Cartridges Dust Collector - 鴻中企業股份有限公司 Kunstoff...

Cartridges Dust Collector弹匣式集尘机

本设备在工业用途上适用各种工业制程的集尘处理如：TFT-LCD、PCB、化工、橡胶、铸造、汽车、造船、纸业、制药业 ... 等

Application: Industrieesusing Cross flow scrubbers includes:TFT-LCD, PCB, Chemical, Rubber, Automobile industry, Shipbuilding, Paper, Pharmaceutical Industry, e.t.c.

工作原理：

在正常运行时，含尘气体由顶部进入集尘机在通过滤筒时粉尘被过滤在滤材外表面，滤筒内的洁净空气室经出口排出。脉冲清灰时，时序控制器会按照预先设定时间对一组滤材进行清灰，这时时序控制器通过对一个脉冲电磁阀控制使其打开，储气罐内的高压空气会瞬时进入滤筒中心，把停留在滤材表面的粉尘吹扫干净，尘在排风气流的带动和重力作用下进入集尘料筒。

01-02KUNSTOFF MANUFACTURING CO., LTD.

Cartridges Dust Collector

Process Description:

The dust-laden gases enter through the intake of the dust collection cartridges, the gases are then filtered. The clean air then exhausts through the outlet. The programmable controller allows one row of cartridges to be cleaned at a design given moment to operate short pulses cleaning. For each row of cartridges, there is a diaphragm valve, conntected to an air tank, opened in sequence by a solenoid valve. The compressed air are injected through the center of filter to remove the dust and send it to dust collection hopper by airflow and gravity effect.

Equipment Description设备结构说明

设备特点：

一、采用下沉式气流进气方式，避免二次粉尘溢扬污染并采用重力分离原理，提升过滤效率。

二、弹匣式滤材集尘机过滤面积大，气布比值小，大大节省设备占地面积。

三、集尘机规格化及模组化设计，其设备扩从容易且利于现场安装装置。四、弹匣式滤材集尘机，采用高压空气脉动逆洗设计，滤材清洁效果好且延长滤材使用寿命。

五、弹匣式集尘机，其运转压损阻力小，可有效降低排风机功率，进而维持低运转成本。

六、弹匣式滤材更换时间短，更换比较方便。

七、搭配独特各式材质滤材，可收集粒径细微且具粘聚性、纤维性、化学性、带电性及高温之各种污染粉尘。

Advantages:

I. KMC cartridges dust collection systems maintain a high filtration area and creat high efficiency of dust collection.

II. High efficiency of the Filtering media creates larger air volume with a smaller filtering surface.This allow us to manufacture smaller collectors.

III. Modular design provides easy product selection and installation. IV. Compressed air pulses cleaning provides high cleaning efficiency and extend service life for filtering media.

V. Cartridges dust collector system operates with low pressure drops thus safe operating cost.

VI. Easy to replace cartridges.

VII. Available for various material of filtering media for different dus t character s with adhesion, fiber, chemical, electrified and high temperature applications.

标准配备

1. 集尘机本体2. 弹匣式滤材

3. 电磁阀和隔膜阀组4. 机械式压差表

5. 时序控制器6. 下料手闸

7. 集灰桶

选用配备

1. 料位计2. 电动下料阀3. 压差传送器

4. 维修平台5. 旋转落料阀6. 出口消音器

Standard Characteristics:

1. Body2. Cartridges filtering media

3. Diaphragm valve and solenoid valve4. Pressure gauge

5. Programmable controller6. Manual valve for dust release

7. Dust collection tank

Optional Accessories

1. Hopper level indicator2. Automatic valve for dust release 3. Different pressure transmitter4. Maintenance platform5. Spinning downstream control valve6. Silencer

Operating Diagram集尘系统流程图



Design Features产品说明

本公司设计之弾匣式集尘机维护简易，效率显著KMC designed Cartridges Dust Collector is easy to clean and

excellent in efficiency

1. 一定时间间隔内，自动以压缩空气清洁滤筒，维持高效率的集尘。

2. 清洁時不必暂停作业，保养亦不费力。

3. 特殊下流式集尘方式，可节省更多能源。

4. 机身上下各有一处干净空气排气口，可视作业环境之需求安装。

5. 脉冲空气清洁时，灰尘不会飞散亦不造成压力损失，可延长滤材使用寿命。

6. 采用压差计准确告知滤材应更换的时间。较一般的集尘机安全，且能维持最高的集尘效果。

7. 滤材可由机身前方装拆，更换滤材方便、迅速、安全又容易。不需使用工具，可在短时间内完成。

8. 操作简单，ONE TOUCH 即可驱动或清除灰尘。

9. 可和其他机械连动使用。

V. When pulses cleaning,the combined airflow creats a downward moving pressure wavewithout pressure loses and extend service life of filtering mediaVI. The pressure guage indicating the necessary replacment schedule for filtering mediaVII. The cartridge is in front of the collector that simplifies the manipulation and eliminates installation errorsVIII. Easy control by ONE TOUCH to start pulses cleaningIX. Available to interlock connection with other machinery

I. Timer program for periodical pulses cleaning to ensure the collector can operate continuouslyII. Non-stop operating when pulses cleaningIII. Special design for downstream collector to save operation costIV. There are two outlet cleaning air exahust ports on top and bottom based on installation requirement


特性：

1. 滤材表面涂布 PTFE, 为亲水性滤材。2. 粘聚性，纤维性，吸湿性粉尘之专属滤材3. 可处理吸湿性、含水性 5% 以下之粉尘4. 滤材可以用水淋洗。

适用行业：

该滤材广泛应用于 TFT-LCD、PCB、金属加工、木工业、食品加工、焊接、喷砂、铸造、矿石处理及化工业等工业领域。

PTFE Filtering MediaPTFE 弹匣式滤材

材质：100% Spunbond Polyester Media With PTFE coating效率：99.8%@1-2micron 操作温度 (MAX)：120℃

Characteristic:

1. Water friendly PTFE membrane filtering media.2. Good for adhesive,fiber and moisturized dust application.3. Good for dust below 5% moisture content.4. Suitable for water cleaning.

Application:

Industries for TFT-LCD, PCB, steel Industrial, soldering, sandblasting, casting, mining process, chemical...etc.

Material: 100% Spunbond Polyester Media With PTFE coatingEfficiency: 99.8%@1-2micron, Operating temperature (MAX) :120℃


特性：

1. 纤维性粉尘之专属滤材。2. 宽褶设计可以轻易过滤粉尘及利用高压空气脉动振落纤维性，粒径较大之不规则粉尘3. 细微之纤维空隙设计得以有最佳之过滤效果。

适用行业：

该滤材专为纤维性粉尘之滤材，广泛应用于 PCB、BGA、CCL、金属抛光等制程。适用於粒径较大之不规则粉尘，过滤效果佳及、滤材寿命长。

Characteristic:

1. Good for fiber dust2. Good for larger sized dust.3. High filtration efficiency

Application:

Industries for PCB, BGA, CCL, steel polishing Industrial...etc.

fib Filtering Mediafib 弹匣式滤材

材质：100% Spunbond Polyester Media 效率：99%@1-2micron 滤材操作温度（MAX):120℃

Material: 100% Spunbond Polyester Media Eficiency: 99%@1-2micron, Operating temperature (MAX) :120℃

Equipment Selection Table设备外观与风量图


KST-DC-4-2 KST-DC-4-2

KST-DC-6-3 KST-DC-8-4

MODEL A(mm) B(mm) C(mm) Air Volume(cmm)Nos of filtering

media

KST-DC-4-2 1050 1580 3000 <40 4

KST-DC-6-3 1050 1580 3500 <60 6

KST-DC-8-2 1050 2180 3100 <80 8

KST-DC-12-3 1050 2180 3600 <120 12

KST-DC-16-4 1050 2180 4050 <160 16

KST-DC-24-3 2050 2180 3500 <240 24

KST-DC-36-3 3100 2180 3500 <360 36

KST-DC-48-4 3100 2180 4000 <480 48

KST-DC-64-4 4150 2180 4000 <640 64

KST-DC-80-4 5100 2180 4000 <800 80

KST-DC-96-4 6200 2180 4000 <1000 96

KST-DC-112-4 7200 2180 4000 <1200 112

KST-DC series

本表尺寸仅供参考，详细尺寸应依提供之图说。Dimensions not to be used for contruction unless certified.

产品型号编号说明：KST – DC – 8 – 2，8= 滤筒数量，2= 滤筒层数Ordering Code: KST – DC – 8 – 2, 8= Rows of cartridges, 2= Nos of cartridges

行业类别Industry

应用领域Applications

粉尘类别Dust Type

TFT- LCD 制程排气二氧化硅

PCB 钻孔 / 裁板 / 压合玻璃纤维 / 铜屑 / 铝屑

化工

涂料生产线粉体涂料

反应槽粉尘

喷雾干燥硅粉

阻燃剂生产作业石墨碳粉

制釉板片清洁作业氧化铝粉

橡胶

轮胎研磨 / 喷粉橡胶粉尘

称重 / 倒料制程添加剂

滚轮 / 混炼碳粉

铸造

溶解炉金属粉尘

铸件研磨铸铁粉尘

打砂机铸造砂

汽车 / 造船

粉体烤漆粉体涂料

焊接焊烟

研磨金属屑

纸业卷纸 / 热压 / 切割纤维

不织布生产线人造纤维

制药药品炉 / 打锭 / 搅拌 / 全制程药品粉

Applications & Dust types行业应用与粉尘种类

昆士通环保设备 ( 昆山 ) 有限公司Kunstoff Environment Protection (Kunshan) CO., LTD.

江苏省昆山市千灯镇圣祥西路 28 号No.28, Shengxiang West Rd., Qiandeng Town Kunshan City, Jiangsu Prov., China

TEL: 86-512-5770-8006, 007, 008FAX: 86-512-5770-8009Email: [email protected]

Cartridges Dust Collector - 鴻中企業股份有限公司 Kunstoff...

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