Aula Magna – Rettorato
Mercoledì 27 maggio 2015
Hydro Power Plants
Ing. Nicola Fergnani
Summer School on Energy Giacomo Ciamician
ing. Nicola Fergnani
2Renewable energy & Hydropower
Solar Energy
Wind Energy
Hydraulic
Energy
Fossil Fuels
Tidal EnergyGeothermal
Energy
Nuclear
Energy
Energy from
sea currents
Energy from
waves
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3
The hydro power potential comes from the rain…
….then it’s an “energy condensate” of solar radiation
Renewable energy & Hydropower
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4
Electric power generation from hydro potential is the most significant
renewable source in the world in terms of energy production. In Italy
13-16% of electrical power generation comes from hydro (average production
of 45.7 TWh/year).
Rapporto statistico GSE 2015
Hydropower: statistics
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5Hydropower in the world
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6
Is it possible a further development of
small hydro in developed countries?
Small
HydroRevamp of
existing plants
In almost every European country there are only few possibilities or
no possibilities for new big hydro plants:
• most of the good location have already been exploited
• environmental impact
• opposition (NIMBY)
Hydropower
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7Small Hydro: permitting procedures
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8
Power potential is evaluated as:
• WATED HEAD (H)
• AVAILABLE FLOW (Q)
Hydro Power
𝑃𝑖𝑑 𝑊 = ሶ𝑚 ∙ 𝑔 ∙ 𝐻
= 𝜌 ∙ 𝑄 ∙ 𝑔 ∙ 𝐻
𝐸𝑖𝑑 𝐽 = 𝑚 ∙ 𝑔 ∙ 𝐻
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9Classification
I. - Weir integrated plant - Diversion Channel plants
II. - Storage plants - Run-of-river plants
III. - High head- Medium head- Low and very low head
IV. - Pumped storage plants- Top power plants
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10I Classification
Weir integrated plant
A = B
Powerhouse
integrated in
the weir
A = intake point
B = discharge point
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Q Ecological
Flow (DMV )
Q = 100%
Q = 100%
Q = 100% - DMV
I Classification
Diversion channel plantsA = intake point
B = discharge point
Ecological flow :
Maintains the essential
processes required to
support healthy river
ecosystems
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12I classification (weir-integrated)
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13I classification (weir-integrated)
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14I classification (diversion channel)
Powerhouse cavern
Intake weir
Settling basin
Surge tank
(forebay tank)
Tailrace tunnel
Video
https://www.youtube.c
om/watch?v=S3MQJS
DoTuw
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Water storage
Storage plants
• Pond plants [bacino]: filling rate 2~400h (storage
capacity/average river flow rate)
• Reservoir plants [serbatoio]: filling rate > 400h
Run-of river plants: filling rate < 2h
II classification
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Hydraulic head
• High head (>100m)diversion channel needed (both storage or run-of-river)
• Medium head (30 – 100 m)diversion channel needed (both storage or run-of-river)
• Low head (2 - 30 m)both weir-integrated (very low head) or with diversion channel in most cases run-of-river
III classification
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Energy storage capability
Pumped-storage hydroelectricity (PSH) • Only pumped
• Pumped + river
Non-pumping plants
IV classification PSH
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18IV classification PSH
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19IV classification PSH
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Energy stored in PHPS
IV classification PSH
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21
Decreasing hydraulic
head
Hydraulic machines
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22Hydraulic machines
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23
The entire pressure drop of the turbine occurs
in the nozzle, where pressure head is
converted to velocity
The turbine operates at atmospheric
pressure
Impulse turbines
R=0
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High head: 60 - 1300 m
Relatively small flows: 0.02 - 7 m3/s
Video
https://www.youtube.com/watch?v=3PoeMQeHePo
Pelton turbine
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25
Example of a 4 nozzles
pelton turbine
High specific power
Very high efficiency (y>90%)
High efficiency at partial loads (exclusion
or flow reduction on the single nozzle)
The stream should impact one blade per
time
Very fast run-away in case of
grid/generator failure
Pelton turbine
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26Pelton turbine
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27
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
0.0 0.2 0.4 0.6 0.8 1.0
Re
nd
ime
nto
Portata / Portata nominale
Pelton 1 getto
Pelton 2 getti
Pelton 4 getti
Pelton turbine
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The pressure drop occurs partially on
the stator and partially on the rotor
The turbine is completely
submerged in the flow
A pressurized (or depressurized)
discharge is possible
Reaction turbines
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Reaction turbine suitable for low range heads and flows
Flow range: 0.2-100 m3/s
Head range: 20-500 m
Francis turbine
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Video
https://www.youtube.com/watch?v=pbliwh4-R2I
Francis turbine
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31Francis turbine
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32
Reaction turbine
Up to very high flows per
single turbine 2-100 m3/s
Head: 2.5 – 40 m
High efficiency at nominal
flow-rate
Expensive regulation devices
required to achieve good
partial load efficiency
A well shaped diffuser is
required
Susceptible to cavitation
Thin intake screen required
Kaplan turbine
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Video
Kaplan turbine
https://youtu.be/0p03UTgpnDU
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Different possibilities for partial load regulation:
A. Double regulation (stator + rotor)
B. Single regulation (rotor)
C. Single regulation (stator)
D. No regulation (Propeller)
Kaplan turbine
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B. Single regulation (rotor)
Kaplan turbine
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Kaplan turbine
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Volumetric turbine
Working range H = 1 – 6m
Q < 7 m3/s
Archimedes Screw turbine
Video
https://www.youtube.com/watch?v=bGViZ4p3Fuw
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H
Archimedes Screw turbine
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0
10
20
30
40
50
60
70
80
90
100
0 0,2 0,4 0,6 0,8 1
Re
nd
ime
nto
%
Portata normalizzata Q/Qmax
Archimedes Screw turbine
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Volumetric turbine
Working range H = 1 – 6m
Q < 7 m3/s
Low speed – long lasting mechanics
High efficiency at partial load
Possible transit of debris
Low cost and low maintenance
Reduction of civil works
Fish-Friendly Downstream
Cost < Kaplan and VLH
Limited flow and head range
Efficiency < than Kaplan @ Qn
Visual impact
Archimedes Screw turbine
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41Archimedes Screw turbine
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42Example of remote control system
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43Choice of the turbine
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44
43
)(gH
QK
Specific speed: = rotational speed [rad/s]
Q = nominal flow [m3/s]
H = net head [m]
Choice of the turbine
Nominal efficiency
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The choice of the turbine should consider many aspects:
• Head and flow range (parallel turbines are possible)
• Partial load efficiency compared to the average flow-rates of the
river
• Minimum flow-rate required by the turbine n° of shut-off days
• Cost of civil works for the different available technologies
• Eventual needing of intake head regulation
• Maintenance costs due to debris transportation
• Annual energy yield VS cost of the plant
• Reliability, availability and expected life of the plant
Choice of the turbine
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-
10
20
30
40
50
60
70
80
90
100
- 10 20 30 40 50 60 70 80 90 100
ƞ Id
rau
lico
[%]
Q/QNOM
Hydraulic efficiency
Kaplan - Doppia Regolazione
Semi Kaplan
Propeller
Coclea
Pelton
Francis
47
Hydraulic efficiency
Mechanical power (shaft) / hydraulic available power
HgQ
CY
Choice of the turbine
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48Choice of the turbine
Generator
losses
Transformer
losses GridGearbox
losses
DP = f(Q) = 1 gear = f(P gen = f(P tr = f(P
Potential
energyHead losses
DH = f(hIN,H/D) y = f(Q
Inflow water
depth variation
losses
Screw hydraulic
losses
Bearingsfriction
Clearance leakage
Overflow leakage
Hydraulicfriction
Overall plant efficiceny(ɳ TOT = ɳ hydraulic· ɳ mechanical· ɳ electical)
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The specific cost (€/kWh) of an hydro power plant is normally
higher than other RES due to the big civil works required but the
capacity factor could be very high
• Civil cost: 30% - 70%
Cost of the plant
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50Cost of the plant - CAPEX
Source: International Renewable Energy Agency - 2012
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51Environmental assessment
• Water flow impactfor diversion channel plants only
• Visual impactdam/weir
diversion channel/penstock
power house
tailrace channel/tunnel
electrical line
roads
• Noise impactturbines
• Animal impactbarrier for fish passage ( fish ladder)
penstock/channel = barrier for animal passage
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Benefits:
• Clean energy production
• Programmable (storage plants) or predictable (run-of river plants)
energy production with smooth power variations.
• High investment cost on one hand, but very long service life and
low O&M costs on the other hand.
• Profitable investment due to feed-in tariffs (sometimes even
without!). Cost strongly dependent on location.
• Good development potential for small-hydro plants
• Environmental impact to be carefully evaluated
Critical points:
• Permitting procedure (high costs, long times, uncertain result)
• High specific cost for small plants (up to 10’000 €/kw)
Conclusions
Aula Magna – Rettorato
Mercoledì 27 maggio 2015
Thank you for your attention
Ing. Nicola Fergnani
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54
Annual flow duration discharges
Potential evaluation: FLOW-RATE
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
0 50 100 150 200 250 300 350
Flo
w r
ate
[m3
/s]
Days
Flow-rate duration curve
Q [m3/s]
Qutilizz. [m3/s]
Qnom
Qmin
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• Annual energy yield evaluation• Annual flow duration discharges (Qi)
• Eventual trend of intake (and discharge) levels over the year (Hi)
• Turbine efficiency for different flow-rates (ɳ i)
• Plant overall head losses (DHi) included in ɳ i
𝐸 =24 ∙ 𝜌 ∙ 𝑔 ∙ 𝑄𝑖
365
0∙ 𝐻𝑖 ∙ η𝑖
106=
𝑀𝑊ℎ
𝑎𝑛𝑛𝑜
Potential evaluation: ENERGY YELD
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