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QRM meets Industry 4.0

Transformeer uw productieproces tot een competitief wapen

Rik Vanhevel

08/11/2017

QRM meets Industry 4.0

Smart Multivariant Assembly Cell

09/11/2017 2© sirris | www.sirris.be | [email protected] |

©sirris

09/11/2017 3© sirris | www.sirris.be | [email protected] |

1. Managing increased complexity

2. Enabling fast response

3. Supporting operators in their tasks

4. Enabling first time right production

5. Making the shop floor transparent

6. Creating a manufacturing network

Source : MTM-Institut

QRM meets Industry 4.0

The digital and organizational transformation

09/11/2017 5© sirris | www.sirris.be | [email protected] |

Industry 4.0What the sceptics say…

09/11/2017 6© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 7© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0Autonomy

Production cell – small factory unit - factory

Reconfigurable

Agile

High mix low volume

Single piece flow

Source : SEW-Eurodrive

Production cell – small factory unit - factory

Reconfigurable

Agile

High mix low volume

Single piece flow

09/11/2017 8© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0Autonomy

©sirris

09/11/2017 9© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

Source : Van HoeckeSource : Pepperl & Fuchs

Source : P&V Elektrotechniek

09/11/2017 10© sirris | www.sirris.be | [email protected] |

From central “command and control” todecentral intelligent production cells

Giving control tasks to operational people

Giving control tasks to intelligent devices

Enriching the role of the operator

(problemsolving, quality, creativity, empathy)

Autonomy

09/11/2017 11© sirris | www.sirris.be | [email protected] |

From central “command and control” todecentral intelligent production cells

Giving control tasks to operational people

Giving control tasks to intelligent devices

Enriching the role of the operator

(problemsolving, quality, creativity, empathy)

Autonomy

Autonomy

09/11/2017 12

Information anddecision making

“Don’t move information toauthority,

move authority to the information”

(L.David Marquet)

© sirris | www.sirris.be | [email protected] |

09/11/2017 13© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 14© sirris | www.sirris.be | [email protected] |

Orchestration

09/11/2017 15© sirris | www.sirris.be | [email protected] |

Orchestration

The Enterprise Service Bus

Events : what must happenwhat has happened

Contextualization of data

Publish/subscribe

Source : FITMAN

09/11/2017 16© sirris | www.sirris.be | [email protected] |

Orchestration

Following the flow of things,not of documents

Event driven, client server architecture

©sirris

09/11/2017 17© sirris | www.sirris.be | [email protected] |

Orchestration

Event driven, client server architecture

©sirris

09/11/2017 18© sirris | www.sirris.be | [email protected] |

Orchestration

Creating simple digital workflows

The right information at the right time

©sirris

09/11/2017 19© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 20© sirris | www.sirris.be | [email protected] |

Agile Learning

Simplify – innovate -transform

Source Dr. Albrecht Ricken, SAP

09/11/2017 21© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

IT meets OT

09/11/2017 22© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

09/11/2017 23© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

©sirris

09/11/2017 24© sirris | www.sirris.be | [email protected] |

Agile Learning

Simplify – innovate -transform

Source Dr. Albrecht Ricken, SAP

09/11/2017 25© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 26© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 27© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 28© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

How Sirris can help

Building your proof-of-concept

09/11/2017 29© sirris | www.sirris.be | [email protected] |

Solution providers

Manufacturing industry

©sirris

09/11/2017 30© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

09/11/2017 31© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

Taylorism Lean Thinking Agile, networked mfg. systems

09/11/201732

© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

Fr-agile Super-agile

+ 32 479 98 06 54

[email protected]

Rik Vanhevel

33© sirris 2016 | www.sirris.be | [email protected] |

QRM meets Industry 4.0

Transformeer uw productieproces tot een competitief wapen

Rik Vanhevel

08/11/2017

QRM meets Industry 4.0

Smart Multivariant Assembly Cell

09/11/2017 35© sirris | www.sirris.be | [email protected] |

©sirris

09/11/2017 36© sirris | www.sirris.be | [email protected] |

1. Managing increased complexity

2. Enabling fast response

3. Supporting operators in their tasks

4. Enabling first time right production

5. Making the shop floor transparent

6. Creating a manufacturing network

Source : MTM-Institut

QRM meets Industry 4.0

The digital and organizational transformation

09/11/2017 38© sirris | www.sirris.be | [email protected] |

Industry 4.0What the sceptics say…

09/11/2017 39© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 40© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0Autonomy

Production cell – small factory unit - factory

Reconfigurable

Agile

High mix low volume

Single piece flow

Source : SEW-Eurodrive

Production cell – small factory unit - factory

Reconfigurable

Agile

High mix low volume

Single piece flow

09/11/2017 41© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0Autonomy

©sirris

09/11/2017 42© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

Source : Van HoeckeSource : Pepperl & Fuchs

Source : P&V Elektrotechniek

09/11/2017 43© sirris | www.sirris.be | [email protected] |

From central “command and control” todecentral intelligent production cells

Giving control tasks to operational people

Giving control tasks to intelligent devices

Enriching the role of the operator

(problemsolving, quality, creativity, empathy)

Autonomy

09/11/2017 44© sirris | www.sirris.be | [email protected] |

From central “command and control” todecentral intelligent production cells

Giving control tasks to operational people

Giving control tasks to intelligent devices

Enriching the role of the operator

(problemsolving, quality, creativity, empathy)

Autonomy

Autonomy

09/11/2017 45

Information anddecision making

“Don’t move information toauthority,

move authority to the information”

(L.David Marquet)

© sirris | www.sirris.be | [email protected] |

09/11/2017 46© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 47© sirris | www.sirris.be | [email protected] |

Orchestration

09/11/2017 48© sirris | www.sirris.be | [email protected] |

Orchestration

The Enterprise Service Bus

Events : what must happenwhat has happened

Contextualization of data

Publish/subscribe

Source : FITMAN

09/11/2017 49© sirris | www.sirris.be | [email protected] |

Orchestration

Following the flow of things,not of documents

Event driven, client server architecture

©sirris

09/11/2017 50© sirris | www.sirris.be | [email protected] |

Orchestration

Event driven, client server architecture

©sirris

09/11/2017 51© sirris | www.sirris.be | [email protected] |

Orchestration

Creating simple digital workflows

The right information at the right time

©sirris

09/11/2017 52© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

3 enablers to make it work

Autonomy

Orchestration

Agile learning

09/11/2017 53© sirris | www.sirris.be | [email protected] |

Agile Learning

Simplify – innovate -transform

Source Dr. Albrecht Ricken, SAP

09/11/2017 54© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

IT meets OT

09/11/2017 55© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

09/11/2017 56© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

©sirris

09/11/2017 57© sirris | www.sirris.be | [email protected] |

Agile Learning

Simplify – innovate -transform

Source Dr. Albrecht Ricken, SAP

09/11/2017 58© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 59© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 60© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

09/11/2017 61© sirris | www.sirris.be | [email protected] |

Agile Learning

Discover – ideate - scale

Mechanical prototypingElectronicsSoftware

©sirris

How Sirris can help

Building your proof-of-concept

09/11/2017 62© sirris | www.sirris.be | [email protected] |

Solution providers

Manufacturing industry

©sirris

09/11/2017 63© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

09/11/2017 64© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

Taylorism Lean Thinking Agile, networked mfg. systems

09/11/201765

© sirris | www.sirris.be | [email protected] |

QRM meets Industry 4.0

The digital and organizational transformation

Fr-agile Super-agile

+ 32 479 98 06 54

[email protected]

Rik Vanhevel

66© sirris 2016 | www.sirris.be | [email protected] |