BROCHURE Eng 10:BROCHURE Eng.qxd 19/11/2009 10.02 Pagina 1 · BROCHURE_Eng_10:BROCHURE_Eng.qxd...

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T e c h n o l o g y i n M o t i o n belts Elatech Polyurethane T e c h n o l o g y i n M o t i o n

Transcript of BROCHURE Eng 10:BROCHURE Eng.qxd 19/11/2009 10.02 Pagina 1 · BROCHURE_Eng_10:BROCHURE_Eng.qxd...

Tech

nolo

gyin

Mot

ion

belt

s

Elatech

Polyurethane

Tech

nolo

gyin

Mot

ion

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 1

the Company

Constantly growing,

together with our customers,

in product and process inno-

vation to develop the best

polyurethane belt for every

industrial application.

our Mission

theCompany

ELATECH® is a Company

fully dedicated to the research,

development and manufac-

ture of polyurethane belts

for industrial applications.

The unique manufacturing

processes, realized with

the newest generation

technologies, the modern

and efficient test and

control equipments and a

unique team of qualified

technicians and engineers,

allow ELATECH® to offer

superior products with

highest flexible service.

Global presence

With 5 sister Companies in

3 continents and awide range

of qualified distributors,

ELATECH® guarantees supe-

rior technical and delivery

service worldwide.

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 2

Total quality

inn

ova

tionforsuccess

In ELATECH® the term

"quality" is not only limited

to the product. We offer

professional and compe-

tent consulting service with

fast and reliable deliveries.

The certification of our

quality system confirms the

quality consciousness of our

Company and of all our

employees. Our management

system is certified according

to ISO 9001:2000

Research & Development

We strongly believe innova-

tion is the key of success for

our Customers.

We are totally committed

to quality and close coope-

ration with our Customers to

solve in the most advanced

and economical way all the

problems of the design

engineers.

Our qualified technicians

and our advanced test

laboratory with most

modern resources allow

us to offer the most

effective solutions in all

conveying, lifting or

power transmission

applications.

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 3

elatech

MELATECH® production includes the widest

range of high performance profiles in

different pitches, allowing to select the

best technical solution in every drive

application. In addition to that, for special

applications, our engineering department

studies and delivers innovative and unique

solutions to even the most complex require-

ments in linear motion and lifting application.

In order to maximize the application of

ELATECH® timing belts, it is possible to

deliver belts with:

• Special cords:

- HFE high flexibility,

- HPL high performance

- XHPL extra high performace

- INOX stainless steel

• Aramid

• Antistatic properties

• Special colour

• Double sided execution

Open end

0.70

0.70

1.01.0

40°40°T2.5T2.5

2.52.5

width (mm)T 2,5

46102050100 1.2

01.2

0

55

1140°40°T5

width (mm)T 5

101625325075100

5

1

1.24

40°

T

width (mm)TK 5

325075100

2.50

2.501010

2240°40°T10T10

width (mm)T 10101625325075100150200

10

40°

2.5

2

6.5

width (mm)TK 10

325075100 552020

3340°40°0T20

width (mm)T 20

25325075100150

55

1.20

1.20

1.50

1.5050°50°AT5AT5

width (mm)AT 5

101625325075100 5

50°

41.2

1.5

width (mm)ATK 5

325075100 1010

2.50

2.50

22

50°50°0AT10

width (mm)AT 10

1625325075100150

10

2.5

2

50°

6.5

width (mm)ATK 10

325075100150

2020 553350°50°AT20AT20

width (mm)AT 20

25325075100150 1.2

71.2

7

5.0805.080

1.22

1.2250°50°XLXL

width (in/100)XL025031037050075100150200400

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 4

1020304050100

1.91

1.919.5259.525

1.70

1.7040°40°LL

L

050075100150200300400

2.29

2.2912.7012.70

2240°40°HH

H050075100150200300400600800

6.35

6.35

22.22522.225

4.85

4.8540°40°XHXH

XH

100200300400600

33

1.21

1.21

2.40

2.40

HT3HT3

width (mm)HTD 3M

10152550100 55

2.10

2.10

3.73.7

5HT5

width (mm)HTD 5

10152550100 88

0.90

0.90

3.38

3.38

5.60

5.60

HT8HT8

width (mm)HTD 8M

101520305085100

1414

6.01

6.01 1010

T14HT14

width (mm)HTD 14M

25405585115150 55

1.85

1.85

1.50

1.50ST5ST5

width (mm)STD 5M

10152550100 88 3.0

53.0

5

5.30

5.30

ST8ST8

width (mm)STD 8M

101520305085100

1414 5.35.3

10.2

10.2

width (mm)STD 14M

405585115 5

2.05 3.8

0

width (mm)RTD 5M

1015253050100

85.4

03.2

width (mm)RTD 8M

101520305085100

14

5.85 9.7

0

width (mm)RTD 14M

405585115

88

3.05

3.05 5.3

35.3

3

E - 8EAGLE - 8

width (mm)EAGLE 8M

16253250 1414

5.30

5.30 8.6

48.6

4

LE - 14EAGLE - 14

width (mm)EAGLE 14M

355270105

11

width (mm)F1

101525305075100

6.506.50

3.563.56 40°40°

width (mm)POLY-V K

253075100150

1.20

1.20

55

1140°40°T5T5

width (mm)TT 5

10

1010

2.50

2.50

22

50°50°

width (mm)T10 TP (Total protection)

1016253250608090100

width (mm)

F2

20255075100120

width (mm)F2,5

253060120

width (mm)

F3

elatech

M

22

2,52,533

width (in/100) width (in/100) width (in/100)

1,6

55

1.91

1.91

3.60

3.60

width (mm)EAGLE 5M

12,525

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 5

iSyn

cBe

ltsELATECH® iSynciSync belts, are innovative trulyendless high performance power transmis-

sion belts with thermo set resin body and

steel (standard) or aramid fiber (on demand)

traction cords. The high modulus cords used

in the belt production, allow great length

stability and low bearing load.

The special manufacturing method and the

materials used, make ELATECH® iSynciSyncbelts extremely precise and therefore suita-

ble in all applications where high perfor-

mances are needed.

iSync belts

Features• High power transmission capabilities

• Maintenance free

• Superior length stability

• Very high chemical resistance and particularly to oils, greases and gasoline

• Superior abrasion resistance

• High quality, thermo-set polyurethane designed specifically for timing belt applications

• Available with either steel or Kevlar® reinforcement

• Application temperature -30°C - +100 °C.

Applications• Power transmission drives

- where high precision is needed

- where cleanliness is critical

- in difficult environment (presence of chemicals)

• Heavy duty conveying drives

- with special backing

- with cleats

Available profile rangeELATECH® iSynciSync belts are available in a standard range in the following profile range:

• T2,5, T5, T10, AT5, AT10

The following profiles and executions are manufactured on request:

• MXL, L, H, HTD5M, DD (double sided executions)

Drive calculationELA-DRIVE on line drive calculation software is available at www.elatech.com

It makes drive calculations extremely quick and reliable.

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 6

T5

1.20

1.20

55

1140°40°

Number ofteethz

length[mm]

33 16537 18540 20043 21544 22045 22549 24550 25051 25552 26054 270

T5

1.20

1.20

55

1140°40°

Number ofteethz

length[mm]

170 850172 860180 900188 940198 990200 1000215 1075220 1100223 1115228 1140240 1200243 1215263 1315270 1350276 1380288 1440

T10

2.50

2.501010

2240°40°

Number ofteethz

length[mm]

26 26032 32035 35037 37040 40041 41044 44045 45050 50053 53055 55056 56060 60061 61063 63065 65066 660

T2,5

0.70

0.70

0.60.6

40°40°

2.52.5

Number ofteethz

length[mm]

48 12058 14564 16071 177,572 18080 20084 21092 23098 245106 265111 277,5114 285116 290122 305127 317,5132 330137 342,5152 380168 420192 480200 500216 540240 600260 650312 780366 915380 950

T5

1.20

1.20

55

1140°40°

Number ofteethz

length[mm]

55 27556 28059 29560 30061 30564 32065 32566 33068 34070 35071 35572 36073 36575 37578 39080 40082 41084 42085 42586 43088 44089 44590 45091 45592 46095 47596 480100 500102 510105 525109 545110 550112 560115 575118 590120 600122 610124 620125 625126 630128 640130 650132 660135 675138 690140 700144 720145 725150 750156 780160 800163 815168 840

T10

2.50

2.501010

2240°40°

Number ofteethz

length[mm]

69 69070 70072 72075 75078 78080 80081 81084 84085 85088 88089 89090 90091 91092 92095 95096 96097 97098 980100 1000101 1010105 1050108 1080110 1100111 1110114 1140115 1150120 1200121 1210124 1240125 1250130 1300132 1320135 1350139 1390140 1400142 1420144 1440145 1450146 1460150 1500156 1560160 1600161 1610170 1700175 1750178 1780180 1800188 1880196 1960225 2250

T5 - Belt width [mm]

6 8 10 12 16 20 25 32T10 - Belt width [mm]

10 12 16 20 25 32 50

T2,5 - Belt width [mm]

4 6 8 10 12

Code

16 U 420 T5

Special width on request.

iSyn

cBe

lts

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 7

AT5

55

1.20

1.20

1.50

1.5050°50°

Number ofteethz

length[mm]

45 22551 25556 28060 30068 34075 37578 39084 42090 45091 455100 500109 545120 600122 610132 660142 710144 720150 750156 780165 825172 860195 975210 1050225 1125300 1500

AT10

1010

2.50

2.50

22

50°50°

Number ofteethz

length[mm]

50 50053 53056 56060 60061 61066 66070 70073 73078 78080 80084 84089 89092 92096 96098 980100 1000101 1010105 1050108 1080110 1100115 1150120 1200121 1210125 1250128 1280130 1300132 1320135 1350136 1360140 1400142 1420148 1480150 1500160 1600170 1700172 1720180 1800186 1860194 1940

AT10 - Belt width [mm]

16 25 32 50

AT5 - Belt width [mm]

10 16 20 25

Code

16 U 450 AT5

iSyn

cBe

lts

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 8

T profile

ELA-f

lex

SD

��ELA-flex SDTM� timing belts are manufactu-

red with truly endless high tensile steel

tension cords and high wear resistant

polyurethane body.

Having no splice or welding, the belts have

no weak cross section.

They are therefore ideal for power transmis-

sion applications and high load conveying

transmissions.

The unique high tech manufacturing

process designed by our technicians

allows the production of every belt length,

tooth by tooth from the minimum of 1500

mm to a maximum of 22000 mm to enable

the highest flexibility for the application.

Available also in double sided execution

truly endless

T5T10T20

AT profile

AT5AT10AT20ATK10

INCH profile

XLLHXH

HTD profile

5M8M14M

STD profile

5M8M

RTD profile

5M8M14M

EAGLE profile

5M8M14M

FLAT

F2F3F10

EAGLE belts are manufactured by ELATECH®� under licence of “Veyance Technologies, Inc”

14

= =

5.85

5.85

14.5

0

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 9

special

Belts

Elatech® EFTEFT is ELATECH®'s mechanical profile application systemspecially designed for attaching cleats that cannot bewelded onto polyurethane timing belts.It is offered in zinc-coated or stainless steel teeth witheither our embedded tooth or total tooth design. The totaltooth design replaces the entire tooth of the belt and hastwo securing threaded holes. The embedded tooth designeliminates metal-to-metal contact, making this a more quietsolution.

Elatech® EMF ELATECH® EMF - Mechanical Fastening System allows inmany conveying applications cost savings associated withbeing able to design equipment around the installationprinciple of EMF.

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 10

Rubber and Tecnogum

Several varieties of cleats can be attached on ELATECH®

polyurethane belts for conveying, handling and positioningapplications. Belts can be perforated, ground on tooth orback side to optimize special applications.

Cleats and Mechanical machining

Many different rubber backings in both synthetic and naturalrubber are available. Due to the high friction coefficient andhigh temperature resistance of rubber, these backings areused in many different conveying applications: paperindustry, ceramic industry, wood processing industry, glassindustry, labelling and packaging machines.

Polyurethane FoamPolyurethane foams are easily compressible according to thecellular structure of the material. Due to this property,common applications are: labelling equipment, light and/orfragile materials conveying, glass and paper industry,vacuum conveyors.

Polyamide Fabric The special polyamide fabric backings allow a reduction ofthe friction coefficient and when applied on teeth, decreasenoise in high speed drives. They are very useful in applicationswith sliding surfaces or product accumulation.

Polyurethane Film Polyurethane films of different thickness and different shorehardness, when applied on ELATECH® belts, are an idealsolution in many conveying applications in the woodprocessing, ceramic and glass industry. On request it is possible to supply FDA approved polyurethanebackings.

PVC PVC has a high coefficient of friction and provides goodresistance to acids. Due to its versatility, it is used in manyapplications in the paper, glass, ceramic industry, labellingand packing equipment. FDA quality material is suitable forapplication in food industry processes.

special

Belts

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 11

Elatech S.r.l.Via Carminati, 15 - 24012 Brembilla (BG) - Italy

Tel. +39.0345330311 Fax +39.0345330330 - www.elatech.com - [email protected]

belt

sPo

lyurethane

IB90

0-02

/04 0

7/10

BROCHURE_Eng_10:BROCHURE_Eng.qxd 19/11/2009 10.02 Pagina 12