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Page 1: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

Aula Magna – Rettorato

Mercoledì 27 maggio 2015

Hydro Power Plants

Ing. Nicola Fergnani

Summer School on Energy Giacomo Ciamician

Page 2: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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2Renewable energy & Hydropower

Solar Energy

Wind Energy

Hydraulic

Energy

Fossil Fuels

Tidal EnergyGeothermal

Energy

Nuclear

Energy

Energy from

sea currents

Energy from

waves

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The hydro power potential comes from the rain…

….then it’s an “energy condensate” of solar radiation

Renewable energy & Hydropower

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Electric power generation from hydro potential is the most significant

renewable source in the world in terms of energy production. In Italy

13-16% of electrical power generation comes from hydro (average production

of 45.7 TWh/year).

Rapporto statistico GSE 2015

Hydropower: statistics

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5Hydropower in the world

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Is it possible a further development of

small hydro in developed countries?

Small

HydroRevamp of

existing plants

In almost every European country there are only few possibilities or

no possibilities for new big hydro plants:

• most of the good location have already been exploited

• environmental impact

• opposition (NIMBY)

Hydropower

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7Small Hydro: permitting procedures

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Power potential is evaluated as:

• WATED HEAD (H)

• AVAILABLE FLOW (Q)

Hydro Power

𝑃𝑖𝑑 𝑊 = ሶ𝑚 ∙ 𝑔 ∙ 𝐻

= 𝜌 ∙ 𝑄 ∙ 𝑔 ∙ 𝐻

𝐸𝑖𝑑 𝐽 = 𝑚 ∙ 𝑔 ∙ 𝐻

Page 9: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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9Classification

I. - Weir integrated plant - Diversion Channel plants

II. - Storage plants - Run-of-river plants

III. - High head- Medium head- Low and very low head

IV. - Pumped storage plants- Top power plants

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10I Classification

Weir integrated plant

A = B

Powerhouse

integrated in

the weir

A = intake point

B = discharge point

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Q Ecological

Flow (DMV )

Q = 100%

Q = 100%

Q = 100% - DMV

I Classification

Diversion channel plantsA = intake point

B = discharge point

Ecological flow :

Maintains the essential

processes required to

support healthy river

ecosystems

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12I classification (weir-integrated)

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13I classification (weir-integrated)

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14I classification (diversion channel)

Powerhouse cavern

Intake weir

Settling basin

Surge tank

(forebay tank)

Tailrace tunnel

Video

https://www.youtube.c

om/watch?v=S3MQJS

DoTuw

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Water storage

Storage plants

• Pond plants [bacino]: filling rate 2~400h (storage

capacity/average river flow rate)

• Reservoir plants [serbatoio]: filling rate > 400h

Run-of river plants: filling rate < 2h

II classification

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Hydraulic head

• High head (>100m)diversion channel needed (both storage or run-of-river)

• Medium head (30 – 100 m)diversion channel needed (both storage or run-of-river)

• Low head (2 - 30 m)both weir-integrated (very low head) or with diversion channel in most cases run-of-river

III classification

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Energy storage capability

Pumped-storage hydroelectricity (PSH) • Only pumped

• Pumped + river

Non-pumping plants

IV classification PSH

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18IV classification PSH

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19IV classification PSH

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Energy stored in PHPS

IV classification PSH

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Decreasing hydraulic

head

Hydraulic machines

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22Hydraulic machines

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The entire pressure drop of the turbine occurs

in the nozzle, where pressure head is

converted to velocity

The turbine operates at atmospheric

pressure

Impulse turbines

R=0

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High head: 60 - 1300 m

Relatively small flows: 0.02 - 7 m3/s

Video

https://www.youtube.com/watch?v=3PoeMQeHePo

Pelton turbine

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Example of a 4 nozzles

pelton turbine

High specific power

Very high efficiency (y>90%)

High efficiency at partial loads (exclusion

or flow reduction on the single nozzle)

The stream should impact one blade per

time

Very fast run-away in case of

grid/generator failure

Pelton turbine

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26Pelton turbine

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50%

55%

60%

65%

70%

75%

80%

85%

90%

95%

0.0 0.2 0.4 0.6 0.8 1.0

Re

nd

ime

nto

Portata / Portata nominale

Pelton 1 getto

Pelton 2 getti

Pelton 4 getti

Pelton turbine

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The pressure drop occurs partially on

the stator and partially on the rotor

The turbine is completely

submerged in the flow

A pressurized (or depressurized)

discharge is possible

Reaction turbines

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Reaction turbine suitable for low range heads and flows

Flow range: 0.2-100 m3/s

Head range: 20-500 m

Francis turbine

Page 30: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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Video

https://www.youtube.com/watch?v=pbliwh4-R2I

Francis turbine

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31Francis turbine

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Reaction turbine

Up to very high flows per

single turbine 2-100 m3/s

Head: 2.5 – 40 m

High efficiency at nominal

flow-rate

Expensive regulation devices

required to achieve good

partial load efficiency

A well shaped diffuser is

required

Susceptible to cavitation

Thin intake screen required

Kaplan turbine

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Video

Kaplan turbine

https://youtu.be/0p03UTgpnDU

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Different possibilities for partial load regulation:

A. Double regulation (stator + rotor)

B. Single regulation (rotor)

C. Single regulation (stator)

D. No regulation (Propeller)

Kaplan turbine

Page 35: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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B. Single regulation (rotor)

Kaplan turbine

Page 36: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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Kaplan turbine

Page 37: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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Volumetric turbine

Working range H = 1 – 6m

Q < 7 m3/s

Archimedes Screw turbine

Video

https://www.youtube.com/watch?v=bGViZ4p3Fuw

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H

Archimedes Screw turbine

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0

10

20

30

40

50

60

70

80

90

100

0 0,2 0,4 0,6 0,8 1

Re

nd

ime

nto

%

Portata normalizzata Q/Qmax

Archimedes Screw turbine

Page 40: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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Volumetric turbine

Working range H = 1 – 6m

Q < 7 m3/s

Low speed – long lasting mechanics

High efficiency at partial load

Possible transit of debris

Low cost and low maintenance

Reduction of civil works

Fish-Friendly Downstream

Cost < Kaplan and VLH

Limited flow and head range

Efficiency < than Kaplan @ Qn

Visual impact

Archimedes Screw turbine

Page 41: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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41Archimedes Screw turbine

Page 42: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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42Example of remote control system

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43Choice of the turbine

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43

)(gH

QK

Specific speed: = rotational speed [rad/s]

Q = nominal flow [m3/s]

H = net head [m]

Choice of the turbine

Nominal efficiency

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The choice of the turbine should consider many aspects:

• Head and flow range (parallel turbines are possible)

• Partial load efficiency compared to the average flow-rates of the

river

• Minimum flow-rate required by the turbine n° of shut-off days

• Cost of civil works for the different available technologies

• Eventual needing of intake head regulation

• Maintenance costs due to debris transportation

• Annual energy yield VS cost of the plant

• Reliability, availability and expected life of the plant

Choice of the turbine

Page 46: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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https://hpp-design.com/

Choice of the turbine

Page 47: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

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-

10

20

30

40

50

60

70

80

90

100

- 10 20 30 40 50 60 70 80 90 100

ƞ Id

rau

lico

[%]

Q/QNOM

Hydraulic efficiency

Kaplan - Doppia Regolazione

Semi Kaplan

Propeller

Coclea

Pelton

Francis

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Hydraulic efficiency

Mechanical power (shaft) / hydraulic available power

HgQ

CY

Choice of the turbine

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48Choice of the turbine

Generator

losses

Transformer

losses GridGearbox

losses

DP = f(Q) = 1 gear = f(P gen = f(P tr = f(P

Potential

energyHead losses

DH = f(hIN,H/D) y = f(Q

Inflow water

depth variation

losses

Screw hydraulic

losses

Bearingsfriction

Clearance leakage

Overflow leakage

Hydraulicfriction

Overall plant efficiceny(ɳ TOT = ɳ hydraulic· ɳ mechanical· ɳ electical)

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The specific cost (€/kWh) of an hydro power plant is normally

higher than other RES due to the big civil works required but the

capacity factor could be very high

• Civil cost: 30% - 70%

Cost of the plant

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50Cost of the plant - CAPEX

Source: International Renewable Energy Agency - 2012

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51Environmental assessment

• Water flow impactfor diversion channel plants only

• Visual impactdam/weir

diversion channel/penstock

power house

tailrace channel/tunnel

electrical line

roads

• Noise impactturbines

• Animal impactbarrier for fish passage ( fish ladder)

penstock/channel = barrier for animal passage

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Benefits:

• Clean energy production

• Programmable (storage plants) or predictable (run-of river plants)

energy production with smooth power variations.

• High investment cost on one hand, but very long service life and

low O&M costs on the other hand.

• Profitable investment due to feed-in tariffs (sometimes even

without!). Cost strongly dependent on location.

• Good development potential for small-hydro plants

• Environmental impact to be carefully evaluated

Critical points:

• Permitting procedure (high costs, long times, uncertain result)

• High specific cost for small plants (up to 10’000 €/kw)

Conclusions

Page 53: Summer School on Energy Giacomo Ciamician Hydro Power ......ing. Nicola Fergnani 4 Electric power generation from hydro potential is the most significant renewable source in the world

Aula Magna – Rettorato

Mercoledì 27 maggio 2015

Thank you for your attention

Ing. Nicola Fergnani

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Annual flow duration discharges

Potential evaluation: FLOW-RATE

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

0 50 100 150 200 250 300 350

Flo

w r

ate

[m3

/s]

Days

Flow-rate duration curve

Q [m3/s]

Qutilizz. [m3/s]

Qnom

Qmin

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• Annual energy yield evaluation• Annual flow duration discharges (Qi)

• Eventual trend of intake (and discharge) levels over the year (Hi)

• Turbine efficiency for different flow-rates (ɳ i)

• Plant overall head losses (DHi) included in ɳ i

𝐸 =24 ∙ 𝜌 ∙ 𝑔 ∙ 𝑄𝑖

365

0∙ 𝐻𝑖 ∙ η𝑖

106=

𝑀𝑊ℎ

𝑎𝑛𝑛𝑜

Potential evaluation: ENERGY YELD