Incl.Accessories)(4) Field Instrument (Flowmeter, Local Gauges,Pressure Relief Valve, etc)

XXXX

4. Internal Insulation, if any X5. Cathodic protection for underground conduits, if any X

6. Anchor bolts and shims to install components in thescope to structures, supports, basements etc. X

7. Erection bolting and shims X8. Platforms and ladders where required X9. Touch up painting for equipment X

10. Painting for piping X

11. First filling and consumables (oil, grease, etc) for startup and commissioning X

12. Spares parts for start up and commissioning X

13. Spare, wear and tears parts, consumable for one (1)year of operation after commissioning X

14.Special tools for erection and maintenance, includingLifting frames, if any. X

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Note :

1. The VENDOR shall provide including the equipment or parts if capacity do not beperformedfully caused by omitting the equipment or parts at above list of scope of supply.

2. Consistence of control source shall be provided by the VENDOR. Main power will be feededfor running the equipment by Other.

II. LIST SCOPE OF WORK

P = Purchaser; V = Vendor; O = Other; X = Required Item

No. ITEMSFurnished

by RemarkP V O

1. Basic Data & Technical Data X

2.

Basic Engineering, Detail Engineering, andDocumentations including Calculation Sheet, Bill ofMaterial, Outline and / or Plot Plant Drawings, Assy&Detailed Drawings, Loading Data, and Operation &Maintenance Manuals

X

3. Manufacturing and Assembling X

Shall becompletely shopassembled andtested

4. Erection and Installation X5. As built drawings for equipment X

6. Foundation and Steel Structure X

Loading Data and Anchor BoltInformation bySupplier

7. Painting Works (sand blasting, final painting, coating,touch up material, etc) X

8. Shop Assembly X9. Shop Test & Test Report X

10. Depnaker Certificate X11. Calibration Certificate & All Related Documents X12. Packing X13. Seaworthy packaging X14. Free on Truck X15. Supervision for erection and installation X16. Supervision for test and commissioning X17. Operation certification X18. Training X19. Flushing Waste Handling, if any X

20. Utility stations X

VENDOR toindicate requiredutilities at thebattery limit

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ATTACHMENT- CREFERENCE DRAWINGS

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NOTE :

1. THE SYSTEM AUTOMATION W

= FM-200 CYLINDER

= FLEXIBLE CONNECT

130 lb CAPACITY

= CHECK VALVE

= ACTUATION HOSE

= SELECTION VALVE

= ELECTRICAL LINE

NO

1

2

COVERAGE AREA

= CAP

3 UPS ROOM

AUXILIARY INSTRUM

CONTROL ROOM

LINE NUMBEREXAMPLE :

2"-FS-4001-X

PIPE NOMINAL DIAMETER

FLUID :FS : FIRE SUPPRESSION

SERIAL NUMBER

FH : FIRE HYDRANT

PIPING MATERIAL A : SGPB : SGP SCH.40C : SGP SCH.80

AREA :

1 : CENTRAL CONTROL ROOM

2 : JETTY CONTROL ROOM

3 : MAIN SUBSTATION BUILDING

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NO

1

2

COVERAG

3 UPS ROOM

AUXILIARY IN

CONTROL RO


2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT


AREA :1 : CENTRAL CONTROL ROOM2 : JETTY CONTROL ROOM


LEGE

T

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NOTE :


= FM-200 CYLINDER

= FLEXIBLE CONNECT

130 lb CAPACITY

= CHECK VALVE

= ACTUATION HOSE

= SELECTION VALVE

= ELECTRICAL LINE

NO

1

2

COVERAGE AREA

= CAP

UPS & MMC ROOM


2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT


AREA :




AUXILIARY INSTRUM

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NO

1

2

COVERAG

UPS & MMC R


2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT




LEGE

AUXILIARY IN

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NOTE :


= FM-200 CYLINDER

= FLEXIBLE CONNECT

130 lb CAPACITY

= CHECK VALVE

= ACTUATION HOSE

= SELECTION VALVE

= ELECTRICAL LINE

NO

1

2

COVERAGE AREA

= CAP

3

CONTROL ROOM CABLE CELLAR

C APAC IT Y R OO M C AB LE C EL LA R

22 kV DISTRIBUTION ROOM CABLE CELLA

LINE NUMBEREAAMPLE :

2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT


AREA :




6.6/0.4 kV DISTRIBUTION ROOM CABLE CEL

CAPACITY ROOM

22 kV DISTRIBUTION ROOM

CONTROL ROOM

6.6/0.4 kV DISTRIBUTION ROOM4

5

6

7

8

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NO

1

2

COVERAG

CAPACITY RO


2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT




LEGE

22 kV DISTRIB

3 CONTROL RO

4 6.6/0.4 kV DIST

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NO

1

2

COVERAG

CAPACITY ROOM CABLE C


2"-FS-4001-X



SERIAL NUMBER

FH : FIRE HYDRANT




LEGE

22 kV DISTRIBUT ION ROOM

3 CONTROL ROOM CABLE C

4 6.6/0.4 kV DISTRIBUTION RO

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ATTACHMENT- DDATA SHEET- FM-200 EXTINGUISHING SYSTEM

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LNG Receiving Terminal Project Bojonegara

in West Java, Indonesia

0 29/Apr./15 XMZ CL AM YCRev. Date BY CHK REV. APPR.

Issue for ITBDescription

Datasheet - FM-200 Fire Suppression System

BLRT-FD-DAT-SA-3320-04

Tokyo Gas Engineering Co., Ltd.

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Equipment No.: FM-200 Fire Suppression SystemDatasheet No.: BLRT-FD-DAT-SA-3320-04-01 REV By CHK APVProject : LNG Receiving Terminal Project Bojonegara

Rev: 0Page No.: 1 of 3 0 XMZ CL YC

Applicable to: Proposal Purchase As Built

Client: PT. Nusantara Gas Services, Kalla Group Manufacturer Site: Bojonegara, West Java Quantity 1 set

Plant: Bojonegara LNG Receiving Terminal

Service: FM-200 Fire Suppression System for Central Control Room

Applicable Specs: NFPA 2001 UL/FM Other USDOT, ASME B31.3, ASME B16.5, AWS D1.1

Label Required: Yes No

Environment: Indoors Outdoors

Room Temp: C Min 17.1 Max.

Protection Req'd.: Winterization Tropicaliza Other

Humidity: Max. Elevation: + 6 m

Type of Agent: HFC-227ea 1 Room Size 16 m(W) x 27 m(L) x 5.2 m H 9 Act icat io n by :LOAEL 10.50% 1 Calculated Qty (kg) 1,605 1 Same zone detector voting, 2 out NFlooding Factor 1 Margin (kg) 15% Manual Activation (local panel)Safety Factor 1.2 5 Main Storage (kg) 1,850 1 Manual Activation (local at the cylinders)Target Concentration 8% Reserve (kg) 1,850 1 Manual Activation (Remote)Time to reach concentration (s) 10 Total Storage (kg) 3,700 Gas detection in fresh air inlet, 2 of N

GENERAL

4/29/15ITB

40

93%

Revision BlockFOR DATE

SYSTEM DESIGN

SYSTEM COMPONENTS/PACKAGE

COMPONENTS Agent Cylinders 162 kg x 12 Cylinders per bank, 138 kg/cm2g DP, USDOT certified 2 banks (Main + Reserve) Pressure Safety Valves Burst dics on cylinder Outlet Piping and Valves Nozzles

Alarm Red Strobe lights with loud buzzers Actuator Beeper Auxiliary Equipment Control Panel Suitable for outdoor environment, weather proof Structural skid Carbon steel shapes 1 Piping & Support Material Carbon steel ASME 600# system) 1 Lot

Operation Mtheod Automatic Manual Remote Control Yes NoControl Power Supply Release Confirmation Yes No

Area Classification Control Panel/Console Location: outdoor

Dimentions & Workmanship Yes No Factory Acceptance Test Yes No

Performance Test Yes No Site Acceptance Test Yes No

Material Carbon steel, ASTM A36 or equal Skid Handling: Single Point Lift

Code: AWS D1.1, OSHA

FULL kg Empty kg

1. Supplier may recommend alternative agent and verify the calculation for the quantity.

2. The final location shall be determined during detail design.

3. Number of alarm sets shall be finalized during detail design.

4. Supplier shall complete the data sheet.

5. Safety factor shall be reviewed and finalized during the detail design based on the leaking factor and sustained release time.

7. Piping pressure rating is to match the selected agent.8. Supplier to supplement.

Non-classified safe area

8

AUTOMATION

2

NOTES

TEST & INSPECTION

STRUCTURAL SKID

PACKAGE SIZE AND WEIGHT 4

230 VAC, 1 Phase, 50 Hz

8

QTY PER EACH UNIT

6

1

8

3

DESCRIPTION

9. The size is the largest fire zone in Auxiliary Instrument Room.

Other fire zones information are as follows: UPS Room (16Wx6Lx5.2H);Control Room (16Wx22Lx5.2H).

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Equipment No.: FM-200 Fire Suppression SystemDatasheet No.: LNG Receiving Terminal Project Bojonegara REV By CHK APVProject:

Rev: 0Page No.: 2 of 3 0 XMZ CL YC

Applicable to: Proposal Purchase As BuiltClient: PT. Nusantara Gas Services, Kalla Group Manufacturer

Site: Bojonegara, West Java Quantity 1 set

Plant: Bojonegara LNG Receiving Terminal

Service: FM-200 Fire Suppression System for Jetty Control Room

Applicable Specs: NFPA 2001 UL/FM Other USDOT, ASME B31.3, ASME B16.5, AWS D1.1

Label Required: Yes No

Environment: Indoors Outdoors

Room Temp: C Min 17.1 Max.

Protection Req'd.: Winterization Tropicalizati Other

Humidity: Max. Elevation: + 6 m

Type of Agent: HFC-227ea 1 Room Size 12 m(W) x 22 m(L) x 4.5 m H Act icat io n by :LOAEL 10.50% 1 Calculated Qty (kg) 850 1 Same zone detector voting, 2 out NFlooding Factor 1 Margin (kg) 15% Manual Activation (local panel)Safety Factor 1.2 5 Main Storage (kg) 980 1 Manual Activation (local at the cylinders)Target Concentration 8% Reserve (kg) 980 1 Manual Activation (Remote)Time to reach concentration (s) 10 Total Storage (kg) 1,960 Gas detection in fresh air inlet, 2 of N

Revision BlockFOR DATE

ITB 4/29/15

GENERAL

40

93%

SYSTEM DESIGN

COMPONENTS Agent Cylinders 162 kg x 7 Cylinders per bank, 138 kg/cm2g DP, USDOT certified 2 banks (Main + Reserve) Pressure Safety Valves Burst dics on cylinder Outlet Piping and Valves

Nozzles Alarm Red Strobe lights with loud buzzers Actuator Beeper Auxiliary Equipment Control Panel Suitable for outdoor environment, weather proof Structural skid Carbon steel shapes 1 Piping & Support Material Carbon steel ASME 600# system) 1 Lot

Operation Mtheod Automatic Manual Remote Control Yes NoControl Power Supply Release Confirmation Yes No

Area Classification Control Panel/Console Location: outdoor

Dimentions & Workmanship Yes No Factory Acceptance Test Yes NoPerformance Test Yes No Site Acceptance Test Yes No

Material Carbon steel, ASTM A36 or equal Skid Handling: Single Point Lift

Code: AWS D1.1, OSHA

FULL kg Empty kg

1. Supplier may recommend alternative agent and verify the calculation for the quantity.

2. The final location shall be determined during detail design.

3. Number of alarm sets shall be finalized during detail design.

4. Supplier shall complete the data sheet.

5. Safety factor shall be reviewed and finalized during the detail design based on the leaking factor and sustained release time.7. Piping pressure rating is to match the selected agent.

SYSTEM COMPONENTS/PACKAGE

DESCRIPTION QTY PER EACH UNIT

1

8

83

82

PACKAGE SIZE AND WEIGHT 4

NOTES

6

AUTOMATION

230 VAC, 1 Phase, 50 HzNon-classified safe area

TEST & INSPECTION

STRUCTURAL SKID

8. Supplier to supplement.

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Specification for FM-200 Gaseous Fire Suppression

System

BLRT-FD-SPC-SA-3319

0 20/Apr./15 Issue for ITB XMZ CL AM YC

Rev. Date Description BY CHK REV. APPR.


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Engineering and Design forLNG Receiving Terminal Project Bojonegara

BLRT-FD-SPC-SA-3319Specification for FM-200 Gaseous Fire

Suppression System

Page 2 of 12Tokyo Gas Engineering Co., Ltd.

Contents

1. Scope

2. Definit ions and Abbreviations


4. Clean Agent Fire Suppression System Specifi cation

5. Inspect ion , Testing , Maintenance and Training

6. Guarantee

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Suppression System


1. Scope

This document specifies the requirements for a clean agent fire suppression system

and control system for LNG Receiving Terminal Project Bojonegara in West Java,

Indonesia (hereinafter referred to as the Terminal).

2. Definit ions and Abbreviations

Subject to the requirements of the context, the terms used in this document are

given the following meaning:

Project LNG Receiving Terminal Project Bojonegara

Terminal NGS Bojonegara LNG Receiving Terminal

OWNER PT. Nusantara Gas Services (NGS)

Supplier The company who provides a particularproduct/equipment and related services

EPC Contractor The company contracted to perform EPC works forthe Terminal.

Sub-contractor The company to whom EPC Contractor will

subcontract a part of EPC works for the Terminal

PMCThe company who is in charge of ProjectManagement Consultant for OWNERs projectexecution.


The applicable Indonesia codes and standards will take precedence. Common

industrial codes and standards also shall be used to supplement. The following

listed codes and standards are to be used for gaseous fire suppression system ofthe latest edition:

Reference Specifications

BLRT-FD-RPT-SA-3303 Fire Protection Design Philosophy

Local Codes and Standards

SNI 03-3986 Automatic fire alarm installation

SNI 19-6772 Procedures for the FM - 200 fire extinguishersystems

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Suppression System


International Industrial Codes and Standards

The fire fighting and protection equipment system shall be designed in

accordance with the most stringent requirements of the latest edition of the

following standards:

NFPA 13 Installation of Sprinkler Systems

NFPA 72 Fire Alarm Code

NFPA 101 Safety to Life from Fire in Buildings and Structures

NFPA 2001 Clean gent Fire Extinguishing Systems

BS 5045-2 Transportable Gas Containers

UL 2166 Standard for Halocarbon Clean Agent Extinguishing

System Units

Department of Transportation (DOT)

Factory Mutual Systems (FM)

Transportable Pressure Equipment Directive (TPED)

4. Clean Agent Fire Suppression System Specifi cation

4.1 General

Clean agent fire suppression system is provided for the deep seated fire caused by

electrical equipments such as switchgear, motor control system, and etc. The

clean agent shall be a HFC-227ea (Heptafluoropropane), hereafter referred to as

the FM-200.

FM-200 gaseous fire suppression system will be used for the following buildings:

Central control room (CCR)

Jetty control room (JCR)

Main substation

Truck lorry control room (phase II)

4.2 System Description

4.2.1 Each FM-200 system shall include the following main components:

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Suppression System


Main Cylinder Bank with associated cylinder head valves, header,

hoses

Reserve Cylinder Bank with associated cylinder head valves, header,

hoses

Nozzles and piping

Control Panel

4.2.2 Activation of the FM-200 fire extinguishing system requires a confirmed

fire detection event which relies on voting from same zone detection.

The confirmation usually includes smoke detectors or other type

detectors located in two of the same zones. In case the area underprotection belongs to a common fire zone, then the voting will be

obtained from two or more detectors located in opposite corner of the

said zone. Sound alarm on activating single-detection device (1st alarm

level for any type of Detection systems), and discharge extinguishing

agent on actuating single-detection device in other zone (2nd alarm level

for any type of Detection systems).

FM-200 should be used to activate it manually in order to avoid harm to

people due to false alarm in CCR and JCR.

4.2.3 The system shall be sized to sustain sufficiently the effective snuffing

time (under the required concentration) as per NFPA-2001. The

objective is to quench the deep seated fire and to cool down the heated

object to prevent from relit.

4.3 Design Requirement

4.3.1 Design system for delivering an FM-200 clean agent concentration

suitable for normally occupied areas being protected as per the

requirements in NFPA 2001. Utilize safety factors specified in NFPA

2001 for the design concentrations for Class A, B, and C fires. The

discharge time required to achieve 95 percent of the minimum design

concentration for flame extinguishment based on a 20 percent safety

factor shall not exceed 10 seconds.

4.3.2 Each fire suppression system shall have its own supply of FM-200 in a

modular storage design.

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4.3.3 All devices, components and equipment shall be new, standard products

of the equipment Suppliers latest design and suitable to perform the

functions intended. All devices and equipment shall be UL Listed and/or

FM Approved.

4.3.4 FM-200 clean agent systems shall be designed and installed as a total

flooding system. The limit of agent concentration percentage and

allowable possible exposure of operators shall be observed as per NFPA

2001.

4.3.5 Specific care should be taken with extinguishing concentrations for the

fire, validating equipment Suppliers minimum recommendations, with

demonstrations if necessary. Additionally, the system shall be checkedfor compatibility with the building design, air tightness, and venting

requirements, etc.

4.3.6 The FM-200 shall be stored in containers and super pressurized with

nitrogen and must conform to NFPA 2001 standards. The containers

shall be constructed of high strength alloy steel seamless (No Welding)

cylinders of sizes 22L, 40L, 80L, 100L, 140L and 180L meeting the

requirements of the Transportable Pressure Equipment Directive (TPED)

99/36/EC or BS5045 Part.2 or Department of Transportation (D.O.T.) forrefillable pressure vessels, and must conform to NFPA 2001 standards.

The containers shall have a pressure gauge for visual inspection, and

shall be electrically supervised through the use of a pressure switch and

shall have low pressure switch to alert for empty container(s). The

containers shall be designed to safely vent over-pressurization due to

high temperatures. The FM-200 containers shall be capable of being

reconditioned and refilled on site without repair or replacement parts.

4.3.7 FM-200 containers shall be securely mounted to a structural frame using

mounting brackets. The skid bearing plate shall be capable of

withstanding a load up to 5 times the cylinder weight.

4.3.8 Discharge of FM-200 agent shall be released by brass valve actuator

that mounts directly on the container head, operated electrically through

and solenoid valve. Manual override valves shall also be included to

allow for operators intervention.

4.3.9 Cylinder valves shall be back pressure type valves. Operation by release

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Suppression System


must be activated by a single manual release during emergency where

the cylinder valves are unable to be activated electrically.

4.4 System Operation

Automatic operation of each protected area shall be as follows:

4.4.1 First Alarm Condition:

a) First Alarm condition is activated by any one detector in the protected

space.

b) Signal goes to the Fire Alarm System at CCR (Central Control Room)

and fire alarm shall announce both in visual and in audible mode.

c) The address of the activated detector shall be displayed on the Fire

Alarm System.

d) Operator shall attend the system and verify the event.

4.4.2 Second Alarm Condition:

a) Second Alarm condition is to be activated when a fire event is confirmed

by:

two detectors either in same zone or in opposite corners of the

protected space are activated; or

fire in the protected space is confirmed by operator through the

manual fire alarm station.

b) The FM-200 system will be activated automatically. It may also be

manually activated.

c) Simultaneously:

the Fire Alarm System displays the warning message of the system

activation;

the strobe lights and horn dedicated for the FM-200 system in the

protected space are activated;

all part of the air handling system in the protected space will be shut

down, and all fire dampers in the air duct will close automatically;

all personnel shall leave the space and shut all windows and doors;

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Suppression System


the time delay count down starts (30 seconds time delay is

recommended)

d) If operator finds a situation not warrant the release of FM-200 such as:

there is person(s) trapped in the protected space, or

the fire alarm is faulty;

He or she will then press down the Abort button to stop the system

operation.

e) If no other action, the FM-200 will discharge after the time delay expires.

Activation of a manual pull station will immediately release the FM-200.

5. System Installation

5.1 The manual discharge station shall be of the electrical actuation type and shall be

supervised at the main control panel. The station includes both Activate and

Abort knobs.

5.2 The manual stations shall be located near each exit door of the protected

building/room.

5.3 The strobe lights and horn shall be located at the following positions as minimum:

Cross sections of walkways and corridors.

At each door

Noisy areas

Highly occupied areas

6. Inspect ion , Testing, Maintenance and Training

After the installation is complete, the system shall be thoroughly checked for proper

functioning, proper container and piping support, and proper ground, resistance,

and detector sensitivity. Each circuit shall be functionally tested, including auxiliary

circuits (HVAC shutdown, Shunt Trip power interruption, etc.)

6.1 Acceptance Testi ng

Conduct acceptance tests in the presence of the OWNER/PMC witness with EPC

Contractors HSE Engineer.

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Suppression System


The acceptance test shall include the following:

The entire control system shall be tested to determine if functions are as

designed and intended. All circuits shall be tested, including;

Automatic actuation

Manual actuation

HVAC and power shutdowns

Audible and visual alarm devices

Manual override of abort functions

Smoke/fire damper operation

Agent container pressure supervision

Supervision of all panel circuits, including AC power and battery power

supplies, shall be tested and qualified.

Conduct a room pressurization test for each protected space to determine

the presence of openings that would impact FM-200 system concentration

levels during an activation.

Testing shall be conducted in accordance with NFPA 2001 requirements.

If openings are discovered, EPC Contractor shall be responsible for coordinating

the proper sealing of the protected space(s) by Supplier.

Upon completion of repairs, EPC Contractor shall conduct additional room

pressurization tests, at no additional cost to OWNER/PMC, until a successful test

is obtained.

Copies of successful test results shall be submitted to the OWNER Fire Protection

Engineer for record.

6.2 Operation and Maintenance Manuals

Prior to final acceptance, the EPC Contractor shall provide complete operation and

maintenance instruction manuals to the OWNER. All aspects of system operation

and maintenance shall be detailed, including electrical schematics of all circuits, a

written description of the system design, drawings illustrating equipment location,

and technical bulletins describing each component. Checklists and procedures for

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Suppression System


emergency situations troubleshooting techniques, and maintenance operations

shall be included.

6.3 System Service / Maintenance

The equipment Supplier shall provide a supplemental service / maintenance /

inspections / training seminar proposal for providing certification for OWNERs

technical personnel.

6.4 Training Requirements

Prior to final acceptance, the EPC Contractor shall provide operation training for

personnel selected by the OWNER. Each training session shall include emergency

procedures, abort functions, system control panel operation, trouble procedures,and safety requirements.

7. Guarantee

Compliance with this specification does not relieve EPC Contractor from their

responsibilities for the design, construction, workmanship and quality of the

materials used, which shall be fully suitable for the operating conditions specified

by OWNER/PMC, and reliable with regard to its mechanical and operating

performance.

The specified requirements are the minimum by OWNER/PMC, and EPC

Contractor shall be the ultimately responsible for all aspects of the supplied

equipment regardless of source and shall be responsible for ensuring compliance

with all relevant local and national codes and regulations etc. current at the date of

tender.

EPC Contractor shall guarantee that each equipment item supplied shall achieve

its individual maximum/minimum performance criteria, as specified in the

specification sheets, this specification and herein referenced specifications.

Availability of the equipment defined in the specification and data sheets shall be

certified by EPC Contractor.

All equipment supplied by EPC Contractor shall be guaranteed to operate under

intermittent and continuous operation and satisfactorily maintain all functions and

capacities within this specification and the data sheet, under the whole range of

operating and climatic conditions specified herein.

EPC Contractor shall provide a comprehensives guarantee covering the suitability

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Suppression System


of the design, materials, construction and workmanship for the service conditions

defined by the specification sheets and this specification and a specific guarantee

to fully repair without expense to OWNER, any fault due to unsuitability of the

design, material, construction, or workmanship.

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Rev. : 0

REQUISITION FOR


Job No. : 3056

Doc. No.: 3056-00-ER-3001

Date :

Page : 15 / 17

ATTACHMENT- GSPECIFICATION FOR PIPING MATERIAL

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Engineering and Design for LNG Receiving Terminal Project Bojonegara

BLRT-FD-SPC-PI-3413Piping Material specification

150#

1.6 C.S

1.6C.S

Outer PE Coated

150#

G1LY 3.0 0 / 65Oily Water , Waste Water

(Under Ground)Oily Water Drain

G1L 3.0 0 / 65Oily Water

Waste Water Oily Water Drain

1.6C.S

Galvanized

T1K 18.0 0 / 65Fire Water

(Under Ground) Fire Water Distribution System 150# 0 GRE

T1KZ 18.0 0 / 65Fire Water

(Above ground))

Fire Water Distribution System Water Spray System

Foam System150#

1.6C.S

Galvanized

T1J 2.5 0 / 65Sea Water

Sodium HypochloriteSea Water System

Hypochlorite150# 0

GRECu-Ni Alloy

H1M 7.0 0 / 65 Potable Water Potable Water Service Water

150#

1.6 C.S

H1J 12.0 0 / 65 Instrument Air Instrument Air

Distribution System150# 1.6

C.SGalvanized

G1J 0 / 12.0 20 / 65NG

Nitrogen

Fuel GasNitrogen Distribution System

Diesel

Plant Air

150#

SS304/SS304LDual Certified

G6A 0 / 99.7 0 / 65 NG Sendout Gas 600# 1.6 C.S

150# 0SS304/SS304LDual Certified

S9A 0 / 99.7 165/ 65LNGNG

High Pressure LNGHigh Pressure

NG (ORV Outlet)900# 0

Basic

MaterialPressurekg/cm 2.G

Temperature(deg.C) Fluid (Main Application Pipe etc.)

S1A F.V. / 17.4

165 /65165 /65

165 /150196 /65

LNGBOG

BOG (discharge)Liquid Nitrogen

LNGBOG Suction /Return Gas

BOG comp dischargeLiquid Nitrogen

Att achi ment -1 Summ ary o f Pip ing Materi al Spec ifi cati on

Piping

Class

Design Remarks

RatingC.A

mm


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Line Class : G1J Sheet (1 / 3 ) Design Code : ASME B 31.3

Material : C.S

Fluid : NG (Fuel Gas) C.A : 1.6

Nitrogen Flange Face : RF

Plant Air Rating : 150#

Design

Service : NG (Fuel Gas)

Nitrogen

Plant Air

Service Limits :

ORIFICE FLANGE 2 - 6 SCH40 NPT 1/2" Tap WN A105 CL.300 with 2 x Jack Screws (2)

SPECT BLANK/SPACER 1/2 - 6 A515-70 CL.150 RF

GASKET 1/2 - 6Spiral Wound Gasket SS304 Winding/Graphite Filler CL.150 ASME B16.20 FLG B16.5 RF 4.5mm-T

BOLT & NUT 1/2 - 6 ASTM A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex. Nuts Stud

2 - 6 SCH40 A105 CL. 150 ASME B16.5 RF WN (2)

BLIND FLANGE 1/2 - 6 A105 CL. 150 ASME B16.5 RF

COUPLING 1/2 - 1-1/2 Olet A105 CL. 3000 ASME B16.11 SW-SW, SW-NPT,NPT-NPT

FLANGE

1/2 - 1-1/2 SCH80 A105 CL. 150 ASME B16.5 RF SW

SOCKLET 1/2 - 1-1/2 Olet A105 CL. 3000 MSS SP-97 SW

SWAGED NIPPLE 1/2 - 1-1/2 SCH80 A234-WPB Seamless MSS-SP-95 NPT-PE

ELBOW/TEE/REDUCER/CAP

1/2 - 1-1/2 A105 CL.3000 ASME B16.11 SW (3)

2 - 6 SCH40 A234-WPB Seamless ASME B16.9 BW (3)

NOTE

PIPE

1/2 - 1-1/2 SCH80 A106-B S eamless A SME B36. 10M/ B36.19M PE

2 - 6 SCH40 A106-B Seamless ASME B36. 10M/ B36.19M BE

Press.kg/cm 2.G

20.0 20.0 19.5 19.0

ITEM SIZE (inch) Wall Thick. Specification

PIPING MATERIAL SPECIFICATION

Press.(kg/cm 2.G)

Temp.(deg C)

0 / 12.0 -20 /65

Temp.deg C

-20 38 50 65


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Line Class : G1J Sheet (2 / 3 ) Design Code : ASME B 31.3

Material : C.S

Nitrogen Flange Face : RF

Plant Air Rating : 150#

Design

Service : NG (Fuel Gas)

Nitrogen

Plant Air

Service Limits :

(2) 300# used only where in-line Instrument, Equipment Nozzle or specified on P & ID that higher rating of this class.

(3) 45/90 deg. Long Radias Elbow

(1)

2 - 6 150# RF, End Entry, Carbon Steel ASTM A216,Gr WCB, PTFE Seat, Lever OP (1)

NOTES

(1) Use ball valves where quick shut-off is required

CHECK VALVE

1/2 - 1-1/2 800# SW, Bolted Cap, Lift type, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats

2 - 6 150# RF, Swing, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seat

BALL VALVE

1/2 - 1-1/2 300# SW, Top Entry, Carbon Steel ASTM A105, PTFE Seat, Lever OP

150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API-600, Hand Wheel OP

GLOBE VALVE

1/2 - 1-1/2800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim ,HF Seats, API-602,Hand Wheel OP

2 - 6150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API-600, Hand Wheel OP

ITEM SIZE (inch) Specification NOTE

GATE VALVE

1/2 - 1-1/2 800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,Hand Wheel OP

1/2 - 1-1/2800# Screwed x SW, OS & Y-BB, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,Hand Wheel OP

2 - 6

Temp.deg C

-20 38 50 65

Press.kg/cm 2.G

20.0 20.0 19.5 19.0


Press.(kg/cm 2.G)

Temp.(deg C)

0 / 12.0 -20 /65


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LINE CLASS : G1J

0.5 0.75 1 1.5 2 3 4 6

0.5 ST

0.75 STN ST

1 STN STN ST

1.5 RTS RTS RT ST

2 SSN SSN SO SO ST

3 SSN SSN SO SO RT ST

4 SSN SSN SO SO RT RT ST

6 SSN SSN SO SO WL RT RT ST

ST :

STN :

SSN :

SO :

RT :

WL :

RTS :

Reducing Tee

Weldolet

Reducing Tee + Swaged Nipple

BRANCH SIZE (in)

R U N

P I P E S I Z E ( i n

)

Straight Tee

Straight Tee + Swaged Nipple

Sockolet + Swaged Nipple

Sockolet


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Line Class : H1M Sheet (1 / 3 ) Design Code : ASME B 31.3

Material : C.S Galvanized

Fluid : Portable Water C.A : 1.6

Flange Face : RF

Rating : 150#

Desing :

Service :

Service Limits :

STD A234-WPB Seamless ASME B16.9 BW Galvenized (4)

THREDOLET 1/2 - 2 Olet A105 CL. 3000 MSS SP-97 NPT Galvanized

3 - 8 STD A106-B Seamless A SME B36. 10M/ B36.19M BE Galvanized

ELBOW/TEE/REDUCER/CAP

1/2 - 2 A105 CL.3000 ASME B16.11 NPT Galvanized (4)

3 - 8

ITEM SIZE (inch) Wall Thick. Specification NOTE

PIPE

1/2 - 2 SCH80 A106-B Seamles s A SME B36. 10M/ B36.19M NPT Galv anized

Temp.deg C

-20 38 50 65

Press.kg/cm 2.G

20.0 20.0 19.5 19.0


Press.(kg/cm 2.G)

Temp.(deg C)

Portable ServiceWater

0 / 7 0 /65

BOLT & NUT 1/2 - 8 A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex Nuts Stud

BLIND FLANGE 1/2 - 8 A105 CL. 150 ASME B16.5 RF Galvanized

1/2 - 8 Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 RF 3.2mm-T

1/2 - 2 A105 CL. 150 ASME B16.5 RF NPT Galvanized

3 - 8 STD A105 CL. 150 ASME B16.5 RF WN Galvanized

UNION 1/2 - 2 A105 CL.3000 ASME B16.1 MSS SP-83 NPT Galvanized

COUPLING 1/2 - 2 A105 CL. 3000 ASME B16.11 NPT-NPT Galvanized

STD A126-B CL.125 ASME B16.1 FF WN

FLANGE

1/2 - 8 Sheet Gasket Non-Asbestos CL.125 ASME B16.21 FLG B16.1 FF 3.2mm-T

GASKET

1/2 - 2 A126-B CL.125 ASME B16.1 FF NPT

3 - 8


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Line Class : H1M Sheet (2 / 3 ) Design Code : ASME B 31.3

Material : C.S Galvanized

Fluid : Portable Water C.A : 1.6

Flange Face : RF

Rating : 150#

Desing :

Service :

Service Water

Service Limits :

Portable ServiceWater

BUTTERFLY VALVE 2 - 8 A395 CL150 API 609 Lug Type B16.5 RF NBR Lined Disc Al-Bronze Shaft 13Cr, Lever OP (1), (3)

CHECK VALVE

1/2 - 2 B61 CL200 MSS SP-80 NPT Trim Bronze, Swing Type SC Y-Pattern

3-8 A126-B CL125 MSS SP-71 FLG B16.1 FF Trim Bronze, Swing (2)

NOTE

GATE VALVE1/2 - 1-1/2 ASTM B61 CL200 MSS SP-80 NPT Trim Bronze UB-SG-ISRS Hand Wheel OP

2 - 8 A126-B CL125 MSS SP-70 FLG B16.1 FF Trim Bronze, BB-BG-OS & Y, Hand Wheel OP

Press.kg/cm 2.G

20.0 20.0 19.5 19.0

ITEM SIZE (inch) Specification


Press.(kg/cm 2.G)

Temp.(deg C)

0 / 7 0 /65

Temp.deg C

-20 38 50 65

(2) Do not install same type: check valve against butterfly valve.

(3) Use cap screws for installation of tapped lug body butterfly valve.


NOTES

(1) Do not use gasket for installa tion of butterfly valve.


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LINE CLASS : H1M

0.5 0.75 1 1.5 2 3 4 6 8 10 12

0.5 ST

0.75 RT ST

1 RT RT ST

1.5 RT RT RT ST

2 RT RT RT RT ST

3 TL TL TL TL RT ST

4 TL TL TL TL RT NZ ST

6 TL TL TL TL RT NZ NZ ST

8 TL TL TL TL TL NZ NZ NZ ST

10 TL TL TL TL TL NZ NZ NZ NZ ST

12 TL TL TL TL TL NZ NZ NZ NZ NZ ST

ST :

NZ :

RT :

TL : Thredolet

Reducing Tee

BRANCH SIZE (in)

R U N


)

Straight Tee

Nozzle Weld


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Line Class : T1KZ Sheet (1 / 2 ) Design Code : ASME B 31.3

Material : C.S Galvanized R2

Fluid : Fir Water / Above Ground C.A : 1.6

Flange Face : FFRating : 150#

Design :

Service :

Water Spray System

Service Limits :

SWAGED NIPPLE 1/2 - 2 SCH80 A234-WPB Seamless MSS-SP-95 BE-NPT,NPT-NPT, Galvanized

COUPLING 1/2 - 2 SCH80 A105 CL.3000 ASME B16.1 NPT-NPT, Galvanized

ELBOW/TEE/REDUCER /CAP1/2 - 2 SCH80 A105 CL.3000 ASME B16.11 NPT,Galvanized (3)

3 - 16 STD A234-WPB Seamless ASME B16.9 BW, Galvanized (3)

NOTE

PIPE1/2 - 2 SCH80 A106-B Seamles s A SME B36. 10M/ B36.19M NPT, Galv anized

3-16 STD A106-B S eamless A SME B36. 10M/ B36.19M BE, Galvanized

Press.k /cm 2.G

20.0 20.0 19.5 19.0

ITEM SIZE (inch) Wall Thick. Specification

Foam System

Temp.deg C

0 38 50 65


Press.(kg/cm 2.G)

Temp.(deg C)

Fire Water Distribution System

18.0 0 /65

(1) Do not use gasket for installa tion of butterfly valve.


(2) Use cap screws for installation of tapped lug body butterfly valve.

BUTTERFLY VALVE3 - 8 150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Lever OP (1), (2)

10 - 16 150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Gear OP (1), (2)

NOTES

CHECK VALVE1/2 - 2 150# Screwed, Swing threaded bonnet, Bronze ASTM B62

3 - 16 150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze closure plate, Buna-N Seal

GATE VALVE

1/2 - 2 150# Screwed, ISRS-UB, bronze, ASTM B62, Hand Wheel OP

3 -8 150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Hand Wheel OP

10 -16 150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Gear OP

BOLT & NUT 1/2 - 16 A193-B7/A194-2H Galv. ASME B1.1 UNC with two Heavy HEX Nut Machine


BLIND FLANGE 1/2 - 16 A105 CL.150 ASME B16.5 FF, Galvanized

GASKET 1/2 - 16 Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 FF 1.6mm-T

FLANGE1/2 - 2 Thread A105 CL.150 ASME B16.5 FF, Galvanized

3 - 16 STD WN A105 CL.150 ASME B16.5 FF, Galvanized


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LINE CLASS : T1KZ

1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16

1/2 ST

3/4 RT ST

1 RT RT ST

1-1/2 RT RT RT ST

2 RT RT RT RT ST

3 TL TL TL TL TL ST

4 TL TL TL TL TL NW ST

6 TL TL TL TL TL NW NW ST

8 TL TL TL TL TL NW NW NW ST

10 TL TL TL TL TL NW NW NW NW ST

12 TL TL TL TL TL NW NW NW NW NW ST

14 TL TL TL TL TL NW NW NW NW NW NW ST

16 TL TL TL TL TL NW NW NW NW NW NW NW ST

RT :

ST : Straght Tee

l

BRANCH SIZE (in)

R U N


)

Reducing Tee

l

NW : Nozzle Weld


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Line Class : T1K Sheet (1 / 3 ) Design Code : ASME B 31.3

Material : GRE

Fluid : Fire Water / Under Ground C.A : 1.6

Flange Face : FF

Rating : 150#

Design :

Service :

Service Limits :

BOLT & NUT 2 - 16 A307- B/A194-2H ASME B1.1 UNC with two Heavy HEX Nut Machine

BLIND FLANGE 2 - 16 Fillament Wound GRE, FF 150#

GASKET 2 - 16 Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FF 1.6mm-T

ELBOW/TEE/REDUCER /CAP 2 - 16 CALC. GRE Seamless Supplier's Standard Compatible with Pipe with Resrait Joint (1)

FLANGE 2 - 16 Fillament Wound GRE, FF 150#

ITEM SIZE (inch) Wall Thick. Specification NOTE

PIPE 2 - 16 STD GRE Seamless Filament Wound to ASTM D 2996, Bell/Spigot Adhesive Joints

Temp.deg C

0 38 50 65

Press.kg/cm 2.G

20.0 20.0 19.5 19.0


Press.k /cm 2.G

Temp.(deg C)


18.0 0 /65


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Line Class : T1K Sheet (2/ 3 ) Design Code : ASME B 31.3

Material : C.S

Fluid : Fire Water / Under Ground C.A : 0/1.6

Flange Face : FF

Rating : 150#

Design :

Service :

Service Limits :

CHECK VALVE 2 -16150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze Closure Plate, Buna-N Seal,

UL/FM Approved

NOTES



GATE VALVE 2 -16 15# FF, NRS-BB, Duct ile I ron Body, Bonnet , Epoxy Coated, Rubbe r Encapsu la ted DI Ga te wi th Post Indica tor

Temp.deg C

0 38 50 65

Press.kg/cm 2.G

20.0 20.0 19.5 19.0


Press.(kg/cm 2.G)

Temp.(deg C)


18.0 0 /65


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LINE CLASS : T1K

1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16

1/2 ST

3/4 RT ST

1 RT RT ST

1-1/2 RT RT RT ST

2 STR STR STR STR ST

3 STR STR STR STR RT ST

4 STR S TR STR S TR RT RT ST

6 STR STR STR STR RT RT RT ST

8 STR STR STR STR RT RT RT RT ST

10 STR STR STR STR RT RT RT RT RT ST

12 STR STR STR STR RT RT RT RT RT RT ST

14 STR STR STR STR RT RT RT RT RT RT RT ST

16 STR STR STR STR RT RT RT RT RT RT RT RT ST

RT :

ST Straght Tee

STR : Straight Tee + Reducing Flange

BRANCH SIZE (in)

R U N


)

Reducing Tee


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Rev. : 0

REQUISITION FOR


Job No. : 3056

Doc. No.: 3056-00-ER-3001

Date :

Page : 16 / 17

ATTACHMENT- HSPECIFICATION FOR PAINTING

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Specification for Painting

BLRT-FD-SPC-PI-3420

0 05/Mar./15 Issue for ITB ST LGC CL YC

Rev. Date Description BY CHK REV. APPR.


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BLRT-FD-SPC-PI-3420Specification for Painting

Page 2 of 49Tokyo Gas Engineering Co., Ltd.Tokyo Gas Engineering Co., Ltd.

Contents

1. Scope

2. Definition

3. References4. General Requirements

5. Requirements for Surface Preparation

6. Paint System

7. Schedule of Painting Systems

8. Pipe Identif ication and Color Code

9. Requirements for Application of Paint and Coating

10. Repair

11. Special Requirements

12. Inspect ion and Tests

13. Warranties

14. Safety

15. Pre-Start Meeting at Site

16. List of Documents

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1 Scope

This Specification of Painting covers the minimum requirements of materials,

surface preparation and application of painting system inspection and test,safety and environment protection, etc. for piping, valves, buried pipes,

equipment and steel structure to be used in the LNG Receiving Terminal

Project Bojonegara in West Java, Indonesia .

The surface of carbon steel, low alloy steel, austenitic stainless steel shall be

applied with painting.

Passive fireproof coating specification is not included in this scope.

2 Definition

Painting system is defined as a complete protection system including surface

preparation, cleaning, painting, touch-up.

Throughout this specification, the paint thickness is defined as the dry film

paint thickness (DFT).

Paint is defined as any painting or equivalent protection coating product.

Vocabulary and definition are in conformity with ISO standards, 8044, 4618and others.

Project LNG Receiving Terminal Project Bojonegara

Terminal NGS Bojonegara LNG Receiving Terminal

OWNER PT. Nusantara Gas Services (NGS)

EPC ContractorThe company who contracted to perform EPC worksfor the Terminal.

SupplierThe company who provides a particularproduct/equipment and related services

Sub-contractor The company to whom EPC Contractor willsubcontract a part of EPC works for the Terminal

PMCThe company who is in charge of ProjectManagement Consultant for OWNERs project

execution.

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with ISO 8501 Sa-2.

4.2 Stainless Steel

If the atmosphere of plant or process unit (such as in the environment of LNG

jetty, trestle & terminal) involves the presence of chloride, stainless steel

piping and equipment shall be painted, even under insulation, shall be painted

to avoid corrosion of Stress Corrosion Cracking (SCC).

During the transportation of stainless steel equipment and piping to deck

cargo, the surfaces shall be protected with a rust inhibitive compound, or

a temporary removable coating to be field removed by solvent, or any

other protection system approved by the OWNER.

Paints and markings used for stainless steel are required to be free ofchloride.

4.3 Equipment Surface not to be Painted

The following surfaces shall not be painted unless otherwise specified:

Cement wall cladding

The area local to weld edges shall be applied masking tape, to prevent

them being coated.

Bright finished steel operating mechanisms on machinery.(these shall be

protected against corrosion during transport, storage and erection)

Teflon, rubber, glass, tile, etc.

Galvanized grating

Carbon steel anchoring items partially embedded in concrete or block

work shall be hot dip galvanized and protected at the junction by a strip

of approved alkali resistant mastic filler.

Precautions shall be taken to prevent paint from being applied to equipment

nameplates, instrument glasses and gauge dials, couplings, shafts, valve

stems, bearings, and other machined surfaces (flanges, raised gasket faces

except with faces not touched by gasket and bolt holes).

4.4 Meteorological Data

The project area belongs to tropical rainforest climate zone, hot and humid,with abundant rainfall, strong sunshine. Detail meteorological data see

document Design Basis (BLRT-FD-RPT-GE-3000)

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4.4.1 Air Temperature

The following data should be required to design piping, structure,

insulation, heat exchanger using air as heat source, etc.

Highest ambient temperature (C) 39.0

Lowest ambient temperature (C) 17.1

Yearly average ambient temperature (C) 26.7

Average temperature in the hottest month (C) 27.1

Average temperature in the coldest month (C) 26.3

4.4.2 Humidity (relative humidity)

The following data should be required to design insulation of piping

etc.

Average daily maximum 89%

Average daily minimum 64%

Design Maximum 93%

5 Requirements for Surface Preparation

5.1 General

Painting service life depends primarily on the type of surface preparation.

Harmful materials, such as rust, water, dirt, dust, grease, oil, flux, weld spatter

and chlorides, shall be removed from substrate to ensure proper adhesion ofthe primer.

Stainless steel shall be sweep blasted with non-metallic, chloride-free

abrasive grit. The blasting abrasive shall not contain ferritic particles and shall

be of a type and size suitable to provide an angular surface profile and

roughness to ISO 8503, as required by the applicable paint system and in

accordance with the Suppliers recommendations.

Non-metallic abrasive (such garnet, corundum) may be used to do surfacepreparation, and the roughness is 30-70m.

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Special care shall be taken to protect stainless steel from contamination by

carbon steel or low alloy steel dust during surface preparation.

Only clean bone-dry abrasive material will be used for blasting operations.

5.2 Blast Cleaning of New Steelwork

The equipment used for blast cleaning shall be submitted to OWNER's

approval. Compressed air shall be free from oil and water. It should do

inspection in accordance with ASTM D4285.

The type and size of abrasives shall comply with requirements of ISO 8501 et

sequente, 11.124 and 11.126 standards.

Metallic abrasive (steel shot/ steel grit) or non-metallic abrasive (copper ore)

may be used.

Abrasives used more than once shall be filtered using a dust removal system

with sieves to remove fine and contaminated materials, and the grading shall

be checked at regular intervals and fresh abrasives shall be added to ensure

that the correct grading is maintained.

Before blast cleaning commences, oil and grease shall be removed from the

surfaces, and defects shall be chipped or ground.

Blast cleaned surfaces shall comply with the requirement of ISO 8501 et

sequente standards and in conformity with the painting systems listed

here-under.

Sa 2- blast cleaning of steel structures may be performed on the steel

sections before welding works, by using automatic blast cleaning and priming

equipment. After welding, the weld itself and the damaged zones shall be

prepared to Sa 2- for painting either by blasting or hand cleaning.

5.3 Wet Abrasive Cleaning of Steelwork

Wet abrasive cleaning shall only be used under site conditions with the

approval of OWNER, to avoid any narrow equipment deterioration.

Further to the requirements defined in above paragraph, the cleaned surface

shall be rinsed with fresh water. The use of corrosion inhibitor is not allowed.

The surface tolerant primer shall be applied on the same day, if required.

Any inhibitive system used shall be compatible with the subsequent paintingsystem.

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5.4 Hand or Power Tool Cleaning of Steelwork

This cleaning procedure shall apply only where blast cleaning is not possible

when stated in the specifications or when approved by the EPC Contractor

(e.g.: before touch-up of erected equipment).

All surfaces contaminated by oil or grease shall be cleaned by scraping,

wiping, washing with approved detergent, and rinsing with fresh water until

the surface passes a water break test, i.e. clean fresh water spreads freely

over the surface with a low contact angle.

The surface shall be prepared to remove all mill scale and rust, until grade St

3 of ISO 8501 is obtained, with an acceptable surface profile.

Where soluble salt (e.g. sea salt) are present, the surfaces shall be washedwith fresh water, prior to mechanical cleaning.

5.5 Cleaning of Sound, Previously Painted Steelwork

Areas which are contaminated with oil or grease shall be cleaned as detailed

here above.

All sound, strongly adherent paint shall be thoroughly cleaned. If required, a

1 % aqueous solution of detergent shall be used, followed by rinsing.

Previous paint remaining too glossy smooth shall be lightly abraded with 240

grade abrasive paper.

5.6 Preparation of Hot Dip Galvanized Steelwork for Painting

All galvanized steelwork shall be cleaned and degreased before painting.

All dirt, grease, oil and zinc oxides shall be removed by cleaning with

water-soluble degreaser, followed by application of mordant solution

(phosphoric acid solution) or cautious surface treatment by blasting(sweeping) to increase the roughness (only for workshop) prior to applying the

painting.

Remark: application of mordant solution or sweeping is not required if the

galvanization has been subject to 6 to 12 months weathering or the

adhesion between paint and galvanization can be guaranteed due

to an adhesion test according to ASTM D 3359 test A (no result

worse than 4A) by Supplier.

6 Paint System

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6.1 General

General requirements are as follows:

All paint applications shall be recorded in accordance with the inspection

requirements.

For tanks, painting shall be applied after hydrotest unless otherwise

specified.

Shop-applied primer surfaces shall be cleaned by proven method if they

have been severely contaminated with clorides,such as due to being

immersed in or splashed by seawater during transportation and storage.

To prevent zinc embrittlement cracking, paint containing a zinc pigment

shall not be apllied to stainless steel and high alloy steel surfaces.

Wet Paint warning signs shall be posted rpminently at locations where

painting work inprogress, until the paint has completely dried.

6.2 Suppliers Standard Paints

Purchased standard equipment items, such as compressor, pump, motor,

driver, electrical material, instrument, and other shelf stock items may be

purchased and shipped to the jobsite complying with the painting specificationof this Project. The equipment which islisted above, unless otherwise

specified can use Suppliers standard, the Supplier should submit to OWNER

for approval. After installation, these items shall be touched up and finish

coated to match the color scheme of the plant, if required. Before starting the

touch-up, the EPC Contractor on site shall submit his proposed system in

accordance with the existing paint system of the particular item.

Major electrical equipment such as control panels, electrical cabinets may be

completely shop painted. For outdoor panels, the final coat shall be inaccordance with the color scheme of the plant. If necessary, the Supplier will

include cans of adequate paints in the shipment, for on site touch up

purposes.

In any case, the EPC Contractor remains fully responsible for the quality of

these paints and shall warrant the painted surfaces for the compatibility of the

final coats applied on site with the shop paints.

6.3 Painting Systems

EPC Contractor shall submit a comprehensive proposal of painting systems

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to OWNER for approval.

Each system shall be perfectly suitable for the specific conditions of

application as bellows:

Site location: marine atmosphere

Type of surface (material and possible existing coatings)

Temperature range

Exposure conditions (indoor, outdoor, subjected to chemical, seawater,

abrasion, etc.)

Whether blast cleaning is possible

Whether surface is to be insulated

Whether the equipment is shop or site fabricated

Transport, storage and erection conditions

For each system, EPC Contractor shall provide OWNER with the following

information:

Intended purpose of the system with reference to the above defined

criteria

Detailed description of the painting procedure such as surface

preparation and roughness, shop coats, touch up procedure, site coats,

thicknesses, etc.

Supplier name, brand and type of each paint to be used

Full data sheets for each paint including color/code of Supplier,

recommended surface preparation and roughness, practical spreading

rate, dry film thickness, wet film thickness, surface drying time, hard

drying time, re-coat able time minimum and maximum, recommended

methods of application, recommended thinners, pot life, maximum shelf

life, etc.

Reference to application of the proposed system in similar conditions

within 5 to 10 years experiences

Full safety data sheets for all paints with environment considerations

Specification of painting equipment to be used on site

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Suppliers storage recommendation

Test certificates with reference to ISO - 12944 et sequences

The painting Supplier/Sub-contractor or EPC Contractor shall ensure that:

The proposed systems meet the contractual specifications and

warranties in all respects.

The proposed shop paints provide a sufficient protection against

corrosion during transport, storage and erection, by taking into account

e.g.: type of packing (bulk or weatherproof package), transport conditions

(deck cargo or not) expected duration between shop and site painting.

The proposed shop paints are suitable for handling and erection

conditions: slinging, site welding work, and so on.

6.4 Packing , Shipment and Storage of Paints

Each paint container shall be fitted with a hermetically sealed lid. Each

container shall carry the following information:

Suppliers name

Manufacturing date and batch number

Type name

Shelf life

Net weight/ net volume

Paint and thinner containers shall be clearly marked in accordance with the

code used in the painting procedures.

For all paints comprising solvents such as benzene, acetone, etc., containers

shall be delivered carrying labels complying with safety and environmental

regulations.

Materials shall be stored in an enclosed, protected storage area with

provisions for maintaining the temperature between 15C and 30C or more

restrictive temperatures as required by the Supplier. For safety reason, the

paint storage area location and condition shall be subjected to EPC

Contractor's approval.

Storage facilities shall be ready for use before first delivery of paint on site.

Paint storage areas shall be arranged to avoid any risk of soil pollution clearly

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marked as fire dangerous and duly ventilated. No paint shall be used in the

works if stored longer than the Suppliers specified shelf life.

All empty or disposed paint containers shall be removed from the site by EPC

Contractor.

6.5 Execution of the Works

All works shall be executed in a neat and workmanlike manner and in strict

accordance with these specifications referenced in this docuemnt and the

paint Suppliers recommendations.

Sandblasting and other surface preparation works will take place in an area

duly devoted to and physically independent from the painting area and in

accordance to all safety regulations.

No changes or deviations shall be made from the specifications without

written approval from OWNER. In the event of discrepancies in the

specifications, the EPC Contractor will determine the procedure to be applied.

EPC Contractor shall ensure that all Sub-contractors and Suppliers strictly

comply with the painting specifications.

EPC Contractor shall provide all required protections to prevent surrounding

equipment from being spoiled during cleaning, blasting and painting works.

Should any damage occur due to the works, the responsible painting

Supplier/Sub-contractor shall perform all necessary cleaning or repair works,

and replace the damaged item if it proves to be impossible to restore it to its

original condition.

6.6 Handling and Storage of Painted Equipment

EPC Contractor shall take all necessary steps in order to prevent damages to

paints:

Storage of equipment on wooden sleepers

Placing of wooden spacers between parts of a bundle

Protection of slinging points or placing of lifting lugs on equipment

Use of nylon slings whenever possible

Protection of painted surfaces during welding works

7 Schedule of Painting Systems

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Schedule of painting systems is attached to the present specification in

Appendix B.

7.1 Symbols

Symbol Description Symbol Description

CA Color Adaptation I Insulated

CS Carbon Steel LT Low Temperature

CTR Cable Trays MT Mean Temperature

E Equipment S Shop

F Field SS Stainless Steel

FBE Fusion Bond Epoxy ST If impossible to be sand

blasted

Galvanized Piping VHT very high temperature

HB High Built W Welding

EP Epoxy - 2 packs -

Polyamine or polyamidefollowing chemical

resistance required

PUR Polyurethane - 2 packs

aliphatic

HT High Temperature Rz Ten point mean

roughness

(Index of surface

roughness parameter)

DFT Dry Film Thickness BP Buried Piping

7.2 Roughness

For CS: Rz between 40 m to 70 m, with max. 25% of DFT.

Remark: for paint system with DFT lower than 280 m, roughness Rz 50

m /70 m) shall be maintained.

For SS: Rz between 50 to 70 m - through blasting with corundum.

7.3 Painting Systems

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Reference for paint system is as per Appendix B.

7.4 Detailed Paint Systems

The systems to be applied to equipment / substrate are listed in Appendix B.

Alternative products must be of equivalent proven performance and are

subject to OWNERs' approval.

8 Identification and Color Code

8.1 General

This specification governs design requirements for the permanent lettering

and other identification on equipment (columns, drums, storage tanks, piping,

electrical equipments fire fighting equipment, etc.).

Color scheme to be applied for the Termnal, as well as the color identification

system for the Jetty (color for whole pipe or color bands) is given here under.

8.2 Purpose

The purpose of this specification is to detail the lettering and other markings

that indicate equipment numbers, process fluid names and fluid directions.

8.3 Identification on Equipment

Extent of lettering for Equipment Numbers

Static and rotating machinery shall be painted with equipment numbers.

Positioning of Equipment Numbers

Equipment numbers shall be positioned where they are easily visible from

roads and other accesses, on the side of a foundation or approximately

1,500 mm above finished grade.

Table-1 Size of Lettering and Numbering

Equipment to be Numbered Size of each Letter

(1) Columns, Drums, Heat

Exchangers, Storage Tank

Height (H)

50m < Diameter 900 mm

15 m < Diameter 50 m 600 mm


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(2) Large Rotating Machinery 100 mm

(3) Small Rotating Machinery 50 mm

8.4 Color of Lettering and Numbering

All lettering and numbering shall be colored black.

8.5 Location of Identification

Identification is required at 100 m intervals, preferentially at bends and other

transitions (end of pipe ways, changes from underground to above ground,

branches, by-passes and at battery limits).

8.6 Painting System

Painting system shall comply with Table-2

Table-2 Painting System

Item Requirement

(1) Surface Preparation If required sanding, or SSPC SP1

(2) Background Color Coats

material

No. of Coats

Dry Film Thickness

Method

The same as top coat

1 or more

Min. 30um per one coat

Brush or other conventional

8.7 Method of Identification

Piping system shall be identified by color bands and allows. In case of

dangerous (flammable or explosive) process fluids such as LNG, the piping shall

be marked with flow direction arrows and lettering indicating the process service.

8.8 Color Bands

Size

The size of color bands shall be as follows:

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Nominal Pipe Size Width of color band (W)

Diameter < 8 inch 50 mm

8 inch Diameter 100 mm

If color used for identifying the piping system is indistinguishable because of

the finish color of piping or insulation, a background color coating shall be

applied as follows:

Table-3 Specification of Color Band

Background Color Color BandColor Color

LNG

NG

BOG

Fuel Gas

N2

Sea Water

Instrument Air

Firewater

Service Water

Potable Water

Note: To be determined in EPC stage.

W

WW

BackgroundColor Band

W1

Color Band

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Page 19 of 49Tokyo Gas Engineering Co., Ltd.Tokyo Ga

FM 200.pdf

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