“Als het niet in mijn ERP systeem staat, dan bestaat het ... · KPI Integration platform Enrich...

11/27/2013

Products Solutions Services

“Als het niet in mijn ERP systeem staat, dan bestaat het niet!”

PPA dagen – 3 December 2013

Slide 1 Marco van Veen

11/27/2013

PPA dagen 2013

Follow the Signal – from Product to Business Process Value

CMMS : Computerized Maintenance Management SystemCMS : Calibration Management SystemDCS : Distributed Control SystemEMS : Energy Monitoring SystemERP : Enterprise Resource PlanningMES : Manufacturing Execution SystemPAM : Plant Asset ManagementPLC : Programmable Logic ControllerSCADA : Supervisory Control And Data AcquisitionSiS : Safety Instrumented System

User : Process Manager

System : MES, EMS (Energy)

Data : Not real time (hour/day)

Signal : 4-20mA, Fieldbus (digital)

Driver : Efficiency

Energy Management aM&T

User : Quality Assurance/Metrology

System : CMS (Calibration)

Data : Not real time (week/month)


Driver : Quality

Quality Management

Dia

gnost

ics

Val

ue

/

Ass

et info

rmat

ion

User : Engineering / Maintenance

Systems : PAM, CMMS (Asset)

Data : Not real time (hour)

Signal : Status (digital)

Driver : Reliability, Availability

Asset and Life Cycle Mngt.

User : Logistics

System : ERP (Material Management)



Driver : Delivery, Flexibility

Inventory ManagementTankVision

User : Safety

System : SiS (Safety)

Data : Real time (second)Signal : 4-20mA, Fieldbus (SiS,

PROFIsafe)

Driver : Safety, Reliability

Safety Management

User : Operator

System : DCS, PLC/SCADA

Data : Real time (second)


Driver : Process, Accuracy

Process Management

Slide 2

11/27/2013

Which data impacts your decision?In which layer are they and who needs to monitor them?

User : Safety

System : SiS (Safety)

Data : Real time (second)Signal : 4-20mA, Fieldbus (SIS)

Driver : Safety, Reliability

Safety Management

User : Operator

System : DCS, PLC/SCADA

Data : Real time (second)


Driver : Process Availability

Process Management

User : Process Manager

System : MES, EMS (Energy)



Driver : Efficiency/CO2 Footprint

Energy Management aM&T

User : Quality Assurance/Metrology

System : CMS (Calibration)

Data : Not real time (week/month)


Driver : Quality / Accuracy

Quality Management

User : Maintenance

Systems : PAM, CMMS (Asset)

Data : Not real time (hour)

Signal : Status (digital)

Driver : Reliability, Availability

Plant Asset Management

User : Logistics

System : ERP (Material Management)



Driver : Reduce capital

employedInventory ManagementTankVision

SmartInstrumentationhas more than

Process Values !

PPA dagen 2013


11/27/2013

Business Process Integration

Customer Customer

Business Processes, e. g. Sales, Order Processing,

Delivery, Plant Maintenance

Customer Customer

Business Processes, e. g. Sales, Order Processing,

Delivery, Plant Maintenance

SalesProductionPlanning

LogisticsControlling

MaintenanceControlling &Accounting

System

LogisticManagement

System

MaintenanceManagement

System

SalesManagement

System

ProductionPlanningSystem

Accurate, real timeinformation on raw,semi-finished andfinished material

Accurate, real timeinformation on customer

demand, raw, semi-finished and finished material availability

Real timeinformation on

equipment health and maintenance

demand.

Accurate, real timeinformation on customer

demand and own material available for sale

PPA dagen 2013

Enrich your business systems by integration of relevant information

End-user Customer from End-user

Accurate, real time information on material movement and availabilitySlide 4

11/27/2013

Sales Logistics Maintenance OtherKPI

Integration platform

Enrich Business systems by Field Information

Loading TrucksLoading Trucks Manage Maintenance (availability)

Manage Maintenance (availability)

Manage InventoryManage Inventory

PPA dagen 2013

Business ProcessesBusiness Processes

Maintenance Management

System

Logistic Management

System

Sales Management

SystemOther

Information examples:• Available goods• Available storage capacity• Production forecast• Customer demand• Equipment health• Transfer volumes• …

FieldField

IT System to supportBusiness Process


11/27/2013

Sales Logistics Maintenance Others

Web services, M2M interfaces, Middleware

Enrich Business systems by Field Information e.g. SAP

Loading TrucksLoading TrucksFieldField

Manage InventoryManage Inventory

PPA dagen 2013

LeadingBusiness ProcessIT System, e. g. SAP based

LeadingBusiness ProcessIT System, e. g. SAP based

Integration Technology of choice …SAP certified

Integration Technology of choice …SAP certified

SD MM PM Other

XI/PI, RFC/BAPI, IDoc




11/27/2013

Business Process Integration: From data up to knowledge

PPA dagen 2013

Inventory / Energy/ Maintenance Management

Measurement & Data Transport

Business Optimization / Performance Monitoring


11/27/2013

From data up to knowledge

PPA dagen 2013

Inventory Measurement & Data Transport

Product Level = 12.12m Temperature = 43odegC

Pressure = 340mBarWater Level = 1.12m

NetworksProtocols

GSM Intranet 3G GPRS

Time = 12:34

Inventory Management

Product Quantity = 80,876lTank Space = 30%Total Net Standard Volume = 83,204l

Total Quantity (Mass) = 23 Tonnes

Inventory Business OptimizationNeed to plan delivery of more product to Tank 12 in Location ABC ! Not enough Diesel for forecasted need

I have to much Chemicals stock Stocks look good for plan

Usage of Product A is Up


11/27/2013

Different tools and different sources with asset informationused separately is not accepted any more!

PPA dagen 2013

Customer Maintenance Management system

Instrument Asset Information Portal

Other portals & tools


11/27/2013

Asset information accessible from one source:Your Maintenance Management system is leading!

PPA dagen 2013

Customer Maintenance Management system


11/27/2013

Integration of relevant information for your strategic assets

PPA dagen 2013


11/27/2013

PPA dagen 2013

SAP-PM V6.0 integration with W@M Portal


11/27/2013

PPA dagen 2013

Asset Information workflow improved!

Before: After:

Removed

Customer statement:Asset Maintenance decreased

from 60 to 10 min/asset!


11/27/2013

PPA dagen 2013

Example: Device Performance Monitoring

OSIPi

Service results from:- Customer (CMMS)

System X

Remote inspection executed& Managed by E+H

ConditionMonitoring

Integrationmiddleware

MaintenanceManagement

RemoteSession

Asset Information

Instrument specific Central Asset information

Send notificationto Service supplier

Store datain historian

Update statusin Asset Logbook


11/27/2013

PPA dagen 2013

CompuCal

Mobile

Service results from:

- Customer (CMMS)

- E+H (CompuCal)

Manual

Field Calibration

Calibrator

XYZ

Automated

Field Calibration

Any

System

Middleware

Maintenance

Management

CompuCal

Asset Information

Instrument specific

Central Asset information

Asset update

for audit trail

KPI update

In dashboard

Update

Work order

data

Calibration

Work order

Import WO

into Calibrator

Export results

to CompuCal

Example: Calibration Management

Calibration

executed

& Managed

Slide 17

11/27/2013

PPA dagen 2013

Which ERP / EAM systems?

• SAP-PM 4.0, 5.0, 6.0

• Maximo 4, 5, 6, 7

• Ultimo 8, 9, 10 & Ultimo light

• Infor EAM, Datastream 7i


11/27/2013

PPA dagen 2013

Conclusion

• An Asset/Inventory/Energy Management offering has to support your strategy and policy

• It has to optimize your workflows with the goal to bring it faster into operation and keep it performing during operation

• Efficient workflows are created by integrating relevant informationin a ‘use case’ sequence with the right tools and information

• E+H can consult you with Process Workshops to create tangible, feasible and viable results for the right Asset/Inventory/Energy Management strategy


“Als het niet in mijn ERP systeem staat, dan bestaat het ... · KPI Integration platform Enrich...

Documents

Transcript of “Als het niet in mijn ERP systeem staat, dan bestaat het ... · KPI Integration platform Enrich...