7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 1/449
www.oerlikon-welding.com
Welding Consumables
Product Data
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 2/449
Welding Consumables
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 3/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 4/449
n ex
ELECTRODES
MMA Electrode/C-Mn and low-alloy steels
SUPERCORD AWS A5.1:E 60133
SUPERCORD 42 AWS A5.1:E 60134
CITOCORD AWS A5.1: E 60135
CITOFIX AWS A5.1: E60136
CITOREX AWS A5.1: E60137
FINCORD AWS A5.1: E60138
FINCORD DB AWS A5.1: E60139
FINCORD M AWS A5.1: E601310
FINCORD S AWS A5.1: E601311
OVERCORD AWS A5.1:E601312
OVERCORD E AWS A5.1: E601313
OVERCORD S AWS A5.1: E601314
OVERCORD Z AWS A5.1: E601315
OVERCORD R10 AWS A5.1: E601316
OVERCORD R 12 AWS A5.1: E601317
SUPERCORD R14 AWS A5.1: E601318
SUPERCORD 45 AWS A5.1: E601319
OVERCORD R92 AWS A5.1: E601320
CITORAPID AWS A5.1: E602021
CITORAPID 160W AWS A5.1: E602722
FLEXAL 60 AWS A5.1:E 601023
FLEXAL 70 AWS A5.5: E 7010-G24
FLEXAL 80 AWS A5.5: E 8010-G25
FLEXAL 90 AWS A5.5: E 9010-G26
TENAX 56S AWS A5.1: E 7016-1 H427
EXTRA AWS A5.1: E7016-H828
UNIVERS EN 499: E 35 6 B 42 H 529
I
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 5/449
n ex
BOR SP 6 EN 499: E 46 6 B 34 H 1030
SPEZIAL AWS A5.1:E7016-H831
ULTRACITO AWS A5.1: E701832
SUPERCITO E AWS A5.1: E7018-133
SUPERCITO AWS A5.1: E7018-134
TENAX CY17 AWS A5.1: E7018-135
SUPERCITO 7018S AWS A5.1: E7018-136
TENAX 35S AWS A5.1: E 7018-1 H437
TENAX 55H AWS A5.1: E 7018-1 H438
TENACITO R AWS A5.1: E7018-1-H439
FERROMATIC 130 AWS A5.1: E702440
FERROMATIC 160 AWS A5.1: E702441
FERROMATIC 180 AWS A5.1: E702442
FERROMATIC 200 AWS A5.1: E702443
FEBACITO 160S AWS A5.1: E702844
OE CRYO 87 AWS A5.5: E 7016-C2L45
OE CRYO 75H AWS A5.5: E 7018-C1L46
TENAX 76S AWS A5.5: E 7018-G47
VERTICORD 80 AWS A5.5: E 8018 G48
VERTICORD 90 AWS A5.5: E9018-G49
FREEZAL E Ni3 AWS A5.5: E 8018-C250
OE-CRYO 55 AWS A5.5: E8018CI51
TENACITO 38 R AWS A5.5: E7018-G-H452
TENACITO 70 B AWS A5.5: E8018-C1-H453
MMA Electrode/Chromium-Molybdenum steels
OE-KV2L AWS A5.5: E 7015-A154
OE-KV2HR AWS A5.5: E 7018-A1 H4R55
MOLYCORD Kb AWS A5.5: E7018-A1-H 456
MOLYCORD Ti AWS A5.5: E8013-G57
CROMOCORD 55 AWS A5.5: E 8018 B158
II
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 6/449
n ex
OE-KV5L AWS A5.5: E 7015-B2L59
OE-KV5HR AWS A5.5: E 8018-B2 H4R60
CROMOCORD Kb AWS A5.5: E8018-B2-H461
CROMOCORD N 125 AWS A5.5: E 9015-G62
OE-KV3L AWS A5.5: E 8015-B3L63
OE-KV3HR AWS A5.5: E 9018-B3 H4R64
CROMOCORD 2 STC AWS A5.5: E9018-B3-H465
CROMOCORD 5 AWS A5.5: E8015-B6-H466
CROMOCORD 5L AWS A5.5: E 8015-B6L67
CROMOCORD E223 AWS A5.5: E8015-G68
CROMO E 225V AWS A5.5: E 9015-G69
CROMO E 225 AWS A-5.5: E9015-B3 H470
CROMO E 300V AWS A5.5: E 9015-G71
CROMOCORD 9 M AWS A5.5: E9018-B9-H472
CROMOCORD 9 AWS A5.5: E 8015-B873
CROMOCORD 91 AWS A5.5: E9018-B9-H474
CROMOCORD 10 M DIN 8575: ~E CrMoW 10 B 20+75
MMA Electrode/Cutting
CITOCUT76
SUPERCUT77
MMA Electrode/High-strength steels
TENACITO 70 AWS A5.5: E8018-G-H478
TENAX 88S AWS A5.5: E 8016-G79
TENAX 88S HR AWS A5.5: E 8018-G80
TENACITO 65 R AWS A5.5: E9018-G-H481
TENAX 98M AWS A5.5: E 9018-M H482
TENAX 118D2 AWS A5.5: E10018-D283
TENACITO 75 AWS A5.5: E10018-G-H484
TENACITO 80 AWS A5.5: E11018-G-H485
III
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 7/449
n ex
TENACITO 80 (CL) AWS A5.5: E11018-G-H4
86
TENAX 118M AWS A5.5: E 11018-M H4
87
TENACITO 100 AWS A5.5: E12018-G-H4
88
TENAX 128M AWS A5.5: E 12018 — M
89
TENAX 140 AWS A5.5: ~ E 14018-M-H490
MMA Electrode/Weathering steels
TENCORD 85CP AWS A5.5: E 8018-G
91
TENCORD Kb AWS A5.5: E7018-G-H4
92
MMA Electrode/Stainless and Heat resistant steels
DW RSP93
BASINOX 307 AWS A5.4: E 307-15
94
SUPRANOX 308 L AWS A-5.4: E308L-17
95
SUPRANOX RS 308L AWS A5.4: E 308L-16
96
SUPRANOX RS 309L AWS A5.4: E 309L-16
97
BASINOX 308L AWS A5.4: E308L-15
98
BASINOX 308LT AWS A5.4: E 308L-15
99
BASINOX 308L VU AWS A5.4: E308L-15
100
SUPRANOX 308LP AWS A5.4: E308L-16
101
SUPRANOX RS 308H AWS A5.4: E 308H-16
102
FERINOX AWS A 5.4: E309Mo-26
103
CRISTAL E 309L AWS A5.4: E 309L-17
104
SUPRANOX 309L P AWS A5.4: E309L-16
105
SUPRANOX 309 L AWS A5.4: E309L-17
106
BASINOX 309L AWS A5.4:E 309L-15
107
BASINOX 309Nb AWS A5.4: E 309Cb-15
108
SUPRANOX RS 309Mo AWS A5.4: E 309Mo-16
109
BASINOX 309MoL AWS A5.4: E 309MoL-15
110
SUPRANOX 309MoL AWS A5.4: E309MoL-17
111
BASINOX 310 AWS A5.4: E 310-15112
IV
CRISTAL E 308L AWS A5.4: E 308L-17102bis
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 8/449
n ex
SUPRANOX RS 310 AWS A5.4: E 310-16113
BASINOX 310Mo AWS A5.4: E 310Mo-15114
SUPRANOX 310 AWS A5.4: E310-16115
DW 312 AWS A5.4: E312-16116
BASINOX 316L AWS A5.4: E316L-15117
BASINOX 316L VU AWS A5.4: E 316L-15118
BASINOX 316LT AWS A5.4: E 316L-15119
SUPRANOX RS 316L AWS A5.4: E 316L-16120
SUPRANOX 316 L AWS A 5.4: E316L-17121
SUPRANOX 316L P AWS A5.4: E316L-16122
SUPRANOX 316L PG AWS A5.4: E316L-16123
CRISTAL E 316L AWS A5.4: E316L-17124
BASINOX 316LN EN 1600: E 20 16 3 Mn N L125
SUPRANOX RS 317 AWS A5.4: E 317-16126
BASINOX 318 AWS A 5.4: E318-15127
SUPRANOX 318 AWS A5.4: E318-16128
SUPRANOX 347 AWS A5.4: E347-16129
SUPRANOX RS 347 AWS A5.4: E 347-16130
BASINOX 347 AWS A5.4: E347-15131
SUPRANOX 347LP AWS A5.4: E347-16132
BASINOX 904L AWS A5.4: E 385-15133
SUPRANOX 904 L AWS A5.4: E385-16134
SUPRANOX RS 22.9.3L AWS A5.4: E 2209-16135
SUPRANOX E 22.9.3 N EN 1600: E 22 9 3 N L R 12136
BASINOX EB 25.10.4N EN 1600: E 25 9 4 N L B 42137
BASINOX 20.16L EN 1600: E 20 16 3 MnL B 22138
CITOCHROM 13 AWS A5.4: E 410-15139
CITOCHROM 13/4 AWS A5.4: E410NiMo-15140
CITOCHROM 17/4 AWS A5.4: E 430-15141
CITOCHROMAX RS DIN 8555: E8- UM - 200 KPRZ142
CITOCHROMAX N EN 1600: E 18 8 Mn B 22143
V
CITOCHROMAX R EN 1600: E 18 8 Mn R 12144
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 9/449
n ex
MMA Electrode/Cast-iron
SUPERFONTE Ni AWS A5.15: ENi-CI145
SUPERFONTE NiFe AWS A 5.15: E NiFe CI146
SUPERFONTE BM AWS A 5.15: E NiFe CI147
MMA Electrode/Hardfacing
CITORAIL DIN 8555: E 1 - UM - 300148
CITOMANGAN DIN DIN 8555: ~E 7 - UM - 200 KP149
SUPRADUR 400150
SUPRADUR 400B DIN 8555: E 1 - UM - 400151
SUPRADUR 600152
SUPRADUR 600B DIN 8555: E 6 - UM - 60153
SUPRADUR 600RB DIN 8555: E 3- UM-60-T154
SUPRADUR V1000 DIN 8555: E 10 - UM - 60 GR155
SUPRADUR VF1000 DIN 8555: E 10 UM 60 RZ156
TOOLCORD DIN 8555: E 6 UM 65 GS157
ABRACITO 62S158
MMA Electrode/Nickel and Copper alloys
SUPRANEL Ni1 AWS A5.11: E Ni-1159
SUPRANEL SR AWS A5.1: ENiCrFe-2160
SUPRANEL 600 AWS A5.11: E NiCrFe-3161
SUPRANEL 625 AWS A5.11: E NiCrMo-3162
FREEZAL 625 AWS A5.11: ENiCrMo3163
SUPRANEL C276 AWS A5.11: E NiCrMo-4164
FREEZAL E Ni9 AWS A5.11: E NiCrMo6165
SUPRANEL NiCu7 AWS A5.11: E NiCu-7166
CUPRONIC 70 AWS A5.6: E CuNi167
CITOBRONZE Sn AWS A5.6: E CuSn-C168
VI
SUPRANEL NiCrFe7 AWS A5.11: E NiCrFe-7169
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 10/449
n ex
MMA Electrode/Aluminum alloys
ALCORD AL AWS A5.3: E1100170
ALCORD 5 Si AWS A-5.3: E4043171
ALCORD 12 Si DIN 1732: El-AlSi 12172
SOLID WIRES
MIG-MAG Wire/C-Mn and low-alloy steelsCARBOFIL AWS A5.18: ER 70S-3175
CARBOFIL 1 CF/GOLD AWS A5.18: ER 70S-6176
CARBOFIL 1 AWS A5.18: ER 70S-6177
CARBOFIL 1A CF/GOLD AWS A5.18: ER 70S-6178
CARBOFIL Galva179
CARBOFIL Ni1 AWS A5.28: ER 80S-Ni1180
CARBOFIL Ni2 AWS A5.28: ER 80S-Ni2181
CARBOFIL Mo AWS A5.28: ER 80S-G182
CARBOFIL CrMo 1 AWS A5.28: ER 80S-G183
CARBOFIL CrMo 2 AWS A5.28: ER 90S-G184
CARBOFIL CrMo 5 AWS A5.28: ER 80S-B6185
CARBOFIL 9 Cr AWS A5.28: ER 80S-B8186
MIG-MAG Wire/High strength steels
CARBOFIL MnMo AWS A5.28: ER 80S-D2187
CARBOFIL NiMo1 AWS A5.28: ER 90S-G188
CARBOFIL NiMoCr AWS A5.28: ER 100 S-G189
CARBOFIL 120 AWS A5.28: ER 120S-G190
MIG-MAG Wire/Weathering steels
CARBOFIL Cu AWS A5.28: ER 80S-G191
VII
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 11/449
n ex
MIG-MAG Wire/Stainless and Heat resistant steels
INERTFIL 307 AWS A5.9: ER 307 (approx)192
INERTFIL 308L AWS A5.9: ER 308L193
INERTFIL 308LSi AWS A5.9: ER 308L Si194
INERTFIL 308H AWS A5.9: ER 308H195
INERTFIL 309L AWS A5.9: ER 309L196
INERTFIL 309LSi AWS A5.9: ER 309L Si197
INERTFIL 309LMo AWS A5.9: ER 309L Mo (approx)198
INERTFIL 310 AWS A5.9: ER 310199
INERTFIL 312 AWS A5.9: ER 312200
INERTFIL 316L AWS A5.9: ER 316L201
INERTFIL 316LSi AWS A5.9: ER 316L Si202
INERTFIL 316LN DIN 8556: SG-X2CrNiMnMoN 20 16203
INERTFIL 318Si EN 12072: G 19 12 3 Nb Si204
INERTFIL 347 AWS A5.9: ER 347205
INERTFIL 904L AWS A5.9: ER 385 L206
INERTFIL 22 9 3 AWS A5.9: ER 2209207
INERTFIL 410NiMo AWS A5.9: ER 410 NiMo208
INERTFIL 410 AWS A5.9: ER 410209
INERTFIL 420 AWS A5.9: ER 420210
INERTFIL 430 AWS A5.9: ER 430211
MIG-MAG Wire/Hardfacing
CARBOFIL A 250 DIN 8555: MSG 1-250 GZ212
CARBOFIL A 350 DIN 8555: MSG 2-GZ-350213
CARBOFIL A 600 DIN 8555: MSG 6-GZ-60-GP214
MIG-MAG Wire/Nickel and Copper alloys
NIFIL Ni1 AWS A5.14: ER Ni-1215
NIFIL 600 AWS A5.14: ER NiCr-3216
VIII
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 12/449
n ex
NIFIL 625 AWS A5.14: ER NiCrMo-3217
NIFIL NiCu7 AWS A5.14: ER NiCu7218
COPPERFIL 70-30 AWS A5.7: ER CuNi219
COPPERFIL 90-10 DIN 1733: PART.1 n° 2.0873220
MIG-MAG Wire/Aluminum alloys
ALUFIL Al 99,5 Ti AWS A5.10: ER 1100221
ALUFIL AlSi 5 AWS A5.10: ER 4043222
ALUFIL AlSi 12 AWS A5.10: ER 4047223
ALUFIL AlMg 4,5 Mn AWS A5.10: ER 5183224
ALUFIL AlMg 5 AWS A5.10: ER 5356225
TIG RODS
TIG Rod/C-Mn and low-alloy steels
CARBOROD Mo AWS 5.28: ER80S-G229
CARBOROD AWS A5.18: ER 70S-3230
CARBOROD 1 AWS A5.18: ER 70S-6231
CARBOROD Ni1 AWS A5.28: ER 80S-Ni1232
CARBOROD Ni 2 AWS A5.28: ER 80S-Ni2233
CARBOROD NiMo1 AWS A5.18: ER 90S-G234
CARBOROD 80S-D2 AWS A5.28: ER 80S-D2235
CARBOROD CrMo 1 AWS A5.28: ER 80S-G236
CARBOROD CrMo 2 AWS A5.28: ER 90S-G237
CARBOROD CrMo 5 AWS A5.28: ER 80S-B6238
TIG Rod/Stainless and Heat resistant steels
INERTROD 307 AWS A5.9: ER 307 (approx)239
INERTROD 308L AWS A5.9: ER 308L240
INERTROD 308LSi AWS A5.9: R308LSi241
INERTROD 308H AWS A5.9: ER 308H242
IX
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 13/449
n ex
INERTROD 309L AWS A5.9: ER 309L243
INERTROD 309LMo AWS A5.9: ER 309L Mo244
INERTROD 310 AWS A5.9: ER 310245
INERTROD 312 AWS A5.9: ER 312246
INERTROD 316L AWS A5.9: ER 316L247
INERTROD 316LSi AWS A5.9: ER 316L Si248
INERTROD 318Si AWS A5.9: ER 318 (similar)249
INERTROD 347 AWS A5.9: ER 347250
INERTROD 904L AWS A5.9: ER 385 L251
INERTROD 22 9 3 AWS A5.9: ER 2209252
INERTROD 25 10 4 EN 12072: 25 9 4 L253
INERTROD 410L AWS A5.9: ER 410254
INERTROD 410NiMo AWS A 5.9: ER 410 Ni Mo255
TIG Rod/Nickel and Copper alloys
NIROD Ni1 AWS A 5.14: ER Ni-1256
NIROD 600 AWS A5.14: ER NiCr 3257
NIROD 625 AWS A5.14: ER NiCrMo-3258
NIROD NiCu7 AWS A5.14: ER NiCu 7259
TIG Rod/Aluminum alloys
ALUROD Al 99,5 Ti AWS A5.10: ER 1100260
ALUROD AlSi 5 AWS A5.10: ER 4043261
ALUROD AlMg 4,5 Mn AWS A5.10: ER 5183262
ALUROD AlMg 5 AWS A5.10: ER 5356263
FLUX CORED WIRES
Flux Cored Wire/C-Mn and low-alloy steels
CITOFLUX GALVA AWS A5.18: E 70C GS267
CITOFLUX R 00 C AWS A5.20: E 71T-1 H4268
X
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 14/449
n ex
CITOFLUX R 00 AWS A5.20: E 71T-1 MJ269
CITOFLUX B 00 AWS A5.20: E 71T-5 MJ270
CITOFLUX 6117 AWS A5.20: E71T-1 M H4271
FLUXOFIL 13 AWS A5.20: E 71T 1- H4272
FLUXOFIL 11 AWS A5.20: E70T-2 H4273
FLUXOFIL 31 AWS A5.20: E70T-5J H4 / E70T-5MJ H4274
FLUXOFIL 31S AWS A5.20: E70T-5J H4 / E70T-5MJ H4275
FLUXOFIL 12 AWS A5.20: E71T-1 H4276
FLUXOFIL 19 HD AWS A5.20: E71T-1 H4277
FLUXOFIL 19 HDS AWS A5.20: E71T-1 H4278
FLUXOFIL 11 HD AWS A5.20: E71T-1 H4 / E71T-1M H4279
FLUXOFIL 14 HD AWS A5.20: E71T-1 H4 / E71T-1M H4280
FLUXOFIL 14 HD CF AWS A5.20: E71T-1 H4 / E71T-1M H4281
FLUXOFIL 14 HDS AWS A5.20: E71T-1 H4 / E71T-1M H4282
CRISTAL F119 AWS A5.20: E71T-1H4283
CRISTAL F100 AWS A5.20: E71T-1H8284
FLUXOFIL 16 AWS A5.20: E71T-1M H4285
FLUXOFIL 14 AWS A5.20: E71T-1MJ H4286
CITOFLUX R82 AWS A5.29: E 81T1 Ni1 M H4287
CITOFLUX R 00 Ni AWS A5.29: E 81T1-G288
CITOFLUX R82 SR AWS A5.29: E81 T1 Ni1 M H4289
CITOFLUX R20 C AWS A5.29: E81T1-Ni1 H8290
FLUXOFIL 140 mod. AWS A5.29: ~ E81T1-Ni1M JH4291
FLUXOFIL 44 AWS A5.29: E70T5-GM JH4292
FLUXOFIL 43.1 AWS A5.29: E80T5-G H4293
FLUXOFIL 40 AWS A5.29: E80T5-G H4 / E80T5-GM H4294
FLUXOFIL 21 HD AWS A5.29: E81T1-Ni1 JH4295
FLUXOFIL 20 AWS A5.29: E81T1-Ni1M JH4296
FLUXOFIL 20 HD AWS A5.29: E81T1-Ni1M JH4297
XI
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 15/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 16/449
n ex
FLUXINOX 308 L-PF AWS A5.22: E308LT1-4 / E308LT1-1321
FLUXINOX 308 H AWS A5.22: E308HT0-4 / E308HT0-1322
FLUXINOX 309 L AWS A5.22: E309LT0-4 / E309LT0-1323
FLUXINOX 309 L-PF AWS A5.22: E309LT1-4 / E309LT1-1324
FLUXINOX 309 Mo L AWS A5.22: E309LMoT0-4 / E309LMoT0-1325
FLUXINOX 309 Mo L-PF AWS A5.22: E309MoLT1-4 / E309MoLT1-1326
FLUXINOX 310 AWS A5.22: E 310T0-G327
FLUXINOX 310-PF AWS A5.22: E 310T1-G328
FLUXINOX 312 AWS A5.22: E312T0-4/E312T0-1329
FLUXINOX 312-PF AWS A5.22: E312T1-4/E312T1-1330
FLUXINOX 316 L AWS A5.22: E316LT0-4 / E316LT0-1331
FLUXINOX 316 L-PF AWS A5.22: E316LT1-4 / E316LT1-1332
FLUXINOX 318 EN 12073: T 19 12 3 Nb R C 3333
FLUXINOX 318-PF EN 12073: T 19 12 3 Nb P C 1334
FLUXINOX 347 AWS A5.22: E347T0-4 / E347T0-1335
FLUXINOX 347-PF AWS A5.22: E347T1-4 / E347T1-1336
FLUXINOX 904 L AWS A5.22: similar to E385LT1-1/4337
FLUXINOX 22.9.3 L AWS A5.22: E2209T0-4 / E2209T0-1338
FLUXINOX 22.9.3 L-PF AWS A5.22: E2209T1-4 / E2209T1-1339
FLUXINOX 25.4 EN 12073: T Z 25 4 R M 3/ T Z 25 4 R C 3340
FLUXINOX 25.4-PF EN 12073:T Z 25 4 P M 1/ T Z 25 4 P C 1341
FLUXINOX 430 Ti AWS A5.22: E 430 T0-G342
FLUXINOX 625 AWS similar to A5.11: ENiCrMo-3343
Flux Cored Wire/Hardfacing
FLUXOFIL 50 DIN 8555: MSG 1-GF-C1-250344
FLUXOFIL 51 DIN 8555: MSG 1-GF-C1-300345
FLUXOFIL 52 DIN 8555: MSG 1-GF-C1-300-P346
FLUXOFIL 54 DIN 8555: MSG 5-GF-C1-40-P347
FLUXOFIL 56 DIN 8555: MSG 6-GF-C1-55-GP348
FLUXOFIL 58 DIN 8555: MSG 6-GF-C1-60-GP349
XIII
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 17/449
n ex
CITOFLUX H 06 DIN 8555:MSG 6-GF-C1-60-GP350
FLUXODUR 62-0 DIN 8555: MF 10-GF-60-GR351
FLUXOFIL 66352
Metal Cored Wire/C-Mn and low-alloy steels
FLUXOFIL M 10S AWS 5.18: E70C-6M H4353
CITOFLUX M 00 AWS A5.18: E 70 C-6M H4354
CITOFLUX M 60 AWS A5.18: E 70-C6 M H4355
CITOFLUX M60 A AWS A5.18: E 70C-6 M H8356
FLUXOFIL M 8 AWS A5.18: E70C-3M H4 / E70C-3C H4357
FLUXOFIL M 10 AWS A5.18: E70C-6M H4358
CRISTAL F206 AWS A5.18: E70C-6MH4359
FLUXOFIL M10 PG AWS A5.18:E71T-1MJH4360
CRISTAL F208 AWS A5.18: E70C-3MH4361
SUBMERGED ARC FLUXES
SAW Rutile-Acid Fluxes/C-Mn and low-alloy steels
OP 119 AWS A5.17: F7A2 EM 12K 365
OP 143 AWS 5.17 F6A0 EL12367
OP 181 AWS A5.17: F7A-F7PZ EM 12K 369
OP 191 AWS A 5.23: F8 AZ - EG-G371
UNIFLUX D1 AWS A5.17:F7A0 - EL12373
OP F55 AWS A5.17: F7A0-EL12375
OP F72 AWS A5.17: F6A0-EL12376
Pie 18 EN 760: SA CS 1 77378
SAW Basic and Semi-basic fluxes/C-Mn and low alloy steels
OP 100 AWS 5.17: F6A0-EL12380
OP 120TT AWS 5:17: F7A6 EM12K 382
OP 121TT AWS 5.17: F7A8 EH12K 384
XIV
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 18/449
n ex
OP 121TT W AWS A 5.23: F9 AP8 EG-F3387
OP 122 AWS A5.17: F7A4-F6P4 EH 12K 390
OP 123 AWS A5.17:F7AZ-F7PZ EL 12393
OP 126 AWS A5.17: F7A8 EH12K 395
OP 132 AWS 5.17: F6A2-EL12397
OP 139 AWS 5.17 F6A4 EM12K 399
OP 180S AWS 5.17: F6A0 EL12401
OP 192 AWS A5.17: F7A4 F7P4 - EM12K 404
SAW Basic Fluxes/Chromium-Molybdenum steels
OP CROMO F537 AWS A5.23: F8P0EB6B6407
SAW Fluxes/Stainless and Heat resistant steels
OP 33 EN 760: SA AF 2 54 DC409
OP 70Cr Spezial EN 760: SA FB 2 57 H5411
OP 76 AWS A5.23: F 62PZ EB9R-B9412
OP F500 EN 760: S A FB 2 53 AC415
SAW Fluxes/Cladding
AST 300 DIN 32522: BCS 5 83255 DC+ 13 B-3-16417
OP 87 EN 760: SA CS 2 99 Cr AC418
OP 1250A EN 760: SA CS 3 97 CCrMo AC420
OP 1300A EN 760: SA CS 3 87 CCRMo AC421
OP 1350A EN 760: SA CS 3 99 CCrMo AC422
OP 1450A EN 760: SA CS 3 87 CCrMo AC423
SAW Fluxes/Backing
OP 10U EN 760: SA CS 1424
XV
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 19/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 20/449
ELECTRODES
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 21/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 22/449
SUPERCORD
Keep dry and store at room temperature.
AWS A5.1:E 6013EN 499:E 42 A R C 11GOST 9467-75:50-E51 1
ABSCONTROLASTÜV
Approvals
AC; DC-
2,00 25-60 10,8 6,3300
2,50 60-100 20,1 11,4350
3,25 85-140 32,5 19,23503,25 85-140 42,0 24,8450
4,00 120-190 48,2 27,5350
4,00 120-190 62,6 35,7450
5,00 180-240 71,4 43,2350
5,00 180-240 93,9 57,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Medium-coated rutile electrode with a fast freezing slag. Universal all-positional electrode which is very easy to weld whenused for all kinds of light constructional work, including pipeswork. Suitable for vertical down welding of thin plates. Operateson low open circuit voltage, reccomended for tack welding. Good slag detachability and excellent bead appearence.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500 - 640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240R
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu0.08 -0.65 0.65 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
3
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 23/449
SUPERCORD 42
Keep dry and store at room temperature.
AWS A5.1:E 6013EN 499:E 42 A R 12GOST 9467-75:50-E51 1
Approvals
AC; DC-
1,50 20-50 5,7 3,1250
2,00 40-65 10,6 6,5300
2,50 60-100 17,4 10,3300
3,20 70-130 43,4 25,84504,00 120-160 60,4 37,1450
5,00 190-250 95,4 57,3450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode with easily detachable slag. Suitable for welding in the downhand position. Smaller diameters are alsosuitable for positional welding. Spatter free arc combined with a very smooth bead appearance. Excellent mechanicalproperties. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500 - 640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240R
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.40 0.65 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
4
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 24/449
CITOCORD
Keep dry and avoid condensation. Rebaking not required generally.
If necessary, 100-110 °C x 1h.
AWS A5.1: E 6013EN 499:E 38 0 RC 11
DBTÜV
Approvals
AC; DC-
2,50 55-85 18,1 10,35350
3,20 90-135 30,8 18,2350
4,00 130-170 45,5 26,35350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated general-purpose electrode for welding of structural steelwork, and light industrial applications. It is suited forwelding in all positions, also for tack welding. Easy arc striking and restriking. Smooth weld beads blending into base metalwithout undercutting. Self releasing slag.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
5
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 25/449
CITOFIX
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013 ABSBVDNVGLLRS
Approvals
DC-; AC
2,00 10,2 0,03002,50 18,8 0,0350
3,20 29,4 0,0350
3,20 40,0 0,0450
4,00 43,5 0,0350
4,00 58,8 0,0450
5,00 31,3 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
General-purpose rutile coated electrode for structural steelwork, workshop and maintenance welding with easy operability.Good gap-bridging. Smooth welds, self-releasing slag.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-600 450 20 25
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 0 °C
Hardness
F 111, F 221, A 37, A 42, A44grade A, BS235-S355, P235-P355, P235GH-P285GH, GP240R, GS-38
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
6
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 26/449
CITOREX
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 38 2 RB 12
ABSBVDBDNVGL
LRSTÜV
Approvals
DC-; AC
2,00 40-60 9,3 0,0250
2,50 50-90 19,7 10,7350
3,20 100-150 33,4 18,5350
4,00 140-190 50,5 28,6350
4,00 140-190 63,6 37,8450
5,00 220-260 97,9 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile-basic coated electrode which is particularly suitable for welding root passes and for positional welding in thefabrication of pipes, boilers and tanks. It is also suitable for depositing backing beads in submerged-arc welding. Due to itslow Si-content, the weld metal is suited for subsequent galvanizing or enamelling. For welding cover passes the use ofFINCORD DB electrodes is recommended.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
grade A, B, D, ES185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.20 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
7
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 27/449
FINCORD
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 42 0 RR 12
ABSBVDBDNVGLLRS
TÜV
Approvals
AC; DC-
1,60 30-50 5,9 0,0250
2,00 50-70 8,9 0,0250
2,00 50-70 12,8 0,0350
2,50 65-90 20,1 10,5350
3,20 100-140 34,5 18,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile-coated multi-purpose electrode featuring outstanding welding properties. Exceptional ease of operability makes itsuitable for unskilled welders. Easy arc striking and restriking, therefore well-suited for tack-welding. Very smooth andfinely-rippled weld beads blending into base metal without undercutting. Easy slag removal.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-640 420 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
grade A, B, DS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.45 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
8
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 28/449
FINCORD DB
Keep dry and avoid condensation. Rebaking not required generally.
If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 46 0 RR 12
DBTÜV
Approvals
DC-; AC
2,50 60-100 19,2 10,7350
3,20 95-140 32,9 24,0350
4,00 130-190 64,3 37,0450
5,00 170-240 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for the welding of plates and pipes. It complies with the requirements of both the German FederalRailways and the Building Supervisory Board. Well-suited for tack welding. Easy arc striking and restriking. Very smoothbead surface. Slag in most cases is self-releasing. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 530-680 460 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A, B
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.35 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
9
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 29/449
FINCORD M
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 38 0 R 12
ABSBVDNVLRSMOD
Approvals
DC+; DC-; AC
2,00 0,0 0,03002,50 0,0 0,0300
2,50 0,0 0,0350
3,20 0,0 0,0350
3,20 0,0 0,0450
4,00 0,0 0,0450
5,00 0,0 0,0450
6,00 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile medium coated electrode for a wide variety of mild steel fabrication applications. It has exceptional overall operabilityresulting in high quality weld deposits and welder appeal. Excellent in the overhead position and for fillet welding in thehorizontal vertical position. Smooth even metal transfer, low spatter and self - releasing slag. Smooth weld beadappearance.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0 °C
Hardness
S185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.50 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
10
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 30/449
FINCORD S
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 42 A RR 12
DBTÜV
Approvals
AC; DC-
2,50 65-90 21,0 10,6350
3,20 100-140 35,9 18,3350
3,20 100-140 47,0 24,4450
4,00 140-180 69,8 37,3450
5,00 190-240 107,8 58,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile-coated electrode particularly suited for the welding of horizontal fillets. Fine-droplet metal transfer. Easy arc strikingand restriking. Very smooth welds blending into base metal without undercuts. Slag in most cases self-releasing.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S235, P235, P235GH, P265GH, GS-38, GP240R, St 37.4
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.50 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
11
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 31/449
OVERCORD
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1:E6013EN 499: E 38 0 RC 11
ABSBVDBDNVGL
LRSTÜV
Approvals
AC; DC-
2,00 50-60 7,8 0,0250
2,50 60-85 16,2 10,3350
3,20 90-130 28,0 17,7350
4,00 140-180 43,0 27,3350
5,00 180-240 67,5 42,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile-cellulosic coated general-purpose electrode for structural steelwork, workshop and maintenance welding, speciallysuited for vertical-down welding and tack-welds. Good gap bridging. Can be used on galvanized, primer painted and slightlyrusted parts. In assembly welding, electrode can be used with the same current setting in all positions. Smooth, slightlyconcave welds blending into base metal without undercutting. Slag in most cases self-releasing.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A,B
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.30 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
12
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 32/449
OVERCORD E
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 38 0 R 12
ABSDNVGLLRSRNRTÜV
Approvals
DC-; AC
1,60 0,0 0,0250
2,00 40-60 11,8 0,03002,50 60-80 19,44 0,0350
3,20 110-135 31,95 0,0350
3,20 110-135 41,78 0,0450
4,00 160-180 48,1 0,0350
4,00 160-180 64,52 0,0450
5,00 180-210 97,24 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Medium coated covered rutile type electrode, especially developed for welding mild steels for light metallic constructions andthin sheets. Suitable for use in structural engineering, shipbuilding and vehicle, boiler and tank construction.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 490-550 430 24 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235GH-P295GH
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Cu
0.08 -0.40 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
13
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 33/449
OVERCORD S
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 38 2 R 12
ABSBVDNVLRSMOD
Approvals
DC+; DC-; AC
2,50 0,0 0,0300
3,20 0,0 0,0350
4,00 0,0 0,0450
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Rutile coated electrode, used for the welding of large structures and process pipe work in the shipbuilding and constructionindustries where precise fit-ups are difficult to achieve. OVERCORD S is a high quality electrode designed to give high impacttoughness properties at -20 °C. The electrode formulation promotes a forceful arc to ensure sound fusion and is tolerant tovariations in welding current, which is often an important consideration when welding under site conditions.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
A 106 grade A, BS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.20 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
14
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 34/449
OVERCORD Z
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6013EN 499: E 38 0 RC 11
DBTÜV
Approvals
AC; DC-
2,00 50-60 0,0 0,0300
2,50 55-85 17,4 10,3350
3,20 90-140 29,5 17,7350
4,00 130-180 44,4 27,3350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile-cellulosic general-purpose electrode for structural steelwork, workshop and maintenance welding. Excellent operatingcharacteristics for all positional welding, including vertically-down. Smooth arc, well-suited for tack-welding and good for thebridging of gaps in poor fit up.. Welds are smooth and slightly concave blending into the base metal without undercutting.The slag is in most cases self-releasing.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235GH-P295GH, GS-38, GS-52, GP240R, grade A, B
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.30 0.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
15
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 35/449
OVERCORD R10
Keep dry and store at room temperature.
AWS A5.1: E6013EN 499: E 38 0 RC 11
Approvals
DC-
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode for all positions. Used for a wide variety of applications.. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
480-550 380 24 28
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
A33-A34-A24ASTM A283-A442
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.40 0.50 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
16
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 36/449
OVERCORD R 12
Keep dry and store at room temperature.
AWS A5.1: E6013DIN 499: E 38 0 RC 11
ABSBVDBDNVTÜV
Approvals
DC-
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode for all positional welding. Easy to use on dirty or poorly prepared base plates. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 470-600 380 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
A33-A34-A24ASTM A283-A442
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.50 0.80 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
17
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 37/449
SUPERCORD R14
Keep dry and store at room temperature.
AWS A5.1: E6013EN 499: E 42 0 RR 12
Approvals
DC-
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode with a good bead aspect, used for a wide variety of applications. Suitable for all positional welding, exceptvertical down. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
500-640 420 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
A33-A34-A24ASTM A283-A442
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.50 0.60 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
18
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 38/449
SUPERCORD 45
Keep dry and store at room temperature.
AWS A5.1: E6013EN 499: E 42 0 R 12GOST 9467-75:50-E51 2
Approvals
AC; DC-
1,50 25-50 5,7 3,6250
2,00 40-70 11,0 6,3300
2,50 60-90 17,7 10,4300
3,20 90-130 44,3 26,5450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Medium-coated rutile electrode, suitable for all positional welding, except vertically down. The arc is stable even withwelding equipment on low open circuit voltage; particularly suitable for tack welding applications on dirty or primed plate.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500 - 640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240R
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.40 0.65 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
19
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 39/449
OVERCORD R92
Keep dry and store at room temperature.
AWS A5.1: E6013EN 499: E 35 0 RC 11
Approvals
DC-
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode for all positional welding. Excellent fusion and good bead aspect. Used with all types of generator even withlow OCV. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
440-570 355 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
A33-A34-A24ASTM A283-A442
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.50 1 0.030 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
20
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 40/449
CITORAPID
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6020EN 499: E 38 2 RA 13
ABSBVDBLRS
TÜV
Approvals
AC; DC-
3,20 90-160 42,3 24,7450
4,00 130-220 64,0 37,8450
5,00 180-300 104,0 58,6450
6,00 250-340 148,9 84,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Acid-rutile coated electrode featuring a high melt-off rate due to its very high current carrying capacity. Therefore, it isparticularly suited for piece work applications. Concave, smooth weld beads. Very easy slag removal from fillet welds andeven from acute bevel angles. Full root penetration in fillet welds. It is suitable for welding galvanized, primer painted andslightly rusted parts. Due to the low-Si-content, suiteable for subsequent galvanizing, enamelling and rubber cladding. Weld joints are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.20 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
21
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 41/449
CITORAPID 160W
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E6027EN 499: E 38 2 RA 73
ABSBVDBDNVGLLRS
TÜV
Approvals
AC; DC-
4,00 170-220 97,0 0,0450
5,00 250-220 153,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Acid-rutile coated electrode having a weld metal recovery of approx. 165 %. It produces very smooth welds withoutundercuts. Slag is easily removed, even from acute bevel angles. It is suitable for welding galvanized, primer painted andslightly rusted components. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
A, B, D, E, AH 32-EH 36S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.25 0.80 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
22
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 42/449
FLEXAL 60
Do not rebake.
AWS A5.1:E 6010EN 499: E 38 3 C 21GOST 9467-75:46-E43 2
ABSDNVLRSTÜV
Approvals
DC+; DC-; AC
2,50 50-70 16,2 10,3350
3,20 80-120 26,7 18,0350
4,00 110-150 40,0 26,4350
5,00 140-200 60,0 41,8350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cellulosic coated electrode for welding girth seams of pipelines. It is suitable for welding root passes, filler and cover passes.FLEXAL 60 is also suited for depositing root passes on high-strength pipe steels.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-560 380 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 30 °C
Hardness
X42-X56, S235-S355, P235-P355, L210-L360
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.20 0.60 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
23
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 43/449
FLEXAL 70
Do not rebake.
AWS A5.5: E 7010-GEN 499: E 42 2 C 21GOST 9467-75:50- E 51 3
ABSDNVLRSTÜV
Approvals
DC+; DC-; AC
2,50 50-70 16,2 10,7350
3,20 80-120 26,7 17,8350
4,00 110-150 40,0 27,7350
5,00 140-200 60,0 41,2350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cellulosic coated electrode for welding girth seams of pipe lines, using the vertical-down technique. It is suitable for weldingroot passes, filler and cover passes.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-640 420 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
P235, P355, L210-L360, S235-S355, X42-X60
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.20 0.70 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
24
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 44/449
FLEXAL 80
Do not rebake.
AWS A5.5: E 8010-GEN 499: E 46 2 1Ni C21GOST 9467-75:55-E51 3
ABSDNVLRSTÜV
Approvals
DC+
2,50 50-70 15,5 10,2350
3,20 80-120 25,7 18,4350
4,00 110-150 39,7 25,9350
5,00 140-200 61,7 41,7350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cellulosic coated electrode for welding girth seams of pipe lines, using the vertical-down technique. It is suitable for weldingroot passes, filler and cover passes.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550-650 460 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
P235, P355, L210-L360, S235-S355, X42-X70
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.12 -0.25 0.90 - - - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
25
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 45/449
FLEXAL 90
Do not rebake.
AWS A5.5: E 9010-GEN 499: E 50 2 1Ni C21GOST 9467-75:55-E55 3
ABSDNVLRSTÜV
Approvals
DC+
2,50 50-70 15,5 10,2350
3,20 80-120 25,7 18,4350
4,00 110-150 39,7 25,9350
5,00 140-200 61,7 41,7350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cellulosic coated electrode for welding girth seams of pipe lines, using the vertical-down technique. It is suitable for weldingroot passes, filler and cover passes.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 580-680 500 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 25 °C
Hardness
P235,P355, L210-L360, S235-S355, X42-X80
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.12 -0.25 1 - - - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
26
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 46/449
TENAX 56S
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.1: E 7016-1 H4EN 499: E 42 5 B 12 H5GOST 9467-75:50A-E51 6
ABSBVCONTROLASDBDNV
GLLRSRINATÜV
Approvals
AC; DC-
2,50 60-90 16,3 10,0300
2,50 60-90 19,5 11,7350
3,20 80-130 30,7 18,7350
3,20 80-120 39,3 23,8450
4,00 125-170 45,3 27,6350
4,00 125-170 57,9 35,0450
5,00 170-240 87,7 53,4450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 56 S is a basic coated low hydrogen electrode with a very thin coating to improve joint access making the electrodesuitable for root pass welding. The principal applications are related to all positional welding of materials to BS 4360-50D orequivalent. The electrode is ideally suited for pipe welding using the vertical-up technique. The main related industries areoffshore, petrochemical and power engineering. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 500-620 390 22 47
As Welded 500-640 420 22 47
Impact Energy
ISO - V (J)Heat Treatment
Tensile
StrengthN/mm
2
Yield
StrengthN/mm
2
Elongation A5 (%)
-50°CHardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.50 1.20 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
27
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 47/449
EXTRA
Keep dry and avoid condensation. To obtain less than 10 mlH2/100 g of weld metal, dry at 300-350 °C x 2 h max 5 times.
AWS A5.1: E7016-H8EN 499: E 42 4 B 32 H 10
ABSBVDBDNVGL
LRSTÜV
Approvals
DC+; AC
2,50 60-90 19,6 11,7350
3,20 90-140 32,8 20,2350
4,00 135-190 64,0 41,3450
5,00 190-260 100,2 64,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated multi purpose electrode for assembly work, workshop and maintenance welding, approved for rail joint welding.Smooth and clean welds without undercut. Good gap bridging properties. Owing to its double coating this electrode has astable and concentrated arc and is suited for AC welding. Good suitability for root pass and positional welding. Welds are ofX-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-640 420 25 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
E295-E360, grade A, B, D rails up to 685 MpaS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.45 1.30 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
28
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 48/449
UNIVERS
Keep dry and avoid condensation. To obtain less than 5 ml H2/100
gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.
EN 499: E 35 6 B 42 H 5 DBTÜV
Approvals
DC+; AC
2,50 60-85 0,0 0,0350
3,20 90-140 0,0 0,0350
4,00 140-190 0,0 0,0450
5,00 190-250 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode produces low tensile strength weld metal with excellent toughness. It is suitable for weldingrestrained structural members and large weld cross sections.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 440-550355-430 25 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
E295, E335, grade A, B, DS185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 0.90 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
29
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 49/449
BOR SP 6
Keep dry and avoid condensation. To obtain less than 10 mlH2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.
EN 499: E 46 6 B 34 H 10 DB
Approvals
DC+
4,00 160-210 86,2 0,0550
5,00 180-220 131,7 0,0550
6,00 210-260 182,7 0,0550
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated special electrode for joint-welding of rails of different sections. It permits continuous welding withoutintermediate slag removal. Due to its double coating, it features a stable and concentrated arc.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 530-680 460 24 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.70 1.80 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
30
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 50/449
SPEZIAL
Keep dry and avoid condensation. To obtain less than 10 mlH2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.
AWS A5.1:E7016-H8EN 499: E 38 2 B 12 H 10
ABSBVDBDNVGL
LRSRSTÜV
Approvals
DC+; AC
2,00 55-65 12,6 0,0350
2,50 60-90 19,7 11,5350
3,20 95-150 33,0 19,8350
3,20 95-150 42,7 26,5450
4,00 140-190 65,0 40,5450
5,00 190-250 100,5 63,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth andclean welds, blending into the base metal without undercuts. Excellent gap bridging properties. The double coating of thiselectrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding.Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 470-600 380 25 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation A5 (%)
- 20 °C
Hardness
grade ES185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.70 0.90 0.025 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
31
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 51/449
ULTRACITO
Keep dry and avoid condensation. To obtain less than 10 mlH2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.
AWS A5.1: E7018EN 499: E 42 2 RB 32 H10
ABSBVDNV
LRS
Approvals
DC+; DC-; AC
2,50 0,0 0,0300
3,20 0,0 0,0350
4,00 0,0 0,0450
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Ultracito is a basic coated low hydrogen electrode for welding a range of mild and carbon-manganese steels. Depositing a-1,2Mn weld metal, the addition of metal powder to the coating gives a nominal efficiency of 110%. Ultracito is a versatileelectrode for welding both thin plate and heavy sections especially in deep or restricted configurations. The electrode isparticularly suited to fillet welding where excellent mitre finish beads are commonly obtained. Ultracito is an all-positionalelectrode exhibiting a very stable arc with good control of the molten weld pool. Suitable for use with either AC (minimumOCV of 70V) or DC positive and negative.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As welded 500-640 420 24 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
S185-S355, P235-P355, P235GH-P285GH, GP240R, GS-38, GS-52
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.30 1.20 0.025 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
32
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 52/449
SUPERCITO E
Keep dry and store at room temperature. Redrying time 1 h 350°C,
max 5 times.
AWS A5.1: E7018-1EN 499: E42 4 B 32 H5
Approvals
DC+
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen elecrode with iron powder coating additions, suitable for welding C-Mn steels. High deposition rate, ideal forship-building applications and general construction. Weld deposited with this electrode have excellent x-ray quality and verygood impact toughness. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-640 420 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-46°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240R
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.30 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
33
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 53/449
SUPERCITO
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.
AWS A5.1: E7018-1EN 499: E 42 4 B 3 2 H5
ABSDNVLRSTÜV
Approvals
DC+; AC
2,50 0,0 0,0350
3,20 0,0 0,03503,20 0,0 0,0450
4,00 0,0 0,0450
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Heavy basic coated electrode, designed for highly strained work with static and dynamic loadings. Used in structuralengineering, boilers, tanks and vehicle construction and also bridge building and shipbuilding. Recommended for servicetemperatures down to -40°C.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As welded 490-550 430 24 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
E295-E360S185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.06 -0.30 1.50 0.025 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
34
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 54/449
TENAX CY17
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.
AWS A5.1: E7018-1EN 499: E 42 5 B 32 H5
ABSBVCONTROLASDBDNV
Force InstituteGDFLRSMarine NationaleMOD
Approvals
DC+; AC
2,50 80 0,0 0,0350
3,20 110 0,0 0,0350
3,20 110 0,0 0,0450
4,00 160 0,0 0,0450
5,00 200 0,0 0,0450
6,00 300 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated MMA electrode with very low diffusible hydrogen content for all highly reliable work on steels with ultimatetensile strength of less than 600 MPa. Recommended for welding very thick or tightly clamped assemblies. Very high impactstrength down to - 40 °C. Examples: welded structures for offshore drilling, boilerwork, construction and repair ofpressurized equipment. CTOD tested.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 530-640 420 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 50 °C
Hardness
E295-E360, grade A, B, DS185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 1.30 0.025 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
35
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 55/449
SUPERCITO 7018S
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.
AWS A5.1: E7018-1EN 499: E 42 5 B 32 H5
ABSBVDBDNVLRSTÜV
Approvals
DC+; AC
2,50 0,0 0,0350
3,20 0,0 0,0350
3,20 0,0 0,0450
4,00 0,0 0,0450
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Basic electrode for producing tough and crack-free welded joints even on steels having a carbon content up to 0,4%. Weldmetal recovery is approximately 120%. Good operating characteristics, also in positional welding. Weld metal has goodtoughness properties down to -50°C. Electrode is suitable for buffer layers.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As welded 510-610 420 24 90
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
E295-E360S185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.20 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
36
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 56/449
TENAX 35S
To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-430°Cx1h max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.1: E 7018-1 H4EN 499: E 42 5 B 32 H5GOST 9467-75:50A-E51 6
ABSBVCONTROLASDB
DNVGLLRSMMIRINATÜV
Approvals
DC+; AC
2,00 25-50 12,7 7,8300
2,50 70-100 20,1 12,1300
2,50 70-100 23,3 14,1350
3,20 90-130 48,7 29,84504,00 110-170 70,0 42,6450
5,00 170-220 105,5 63,9450
6,00 210-280 150,0 90,1450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 35S is a general purpose basic coated low hydrogen electrode containing iron powder additions, but still suitable forpositional welding. The weld appearance is excellent and spatter levels minimal. The excellent mechanical properties alsomake this electrode suitable for critical applications in such industries as offshore, nuclear and pressure vessels as well asthe general construction industry. "DRY" version (E7018.1 H4R) available on request. Very good x ray quality. Efficiency120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 490 - 560 400 22 47
As Welded 500 - 640 420 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240RSA 516 gr.60; SA 516 gr.70; SA 106 gr.B
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.075 -0.35 1.35 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
37
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 57/449
TENAX 55H
To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 390-430°Cx1h, max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.1: E 7018-1 H4EN 499: E 42 5 B 32 H 5GOST 9467-75:46A-E43 6 2
ABSDNVLRSMMIRINA
Approvals
DC+; AC
2,50 70-100 20,0 12,0300
3,20 90-130 48,7 29,7450
4,00 110-170 70,0 42,54505,00 175-220 105,5 63,9450
6,00 210-280 150,0 90,1450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode with a high Mn content of 1,5% and excellent weldability. Low Hydrogen content of the weld deposit;high mechanical properties and easy positional welding. Suitable for high yield strength steels. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500 - 640 420 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Fe 52 B-C-D, ASERA 52-52/B, Krupp UMS 55-65.
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.50 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
38
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 58/449
TENACITO R
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350
°C x 2 h max 5 times.
AWS A5.1: E7018-1-H4EN 499: E 42 6 B 42 H 5
ABSBVDBDNV
GLLRSTÜV
Approvals
DC+
2,50 65-95 19,2 12,3350
3,20 90-140 34,5 21,2350
4,00 140-185 66,9 43,2450
5,00 180-240 106,3 67,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints, also suited for welding steels having a carbon contentof up to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Approved for rail joint welding.Very good gap bridging properties. Owing to its double coating (up to 3,2 mm) this electrode features a stable andconcentrated arc and is therefore well-suited to positional welding. Welds are of X-ray quality. CTOD-tested for offshoreapplications.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 580 °C x 15 h 500-640 420 25 90
As Welded 500-640 420 25 90
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm
2
YieldStrength
N/mm
2
Elongation A5 (%)
- 60 °C
Hardness
E295-E360, grade A, B, D rails up to 685 MpaS185-S355, P235-P355, P235GH-P355GH, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.30 1.50 0.015 0.012 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
39
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 59/449
FERROMATIC 130
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E7024EN 499: E 42 0 RR 53
ABSBVDNVLRS
Approvals
DC+; AC
3,20 140-160 0,0 0,0450
4,00 180-230 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode with an efficiency of 130 %, designed for welding butt and fillet seams. Using a 4mm diameterelectrode, fillet welds having a throat thickness of 3 mm can be achieved, working at high travel speeds. Easy arc strikingand restriking, clean and smooth welds blending into the base metal without undercuts. Low spatter loss and easy slagremoval.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-610 420 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)C Cu
0.10 -0.40 0.80 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
40
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 60/449
FERROMATIC 160
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E7024EN 499: E 42 0 RR 73
ABSBVDBDNVGL
LRSRSTÜV
Approvals
DC+; AC
2,50 90-115 0,0 0,0350
3,20 140-160 0,0 0,0450
4,00 180-230 0,0 0,0450
5,00 260-340 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode having a weld metal recovery of approx. 160 %. It is designed for butt and fillet welds and is used foreconomically filling large weld sections and making long fillet welds. Easy arc striking and restriking. It produces very smoothand clean welds, merging into the base metal without undercut. Low spatter loss and easy slag removal, with proper currentsetting the slag is self releasing. Due to low generation of fumes, ideal for use in confined spaces.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-610 420 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation A5 (%)
+ 20 °C
Hardness
grade A, B, DS185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.45 0.90 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
41
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 61/449
FERROMATIC 180
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E7024EN 499: E 42 0 RR 73
ABSBVDBDNVGLLRSRSTÜV
Approvals
DC+; AC
3,20 130-160 0,0 0,0450
4,00 180-230 0,0 0,0450
5,00 260-310 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode having a weld metal recovery of approx. 180 %, suited to produce long fillet welds and economicallyfilling thick sections. Relatively low current intensities and short burn-off times.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-610 420 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
grade A, B, DS185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.40 0.90 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
42
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 62/449
FERROMATIC 200
Keep dry and avoid condensation. Rebaking not required generally.If necessary, 100-110 °C x 1h.
AWS A5.1: E7024EN 499: E 42 2 RR 74
BVDNVLRS
Approvals
DC+; AC
3,20 0,0 0,0450
3,20 0,0 0,0600
4,00 210 0,0 0,0450
4,00 210 153,0 0,06004,60 240 169,0 0,0600
5,00 270 0,0 0,0450
5,00 270 280,0 0,0700
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated high-efficiency electrode having a weld metal recovery of approx. 200 %. It is designed for butt and fillet weldsand is used for economically filling large weld sections and making long fillet welds. Easy arc striking and restriking. Itproduces very smooth and clean welds, into the base metal without undercuts. Low spatter loss and self-releasing slag.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-610 420 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38,GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.60 1.10 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
43
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 63/449
FEBACITO 160S
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.1: E7028EN 499: E 42 4 B54 H5
ABSBVDBDNVGLLRS
RSTÜV
Approvals
AC; DC+
4,00 160-220 0,0 0,0450
5,00 220-320 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode having a weld metal recovery of approx. 165 %, used for welding fillets. Weld metal is very tough andfree of cracks. Smooth and clean welds blending into base metal without undercuts. Suitable for welding primer paintedcomponents. Slag is easily removable. Welds are of X-ray quality
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510-610 420 26 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
A, B, D, E, AH 32-EH 36S185-S355, P235GH-P265GH, P275-P355, GP240R, GS-38, GS-52
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.60 1.10 0.025 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
44
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 64/449
OE CRYO 87
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 7016-C2LEN 499: E 42 6 3 Ni B 12 H5GOST 9467-75:50A-E51 7
Approvals
DC+; AC
2,50 60-90 17,5 10,8300
3,20 90-140 34,2 18,6350
4,00 120-180 53,8 27,7350
5,00 190-250 93,3 53,4450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
OE CRYO 87 deposits weld metal containing 3,5% Ni and is suitable for welding fine grain steels. Used for welding steelsoperating at temperatures down to -101°C. Suitable for welding pipes, tanks, containers. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 510-640 440 25 27
As Welded 500-640 420 25 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-101°C
Hardness
ASTM A203 gr. B; A333/ A334 gr. 3
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.40 0.50 0.020 0.015 - 3.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
45
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 65/449
OE CRYO 75H
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 7018-C1LEN 499: E 42 6 2Ni B 32 H5GOST 9467-75:50A-E51 7
DNVRINA
Approvals
DC+; AC
2,50 60-120 16,7 10,0300
3,20 100-140 47,0 29,5450
4,00 120-190 66,2 44,4450
5,00 180-250 101,8 66,7450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
OE CRYO 75H is a low hydrogen Ni alloyed electrode, depositing high toughness weld metal. Used for the construction oftanks, etc. Use short arc and low travel speed. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 500 - 630 420 26 60
As Welded 500 - 640 420 26 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.03 -0.30 0.50 0.015 0.015 - 2.30 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
46
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 66/449
TENAX 76S
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 7018-GEN 499: E 46 6 1Ni B 32 H5GOST 9467-75:55-E51 7
ABSBVCONTROLASDNV
GLLRSRINA
Approvals
DC+; AC
2,50 80-100 18,1 10,9300
2,50 80-100 20,9 12,8350
3,20 100-140 36,5 21,3350
3,20 100-130 47,0 27,4450
4,00 120-180 67,1 40,4450
5,00 180-270 101,8 63,6450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 76S is well suited for welding BS 4360 50D and similar steel grades used for offshore. Good C.T.O.D. toughness inthe as welded condition for joints in plates up to approx. 50 mm thick. There are many approved welding procedures foroffshore and construction industries for this electrode. Very good toughness is obtained in the as welded condition. Thiselectrode is of major importance for offshore work; enabling higher yield steels to be welded with absolute confidence.Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 490 - 560 390 22 60
As Welded 530 - 680 460 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm
2
YieldStrength
N/mm
2
Elongation A5 (%)
-60°C
Hardness
S185 to S355; S(P)275 to S(P)355; P295GH; P235GH; P265GH; GP240RSA 516 gr.60; SA 516 gr.70; SA 106 gr.B
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.30 1.50 0.015 0.010 - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
47
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 67/449
VERTICORD 80
To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300°Cx1h.Keep dry and store at room temperature. Keep dry and store atroom temperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8018 GEN 499: E 46 4 B 35 H5GOST 9467-75:55-E51 5
TÜV
Approvals
DC+
2,50 60-100 18,6 11,4300
3,20 110-150 34,0 20,4350
4,00 160-210 49,8 30,03504,50 200-240 62,3 43,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode designed primarily for the vertical-down welding of circumferential pipe butt joints. The potential risk of hydrogen associated defects is minimised particularly in relation to higher strength line pipe. In addition the low hydrogenweld metal results in reduced preheat levels in comparison with cellulosic electrodes. Good impact toughness to -50°C andgood radiographic quality. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 560-650 460 27 45
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
API 5LX 50 to 70
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PE PG2
Analysis of all-weld metal (Typical values in %)
C Cu0.07 -0.50 1.50 0.020 0.015 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
48
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 68/449
VERTICORD 90
To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300°Cx1h.
Keep dry and store at room temperature. Keep dry and store atroom temperature. Once opened, store at 90-150°C until use.
AWS A5.5: E9018-G
Approvals
DC+
2,50 60-100 18,6 11,4300
3,20 110-150 34,0 24,2350
4,00 160-210 50,0 35,6350
4,50 200-240 62,3 43,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode designed primarily for the vertical-down welding of circumferential pipe butt joints. The potential risk of hydrogen associated defects is minimised particularly in relation to higher strength line pipe. In addition the low hydrogenweld metal results in reduced preheat levels in comparison with cellulosic electrodes. Good impact toughness to -40°C andgood radiographic quality. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 620-690 570 25 110
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
API 5LX 80
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PG PE PG2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.60 1.40 0.020 0.020 - 0.90 0.30 - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
49
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 69/449
FREEZAL E Ni3
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E 8018-C2
Approvals
DC+; AC
2,50 80 0,0 0,0350
3,20 120 0,0 0,0350
4,00 160 0,0 0,0350
5,00 190 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding of steels with 3,5 % Ni with good impact toughness at -105 °C. This electrode operateswell on both AC & DC current.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620 °C x 1 h 550 460 22 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 105 °C
Hardness
A 352 LC 3ASTM A 203 D,E - A 300 D,E - A 336 F31 - A 333 Gr 3 - A 334 Gr 3
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.20 0.70 0.020 0.015 - 3.70 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
50
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 70/449
OE-CRYO 55
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E8018CIEN 499:
ABSBVCONTROLASDNVLRS
Approvals
DC+
2,50 85 20,3 0,0350
3,20 115 0,0 0,03503,20 115 0,0 0,0450
4,00 160 64,9 0,0450
5,00 210 99,7 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding of 0,5 % - 2 % nickel steels for use at low temperatures. Excellent mechanical propertiesof the weld metal in both trhe as welded and stress relieved conditions. CTOD tested. Vacuumpacking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 530-680 460 22 110
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
12Ni14, S275-S460, P275-P460A 333 Gr 7, A 203 Gr A,B ; A 442 Gr 55,60; A 455 Gr 1,2
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1 0.020 0.015 - 2.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
51
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 71/449
TENACITO 38 R
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350
°C x 2 h max 5 times.
AWS A5.5: E7018-G-H4EN 499: E 46 6 1 Ni B 42 H 5
ABSBVDBDNVGL
LRSRSTÜV
Approvals
DC+
2,50 65-95 18,4 12,3350
3,20 90-140 34,2 21,2350
4,00 140-185 67,7 43,2450
5,00 180-250 105,6 37,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Owing to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality. CTOD-tested for offshore applications. Onrequest, electrodes may be supplied with special quality assurance according to KTA 1408.2.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 580 °C x 15 h 500-650 420 25 90
As Welded 530-650 460 25 110
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation A5 (%)
- 60 °C
Hardness
P235GH-P355GH, grade A, B, D, ES185-S355, GS-38, GS-52, GO240R, E295, E335, E 360, P235-P460
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.30 1.20 0.012 0.015 - 0.95 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
52
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 72/449
TENACITO 70 B
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E8018-C1-H4EN 499: E 46 6 2 Ni B 42 H5
TÜV
Approvals
DC+
2,50 65-95 18,9 12,8350
3,20 90-130 34,3 22,2350
4,00 140-185 66,6 45,2450
5,00 180-240 107,1 70,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 580 C° x 15 h 520-640 420 20 80
As welded 550-700 480 22 110
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
12Ni14, S275-S420, P275-P420
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.30 1.10 0.020 0.015 - 2.40 - - - -
Si Mn P S Cr Ni Mo Nb V N
C-Mn and low-alloy steels
Materials
53
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 73/449
OE-KV2L
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 7015-A1EN 1599: E Mo B 22 H5GOST 9467-75:09MX
RINA
Approvals
DC+
2,50 65-95 18,9 11,5300
3,25 90-130 34,2 20,8350
4,00 125-165 49,4 29,73505,00 170-220 96,7 38,3450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
OE-KV2 L is a positional basic coated electrode alloyed with a nominal 0.5% Mo. The low carbon content reduces the risk ofcracking, mainly during root pass welding. Pre-heat and interpass temperature of 100-150°C are recommended. Efficiency100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 510 - 610 420 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
ASTM A355 Gr. P1; A182M Gr. F1S355J3G3; E295; L415BB; S255N; 16Mo3; 15NiCuMoNb5S; S500N
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.35 0.70 0.015 0.015 - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
54
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 74/449
OE-KV2HR
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h , max 1 times. Keep dry and store at roomtemperature. Once opened,store at 90-150°C until use.
AWS A5.5: E 7018-A1 H4REN 1599: E Mo B 32 H5GOST 9467-75:09M
TÜV
Approvals
DC+; AC
2,50 65-95 18,8 11,5300
3,20 90-130 35,7 20,8350
4,00 125-165 51,3 29,73505,00 170-220 106,0 70,6450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen iron-powder electrode for the all-positional welding of steels containing 0.5% Mo and high tensile steels.Excellent weldability and arc stability. Good X-ray quality and high resistance to solidification cracking. Pre-heat andinterpass temperature between 100-150°C. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 510-600 390 25 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
ASTM A355 Gr. P1; A182M Gr. F1S355J3G3; E295; L415BB; S255N; 16Mo3; 15NiCuMoNb5S; S500N
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.38 0.78 0.015 0.015 - - 0.53 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
55
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 75/449
MOLYCORD Kb
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E7018-A1-H 4EN 499: E 50 4 Mo B 42 H5EN 1599: E Mo B 42 H 5
ABSDBDNVRSTÜV
Approvals
DC+
2,50 65-90 20,8 12,3350
3,20 90-130 34,8 21,2350
4,00 140-180 67,7 43,2450
5,00 190-230 106,7 68,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Basic coated electrode for welding creep resistant and higher strength steels used in the fabrication of pressure vessels,boilers and pipes, subjected to operating temperatures of up to +500 °C. Due to its double coating (up to 3,2 mm) thiselectrode has a stable and concentrated arc, making it well-suited for positional welding. Welds are of X-ray quality.Preheating, interpass temperature and post-weld heat treatment depend on the base metal used.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620 °C x 1 h 560-720 500 22 60
As Welded 560-720 500 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
S(P)235-S(P)500, P295GH-P355GH, L360-L485, X52-X70,16 Mo 3
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.40 1 - - - - 0.60 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
56
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 76/449
MOLYCORD Ti
Keep dry and avoid condensation. Rebaking not required generally.
If necessary, 100-110 °C x 1h.
AWS A5.5: E8013-GEN 1599: E Mo R 12
DBTÜV
Approvals
AC; DC-
2,50 60-85 0,0 0,0300
3,20 90-130 0,0 0,0300
4,00 140-180 68,0 37,3450
5,00 190-230 106,2 58,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding creep resistant steels used in the construction of pressure vessels, boilers and pipes, foroperating temperatures of up to +550 °C. Easy arc striking and restiking. Very smooth and clean welds, blending into basemetal without undercuts. Preheating, interpass temperature and post-weld heat treatment according to base metal used.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620 °C x 1 h 560-720 470 22 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
P235-P420, P295GH-P355GH, X52-X60, 16 Mo 3
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.30 0.60 - - - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
57
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 77/449
CROMOCORD 55
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E 8018 B1EN 1599: E CrMo0 5 B 12 H5
Approvals
DC+; AC
2,50 85 20,4 0,0350
3,20 115 34,9 0,0350
4,00 160 63,4 0,0450
5,00 205 94,2 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding of creep resistant steels with 0,5 % Cr - 0,5 % Mo.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 700 °C x 1 h 510 355 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
ASTM: A 387 gr. 2
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 0.70 0.025 0.020 0.50 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
58
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 78/449
OE-KV5L
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 7015-B2LEN 1599: E CrMo1L B 22 H5
CONTROLASRINATÜV
Approvals
DC+
2,50 65-95 18,9 11,4300
3,20 90-130 35,0 21,0350
4,00 125-165 49,4 30,0350
5,00 170-220 96,7 58,3450
6,00 240-290 131,1 106,4450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
All-position electrode (max. 0.05%C) with a basic coating for the welding of creep resistant steels alloyed with 1.25% Cr0.5% Mo. Also recommended for welding 0.9 Cr 0.5 Mo steel. The chemical composition of the weld metal results in a highresistance to solidification cracking. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 690°C x 1h 520 - 650 390 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.44 0.77 0.015 0.015 1.25 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
59
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 79/449
OE-KV5HR
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8018-B2 H4REN 1599: E CrMo1 B 32 H5GOST 9467-75:09X1M similar
TÜV
Approvals
DC+; AC
2,50 65 - 95 19,4 12,1300
3,25 90 - 130 35,7 21,33504,00 125 -165 52,5 30,6350
5,00 170 - 220 106,0 58,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
All-position electrode with a basic coating alloyed with 1.25% Cr 0.5% Mo for the welding of creep resistant steels . OE-KV5HR is also recommended for welding 0.9%Cr 0.5%Mo steel. The chemical composition of the weld metal results in ahigh resistance to solidification cracking. Preheat and interpass temperature 150÷200°C are recommended. 120%recovery, X Factor <15ppm and J Factor <150ppm.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 690°C x 1h 550 - 690 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
13CrMo4-5; 15CrMo4-5ASTM A193 Gr. B7; A335 Gr P11; A 217 Gr WC6
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.08 -0.35 0.80 0.010 0.010 1.28 - 0.45 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
60
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 80/449
CROMOCORD Kb
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E8018-B2-H4EN 1599: E CrMo 1 B 42 H5
DBTÜV
Approvals
DC+
2,50 60-85 20,7 12,8350
3,20 100-130 34,3 22,2350
4,00 140-180 52,8 0,03505,00 190-230 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding creep resistant steels used for in the fabrication of pressure vessels, boilers and pipes,subjected to operating temperatures of up to +570 °C. Due to its double coating (up to 3,2 mm) this electrode features astable and concentrated arc, making it well-suited for root pass and positional welding. Welds are of X-ray quality.Preheating, interpass temperature and post-weld heat treatment according to base metal used.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 690 °C x 2 h 560-720 490 22 120
920°Cx0,5h/air+700°Cx0,5h 450-550 300 26 130
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
13CrMo4-5, G17CrMo5-5
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.40 0.80 0.012 0.010 1 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
61
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 81/449
CROMOCORD N 125
Keep dry and avoid condensation. To obtain less than 10 ml
H2/100 gr of weld metal, dry at 300-350 °C x 2 h max 5 times.
AWS A5.5: E 9015-GEN 1599: E CrMoV 1 B 42 H10
TÜV
Approvals
DC+
2,50 60-90 21,0 0,0350
3,20 90-130 0,0 0,0450
4,00 140-180 70,0 0,0450
5,00 190-230 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode of the 1,5 Cr - 1 Mo - 0,25 V type, designed for welding cast steel of identical composition,subjected to operating temperatures of up to +600 °C. Observe specifications for preheating and post-weld heat treatmentof base plates.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 680 °C x 8 h/air 600-800 450 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
G 17CrMoV5-11
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.12 -0.40 0.90 0.015 0.010 1.40 - 1 - 0.25 -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
62
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 82/449
OE-KV3L
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8015-B3LEN 1599: E CrMo2L B 22 H5
CONTROLASRINATÜV
Approvals
DC+
2,50 65-95 19,4 11,9300
3,20 90-130 35,0 21,0350
4,00 125-165 50,6 30,8350
5,00 170-220 96,7 56,6450
6,00 240-290 133,3 80,7450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
OE-KV3L is a basic coated low hydrogen electrode for the all position welding of 2.25% Cr 1% Mo creep resisting steels.The low Carbon content reduces the risk of cracking. In order to achieve the desired level of heat affected zone properties itis recomended that a preheat and interpass temperature of between 200-250°C be used. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 700°C x 1h 630-720 460 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.46 0.73 0.020 0.015 2.25 - 0.90 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
63
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 83/449
OE-KV3HR
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 9018-B3 H4REN 1599: E CrMo2 B 3 2 H5GOST 9467-75:09X2M1
TÜV
Approvals
DC+; AC
2,50 65-95 19,4 11,5300
3,25 90-130 37,4 21,5350
4,00 125-165 53,0 31,03505,00 170-220 106,0 70,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
All-position electrode with a basic coating for the welding of creep resisting steels alloyed with 2.25%Cr 1.0%Mo. Thechemical composition of the weld metal ensures a low sensitivity to solidification cracking. Preheat and interpasstemperatures 200÷250°C are recommended. Efficiency 120%, X Factor <15ppm and J Factor <150ppm.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 700°C x 1h 630-720 530 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
10CrMo9-10ASTM A355 Gr.P22; A217 Gr. WC9
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.28 0.68 0.010 0.010 2.19 - 0.90 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
64
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 84/449
CROMOCORD 2 STC
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E9018-B3-H4EN 1599: E CrMo 2 B 42 H5
TÜV
Approvals
DC+
2,50 60-90 19,7 8,2300
3,20 85-130 37,5 20,03504,00 140-180 53,0 32,0350
5,00 180-230 109,7 66,5450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding creep resistant and high-pressure hydrogen resistant steels employed in the fabricationof pressure vessels, boilers and pipes, for operating temperatures of up to +600 °C. Weld deposit features high toughnessproperties and is largely insensitive to in-service embrittlement, proven by simulated heat treatment STC = step cooling. LowX- and J-factors (X max. 15 ppm; J max. 150).
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 690 °C x 17 h/air 550-650 400 22 100
PWHT 690 °C x 17 h/air +STC 550-650 400 22 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 30 °C
Hardness
10CrMo9-10, A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22and F 22a
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.30 0.50 0.012 0.010 2.40 - 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
65
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 85/449
CROMOCORD 5
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E8015-B6-H4EN 1599: E CrMo 5 B 22 H5
TÜV
Approvals
DC+
2,50 65-95 18,9 0,0300
3,20 90-130 36,5 0,03504,00 125-165 52,4 0,0350
5,00 170-220 97,2 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode used in welding boilers, pressure vessels, pipes etc., subjected to operating temperatures of up to+600 °C. The all-weld metal composition matches that of steel grade 12 CrMo 19-5, having equal resistance to high-pressure hydrogen attack, creep resistance and creep rupture strength. Typical applications are: petrochemical processplants, hydrocrackers in chemical industries. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 740 °C x 1 h/air 600-700 460 19 100
960°Cx0,5h/air+710°Cx2h 650-750 580 17 120
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
12 CrMo 19 5, A 182 Gr. F 5, A 199 Gr. T 5, A 213 Gr. T 5, A 335 Gr.P 5, A 336 Cl. F 5, A 369 Gr. FP 5, A 387 Gr. 5, Cl 1 and 2
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.30 0.80 0.012 0.010 5 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
66
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 86/449
CROMOCORD 5L
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8015-B6LEN 1599: E CrMo5 B 22 H5
CONTROLASTÜV
Approvals
DC+
2,50 65-95 20,0 12,1300
3,25 90-130 35,0 22,3350
4,00 125-165 52,9 31,8350
5,00 170-220 98,3 59,3450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic-coated all-position electrode (max. 0.05%C) for welding creep resisting steels containing 4-6% Cr and 0.45-0.65%Mo, such as 12 Cr Mo 19 5. Applications in the oil industry, include parts for high pressure hydrogenation vessels whichmust have good resistance against corrosion. Preheal and interpass temperature 250° to 300°C are recommended.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 740°C x 2h 540-640 460 19 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
ASTM A213 Gr. T5; X12CrMo5; ASTM A355 Gr. P5
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.40 0.70 0.015 0.015 5.70 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
67
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 87/449
CROMOCORD E223
To obtain 5-10 ml H2/100gr of weld metal, dry at 350- 370°Cx1h,
max 5 times. To obtain lessthan 5 ml H2/100gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E8015-G
Approvals
DC+
2,50 50-80 17,7 10,3300
3,20 65-100 33,0 21,8350
4,00 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
New generation low Cr and 1,5%W alloyed basic coated MMA electrode, suitable for the welding of T23 and P23 steels.Excellent weldability is guaranteed in all positions except vertical down. Mainly used in power generation.X Factor<15 and J Factor<120.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 740°C x 2h 550-640 460 20 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
A335 P23 - A213 T23
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 0.100.30 0.50 0.015 0.015 2 0.50 - - 0.25 -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
68
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 88/449
CROMO E 225V
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°Cx1h, max1 times. Keep dry and store at room temperature. Once opened,store at 90-150°C until use.
AWS A5.5: E 9015-GEN E Z B 22 H5
Approvals
DC+; AC
3,20 85 - 130 33,3 19,5350
4,00 130 - 170 61,1 37,8450
5,00 170 - 220 92,7 58,2450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo, V steels after step cooling applications.X Factor<15ppm and J Factor<120ppm.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 710°C x 8h 620 - 750 420 18 54
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-18°C
Hardness
12 CrMoV9-10; SA 336 F22V; SA 541 Gr 22V
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.20 0.60 0.010 0.010 2.30 - 1 0.012 0.25 -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
69
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 89/449
CROMO E 225
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A-5.5: E9015-B3 H4EN 1599: E CrMo2 B 22 H5
TÜV
Approvals
DC+
2,50 65-95 17,3 0,03003,20 85-130 33,7 0,0350
4,00 140-180 61,3 0,0450
5,00 180-230 94,4 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing an extremely low hydrogen weld metal, designed for welding creep resistant and high-pressure hydrogen resistant steels employed in the fabrication of pressure vessels, boilers and pipes, subjected to operatingtemperatures of up to +600 °C. Weld metal features high toughness properties and is largely insensitive to in-serviceembrittlement, proven by simulated heat treatment STC = step cooling. Very low X- and J-factor (X max. 15 ; J max. 120).Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 690 °C x 8 h 550-650 400 22 80
PWHT 690 °C x 8 h + STC 550-650 400 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
10CrMo9-10, A 387 Gr.22, Cl 1and 2, A 182 Gr.F 22, A 336 Gr.F22and F 22a
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.10 -0.25 0.70 0.010 0.010 2.30 - 1.10 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
70
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 90/449
CROMO E 300V
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°Cx1h, max1 times. Keep dry and store at room temperature. Once opened,store at 90-150°C until use.
AWS A5.5: E 9015-GEN E Z B 22 H5
Approvals
DC+; AC
3,25 85 - 130 33,3 19,5350
4,00 140 - 170 62,2 37,5450
5,00 180 - 230 109,1 58,2450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrodes for welding of low-alloyed steels 3.00% Cr, 1.00% Mo, V. Applications in the chemical industryinclude hydrocracking and synthesis of Ammonia.X Factor <15 and J Factors <120.Suitable for step cooling applications.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 710°C x 8h 550 - 750 400 18 54
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-18°C
Hardness
SA 182 Gr F 3V; SA 542 Tp G Cl 4ASA 832 Gr 21V
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.11 -0.20 0.70 0.010 0.010 3 - 1 0.012 0.25 -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
71
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 91/449
CROMOCORD 9 M
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E9018-B9-H4EN 1599: ~E Cr Mo 9 B 42 H5
TÜV
Approvals
DC+
2,50 60-90 0,0 0,0350
3,20 85-130 38,7 0,0350
4,00 130-160 75,5 0,0450
5,00 180-230 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding high-temperature creep resistant steels of type 9 Cr-1Mo-V-NB with operatingtemperatures of up to +650 °C. Electrode is suited for welding thick walled cast steel components, which are subjected toa tempering treatment of 8 hrs. at 740 °C. Weld metal is tested for in-service embrittlement.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 740 °C x 8 h/furnace 640-760 550 17 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
T 91 (ASTM A 213), F 91 (ASTM A 182)X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.20 1 0.010 0.010 9 - 1 0.07 0.22 0.04
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
72
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 92/449
CROMOCORD 9
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8015-B8EN 1599: E CrMo9 B 22 H5
Approvals
DC+
2,50 65-95 20,0 12,2300
3,20 90-130 35,8 21,8350
4,00 125-165 51,8 31,3350
5,00 170-220 93,9 56,7450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
CROMOCORD 9 is a basic coated, low hydrogen electrode developed for the welding of creep resistant steels containing 9%Cr - 1% Mo. During welding preheat and interpass temperature controls between 250 - 300°C are recomended. Efficiency100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 750°C x 2h 590 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
ASTM A335 Gr. P9; X12CrMo9-1
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 0.68 0.015 0.015 8.30 0.06 0.90 - - -
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
73
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 93/449
CROMOCORD 91
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E9018-B9-H4EN 1599: E CrMo 9 1 B 42 H5
TÜV
Approvals
DC+
2,50 60-90 0,0 0,0300
3,20 85-130 35,0 0,0350
4,00 130-160 48,2 0,03505,00 180-230 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding high-temperature creep resistant steels of type 9 Cr-1Mo-V-Nb-N with operatingtemperatures of up to +620 °C. Electrode is suited for thick-walled cast pieces, which are subjected to tempering 740 °C x8 h as well as for thin-walled components, e.g. piping which are subjected to a tempering treatment at higher temperaturesand shorter times (e.g. 760 °C x 2 h) Weld metal is tested for in-service embrittlement. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 760 °C x 2 h/furnace 620-850 530 17 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
T 91 (ASTM A 213), F 91 (ASTM A 182)X10CrMoVNb9-1, grade 91 (ASTM A 387), P 91 (ASTM A 335)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.30 0.70 0.010 0.010 9 0.40 1 0.05 0.20 0.04
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
74
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 94/449
CROMOCORD 10 M
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
DIN 8575: ~E CrMoW 10 B 20+
Approvals
DC+
2,50 60-90 0,0 0,0350
3,20 80-130 39,1 0,0350
4,00 140-180 76,8 0,0450
5,00 180-230 119,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic covered electrode for welding high-temperature creep resistant steels of type 10Cr-1Mo-1W-V-Nb type. Particularlysuited for thick-walled steel castings which are subjected to a tempering of 12 hrs. at 730 °C. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 730 °C x 12 h/furnace 700-820 550 17 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
G X 12 CrMoVWNbN 10 1 1
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.25 1 0.015 0.010 9.70 1 1 0.05 0.20 0.05
Si Mn P S Cr Ni Mo Nb V N
Chromium-Molybdenum steels
Materials
75
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 95/449
CITOCUT
Keep dry and store at room temperature.
Approvals
DC-; AC
3,25 130-150 35,3 0,0350
4,00 200-230 56,1 0,0350
5,00 220-280 82,5 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc. Used for removing defects incastings or risers and gates, gouging out defective welds, back-gouging root runs and removing rivets.
MMA Electrode
Grades
All-weld metal Mechanical Properties
Impact Energy
ISO - V (J)Heat Treatment
Tensile
StrengthN/mm
2
Yield
StrengthN/mm
2
Elongation A5 (%) Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
- -- - - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Cutting
76
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 96/449
SUPERCUT
Keep dry and store at room temperature.
Approvals
DC-; AC
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc. Used for removing defects incastings or risers and gates, gouging out defective welds, back-gouging root runs and removing rivets.
MMA Electrode
Grades
All-weld metal Mechanical Properties
Impact Energy
ISO - V (J)Heat Treatment
Tensile
StrengthN/mm
2
Yield
StrengthN/mm
2
Elongation A5 (%) Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
- -- - - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Cutting
77
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 97/449
TENACITO 70
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E8018-G-H4EN 499: E 50 6 Mn1 Ni B 42 H 5
ABSBVDBDNVGLLRSRSTÜV
Approvals
DC+
2,50 65-95 23,9 0,0350
3,20 90-135 35,5 0,0350
4,00 140-180 68,0 0,0450
5,00 190-240 108,9 0,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 590-680 510 24 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
S420-S500
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.50 1.60 0.020 0.015 - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
78
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 98/449
TENAX 88S
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8016-GEN 499: E 50 6 Mn1Ni B 12 H5GOST 9467-75:60-062H1-7
ABSDNVLRS
Approvals
DC +; AC
2,50 55-85 19,1 11,73503,20 80-130 39,3 23,7450
4,00 110-180 59,0 35,4450
5,00 180-230 90,8 54,7450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 88S is a low-alloyed electrode for welding higher yield steels (min. 450/mm2), BS 4360-55 E/F and E 450 EMZ,introduced for topside facilities of production platforms. This electrode provides high impact and fracture (C.T.O.D.)toughness weld metal in the as-welded and stress relieved conditions. Excellent operability in all welding positions. Thiselectrode is of major importance for offshore work; it enables higher yield steels to be welded in all positions. Efficiency100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 560-640 460 26 60
As Welded 560-720 500 24 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
BS 4360-55 E/F; E 450EMZ
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Cu
0.06 -0.30 1.60 0.015 0.015 - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
79
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 99/449
TENAX 88S HR
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 3 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 3 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8018-GEN 499: E 50 6 Mn1Ni B 32 H5GOST 9467-75:60-062H1-7
Approvals
DC+; AC
2,50 60-100 18,9 11,7300
3,20 80-140 47,0 27,44504,00 120-180 67,1 40,4450
5,00 180-270 101,8 63,6450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 88S HR iron-powder electrode is a low-alloyed Mn/Ni type developed for welding higher yield steels (min. 450/mm2),usually BS 4360-55 E/F and E 450EMZ, for topside facilities of production platforms. This electrode deposits high impactand fracture (C.T.O.D.) toughness weld metal in the as-welded and stress relieved conditions. This electrode is of majorimportance for offshore applications; enabling higher yield steels to be welded with absolute confidence. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 560-640 460 26 60
As Welded 560-720 500 24 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
BS 4360-55 E/F; E 450EMZ
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.06 -0.30 1.50 0.015 0.015 - 0.80 0.20 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
80
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 100/449
TENACITO 65 R
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E9018-G-H4EN 757: E 55 6 Mn1NiMo B T 42 H5
ABSDBTÜV
Approvals
DC+
2,50 65-95 20,3 12,3350
3,20 90-140 34,4 22,7350
4,00 140-185 67,1 42,7450
5,00 180-240 108,3 71,5450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality. On request, electrodes may be supplied withspecial quality assurance to KTA 1408.2.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 605 C° x 40 h 630-700 500 20 50
As Welded 630-750 560 20 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
17 MnMoV 6 4ASTM A 508 Cl.2, ASTM A 533 Cl. 1Gr. B, 13 MnNiMo 5 4,S(P)355-S(P)500, 20 MnMoNi 5 5, 15 NiCuMoNb 5, 22 NiMoCr 37
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.05 0.100.30 1.40 0.012 0.008 - 0.95 0.40 - 0.05 -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
81
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 101/449
TENAX 98M
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 9018-M H4EN 757: E 55 5 Z B 32 H 5GOST 9467-75:60-06H1-6
Approvals
DC+; AC
2,50 55-105 15,8 9,6300
3,20 90-140 35,7 21,6350
4,00 110-180 52,5 31,8350
5,00 170-240 110,0 66,4450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 98M is a basic coated electrode depositing low hydrogen weld metal with an efficiency of 110-120%. It is generallyused for the welding of high strength steels with tensile, properties of 600 N/mm2 min. The main application are for thewelding of root runs and standing fillets in higher strength steels.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 610-780 550 20 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-51°C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.30 1 0.020 0.020 - 1.60 0.20 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
82
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 102/449
TENAX 118D2
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E10018-D2EN 757: E 62 4 MnMo B32 H5
Approvals
DC+; AC
2,50 90 0,0 0,0350
3,20 110 0,0 0,0350
4,00 160 0,0 0,0450
5,00 210 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding high yield strength steels (> 600 MPa) when good impact toughness at lowtemperatures is required.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 690-890 620 22 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.09 -0.50 1.90 0.025 0.020 - - 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
83
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 103/449
TENACITO 75
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E10018-G-H4EN 757: E 69 6 Mn2NiCrMo B 42 H5
DBDNVGLRSTÜV
Approvals
DC+
2,50 65-95 19,8 12,8350
3,20 90-140 34,3 22,23504,00 140-185 70,3 45,2450
5,00 180-240 109,9 70,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 760-900 720 17 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
S620, S690
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Cu
0.06 -0.50 1.40 0.020 0.012 0.40 2.20 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
84
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 104/449
TENACITO 80
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E11018-G-H4EN 757: E 69 6 Mn2NiCrMo B 42 H5
ABSGLRSTÜV
Approvals
DC+
2,50 65-95 19,8 12,8350
3,20 90-135 34,3 22,2350
4,00 140-185 67,0 45,24505,00 180-240 107,5 70,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 850-960 800 16 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
S690
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.06 -0.50 1.80 0.020 0.012 0.35 2.20 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
85
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 105/449
TENACITO 80 (CL)
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E11018-G-H4EN 757: E 69 6 Mn2NiCrMo B 42 H5
ABSGLRSTÜV
Approvals
DC+
2,50 65-95 19,8 12,8350
3,20 90-135 34,3 22,23504,00 140-185 70,3 45,2450
5,00 180-240 107,5 70,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 580 C° x 15 h 700-850 650 17 47
As Welded 760-900 720 17 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
S690
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.06 -0.50 1.40 0.020 0.012 0.40 2.20 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
86
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 106/449
TENAX 118M
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 11018-M H4EN 757: E 69 5 Z B 32 H5GOST 9467-75:70-06H2-6
ABSDNV
Approvals
DC+; AC
2,50 55-105 16,3 10,1300
3,20 90-140 34,2 22,2350
4,00 110-180 52,5 32,4350
5,00 170-240 108,0 66,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 118M is an all-positional low-hydrogen electrode with an efficiency of 110-120% for welding high strength steelshaving tensile properties of 760-870 N/mm2 e.g. T1, HY 80, etc. Use shortest possible arc and low travel speed. The lowhydrogen weld metal minimises the risk of cold cracking. Low heat input is reccomended. Efficiency 120%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 760-960 690 20 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
T1; HY80
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.30 1.60 0.020 0.020 - 2 0.30 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
87
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 107/449
TENACITO 100
Keep dry and avoid condensation. To obtain less than 5 ml H2/100
gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: E12018-G-H4EN 757: E 89 4 Mn2Ni1CrMo B 42 H5
TÜV
Approvals
DC+
2,50 65-95 20,0 12,9350
3,20 90-135 34,1 22,0350
4,00 140-185 67,2 43,0450
5,00 180-240 108,6 68,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purityand very low hydrogen content. Due to its double coating (up to 3,2 mm), the electrode features a stable and concentratedarc, making it well-suited for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 980-1080 890 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
S890
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 1.70 - - 0.80 2.50 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
88
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 108/449
TENAX 128M
To obtain 5-10 ml H2/100 gr of weld metal, dry at 460°C for 1,5hour, max 3 times. To obtain less than 5 ml H2/100 gr of weldmetal, dry at 400-420°C for one hour, max 1 times. Keep dry andstore at room temperature.
AWS A5.5: E 12018 – MEN 757: E 79 5 Mn2NiCrMo B 32 H5GOST 9467-75:85-082H2-6
Approvals
DC+; AC
2,50 55 - 105 16,7 10,1300
3,20 90 - 140 34,3 22,2350
4,00 110 - 180 51,7 32,4350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
TENAX 128M is an all-positional low-hydrogen electrode with an efficiency of 110-120% for the welding of high strengthsteels having yield strength up to 850 N/mm2. Use shortest possible arc and low travel speed. The low hydrogen weld metalminimise the risk of cold cracking. Low heat input is recommended.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 580°C x 4 h 790-900 700 19 47
As Welded 880-1080 790 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-51°C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.35 1.70 0.015 0.015 0.45 1.90 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
89
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 109/449
TENAX 140
Keep dry and avoid condensation. To obtain less than 5 ml H2/100gr of weld metal, dry at 340-360 °C x 2 h max 5 times.
AWS A5.5: ~ E 14018-M-H4
Approvals
DC+
2,50 65-95 0,0 0,0350
3,20 90-135 0,0 0,0350
4,00 140-185 0,0 0,0450
5,00 180-240 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing high-strength and tough welded joints. Weld deposit is of extremely high metallurgicalpurity and very low hydrogen content. Despite the very high yield strength (Rp0,2 > 960 N/mm² for 3,2 and 4,0 mm), theweld metal has good elongation and Charpy toughness (typically 40-50 J at –40 °C ). Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 1000-1100 950 15 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Fine grain steels with YS >900, S 960QL
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.30 1.30 0.010 0.012 0.70 3.70 1.10 - - -
Si Mn P S Cr Ni Mo Nb V N
High-strength steels
Materials
90
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 110/449
TENCORD 85CP
To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370°Cx1h,max 5 times. To obtain less than 5 ml H2/100 gr of weld metal, dryat 400-420°C x 1h, max 1 times. Keep dry and store at roomtemperature. Once opened, store at 90-150°C until use.
AWS A5.5: E 8018-GEN 499: E 46 4 Z B 3 2 H10GOST 9467-75:50-E51 3
Approvals
DC+; AC
2,50 60-90 20,1 12,1300
3,20 80-140 49,8 31,8450
4,00 110-180 70,3 46,6450
5,00 160-240 106,0 64,0450
Packaging data
Classification
Weld metal weight
per electrode (gr)
Diameter
(mm)
Current
(ampere)
Electrode
average weight (gr)
Low Hydrogen electrode suitable for the welding of steels having high atmospheric corrosion resistance and high contents ofP and Cu. Ideal for Cor-Ten A steel applications. Due to its characteristics of high atmospheric corrosion resistance andmechanical properties compared with a C-Mn steel, Cor-Ten is particularly suitable for movable structures, such as lorries,trailers, etc. Cor-Ten is also used in the bridge and construction industries because of the particular colour of its surfacewhich does not require painting. The weld deposit has a very similar appearance to Cor-Ten A steel. Sutable for welding withan inverter generator. Efficiency 115%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 530-680 460 20 47
As Welded 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
CORTEN A-B-C
Length
(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 0.400.40 0.70 0.020 0.020 0.50 0.40 - - - -
Si Mn P S Cr Ni Mo Nb V N
Weathering steels
Materials
91
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 111/449
TENCORD Kb
Keep opened vaccumpack dry and avoid condensation. To obtain
less than 5 ml H2/100 gr of weld metal, dry at 340-360 °C x 2 hmax 5 times.To obtain less than 10 ml H2/100 gr of weld metal, dry at 300-350°C x 2 h max 5 times.
AWS A5.5: E7018-G-H4EN 499: E 42 4 Z B 42 H5
DBTÜV
Approvals
DC+
2,50 65-95 20,3 12,8350
3,20 90-140 34,2 22,2350
4,00 140-185 68,4 45,2450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode producing weld metal resistant to atmospheric corrosion, used for welding similar weathering steels.Tough weld metal, suited for joining thicker plate sections. Due to its double coating (up to 3,2 mm) this electrode has astable and concentrated arc, making it suitable for positional welding. Welds are of X-ray quality.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 500-600 420 25 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
S355J2G1W
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 0.450.40 1 0.020 0.015 - 1 - - - -
Si Mn P S Cr Ni Mo Nb V N
Weathering steels
Materials
92
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 112/449
DW RSP
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
Approvals
AC; DC+
2,00 30-50 11,3 6,9300
2,50 45-75 18,4 10,6300
3,20 60-120 35,0 19,5350
4,00 90-140 51,3 28,8350
5,00 130-180 84,0 50,8350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode depositing austenitic-ferritic weld metal which is highly resistant to cracking. Particularly suitable forthe welding of dissimilar steels (i.e. stainless steel to mild steel) where heat treatments are applicable, both before and afterwelding. For hardfacing DW RSP may be used as a buffer layer. Excellent weldability with a spatter free arc, self-releasingslag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 680 - 780 580 26 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Dissimilar joint
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-200.80 0.90 0.025 0.020 19 10 3 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
93
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 113/449
BASINOX 307
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 307-15EN 1600: E 18 9 MnMo B 12GOST 10052-75: 10X20H96C
Approvals
DC+; AC
2,50 50-75 18,0 10,8300
3,25 70-120 34,4 21,0350
4,00 90-120 49,4 29,7350
5,00 110-115 73,9 45,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic-coated electrode suitable for the welding of dissimilar steels, quenched and tempered steels 13% Mn and Cr steels.BASINOX 307 is also used for difficult to weld steels. Good corrosion and wear resistance. Excellent mechanical propertiesand high crack resistance. Efficiency 100%
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 590 350 30 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Armour plate; Dissimilar Steels; Non-magnetic austenitic steel
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.08 50.50 4 0.030 0.030 19.50 9.50 1 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
94
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 114/449
SUPRANOX 308 L
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A-5.4: E308L-17EN 1600: E19 9 L R 12
DBTÜV
Approvals
DC+; AC
2,00 35-60 11,0 0,0300
2,50 45-80 17,4 0,0300
3,20 70-120 35,8 0,03504,00 100-150 53,0 0,0350
5,00 130-230 107,1 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an extra low carbon content, aswell as stainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350 °C, non-scalingup to +800 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.Easy arc striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 350 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4301 (X4CrNi18-10)- 1.4311 (X2CrNiN18-10)1.4541 (X6CrNiTi18-10)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.90 0.80 0.025 0.020 19 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
95
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 115/449
SUPRANOX RS 308L
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 308L-16EN 1600: E 19 9L R 12GOST 10052-75: 04X20H9
ABSCONTROLASMMITÜV
Approvals
AC; DC+
1,50 20-30 5,4 3,22502,00 30-60 11,0 6,7300
2,50 50-80 18,4 11,2300
3,20 60-120 35,0 21,0350
4,00 100-140 52,8 31,6350
5,00 130-180 80,0 48,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for the welding of austenitic steels containing 16-20% Cr and 8-12% Ni (i.e. AISI 304, AISI304L). The weld deposit has a 0,04% max Carbon content. Particularly suitable for nuclear, chemical and associatedapplications. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance.Max service temperature +300°C.Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 35 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 304; AISI 304L
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.021 5-100.80 0.90 0.025 0.025 19 9.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
96
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 116/449
SUPRANOX RS 309L
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 309L-16EN 1600: E 23 12L R 12GOST 10052-75: 10X25H132 similar
CONTROLASTÜV
Approvals
AC; DC+
2,00 30-50 11,6 7,0300
2,50 45-70 19,0 11,6300
3,20 65-120 35,8 21,63504,00 115-140 53,8 32,4350
5,00 130-180 86,0 52,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for the welding of stainless steels containing 22-25% Cr and 12-14% Ni (AISI 309; AISI309L). Particularly suitable for the welding of dissimilar steels. Service temperature +1000°C. Excellent weldability with aspatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
AISI 309; AISI 309L.
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite0.03 8-130.70 0.75 0.025 0.030 23 12 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
97
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 117/449
BASINOX 308L
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E308L-15DIN 8556: E 19 9 L B 20 +EN 1600: E 19 9 L B 42
DBTÜV
Approvals
DC+
2,50 50-75 17,5 0,0300
3,20 70-110 32,8 0,0350
4,00 110-150 49,5 0,03505,00 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding austenitic stainless Cr-Ni steels or cast steels, having a low carbon content, as well asstainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350 °C, non-scaling up to+800 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 350 30 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4301 (X4CrNi18-10) - 1.431 (X2CrNiN18-10)1.4541 (X6CrNiTi18-10)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.40 1 0.025 0.025 19 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
98
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 118/449
BASINOX 308LT
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 308L-15EN 1600: E 19 9L B 12GOST 10052-75: 04X20H9
Approvals
DC+; AC
2,50 45-70 15,7 9,5300
3,20 65-120 31,9 19,2350
4,00 100-140 47,1 28,6350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for the welding of austenitic stainless steels. Low carbon content and very good mechanicalproperties at -196°C. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 35 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
AISI 304
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 1-50.30 1.50 0.030 0.030 19 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
99
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 119/449
BASINOX 308L VU
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E308L-15EN 1600: E 19 9 L B 12GOST 10052-75: 04X20H9
Approvals
DC+; AC
2,50 60 - 90 17,4 10,4300
3,25 80 - 110 31,2 18,9350
4,00 100 - 130 49,4 29,7350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for welding of austenitic stainless steels like AISI 304L. The special coating allows verticalup welding and makes BASINOX 308L-VU particularly suitable for welding on yards. The heavily basic coating allows theexcellent protection of the weld pool from oxide. Efficiency 100%
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
AISI 304
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 3-80.40 1.40 0.030 0.030 19 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
100
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 120/449
SUPRANOX 308LP
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 250-300 °C x 1,5 h.
AWS A5.4: E308L-16EN 1600: E 19 9 L R 12
ABSBVDNVTÜV
Approvals
DC+; AC
2,00 30-60 10,7 0,0300
2,50 50-80 17,1 0,0300
3,20 60-120 31,2 0,03504,00 100-140 52,9 0,0350
5,00 130-190 107,1 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for welding austenitic stainless steel like AISI 304 and AISI 304L. A good compromisebetween bead appearance and ease use (especially in position including pipes) and mechanical characteristics. Efficiency100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 520 320 35 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 304L; SUS 304L; X2CrNi19 10
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite0.025 4-100.60 1.30 0.030 0.030 19.20 10.20 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
101
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 121/449
SUPRANOX RS 308H
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 308H-16EN 1600: E 19 9 R 12GOST 10052-75: 07X20H9
Approvals
AC; DC+
2,50 50-80 18,4 11,2300
3,20 60-120 35,0 21,0350
4,00 100-140 52,5 31,6350
5,00 130-180 80,0 48,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode for welding type AISI 304H or Wr. 1.4948 steels. Developed for high temperature applications(petrochemical and nuclear industry).Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 550 350 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 304H; Wr 1.4948
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.05 3-80.80 0.90 0.030 0.030 19.50 9.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
102
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 122/449
CRISTAL E 308L
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
AWS A5.4: E 308L-17EN 1600: E 19 9 L R 22
TÜV
Approvals
DC+
2,50 70-80 18,6 0,03003,20 110-120 35,2 0,0350
4,00 125-135 53,3 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Fume reduced, rutile coated electrode for welding austenitic stainless Cr-Ni steels or cast steels. The reduced fumeformation contributes to an improved working environment for welders and in workshops. The welding fume deposit in thecloser welding zone and on the work piece is considerably lower than with standard electrodes.For operating temperatures of up to +350 °C, non-scaling up to +800 °C.Fine metal droplet transfer, good fusion of jointfaces, finely rippled bead surface, easy slag removal, excellent arc striking and restriking. Vacuumpacked: no redrying, nospecial storing conditions.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 350 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4301 (X4CrNi18-10) - 1.4311 (X2CrNiN18-10)
1.4541 (X6CrNiTi18-10) - AISI 304-AISI 304L
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Ferrite
0.03 5-100.90 0.80 0.025 0.020 19 10.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
102bis
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 123/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 124/449
FERINOX
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A 5.4: E309Mo-26EN 1600: E 23 12 2 L R 53
DBTÜV
Approvals
DC+; AC
2,50 70-110 31,9 0,0350
3,20 110-165 69,5 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated high-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) and depositing austeniticstainless claddings, having a metal recovery of 160 %. The austenitic weld metal has a delta-ferrite content of approx. 15%. Claddings on unalloyed steels are already corrosion resistant in the first layer. Highest operating temperature fordissimilar steel joints is +300 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easyslag removal, easy arc striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 580 350 30 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Ferrite 0.03 12-200.80 1 0.025 0.020 22 12 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
103
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 125/449
CRISTAL E 309L
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
AWS A5.4: E 309L-17
EN 1600: E 23 12 L R 22
TÜV
Approvals
DC+
2,50 70-80 18,3 0,0300
3,20 110-120 34,2 0,03504,00 125-135 53,3 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Fume reduced, rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austeniticcladdings. The reduced fume formation contributes to an improved working environment for welders and in workshops. Thewelding fume deposited in the welding zone and on the work piece is considerably lower than with standard electrodes.Weld metal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are alreadycorrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case ofhigher temperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippledbead surface, easy slag removal, excellent arc striking and restriking.Vacuum packed: no redrying, or special storage conditions.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 10-200.90 0.80 0.025 0.020 23 12.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
104
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 126/449
SUPRANOX 309L P
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 250-300 °C x 1,5 h.
AWS A5.4: E309L-16EN 1600: E 23 12 L R 12
BV
Approvals
DC+; AC
2,50 60 17,5 0,0300
3,20 90 34,1 0,0350
4,00 120 48,1 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode with thin basic-rutile coating, designed for joining dissimilar steels (austenitic steels to ferritic steels) and foraustenitic claddings. Weld metal consists of austenite with approx. 9 % delta-ferrite. Claddings on unalloyed and low-alloysteels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes.SUPRANOX 309L-P is a good compromise between ease of use in positional welding and finish.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite 0.03 90.50 1.40 0.025 0.020 23.50 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
105
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 127/449
SUPRANOX 309 L
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E309L-17EN 1600: E 23 12 L R 12
DBGLTÜV
Approvals
DC+; AC
2,50 60-90 18,5 0,0300
3,20 90-120 37,0 0,0350
4,00 100-160 54,0 0,0350
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weldmetal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosionresistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, good striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Ferrite
0.03 12-200.90 0.70 0.025 0.020 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
106
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 128/449
BASINOX 309L
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4:E 309L-15EN 1600: E 23 12 L B 12GOST 10052-75: 10X25H132 simila
MMI
Approvals
DC+; AC
2,50 45-70 17,0 11,1300
3,20 65-120 34,4 21,43504,00 115-140 48,9 29,7350
5,00 130-180 73,9 45,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrode suitable for the welding of austenitic stainless steels containing 22-25% Cr and 12-14% Ni (AISI309). The wedl deposit carbon content is 0.04% max. Suitable for welding of dissimilar steels (i.e. Carbon steel to stainlesssteel) and for buffer layers, cladding. Excellent weldability with a spatter free arc, self-releasing slag combined with a verysmooth bead appearance. Good corrosion resistance.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 320 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 309; Wr 1.4332
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Ferrite
0.025 5-150.35 1.40 0.030 0.025 22.50 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
107
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 129/449
BASINOX 309Nb
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 309Cb-15EN 1600: E 23 12 Nb B 12GOST 10052-75: 10 25H132
TÜV
Approvals
DC+; AC
2,50 45-70 18,0 11,0300
3,20 65-120 36,0 21,8350
4,00 115-140 50,0 30,63505,00 130-180 76,9 46,4350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for the welding of stainless steels type AISI 309. The Nb content improves the resistance tointergranular corrosion and also the mechanical properties when working at high service temperatures. Used for the weldingof buffer layers on AISI 347 clad steels and dissimilar steels. Max service temperature +1000°C.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 309
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite0.025 5-150.45 1.50 0.030 0.025 22.50 13 - 0.80 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
108
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 130/449
SUPRANOX RS 309Mo
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 309Mo-16EN 1600: E 23 12 2L R 12GOST 10052-75: 10X25H132 simila
RINA
Approvals
AC; DC+
2,00 30-50 11,9 7,1300
2,50 45-70 19,0 11,9300
3,20 65-120 36,7 22,0350
4,00 115-140 55,0 33,13505,00 130-180 86,0 52,3350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode suitable for the welding of steels type AISI 309. Also suitable for the welding of dissimilar steels, bufferlayers and cladding. Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth beadappearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Wr 1.4459; AISI 309
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.021 9-250.80 0.90 0.030 0.030 22.70 12.70 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
109
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 131/449
BASINOX 309MoL
Keep dry and store at room temperature. Once opened, store at 90
-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 309MoL-15EN 1600: E 23 12 2L B 12
Approvals
DC+; AC
2,50 45-70 18,5 11,1300
3,20 65-120 36,0 22,0350
4,00 115-140 51,8 31,6350
5,00 130-180 78,2 46,5350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for the welding of stainless steels tyoe AISI 309. Particularly suitable for the welding ofdissimilar steels (stainless steels to carbon steels). Service temperature up to +1000°C, at elevated temperatures the Mocontent improves the creep properties. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Wr 1.4459; AISI 309
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 5-150.40 1.40 0.030 0.025 22.50 13 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
110
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 132/449
SUPRANOX 309MoL
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E309MoL-17EN 1600: E 23 12 2 L R 12
Approvals
DC+; AC
2,50 60-90 18,9 0,0300
3,20 90-120 37,1 0,0350
4,00 100-160 0,0 0,0350
5,00 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weldmetal consists of austenite with approx. 15 % delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosionresistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, good arc striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 25 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite 0.03 12-200.90 0.70 0.025 0.020 22.50 13.50 2.60 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
111
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 133/449
BASINOX 310
Keep dry and store at room temperature. Once opened, store at 90
-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 310-15EN 1600: E 25 20 B 12
MMI
Approvals
DC+; AC
2,50 45-70 18,4 11,2300
3,20 70-120 34,4 20,7350
4,00 110-140 50,6 30,9350
5,00 140-170 76,4 46,5350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Fully austenitic basic coated electrode suitable for welding heat resistant alloys (up to 1150°C) containing 25% Cr and 20%Ni (AISI 310).Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Wr 1.4842; AISI 310
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.09 00.60 2 0.030 0.025 26.50 20.80 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
112
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 134/449
SUPRANOX RS 310
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 310-16EN 1600: E 25 20 R 22
Approvals
AC; DC+
2,50 45-70 17,9 10,9300
3,20 70-120 34,2 20,73504,00 110-140 52,5 32,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile electrode depositing fully austenitic weld metal suitable for the welding of AISI 310 and of heat resistant alloys (up to1150°C) containing 25% Cr and 20% Ni.Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 550 350 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 310Wr 1.4842X22 CrNi 25 20
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.09 01 2.20 0.030 0.030 25 21 0.40 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
113
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 135/449
BASINOX 310Mo
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 310Mo-15
Approvals
DC+; AC
2,50 45-70 18,0 10,9300
3,20 70-120 32,6 19,8350
4,00 110-140 50,0 30,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode depositing a fully austenitic weld metal suitable for the weld of heat resisting alloys (up to +1150°C)containing 25% Cr and 20% Ni (AISI 310). Used to weld buffer layers on AISI 316 clad steels and dissimilar steels. Efficiency100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 400 30 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
AISI 310
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.50 1.50 0.030 0.025 25 20.50 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
114
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 136/449
SUPRANOX 310
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E310-16EN 1600: E 25 20 R12
Approvals
DC+; AC
2,00 40 10,9 0,0300
2,50 60 16,9 0,0300
3,20 90 32,7 0,03504,00 120 47,2 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding refractory austenitic steels and cast steels of grade 25 % chromium - 20 % nickel. Fullyaustenitic weld metal, non-scaling up to +1200 °C. Weld metal is not resistant to sulphurous combustion gases. SUPRANOX310 is a good compromise between finish, weldability and weld metal properties. If there is a substantial risk of hotcracking, use BASINOX 310.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4841 (X15CrNiSi25-20), 1.4845 (X12CrNi25-21)AISI 310
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.75 1.70 - - 27 21 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
115
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 137/449
DW 312
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E312-16EN 1600: ~ E 29 9 R 12
DB
Approvals
DC+; AC
2,00 35-60 11,6 0,0300
2,50 55-85 18,7 0,0300
3,20 80-120 37,1 0,0350
4,00 110-150 54,1 0,0350
5,00 160-220 81,7 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Niweld metal contains approximately 50 % of delta-ferrite and is non-scaling up to 1100 °C. It features high resistance tocracking and is therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on cracksensitive base metals. Suitable for welding galvanized steel plates. Fine metal droplet transfer, good fusion of joint faces,finely rippled bead surface, easy slag removal, easy arc striking and restriking. Hardness approx. 220 HB.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 750 600 20
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite0.10 -1.10 1 0.025 0.020 29 12 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
116
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 138/449
BASINOX 316L
Keep dry and avoid condensation. Rebaking not required generally.
Recommended: 300-350 °C x 2 h.
AWS A5.4: E316L-15EN 1600: E 19 12 3 L B 42
DBTÜV
Approvals
DC+
2,50 45-85 16,8 0,0300
3,20 50-125 33,3 0,0350
4,00 90-150 47,5 0,0350
5,00 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding austenitic stainless Cr-Ni-Mo steels and cast steels, having a low carbon content. Foroperating temperatures of up to +400 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 420 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4401 (X4CrNiMo17-12-2), 1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2), 1.4583 (X10CrNiMoNb18-12)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.40 1 0.025 0.020 18.50 11.50 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
117
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 139/449
BASINOX 316L VU
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 316L-15EN 1600: E 19 12 3L B 12GOST 10052-75: 02X20N142 M 2
Approvals
DC+; AC
2,50 45-70 18,4 11,1300
3,25 65-120 32,8 19,9350
4,00 115-140 51,8 31,2350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrodes suitable for the welding of stainless steels type AISI 316 and 316L. Excellent performance in thevertical-up position. The low carbon content results in improved corrosion resistance. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
AISI 316 - 316LX2 CrNiMo 17-2-2; X4 CrNiMo 17-2-2
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PF
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 3-80.30 1.30 0.030 0.030 18.50 12.50 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
118
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 140/449
BASINOX 316LT
Keep dry and store at room temperature. Once opened, store at 90
-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 316L-15EN 1600: E 19 12 2 B 12
Approvals
DC+; AC
2,50 45-70 16,1 9,6300
3,25 65-120 31,1 18,9350
4,00 115-140 47,1 28,8350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for the welding of stainless steels type AISI 316 and 316L. Excellent mechanical propertiesof the weld deposit to -196°C. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 35 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
AISI 316 - 316LX2 CrNiMo 17-2-2; X4 CrNiMo 17-2-2
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.02 1-50.30 1.45 0.030 0.025 17.80 12.50 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
119
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 141/449
SUPRANOX RS 316L
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 316L-16EN 1600: E 19 12 3L R12GOST 10052-75: 02X20N142 M 2
ABSCONTROLASMMIRINATÜV
Approvals
AC; DC+
1,50 20-30 5,4 3,22502,00 30-60 11,5 6,9300
2,50 50-80 18,1 11,3300
3,20 60-120 35,7 21,4350
4,00 100-140 52,3 31,3350
5,00 130-190 84,0 50,8350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for the welding of austenitic stainless steels containing 16-20% Cr, 10-14% Ni and 2-3% Mo(AISI 316 and 316L). Good chemical corrosion resistance. The low Carbon content of the weld deposit ensures a highresistance to weld cracking. Max service temperature +400°C. Excellent weldability with a spatter free arc; self-releasingslag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
AISI 316; AISI 316L
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 4-80.70 0.75 0.025 0.020 19 12 2.20 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
120
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 142/449
SUPRANOX 316 L
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A 5.4: E316L-17EN 1600: E 19 12 3 L R 12
DBGLTÜV
Approvals
DC+; AC
1,60 20-40 0,0 0,0300
2,00 35-60 11,3 0,0300
2,50 45-80 0,0 0,03503,20 70-120 35,8 0,0350
4,00 100-150 53,4 0,0350
5,00 130-230 100,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an extra low carbon content.For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, easy arc striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 400 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.90 0.80 0.025 0.020 18.50 12 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
121
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 143/449
SUPRANOX 316L P
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 250-300 °C x 1,5 h.
AWS A5.4: E316L-16EN 1600: E 19 12 3 L R 12
Approvals
DC+; AC
2,00 40 10,1 0,0300
2,50 60 16,3 0,0300
3,20 95 33,0 0,03504,00 120 53,4 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode with thin basic-rutile coating for welding austenitic stainless Cr-Ni-Mo steels/ cast steels, having an extra lowcarbon content. For operating temperatures of up to +400 °C. SUPRANOX 316L-P is a good compromise between ease ofuse in positional welding and finish. Especially recommended for welding tubes.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 400 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)ASTM 316 L
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.60 1.30 0.025 0.020 19.20 12 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
122
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 144/449
SUPRANOX 316L PG
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.4: E316L-16EN 1600: E 19 12 3 L R 15
Approvals
DC+; AC
2,50 45-70 0,0 0,0300
3,20 70-110 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for vertical-down welding of austenitic stainless Cr-Ni-Mo steels and cast steels, having a low carboncontent. For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippledbead surface, easy slag removal, easy arc striking and restriking. Can be used for joining stainless and C-Mn steels.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 400 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)
Length(mm)
Current condition and welding positionStorage and redrying
PG
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.80 0.70 0.025 0.020 18.50 11.50 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
123
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 145/449
CRISTAL E 316L
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
AWS A5.4: E316L-17EN 1600: E 19 12 3 L R 22
TÜV
Approvals
DC+
2,50 70-80 18,3 0,03003,20 110-120 34,2 0,0350
4,00 125-135 53,3 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Fume reduced, rutile coated electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels. The reduced fumeformation contributes to an improved working environment for welders and in workshops. The welding fume deposited in thewelding zone and on the work piece is considerably lower than with standard electrodes.For operating temperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled beadsurface, easy slag removal, excellent arc striking and restriking. Vacuum packed: no redrying, or special storage conditionsare required.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 450 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4401 (X4CrNiMo17-12-2) -1.4435 (X2CrNiMo18-14-3)
1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Ferrite
0.03 5-100.90 0.80 0.025 0.020 19.10 10.80 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
124
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 146/449
BASINOX 316LN
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
EN 1600: E 20 16 3 Mn N LWr. 1.4455
Approvals
DC+; AC
2,50 45-70 14,8 10,48300
3,20 65-120 30,1 19,9350
4,00 115-140 46,7 28,5350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
BASINOX 316L N is suitable for the welding of cryogenic austenitic stainless steels and non magnetic stainless steels. Theweld metal has an excellent resistance to very aggressive corrosive environments, such as urea. Good impact toughness at–196°C. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510 320 30 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
AISI 304LNAISI 316LN
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 -0.30 7 0.020 0.020 20 16 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
125
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 147/449
SUPRANOX RS 317
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 317-16EN 1600: E 19 13 4 NL B 12
Approvals
AC; DC+
2,50 50-80 18,4 11,2300
3,20 70-120 35,0 21,4350
4,00 110-140 55,0 33,03505,00 120-170 78,0 42,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for the welding of austenitic stainless steels with 16-20% Cr, 10-14% Ni and 3-4% Mo (AISI317). The use of these steels is limited to corrosion conditions in the presence of sulphuric, and sulphurous acids and theirsalts. Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth bead appearance.Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 317X2 CrNiMo 18 16
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.80 0.90 0.030 0.030 19 13 3.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
126
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 148/449
BASINOX 318
Keep opened vacuum pack dry and avoid condensation. Re-drymoist electrodes 300-350°C / 2h max 5 times.
AWS A 5.4: E318-15EN 1600: E 19 12 3 Nb B 42
Approvals
DC+
2,50 45-80 0,0 0,0300
3,20 50-125 0,0 0,0350
4,00 90-150 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding stabilized austenitic stainless Cr-Ni-Mo steels and cast steels. For operating temperaturesof up to +400 °C. Well-suited for positional welding. Easy slag release. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4571 (X6CrNiMoTi17-12-2) - 1.4401 (X4CrNiMo17-12-2)1.4580 (X6CrNiMoNb17-12-2) - 1.4408 (GX5CrNiMo19-11)1.4581 (GX5CrNiMoNb19-10) - 1.4436 (X4CrNiMo17-13-3)1.4583 (X 10 CrNiMoNb 18 12)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.40 1 0.025 0.020 19 11.50 2.70 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
127
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 149/449
SUPRANOX 318
Keep opened vacuum pack dry and avoid condensation. Re-dry
moist electrodes 300-350°C / 2h max 5 times.
AWS A5.4: E318-16EN 1600: E 19 12 3 Nb R 12
DBTÜV
Approvals
DC+; AC
2,00 35-60 11,4 0,0300
2,50 45-80 0,0 0,0350
3,20 70-120 35,2 0,0350
4,00 100-150 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding stabilized austenitic stainless Cr-Ni-Mo steels and cast steels. For operatingtemperatures of up to +400 °C. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slagremoval, easy arc striking and restriking. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4571 (X6CrNiMoTi17-12-2) - 1.4583 (X 10 CrNiMoNb 18 12)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.90 0.80 0.025 0.020 18.50 12 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
128
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 150/449
SUPRANOX 347
Keep dry and avoid condensation. Rebaking not required generally.
Recommended: 300-350 °C x 2 h.
AWS A5.4: E347-16EN 1600: E 19 9 Nb R 12
DBTÜV
Approvals
DC+; AC
2,00 35-60 10,9 0,0300
2,50 45-80 17,8 0,0300
3,20 70-120 35,4 0,0350
4,00 100-150 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heatresisting Cr steels or cast steels. For operating temperatures of up to +400 °C, non-scaling up to +800 °C. Fine metaldroplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 600 420 25 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4541 (X6CrNiTi18-10) - 1.4301 (X4CrNi18-10)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 5-100.90 0.80 0.025 0.020 19 10 - 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
129
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 151/449
SUPRANOX RS 347
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 347-16EN 1600: E 19 9Nb R 12GOST 10052-75: 08X20H10 2 similar
CONTROLASMMITÜV
Approvals
AC; DC+
2,00 30-60 11,1 6,6300
2,50 50-80 18,7 11,2300
3,20 60-120 35,0 21,03504,00 100-140 52,5 31,5350
5,00 130-180 82,6 49,5350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for welding stabilized austenitic stainless steels AISI 321 and AISI 347. The Nb+Ta presencein the weld metal is due to the Ti sublimation at the liquidus temperature of the weld pool. The weld metal mechanicalproperties are excellent at high temperatures. Excellent weldability with a spatter free arc, self-releasing slag combined witha very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 350 30 48
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 321; AISI 347; X6 CrNiTi 18 10
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite0.05 5-100.60 0.80 0.025 0.020 19 10 - 0.50 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
130
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 152/449
BASINOX 347
Keep dry and avoid condensation. Rebaking not required generally.
Recommended: 300-350 °C x 2 h.
AWS A5.4: E347-15EN 1600: E 19 9 Nb B 42
DBTÜV
Approvals
DC+
2,50 45-80 17,7 0,0300
3,20 50-125 33,2 0,0350
4,00 90-150 48,2 0,0350
5,00 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heatresisting Cr steels or cast steels. For operating temperatures of up to +400 °C, non-scaling up to +800 °C. Well-suited forpositional welding. Easy slag release. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 600 420 25 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4541 (X6CrNiTi18-10) - 1.4301 (X4CrNi18-10)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.40 1 0.025 0.020 19 10 - 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
131
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 153/449
SUPRANOX 347LP
AWS A5.4: E347-16EN 1600: E 19 9 Nb R 12
Approvals
DC+; AC
2,50 50-80 17,0 0,0300
3,20 60-120 33,4 0,0350
4,00 100-140 47,3 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-basic electrode suitable for welding austenitic stainless steels niobium or titanium stabilized such as AISI 321 and AISI347. A good compromise between appearance and ease of use (especially in position including pipes) and mechanicalcharacteristics. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 550 350 30 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 321; AISI 347
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 5-150.60 1.40 0.030 0.030 20 10.30 - 0.70 - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
132
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 154/449
BASINOX 904L
Keep dry and store at room temperature. Once opened, store at 90
-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 385-15EN 1600: E Z 20 25 5 CuL B 12
Approvals
DC+; AC
2,50 65-80 25,7 15,4300
3,20 95-120 50,0 30,0350
4,00 130-160 72,6 46,0350
5,00 165-200 112,5 54,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
BASINOX 904L is suitable for the welding of Ni-Cr-Mo stainless steel with a low Carbon content. Very good resistance tointergranular and pitting corrosion. It is particularly suitable for URANUS B6 - NSCD - HU7 - HU9, AISI 904L.Efficiency 150%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 520 310 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
URANUS B6; NSCD; HU7; HU9; AISI 904L.
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.027 -0.50 1.70 0.030 0.025 21 24.60 4.80 - 1.50 -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
133
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 155/449
SUPRANOX 904 L
Keep dry and avoid condensation. Rebaking not required generally.
Recommended: 300-350 °C x 2 h.
AWS A5.4: E385-16EN 1600: E 20 25 5 Cu N L R12
Approvals
DC+; AC
2,50 65 16,5 0,0300
3,20 95 32,6 0,0350
4,00 125 49,6 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding austenitic stainless steels with enhanced corrosion resistance to reducing media. Weldmetal consists of austenite without delta-ferrite and exhibits increased resistance to pitting and crevice corrosion in chloride-bearing media.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510 320 25 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4539 (X1NiCrMoCu25-20-5)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 00.70 1.10 0.025 0.020 20.60 24.50 4.20 - 1.30 -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
134
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 156/449
SUPRANOX RS 22.9.3L
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 350°C, max 5 times.
AWS A5.4: E 2209-16EN 1600: E 22 9 3 NL R 12
BVDNVRINA
Approvals
AC; DC+
2,50 35-70 18,4 11,3300
3,20 60-120 37,5 22,53504,00 90-140 55,0 33,4350
5,00 140-210 82,0 50,3350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
SUPRANOX RS 22.9.3L is particularly suitable for the welding of Duplex stainless steels. Excellent resistance to intergranularcorrosion, pitting and stress corrosion conditions. Low carbon content. Excellent weldability with a spatter free arc, self-releasing slag combined with a very smooth bead appearance. Efficiency 100%. Packed in Gaspack system.
MMA Electrode
Grades
All-weld metal Mechanical Properties
AS WELDED 690 450 20 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
UNS S31803 - S31500 - S31200 - S32304X2 CrNiMoN 22-5-3X2 CrNiN 23-4
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.025 30-550.90 0.90 0.030 0.030 22.50 9.50 3 - - 0.14
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
135
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 157/449
SUPRANOX E 22.9.3 N
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
EN 1600: E 22 9 3 N L R 12 DNVLRS
Approvals
DC+; AC
2,50 50-80 0,0 0,0300
3,20 70-120 0,0 0,0350
4,00 90-150 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for welding stainless ferritic-austenitic Cr-Ni-Mo steels (Duplex-steel). The high-strength and ductileweld metal exhibits good resistance to pitting, crevice corrosion and stress corrosion cracking in chloride-bearing media.Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking andrestriking. For operating temperatures of up to +250 °C.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 450 20 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
1.4462 (X2CrNiMoN22-5-3)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 35-451 1.60 0.025 0.020 22.50 9 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
136
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 158/449
BASINOX EB 25.10.4N
Keep dry and store at room temperature. Once opened, store at 90
-150°C until use. Redrying time 1 h 280°C, max 5 times.
EN 1600: E 25 9 4 N L B 42
Approvals
DC +
3,20 100 – 140 35,0 23,0350
4,00 130 – 180 52,8 37,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrode suitable for the welding of SUPERDUPLEX Stainless Steel, type UNS32550 – UNS32760; depositingweld metal with a high resistance to pitting and crevice corrosion (PREN > 40). Particularly suitable for pressure vessels,piping and off-shore equipment. Packed in Citodry (Vacuum Pack).Efficiency 115%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 850 650 20 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
SAF 2507; Uranus 47N; UNS S32750; ASTM A182 F53
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 35-700.80 0.90 0.030 0.025 25 9.50 4 - - 0.25
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
137
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 159/449
BASINOX 20.16L
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 300-350 °C / 2 h max 5 times
EN 1600: E 20 16 3 MnL B 22
Approvals
DC+
2,50 45-70 0,0 0,0300
3,20 70-110 0,0 0,0350
4,00 90-130 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding stainless, non magnetic and cryogenic austenitic steels, as well as nickel steels. Weldmetal consists of austenite without delta-ferrite. For operating temperatures of up to +400 °C, good toughness at sub zerotemperatures down to –196 °C. Suiteble for joining dissimilar steels (austenitic steel to ferritic steel, weld cladding). Vacuumpackaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 510 320 25 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 296 °C
Hardness
X2CrNiMoN17-13-3 (1.4429)X2CrNiMoN18-14-3 (1.3952); X2CrNiMo18-14-3 (1.4435)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 00.30 6.50 0.025 0.020 20 16 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
138
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 160/449
CITOCHROM 13
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 410-15EN 1600: E 13 B 32GOST 10052-75: 12X13 similar
Approvals
DC+; AC
2,50 65-95 18,0 10,9300
3,20 85-140 38,2 23,2350
4,00 120-190 55,0 33,83505,00 190-240 86,0 52,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for the welding of 11-13,5% Cr steels (AISI 410). These steel are air hardening andtherefore pre-heating and stress relieving treatments are required in order to obtain a suitable ductility to allow mechanicalworking.Efficiency 115%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 760°C x 1h 450 250 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 410; SA41000; CA15; X10 Cr13
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite0.04 -0.30 0.30 0.030 0.025 13 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
139
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 161/449
CITOCHROM 13/4
Keep dry and avoid condensation. Dry at 300-350 °C x 2 h max. 5
times.
AWS A5.4: E410NiMo-15EN 1600: E 13 4 B 22
Approvals
DC+
2,50 65-95 0,0 0,0300
3,20 85-130 38,4 0,0350
4,00 120-180 56,8 0,0350
5,00 190-240 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for welding stainless martensitic chromium-nickel steels or cast steels. For wall thicknesses over 10mm preheating to max. 150 °C is recommended. After welding tempering or normalizing + tempering. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
610°Cx1h/air or 610°Cx5h 850 600 15 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
1.4313 (X 4 CrNi 13 4) - 1.4413 (X 3 CrNiMo 13 4)1.4407 (G-X 5 CrNiMo 13 4) - 1.4414 (G-X 4 CrNiMo 13 4)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.06 -0.40 0.90 0.025 0.020 11.50 4.50 0.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
140
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 162/449
CITOCHROM 17/4
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.4: E 430-15EN 1600: E 17 B 32 nearestWr. 1.4016
Approvals
DC+; AC
3,25 85-140 40,0 24,1350
4,00 120-190 55,0 33,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). These steels have been developed for airhardening and pre-heating and stress relieving treatments are required in order to obtain a suitable ductility to allowmechanical working.
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 790°C x 2h 450 300 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
AISI 430
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 -0.40 0.60 0.030 0.025 16 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
141
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 163/449
CITOCHROMAX RS
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
DIN 8555: E8- UM - 200 KPRZEN 1600: E 18 8 Mn R 73
Approvals
DC+; AC
2,50 80-120 31,9 0,0350
3,20 100-160 51,9 0,03504,00 160-220 97,4 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated high-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) and depositing austeniticcladdings, having a metal recovery of 160 %. The weld metal consists of austenitic Cr-Ni-Mn steel and small amounts ofdelta-ferrite are possible. It is non-scaling up to +850 °C. The weld metal is highly resistant to cracking, and thereforesuited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack-sensitive base metal orunderneath hard facing deposits. Highest operating temperature for dissimilar steel joints is +300 °C. In case of highertemperatures, use SUPRANEL 600 electrodes.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 650 450 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
X120Mn12 (1.3401)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)C Ferrite
0.10 -1 6 0.025 0.020 18 8 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
142
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 164/449
CITOCHROMAX N
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
EN 1600: E 18 8 Mn B 22 DBTÜV
Approvals
DC+
2,50 65-70 14,3 0,0300
3,20 90-120 23,3 0,0300
4,00 110-160 44,0 29,7350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists ofaustenitic Cr-Ni-Mo steel and small amounts of delta-ferrite are possible It is non-scaling up to +850 °C. The weld metal ishighly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers oncrack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes. Weld metal work-hardens. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 650 450 35 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
X120Mn12 (1.3401)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite0.12 -0.40 6 0.025 0.020 19 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
143
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 165/449
CITOCHROMAX R
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 250-300 °C / 2 h max 5 times.
EN 1600: E 18 8 Mn R 12 DBTÜV
Approvals
DC+; AC
2,50 65-80 15,6 0,0300
3,20 80-135 28,3 0,0300
4,00 120-160 51,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile coated electrode for joining dissimilar stees and depositing claddings on ferritic steels. The weld metal consists ofaustenitic Cr-Ni-Mo steel and small amounts of delta-ferrite is possible. It is non-scaling up to +850 °C. The weld metal ishighly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers oncrack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is+300 °C. In case of higher temperatures, use SUPRANEL 600 electrodes. Weld metal work-hardens. Vacuum packaging.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 650 450 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
X120Mn12 (1.3401)
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Ferrite0.14 -1.20 6 0.025 0.020 18 8 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Stainless and Heat resistant steels
Materials
144
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 166/449
SUPERFONTE Ni
AWS A5.15: ENi-CIDIN 8573: E Ni BG - 22
Approvals
DC-; AC
2,50 50-80 18,1 0,03503,20 80-110 32,1 0,0350
4,00 110-150 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic-graphite coated electrode having a pure nickel core wire for welding cast iron without or with low preheating (max.+300 °C). For repair welding of cracked cast iron parts or joining components made of steel, copper or nickel materials tocastings. Easy arc striking and restriking, stable arc, smooth bead surface. Weld short beads, about 30 to 50 mm long. Inorder to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Electrodesuited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Hardness approx.140 HB.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 400 200 5 140 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
GG-10 - GG-35, GTS 35-10 - GTS 70-02, GGG-40 - GGG-70
GTW 35-04 - GTW S 38
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Cu
1.20 -0.50 0.20 - - - Rem - - 1 -
Si Mn P S Cr Ni Mo Nb Fe W
Cast-iron
Materials
145
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 167/449
SUPERFONTE NiFe
Keep dry and store at room temperature. Redrying time 1 h 180°C,max 5 times.
AWS A 5.15: E NiFe CI
Approvals
DC+; AC
2,50 30-80 15,1 9,2300
3,20 50-100 30,0 17,5350
4,00 80-130 48,0 29,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
SUPERFONTE NiFe deposits a nickel-iron alloy of relatively high strength and ductility, particularly suitable for all kind of castirons, including those with a high phosphorus content. The deposited weld metal is machinable and resistant to cracking.The slag is easily detacheble. Suitable for welding mild steel to all grades of cast iron. Ideal for repairs to production castingsand damaged castings Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type "Ductile","Meehanite", etc.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu1-2 -0.80 0.50 0.030 0.030 - Rem - - 43 -
Si Mn P S Cr Ni Mo Nb Fe W
Cast-iron
146
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 168/449
SUPERFONTE BM
Keep dry and store at room temperature. Redrying time 1 h 180°C,max 5 times.
AWS A 5.15: E NiFe CI
Approvals
DC+; AC
2,50 45-80 16,0 9,7300
3,20 90-120 31,2 18,9350
4,00 120-140 45,8 27,9350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
SUPERFONTE BM deposits a nickel-iron alloy of relatively high strength and ductility, particularly suitable for all kind of castirons, including those with a high phosphorus content. The deposited weld metal is machinable and resistant to cracking.The slag is easily detacheble. Suitable for welding mild steel to all grades of cast iron. Ideal for repairs to production castingsand damaged castings. Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type "Ductile","Meehanite", etc. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Monel
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
1-2 -0.80 0.50 0.030 0.030 - Rem - - 43 -
Si Mn P S Cr Ni Mo Nb Fe W
Cast-iron
Materials
147
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 169/449
CITORAIL
Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times.
DIN 8555: E 1 - UM - 300 DB
Approvals
DC+; AC
3,20 110-130 42,7 0,0450
4,00 140-180 65,6 0,0450
5,00 190-240 101,0 0,0450
6,00 210-280 142,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Thick basic coated electrode for producing hard facing deposits of medium hardness, which can be machined by chip-forming. Particularly suited for wear resisting parts subjected to heavy impact and shock. CITORAIL can be easily welded inall positions, except vertical-down. Weld metal is crack resistant and free of pores. Suitable for reconditioning of rails, railcrossings, switch points, sprockets and wearing parts, such as rope pulleys, tumblers, rollers, caterpillar track rollers andlinks, wheel flanges, stud links and others.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 275-325 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Rails up to TS 855 N/mm²
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -1 0.80 - - 3.20 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
Materials
148
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 170/449
CITOMANGAN
Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times.
DIN DIN 8555: ~E 7 - UM - 200 KP
Approvals
DC+
3,20 110-135 48,4 0,0450
4,00 140-175 70,3 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated austenitic manganese steel electrode for wear resisting hard facing deposits. Weld metal wil increase inhardness by cold-working (approx. 400-500 HB), it is therefore particularly suited for parts which are subjected mainly towear caused by heavy impact and shock. During welding, the workpieces should not become too hot and, if necessary, beallowed to cool down. When welding large workpieces made of austenitic manganese steel, such as crusher jaw plates, it isadvisable to weld them in a water bath. High welding currents and wide-weave beads must be avoided. When building upvarious layers, it is good practice depositing a buffer layer with CITOCHROMAX N weld metal. When making joint welds onaustenitic manganese steel (e.g. 1.3401), it is preferable to use CITOCHROMAX N electrodes. Suitable for hardfacing andrepair welding of wear resisting parts made of austenitic manganese steel, such as crusher jaw plates, crusher cones,pulverizing hammers, beating arms and others.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 175-225 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.60 -- 15 - - 4.50 4.80 - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
149
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 171/449
SUPRADUR 400
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °C x 2 h max. 5 times.
Approvals
AC; DC-
3,20 95 0,0 0,0450
4,00 125 0,0 0,0450
5,00 160 0,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Rutile thin coated electrode which is easy to use. Weld metal hardness of approx. 240 - 290 HV in the as-welded condition.It can reach 400 HV after water-quenching. Designed for surfacing carbon steel rails and track equipment, slideways,shafts, shovel buckets, bridge crane rollers, agricultural and civil works equipment.Deposit a maximum of 3 layers.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 240 - 290
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.30 - - - 2.40 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
150
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 172/449
SUPRADUR 400B
Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times.
DIN 8555: E 1 - UM - 400 DB
Approvals
DC+; AC
3,20 105-135 35,1 23,1350
4,00 120-180 68,2 47,2450
5,00 170-240 107,5 73,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Thick basic-covered electrode for producing highly wear resisting hard facing deposits. Weld metal can be machined only byusing sintered hard metal tipped tools. It is particularly resistant to impact and shock. A tough buffer layer using UNIVERS orCITOCHROMAX electrodes is solely required in case of very crack sensitive base metal. Even a large number of layers can bedeposited without the need of intermediate buffer layers. SUPRADUR 400B can be welded in all positions, except vertical-down. Suitable for reconditioning of rails, rail crossings and switch points, wearing parts such as dredger parts, bearingsurfaces, striking tools, dies tyres, wheel flanges, slide surfaces subject to heavy wear, reconditioning of dies and punches.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 375-450 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Rails up to grade 900/ tensile strength max. 1080 N/mm²
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.20 -0.50 0.40 - - 2.80 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
Materials
151
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 173/449
SUPRADUR 600
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °C x 2 h max. 5 times.
Approvals
DC-; AC
3,20 95 40,6 0,0450
4,00 125 61,6 0,0450
5,00 160 97,5 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Semi-thick basic coated rutile electrode which is easy to use. Weld metal hardness is approx. 550-650 HV and can beground. Can be used on carbon steels and low alloy steels. Preheating up to 400 °C is always necessary,especially for largeworkpieces. Very good resistance to medium impacts. Examples: civil works and mining equipment, shovel teeth, buckets,crawler shoes. Deposit a maximum of 3 layers. A tough buffer layer using UNIVERS or SUPRADUR 400 electrodes is solelyrequired in the case of very crack sensitive base metal. Deposit a maximum of 3 layers.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550-650 HV
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.60 -1 1.10 - - 2.80 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
152
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 174/449
SUPRADUR 600B
Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times.
DIN 8555: E 6 - UM - 60 DB
Approvals
DC+; AC
2,50 70-90 20,9 0,0350
3,20 100-135 45,6 0,0450
4,00 140-180 68,3 0,0450
5,00 190-240 108,0 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Thick basic coated electrode for depositing tough and wear resisting overlays on structural members subjected to severewear. The weld metal is free of cracks and pores and resistant to impact and shock. It can be machined only by grinding.Only in case of very crack sensitive base metals, a tough buffer layer, made with UNIVERS or CITOCHROMAX N electrodes, isrequired. Multi-layer deposits will be free of cracks, even without depositing intermediate buffer layers. Suitable for hardfacing excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 57-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu0.50 -0.40 0.30 - - 7 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
153
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 175/449
SUPRADUR 600RB
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 120 -150 °Cx 2 h max. 5 times.
DIN 8555: E 3- UM-60-T DB
Approvals
AC; DC-
2,50 60-85 19,2 0,0350
3,20 100-120 33,4 0,0350
4,00 140-160 47,9 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Thick rutile coated electrode for depositing tough and wear resisting hard facing overlays. The weld metal retains sufficienthardness up to +600°C. It is machinable only by grinding. In case of crack sensitive base metals, a tough buffer layer madewith UNIVERS or CITOCHROMAX N electrodes is required and a further one after every third hard facing layer. Suitable hardfacing applications where resistance at temperatures is a prime concern, as in hot cut offs, dies for pressure castings, rolls,crushers and others.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 57-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.50 -0.80 0.50 - - 7 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
154
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 176/449
SUPRADUR V1000
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
DIN 8555: E 10 - UM - 60 GR
Approvals
AC; DC+
3,20 120-140 73,0 0,0450
4,00 170-190 104,2 0,0450
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Thick rutile coated electrode depositing hypereutectic chromium hard metal. It is suitable for producing highly wear resistingdeposits subject to abrasion by mineral particles. The typical transverse cracks appearing in this hard facing weld metal arenot detrimental to abrasion resistance. However, the weld metal is not resistant to impact and shock, and is machinable onlyby grinding. On difficult-to-weld steels, a buffer layer made with CITOCHROMAX N electrodes is required. SUPRADUR V1000produces very smooth weld beads with flat penetration. Metal recovery is approx. 160 %. Suitable for hard facing wearingparts subject to mineral abrasion, such as, conveyor screws, mixer blades, concrete pump parts, slurry pumps, stirring andagitator parts, crusher parts, excavator bucket edges, coal planes subject to corrosion at elevated temperatures.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 58-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA
Analysis of all-weld metal (Typical values in %)
C Cu
4.30 -1 1 - - 34 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
155
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 177/449
SUPRADUR VF1000
Kepp dry and store at room temperature. Once opened, store at 90-150°C until use. Rebaking: 1h at 350°C, max 5 times.
DIN 8555: E 10 UM 60 RZ
Approvals
AC; DC+
4,00 125 - 170 68,0 0,0350
5,00 170 - 220 106,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Special electrode with a flux cored wire as core wire, used for hardfacing of steels where a very high resistance againstabrasion is required. Applications: hardfacing of pieces in contact with sands, clay and similar materials like drilling tools,mixer blades, parts of earth moving machines. Weld metal not machinable.Hardness in As Welded condition: 57-62 HRC
MMA Electrode
Grades
All-weld metal Mechanical Properties
PWHT 620°C x 1h 640-740 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
3-4 -1-1.50 1-1.50 0.030 0.030 30-38 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
156
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 178/449
TOOLCORD
Keep dry and store at room temperature.Rebaking: 1h at 350°C, max 5 times.
DIN 8555: E 6 UM 65 GS
Approvals
DC+; AC
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low hydrogen electrode for hardfacing of high alloy cutting tools, very high temperature resistant, good resistant to wearuse. Weld metal not machinable. Quenching at 1180-1240°C (oil). Tempering at 510-540°C. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
Quenched 65 HRC
As welded 58 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
1.50 -- 1 - - 4 - 8 - - 2.50
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
157
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 179/449
ABRACITO 62S
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 150-175 °C x 1,5 h.
Approvals
AC; DC-
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic-graphite coated electrode with 200% recovery, depositing a special chromium cast iron. As welded hardness is 750HV approx. Number of layers limited to 3. Resistance to severe abrasion at high temperatures (to 650°C). Applications in theiron and steelmaking industry such as mineral crushers, teeth and screens. Production of construction materials and variousminerals, quarries, cement plants.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As welded 750 HV
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
5 -1 1 - - 24 - 5 6 - 2.50
Si Mn P S Cr Ni Mo Nb Fe W
Hardfacing
158
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 180/449
SUPRANEL Ni1
Keep dry and store at room temperature. Once opened, store at90°-150°C until use. Redrying time 1h 280°C, max 5 times.
AWS A5.11: E Ni-1EN ISO 14172: E Ni 2061
Approvals
DC+
3,20 65-100 33,5 0,0350
4,00 85-120 50,2 20,49350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrode suitable for all positional welding. Suitable for welding pure nickel and nickel alloys and for joiningthese materials with unalloyed and low alloyed steels, additional applications include buffering layers on carbon steels orstainless steels before joining to with nickel or copper alloys.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 410 200 20 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
ASTM B160 - B162; UNS N02200; UNS N02201
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.01 -0.80 0.30 0.005 0.005 - Rem - - 0.40 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
159
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 181/449
SUPRANEL SR
Keep dry and avoid condensation. Rebaking not required generally.Recommended: 300-350 °C x 2 h.
AWS A5.1: ENiCrFe-2EN ISO 14172: E Ni 6062 NiCr15Fe8Nb
Approvals
DC+
2,50 50-70 0,0 0,0300
3,20 70-95 0,0 0,0350
4,00 90-130 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode with 65 % Ni and 16 % Cr and 8 % Fe for welding of:Heat and corrosion resisting nickel alloys, such as NiCr15Fe (2.4816) and LC-NiCr15Fe (2.4817), to itself or to unalloyed,low-or high-alloy steels, tough at sub zero temperatures down to –196 °C, and creep resisting up to 800 °C. Ferritic toaustenitic steels subjected to operating temperatures of over +300 °CDue to the high toughness properties and resistance to cracking, Supranel SR is suitable for joining difficult-to-weld steelsand maintenance welding of critical parts.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 360 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)C Cu
0.08 -0.30 2 0.020 0.015 16 Rem - 1.80 8.50 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
160
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 182/449
SUPRANEL 600
Keep dry and store at room temperature. Once opened, store at 90-150°C until use. Redrying time 1 h 280°C, max 5 times.
AWS A5.11: E NiCrFe-3EN ISO 14172: E Ni 6182
CONTROLAS
Approvals
DC+
2,50 50-70 18,5 11,1300
3,20 75-95 36,0 21,6350
4,00 100-130 52,9 32,1350
5,00 140-170 80,0 48,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode suitable for welding 9% Ni steels operating at temperatures down to -196°C. Also suitable for welding dissimilar,refractory and hard-to-weld steels.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 360 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
ASTM A333-64gr. 8; A533-68 gr. A and BWr 2.4807; N06600
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.60 7.50 0.020 0.015 16 Rem - 1.80 7.50 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
161
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 183/449
SUPRANEL 625
Keep dry and store at room temperature. Once opened, store at90°-150°C until use. Redrying time 1h 280°C, max 5 times.
AWS A5.11: E NiCrMo-3EN ISO 14172: E Ni 6625
Approvals
DC +
2,50 50-70 18,5 11,1300
3,20 75-95 36,0 21,6350
4,00 100-130 51,8 32,1350
5,00 140 - 170 90,0 43,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
A low hydrogen electrode for welding in all position for Ni steel series, alloys 625 and 825. It can also be used for welding9% Ni steel and other different steels with working temperatures to –196°C. The weld metal deposited is resistant to inter-granular corrosion, pitting and oxidation at high temperatures (max. 1200°).Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 760 420 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
ASTM B443 - B446; UNS N06625
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.02 -0.40 0.60 0.015 0.015 21 Rem 9 3.30 3 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
162
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 184/449
FREEZAL 625
Keep dry and avoid condensation. Re-dry 300-350 °C x 2 h max 5times
AWS A5.11: ENiCrMo3
Approvals
DC+; AC
2,50 0,0 0,0300
3,20 0,0 0,0350
4,00 0,0 0,0350
5,00 0,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated nickel based electrode for welding steels with 5 and 9 % Ni with AC or DC current. Good toughness at -196°C.Very high resistance to hot cracking of weld metal. Metal recovery 115 %.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 650 400 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
ASTM A 353; A 553 gr. 70steels with 5-9 % Ni
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.03 -0.30 1.20 0.015 0.012 22.50 62 8.80 2 2 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
163
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 185/449
SUPRANEL C276
Keep dry and store at room temperature. Once opened, store at90°-150°C until use. Redrying time 1h 280°C, max 5 times.
AWS A5.11: E NiCrMo-4EN ISO 14172: E Ni 6276
Approvals
DC +
2,50 50 ÷ 70 17,7 12,0350
3,20 75 ÷ 95 36,9 25,0350
4,00 85 ÷ 120 50,0 42,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Low-hydrogen electrode suitable for all position welding; these electrodes are used for welding low carbon Ni-Cr-Mo alloy,for weld overlay of steels clad with these alloys, and for welding this nickel alloy to steels and to other nickel base alloys.High resistance to corrosion in oxiding environment to 1100°C.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As welded 690 400 25 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
ASTM B574, B575, B619, B622UNS W80276;HASTELLOY C276
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.02 -0.20 1 0.040 0.030 15.60 Rem 16 - 5 3.40
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
164
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 186/449
FREEZAL E Ni9
Keep opened vacuumpack dry and avoid condensation. Re-drymoist electrodes 300-350 °C / 2 h max 5 times
AWS A5.11: E NiCrMo6EN ISO 14172:
Approvals
DC+; AC
2,50 60 24,1 0,0350
3,20 80 47,3 0,0350
4,00 120 67,2 0,0350
5,00 160 108,4 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated electrode with 140 % recovery for welding steels with with 5 % and 9 % nickel. To reduce arc blow thespecial coating also allows welding with AC. Very high resistance to hot cracking and excellent toughness at lowtemperatures.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 75
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
A 353-70, A 553-70steels with 5 - 9 % nickel
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.20 3.50 0.020 0.012 13.50 Rem 6 1.80 9.60 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
165
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 187/449
SUPRANEL NiCu7
Keep dry and store at room temperature. Redrying time 1 h 280°C,max 5 times.
AWS A5.11: E NiCu-7EN ISO 14172: E Ni 4060
MMI
Approvals
DC+; AC
2,50 50-70 16,3 9,8300
3,20 75-100 31,0 18,9350
4,00 90-130 47,4 28,8350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrodes suitable for the welding or facing alloys having the same chemical composition or for cladding. Excellentmechanical properties and resistant to chemical corrosion resistance. Typical application in desalination plants for thewelding of MONEL type alloy.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 480 200 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
ASTM B127 - B164; UNS N04400
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.015 290.40 3.40 0.020 0.015 - Rem - - 0.80 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
166
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 188/449
CUPRONIC 70
Keep dry and store at room temperature. Redrying time 1 h 280°C,max 5 times.
AWS A5.6: E CuNi MMI
Approvals
DC+; AC
2,50 50-70 17,5 10,6300
3,20 75-100 35,2 21,2350
4,00 90-130 52,9 32,1350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode suitable for the welding or facing of alloys having the same chemical composition. Weld metal has excellentmechanical properties and a high resistance to chemical corrosion in saline environments. Typical applications includedesalination plants.Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 350 20
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Sn
0.008 -0.02 1.40 0.010 0.010 - 29.40 - - 0.50 Rem
Si Mn P S Cr Ni Mo Nb Fe Cu
Nickel and Copper alloys
167
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 189/449
CITOBRONZE Sn
Keep dry and store at room temperature.
AWS A5.6: E CuSn-C
Approvals
DC+; AC
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Basic coated eletrode with bronze core wire for the welding of phosphor bronze and copper alloys. Suitable also for joiningbrasses and in some cases for welding them to cast iron and carbon steels. Postweld heat treatment may not be necessary,but is desiderable to obtain maximum ductility, particularly if the weld metal is cold worked. Efficiency 100%.
MMA Electrode
Grades
All-weld metal Mechanical Properties
280 20 80-100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Sn
- 8- - 0.350 - - - - - 0.25 Rem
Si Mn P S Cr Ni Mo Nb Fe Cu
Nickel and Copper alloys
168
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 190/449
SUPRANEL NiCrFe7
Keep dry and store at room temperature. Once opened, store at90°-150°C until use. Redrying time 1h 280°C, max 5 times.
AWS A5.11: E NiCrFe-7EN ISO 14172: E Ni 6152
Approvals
DC+
4,00 100-130 50,8 31,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode for all-position welding of nickel alloy steels type INCONEL 690. Good mechanical properties.Efficiency 100%
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 550 360 30 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
ASTM B166 - B167 - B168; UNS N06690
Length(mm)
Current condition and welding positionStorage and redrying
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.02 -0.40 3 0.005 0.005 29 Rem - 2 10 -
Si Mn P S Cr Ni Mo Nb Fe W
Nickel and Copper alloys
Materials
169
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 191/449
ALCORD AL
Keep opened metal can dry and avoid condensation. Re-dryelectrodes 110 - 120 °C / 2 h max 5 times.
AWS A5.3: E1100DIN 1732: EL-Al 99 5
Approvals
DC+
2,50 60-90 9,2 0,0350
3,20 80-110 14,0 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode with a special coating for welding aluminium. When in welding, hold the electrode at a right angle to theworkpiece, with a short arc. Wall thicknesses greater than 10 mm and larger workpieces will require preheating from 150C to 250 °C. Since slag residues are corrosive, they must be completely removed from the weld bead. Alcord AL may beused for oxy flame welding. The covering being hygroscopic, electrodes must be stored in an absolutely dry location, orredried if required.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 80 30 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Al 99,5 - Al 99, Al 99,9 Mg 0,5, AIRMg 0,5
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Al- 99.80- - - - - - - - - -
Si Mn P S Cr Zn Ti Mg Fe Cu
Aluminum alloys
Materials
170
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 192/449
ALCORD 5 Si
Keep opened metal can dry and avoid condensation. Re-dryelectrodes 110 - 120 °C / 2 h max 5 times.
AWS A-5.3: E4043DIN 1732: EL-AlSi 5
Approvals
DC+
2,50 60-90 9,0 0,0350
3,20 80-110 13,3 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode with special coating for welding aluminium-silicon alloys and for joining dissimilar aluminium alloys. When welding,hold the electrode at a right angle to the workpiece, with a short arc. Wall thicknesses greater than 10 mm and largerworkpieces will require preheating from 150 °C to 250 °C. Since slag residues are corrosive, they must be completelyremoved from the weld bead. Alcord 5Si may be used for oxyacetylene welding. The covering being hygroscopic, electrodesmust be stored in an absolutely dry location, or redried if required.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 180 90 15
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Al-Mg-Si and Al-Mg alloys with 2.5% Mg max. Al-Mn-Cu - AlSi cast
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Al- Rem5 - - - - - - - 0.30 -
Si Mn P S Cr Zn Ti Mg Fe Cu
Aluminum alloys
Materials
171
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 193/449
ALCORD 12 Si
Keep opened metal can dry and avoid condensation. Re-dryelectrodes 110 - 120 °C / 2 h max 5 times.
DIN 1732: El-AlSi 12
Approvals
DC+
2,50 60-90 8,8 0,0350
3,20 80-110 13,2 0,0350
Packaging data
Classification
Weld metal weightper electrode (gr)
Diameter(mm)
Current(ampere)
Electrodeaverage weight (gr)
Electrode with a special covering for welding aluminium-silicon cast alloys. When welding, hold the electrode at a right angleto the workpiece, with a short arc. Wall thicknesses greater than 10 mm and larger workpieces will require preheating from150 °C to 250 °C. Since slag residues are corrosive, they must be completely removed from the weld bead. Alcord 12Simay be used for oxyacetylene welding. The covering being hygroscopic, electrodes must be stored in an absolutely drylocation, or redried if required.
MMA Electrode
Grades
All-weld metal Mechanical Properties
As Welded 180 80 5
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Cast AlSi 12 - AlSi 12(Cu) - AlSi 10 Mg - AlSi 10 Mg(Cu) - AlSi 6 Cu 4
Length(mm)
Current condition and welding positionStorage and redrying
PA PB
Analysis of all-weld metal (Typical values in %)
C Al
- Rem12 - - - - - - - 0.40 -
Si Mn P S Cr Zn Ti Mg Fe Cu
Aluminum alloys
Materials
172
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 194/449
SOLID WIRES
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 195/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 196/449
CARBOFIL
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-3EN 440: G2Si1
Approvals
DC+
Classification
Solid wire suitable for welding with CO2 or mixed shielding gases. Excellent mechanical properties. CARBOFIL is used for avery wide range of structured steel applications. Good x-ray quality and excellent coating appearance.
As Welded 480-550 420 22 90
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PG2 PG2
Analysis of wire (Typical values in %)
C Cu
0.07 -0.63 0.87 0.025 0.035 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,60 0,80 1,00 1,20 1,60DiametersFurther forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
175
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 197/449
CARBOFIL 1 CF/GOLD
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-6EN 440: G 42 2 M G3 Si1
Approvals
DC+
Classification
Uncoppered solid wire, suitable for welding with CO2 or 80% Ar-20% CO2 shielding gases. Excellent mechanicalproperties. CARBOFIL 1 CF is used for a wide range of structural steel applications. Available as CF (Copper Free) or GOLD(Bronzed).
As Welded 510-590 430 24 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 29°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.08 -0.90 1.50 0.020 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
H I, H II, 17 Mn 4, 19 Mn 5,St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
176
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 198/449
CARBOFIL 1
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-6EN 440: G 42 2 M G3 Si1
ABSBVDBDNVGLLRSRINATÜV
Approvals
DC+
Classification
Solid wire suitable for welding with CO2 or 80% Ar-20% CO2 shielding gases. Excellent mechanical properties.CARBOFIL 1 is used for a wide range of structural steel applications. Good x-ray quality and excellent coating appearance.
As Welded 510-580! 430 ! 24 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-29°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of wire (Typical values in %)
C Cu
0.07 -0.80 1.45 ! 0.020 ! 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
H I, H II, 17 Mn 4, 19 Mn 5,
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7
St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,60 0,80 0,90 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
177
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 199/449
CARBOFIL 1A CF/GOLD
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-6EN 440: G 46 3 M G4 Si1
ABSBVDBDNVGLLRS
TÜV
Approvals
DC+
Classification
CARBOFIL 1A is use with CO2 or mixed Ar/CO2 shielding gas. Suited for welding a wide range of structural steels,earthmoving and construction site work. Suitable for high strength carbon-manganese steels, types Fe 490 Fe 510. Available as CF (Copper Free) or GOLD (Bronzed).
As Welded 550-630! 460 ! 24 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-30°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.06 -0.90 1.70 ! 0.020 ! 0.030 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
A106 A/B/C - A139
A210 Gr A1,C - A214 - A234 WPB - A334 Gr 1 - A36
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
178
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 200/449
CARBOFIL Galva
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
Approvals
DC+
Classification
CARBOFIL Galva is a copper coated solid wire used for the single pass GMAW welding, of galvanized sheets. Used withternary shielding gas mixtures, such as ARCAL 14, to obtain spatter free welding with a good bead appearance. The use ofthis wire with a synergic inverter generator such as CITO@PULS, gives excellent results. After welding. it is recommended torestore the protective surface when in the welding area close to cold galvanized products.
As Welded 460-550 420 22 90
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
0°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.07 -0.63 1.10 0.025 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: ARCAL 14
Gas test: ARCAL 14
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
179
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 201/449
CARBOFIL Ni1
Packaging data:
All-weld metal Mechanical Properties
AWS A5.28: ER 80S-Ni1EN 440: G 46 6 M G3Ni1
Approvals
DC+
Classification
Solid wire suitable for low alloyed 1% Ni and fine grain steels for low temperature applications.
As Welded 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1 0.020 0.020 - 1 0.10 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASTM A 333, A 334
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
180
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 202/449
CARBOFIL Ni2
Packaging data:
All-weld metal Mechanical Properties
AWS A5.28: ER 80S-Ni2
EN 440: G 46 6 M G2Ni2
TÜV
Approvals
DC +
Classification
Solid wire suitable for welding of alloyed steels, and 2%Ni for low temperature applications. Excellent mechanical propertiesboth in the as-welded and stress relieved conditions.
As Welded 530-680! 460 ! 20 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.08 -0.50 1.10 ! 0.020 ! 0.020 - 2.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
14 Ni 6, l0 Ni 14, 16 Ni 14, TT SE 35 N E SE E 380
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
181
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 203/449
CARBOFIL Mo
Packaging data:
All-weld metal Mechanical Properties
AWS A5.28: ER 80S-G
EN 12070: G Mo Si
DB
TÜV
Approvals
DC+
Classification
Solid wire suitable for welding 0,5% Mo steels. Excellent mechanical properties. Cold cracking resistant weld deposit.
PWHT 580°C x 15h 480-560! 380 ! 22 ! 47
As Welded ! 550! 355 ! 22 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1 - - - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
P235; P235GH; 15Mo3; L360 to L415
P295GH; 16Mo3; S(P)275 to S(P)460
Gas test:
Materials
M21
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
182
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 204/449
CARBOFIL CrMo 1
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-GEN 12070: G CrMo1 Si
TÜV
Approvals
DC+
Classification
Solid wire suitable for welding 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. CARBOFIL CrMo1 can also beused for welding 0,9% Cr 0.5% Mo steels. Cold cracking resistant weld deposit.
PWHT 690°C x 1h 550 355 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1.20 0.020 0.020 1.20 - 0.60 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d
ASTM A 335-76, ASTM A 396-76, ASTM A 387-76
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
183
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 205/449
CARBOFIL CrMo 2
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 90S-GEN 12070: G CrMo2 Si
TÜV
Approvals
DC +
Classification
Solid wire suitable for the welding of low alloyed 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels. Excellentweld deposit mechanical properties and impact toughness. Good x-ray quality.
PWHT 690°C x 1h ! 620! 400 ! 18 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.09 -0.70 1.20 ! 0.020 ! 0.020 2.50 - 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
10 Cr Mo 910-G5, ASTM A 199-76, ASTM A 200-75,
10 Cr Mo 910, ASTM A 369-76
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
184
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 206/449
CARBOFIL CrMo 5
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-B6EN 12070: G CrMo5
Approvals
DC+
Classification
Solid wire suitable for welding creep resistant 5,5% Cr 0,5% Mo steels, including chemical and ammonia synthesisapplications. Pre- heating and interpass 250-300°C are recommended.
PWHT 760°C x 1h 590 400 17 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.07 -0.50 0.50 0.020 0.020 5.70 - 0.60 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d
ASTM A 335-76, ASTM A 369-76, ASTM A 387-76
Gas test:
Materials
Mix of 80% Ar 20% CO2
1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
185
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 207/449
CARBOFIL 9 Cr
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-B8EN 12070: G CrMo9
Approvals
DC +
Classification
CARBOFIL 9Cr is a solid wire used for the welding of creep resistant steels containing 9%Cr and 1%Mo.During welding preheat and interpass temperature controls between 250-300°C are recommended.
PWHT 760°C x 2h 590 470 18 34
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2
Analysis of wire (Typical values in %)
C Cu
0.06 -0.50 0.70 0.025 0.025 9 0.06 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASTM A 199, A 200, A 213 Gr. T9,
ASTM A 335 Gr. P9, ASTM A 336 Gr. F9
Gas test:
Materials
Mix of 80% Ar 20% CO2
1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
C-Mn and low-alloy steels
K300 Kg. 16
186
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 208/449
CARBOFIL MnMo
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-D2 DBTÜV
Approvals
DC+
Classification
Solid wire suitable for the welding of 0,5 Mo steels and high temperature resistant steels. Resistant to cold cracking.
PWHT 620°C x 1h 530-680 460 22 47
As Welded 530-680 460 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.09 -0.60 1.90 0.020 0.020 - 0.15 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASTM A 335-76, A 369-76
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
High strength steels
K300 Kg. 16
187
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 209/449
CARBOFIL NiMo1
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 90S-GEN 12534: G 62 4 M Mn3Ni1Mo
DBTÜV
Approvals
DC+
Classification
CARBOFIL NiMo1 is an alloyed Cr-Ni-Mo solid wire suitable for the MAG welding of high tensile strength steels such as TlHY 80.Excellent mechanical properties. Low heat inputs are recommended to obtain optimum joint performance.
As Welded 700-890! 620 ! 18 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1.80 ! 0.015 ! 0.018 0.52 1 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
T1 - HY80, NAXTRA 70
Gas test:
Materials
Mix of 80% Ar 20% CO2
1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
High strength steels
K300 Kg. 16
188
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 210/449
CARBOFIL NiMoCr
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 100 S-GEN 12534:G 69 4 M Mn3Ni1CrMo
CONTROLASDBTÜV
Approvals
DC+
Classification
Carbofil NiMoCr is a solid wire used for the MAG welding of high tensile strength steels and type Tl-HY80. Excellentmechanical properties. Low heat inputs are recommended to obtain optimum joint performance.
As Welded 770 - 890 690 17 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.07 -0.60 1.60 0.015 0.018 0.30 1.50 0.25 - 0.10 -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or 100% CO2
T1 - HY80, NAXTRA 70
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
High strength steels
K300 Kg. 16
189
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 211/449
CARBOFIL 120
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 120S-GEN 12534: G 79 4 M Mn4Ni2CrMo
Approvals
DC+
Classification
Carbofil 120 solid wire suitable for welding Cr-Ni-Mo low alloyed and high yield strength steels. Excellent mechanicalproperties, yield strength 860 N/mm2 and tensile strength = 920 N/mm2.
As Welded 920 860 16 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.07 -0.75 1.60 0.015 0.018 0.30 2 0.60 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
Tl - HY80, NAXTRA 70, XABO 90
Gas test:
Materials
Mix of 80% Ar 20% CO2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
High strength steels
K300 Kg. 16
190
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 212/449
CARBOFIL Cu
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-GDIN 440: G 46 2 M C G0
Approvals
DC+
Classification
CARBOFIL Cu is a solid wire suitable for the welding of weathering steels such as COR-TEN. The mechanical propertiesallow CARBOFIL Cu to be used for joining high yield strength steels.
As Welded 550-650 460 24 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.10 0.400.80 1.40 0.020 0.030 - 0.60 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
A588 Gr A,B,C,K
Gas test:
Materials
Mix of 80% Ar 20% CO2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Weathering steels
K300 Kg. 16
191
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 213/449
INERTFIL 307
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 307 a roxEN 12072: G 18 8Mn
DBTÜV
Approvals
DC+
Classification
Inertfil 307 stainless solid wire is suitable for welding dissimilar steels, hardening and tempering steels, 13% Mn steels, Crsteels and ballistic steels. Good mechanical properties and wear resistance. Used for buffer layers.
As Welded 590 420 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.10 5-100.80 7 0.030 0.030 19 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar 2% O2 or 99% Ar 1% O2
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X 6 Cr Ni Ti 18 10
Gas test:
Materials
Mix of 98% Ar 2% O2
0,80 1,00 1,20DiametersFurther forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
192
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 214/449
INERTFIL 308L
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 308LEN 12072: G 19 9L
DBTÜV
Approvals
DC+
Classification
Inertfil 308L is a stainless solid wire similar to ER 308L suitable for welding austenitic stainless steels such as AISI 304 andAISI 304L. Excellent corrosion resistance and good mechanical properties.
As welded 520 350 35 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.45 1.80 0.025 0.020 20 10 0.20 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar 2% O2 or 99% Ar 1% O2
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 11, AISI 304, AISI 304L1.4541 - X 6 Cr Ni Ti 18 10
Gas test:
Materials
Mix of 98% Ar 2% O2
0,80 1,00 1,20 1,60DiametersFurther forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
193
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 215/449
INERTFIL 308LSi
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 308L SiEN 12072: G 19 9 L Si
TÜV
Approvals
DC+
Classification
Inertfil 308LSi is a stainless solid wire similar to ER 308LSi suitable for welding austenitic stainless steels such as AISI 304and AISI 304L Excellent corrosion resistance and good mechanical properties. Si = 0,85% content improves weldability andbead appearance.
As welded 520 350 35 47J
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.85 1.80 0.025 0.020 20 10 0.20 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar 2% O2 or 99%Ar 1%O2
1.4301 - X 5 Cr Ni 18 101.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X 6 Cr Ni Ti 18 10
Gas test:
Materials
Mix of 98% Ar 2% O2
0,60 0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
194
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 216/449
INERTFIL 308H
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 308HEN 12072: G 19 9H
Approvals
DC +
Classification
Inertfil 308H is stainless solid wire similar to ER 308H and suitable for welding austenitic stainless steels similar to AISI304H. Excellent corrosion resistance and good mechanical properties.
As Welded 550 350 35 47J
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.06 5-100.50 1.90 0.030 0.020 20 10.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar 2% O2 or 99% Ar 1% O2
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 121.4306 - X 2 Cr Ni 19 111.4541 - X6 Cr Ni Ti 18 10
Gas test:
Materials
Mix of 98% Ar 2% O2
1,00 1,20DiametersFurther forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
195
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 217/449
INERTFIL 309L
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 309LEN 12072: G 23 12L
TÜV
Approvals
DC+
Classification
Inertfil 309L is a stainless solid wire suitable for welding austenitic-ferritic steels with 25% Cr and 12% Ni. For applicationsup to 300°C. Inertifil 309L can be supplied with Carbon 0.12% max.
As welded 520 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 10-200.45 1.80 0.030 0.020 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar2% O2 or 99%Ar 1%O2
AISI 309, X 6 Cr Ni 2314, SUS 309S, dissimilar steels
Gas test:
Materials
Mix of 98% Ar2% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
196
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 218/449
INERTFIL 309LSi
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 309L SiEN 12072: G 23 12 L Si
Approvals
DC+
Classification
Inertfil 309LSi is a stainless solid wire with 25 Cr 12 Ni low C content. The increased Si level gives excellent weldability.Inertfil 309LSi is suitable for welding austenitic stainless steels similar to AISl 309. It is also used for welding dissimilarsteels and for buffer layers.
As welded 520 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.02 10-200.65 1.80 0.030 0.020 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 309
Gas test:
Materials
98% Ar 2% O2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
197
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 219/449
INERTFIL 309LMo
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 309L Mo a roxEN 12072: G 23 12 2L
Approvals
DC+
Classification
Inertfil 309LMo is a stainless solid wire cointeining 25Cr 12Ni low C and high Mo. Suitable for welding austenitic stainlesssteels similar to AISI 309. Inertfil 309LMo is also used to weld dissimilar steels or for buffer layers on 316L.
As welded 550 350 30 47J
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.03 10-200.45 1.60 0.030 0.020 22 15 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99%Ar 1%O2
AISI 309, X 6 Cr Ni 2314, SUS 309S, Dissimilar steels
Gas test:
Materials
98% Ar 2% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
198
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 220/449
INERTFIL 310
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 310EN 12072: G 25 20
Approvals
DC+
Classification
Inertfil 310 is a stainless solid wire conforming to the ER310 classification with 25% Cr and 20% Ni. Suitable for weldingsteels having the same chemical compositions or for dissimilar steel welding. The deposit is totally austenitic. Excellent hightemperature corrosion resistance.
As welded 550 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.12 -0.60 1.80 0.030 0.020 26 21 0.30 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 310, X 22 Cr Ni 2520
Gas test:
Materials
98% Ar 2% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
199
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 221/449
INERTFIL 312
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 312EN 12072: G 29 9
Approvals
DC+
Classification
Inertfil 312 is a stainless solid wire suitable for welding or surfacing difficult to weld steels. Suitable to welding buffer layerswhen hardfacing. The excellent mechanical properties and the impact toughness mean that this wire is suitable for a widerange of applications.
As welded 650 450 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.10 12-200.40 1.80 0.030 0.020 29 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
Dissimilar steels.
Gas test:
Materials
98% Ar 2% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
200
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 222/449
INERTFIL 316L
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 316LEN 12072: G 19 12 3L
DBTÜV
Approvals
DC+
Classification
Inertfil 316L is a stainless solid wire conforming to ER 316L with C 0,03% max. Excellent mechanical properties andresistance to chemical corrosion, suitable for welding or surfacing stainless steels having the same chemical analysis.Excellent weld bead appearance. Upon request Inertfil 316H with Carbon 0.08% max (AWS A5.9: ER 316H) can be supplied.
As welded 510 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.45 1.40 0.025 0.020 19 12.50 2.60 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
201
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 223/449
INERTFIL 316LSi
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 316L SiEN 12072: G 19 12 3L Si
TÜV
Approvals
DC+
Classification
Inertfil 316LSi is a stainless solid wire conforming to ER 316LSi with C 0.03% max and Si 0,85 %. Excellent mechanicalproperties and resistance to chemical corrosion, suitable for welding or surfacing stainless steels having similar chemicalanalysis composition. Excellent bead appearance.
As welded 510 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.85 1.40 0.025 0.020 19 12.50 2.60 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 316L
Gas test:
Materials
98% Ar 2% O2
0,60 0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
202
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 224/449
INERTFIL 316LN
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8556: SG-X2CrNiMnMoN 20 16EN 12072: G 20 16 3 Mn N L
RINA
Approvals
DC+
Classification
Inertfil 316LN ia a stainless steel solid wire with the composition of ER 316L with N. Good mechanical properties andresistance to chemical corrosion, suitable for welding or hardfacing stainless steels and 5% Ni steels.
As welded 580 450 38 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-120°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.02 -0.90 7 0.020 0.020 20 17 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
X8Ni9; 12Ni19; 10Ni14; X4 CrNiMnMoN 19 13 8
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
203
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 225/449
INERTFIL 318Si
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12072: G 19 12 3 Nb Si TÜV
Approvals
DC+
Classification
Inertfil 318Si is a stainless solid wire suitable for welding stabilized austenitic steels such as AISI 318. Nb + Ta whichimprove the oxidation resistance of the weld deposit.
As welded 550 400 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.07 5-100.85 1.75 0.020 0.020 19 12.60 2.60 0.70 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 316TiMetal working industry.
Pipes fabrications.Vessels, boilers fabrication including for chemical industry.
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
204
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 226/449
INERTFIL 347
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 347EN 12072: G 19 9Nb
DBTÜV
Approvals
DC+
Classification
Inertfil 347 is a stainless solid wire suitable for welding stabilised austenitic steels such as AISI 321 and 347. Nb+Taaddition improve the oxidation resistance of the weld deposit.
As welded 550 400 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Ferrite
0.06 5-100.45 1.60 0.030 0.030 19.50 10 - 0.80 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 347, X 6 Cr Ni Nb 1811, AISI 321
Gas test:
Materials
98% Ar 2% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
205
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 227/449
INERTFIL 904L
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 385 LEN 12072: G 20 25 5 Cu L
TÜV
Approvals
DC+
Classification
Inertfil 904L is a solid wire for welding stainless steels type 904L. Low carbon content. Very good resistance to intergranularand pitting corrosion.
As welded 560 410 35 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-70°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.025 -0.40 1.90 0.020 0.020 20 25 4.50 - 1.50 -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 904L.
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
206
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 228/449
INERTFIL 22 9 3
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 2209EN 12072: G 22 9 3NL
TÜV
Approvals
DC+
Classification
Inertfil 22 9 3 is a solid wire suitable for welding Duplex Stainless Steels. The weld metal excellent corrosion resistance andthe weld metal mechanical properties.
As Welded 600 450 26 80 J
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 30-650.50 1.70 0.030 0.020 23 9 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 99% Ar 1% O2 or 99% Ar 1% O2
Duplex 1.4462
Gas test:
Materials
Mix of 99% Ar 1% O2
0,80 1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
207
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 229/449
INERTFIL 410NiMo
Packaging data:
All-weld metal Mechanical Properties
AWS A5.9: ER 410 NiMoEN 12072: G 13 4
Approvals
DC+
Classification
Inertfil 410NiMo ia a solid wire suitable for welding AISI 410 NiMo. These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility.
As Welded 760 500 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.05 -0.50 0.60 0.030 0.020 12.50 4 0.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
Chemical and petrochemical hard facing.
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
208
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 230/449
INERTFIL 410
Packaging data:
All-weld metal Mechanical Properties
AWS A5.9: ER 410EN 12072: G 13L
Approvals
DC+
Classification
Inertfil 410L is a solid wire for welding 12%Cr steels (AISI 410). These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility. Upon request Inertfil 410 solid wire with Carbon0,08% max can be supplied.
PWHT 750°C x 1h 450 350 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.03 -0.50 0.40 0.030 0.020 13.50 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Mix of 98% Ar 2% O2 or 99% Ar 1% O2
AISI 410, X 12 Cr 13
Gas test:
Materials
Mix of 98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
209
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 231/449
INERTFIL 420
Packaging data:
All-weld metal Mechanical Properties
AWS A5.9: ER 420
Approvals
DC+
Classification
Solid wire to weld steels type AISI 420. These are self- hardening steels and usually require pre-heating and stress relievedtreatments in order to obtain adeguate ductility.
PWHT 750°C x 1h 450 400 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PF2
Analysis of wire (Typical values in %)
C Ferrite
0.30 -0.40 0.45 0.030 0.025 13.50 0.45 0.20 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 410, X 12 Cr 13, hardfacing harder than ER410
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
210
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 232/449
INERTFIL 430
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 430EN 12072: G 17
Approvals
DC+
Classification
Inertfil 430 is a solid wire suitable for the welding of 15-17% Cr steels (AISI 430). These steels have been developed for airhardening and required pre-heating and stress relieving treatments in order to obtain adequate ductility to allow mechanicalworking.
PWHT 770°C x 2h 450 400 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Ferrite
0.08 -0.40 0.60 0.030 0.020 17 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: 98% Ar 2% O2 or 99% Ar 1% O2
AISI 430
Gas test:
Materials
98% Ar 2% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Stainless and Heat resistant steels
BS300 Kg. 15
211
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 233/449
CARBOFIL A 250
Packaging data:
All-weld metal Mechanical Properties
DIN 8555: MSG 1-250 GZ
Approvals
DC+
Classification
Carbofil A 250 is a solid wire for hardsurfacing of wear resisting parts, subject to heavy impact and shock. Carbofil A 250 issuitable for the welding of rail, rail crossing, wear parts like rope rollers.
As Welded 225-275 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Cu
0.30 -- 1 - - 1 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: M21
Gas test: M21
1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Hardfacing
K300 Kg. 16
212
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 234/449
CARBOFIL A 350
Packaging data:
All-weld metal Mechanical Properties
DIN 8555: MSG 2-GZ-350 DB
Approvals
DC +
Classification
Carbofil A 350 is a solid wire for hardfacing suitable for hardfacing surfaces to be subjected to abrasive wear. 320-380 HBis obtained in the all weld metal. In some cases the use of a buffer layer may be required.
As Welded 320-380 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of wire (Typical values in %)
C Cu
0.15 -0.80 1.10 - - 6 - 1 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Mix of 80% Ar 20% CO2
Gas test: Mix of 80% Ar 20% CO2
1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Hardfacing
K300 Kg. 16
213
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 235/449
CARBOFIL A 600
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 6-GZ-60-GP
Approvals
DC +
Classification
Carbofil A 600 is a solid wire for hardfacing suitable for hardfacing surfaces to be subjected to abrasive wear. 570-660 Hbis obtained in the all weld metal. In some cases the use of a buffer layer may be required.
As Welded 570-660 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of wire (Typical values in %)
C Cu
0.35 -1.10 0.40 - - 5.20 - 1.40 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Mix of 80% Ar 20% CO2
Gas test: Mix of 80% Ar 20% CO2
1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Hardfacing
K300 Kg. 16
214
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 236/449
NIFIL Ni1
Packaging data:
All-weld metal Mechanical Properties
AWS A5.14: ER Ni-1
Approvals
DC+
Classification
Nifil Ni1 is a solid wire suitable for welding alloys with similar chemical analysis and for weld overlay. Good appearance andexcellent resistance to chemical corrosion.
As Welded 380 280 38
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Cu
0.10 -- 1 0.030 0.015 - 93 - - 0.90 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: 99% Ar + 1% O2 or 75% He + 25% Ar
Gas test: 99% Ar + 1% O2
1,00 1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
215
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 237/449
NIFIL 600
Packaging data:
All-weld metal Mechanical Properties
AWS A5.14: ER NiCr-3EN ISO 18274: S Ni 6082
TÜV
Approvals
DC+
Classification
Nifil 600 is a solid wire for welding inconel 600 or incoloy 800. Nifil 600 is also suitable for welding dissimilar or difficult toweld steels, particulary Ni alloys and stainless steels. Excellent mechanical properties and corrosion resistance at hightemperatures up to 1100°C.
As welded 550 380 25 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Cu
0.01 -0.30 3 0.030 0.015 20 67 - 2 2 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: 99% Ar + 1% O2 or 98% He + 2% Ar
INCONEL 600, INCOLOY 800
Gas test:
Materials
99% Ar + 1% O2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
216
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 238/449
NIFIL 625
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.14: ER NiCrMo-3EN 18274: Ni 6625
TÜV
Approvals
DC+
Classification
Nifil 625 is a Ni alloy solid wire, for use in cryogenic welding and 9% Ni steel welding applications. Suitable for hightemperature application (1100°C). It is used for components which will undergo heat treatments. Good resistance tointercrystalline corrosion.
As Welded 760 440 35 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Cu
0.025 -0.30 - 0.020 0.015 21 60 9 3.50 3 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Ar + 2-3%CO2 - Ar + 1-3% O2 – Ar + He
CladdingOff-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).
Gas test:
Materials
Ar + 2-3%CO2
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
217
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 239/449
NIFIL NiCu7
Packaging data:
All-weld metal Mechanical Properties
AWS A5.14: ER NiCu7EN ISO 18274: S Ni 4060
Approvals
DC+
Classification
Nifil NiCu7 is a solid wire suitable for welding alloys with similar chemical analyses. Good bead appearance with excellentcorrosion resistance in saline solutions. Suitable for desalination plant construction applications and MONEL type alloys.
As Welded 480 350 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Cu
0.10 301 3 0.020 0.015 - Rem - - 1 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: 99% Ar 1% O2
Cladding
Off-shore fabricationPipes fabricationVessels, boiler fabrication (including the chemical / petrochemical industry)
Gas test:
Materials
99% Ar 1% O2
1,00 1,20DiametersFurther forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
218
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 240/449
COPPERFIL 70-30
Packaging data:
All-weld metal Mechanical Properties
AWS A5.7: ER CuNiEN 14640: S Cu 7158
Approvals
DC+
Classification
Copperfil 70-30 is a solid wire suitable for welding all Copper-Nickel alloys such as 70/30 - 80/20 - 90/10. Good beadappearance and excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
As welded 345 250 20
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Sn
- -0.20 1 0.020 - - 30 - - 0.50 Rem
Si Mn P S Cr Ni Mo Nb Fe Cu
Shielding Gas: 99% Ar 1% O2
Cladding
Off-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).
Gas test:
Materials
99% Ar 1% O2
1,20DiametersFurther forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
219
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 241/449
COPPERFIL 90-10
Packaging data:
All-weld metal Mechanical Properties
DIN 1733: PART.1 n° 2.0873EN 14640: S Cu 7061
Approvals
DC +
Classification
Copperfil 90-10 is a solid wire suitable for welding alloys with similar chemical analyses. Good bead appearance andexcellent weld deposit properties. Excellent corrosion resistance in saline solutions.
As welded 380
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of wire (Typical values in %)
C Sn
0.05 -0.20 1 0.020 0.015 - 10 - - 1 Rem
Si Mn P S Cr Ni Mo Nb Fe Cu
Shielding Gas: 99% Ar 1% O2
Gas test: 99% Ar 1% O2
1,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Nickel and Copper alloys
K300 Kg. 16
220
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 242/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 243/449
ALUFIL AlSi 5
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 4043EN ISO 18273: S Al 4043
DB
Approvals
DC+
Classification
Solid wire for welding of Aluminium and Aluminium alloys with a silicum content up to 7%. Suitable for Al-Mg-Si alloys series6000 and for dissimilar welding such as 6000/1000 or 6000/3000.
As Welded 120 40 8
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Al
- Rem5 0.05 - - - - 0.20 0.05 0.80 0.30
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
Al MgSi1, Al Zn Mg, Al Cu Mg
Al Si5, Al Mg Si0.5, Al Mg Si 0.8
Gas test:
Materials
Ar
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Aluminum alloys
BS300 Kg. 7
222
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 244/449
ALUFIL AlSi 12
Packaging data:
All-weld metal Mechanical Properties
AWS A5.10: ER 4047
Approvals
DC+
Classification
Alufil AlSi 12 is a solid wire for the welding of Al-Si aluminium alloys having a Silicon content >7%.
As Welded 130 60 5
Impact EnergyISO - V (J)Heat Treatment TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Al
- Rem12 0.20 - - - - 0.15 0.35 0.50 0.03
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: I1, I2, I3
3.2211; 3.2373G-Al Si 12
Gas test:
Materials
Ar
1,00 1,20 1,60 2,00 2,40 3,20Diameters
Further forms of delivery on request.
MIG-MAG Wire
Aluminum alloys
BS300 Kg. 7
223
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 245/449
ALUFIL AlMg 4,5 Mn
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 5183EN ISO 18273: S Al 5183
DBGLLRSTÜV
Approvals
DC+
Classification
Aluminium solid wire suitable for welding Aluminium and Magnesium alloys with 5% max of Mg. Zirconium promotes grainrefinement and to increase mechanical and corrosion characteristics.
As Welded 275 125 17
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PF2
Analysis of wire (Typical values in %)
C Al
- Rem0.30 0.80 - - 0.10 - 0.10 4.50 0.10 0.10
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
AL MG 1 SiCu, Al Mg Si 0,7;Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;
Gas test:
Materials
Ar
1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Aluminum alloys
BS300 Kg. 7
224
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 246/449
ALUFIL AlMg 5
Packaging data:
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 5356EN ISO 18273: S Al 5356
DBLRSTÜV
Approvals
DC+
Classification
Solid wire for MIG welding of Aluminium and Aluminium alloys with a Magnesium content up to 5%. Suitable for welding ofall commercial aluminium alloys, also in structural work. Good mechanical properties and high resistance to corrosion aswell as marine corrosion.
As Welded 240 110 17
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of wire (Typical values in %)
C Al
- Rem0.20 0.10 - - 0.10 - 0.10 5 0.30 0.10
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
Al Mg 1SiCu, Al Mg Si 0,7;Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;G-Al Mg 3Si; G-Al Mg 5Si; G-AlMg 10;
Gas test:
Materials
Ar
0,80 1,00 1,20 1,60Diameters
Further forms of delivery on request.
MIG-MAG Wire
Aluminum alloys
BS300 Kg. 7
225
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 247/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 248/449
TIG RODS
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 249/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 250/449
CARBOROD Mo
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS 5.28: ER80S-GEN 12070: W MoSi
TÜV
Approvals
DC -
Classification
TIG rod suitable for welding 0,5 Mo steels and heat resistant steels. The weld deposit is highly resistant to cold cracking.Recommended for nuclear applications.
As Welded 550 355 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.09 -0.60 1 - - - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
16Mo3; 15Mo3
S(P)275 to S(P)460
Gas test:
Materials
Ar
Packaging data:
1,00 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
229
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 251/449
CARBOROD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-3
EN 1668: W 42 5 W2Si
CONTROLAS
DB
DNV
Approvals
DC-
Classification
Carborod is a TIG rod suitable for welding mild and C-Mn steels; Carborod is generally used for the root pass and to supportwelding when no back pass is possible. Excellent mechanical and toughness properties for low temperature applications.
As Welded 500-640! 420 ! 20 ! 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.07 -0.63 0.87 ! 0.025 ! 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7
St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,
U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,
Gas test:
Materials
Ar
Packaging data:1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
230
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 252/449
CARBOROD 1
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: ER 70S-6EN 1668: W 42 5 W3Si1
DBTÜV
Approvals
DC-
Classification
Carborod 1 is a TIG rod suitable for welding mild and C-Mn steels. Carborod 1 is generally used for the root pass and tosupport welding when no back pass is possible. Excellent mechanical and toughness properties for low temperatureapplications.
As Welded 500-640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.07 0.040.80 1.45 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
H I, H II, 17 Mn 4, 19 Mn 5,St 33, St 37, St 44, St 52-3, St 50-2, St 60-2,St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St B 360.7St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285
Gas test:
Materials
Ar
Packaging data:1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
231
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 253/449
CARBOROD Ni1
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-Ni1EN 1668: W 46 6 M G3Ni1
TÜV
Approvals
DC-
Classification
Carbofil Ni1 is a TIG rod suitable for low alloy, 1% Ni and fine grain steels for low temperature applications.
As Welded 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1 0.020 0.020 - 1 0.10 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
ASTM A 333-67 A 334-67
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
232
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 254/449
CARBOROD Ni 2
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-Ni2EN 1668: W 46 6 M W2Ni2
TÜV
Approvals
DC-
Classification
Carborod Ni 2 is a TIG rod suitable for welding low alloy and 2% Ni steels for low temperature applications. Excellentmechanical properties both in the as-welded and stress relieved conditions.
As Welded 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.08 -0.50 1.10 0.020 0.020 - 2.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
14 Ni 6, 10 Ni 14, 16 Ni 14, TT SE 35 N
E SE E 380
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
233
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 255/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 256/449
CARBOROD 80S-D2
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-D2 CONTROLASTÜV
Approvals
DC-
Classification
Carborod 80S-D2 is a TIG rod suitable for welding 0,5 Mo steels and high temperature resistant steels. The weld deposit isresistant to cold cracking.
PWHT 620°C x 1h 550 470 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.09 -0.60 1.90 0.020 0.020 - 0.15 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
ASTM A 335-76, A 369-76
Gas test:
Materials
Ar
Packaging data:
1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
235
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 257/449
CARBOROD CrMo 1
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-GEN 12070: W CrMo1 Si
TÜV
Approvals
DC-
Classification
Carborod CrMo1 is a TIG rod suitable for welding 1,25% Cr 0,5% Mo and 0,9% Cr 0,5% Mo steels. Excellent mechanicalproperties. The weld deposit is resistant to cold cracking.
PWHT 690°C x 1h 550 355 20 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-29°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.08 -0.60 1.20 0.020 0.020 1.20 - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
ACTM A 369-76, ACTM A 387-76
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
236
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 258/449
CARBOROD CrMo 2
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 90S-GEN 12070: W CrMo2 Si
TÜV
Approvals
DC-
Classification
Carborod CrMo2 is a TIG rod suitable for welding low alloy 2,25% Cr steels, 10 Cr Mo 910-G5 and 10 Cr Mo 9-10 steels.Excellent mechanical properties. Good x-ray quality.
PWHT 690°C x 1h ! 620! 400 ! 18 ! 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-29°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.08 -0.70 1 ! 0.020 ! 0.020 2.50 - 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
10 Cr Mo 910-G5, 10 Cr Mo 910
ASTM A 199-76, ASTM A 200-75, ASTM A 369-76
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
237
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 259/449
CARBOROD CrMo 5
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: ER 80S-B6EN 12070 W CrMo5 Si
TÜV
Approvals
DC-
Classification
Carborod CrMo5 is a TIG rod suitable for welding creep resistant 5% Cr 0,5% Mo steels. Suitable for applications includingchemical and ammonia synthesis plants. Pre- heating and interpass temperatures in the range 250-300°C arerecommended.
PWHT 760°C x 1h ! 590! 470 ! 20 ! 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-29°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.07 -0.50 0.50 ! 0.020 ! 0.020 5.70 - 0.60 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Ar
ASTM A 199-76, ASTM A 200-75, ASTM A 213-76d, ASTM A 335-76 ASTM A 369-76, ASTM A 387-76
Gas test:
Materials
Ar
Packaging data:
2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
C-Mn and low-alloy steels
Tube 5 kg
238
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 260/449
INERTROD 307
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 307 a roxEN 12072: G 18 8Mn
DBTÜV
Approvals
DC-
Classification
Inertrod 307 is a stainless solid wire suitable for welding dissimilar steels, hardening and tempering steels, 13% Mn steels,Cr steels and ballistic steels. Good mechanical properties and wear resistance. Inertrod 307 is also used for buffer layers.
As Welded 590 420 30 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.10 -0.80 7 0.030 0.030 19 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
1.4301 - X 5 Cr Ni 18 10
Gas test:
Materials
Ar
Packaging data:
2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
239
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 261/449
INERTROD 308L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 308LEN 12072: W 19 9L
DBMMITÜV
Approvals
DC-
Classification
Inertrod 308L is a stainless TIG rod similar in composition to ER 308L suitable for welding austenitic stainless steels such asAISI 304 and 304L. Excellent corrosion resistance and mechanical properties.
As welded 520 350 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.45 1.80 0.025 0.020 20 10 0.20 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni8 121.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10l.4306 - X 2 Cr Ni l9 11 l.454l - X 6 Cr Ni Ti l8 l0
Gas test:
Materials
Ar
Packaging data:
1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
240
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 262/449
INERTROD 308LSi
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: R308LSiEN 12072: W 19 9 L Si
DBTÜV
Approvals
DC-
Classification
Inertrod 308LSi is a stainless TIG rod similar in composition to ER 308LSi suitable for welding austenitic stainless steelssuch as AISI 304.
As welded 520 350 35 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.025 5-100.85 1.80 0.025 0.020 20 10.20 0.20 - 0.20 -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
Gas test: Ar
Packaging data:
1,60 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
241
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 263/449
INERTROD 308H
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 308HEN 12072: W 19 9 H
Approvals
DC-
Classification
Inertrod 308H is a stainless TIG rod of similar composition to ER 308H suitable for welding austenitic stainless steels suchas AISI 304H. Excellent mechanical properties.
As Welded 550 350 35 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.06 5-100.50 1.90 0.030 0.020 20 10.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12
1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10l.4306 - X 2 Cr Ni l9 11 l.454l - X 6 Cr Ni Ti l8 l0
Gas test:
Materials
Ar
Packaging data:
2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
242
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 264/449
INERTROD 309L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 309LEN 12072: W 23 12L
TÜV
Approvals
DC-
Classification
Inertrod 309L is a stainless TIG rod conforming to ER 309L for welding austenitic stainless steels such as AISI 309. It is alsoused to weld dissimilar steels and for buffer layers. Excellent high temperature oxidation resistance.
As welded 520 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 10-200.45 1.80 0.030 0.020 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 309, X 16 Cr Ni 2314, SUH 309, Dissimilar steels
Gas test:
Materials
Ar
Packaging data:
1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
243
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 265/449
INERTROD 309LMo
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 309L MoEN 12070: W 23 12 2 L
Approvals
DC-
Classification
Inertrod 309LMo is a stainless TIG rod with 25Cr 12Ni low C and high Mo. Suitable for welding austenitic stainless steelssuch as AISI 309. Inertrod 309LMo is also used for welding dissimilar steels and for buffer layers.
As welded 550 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.03 10-200.45 1.60 0.030 0.020 22 15 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
dissimilar steels
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
244
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 266/449
INERTROD 310
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 310EN 12072: W 25 20
Approvals
DC-
Classification
Inertrod 310 is a stainless TIG rod conforming to ER 310 with 25% Cr and 20% Ni. Suitable for welding steels with similarchemical compositions or dissimilar steels. The weld deposit is fully austenitic. Excellent high temperature corrosionresistance.
As welded 550 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.12 -0.60 1.80 0.030 0.020 26 21 0.30 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 310, X 22 Cr Ni 2520
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
245
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 267/449
INERTROD 312
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 312EN 12072: W 29 9
Approvals
DC-
Classification
Inertrod 312 is a stainless TIG rod suitable for welding or surfacing difficult to weld steels. Suitable for welding buffer layers.The excellent mechanical properties and the notch tuoghness make Inertrod 312 suitable for a wide range of applications.
As welded 650 450 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.10 12-200.40 1.80 0.030 0.020 29 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 312, dissimilar steels
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
246
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 268/449
INERTROD 316L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 316LEN 12072: W 19 12 3L
DBTÜV
Approvals
DC-
Classification
Inertrod 316L is a stainless TIG rod conforming to ER 316L with C 0.03%. Excellent mechanical and corrosion resistance,suitable for the welding or surfacing of stainless steels having similar chemical analyses.
As welded 510 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.45 1.40 0.025 0.020 19 12.50 2.60 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 316 L, X 2 Cr Ni Mo 1712, X 2 Cr Ni Mo 1713
Gas test:
Materials
Ar
Packaging data:
1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
247
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 269/449
INERTROD 316LSi
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 316L SiEN 12072: W 19 12 3 L Si
DBTÜV
Approvals
DC-
Classification
Inertrod 316LSi is a stainless solid wire conforming to ER 316LSi with C 0.03% max and Si 0,85 %. Excellent mechanicalproperties and resistance to chemical corrosion, suitable for welding or surfacing stainless steels having a similar chemicalanalysis. Excellent bead appearance.
As welded 510 350 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 5-100.85 1.80 0.025 0.020 20 12 2.70 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 316
Gas test:
Materials
Ar
Packaging data:
1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
248
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 270/449
INERTROD 318Si
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 318 similarEN 12072: W 19 12 3 Nb Si
DBTÜV
Approvals
DC-
Classification
Inertrod 318Si is a stainless TIG rod suitable for welding stabilised austenitic steels such as AISI 318. Nb considerablyimproves the oxidation resistance of the weld deposit.
As welded 550 350 25 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.04 3-120.65 1.85 0.030 0.030 19 13 2.50 0.80 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
Metal working industry.
Pipes fabrications.Vessels, boilers fabrication including for chemical industry.Wr 1.4576
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
249
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 271/449
INERTROD 347
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 347EN 12072: G 19 9Nb
DBTÜV
Approvals
DC-
Classification
Inertrod 347 is a stainless TIG rod suitable for welding stabilized austenitic stainless steels such as AISI 321 and 347. TheNb addition considerably improves the oxidation resistance of the weld deposit.
As welded 550 400 30 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.06 5-100.45 1.60 0.030 0.030 19.50 10 - 0.80 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 347, X 6 Cr Ni Nb 1811, AISI 321
Gas test:
Materials
Ar
Packaging data:
1,00 1,20 1,60 2,00 2,40 3,20Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
250
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 272/449
INERTROD 904L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 385 LEN 12072: W 20 25 5 Cu L
TÜV
Approvals
DC-
Classification
Inertrod 904L is a TIG rod for the welding of stainless steels type AISI 904L with low carbon content. Very good resistanceto intergranular and pitting corrosion.
As welded ! 560! 410 ! 35 ! 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-70°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.025 -0.40 1.90 ! 0.020 ! 0.020 20 25 4.50 - 1.50 -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 904L.
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
251
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 273/449
INERTROD 22 9 3
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 2209EN 12072: W 22 9 3NL
TÜV
Approvals
DC-
Classification
Inertrod 22 9 3 is a TIG rod suitable for welding Duplex Stainless Steels. The excellent corrosion resistance and the weldmetal mechanical properties are on welding procedure dependant.
As Welded 600 450 26 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.02 30-650.50 1.70 0.030 0.020 23 9 3 - - 0.15
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
Duplex 1.4462
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
252
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 274/449
INERTROD 25 10 4
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12072: 25 9 4 L
Approvals
DC-
Classification
Inertrod 25 10 4 is a TIG rod for welding SuperDuplex steels (UNS 32520, UNS 32520 UNS 32750 UNS 32760). Thewelding of pressure vessels is a typical application. The heat input should be in the range within 0,4 – 1,4 kJ/mm.
As Welded 620 550 18 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-30°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.03 35-700.50 1 0.020 0.020 25 9.50 4 - - 0.22
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
Acciai SuperDuplexUNS 32520, UNS 32520 UNS 32750 UNS 32760
Gas test:
Materials
Ar
Packaging data:
2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
253
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 275/449
INERTROD 410L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.9: ER 410EN 12072: W 13L
Approvals
DC-
Classification
TIG rod with for welding 12% Cr steels (AISI 410).
PWHT 750°C x 1h 450 350 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.03 -0.50 0.40 0.030 0.030 13.50 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
AISI 410, X 12 Cr 13
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
254
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 276/449
INERTROD 410NiMo
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A 5.9: ER 410 Ni Mo
Approvals
DC-
Classification
Inertrod 410NiMo ia a TIG rod suitable for welding AISI 410 NiMo. These are self- hardening steels and usually require pre-heating and stress relieving treatments in order to obtain adequate ductility.
PWHT 620°C x 1h 550 760 15
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Ferrite
0.06 -0.50 0.60 0.030 0.030 12 4 0.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: Ar
Gas test: Ar
Packaging data:
1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Stainless and Heat resistant steels
Tube 5 kg
255
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 277/449
NIROD Ni1
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A 5.14: ER Ni-1
Approvals
DC-
Classification
Nirod Ni1 is a TIG rod suitable for welding alloys with similar chemical analysis and for weld overlay. Good appearance andexcellent resistance to chemical corrosion.
As welded 380 280 38
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.10 -- 1 0.030 0.015 - 93 - - 0.90 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Ar
Gas test: Ar
Packaging data:
2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Nickel and Copper alloys
Tube 5 kg
256
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 278/449
NIROD 600
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.14: ER NiCr 3EN 18274: S Ni 6082
TÜV
Approvals
DC-
Classification
Nirod 600 is a TIG rod for welding Inconel 600 or Incoloy 800 alloys. Nirod 600 is also suitable for welding dissimilar ordiffucult to weld steels. Excellent mechanical properties and corrosion resistance.
As welded ! 550! 380 ! 25 ! 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.05 -0.30 3 ! 0.030 ! 0.015 20 67 - 2 2 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Ar
INCONEL 600, INCOLOY 800
Gas test:
Materials
Ar
Packaging data:
1,20 1,60 2,00 2,40Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Nickel and Copper alloys
Tube 5 kg
257
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 279/449
NIROD 625
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.14: ER NiCrMo-3 TÜV
Approvals
DC-
Classification
Nirod 625 is a Nickel alloy TIG rod, for use in cryogenic welding and the welding of 9% Ni steels. The good resistance tohigh temperatures make Nirod 625 suitable for the welding of components which will undergo heat treatments. Goodresistance to intercrystalline corrosion.
As Welded 760 440 35 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.10 -0.30 - 0.020 0.015 21 60 9 3.50 3 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Ar
Cladding
Off-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).
Gas test:
Materials
Ar
Packaging data:
1,20 1,60 2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.
TIG Rod
Nickel and Copper alloys
Tube 5 kg
258
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 280/449
NIROD NiCu7
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.14: ER NiCu 7EN ISO S Ni 4060
Approvals
DC-
Classification
Nirod NiCu7 is a TIG rod suitable for welding alloys with similar chemical analyses. Good bead appearance and excellentcorrosion resistance in saline solutions. Suitable for the fabrication of desalination plant using MONEL type alloy.
As Welded 480 350 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of wire (Typical values in %)
C Cu
0.10 301 3 0.020 0.015 - Rem - - 1 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Ar
Cladding
Off-shore fabrication.Pipes fabrication.Vessels, boiler fabrication (including the chemical/petrochemical industry).
Gas test:
Materials
Ar
Packaging data:
2,00 2,40Diameters (L: 1000 mm)Further forms of delivery on request.
TIG Rod
Nickel and Copper alloys
Tube 5 kg
259
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 281/449
ALUROD Al 99,5 Ti
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 1100Wr. 3.0259
TÜV
Approvals
AC
Classification
TIG rod depositing 99,5% pure Al. Suitable for welding Al and pure Al alloys. Good mechanical properties and magneticpermeability. Excellent chemical corrosion resistance.
As welded ! 65! 20 ! 35
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Al
- Rem0.30 0.04 - - - - 0.05 - 0.40 0.05
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
P-ALP 99 UNi 3567, P-ALP 99,5 UNi 4507, P-ALP 99.8 UNi 4509
Gas test:
Materials
Ar
Packaging data:
2,00 2,40 3,20 4,00Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Aluminum alloys
Box 5 kg
260
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 282/449
ALUROD AlSi 5
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 4043
Approvals
AC
Classification
TIG rod for the welding of Aluminium and Aluminium alloys with a silicon content up to 7%. Suitable for Al-Mg-Si alloysseries 6000 and for dissimilar welding applications such as 6000/1000 or 6000/3000.
As Welded 120 40 8
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Al
- Rem5 0.04 - - - - 0.10 - 0.40 0.30
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
Metal working industryRailways and civil works
Gas test:
Materials
Ar
Packaging data:
2,00 2,40 3,20 4,00Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Aluminum alloys
Box 5 kg
261
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 283/449
ALUROD AlMg 4,5 Mn
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 5183EN 18273: S Al 5183
TÜV
Approvals
AC
Classification
TIG wire which deposits a 4,5% Mg alloy. Good mechanical properties.
As welded ! 275! 125 ! 17
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Al
- Rem0.25 0.80 - - 0.10 - 0.10 4.50 0.30 0.10
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
Al Mg 1SiCu, Al Mg Si 0.7;
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20 4,00Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Aluminum alloys
Box 5 kg
262
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 284/449
ALUROD AlMg 5
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.10: ER 5356EN ISO 18273: S Al 5356
TÜV
Approvals
AC
Classification
TIG rod for the welding of Aluminium and Aluminium alloys with a magnesium content up to 5%. Suitable for welding of allcommercial aluminium alloys. Good mechanical properties and high resistance to corrosion including marine corrosion.
As welded ! 240! 110 ! 17
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of wire (Typical values in %)
C Al
- Rem0.20 0.10 - - 0.10 - 0.10 5 0.30 0.10
Si Mn P S Cr Zn Ti Mg Fe Cu
Shielding Gas: Ar
P-Al Mg 1,2 UNi 3568, P-Al Mg 2,5 UNi 3574, P-Al Mg 3,5 UNi 3575
P-Al Mg 4,4 UNi 5452, P-Al Mg 5 UNi 3576,Peraluman 3.5 - Peraluman 5 - Anticorodal 11
Gas test:
Materials
Ar
Packaging data:
1,60 2,00 2,40 3,20 4,00Diameters (L: 1000 mm)
Further forms of delivery on request.
TIG Rod
Aluminum alloys
Box 5 kg
263
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 285/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 286/449
FLUX CORED WIRES
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 287/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 288/449
CITOFLUX GALVA
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E 70C GSEN 758: T 3 T Z V 1 H15
Approvals
DC -
Classification
The main applications are in the car industry, shipyards and for air conditioning equipment. Metal cored wire suitable formanual or automatic, single-pass welding of thin zinc-coated or primed plates (0,8 to 4 mm). Low spatter level andexcellent bead appereance. There is a limited oxidation zone around the weld bead.
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF
Analysis of all-weld metal (Typical values in %)
C Cu
- -- - - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 99% Ar + 1%O2 or mix of 80% Ar + 20% CO2
A33; E 275 D ; E 355 D; E 36-2; E 28-2; E 24-2
Gas test:
Materials
80% Ar + 20% CO2
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
267
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 289/449
CITOFLUX R 00 C
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E 71T-1 H4EN 758: T 46 2 P C 1 H5
DNVMMIRINA
Approvals
DC +
Classification
Rutile flux cored wire with enhanced filling. The weld pool is easily controllable confering outstanding welding properties. Theenhanced filling results in increased current carrying capacity and hence deposition rate, thus essentially increasing weldingspeed, leading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippledwelds without undercut.
As Welded 530-680 460 20 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20° C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.35 1.20 0.020 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: CO2
A 510 AP - E 355 - FE 410 to 510Fine-grain structural steels St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TM
Gas test:
Materials
CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
268
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 290/449
CITOFLUX R 00
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E 71T-1 MJEN 758: T 42 3 P C 1 H5EN 758: T 42 3 P M 1 H5
ABSCONTROLASDNVLRSRINA
TÜV
Approvals
DC +
Classification
Rutile flux cored wire with enhanced filling. The weld pool is easily controllable confering outstanding welding properties. Theenhanced filling results in increased current carrying capacity and hence deposition rate, thus essentially increasing weldingspeed, leading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippledwelds without undercut.
As Welded 500-640 420 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20° C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.40 0.020 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
A 510 AP - E 355 - FE 410 to 510Fine-grain structural steel St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TM
Gas test:
Materials
Mix of 80% Ar 20%
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
269
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 291/449
CITOFLUX B 00
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E 71T-5 MJEN 758: T 42 5 B M 1H5EN 758: T 46 5 B C 1H5
CONTROLASDNVLRSRINA
Approvals
DC -
Classification
Basic flux cored wire with excellent mechanical properties. Suitable for the welding of heavy thicknesses. Excellent lowtemperature impact toughness in both the as welded and stess-relieved conditions.Stable arc, spatter-free both in the flat and vertical positions. Depost has a very low Hydrogen content.
PWHT 580°C x 2h 500-640 420 20 60
As Welded 500-640 420 20 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.60 1.50 0.025 0.025 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
Boiler plates H I, H II, 17 Mn 4, 19 Mn 5Fine-grain structural steels St E 225 to St E 355Non-alloyed structural steel St 33, St 37, St 44, St 52-3, St 50, St 60, St 70Pipe steels U St 37.0, St 37.0, St 34.0, St 44.4, St 52.0, St 52.4, St 35.8
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
270
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 292/449
CITOFLUX 6117
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 M H4EN 758: T 42 2 P M 1 H5
RINA
Approvals
DC +
Classification
Rutile flux cored wire. The weld pool is easily controllable confering outstanding welding properties. The enhanced fillingresults in increased current carrying capacity and hence deposition rate, thus essentially increasing welding speed andleading to savings of time and costs. Low spatter loss and easy slag removal result in smooth and finely rippled weldswithout undercut.
As Welded 500-640 420 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.30 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: 82% Ar + 18% CO2
Fine-grain structural steels St E 255 to St E 460Shipbuilding steels A,B,D,E,AH 32 bis EH 36St E 290.7 TM to St E 480.7 TMX 42 to X 70; A 510 AP - E 355 - FE 410 to 510
Gas test:
Materials
82% Ar + 18% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
271
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 293/449
FLUXOFIL 13
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E 71T 1- H4EN 758: T 46 2 P C 1 H5
ABSBVDNVGLLRS
RS
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag. Due to its easily controllable weld pool, it features excellent weldingcharacteristics in all positions. Particularly suited for vertical welding on ceramic backing strips, for instance, in shipbuildingand storage tank applications. Low spatter loss, easy slag removal, and pore-free, finely rippled welds are produced withoutundercut.
PWHT 580 °C x 2 h/furnace 550-650 460 22 0
As Welded 550-650 460 22 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.30 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
AH 32-EH 36L360-L485, L290, L320, X42-X65, S(P)275-S(P)460S185, S235-S355, P235GH, P265GH, P295GH, L210-L415
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
272
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 294/449
FLUXOFIL 11
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E70T-2 H4EN 758: T 42 A R C 3 H5
CONTROLASDBDNVLRSTÜVUDT
Approvals
DC+
Classification
Rutile tubular cored wire with slow–freezing slag and outstanding welding properties in all positions, except vertical downand overhead. Negligible spatter loss, easy slag removal, smooth, finely rippled weld beads without undercutting into thebase metal.
PWHT 580 °C x 2 h/furnace 500-600 410 22 55
As Welded 520-620 430 22 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.40 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S185, S235-S355, P235GH, P265GH, Grade A
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
273
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 295/449
FLUXOFIL 31
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E70T-5J H4 / E70T-5MJ H4EN 758: T 42 4 B C 3 H5 / T 42 4 B M 3 H5
ABSBVCONTROLASDBDNVGL
LRSPRSTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire. The operating features produce very crack resistant and tough welded joints, especially whenwelding steels with a higher carbon content. Pore-free welds with easy slag removal. A low-slag variant “FLUXOFIL 31 S” isavailable to order.
PWHT 580 °C x 2 h 490-590 400 22 47
PWHT 940 °C x 0,5 h 420-520 280 30 27
As Welded 510-610 420 22 47
Impact EnergyISO - V (J)Heat Treatment TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.35 1.40 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S(P)275-S(P)355, X42, X46, A, B, D, ES235-S355, P235GH, P265GH, P295GH, P355GH, L210-L360
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
274
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 296/449
FLUXOFIL 31S
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E70T-5J H4 / E70T-5MJ H4EN 758: T 42 4 B C 3 H5 / T 42 4 B M 3 H5
Approvals
DC+
Classification
Slag-reduced type of Fluxofil 31. Basic tubular cored electrode producing weld metal with excellent mechanical properties.Suitable for making very crack resistant and tough welded joints, especially when welding steels having a higher carboncontent. Pore-free welds, easy slag removal.
PWHT 580 °C x 2 h 490-590 400 22 47
PWHT 940 °C x 0,5 h 420-520 280 30
As Welded 510-610 420 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.35 1.40 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S(P)275-S(P)355, X42, X46, A, B, D, ES235-S355, P235GH, P265GH, P295GH, P355GH, L210-L360
Gas test:
Materials
C1
Packaging data: K300 Kg. 161,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
275
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 297/449
FLUXOFIL 12
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4EN 758:T 46 2 P C 1 H5
ABSBVCONTROLASDBDNVGLLRSPRSRSTÜV
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag and outstanding characteristics when positional welding. Little spatter,easy slag removal producing smooth and finely rippled weld beads without undercut.
PWHT 580 °C x 2 h/furnace 550-650 460 22 80
As Welded 550-650 460 22 100
Impact Energy
ISO - V (J)Heat Treatment
Tensile
StrengthN/mm2
Yield
StrengthN/mm2
Elongation
A5 (%) 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.55 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
L360-L485, L290, L320, X42-X65 S(P)275-S(P)460, AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, L210-L415
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
276
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 298/449
FLUXOFIL 19 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4EN 758: T 46 2 P C 1 H5
ABSBVCONTROLASDB
DNVGLLRSPRSRINARS
Approvals
DC+
Classification
Rutile tubular cored wire with an enhanced degree of fill. Due to its easily controllable weld pool, the welding characteristicsare outstanding. It can be welded in all positions with only one setting of parameters (24 Volts, wire feed 9m/min, wire dia.1,2 mm). The enhanced degree of filling results in increased current carrying capacity and deposition rate, thus increasingwelding speed and leading to a saving of time and costs. Low spatter loss, easy slag removal, smooth and finely rippledwelds are produced without undercutting into the base metal.
As Welded 550-650 460 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GH
X42-X70, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
277
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 299/449
FLUXOFIL 19 HDS
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4EN 758: T 46 2 P C 1 H5
ABSBVCONTROLASDB
DNVGLLRSRINATÜV
Approvals
DC+
Classification
Rutile tubular cored wire with an enhanced degree of fill. Due to its easily controllable weld pool, the welding characteristicsare outstanding . It can be welded in all positions, using only one setting of parameters (24 volts, wire feed 9m/min, wiredia. 1,2 mm). The enhanced degree of filling results in higher current carrying capacity and deposition rate, thus essentiallyincreasing welding speed and leading to a saving of time and costs. Low spatter loss, easy slag removal producing smoothand finely rippled, pore-free welds without undercutting into the base metal.
As Welded 550-650 460 22 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.20 - - - 0.40 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
S185, S235-S355, L210- L415, L360-L485, L290, L320, P235GH, P265GHX42-X70, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
278
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 300/449
FLUXOFIL 11 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4 / E71T-1M H4EN 758: T 46 2 P C 1 H5 / T 46 2 P M 1 H5
Approvals
DC+
Classification
The higher filling degree of FLUXOFIL 11 HD results in higher current carrying capacity and deposition rate. Welding speed isincreased which leads to a saving of time and reduction of costs. It can be used in all positions with only one setting ofwelding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 11 HD is used for manual welding, as wellas in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 or the vertical welding setCITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by low spatter loss, good slagremoval and finely rippled, pore-free welds without undercutting into the base metal.
As Welded 550-650 460 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)C Cu
0.05 -0.55 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GHX42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
279
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 301/449
FLUXOFIL 14 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4 / E71T-1M H4EN 758: T 46 2 P C 1 H5 / T 46 2 P M 1 H5
ABSBVDB
DNVGLLRSPRSRSTÜVUDT
Approvals
DC+
Classification
The higher filling degree of FLUXOFIL 14 HD results in higher current carrying capacity and high deposition rate. The weldingspeed is increased which leads to a saving of time and reduction of costs. It can be used in all positions with only one settingof welding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 14 HD is used for manual welding, aswell as in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 or the vertical welding setCITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by low spatter loss, good slagremoval and finely rippled, pore-free welds without undercut.
As Welded 550-650 460 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.55 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GHX42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
280
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 302/449
FLUXOFIL 14 HD CF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4 / E71T-1M H4EN 758: T 46 2 P C 1 H5 / T 46 2 P M 1 H5
ABSBVDB
DNVGLLRSPRSRSTÜVUDT
Approvals
DC+
Classification
Uncopperd version of Fluxofil 14 HD. The higher filling degree of FLUXOFIL 14 HD results in higher current carrying capacityand deposition rate. Welding speed is increased which leads to a saving of time and reduction of costs. It can be used in allpositions with only one setting of welding parameters (24 volts, wire feed = 9m/min, wire dia. 1,2 mm). FLUXOFIL 14 HD isused for manual welding, as well as in fully mechanized welding by means of the orbital welding unit CITOTRACK OSG-O1 orthe vertical welding set CITOTRACK VSG-O1. It is preferably used under mixed shielding gas and is characterized by lowspatter loss, good slag removal and finely rippled, pore-free welds without undercutting into the base metal.
As Welded 550-650 460 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.55 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GHX42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
281
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 303/449
FLUXOFIL 14 HDS
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1 H4 / E71T-1M H4EN 758: T 46 2 P C 1 H5 / T 46 2 P M 1 H5
ABSBVDBDNV
GLLRSTÜV
Approvals
DC+
Classification
Rutile tubular cored wire with an enhanced degree of fill. Due to an easily controllable weld pool, it features outstandingwelding properties. Fluxofil 14 HDS can be welded in all positions with only one parameter setting. The enhanced degree offilling results in higher current carrying capacity and deposition rate, thus increased welding speeds may be used whichleads to a saving of time and costs. Low spatter loss, easy slag removal, finely rippled and pore-free welds are producedwithout undercut.
As Welded 550-650 460 22 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation
A5 (%) - 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.55 1.20 - - - 0.40 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GHX42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
282
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 304/449
CRISTAL F119
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1H4EN 758: T 46 2 P C 1 H5
ABSBVDB
DNVGLLRSRINATÜV
Approvals
DC+
Classification
This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30% (Standard shielding gas C1). Rutile tubular cored electrode with enhanced filling degree. Due toits easily controllable weld pool, it possesses outstanding welding properties. It can be welded in all positions with only onesetting of parameters (24 Volts, wire feed 9m/min, wire dia. 1,2 mm). The enhanced filling degree results in increasedcurrent carrying capacity and deposition rate, thus essentially increasing welding speed and leading to a saving of time andcosts. Low spatter loss, easy slag removal, smooth and finely rippled welds without undercutting into the base metal.
As Welded 550-650 460 22 55
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.03 -0.50 1.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
L290, L320, L360-L485P235-P355, P265, P235GH
P265GH, P295GH, L210-L415S185, S235-S355, S235-S355
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
283
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 305/449
CRISTAL F100
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1H8EN 758: T 42 2 P C 1 H10
ABSBVDNV
GLLRS
Approvals
DC+
Classification
This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30% (Standard shielding gas C1). Rutile tubular cored electrode with enhanced filling degree. Due toits easily controllable weld pool, it possesses outstanding welding properties. The enhanced filling degree results inincreased current carrying capacity and deposition rate, thus essentially increasing welding speed and leading to a saving oftime and costs. Low spatter loss, easy slag removal produce smooth and finely rippled welds without undercutting into thebase metal.
As Welded 510-610 420 24 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.03 -0.60 1.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
L290, L320, L360-L485P235-P355, P265, P235GHP265GH, P295GH, L210-L415S185, S235-S355, S235-S355
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
284
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 306/449
FLUXOFIL 16
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1M H4EN 758: T 42 0 P C 1 H5
Approvals
DC+
Classification
Rutile tubular wire with excellent weld bead appearance. Easy slag removal, stable, practically spatter-free arc. Applicationsinclude for structures with low temperature applications, to -20°C.
AS WELDED 500-640 420 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.45 1.40 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, CO2
S185, S235-S355, L210-L415, L360-L485, L290, L320, P235GH, P265GH
X42-X65, P295GH, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
285
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 307/449
FLUXOFIL 14
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.20: E71T-1MJ H4EN 758: T 46 4 P M 1 H5
ABSBVCONTROLASDBDNV
GLLRSRSTÜV
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag. Due to an easily controllable weld pool, it shows outstanding weldingproperties in all positions. It is particularly suitable for partly and fully mechanized welding of girth seams in pipelines. InMAG-orbital welding, the 6 to 12 o’clock position, using 1,2-1,4 mm electrodes, should be preferred. Low spatter loss, easyslag removal, smooth finely rippled welds without undercutting into the base metal are outstanding features.
PWHT 580 °C x 2 h/furnace 550-650 460 22 60
As Welded 550-650 460 22 80
Impact EnergyISO - V (J)Heat Treatment TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.55 1.20 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
AH 32-EH 36HI, HII, P295GH, 17 Mn 4, S(P)275-S(P)460
S185, S235-S355, L210-L415, L360- L485, L290, L320, P235GH, P265GH,
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
286
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 308/449
CITOFLUX R82
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E 81T1 Ni1 M H4EN 758: T 46 5 1Ni PM 1 H5
DNV
Approvals
DC +
Classification
Citoflux R82 is a flux cored wire with a rutile fill. All-positional excellent weldability. Suitable for the welding of fine-grainstructural steels for low temperature applications. Ideal for offshore and naval shipyard applications.
As Welded 530-680 460 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50° C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.40 1.40 0.015 0.015 - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
E St E 255 to E St E 460 DIN 17 102
Fine-grain structural steels St E 255 to St E 460H I, H II,17 Mn 4, DIN 17 155Shipbuilding steels AH 32 to EH 36,
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
287
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 309/449
CITOFLUX R 00 Ni
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E 81T1-GEN 758: T 46 4 1Ni PC 1 H5
RINA
Approvals
DC +
Classification
Rutile flux cored wire with enhanced filling. Low spatter loss and easy slag removal result in smooth and finely rippled weldswithout undercut. It is suitable for all-position welding with joint impact toughness values down to -40°C.
As Welded 530-680 460 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40° C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.40 1.20 0.015 0.015 - 0.70 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2 or only CO2
E St E 255 to E St E 460 DIN 17 102
H I, H II,17 Mn 4, DIN 17 155St 33, St 37-2, St 44-2, St 52-3 DIN 17 100St E 210.7 to St E 415.7 DIN 17 172
Gas test:
Materials
CO2
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
288
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 310/449
CITOFLUX R82 SR
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81 T1 Ni1 M H4EN 758: T 46 6 Ni1 P M 1 H5
ABSCONTROLASDNVFILRS
RINARS
Approvals
DC +
Classification
Citoflux R82 SR is a flux cored wire for all-positional welding with good impact toughness at -60°C (as welded and afterPWHT). Very easy to use for vertical up welding. Suitable for the welding of fine-grain structural steels for low temperatureapplications. Ideal for offshore, naval shipbuilding, bridges and structures and pressure vessels applications. Good CTODtoughness.
PWHT 580°C x 2 h 530-680 460 20 47As Welded 530-680 460 20 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60° C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.30 1.35 0.015 0.015 - 0.80 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
E St E 255 to E St E 460 DIN 17 102Fine-grain structural steels St E 255 to St E 460H I, H II,17 Mn 4,DIN 17 155Shipbuilding steels AH 32 to EH 36,
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
289
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 311/449
CITOFLUX R20 C
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81T1-Ni1 H8EN T 46 5 Ni P C 1 H10
ABSBVDBDNVLRS
TÜV
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag, and therefore an easily controllable weld pool and outstanding weldingproperties in all positions. Low spatter loss, easy slag removal on ceramic backing or when joint filling, smooth and finelyrippled welds without undercut. This cored wire has applications in shipyards, boiler (pressure water pipes), metallicframework and offshore.
AS WELDED 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.50 1.30 0.020 0.020 - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: CO2
S235 to S355; P295GH; P275 to P460
Gas test:
Materials
CO2
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
290
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 312/449
FLUXOFIL 140 mod.
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: ~ E81T1-Ni1M JH4EN 758: T 46 6 Z B M 2 H5
DNVLRSTÜVUDT
Approvals
DC-
Classification
Basic tubular cored wire for the welding of high-strength fine grain structural steels. FLUXOFIL 140 mod. is a basic slagcharacteristic wire and is used on DC, negative pole, when positional welding. The maximum nickel content of 1,0 % it canbe used for welding components for sour-gas installations. FLUXOFIL 140 mod. is CTOD tested for offshore applications.
PWHT 580 °C x 2 h 540-640 460 21 47
As Welded 560-660 470 21 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.50 1.40 - - - 1 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S(P)275-S(P)355, A, B, D, ES235- S355, P235GH, P265GH, P295GH, L210-L360, L320, L360
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
291
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 313/449
FLUXOFIL 44
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E70T5-GM JH4EN 758: T 42 6 2Ni B M 3 H5
Approvals
DC+
Classification
Basic tubular cored wire for the welding of fine grain structural steels, as well as cryogenic steel grades. The weld metalmeets mechanical properties requirements in both the as-welded and stress relieved conditions. Quiet and smooth runningand low spatter loss with easy slag removal produce uniform and smooth weld beads which are free from porosity.
PWHT 580 °C x 2 h 500-600 420 26 47
As Welded 520-620 440 26 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 80 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.30 0.90 - - - 2.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S(P)275-S(P)420
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
292
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 314/449
FLUXOFIL 43.1
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G H4
Approvals
DC+
Classification
Basic tubular cored wire used for the welding of high-strength fine grain structural steels which are normalized (N) ornormalized + tempered (N + T) after welding. The heat treatment required depends on the base metal used.The weld metalis not recommended for use in the as-welded or stress relieved condition. Quiet and smooth running and low spatter losswith easy slag removal produce uniform and smooth beads which are free from porosity.
PWHT 940 °C x 40 min. 550-650 430 20 40
PWHT 940 °C x 40 min. + 580°C x 2h 570-670 480 20 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.30 1.20 - - - 2 0.30 - 0.10 -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
S(P)355-S(P)420, S(P)420-S500
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
293
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 315/449
FLUXOFIL 40
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G H4 / E80T5-GM H4EN 758: T 46 6 1Ni B M 3 H5EN 758: T 46 6 1Ni B C 3 H5
CONTROLASDBDNVTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire suitable for the welding of fine grain structural steels. Welded joints are resistant to cracking andfree from porosity. Operating features include low spatter loss, easy slag removal and uniform bead appearance.
PWHT 580 °C x 2 h 520-620 460 24 47
As Welded 540-640 470 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.40 - - - 1.20 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
S(P)275-S(P)460, S(P)420-S(P)460
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
294
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 316/449
FLUXOFIL 21 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81T1-Ni1 JH4EN 758: T 46 4 1Ni P C 1 H5
ABSLRS
Approvals
DC+
Classification
The enhanced degree of fill of FLUXOFIL 21 HD, as compared to FLUXOFIL 20, results in higher current carrying capacityand deposition rate. Thus, welding speed may be increased which leads to a saving of time and costs. It can be welded in allpositions using only one setting of parameters (24 volts, wire feed 9 m/min, wire dia. 1,2 mm). FLUXOFIL 21 HD is also usedfor fully mechanized welding by means of the vertical welding unit CITOTRACK VSG-01. The weld metal produced featuresexcellent mechanical-technological properties and a guaranteed hydrogen content of < 5 ml per 100g weld metal. Lowspatter loss, easy slag removal producing finely rippled, pore-free welds without undercutting into the base metal.
PWHT 580 °C x 2 h/furnace 570-670 490 22 47
As Welded 570-670 490 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)C Cu
0.05 -0.50 1.20 - - - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
L360-L485, X42-X70, S(P)275-S(P)460, AH 32-EH 36S235-S355, P235GH, P265GH, P295GH, L210-L415, L290, L320
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
295
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 317/449
FLUXOFIL 20
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81T1-Ni1M JH4EN 758: T 46 4 1Ni P M 1 H5
ABSBVCONTROLAS
DBGLLRSRSTÜVUDT
Approvals
DC+
Classification
Rutile tubular cored wire with fast-freezing slag, producing a weld metal with excellent mechanical-technological propertiesand a guaranteed hydrogen content of < 5 ml per 100g weld metal. Easily controllable weld pool and outstanding weldingproperties in all positions. Fluxofil 20 is particularly suitable for the fully mechanized welding of girth seams in pipelines bymeans of the orbital welding unit CITOTRACK OSG-01. For orbital MAG- welding the 6 to 12 o’clock position is preferredwith 1,2 to 1,4 mm dia. wires. Low spatter loss, easy slag removal producing finely rippled, pore-free welds withoutundercut.
PWHT 580 °C x 2 h 570-670 490 22 47
As Welded 570-670 490 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.20 - - - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S235-S355, P235GH, P265GH, P295GH, L210-L415, L360- L485X42-X70, S(P)275-S(P)460, AH 32-EH 36
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
296
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 318/449
FLUXOFIL 20 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81T1-Ni1M JH4EN 758: T 46 4 1Ni P M 1 H5
ABSBVDB
GLLRSRSTÜVUDT
Approvals
DC+
Classification
The enhanced degree of fill of FLUXOFIL 20 HD, as compared to FLUXUFIL 20, results in higher current carrying capacityand deposition rate. Thus, welding speed may be increased which leads to a saving of time and costs. It can be welded in allpositions using only one setting of parameters (24 volts, wire feed 9 m/min, wire dia. 1,2 mm). FLUXOFIL 20 HD is also idealfor fully mechanized welding by means of the vertical welding unit CITOTRACK VSG-01. The weld metal produced featuresexcellent mechanical-technological properties and a guaranteed hydrogen content of hydrogen < 5 ml per 100g weld metal.Low spatter loss, easy slag removal producing finely rippled, pore-free welds without undercut.
PWHT 580 °C x 2 h/furnace 570-670 490 22 47
As Welded 570-670 490 22 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.50 1.20 - - - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
L360-L485, X42-X70, S(P)275-S(P)460, AH 32-EH 36
S235-S355, P235GH, P265GH, P295GH, L210-L415, L290, L320
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
C-Mn and low-alloy steels
297
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 319/449
CITOFLUX M91
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A 5.22: E505 T-G H4EN 12071: TZ MM 1 H5
Approvals
DC +
Classification
Metal cored wire for creep resistant steels of the type 9% Cr, 1%Mo, 0.25% V. Used in all positions. The main applicationsare petrochemical plant and power generation.
PWHT 760°C x 2h 710 415 22 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.11 -0.35 1 0.015 0.015 9.30 0.09 1 0.06 0.25 0.048
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 82% Ar + 18% CO2
ASTM A369 P91
ASTM A387 P91
Gas test:
Materials
Mix of 82% Ar + 18% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
298
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 320/449
FLUXOFIL 25
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E 81T1-A1M H4EN 12071: T MoL P M 1 H5
CONTROLASTÜVUDT
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag, suitable for the welding of creep resistant boiler and pipe steels, foroperating temperatures up to 530 °C, as well as fine grain structural steels. Due to its easily controllable weld pool, itfeatures outstanding welding properties in all positions. Low spatter loss, finely rippled welds without undercut.
PWHT 580 °C x 2 h 520-620 470 22 50
As Welded 550-650 490 20 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.20 - - - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
16Mo3, P235-P420, P295GH-P355GH, X52-X60, L360-L485
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
299
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 321/449
FLUXOFIL 35
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G H 4 / E80T5-GM H 4EN 12071: T MoL B C 3 H5 / T MoL B M 3 H5
CONTROLASDBTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire suitable for the welding of creep resistant boiler and pipe steels for operating temperatures up to530 °C, as well as fine grain structural steels. Quiet and stable arc with low spatter loss and easy slag removal produce auniform and smooth weld bead surface which is free from porosity..
PWHT 580 °C x 2 h 520-620 470 22 40
As Welded 550-650 490 22 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.40 - - - - 0.50 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
16Mo3, P235-P420, P295GH-P355GH, X52-X60, L360-L485
Gas test:
Materials
C1
Packaging data: K300 Kg. 161,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
300
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 322/449
FLUXOFIL 36
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-B2 H4 / E80T5-B2M H4EN 12071: T CrMo 1 B M 3 H 5EN 12071: T CrMo 1 B C 3 H5
CONTROLASDBTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire suitable for the welding of Cr Mo-alloyed boiler and pipe steels for high creep rupture strength up to570 °C. Quiet and smooth fusion and low spatter loss with easy slag removal produce uniform and smooth weld beadswhich are free from porosity.
PWHT 920 °C x 0,5 h/air + 700 °C x 0,5 h 420-520 310 28 150
PWHT 700 °C x 2 h 560-660 470 20 120
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.40 1 - - 1.20 - 0.45 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1
13CrMo4-5, G17CrMo5-5
Gas test:
Materials
C1
Packaging data: K300 Kg. 161,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
301
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 323/449
FLUXOFIL 37
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G H 4 / E80T5-GM H 4EN 12071: T CrMo 2 B M 3 H5EN 12071: T CrMo 2 B C 3 H5
TÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire, suitable for the welding of Cr Mo-alloyed boiler and pipe steels, for high creep rupture strength upto 600 °C. Quiet and smooth running and low spatter loss with easy slag removal produce uniform and smooth beads whichare free from porosity.
PWHT 930 °C x 40 min. / 730 °C x 40 min. 500-600 370 22 130
PWHT 700 °C x 2 h 570-670 450 20 100
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.35 0.80 - - 2.30 - 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
10CrMo9-10
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
302
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 324/449
FLUXOFIL 38C
All-weld metal Mechanical Properties
Keep dry and avoid condensation
TÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire, suitable for the welding of Cr Mo V-alloyed steels for high creep rupture strength up to 600 °C.Quiet and smooth running and low spatter loss with easy slag removal produce uniform and smooth weld beads which arefree from porosity.
PWHT 950 °C x 0,5 h/air + 700 °C x 16 h 590-780 440 15 47
PWHT 950 °C x 0,5 h/air + 700 °C x 16 h 590-780 440 15 47
PWHT 700 °C x 6 h 650-780 500 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.25 0.80 - - 1.30 0.40 1.10 - 0.25 -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
G17CrMoV5-11
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Chromium-Molybdenum steels
303
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 325/449
CITOFLUX M 20
All-weld metal Mechanical Properties
AWS A5.29: E 81 T5-G H4EN 758: T 46 6 Mn1Ni 1 M M H5
CONTROLASDNV
Approvals
DC+
Classification
Metal cored wire containing nickel for welding in all positions. Main applications: Off-shore work, pipework, pressurevessels, shipbuilding (LPG tankers, ice breakers).Citoflux M 20 can be used for automatic multi-run welding. Diffusiblehydrogen <3ml/100g of weld metal.
PWHT 580°C x 2h 500-640 420 20 47
AS WELDED 530-680 460 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.50 1.70 0.020 0.020 - 0.90 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
E420; E460; E355R; E375R
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
304
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 326/449
FLUXOFIL 41
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E90T5-G H4 / E90T5-GM H4EN 12535: T 55 4 1NiMo B M 3 H5EN 12535: T 55 6 1NiMo B C 3 H5
BWBDB
Approvals
DC+
Classification
Basic tubular cored wire for the welding of high-strength fine grain structural steels. Operating features include low spatterloss, easy slag removal and uniform bead appearance.
PWHT 580 °C x 2 h 630-710 540 20 47
As Welded 650-750 560 20 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.40 - - - 1.20 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
S(P)460-S(P)500, S550, HY 80
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20 1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
305
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 327/449
FLUXOFIL M 41
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E91T1-GEN 12535: T 55 Z M M 1 H5
Approvals
DC+
Classification
Seamless copper coated cored wire, with metal powder filling. Used for welding with both the single pass and multi-runtechniques for joining high strength steels. Good impact toughness down to -60°C
As Welded 640-820 550 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.60 1.80 0.015 0.015 - 0.60 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
ASERA 54-60
T1; T1A
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20 1,40Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
306
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 328/449
CITOFLUX R 26
All-weld metal Mechanical Properties
Keep dry and avoid condesation
AWS A5.29: E 101 T1-G M H4EN 12535: T 62 5 Mn2 5Ni P 1 H5
ABSDNVLRS
Approvals
DC+
Classification
Rutile flux cored wire suitable for welding high strength fine-grain structural steels. Low spatter level with easy slag removaland regular bead appearance.
AS WELDED 700-890 620 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.35 1.35 0.015 0.015 - 2.20 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
A460; A520; A620; API 5L X80
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
307
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 329/449
FLUXOFIL M 42
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.28: E110C-G H4EN 12535: T 69 4 Mn2NiCrMo M M 1 H5
DBTÜVUDT
Approvals
DC+
Classification
Slagless tubular metal powder cored wire with outstanding welding characteristics in the short-arc and spray-arc ranges.Almost spatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable forrobotic applications. Characteristic features: good side wall fusion, smooth and finely rippled welds without undercutting intothe base metal. Little formation of silicates on the weld surface, so that multi-pass welds can be made without inter-runcleaning. Due to the easily controllable weld pool in the short-arc range, FLUXOFIL M 42 is suited for positional welding.
PWHT 580 °C x 2 h 760-850 690 15 47
As Welded 760-850 690 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Cu
0.05 -0.50 1.60 - - 0.45 1.90 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S620, S690, HY 100
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
308
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 330/449
CITOFLUX M 07
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E 111-T5 K3 H4EN 12535: T 69 5 Mn2NiMo M M 1 H5
ABSBVLRS
Approvals
DC+
Classification
Metal cored wire for welding in all positions. Suitable for high yield strength steels. The main applications are piping, mobilelifting equipment, turbines, etc.
AS WELDED 770-940 690 17 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-60°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.07 -0.60 1.80 0.020 0.020 - 2.40 0.65 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
WELDOX 700; E 620; E 690; T1
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
309
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 331/449
CITOFLUX R 07
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E 111 T1-G H4EN 12535: T 69 5 Mn2 5Ni P 1 H5
Approvals
DC +
Classification
Rutile flux cored wire suitable for welding high strength fine-grain structural steels. Low spatter, easy slag removal andregular bead appearance.
As Welded 770-940 690 17 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE PF2 PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.40 0.015 0.015 - 2.50 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
H I, H II,17 Mn 4,DIN 17 155; WELDOX 700; E 620; E 690
St 33, St 37-2, St 44-2, St 52-3 DIN 17 100St E 210.7 to St E 415.7 DIN 17 172St E 290.7 TM to St 480.7 TM DIN 17 172
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
High-strength steels
310
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 332/449
FLUXOFIL 70
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E110T5-G H4 / E110T5-GM H4
Approvals
DC+
Classification
Basic tubular cored wire for the joining and surfacing of stamping and pressing tools, dies, rolls and other components madeof corresponding steel grades. The weld metal is developed for hardening and tempering and the mechanical properties area function of the heat treatment applied.
PWHT 640 °C x 2 h 800-900 700 14 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.10 - - 1 2.20 1 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
28 NiCrMo 44, 28 NiCrMo 74, 34 CrMo 4, 28 NiCrMo 4, 34 CrNiMo 6, 30 CrNiMo 8
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,40 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
311
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 333/449
FLUXOFIL 42
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E110T5-K4 H4 / E110T5-K4M H4EN 12535: T 69 6 Mn2NiCrMo B M 3 H5EN 12535: T 69 6 Mn2NiCrMo B C 3 H5
ABSBVBWBDBDNVTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire for the welding of high-strength fine grain structural steels. Operating features include low spatterloss, easy slag removal and uniform bead appearance.
PWHT 580 °C x 2 h 760-840 670 17 47
As Welded 760-900
690
17
80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.40 1.30 - - 0.40 2.40 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21,C1
S620, S690, HY 100
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
312
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 334/449
FLUXOFIL 45
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12535: T 89 4 Mn2Ni1CrMo B M 3 H5 DBTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire for welding of high-strength fine grain structural steels. Quiet and smooth running and low spatterloss with easy slag removal produce uniform and smooth beads which are free from porosity. The mechanical properties ofthe weld depend on the cooling conditions and are influenced by the heat input and interpass temperature.
As Welded 980-1100 890 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.50 1.70 - - 1 1.80 0.40 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S890
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
313
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 335/449
FLUXOFIL 42 LT
All-weld metal Mechanical Properties
Keep dry and avoid condensation
Approvals
DC-
Classification
Basic seamless cored wire, copper coated, special Cr-Ni-Mo alloyed, for applications requiring very high yeld strength andimpact values at low temperatures. Suitable for steels such as E690. Usable in all positions. To be used with Ar/CO2shielding gas.
AS WELDED 760-900 690 15 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-50°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.08 -0.40 1.60 0.015 0.015 0.30 2.40 0.45 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
Gas test: Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
High-strength steels
314
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 336/449
FLUXOFIL 18 HD
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G
Approvals
DC+
Classification
Special basic seamless cored wire, Ni-Cr-Cu alloyed, used for the welding of weathering steels. To be used with CO2 andAr/CO2 shielding gas mixture.
AS WELDED 560-720 500 18 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-30°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 0.550.40 1 0.020 0.020 0.55 0.50 0.01 - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
S235J2W; S355J2G1W
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Weathering steels
315
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 337/449
FLUXOFIL 48
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E80T5-G H4 / E80T5-GM H4EN 758: T46 6 Z B M 3 H5EN 758: T 46 6 Z B C 3 H5
DBTÜVUDT
Approvals
DC+
Classification
Basic tubular cored wire for the welding of weathering and fine grain structural steels. The weld metal is resistant toatmospheric corrosion. Low spatter loss, easy slag removal, smooth and uniform weld appearance.
As Welded 540-640 460 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 0.500.40 1.20 - - - 1.20 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: C1, M21
S235J2W, S355J2G1W
Gas test:
Materials
C1
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Weathering steels
316
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 338/449
FLUXOFIL M 48
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.29: E81TG-W2M
Approvals
DC+
Classification
Seamless metal powder cored wire. Low Cu-Ni-Cr alloyed for single or multipass applications. Suitable for high tensile steelsand corrosion resistant steels. To be used with Ar/CO2 gas shielding.
AS WELDED 550-690 470 24 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-30°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 0.400.50 1.20 0.020 0.020 0.50 0.45 - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
CORETEN A-B-C; S235J2W; S355J2G1WRESCO; PATINAX
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Weathering steels
317
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 339/449
FLUXINOX 307
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E307T0-GEN 12073: T 18 8 Mn R M 3 / T 18 8 Mn R C 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for crack-resistant joining and surfacing of heat treatable steels, armour plates, corrosionresisting steels and high manganese steels. It is also suitable for joining austenitic stainless steels to unalloyed steels. Theweld metal is suitable for operating temperatures up to 300 °C (alloyed with unalloyed steels), and is non-scaling up to 850°C. It is highly rust and corrosion resistant, and will harden by cold working.
As Welded 590 350 30 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.13 -0.70 6.50 - - 19 8.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.3401 X 120 Mn 12
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
318
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 340/449
FLUXINOX 307-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E 307T1-GEN 12073: T 18 8 Mn P M 1 / T 18 8 Mn P C 1
GL
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for crack-resistant joining and surfacing of heat treatable steels,armour plates, corrosion resisting steels and high manganese steels. It is also suitable for joining austenitic stainless steelsto unalloyed steels. The weld metal is suitable for operating temperatures up to 300 °C (alloyed to unalloyed steels), and isnon-scaling up to 850 °C. It is highly rust and corrosion resistant, and will harden by cold working. Due to its fast-freezingslag, FLUXINOX 307 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 590 350 30 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.70 6.50 - - 19 8.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.3401 X 120 Mn 12
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
319
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 341/449
FLUXINOX 308 L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E308LT0-4 / E308LT0-1EN 12073: T 19 9 L R M 3 / T 19 9 L R C 3
ABSBVDBDNVGL
LRSTÜVUDT
Approvals
DC+
Classification
Alloyed rutile type tubular cored wire for welding of unstabilized and stabilized corrosion resistant Cr Ni-steels. Suitable foroperating temperatures up to 350 °C, non-scaling up to approximately 800 °C. FLUXOFIL 308 L features outstanding,almost spatter-free, welding properties. Very easy slag removal from fillet welds. Flat and smooth weld beads withoutundercut. Due to little discoloration of the weld beads, pickling costs can be kept to a minimum.
As Welded 520 350 35 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm2
YieldStrengthN/mm2
Elongation
A5 (%) - 196 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.60 1.40 - - 20 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10) - 1.4311 (X2CrNiN18-10)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
320
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 342/449
FLUXINOX 308 L-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E308LT1-4 / E308LT1-1EN 12073: T 19 9 L P M 1 / T 19 9 L P C 1
TÜV
Approvals
DC+
Classification
Alloyed rutile type tubular cored wire with fast-freezing slag for the welding of unstabilized and stabilized corrosion resistantCr Ni-steels. Suitable for operating temperatures up to 350 °C, non-scaling up to approximately 800 °C. FLUXOFIL 308 L-PFexhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds resulting in flat andsmooth weld beads without undercutting into the base metal. Due to only slight discoloration of the weld beads, picklingcosts can be kept to a minimum. Due to the fast-freezing slag of FLUXOFIL 308 L-PF, it is well-suited for welding in thehorizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 520 320 35 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Ferrite
0.04 5-100.60 1.40 - - 20 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)
Gas test:
Materials
M21
Packaging data: K300 Kg. 161,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
321
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 343/449
FLUXINOX 308 H
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E308HT0-4 / E308HT0-1
Approvals
DC+
Classification
Alloyed rutile type tubular cored wire for joining and surfacing of identical and similar high temperature resisting steels andcast steels. The weld metal is suited for operating temperatures up to 700 °C and is non-scaling up to approximately 800C. FLUXINOX 308 H features outstanding, almost spatter-free, welding properties with very easy slag removal from filletwelds and narrow grooves. The weld beads produced are flat and smooth without undercutting into the base metal. Due toonly slight discoloration of the weld beads, pickling costs can be kept to a minimum.
As Welded 550 350 35 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.06 -0.60 1.40 - - 20 10 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4941(X8CrNiTi18-10)1.4948 (X6CrNi18-11) - 1.4878 (X10CrNiTi18-10, X12CrNiTi18-9)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
322
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 344/449
FLUXINOX 309 L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E309LT0-4 / E309LT0-1EN 12073: T 23 12 L R M 3 / T 23 12 L R C 3
DBDNVGLTÜV
UDT
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. The highest operating temperature for dissimilar joints is 300 °C. Weld metal isnon-scaling up to 850 °C. Preheating and interpass temperature should be calculated according to the base metal used.FLUXINOX 309 L exhibits outstanding, almost spatter-free, welding properties. It produces finely rippled flat and smoothwelds, free of undercutting into the base metal. Very easy slag removal.
As Welded 520 320 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 12-200.60 1.50 - - 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 161,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
323
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 345/449
FLUXINOX 309 L-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E309LT1-4 / E309LT1-1EN 12073: T 23 12 L P M 1 / T 23 12 L P C 1
GLLRSTÜV
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. The highest operating temperature for dissimilar joints is 300 °C. Weld metal isnon-scaling up to 850 °C. Preheating and interpass temperatures should be calculated according to the base metal used.FLUXINOX 309 L-PF exhibits outstanding, almost spatter-free, welding properties and produces finely rippled flat andsmooth welds which are free of undercut. Very easy slag removal. Due to its fast-freezing slag, FLUXINOX 309 L-PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 520 320 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 12-200.60 1.50 -2 -2 24 13 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
324
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 346/449
FLUXINOX 309 Mo L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E309LMoT0-4 / E309LMoT0-1EN 12073: T 23 12 2 L R M 3 / T 23 12 2 L R C 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for joining high-alloyed steels with unalloyed steels, as well as for depositing austeniticstainless cladding. Highest operating temperature for dissimilar joints is 300 °C.FLUXINOX 309 Mo L exhibits outstanding, almost spatter-free, welding properties. It produces finely rippled, flat and smoothwelds, free of undercut with very easy slag removal. The weld metal, containing approximately 20 % ferrite, is crack-resistant and therefore well-suited for buffer layers on high-carbon, difficult to weld steel.
As Welded 550 350 25 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 12-200.70 1.50 - - 24 13 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
325
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 347/449
FLUXINOX 309 Mo L-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E309MoLT1-4 / E309MoLT1-1EN 12073: T 23 12 2 L P M 1 / T 23 12 2 L P C 1
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for joining high-alloyed Cr- and Cr Ni (Mo)- steels with unalloyed steels, as well as fordepositing austenitic stainless cladding. Highest operating temperature for dissimilar joints is 300 °C the weld metal is non-scaling up to 850 °C. Preheating and interpass temperatures should be calculated according to the base metal used.FLUXINOX 309 Mo L-PF exhibits outstanding, almost spatter-free, welding properties. It producing finely rippled flat andsmooth welds, free of undercut with very easy slag removal. Due to its fast-freezing slag, FLUXINOX 309 L-PF is well-suitedfor welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 550 350 28 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Ferrite
0.04 12-200.70 1.50 - - 24 13 2.50 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
326
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 348/449
FLUXINOX 310
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E 310T0-GEN 12073: T 25 20 R M 3 / T 25 20 R C 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the joining of heat resistant Cr- and Cr Ni- steels and cast steel. The weld metal is fullyaustenitic and non-scaling up to 1200 °C. It is not resistant to sulphur-bearing gases. FLUXINOX 310 features outstanding,almost spatter-free, welding properties with very easy slag removal, finely rippled and shiny weld beads which are free ofundercutting into the base metal. FLUXINOX 310 is also available as a metal powder cored electrode FLUXINOX 310 (DIN EN12073: T25 20 MM 1).
As Welded 550 350 30 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.55 2.50 - - 25 20 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4745 (G-X 40 CrSi 23) - 1.4837 (G-X 40 CrNiSi 25 12) - 1.4823 (G-X CrNiSi 27 4)1.4833 (X 7 CrNi 23 14) - 1.4845 (X 12 CrNi 25 21)1.4840 (G-X 15 CrNi 25 20) - 1.4832 (GX25CrNiSi20-14) - 1.4841 (X 15 CrNiSi 25 20)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
327
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 349/449
FLUXINOX 310-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E 310T1-GEN 12073: T 25 20 P M 1 / T 25 20 P C 1
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of heat resistant Cr- and Cr Ni- steels and caststeels. Weld metal is fully austenitic and non-scaling up to 1200 °C. It is not resistant to sulphur-bearing gases. FLUXINOX310-PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal, finely rippled and shinywelds which are free of undercut. Due to its fast-freezing slag,FLUXINOX 310 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 550 350 30 40
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.55 2.50 - - 25 20 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4745 (G-X 40 CrSi 23) - 1.4837 (G-X 40 CrNiSi 25 12) - 1.4823 (G-X CrNiSi 27 4)1.4833 (X 7 CrNi 23 14)1.4840 (G-X 15 CrNi 25 20) - 1.4832 (GX25CrNiSi20-14) - 1.4841 (X 15 CrNiSi 25 20)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
328
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 350/449
FLUXINOX 312
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E312T0-4/E312T0-1EN 12073: T 29 9 R M 3 / T 29 9 R C 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the joining and surfacing of dissimilar steels. The ferritic-austenitic weld metal (Delta-ferrite approximately 50%) is non-scaling up to 1100 °C; due to the high ferrite content, the weld metal is suited for difficult-to-weld steels and stress-relaxing buffer layers on crack-susceptible base plates.FLUXINOX 312 is characterized by outstanding, almost spatter-free, welding properties. It produces finely rippled flat andsmooth welds which are free of undercutting into the base metal. Very easy slag removal. FLUXINOX 312 is mainly used for joining dissimilar steels and difficult-to-weld steels, e.g. heat treatable steels, tool steels and high manganese steels, and forsurfacing or repair welding.
As Welded 660 450 25 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.15 -0.90 1.30 - - 29 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
329
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 351/449
FLUXINOX 312-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E312T1-4/E312T1-1
EN 12073: T 29 9 P M 1 / T 29 9 P C 1
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for joining and surfacing of dissimilar steels, as well as galvanizedsteels. The ferritic-austenitic weld metal (Delta-ferrite approximately 50%) is non-scaling up to 1100 °C. Due to the highferrite content, the weld metal is suited for difficult-to-weld steels and stress-relaxing buffer layers on crack-susceptiblebase plates. FLUXINOX 312-PF is characterized by outstanding, almost spatter-free, welding properties. It produces finelyrippled flat and smooth welds, free of undercut with very easy slag removal. FLUXINOX 312-PF is mainly used for joiningdissimilar steels, difficult-to-weld steels, e.g. heat treatable steels, tool steels and high manganese steels, and for surfacingor repair welding. Due to the fast-freezing slag, FLUXINOX 312-PF is well-suited for welding in the horizontal (PD), overhead(PE) and vertical-up (PF) positions.
As Welded 660 450 25 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.15 -0.90 1.30 - - 29 9 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
Gas test: M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
330
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 352/449
FLUXINOX 316 L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E316LT0-4 / E316LT0-1EN 12073: T 19 12 3 L R M 3 / T 19 12 3 L R C 3
ABSBVDBDNV
GLLRSTÜVUDT
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the welding of unstabilized and stabilized corrosion resistant Cr Ni Mo-steels. The weldmetal is resistant to intergranular corrosion up to 400 °C and non-scaling up to 800 °C. FLUXINOX 316 L exhibitsoutstanding, almost spatter-free, welding properties. Very easy slag removal from fillet welds, even in acute angles. Theweld beads produced are finely rippled and without undercut. Due to only slight discoloration of the welds, pickling costs canbe kept to a minimum.
As Welded 510 320 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2Elongation
A5 (%)- 110 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.60 1.50 - - 19 12 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4401 (X5CrNiMo17-12-2) - 1.4571 (X 6CrNiMoTi17-12-2)1.4435 (X2CrNiMo18-14-3) - 1.4583 (X 10 CrNiMoNb 18 12)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
331
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 353/449
FLUXINOX 316 L-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E316LT1-4 / E316LT1-1EN 12073: T 19 12 3 L P M 1/ T 19 12 3 L P C 1
LRSTÜV
Approvals
DC+
Classification
Rutile tubular cored wire with a fast-freezing slag suitable for the welding of unstabilized and stabilized corrosion resistantCrNiMo steels. Weld metal is resistant to intergranular corrosion up to 400 °C, and non-scaling up to 800 °C. FLUXINOX316 L-PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds, even inacute angles. The weld beads produced are finely rippled without undercut. Due to only slight discoloration of the welds,pickling costs can be kept at the minimum. Due to its fast-freezing slag, FLUXINOX 316 L-PF is well-suited for welding in thehorizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 510 320 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 110 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Ferrite
0.04 5-100.60 1.50 - - 19 12 2.80 - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4401 (X5CrNiMo17-12-2) - 1.4571 (X6CrNiMoTi17-12-2)1.4435 (X2CrNiMo18-14-3) - 1.4583 (X 10 CrNiMoNb 18 12)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
332
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 354/449
FLUXINOX 318
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12073: T 19 12 3 Nb R C 3EN 12073: T 19 12 3 Nb R M 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the welding of unstabilized and stabilized corrosion resistant Cr Ni Mo-steels. The weldmetal is resistant to intergranular corrosion up to 400 °C and non-scaling up to 800 °C.FLUXINOX 318 is characterized by excellent, almost spatter-free, welding properties with very easy slag removal from filletwelds, even when welding in acute angles. The weld beads produced are finely rippled and free of undercut and the weldsurface is shiny.
As Welded 550 350 25 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 -0.80 1.50 - - 19 12 2.80 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4583 (X 10 CrNiMoNb 18 12) - 1.4571 (X 6CrNiMoTi17-12-2)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
333
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 355/449
FLUXINOX 318-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12073: T 19 12 3 Nb P C 1EN 12073: T 19 12 3 Nb P M 1
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of unstabilized and stabilized corrosion resistantCrNiMo steels. Weld metal is resistant to intergranular corrosion up to 400 °C, and non-scaling up to 800 °C. FLUXINOX318 PF exhibits outstanding, almost spatter-free, welding properties with very easy slag removal from fillet welds, evenwhen welding in acute angles. The weld beads produced are finely rippled and free of undercut with a shiny weld surface.Due to its fast-freezing slag, FLUXINOX 318 PF is specially suited for welding in the horizontal (PD), overhead (PE) andvertical-up (PF) positions.
As Welded 550 350 25 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)C Ferrite
0.04 -0.80 1.50 - - 19 12 2.80 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4583 (X 10 CrNiMoNb 18 12) - 1.4571 (X6CrNiMoTi17-12-2)
Gas test:
Materials
M21
Packaging data: K300 Kg. 161,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
334
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 356/449
FLUXINOX 347
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E347T0-4 / E347T0-1EN 12073: T 19 9 Nb R M 3 / T 19 9 Nb R C 3
TÜVUDT
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the welding of stabilized corrosion resistant Cr Ni-steels. The weld metal is used foroperating temperatures up to 400 °C, non-scaling up to about 800 °C. FLUXINOX 347 exhibits excellent, almost spatter-free, welding properties with very easy slag removal from fillet welds. The weld beads produced are flat and smooth withoutundercut and with little discoloration of the weld, thus pickling costs can be kept to a minimum.
As Welded 550 350 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.90 1.50 - - 20 10 - 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
335
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 357/449
FLUXINOX 347-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E347T1-4 / E347T1-1EN 12073: T 19 9 Nb P M 1 / T 19 9 Nb P C 1
TÜV
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for the welding of stabilized corrosion resistant Cr Ni-steel. Theweld metal is suited for operating temperatures up to 400 °C, non-scaling up to about 800 °C. FLUXINOX 347-PF exhibitsoutstanding, easy slag removal from fillet welds, even in acute angles. Welds produced are flat and smooth without undercutand due to only slight discoloration of the welds, pickling costs can be kept at the minimum. Owing to its fast-freezing slag,FLUXINOX 347 PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 550 350 30 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 196 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 5-100.90 1.50 - - 20 10 - 0.40 - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4301 (X4CrNi18-10) - 1.4541 (X6CrNiTi18-10)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
336
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 358/449
FLUXINOX 904 L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: similar to E385LT1-1/4
Approvals
DC+
Classification
Flux cored wire for welding of austenitic stainless steel type AISI 904L. Good weldability, easy slag removal, good beadappearance. Suitable for welding in all positions.
AS WELDED 640 430 32 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-20°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE PG2 PF2
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.03 -0.50 1.60 0.020 0.020 21 26 4.50 - 1.40 -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, CO2
AISI 904L
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
337
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 359/449
FLUXINOX 22.9.3 L
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E2209T0-4 / E2209T0-1EN 12073: T 22 9 3 N L R M 3 / T 22 9 3 N L R C
TÜVUDT
Approvals
DC+
Classification
Alloyed rutile tubular cored wire, suitable for the joining and cladding of corrosion resistant ferritic-austenitic Duplex-steels.The weld metal consists of 30 % ferrite and 70 % austenite and is particularly resistant to pitting, crevice corrosion andstress corrosion cracking in chloride- and hydrogen sulphide- bearing media. Principal applications include the constructionof chemical plants and offshore applications, for operating temperatures up to 250 °C.
As Welded 690 450 20 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 35-450.70 1.20 - - 22 9 3 - - 0.10
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4462 (X2CrNiMoN 22-5-3)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
338
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 360/449
FLUXINOX 22.9.3 L-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E2209T1-4 / E2209T1-1EN 12073: T 22 9 3 N L P M 1 / T 22 9 3 N L P C
TÜV
Approvals
DC+
Classification
Alloyed rutile tubular cored wire, suitable for the joining and cladding of corrosion resistant ferritic-austenitic Duplex steels.The weld metal consists of 30 % ferrite and 70 % austenite and is particularly resistant to pitting, crevice corrosion crackingin chloride- and hydrogen- sulphide bearing media. Principal applications include the construction of chemical plants andoffshore weldments for operating temperatures up to 250 °C. Due to its fast-freezing slag, FLUXINOX 22.9.3 L-PF is well-suited for welding in the horizontal (PD), overhead (PE) and vertical-up (PF) positions.
As Welded 690 450 20 32
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.04 35-450.70 1.20 - - 22 9 3 - - 0.10
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4462 (X2CrNiMoN 22- 5- 3)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
339
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 361/449
FLUXINOX 25.4
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12073: T Z 25 4 R M 3/ T Z 25 4 R C 3
Approvals
DC+
Classification
Alloyed rutile tubular cored wire for the joint welding of heat resistant Cr- and Cr Ni- steels and cast steel. The weld metal isferritic- austenitic. Due to the low nickel content, it can also be used in weldments subjected to sulphur- bearing, reducingor oxidizing, atmospheres. It is non-scaling up to 1100 °C. FLUXINOX 25,4 is characterized by outstanding, almost spatter-free, welding properties. Very easy slag removal, finely rippled and shiny welds, free of undercutting into the base metal.
As Welded 600 400 15 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.10 -0.90 0.60 - - 25.50 4.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4724 (X 10 CrAl 13) - 1.4776 (G-X 40 CrSi 29) - 1.4742 (X 10 CrAl 18)1.4762 (X 10 CrAl 24) - 1.4823 (G-X CrNiSi 27 4)1.4821 (X 20 CrNiSi 25 4) - 1.4745 (G-X 40 CrSi 29) - 1.4822 (G-X 40 CrNi 24 5)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20DiametersFurther forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
340
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 362/449
FLUXINOX 25.4-PF
All-weld metal Mechanical Properties
Keep dry and avoid condensation
EN 12073:T Z 25 4 P M 1/ T Z 25 4 P C 1
Approvals
DC+
Classification
Alloyed rutile tubular cored wire with a fast-freezing slag for the joint welding of heat resistant Cr- and Cr Ni- steels and caststeel. The weld metal is ferritic-austenitic. Due to its low nickel content, it can also be used for applications in sulphur-bearing, reducing or oxidizing conditions. It is non-scaling up to 1100 °C.FLUXINOX 25.4-PF exhibits excellent, almost spatter-free, welding properties. Very easy slag removal, finely rippled andshiny welds, free of undercut. The fast-freezing slag makes FLUXINOX 25.4-PF well-suited for welding in the horizontal (PD),overhead (PE) and vertical-up (PF) positions.
As Welded 600 400 15 27
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
+ 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF PE
Analysis of all-weld metal (Typical values in %)
C Ferrite0.10 -0.90 0.60 - - 25.50 4.50 - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
1.4724 (X 10 CrAl 13) - 1.4776 (G-X 40 CrSi 29) - 1.4742 (X 10 CrAl 18)1.4762 (X 10 CrAl 24) - 1.4823 (G-X CrNiSi 27 4)1.4821 (X 20 CrNiSi 25 4) - 1.4745 (G-X 40 CrSi 29) - 1.4822 (G-X 40 CrNi 24 5)
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
341
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 363/449
FLUXINOX 430 Ti
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.22: E 430 T0-G
Approvals
DC+
Classification
Metal cored wire for the welding 17% Chromium stainless steel. Suitable for catalytic exhaust systems in the automotiveindustry.
As Welded 540 380 30
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Ferrite
0.02 5-100.20 0.20 0.015 0.010 15-18 - - - - -
Si Mn P S Cr Ni Mo Nb Cu N
Shielding Gas: M21, C1
For 17 % Cr-Steel
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20 1,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
342
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 364/449
FLUXINOX 625
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS similar to A5.11: ENiCrMo-3
Approvals
DC+
Classification
Flux cored wire used for welding cryogenic steels and 9% Nickel steel, alloys 626 and 825. The weld metal deposited isresistant to intergranular corrosion, pitting and oxidation at high temperatures (max. 1200°C).
AS WELDED 750 440 35 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-196°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.03 -0.60 0.80 0.015 0.015 21 Rem 9 4 3 -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: M21
Gas test: M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Flux Cored Wire
Stainless and Heat resistant steels
343
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 365/449
FLUXOFIL 50
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 1-GF-C1-250DIN 8555: MSG 1-GF-M21-250
Approvals
DC+
Classification
Basic tubular cored wire for the hardfacing of wear components subjected to heavy impact such as pulleys, rollers,caterpillar track rollers, sprockets, track links, etc. The weld metal is of medium hardness and machinable by chip-forming.Flame and inductive hardening is feasible. Before depositing the final pass, the interpass temperature should not exceed250 °C. Due to the very tough and crack-resistant weld metal, a buffer layer is not normally necessary.
As Welded 225-275 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.17 -0.45 1.40 - - 0.70 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
344
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 366/449
FLUXOFIL 51
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 1-GF-C1-300DIN 8555: MSG 1-GF-M21-300
DB
Approvals
DC+
Classification
Basic tubular cored wire for hardfacing of wearing parts subjected to heavy impact such as pulleys, railway crossings andswitch points, rollers, caterpillar track, sprockets, track links. The weld metal is of medium hardness and is machinable bychip-forming. Flame and inductive hardening is possible. Before depositing the final pass, the interpass temperature shouldnot exceed 250 °C. Due to the very tough and crack-resistant weld metal, a buffer layer is not required.
As Welded 275-325 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.20 -0.60 1.50 - - 1.25 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
345
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 367/449
FLUXOFIL 52
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 1-GF-C1-350-PDIN 8555: MSG 1-GF-C1-300-P
DB
Approvals
DC+
Classification
Basic tubular cored wire for hardfacing of wear parts, such as pulleys, rollers, caterpillar track rollers, sprockets. The weldmetal is of medium hardness, and is machinable by chip-forming. The weld metal is tough and free of cracks and thereforeresistant to shock and impact. It is suitable for flame and inductive hardening. Before depositing the final pass, the interpasstemperature should not exceed 250 °C.A buffer layer, using FLUXOFIL 31, is only required for higly hardeneble base metals.
As Welded 325-375 HB
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.25 -0.60 1.50 - - 1.60 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
346
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 368/449
FLUXOFIL 54
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 5-GF-C1-40-PDIN 8555: MSG 5-GF-M21-40-P
Approvals
DC+
Classification
Basic tubular cored wire for hardfacing deposits having high wear resistance, such as excavator parts, bearing surfaces. Dueto the low carbon content, the weld metal is very tough and therefore particularly resistant to heavy shock and impact.Machining by chip-forming is possible using carbide-tipped or hard metal cutting tools. A buffer layer, using FLUXOFIL 31, isonly required in case of difficult-to-weld steels. When hardfacing unalloyed base metal, maximum hardness of the deposit isalready obtained in the first layer. Before depositing the final layer in multi-layer welds, the interpass temperature should notexceed 250 °C.
As Welded 37-42 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)C Cu
0.10 -0.60 1.50 - - 5.50 - 0.90 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
347
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 369/449
FLUXOFIL 56
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 6-GF-C1-55-GPDIN 8555: MSG 6-GF-M21-55-GP
Approvals
DC+
Classification
Basic tubular cored wire for the hardfacing of wear parts, such as excavator parts, scraper blades, dipper teeth, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough and free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding. A tough buffer layer using FLUXOFIL 31 isonly required with highly hardenable base metals.
As Welded 52-57 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.35 -0.50 1.50 - - 5.20 - 0.60 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
348
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 370/449
FLUXOFIL 58
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MSG 6-GF-C1-60-GPDIN 8555: MSG 6-GF-M21-60-GP
DB
Approvals
DC+
Classification
Basic tubular cored wire for the hardfacing of wear parts, such as excavator parts, scraper blades, dipper teeths, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough, free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding. A tough buffer layer using FLUXOFIL 31 isonly required with highly hardeneble base plates.
As Welded 57-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA PB
Analysis of all-weld metal (Typical values in %)
C Cu
0.45 -0.60 1.60 - - 5.50 - 0.60 - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: C1, M21
Gas test: C1
Packaging data: K300 Kg. 16
1,40 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
349
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 371/449
CITOFLUX H 06
All-weld metal Mechanical Properties
DIN 8555:MSG 6-GF-M21-60-GPDIN 8555:MSG 6-GF-C1-60-GP
DB
Approvals
DC+
Classification
Basic tubular cored wire for hardfacing of wear parts, such as excavator components, scraper blades, dipper teeth, wormconveyors, beaters, crusher jaws, crusher cones, subjected to heavy wear. The weld metal is tough, free of cracks andtherefore resistant to shock and impact. Machining is only possible by grinding.
AS WELDED 520 320 - - 35-40 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.45 -2.60 0.40 - - 9.50 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: Mix of 80% Ar 20% CO2 or only co2
Gas test: CO2
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
350
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 372/449
FLUXODUR 62-0
All-weld metal Mechanical Properties
Keep dry and avoid condensation
DIN 8555: MF 10-GF-60-GR
Approvals
DC+
Classification
Suitable for wear component applications, such as worm conveyors, mixing blades, cement and concrete pump parts, gravelpumps, mixer parts, etc. Slagless metal powder cored wire producing a weld metal with a hypereutectic structure of achromium carbide alloy. Resistant to mineral abrasion, but the deposit is not suitable for shock and impact conditions. Weldmetal can only be machined by grinding. Welding is done without shielding gas (open arc) on DC, positive pole.
As Welded 57-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA
Analysis of all-weld metal (Typical values in %)
C Cu
5 -1.10 2 - - 27 - - - - -
Si Mn P S Cr Ni Mo Nb Fe W
Packaging data: K300 Kg. 16
1,20 1,60 2,00 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
351
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 373/449
FLUXOFIL 66
All-weld metal Mechanical Properties
Keep dry and avoid condensation
Approvals
DC+
Classification
Suitable for roll type crushers, worm conveyors, scraper blades, dipper teeth etc. Slagless tubular metal powder coredelectrode for high hardness wear overlay. The weld metal is crack resistant and highly resistant to impact and abrasion. Inthe case of thick overlays, it is recommended to weld only the last two layers with FLUXOFIL 66 and to use FLUXOFIL 31,FLUXOFIL 35 for the preceding passes. Machining by chip-forming is not possible with this weld metal. The weld depositcontains hard phases in the form of special carbides.
As Welded 57-62 HRC
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Hardness
Grades
Current condition and welding positionStorage
PA
Analysis of all-weld metal (Typical values in %)
C Cu
1.20 -1 1 - - 6 - 0.20 7 - 0.25
Si Mn P S Cr Ni Mo Nb Fe W
Shielding Gas: M21, I1
Gas test: l1
Packaging data: K300 Kg. 16
1,60 2,40Diameters
Further forms of delivery on request.
Flux Cored Wire
Hardfacing
352
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 374/449
FLUXOFIL M 10S
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS 5.18: E70C-6M H4EN 758: T 42 6 MM 1 H5
Approvals
DC+
Classification
Seamless copper coated cored wire, special type with metal powder filling, no slag, for welding with both the single andmulti-run technique. Excellent weldability, high deposition rate, very good impact values at low temperatures, down to -60°Cwith as welded and following post-weld heat treatment. Suitable for applications where very high toughness properties arerequired.
PWHT 620 °C x 1h 500-550 410 27 100
As Welded 510-560 420 26 70
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 60 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.36 1.30 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
Gas test: M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
353
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 375/449
CITOFLUX M 00
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E 70 C-6M H4EN 758: T 46 4 MM 1 H5
CONTROLASDBDNVLRSRINA
TÜV
Approvals
DC +
Classification
Metal cored wire with high deposition rate. Excellent welding properties with both short and spray arc. Virtually spatter freein the spray-arc range. Particularly suitable for robotic applications. Characteristic features are: good edge wetting, finelyrippled welds, little oxide formation on the weld surface making multipass welding possible without inter-run cleaning.Theweld profile is easily controllable and so this wire is well suited for gap bridging and positional welding.
PWHT 620°C x 2h 530-680 460 22 80
As Welded 530-680 460 22 80
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)
C Cu
0.04 -0.50 1.70 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
Fine-grain structural steels St E 255 to St E 460H I, H II, 17 Mn 4Shipbuilding steels, A, B, D, E, AH 32 bis EH 36St 33, St 37-2, St 44-2, St52-3
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
354
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 376/449
CITOFLUX M 60
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E 70-C6 M H4EN 758: T 46 4 M M 1 H5
BVCONTROLASDBDNVFILRS
TÜV
Approvals
DC+
Classification
Metal cored wire depositing a fine well shaped weld bead. High deposition rate and exellent weldability. No slag residue,suitable for single and multipass automatic welding. Main applications: mechanical constructions, earth moving equipment.Diffusible hydrogen 5 ml/100g. max.
PWHT 580°C x 2h 500-640 420 20 47
AS WELDED 530-680 460 20 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-40°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.60 1.50 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
A 33 A 34-1 e 2 E 24-2, 3 e 4 E 28-2, 3 e 4A52 CP e AP A 50-1 e 2 XC 10 a X 25E 36-3, E 355 R A 37 CP e AP A 42 CP e AP
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,00 1,20 1,40 1,60Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
355
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 377/449
CITOFLUX M60 A
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E 70C-6 M H8EN 758: T 42 2 MM 1 H5
BVCONTROLASDNVLRS
Approvals
DC +
Classification
Metal cored wire which produces a fine aspect to the weld bead. High deposition rate and exellent arc weldability with noslag residue, suitable for single and multipass automatic welding. The main applications are mechanical constructions andearth moving equipment.Diffusible hydrogen 5 ml/100g. max.
As Welded 500-640 420 20 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
-30°C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PF
Analysis of all-weld metal (Typical values in %)C Cu
0.06 -0.60 1.50 0.020 0.020 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: Mix of 80% Ar 20% CO2
A 33 A 34-1 e 2 E 24-2, 3 e 4 E 28-2, 3 e 4A52 CP e AP A 50-1 e 2 XC 10 a X 25E 36-3, E 355 R A 37 CP e AP A 42 CP e AP
Gas test:
Materials
Mix of 80% Ar 20% CO2
Packaging data: K300 Kg. 16
1,20 1,60Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
356
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 378/449
FLUXOFIL M 8
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E70C-3M H4 / E70C-3C H4EN 758: T 46 2 M M 1 H5 / T 46 2 M C 1 H5
BVDBDNV
GLLRSTÜV
Approvals
DC+
Classification
Slagless metal powder tubular cored wire with outstanding welding characteristics in the short-arc and spray-arc ranges.Almost spatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable forrobotic applications. Characteristic features: high deposition rate and welding speed, good side wall fusion, finely rippledwelds, without undercutting into the base metal, even on contaminated or corroded metal surface. Little formation ofsilicates on the weld surface, so that multi-pass welds can made without inter-run cleaning. Due to an easily controllableweld pool in the short-arc range, FLUXOFIL M 8 is well-suited for root- and positional welding and gap bridging.
As Welded 550-660 460 24 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation
A5 (%) - 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.05 -0.60 1.30 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, C1
L360-L485, X42-X70, AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, L210-L415
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
357
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 379/449
FLUXOFIL M 10
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E70C-6M H4EN 758: T 46 4 M M 1 H5
ABSBVCONTROLASDB
DNVGLLRSTÜVUDT
Approvals
DC+
Classification
Slagless tubular metal powder cored wire with outstanding welding properties in the short-arc and spray-arc ranges. Almostspatter-free when welding in the spray-arc range. Good restriking, even with a cold wire tip, thus being suitable for roboticapplications. Characteristic features: good side wall fusion, smooth and finely rippled welds without undercutting into thebase metal. Little formation of silicates on top of weld, so that multi-pass welds can be made without inter-run cleaning. Dueto an easily controllable weld pool in the short-arc range, FLUXOFIL M 10 is well-suited for root- and positional welding.
PWHT 580 °C x 2 h/furnace 550-660 460 24 47
As Welded 550-660 460 24 47
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 40 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.06 -0.60 1.30 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
L290, L320, L360- L485, X42-X70, AH 32-EH 36
S185, S235-S355, P235GH, P265GH, P295GH, L210-L415
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,00 1,20 1,60Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
358
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 380/449
CRISTAL F206
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E70C-6MH4
EN 758: T 42 3 M M 1 H5
BV
CONTROLASDBDNVLRSTÜV
Approvals
DC+
Classification
This new low fume metal cored wire generates less welding fume than standard products. It enables a fume emissionrate reduction from 50% (Standard shielding gas M21) up to 80% (shielding gas M14). Slagless metal powder tubular coredelectrode with high current carrying capacity. Almost spatter-free when welding in the spray-arc range. Good restriking,even with a cold wire tip, thus being suitable for robotic applications. Characteristic features: high deposition rate andwelding speed, good side wall fusion, finely rippled welds, without undercutting into the base metal, not even oncontaminated or corroded metal surface. Little formation of silicates on weld surface, so that multi-pass welds can madewithout inter-run cleaning. Due to an easily controllable weld pool in the short-arc range, Cristal F 206 is well-suited forroot- and positional welding and gap bridging. Almost spatter-free when used in the spray-arc range.
As Welded 510-610 420 26 65
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 30 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.02 -0.80 1.50 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21, M14
L210-L415, L290, L320P235, P265, P235GH, P295GH
S(P)275-S(P)420S185, S235-S355, S235-S355
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20 1,40Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
359
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 381/449
FLUXOFIL M10 PG
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18:E71T-1MJH4EN 758: T 42 2 M M 1 H5
Approvals
DC-
Classification
Seamless copper coated or uncoppered wire, special type with metal powder filling, no slag, for welding with both single ormulti-run techniques. Excellent weldability, high deposition rate. Suitable for vertically down welding, also for automatic orrobotic applications. To be used with Ar/CO2 shielding gas.
As Welded 540-620 450 23 60
Impact EnergyISO - V (J)Heat Treatment
TensileStrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
- 30 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.10 -0.60 1.30 - - - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
S235-S355
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
360
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 382/449
CRISTAL F208
All-weld metal Mechanical Properties
Keep dry and avoid condensation
AWS A5.18: E70C-3MH4
EN 758: T 42 2 M M 1 H5
BV
DNVLRSTÜV
Approvals
DC+
Classification
This new low fume metal cored wire generates less welding fume than similar standard products. It enables a fume emissionrate reduction of up to 30 % (Standard shielding gas M21). Slagless metal powder tubular cored electrode with outstandingwelding properties in the short-arc and spray-arc ranges. Almost splatter-free when welding in the spray-arc range. Goodrestriking, even with a cold wire tip, thus being suitable for robot applications. Characteristic features: high deposition rateand welding speed, good side wall fusion, finely rippled welds, without undercutting into the base metal, not even oncontaminated or corroded metal surfaces. Little formation of silicates on the weld surface, so that multi-pass welds canmade without inter-run cleaning. Due to an easily controllable weld pool in the short-arc range, Cristal F 208 is well-suitedfor root-and positional welding and gap bridging.
As Welded 510-600 420 24 50
Impact EnergyISO - V (J)Heat Treatment
TensileStrength
N/mm2
YieldStrength
N/mm2
Elongation A5 (%)
- 20 °C
Hardness
Grades
Current condition and welding positionStorage
PA PB PC PG PF PE
Analysis of all-weld metal (Typical values in %)
C Cu
0.02 -0.80 1.60 -0.013 0.005 - - - - - -
Si Mn P S Cr Ni Mo Nb V N
Shielding Gas: M21
AH 32-EH 36S185, S235-S355, P235GH, P265GH, P295GH, S(P)275-S(P)420
Gas test:
Materials
M21
Packaging data: K300 Kg. 16
1,20 1,40Diameters
Further forms of delivery on request.
Metal Cored Wire
C-Mn and low-alloy steels
361
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 383/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 384/449
SUBMERGED ARC FLUXES
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 385/449
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 386/449
OP 119
AWS A5.17: F7AZ EL 12OE-S1AWS A5.17: F7A2 EM 12K OE-S2AWS A5.23: F8A0-EA2-A2OE-S2MoEN 760: SA CS 1 77 AC
OP 119 is an agglomerated calcium-silicate type flux, most suited to welding low alloy steels and fine-grain steels, usedmulti-wire at high travel speeds.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1
Pipe steelsOE-S1 X 42Pipe steelsOE-S1 St 35, St 35.4, St 35.8
General structural steelsOE-S1 St 37-2, U St 37-2, R St 37-2
Boiler steelsOE-S1 H I, H II
Pipe steelsOE-S1 St E 210.7, St E2 40.7, St E 290.7
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Pipe steelsOE-S2 St 45, St 45.4, St 45.8
Pipe steelsOE-S2 X 46, X 52, X 56
General structural steelsOE-S2 St 44-2, St 44-3, St 52-3
Pipe steelsOE-S2 St 52, St 52.4
Pipe steelsOE-S2 St E 320.7, St E 360.7
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.05 - 1.10 0.50 - - - -OE-S1
-0.05 - 1.40 0.50 - - - -OE-S2
-0.05 - 1.30 0.50 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
25 %Al2O3 + MnO
40 %SiO2 + TiO2
10 %CaF2
20 %CaO + MgO
Flux Analysis
OE-S1 DBOE-S2 DBOE-S2Mo DBOE-S1 TÜVOE-S2 TÜV
OE-S2Mo TÜV
ApprovalsWire Grades
365
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 387/449
OP 119
All-weld metal Mechanical Properties
As Welded 420 - 520 360 24OE-S1
As Welded 520 - 620 400 24OE-S2
As Welded 600 - 700 480 20OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25Kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 60 min 30 minOE-S1 100 minAs Welded 80 min 50 minOE-S2 100 min
As Welded 50 min 35 minOE-S2Mo 90 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
366
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 388/449
OP 143
AWS 5.17 F6A0 EL12OE-S1
AWS 5.17 F7A0 EM12K OE-S2AWS 5.23 F8A0 EA2-A2OE-S2MoEN 760: SA CS 1 98 AC
OP 143 is an agglomerated calcium-silicate type flux for welding of general structural steels, boiler and pipe steels, as wellas fine grain structural steels. It produces a high silicon and manganese pick-up when using wire electrodes OE-S1, OE-S2and OE-S3. It is particularly suited for twin-wire, tandem and multi-wire welding at high speed and for welding from bothsides in one pass. For enhanced weld metal toughness, molybdenum alloyed wire such as OE-S2Mo should be used. Thehigh current carrying capacity up to 1200A in single wire makes OP 143 the ideal flux for all applications where highcurrents are involved (multiwire welding, surfacing, etc.) Easy slag removal in all cases. The fused slag is fast freezing andallows circumferential welding of small-diameter workpieces without the danger of the slag running off. Dump flux must beredryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,0
Boiler steelsOE-S1 H I, H II
Pipe steelsOE-S1 St 37, St 37.4, St 35.8
General structural steelsOE-S1 S235JRG1
Pipe steelsOE-S1 St E 210.7, St E 240.7, St E 290.7
Pipe steelsOE-S1 S235, P235
Fine-grain structural steelsOE-S1 St E 225, W St E 255
Pipe steelsOE-S2 St 44, St 44.4, St 45.8
Pipe steelsOE-S2 St E 320.7, St E 360.7, L360Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
Pipe steelsOE-S2 St 52, St 52.4
Pipe steelsOE-S2 X 46, X 52, X 56
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
General structural steelsOE-S2 S235JRG2
General structural steelsOE-S2 S355,P355
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
Pipe steelsOE-S2 S355, P355, S275, P265
Pipe steelsOE-S2Mo X 60, X 65, X 70Boiler steelsOE-S2Mo 15 Mo 3
Wire Product
Typical Applications
Grade
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
10 %CaF2
25 %Al2O3 + MnO
40 %SiO2 + TiO2
25 %CaO + MgO
Flux Analysis
OE-S1 DB
OE-S2 DBOE-S1 TÜVOE-S2 TÜV
ApprovalsWire Grades
367
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 389/449
OP 143
All-weld metal Mechanical Properties
AW 460 - 560 360 24OE-S1
AW 530 - 630 400 24OE-S2
AW 600 - 700 480 22OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.04 - 1.30 0.80 - - - -OE-S1
-0.05 - 1.70 0.90 - - - -OE-S2
-0.05 - 1.70 0.90 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 50 min 30 minOE-S1 90 min
AW 50 min 35 minOE-S2 90 min
AW 50 min 35 minOE-S2Mo 65 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
368
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 390/449
OP 181
AWS A5.17: F7AZ-F7PZ EL 12OE-S1AWS A5.17: F7A-F7PZ EM 12K OE-S2EN 760: AR 1 88 AC
OP 181 is an agglomerated aluminate-rutile type flux for welding general structural steels, pressure vessel steels and pipesteels as well as fine-grain steels with a yield strength of up to 355 N/mm². High silicon and manganese pick-up is obtainedwith this flux and it can therefore be combined with wire electrodes OE-S1, OE-S2 and OE-S 2Si. OP 181 is well suited tohigh-speed welding with the twin-wire process, as well as tandem and multi-wire welding. The metallurgical behaviour ofthis flux mean that it can be used effectively when welding with the two-run tecnique, e.g. longitudinal pipeline welds orspiral tubes in thin materials.A further application is the welding of pipe-web-pipe joints or membrane wall welds. On account of the good slagdetachability OP 181 is particularly suitable for fllet welding applications.OP 181 can be welded with DC or AC at up to 1000 A. When using DC the wire electrode should be connected to the +pole.Damp flux should be redried at 300-350°C.Grain size in accordance with EN 760: 2-16.
Wire Classification
Basicity to Boniszewski 0,4
General structural steelsOE-S1 St 44-2, St 44-3, St 52-3
Pipe steelsOE-S1 St 44, St 44.4, St 45.8
Pipe steelsOE-S1 St 37, St 37.4, St 35.8
Pipe steelsOE-S1 St E 210.7, St E2 40.7, St E 290.7
Fine-grain structural steelsOE-S1 OE-S2 St E 225 - St E 335
Boiler steelsOE-S1 OE-S2 H I, H II
General structural steelsOE-S1 St 37-2, U St 37-2, R St 37-2
Pipe steelsOE-S1 OE-S2 St 52, St 52.4
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Pipe steelsOE-S2 St E 320.7, St E 360.7
Boiler steelsOE-S2Mo 15 Mo 3
Wire Product
Typical Applications
Grade
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
10 %CaF2
30 %SiO2 + TiO2
50 %Al2O3 + MnO
Flux Analysis
OE-S2 ABSOE-S2 BVOE-S2 DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 RSOE-S1 TÜVOE-S2 TÜV
OE-S2Mo TÜV
ApprovalsWire Grades
369
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 391/449
OP 181
All-weld metal Mechanical Properties
As Welded 520 - 620 420 22OE-S1
As Welded 560 - 660 450 22OE-S2As Welded 610 - 710 490 18OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.03 - 1.10 0.60 - - - -OE-S1
-0.04 - 1.30 0.60 - - - -OE-S2
-0.04 - 1.30 0.60 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25Kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedOE-S1 50 min
As WeldedOE-S2 50 min
As WeldedOE-S2Mo 50 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
370
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 392/449
OP 191
AWS A5.17: F7A0 EL 12OE-S1AWS A5.17: F7A0 EM 12K OE-S2AWS A 5.23: F8 AZ - EG-GOE-S48EN 760: SA AR 1 87 ACEN 756: S 4T A AR S1OE-S1EN 756: S 4T 0 AR S2OE-S2EN 756: S 4T 0 AR S0OE-S48
OP 191 is an agglomerated rutile type flux for welding general structural steels. It can also be used for welding fine-grainsteels with a yield strength of up to 355 N/mm2. Relatively high silicon pick-up is achieved with this flux and when used inconjunction with OE-S1, OE-S2 wire electrodes manganese pick-up also results. OP 191 is particularly well-suited to twin-wire, tandem and multi-wire welding at high speeds. It can also be used with the two-run technique especially when weldingIhin-walled spiral tubes. On account of its good slag detachability OP 191 is very commonly used when welding fillets. OP191 can be welded on DC or AC at up to 1000 A. Dump flux must be redryed at 300-350°C. Grain size according to EN760: 2-20.
Wire Classification
Basicity to Boniszewski 0,4
General structural steelsOE-S1 St 37-2, U St 37-2, R St 37-2
General structural steelsOE-S1 St 44-2, St 44-3, St 52-3
Pipe steelsOE-S1 St E 210.7, St E2 40.7, St E 290.7
Pipe steelsOE-S1 OE-S2 St 52, St 52.4
Pipe steelsOE-S1 St 37, St 37.4, St 35.8
Pipe steelsOE-S1 St 44, St 44.4, St 45.8
Pipe steelsOE-S2 St E 320.7, St E 360.7
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
0.350.03 - 0.90 0.80 - - - -OE-S1
0.350.025 - 1.10 0.50 - - - -OE-S2
0.500.03 0.20 1.20 0.80 0.60 - - -OE-S48
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
52 %Al2O3 + TiO2 + ZrO2
19 %SiO2
17 %MnO + FeO
17 %CaO + CaF2 + MgO
Flux Analysis
ApprovalsWire Grades
371
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 393/449
OP 191
All-weld metal Mechanical Properties
As Welded 520 - 650 400 22OE-S1
As Welded 520 - 650 400 22OE-S2
As Welded 550 - 690 470 22OE-S48
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 27 minOE-S1
As Welded 27 minOE-S2
As Welded 30 minOE-S48
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
372
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 394/449
UNIFLUX D1
AWS A5.17:F7A0 - EL12OE-S1AWS A5.17:F7A0 - EM12K OE-S2EN 760: SA AR 1 97 AC
UNIFLUX D1 is an agglomerated aluminate rutile type flux for welding general structural steels, pressure vessel steels as wellas fine-grain steels with a yield strength of up to 355 N/mm². On account of its good slag detachability UNIFLUX D1 is verycommonly used when welding fillets. The weld metal is not susceptible to porosity when welding on workpiece surfacescontaminated by rust, scale, etc.UNIFLUX D1 can be welded on DC or AC at up to 1000 A (with the single-wire process).Damp flux should be redried at 300-350°C. Grain size in accordance with EN 760: 2-16.
Wire Classification
Basicity to Boniszewski 0,4
General structural steelsOE-S1 St 37-2, U St 37-2, R St 37-2
Pipe steelsOE-S1 OE-S2 St 52, St 52.4Pipe steelsOE-S1 St E 210.7, St E 240.7, St E 290.7
General structural steelsOE-S1 St 44-2, St 44-3, St 52-3
Pipe steelsOE-S1 St 44, St 44.4, St 45.8
Boiler steelsOE-S1 H I, H II
Pipe steelsOE-S1 St 37, St 37.4, St 35.8
Pipe steelsOE-S2 St E 320.7, St E 360.7
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Boiler steelsOE-S2Mo 15 Mo 3
Boiler steelsOE-S2CrMo1 13 Cr Mo 44
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.04 - 0.90 0.50 - - - -OE-S1
-0.03 - 1.20 0.50 - - - -OE-S2
-0.04 - 1.20 0.50 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
55 %Al2O3 + MnO
5 %CaF2
30 %SiO2 + TiO2
Flux Analysis
373
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 395/449
UNIFLUX D1
All-weld metal Mechanical Properties
As Welded 450 - 550 360 22OE-S1
As Welded 500 - 600 400 22OE-S2
As Welded 580 - 680 450 18OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25Kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedOE-S1 60 min
As WeldedOE-S2 50 min
As WeldedOE-S2Mo 50 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
374
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 396/449
OP F55
All-weld metal Mechanical Properties
As Welded 490 - 560 400 22OE-S1
As Welded 520 - 600 420 22OE-S2
AWS A5.17: F7A0-EL12OE-S1AWS A5.17: F7A0-EM12K OE-S2EN 760: S F MS 1 67 ACEN 756: S 42 0 MS S1OE-S1
EN 756: S 42 0 MS S2OE-S2
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Fused flux which donates manganese and silicon. Suitable for carbon steel welding in single or multipass technique andsingle and multiwire applications. Good slag removal in fillet and groove joints. Especially suitable for high speed welding onthin plate (3-5mm). It can also be used for welding with a copper backing. Dump flux must be redryed at 300-350°C. Grainsize according to EN 760: 2-20.
Elongation A5(%)
Wire Classification
Basicity to Boniszewski 0,9
Wire
Analysis of all-weld metal (Typical values in %)
-0.05 - 1.10 0.20 - - - -OE-S1
-0.05 - 1.30 0.20 - - - -OE-S2
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
2 %CaO
22 %SiO2
45 %MnO
20 %TiO2
3 %CaF2
Flux Analysis
Further forms of delivery on request.
Charpy Notch
As Welded 40 min 27minOE-S1
As Welded 40 min 27 minOE-S2
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
375
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 397/449
OP F72
All-weld metal Mechanical Properties
As welded 440-490 350 21OE-S1
As welded 490-550 350 22OE-S2
As welded 570-640 480 22OE-S2Mo
AWS A5.17: F6A0-EL12OE-S1AWS A5.17: F7A2-EM12K OE-S2AWS A5.23: F8A0-EA2-A2OE-S2MoEN 760: S F CS 1 66 ACEN 756: S 35 0 CS S1OE-S1
EN 756: S 42 2 CS S2OE-S2 EN 756: S 46 0 CS S2MoOE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
OP F72 is a fused flux which donates manganese and silicon to the weld deposit. Suitable for longitudinal and spiral weldingof pipes using single wire, tandem or multi-wires. It can be used for both single pass and multi pass welding. Good slagremoval. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Elongation A5(%)
Wire Classification
Basicity to Boniszewski 1,1
Wire
Analysis of all-weld metal (Typical values in %)
-0.04 - 0.80 0.35 - - - -OE-S1
-0.03 - 1 0.35 - - - -OE-S2
-0.03 - 1 0.35 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
19 %CaO
40 %SiO2
20 %MnO
12 %CaF2
4 %MgO
Flux Analysis
376
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 398/449
OP F72
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As welded 35 minOE-S1
As welded 35 minOE-S2
As welded 35 minOE-S2Mo
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
377
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 399/449
Pie 18
EN 760: SA CS 1 77
PIE 18 is a fused calcium silicate type flux for welding structural steels up to StE 355. It is commonly used in conjunctionwith OE-S2 as general purpose flux in ship building, heavy machinery, and the railway industry. Pie18 is available in twograin sizes: 2 – 25 for general applications and 2 – 10 for tube-web-tube joints in heat exchangers or as a backing flux inone-sided welding.PIE 18 is not recommended for small diameter circumferential welds or thin section fillet welds (a < 4mm). Connection ofthe welding electrode to DC+ electrode polarity is recommended. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,0
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Boiler steelsOE-S2 H I, H II
Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
General structural steelsOE-S2 S235JRG2
General structural steelsOE-S2 S235JRG1
General structural steelsOE-S2 S355, P355
Boiler steelsOE-S2Mo 15 Mo 3
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.06 - 1.20 0.50 - - - -OE-S2
-0.06 - 1.20 0.50 - 0.40 - -OE-S2Mo
0.400.06 - 1.20 0.50 0.70 0.40 - -OE-S48
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Rutile-Acid Fluxes
C-Mn and low-alloy steels
5 %CaF2
20 %Al2O3 + MnO
25 %CaO + MgO
45 %SiO2 + TiO2
Flux Analysis
OE-S2 DBOE-S2Mo DB
OE-S48 DBOE-S2 TÜVOE-S2Mo TÜVOE-S48 TÜV
ApprovalsWire Grades
378
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 400/449
Pie 18
All-weld metal Mechanical Properties
AW 550 - 640 420 20OE-S2
AW 530 - 680 460 19OE-S2Mo
AW 530 - 680 460 19OE-S48
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 75 min 50 minOE-S2 100 min
AW 47 min 28 minOE-S2Mo 60 min
AW 47 min 28 minOE-S48 60 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
Heat
Treatment +20
379
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 401/449
OP 100
AWS 5.17: F6A0-EL12OE-S1AWS 5.17: F7A0-EM12K OE-S2AWS 5.23: F7A0-EA2-A2OE-S2MoEN 760: S A AB 1 76 AC
OP 100 is an agglomerated aluminate-basic type flux for welding of general structural steels, boiler and pipe steels, as wellas fine grain structural steels, having a yield strength of up to 420 N/mm2. It produces a silicon and manganese pick-up andis suitable to be used in combination with OE-S1 to OE-S3 wire electrodes, including OE-S2 Mo. The weld metal produced isextremely resistant to cracking, and the weld bead is resistant to base plate impurities. OP 100 is suitable to be used forsingle and multi-wire welding and for welding from both sides in one pass.The slag detaches very easily even in narrow V-type preparations. The fused slag freezes very rapidly and allows smalldiameter circumferential pipe to be welded without the risk of slag running off.OP 100 can be used on either DC or AC up to about 1000A. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 0,8
Boiler steelsOE-S1 H I, H II
Pipe steelsOE-S1 St 37, St 37.4, St 35.8, P235
Pipe steelsOE-S2 St E 210.7, St E 240.7, St E 290.7
Pipe steelsOE-S2 St 44, St 44.4, St 45.8,
Pipe steelsOE-S2 St 52, St 52.4Pipe steelsOE-S2 S235, P235
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
Pipe steelsOE-S2 St E 320.7, St E 360.7,L360
Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Pipe steelsOE-S2 S355, P355, S275, P265
General structural steelsOE-S2 S355,P355
General structural steelsOE-S2 S235JRG2
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
General structural steelsOE-S2 S235JRG1
Boiler steelsOE-S2Mo 15 Mo 3
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
20 %CaO + MgO
25 %SiO2 + TiO2 45 %Al2O3 + MnO
10 %CaF2
Flux Analysis
OE-S2 CONTROLASOE-S1 DBOE-S2 DBOE-S2Mo DBOE-S1 TÜVOE-S2 TÜVOE-S2Mo TÜV
ApprovalsWire Grades
380
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 402/449
OP 100
All-weld metal Mechanical Properties
AW 420 - 520 360 24OE-S1
AW 500 - 600 400 24OE-S2AW 600 - 700 450 20OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.06 - 1 0.30 - - - -OE-S1
-0.06 - 1.40 0.40 - - - -OE-S2
-0.06 - 1.40 0.40 - 0.40 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 60 min 30minOE-S1 90 min
AW 60 min 30 minOE-S2 90 min
AW 45 min 35 minOE-S2Mo 65 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
381
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 403/449
OP 120TT
AWS 5:17: F7A6 EM12K OE-S2AWS 5:23: F9P4 EF3-F3OE-SD3NiMo1AWS 5:23: F10P4 EG-GOE-SD2 1NiCrMoAWS 5:23: F8A4 EA2-A2OE-S2MoEN 760: SA FB1 66 AC H5
OP 120TT is a fully basic agglomerated submerged-arc welding flux that is used with Oerlikon low alloy submerged-arcwires for the welding of high strength low alloy steels.Manganese and silicon pick- up occurs and as such the flux is suitable for use with submerged-arc wires containing lowerlevels of manganeses such as OE-S2. The flux has a low hydrogen content in the as-manufactured condition and is resistantto moisture pick up following exposure under workshop conditions.The flux promotes a very stable arc characteristics over a wide parameter range with the resultant weld beads exhibiting afine surface ripple with a regular profile and even toe blending. The slag is easily detached and in the majority ofapplications is self-releasing. Suitable for welding with DC or AC, with a maximum current carrying capacity of 1000A on asingle wire. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 3,1
Pipe steelsOE-S1 St E 210.7, St E 240.7, St E 290.7
General structural steelsOE-S1 S235JRG1Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
General structural steelsOE-S2 St E 420, W St E 420
General structural steelsOE-S2 S235JRG2
General structural steelsOE-S2 St E 380, W St E 380
General structural steelsOE-S2 St E 285, W St E 285
Pipe steelsOE-S2 St E 320.7, St E 360.7, L360
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235
General structural steelsOE-S2 St E 255. W St E 255
General structural steelsOE-SD3 St E 460
Heat-resistant steelsOE-S2Mo 15 Mo 3Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
20 %Al2O3 + MnO
30 %CaF2
30 %CaO + MgO
15 %SiO2 + TiO2
Flux Analysis
OE-S2 ABSOE-S2 BVOE-S2 CONTROLASOE-S2 DBOE-S2Mo DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 TÜVOE-S2Mo TÜV
ApprovalsWire Grades
382
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 404/449
OP 120TT
All-weld metal Mechanical Properties
AW 440 - 540 360 25OE-S1
AW 500 - 600 420 24OE-S2
PWHT 620°C x 2h 680 - 720 580 30OE-SD3NiMo1
PWHT 660°C x 3h 690 - 720 590 26OE-SD2 1NiCrMo
AW 840- 870 760 24OE-SD2 1NiCrMo
AW 600 - 700 450 24OE-S2Mo
PWHT 680°C x 2h 570 - 670 380 22OE-S2CrMo1
PWHT 920°C/air+720°C 430 - 530
310
28OE-S2CrMo1
Heat TreatmentTensile
StrengthN/mm
2
Yield StrengthN/mm
2Elongation A5
(%)Wire
Analysis of all-weld metal (Typical values in %)
-0.05 - 0.80 0.20 - - - -OE-S1
-0.06 - 1.20 0.40 - - - -OE-S2
-0.07 1 1.20 0.30 - 0.50 - -OE-S2CrMo1
-0.06 - 1.20 0.40 - 0.50 - -OE-S2Mo
-0.06 1 2.10 0.50 0.90 0.60 - -OE-SD2 1NiCrMo
-0.05 - 1.60 0.40 0.90 0.50 - -OE-SD3NiMo1
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 90 minOE-S1 150 min
AW 130 min 100 min 70 min 40 minOE-S2 160 min
PWHT 40 minOE-SD3NiMo1
AW 40 minOE-SD2 1NiCrMo
PWHT 27 minOE-SD2 1NiCrMo AW 90 min 70 min 40 minOE-S2Mo 130 min
PWHT 150 minOE-S2CrMo1 200 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
383
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 405/449
OP 121TT
AWS 5.23: F8P4 EB2-B2OE-S2 CrMo1AWS 5.23: F8P2 EB3-B3OE-S1 CrMo2AWS 5.17: F7P8 EH12K OE-SD3AWS 5.17: F7A8 EH12K OE-SD3AWS 5.23: F7P10 ENi2-Ni2OE-S2 Ni2AWS 5.23: F7A10 ENi2-Ni2OE-S2 Ni2AWS 5.23: F7A15 ENi3-Ni3OE-S2 Ni3AWS 5.23: F7P15 ENi3-Ni3OE-S2 Ni3
AWS 5.23: F9A8 EF3-F3OE-SD3NiMo1AWS 5.23: F9P8 EF3-F3OE-SD3NiMo1AWS 5.23: F8A4 EA2-A2OE-S2MoAWS 5.23: F8P4 EA2-A2OE-S2Mo
OP121TT is a fully basic agglomerated submerged-arc welding flux that is widely used for the welding of structural and finegrained low alloy steels requiring high integrity welds with low temperature impact and CTOD fracture toughness properties.OP121TT flux, in combination with a range of Oerlikon submerged-arc wires, in particular with OE-SD3, is established forthe welding of offshore structures such as oil platform jackets, piles, decks and modules giving a high level of consistencyand mechanical property performance. The flux is widely used for the welding of thick section components in the offshore,nuclear and pressure vessel industries.The flux exhibits a low hydrogen content in the as manufactured condition and gives a high resistance to moisture pick upduring exposure under workshop conditions.The flux promotes a very stable arc characteristic during use with excellent slag detachment. The weld is of a uniform evenprofile with regular fine ripple formation and smooth toe blending. OP121TT flux is suitable for use with DC or AC and isideal for single wire, twin wire, tandem arc [DC/AC] and other multi-arc systems using up to 1000A with single wire welding.
Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 3,1
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
25 %CaF2
40 %CaO + MgO
20 %Al2O3 + MnO
15 %SiO2 + TiO2
Flux Analysis
OE-SD3 ABSOE-S2Mo ABSOE-SD3 BVOE-SD3 CONTROLASOE-S2 Ni2 CONTROLASOE-SD3NiMo1 CONTROLASOE-S2Mo CONTROLASOE-SD3 DB
OE-SD3 DNVOE-SD3 GLOE-S2 LRSOE-SD3 LRS
ApprovalsWire Grades
384
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 406/449
OP 121TT
General structural steelsOE-SD3 T St E 255
General structural steelsOE-SD3 T St E 380
General structural steelsOE-SD3 T St E 315
General structural steelsOE-SD3 T St E 420
General structural steelsOE-SD3 St E 380, W St E 380
General structural steelsOE-SD3 T St E 285
General structural steelsOE-SD3 St E 285, W St E 285
General structural steelsOE-SD3 T St E 355
General structural steelsOE-SD3 St E 255. W St E 255General structural steelsOE-SD3 St E 420, W St E 420
Low temperature steelsOE-S2 Ni2 TT St 41 N, TT St 41 V
Low temperature steelsOE-S2 Ni2 TT St 35 N, TT St 35 V
Low temperature steelsOE-S2 Ni3 10 Ni 14
General structural steelsOE-SD3NiMo1 St E 460
General structural steelsOE-SD3NiMo1 St E 500
Heat-resistant steelsOE-S2Mo 15 Mo 3
Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44
Heat-resistant steelsOE-S1CrMo2 10 Cr Mo 9 10
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.07 - 0.90 0.20 - - - -OE-S2
-0.07 - 1.60 0.30 - - - -OE-SD3
-0.07 - 0.90 0.30 2 - - -OE-S2 Ni2
-0.06 - 0.90 0.20 3 - - -OE-S2 Ni3
-0.07 - 1.30 0.30 0.80 0.20 - -OE-SD3 1Ni 1/4Mo
-0.07 - 1.50 0.30 1 0.50 - -OE-SD3NiMo1
-0.07 - 0.90 0.20 - 0.50 - -OE-S2Mo
-0.07 1 0.90 0.30 - 0.50 - -OE-S2CrMo1
-0.08 2.20 0.60 0.30 - 1 - -OE-S1CrMo2
Wire C Cr Mn Si Ni Mo Nb N Cu
385
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 407/449
OP 121TT
All-weld metal Mechanical Properties
AW 450 - 550 360 28OE-S2
AW 530 - 630 450 25OE-SD3
PWHT 600°C x 2h 500 - 600 430 26OE-S2 Ni2
AW 550 - 600 450 24OE-S2 Ni2
AW 560 - 660 480 25OE-S2 Ni3
PWHT 600°C x 2h 580 - 620 490 26OE-SD3 1Ni 1/4Mo
AW 600 - 650 530 24OE-SD3 1Ni 1/4Mo
AW 650 - 750 540 20OE-SD3NiMo1PWHT 600°C x 2h 630 - 730 540 22OE-SD3NiMo1
AW 580 - 680 500 24OE-S2Mo
AW 610 - 670 550 29OE-SD3Mo
PWHT 620°C x 1h 600 - 660 520 27OE-SD3Mo
PWHT 680°C x 2h 530 - 630 380 24OE-S2CrMo1
PWHT 920°C/air+700-720°C 430 - 530 310 30OE-S2CrMo1
PWHT 940°C/air+730-750°C 520 - 620 400 22OE-S1CrMo2
PWHT 720°C x 8h 550 - 650 450 22OE-S1CrMo2
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS25kg DRYBAG ON DEMAND400kg Big-Bag
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 160 min 100 min 50 minOE-S2 180 min
AW 100 min 60 minOE-SD3 160 min
AW 140 min 120 min 100min 70 min 50 minOE-S2 Ni2 160 min
PWHT 160 min 140 min 130 min 100 min 80 minOE-S2 Ni2 180min
AW 160 min 140 min 130 min 100 min 80 minOE-S2 Ni3 180 min
AW 145 min 120 minOE-SD3 1Ni 1/4Mo
PWHT 160 min 120 minOE-SD3 1Ni 1/4Mo
AW 120 min 90 min 70 min 50 minOE-SD3NiMo1 150 min
AW 110 minOE-SD3Mo
PWHT 130 minOE-SD3Mo
PWHT 150 minOE-S2CrMo1 200 min
PWHT 90 minOE-S1CrMo2 140 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
386
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 408/449
OP 121TT W
AWS A5.23:F8P2-EB3-B3OE-S1 CrMo2AWS A5.23:F8P4-EB2-B2OE-S2 CrMo1AWS A5.23:F8A6-F8P6 EA2OE-S2 MoAWS A5.17: F7A2 - F6P3 EM12K OE-S2AWS A5.17:F7A6-F7P6 EH12K OE-SD3AWS A5.23: F7A10-F7P10 ENi2-Ni2OE-S2 Ni2AWS A5.23: F8A15-F7P15 ENi3-Ni3OE-S2 Ni3AWS A 5.23: F9 AP8 EG-F3OE-SD3NiMo1AWS A5.23: F11A6-P5 EGGOE-SD3 2NiCrMoEN 760: SA FB 1 55 AC H5EN 756: S50 6 FB S3Ni1MoOE-SD3NiMo1
OP 121TT W is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well assteels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of OP 121TT W in terms ofsilicon and manganese pick-up and burn-out indicates that it should be welded with wires such as OE-SD3.The flux is particularly well- suited to welding with tandem and multi-wire processes. The weld metal deposited when OP121TT W is used in combination with suitable wire electrodes, satisfies high toughness requirements at sub-zerotemperatures. The resulting slag is fast freezing allowing circumferantial welding on small-diameter parts without the risk ofslag run of. Regularly shaped welds are deposited without undercut.The flux can be welded on DC-pole and AC at up to approximately 800 A. Dump flux must be redryed at 300-350°C. Grainsize according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 3,1
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
30 %CaF2
20 %Al2O3 + MnO
15 %SiO2 + TiO2
35 %CaO + MgO
Flux Analysis
OE-SD3 CONTROLASOE-SD3 DNVOE-S2 Ni2 RINAOE-SD3 TÜVOE-SD3NiMo1 TÜV
ApprovalsWire Grades
387
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 409/449
OP 121TT W
General structural steelsOE-SD3 St E 285, W St E 285
General structural steelsOE-SD3 St E 355, W St E 355
General structural steelsOE-SD3 St E 380, W St E 380
General structural steelsOE-SD3 St E 315, W St E 315
General structural steelsOE-SD3 OE-S2 Ni1 T St E 380
General structural steelsOE-SD3 St E 255. W St E 255
General structural steelsOE-SD3 St E 420, W St E 420
General structural steelsOE-SD3 OE-S2 Ni1 T St E 355
General structural steelsOE-SD3 OE-S2 Ni1 T St E 255Ageing resistant steelsOE-SD3 A St 45. A St 52
General structural steelsOE-SD3 OE-S2 Ni1 T St E 315
General structural steelsOE-SD3 OE-S2 Ni1 T St E 285
General structural steelsOE-SD3 OE-S2 Ni1 T St E 420
Ageing resistant steelsOE-SD3 A St 35, A St 41
Low temperature steelsOE-S2 Ni2 TT St 41 N, TT St 41 V
Low temperature steelsOE-S2 Ni2 TT St 35 N, TT St 35 V
Low temperature steelsOE-S2 Ni3 10 Ni 14
Heat-resistant steelsOE-S2Mo 15 Mo 3
Heat-resistant steelsOE-S2CrMo1 13 Cr Mo 44Heat-resistant steelsOE-S1CrMo2 10 Cr Mo 9 10
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.05 - 0.70 0.15 - - - -OE-S2
-0.05 - 1.30 0.25 - - - -OE-SD3
-0.05 - 1 0.25 1.20 - - -OE-S2 Ni1
-0.065 - 0.60 0.25 2.70 - - -OE-S2 Ni2
-0.06 - 0.60 0.25 3.50 0.15 - -OE-S2 Ni3
-0.06 - 1.50 0.30 1 0.60 - -OE-SD3NiMo1
-0.07 0.60 1.40 0.40 2.20 0.50 - -OE-SD3 2NiCrMo
-0.05 - 0.80 0.20 - 0.50 - -OE-S2Mo
-0.05 1 0.80 0.20 - 0.50 - -OE-S2CrMo1
-0.05 2.20 0.70 0.20 - 1 - -OE-S1CrMo2
Wire C Cr Mn Si Ni Mo Nb N Cu
388
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 410/449
OP 121TT W
All-weld metal Mechanical Properties
As Welded 450 - 550 360 28OE-S2
As Welded 560 - 640 450 25OE-SD3
As Welded 500 - 600 420 24OE-S2 Ni1
PWHT 580-620°C 480 - 580 380 26OE-S2 Ni1
PWHT 580-620°C 480-660 400 22OE-S2 Ni2
As Welded 480-660 400 22OE-S2 Ni2
As Welded 565 - 645 460 24OE-S2 Ni3
PWHT 580-620°C 500 - 610
430
26OE-S2 Ni3 As Welded 650 - 750 540 20OE-SD3NiMo1
PWHT 580-620°C 630 - 730 540 22OE-SD3NiMo1
As Welded 830 - 870 720 18OE-SD3 2NiCrMo
PWHT 600°C X 2 H 780 - 820 690 19OE-SD3 2NiCrMo
As Welded 580-680 500 20OE-S2Mo
PWHT 920°C/air+710°C 530 - 630 380 24OE-S2CrMo1
PWHT 940°C/air+740°C 550 - 650 450 22OE-S1CrMo2
Heat Treatment TensileStrengthN/mm
2
Yield StrengthN/mm
2Elongation A5
(%)Wire
25kg PLASTIC BAGS
25kg DRYBAG ON DEMAND
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 160 min 100 minOE-S2
As Welded 160 min 140 min 100 min 70 minOE-SD3
As Welded 130 min 100 min 70 min 50 minOE-S2 Ni1
PWHT 140 minOE-S2 Ni1
As Welded 140 min 120 min 100 min 70 min 50 min50 minOE-S2 Ni3
PWHT 160 min 140 min 120 min 90 min 60 min70 minOE-S2 Ni3
As Welded 120 min 90 min 70 min 47 minOE-SD3NiMo1
PWHT 140 min 120 min 90 min 70 minOE-SD3NiMo1As Welded 50 minOE-SD3 2NiCrMo
PWHT 50 minOE-SD3 2NiCrMo
As Welded 120 min 100 min 70 min 50 minOE-S2Mo
PWHT 150 min 40 minOE-S2CrMo1
PWHT 100 min 50 minOE-S1CrMo2
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
389
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 411/449
OP 122
AWS A5.17: F7A5-F6P5 EM 12K OE-S2AWS A5.17: F7A4-F6P4 EH 12K OE-SD3AWS A5.23: F7 A2 - EA2 A2OE-S2MoEN 760: SA FB 1 65 AC H5
OP 122 is an agglomerated fluoride-basic type flux for joint welding general structural steels, pressure vessel steels, pipesteels and fine-grain steels. OP 122 has a high current-carrying capacity and is therefore also suited to welding fillets with alarge throat thickness in steel constructions. The flux has an easily detachable slag. As the bulk density is low, so is theconsumption rate. OP 122 can be welded on DC + pole and AC at up to 1200 A. The special production method ensuresthat the flux has low moisture pick-up and the weld metal a low hydrogen content. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,7
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
20 %CaF2
25 %Al2O3 + MnO
30 %CaO + MgO
20 %SiO2 + TiO2
Flux Analysis
ApprovalsWire Grades
390
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 412/449
OP 122
Fine-grain structural steelsOE-S2 St E 285, W St E 285
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Pipe steelsOE-S2 St 44, St 44.4, St 45.8
General structural steelsOE-S2 St 52-3
General structural steelsOE-S2 St 37-2, U St 37-2, R St 37-3
Boiler steelsOE-S2 H I, H II
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Pipe steelsOE-S2 St E 210.7, St E 240.7, St E 290.7
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3
Fine-grain structural steelsOE-S2 St E 315, W St E 315
Pipe steelsOE-S2 St 37, St 37.4, St 35.8
Fine-grain structural steelsOE-SD3 T St E 315, T St E 355
Pipe steelsOE-SD3 St E 320.7, St E 360.7, St E 385.7
Fine-grain structural steelsOE-SD3 St E 380, W St E 380
Fine-grain structural steelsOE-SD3 T St E 380
Fine-grain structural steelsOE-SD3 T St E 255, T St E 285
Pipe steelsOE-SD3 St 52, St 52.4
Fine-grain structural steelsOE-SD3 St E 355, W St E 355
Pipe steelsOE-S2Mo X 60, X 65, X 70Pipe steelsOE-S2Mo X 42
Fine-grain structural steelsOE-S2Mo St E 420, W St E 420
Boiler steelsOE-S2Mo 15 Mo 3
Pipe steelsOE-S2Mo X46, X 52, X 56
Pipe steelsOE-S2Mo St E 415.7, St E 445.7, St E 480.7
Boiler steelsOE-S2CrMo1 13 Cr Mo 44
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.04 - 0.80 0.10 - - - -OE-S2
-0.04 - 1.30 0.15 - - - -OE-SD3
-0.04 - 0.80 0.10 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
391
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 413/449
OP 122
All-weld metal Mechanical Properties
As Welded 450 - 550 400 24OE-S2
As Welded 500 - 600 400 24OE-SD3
As Welded 550 - 650 480 20OE-S2Mo
Heat Treatment TensileStrengthN/mm
2
Yield StrengthN/mm
2Elongation A5
(%)Wire
25Kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 110 min 90 minOE-S2 150 minAs Welded 130 min 100 min 70 minOE-SD3 160 min
As Welded 70 min 40 minOE-S2Mo 90 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
392
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 414/449
OP 123
AWS A5.17:F7AZ-F7PZ EL 12OE-S1AWS A5.17:F7AZ-F7PZ EM 12K OE-S2AWS A5.23:F8A2-EA2-A2OE-S2MoEN 760: SA AB 1 67 AC
OP 123 is an agglomerated aluminate-basic type flux for welding general structural steels, pipe steels, pressure vesselsteels as well as fine-grain steels. The slag characteristic results in slight silicon and medium manganese pick up to occur.On account of its metallurgical behaviour, OP 123 can be used with OE-S1, OE-S2, OE-S2 Mo wire electrodes.It is suitable for submerged-arc single-wire, tandem and multi-wire welding as well as when using the two-run technique, e.g. in the production of large pipes.OP 123 has a fast freezing slag i.e. circumferantial welding can be carried out on small-diameter workpieces. OP 123 canbe welded on DC and AC at up to 1000A. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,0
Pipe steelsOE-S1 St E 210.7, St E 240.7
Pipe steelsOE-S1 St 37, St 37.4, St 35.8
Pipe steelsOE-S1 X 42
Pipe steelsOE-S2 St E 290.7, St E 320.7, St E 360.7
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3, St 52-3
Pipe steelsOE-S2 St 52, St 52.4
Pipe steelsOE-S2 X46, X 52, X 56
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Pipe steelsOE-S2 St 44, St 44.4, St 45.8Boiler steelsOE-S2 H I, H II
General structural steelsOE-SD3 St 37-2, U St 37-2, R St 37-3
Pipe steelsOE-S2Mo X 60, X 65, X 70
Boiler steelsOE-S2Mo 15 Mo 3
Boiler steelsOE-S2CrMo1 13 Cr Mo 44
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
20 %CaO + MgO
10 %CaF2
20 %SiO2 + TiO2
45 %Al2O3 + MnO
Flux Analysis
OE-S1 TÜVOE-S2 TÜVOE-S2Mo TÜV
ApprovalsWire Grades
393
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 415/449
OP 123
All-weld metal Mechanical Properties
As Welded 420 - 520 360 24OE-S1
As Welded 500 - 600 400 22OE-S2As Welded 600 - 700 450 18OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.05 - 0.70 0.20 - - - -OE-S1
-0.05 - 1.20 0.20 - - - -OE-S2
-0.05 - 1.20 0.20 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 50 min 35 minOE-S1 90 min
As Welded 50 min 35 minOE-S2 90 min
As Welded 50 min 35 minOE-S2Mo 65 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
394
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 416/449
OP 126
AWS A5.17: F7A8 EH12K OE-SD3EN 760: S A FB 1 55 AC H5
OP 126 is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as steelswhich are tough at sub-zero temperatures and resistant to ageing.The neutral behaviour of OP 126 in terms of silicon and manganese pick-up and burn-out mean that it should be weldedwith wires such as OE-SD3. The flux is particularly well- suited to welding with tandem and multi-wire processes. ExcellentC.T.O.D. fracture toughness is obtained with OE-SD3 and OP 126 is widely used for welding offshore applications. The fluxcan be welded on DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 2,7
General structural steelsOE-SD3 St E 500, W St E 500General structural steelsOE-SD3 St E 285, W St E 285
General structural steelsOE-SD3 St E 255. W St E 255
General structural steelsOE-SD3 T St E 460
General structural steelsOE-SD3 T St E 255
General structural steelsOE-SD3 T St E 420
General structural steelsOE-SD3 T St E 355
General structural steelsOE-SD3 T St E 315
General structural steelsOE-SD3 T St E 380
Ageing resistant steelsOE-SD3 A St 45. A St 52
General structural steelsOE-SD3 T St E 500General structural steelsOE-SD3 St E 420, W St E 420
Ageing resistant steelsOE-SD3 A St 35, A St 41
General structural steelsOE-SD3 St E 380, W St E 380
General structural steelsOE-SD3 St E 315, W St E 315
General structural steelsOE-SD3 T St E 285
General structural steelsOE-SD3 St E 460, W St E 460
General structural steelsOE-SD3 St E 355, W St E 355
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
4 %Mn
28 %MgO
25 %CaFe2
18 %CaO
15 %SiO2
Flux Analysis
OE-SD3 DNV
ApprovalsWire Grades
395
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 417/449
OP 126
All-weld metal Mechanical Properties
As Welded 540 - 640 450 25OE-SD3
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.05 - 1.30 0.25 - - - -OE-SD3
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As Welded 180 min 140 min 100 min 70 minOE-SD3 200 min
0 - 18 - 20 - 40 - 60 - 80 - 101Charpy V Notch Impact Strength (J)With Wire HeatTreatment +20
396
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 418/449
OP 132
AWS 5.17: F6A2-EL12OE-S1AWS 5.17: F6A4-EM12K OE-S2AWS 5.17: F7A5-EH12K OE-SD3AWS 5.17: F7A4-EH14OE-S4AWS 5.23: F8A4-EA2-A2OE-S2MoAWS 5.23 F9A6-EA4-A4OE-SD3MoEN 760: SA AB 67 AC H5
OP 132 is an agglomerated aluminate-basic type flux designed for welding of line pipes using the DSAW technique.OP 132 is used with currents up to 1500A on the lead wire in multi-wire welding. Even at very high currents the weldingprocess remains stable, smooth and straight. The cap of the weld is very smooth and shows very good wetting of the basematerial.OP 132 contains specific components which decompose during welding and create protective gases. This feature prohibitsthe access of atmospheric nitrogen to the weld pool and thus guarantees optimum toughness particularly with Tibor 33 wirein DSAW welds.The slag is self-releasing and detaches in long pieces. Dump flux must be redryed at 300-350°C. Grain size according toEN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,5
Pipe steelsTIBOR 33 X 60, X 65, X 70,X80
Pipe steelsOE-S2 S355, P355, S275, P265
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Pipe steelsOE-S2 St 44, St 44.4, St 45.8
Pipe steelsOE-S2 St 52, St 52.4Pipe steelsOE-S2 X 46, X 52, X 56
General structural steelsOE-S2 S235JRG2
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
General structural steelsOE-S2 S235JRG1
Pipe steelsOE-S2 St E 320.7, St E 360.7, L360
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Boiler steelsOE-S2 H I, H II
General structural steelsOE-S2 S355,P355
Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235Boiler steelsOE-S2Mo 15 Mo 3
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
35 %Al2O3 + MnO
20 %SiO2 + TiO2 15 %CaF2
25 %CaO + MgO
Flux Analysis
OE-S2 DBOE-S2Mo DBOE-S2 TÜVOE-S2Mo TÜV
ApprovalsWire Grades
397
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 419/449
OP 132
All-weld metal Mechanical Properties
AW 460 - 500 360 27OE-S1
AW 470 - 510 390 27OE-S2
AW 530 - 580 470 25OE-SD3
AW 560 -600 480 25OE-S4
AW 610 - 660 510 21OE-S2Mo
AW 620 - 660 520 23OE-SD3Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.05 - 1.60 0.40 - 0.40 - -TIBOR 33
-0.06 - 0.80 0.15 - - - -OE-S1
-0.07 - 1.30 0.20 - - - -OE-S2
-0.07 - 1.80 0.40 - - - -OE-SD3
-0.07 - 1.80 0.30 - - - -OE-S4
-0.07 - 1.30 0.20 - 0.50 - -OE-S2Mo
-0.05 - 1.70 0.40 - 0.40 - -OE-SD3Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS25kg DRYBAG ON DEMAND
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 150 min 80 minOE-S1
AW 140 min 40 minOE-S2
AW 70 minOE-SD3
AW 100 min 60 minOE-S4
AW 110 min 80 minOE-S2Mo
AW 60 min 40 minOE-SD3Mo
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
398
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 420/449
OP 139
AWS 5.17 F6A4 EM12K OE-S2AWS 5.17 F7A4 EH 14OE-S2AWS 5.23 F8A4 EA2-A2OE-S2MoEN 760: SA AB 167 AC H5
OP 139 is an agglomerated aluminate basic flux which has been designed for submerged arc processes with high depositionrates such as Twin-wire, Tandem or Multi-wire. It can be used for both longitudinal and circumferential seams. Even at highspeeds the wetting at the toe of the weld remains smooth and straight. The slag comes off very easily in long pieces even infillet welds.OP 139 can be used for all kinds of structural, pipe and boiler steels as for fine grained steels. There is a slight donation ofManganese and Silicon. In multilayer welds OP 139 is used in conjunction with OE-S2 and in DSAW with OE-S2Mo. Dumpflux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,5
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
General structural steelsOE-S2 S355,P355
Pipe steelsOE-S2 S355, P355, S275, P265
Pipe steelsOE-S2 St 44, St 44.4, St 45.8
Pipe steelsOE-S2 X 46, X 52, X 56
General structural steelsOE-S2 S235JRG2
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235
Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
General structural steelsOE-S2 S235JRG1
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Pipe steelsOE-S2 St 52, St 52.4
Pipe steelsOE-S2 St E 320.7, St E 360.7, L360
Boiler steelsOE-S2 H I, H II
Boiler steelsOE-S2 17 Mn 4, 19 Mn 5
Boiler steelsOE-S2Mo 15 Mo 3
Pipe steelsOE-S2Mo X 60, X 65, X 70
Wire Product
Typical Applications
Grade
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
25 %CaO + MgO
35 %Al2O3 + MnO
15 %CaF2
20 %SiO2 + TiO2
Flux Analysis
OE-S2 DBOE-S2Mo DBOE-S2 GLOE-S2 LRSOE-S2 TÜVOE-S2Mo TÜV
ApprovalsWire Grades
399
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 421/449
OP 139
All-weld metal Mechanical Properties
AW 470 - 510 390 27OE-S2
AW 560 - 600 480 25OE-S4AW 610 - 660 510 21OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
-0.06 - 1.30 0.30 - - - -OE-S2
-0.07 - 1.80 0.40 - - - -OE-S4
-0.06 - 1.30 0.30 - 0.40 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 140 min 40 minOE-S2
AW 100 min 60 minOE-S4
AW 110 min 80 minOE-S2Mo
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
400
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 422/449
OP 180S
AWS 5.17: F6A0 EL12OE-S1
AWS 5.17: F7A0 EM12K OE-S2AWS 5.25: F8A0 EA2-A2OE-S2MoEN 760: SA AB 1 67 AC
OP 180 S is an agglomerated aluminate- basic type flux for welding of general structural steels, boiler and pipe steels,shipbuilding steels, as well as fine grain structural steels. It produces a low silicon pick-up and a moderate manganese pick-up, so that it can be used in combination with OE-S1 and OE-S2 wire electrodes. OP 180 S is preferably used inshipbuilding, being suitable for twin wire, tandem and multi-wire welding, as well as for welding from both sides in one pass.Lower strength shipbuilding steels are welded with OP180S + OE-S1 wire electrodes, the higher strength steels are weldedin conjunction with OE-S2 wire electrodes . The weld metal is not susceptible to cracking. Slag removal is good. OP 180S issuitable for use on either DC+ or AC up to about 1000 A. Dump flux must be redryed at 300-350°C. Grain size accordingto EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,2
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
15 %CaO + MgO 40 %Al2O3 + MnO
25 %SiO2 + TiO2
15 %CaF2
Flux Analysis
OE-S2 ABS
OE-S2 BVOE-S2 DBOE-S2 DNVOE-S2 GLOE-S2 LRSOE-S2 PROE-S2 RSOE-S2 TÜV
ApprovalsWire Grades
401
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 423/449
OP 180S
All-weld metal Mechanical Properties
AW 430 - 530 360 25OE-S1
AW 520 - 620 400 22OE-S2
AW 600 - 700 450 20OE-S2Mo
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Boiler steelsOE-S1 17 Mn 4, 19 Mn 5
General structural steelsOE-S1 A, B, D, E
Pipe steelsOE-S1 St 37, St 37.4, St 35.8, P235
General structural steelsOE-S1 S235JRG1
Pipe steelsOE-S2 S355, P355, S275, P265
General structural steelsOE-S2 S235JRG2
Fine-grain structural steelsOE-S2 St E 355, W St E 355, S355
Pipe steelsOE-S2 St E 320.7, St E 360.7, L360
General structural steelsOE-S2 S355,P355General structural steelsOE-S2 St 37-3, St 44-2, St 44-3,S235
General structural steelsOE-S2 A32, D32, E32
Pipe steelsOE-S2 S235, P235
Fine-grain structural steelsOE-S2 St E 285, W St E 285, S275
Pipe steelsOE-S2 St 52, St 52.4
Boiler steelsOE-S2 H I, H II
Pipe steelsOE-S2 St E 210.7, St E 240.7, St E 290.7
General structural steelsOE-S2 A36, D36, E36
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Boiler steelsOE-S2Mo 15 Mo 3Fine-grain structural steelsOE-S2Mo S420
Wire Product
Typical Applications
Wire
Grade
Analysis of all-weld metal (Typical values in %)
-0.05 - 1 0.20 - - - -OE-S1
-0.05 - 1.40 0.30 - - - -OE-S2
-0.05 - 1.40 0.30 - 0.50 - -OE-S2Mo
Wire C Cr Mn Si Ni Mo Nb N Cu
402
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 424/449
OP 180S
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
Further forms of delivery on request.
Charpy Notch
AW 60 min 35 minOE-S1 100 min
AW 70 min 50 minOE-S2 120 min
AW 50 min 35 minOE-S2Mo 60 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
403
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 425/449
OP 192
AWS A5.17:F6A2 F6P2-EL12OE-S1AWS A5.17: F7A4 F7P4 - EM12K OE-S2AWS A5.17:F7A6 F7P6-EH12K OE-SD3
AWS A5.23:F8A2 F8P2-EA2 A2OE-S2Mo AWS A5.23:F7A2 - EG-GOE-S48EN 760:S A AB 1 67 AC H5
OP 192 is an agglomerated semi basic type flux for joint welding of general structural steels, pressure vessel steels, pipesteels and fine-grain steels. The flux behaviour in terms of manganese is neutral, the use of wires with a relatively highmanganese content is therefore required (OE-S1 - OE-SD3) OP 192 is suitable for submerged- arc twin-wire, tandem andmulti-wire welding a well as for welding with the two-run techinique, e.g. in the production of large pipes. OP 192 can bewelded on DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,3
SAW Basic and Semi-basic fluxes
C-Mn and low alloy steels
20 %SiO2
39 %CaO + CaF2 + MgO
9 %MnO + FeO
30 %Al2O3 + TiO2 + ZrO2
Flux Analysis
OE-S2 ABSOE-S2 GLOE-S2 / OE-S2 LRS
OE-S2 / OE-S2 RINAOE-S2 TÜV
ApprovalsWire Grades
404
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 426/449
OP 192
Pipe steelsOE-S2 St 44, St 44.4, St 45.8
General structural steelsOE-S2 St 37-2, U St 37-2, R St 37-3
Fine-grain structural steelsOE-S2 St E 315, W St E 315
Boiler steelsOE-S2 H I, H II
Pipe steelsOE-S2 St 37, St 37.4, St 35.8
Pipe steelsOE-S2 St E 210.7, St E 240.7, St E 290.7
General structural steelsOE-S2 St 37-3, St 44-2, St 44-3
General structural steelsOE-S2 St 52-3
Fine-grain structural steelsOE-S2 St E 285, W St E 285
Fine-grain structural steelsOE-S2 St E 225, W St E 255
Boiler steelsOE-S2 17 Mn 4
Pipe steelsOE-SD3 St E 320.7, St E 360.7, St E 385.7
Pipe steelsOE-SD3 St 52, St 52.4
Fine-grain structural steelsOE-SD3 T St E 315, T St E 355
Fine-grain structural steelsOE-SD3 St E 355, W St E 355
Fine-grain structural steelsOE-SD3 T St E 255, T St E 285
Fine-grain structural steelsOE-SD3 St E 380, W St E 380
Fine-grain structural steelsOE-SD3 T St E 380
Boiler steelsOE-SD3 19 Mn 5
Fine-grain structural steelsOE-S2Mo St E 420, W St E 420
Boiler steelsOE-S2Mo 15 Mo 3
Pipe steelsOE-S2Mo X 46, X52, X 56
Pipe steelsOE-S2Mo X 42
Pipe steelsOE-S2Mo X 60, X 65, X 70
Pipe steelsOE-S2Mo St E 415.7, St E 445.7, St E 480.7
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
-0.03 - 1 0.40 - - - -OE-S1
-0.03 - 1.60 0.40 - - - -OE-S2
-0.04 - 1.30 0.40 - - - -OE-SD3
-0.04 - 1.10 0.40 - 0.40 - -OE-S2Mo
-0.04 - 1.30 0.40 - 0.40 - -OE-SD3Mo
0.400.04 - 1.40 0.40 0.70 - - -OE-S48
Wire C Cr Mn Si Ni Mo Nb N Cu
405
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 427/449
OP 192
All-weld metal Mechanical Properties
As Welded 450 - 550 360 24OE-S1
620°C x 1 h 420 - 550 330 22OE-S1
620°C x 1 h 490 - 650 400 22OE-S2
As Welded 520 - 620 430 24OE-S2
620°C x 1 h 510 - 650 420 22OE-SD3
As Welded 530 - 650 440 22OE-SD3
As Welded 560 - 680 500 22OE-S2Mo
620°C x 1 h 560 - 690
480
20OE-S2Mo As Welded 560 - 680 490 22OE-SD3Mo
As Welded 500 - 600 450 25OE-S48
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25 kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
620°C x 1 h 80 minOE-S1
As Welded 80 minOE-S1
620°C x 1 h 100 min 47 minOE-S2
As Welded 100 min 27 minOE-S2
620°C x 1 h 60 minOE-SD3
As Welded 90 min 70 minOE-SD3
620°C x 1 h 90 minOE-S2Mo
As Welded 100 minOE-S2Mo
As Welded 80 minOE-SD3Mo
As Welded 60 minOE-S48
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
406
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 428/449
OP CROMO F537
AWS A5.23: F9P2 EB3RB3ROE CROMO S225AWS A5.23: F9P2EGR GRETC AL CROMO SAWS A5.23: F9P2 EGR GROE-CROMO S300VAWS A5.23: F8P0EB6B6OE-S1CrMo5EN 760: SA FB 1 55 AC H5
OP CROMO F537 is a special agglomerated fluoride-basic type flux best suited to welding heat-resistant steels after stepcooling. Exceptionally low silicon pick-up and neutral behaviour in terms of manganese are typical of the metallurgicalproperties of this flux. It can be welded on D.C. and A.C. at up to 800 A. As the bulk density of this flux is low, so is the rateof consumption. The flux can be welded with the twin-wire process and can also be used for tandem welding with two ormore wire electrodes. Damp flux should de redried at 300-350°C. Grain size in accordancc with DIN 32 522: 2-20.Controlled X and J factor to satisty step cooling requirement. Dump flux must be redryed at 300-350°C. Grain sizeaccording to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski ~ 2,6
Creep resistant steelsOE-CROMO S225 SA 387 Gr 22
Creep resistant steelsOE-CROMO S225V SA 541 Gr 22 V
Creep resistant steelsOE-CROMO S225V 12 Cr MoV 9 10
Creep resistant steelsOE-CROMO S225V SA 336 F 22 V
Creep resistant steelsOE-CROMO S300V SA 832 Gr 21 V
Creep resistant steelsOE-CROMO S300V SA 182 Gr F 3 V
Creep resistant steelsOE-CROMO S300V SA 542 Tp 4 Cl 4a
Creep resistant steelsOE-S1CrMo5 SA 387 Gr 5
Wire Product
Typical Applications
Grade
Analysis of all-weld metal (Typical values in %)
- 0.12 2.20 1 0.25 - 1 - -OE-CROMO S225
- 0.12 2.40 1 0.25 - 1 0.01 -OE-CROMO S225V
- 0.12 3 1 0.25 - 1 0.01 -OE-CROMO S300V
- 0.12 5 1 0.50 - 0.50 - -OE-S1CrMo5
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Basic Fluxes
Chromium-Molybdenum steels
20 %Al2O3 + MnO
15 %SiO2 + TiO2
40 %CaO + MgO
25 %CaF2
Flux Analysis
OE-CROMO S225 TÜV
ApprovalsWire Grades
407
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 429/449
OP CROMO F537
All-weld metal Mechanical Properties
PWHT 690°C x 8h 620 - 750 540 18OE-CROMO S225
PWHT 710°C x 8h 620 - 750 540 18OE-CROMO S225V
PWHT 710°C x 8h 620 - 750 540 18OE-CROMO S300V
PWHT 760°C x 2h 550 - 700 470 20OE-S1CrMo5
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS25kg DRYBAG ON DEMAND
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
PWHT 100 min 100 min 50 minOE-CROMO S225
PWHT 100 minOE-CROMO S225V
PWHT 100 minOE-CROMO S300V
PWHT 54 minOE-S1CrMo5
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)
With Wire
Heat
Treatment +20
408
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 430/449
OP 33
EN 760: SA AF 2 54 DC
OP 33 is a special semi-basic welding flux used for welding stainless and heat resistant steels in combination with wireelectrodes according to AWS A5.9. In respect to the carbon content of the weld metal, OP 33 is neutral.The welds are smooth and have a fine ripple without undercuts at the toes of the base plates and without slag residues.Slag detachability is superb, therefore this flux is ideal for fillet welding on DC with up to 800 A. Dump flux must be redryedat 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1,8
SAW Fluxes
Stainless and Heat resistant steels
1.4462OE-S 22 09 1.4462X 2 Cr Ni Mo N 22 5
1.4541OE-347 X 10 Cr Ni Ti 18 91.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12
1.4306OE-308 H 1.4316X 2 Cr Ni 18 9
1.4583OE-318 X 10 Cr Ni Mo Nb 18 12
1.4301OE-308 L X 5 Cr Ni 18 8
1.4571OE-318 X 10 Cr Ni Mo Ti 18 10
1.4550OE-347, OE-318 X 10 Cr Ni Nb 18 9
1.4435OE-316L X 2 Cr Ni Mo 18 12
1.4580OE-318 X 10 Cr Ni Mo Nb 18 l0
1.4300OE-308 L 1.4302X 2 Cr Ni 18 8
1.4543OE-347 1.4551X S Cr Ni Nb 18 9
1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10
1.4870OE-347, OE-318 X 12 Cr Ni Ti 18 9
Wire Material no.
Typical Applications
Material no.Material
50 %CaF2
10 %SiO2 + TiO2
35 %Al2O3 + MnO
Flux Analysis
OE-S 22 09 RINAOE-316L N RINAOE-309LMo RINA
OE-316L TÜV
ApprovalsWire Grades
409
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 431/449
OP 33
All-weld metal Mechanical Properties
As Welded 500 350 35OE-308L
As Welded 600 420 25OE-309LMo
As Welded 575 370 30OE-347
As Welded 525 350 30OE-316L
As Welded 600 370 30OE-318
As Welded 680 500 25OE-S 22 09
As Welded 560 370 35OE-904L
As Welded 570 390 35OE-316LN
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
Analysis of all-weld metal (Typical values in %)
- 0.03 18 - - 9 - - -OE-308L
- 0.03 21 - - 15 3 - -OE-309LMo
- 0.03 18 - - 10 2.50 - -OE-316L
- 18.80 5 0.60 15 2.75 0.025 0.15OE-316LN
- 0.07 18 - - 10 2.50 - -OE-318
- 0.07 18 - - 9 - - -OE-347
1.50 19 - - 22 4 - -OE-904L
- 0.03 23 - - 9 3 - -OE-S 22 09
Wire C Cr Mn Si Ni Mo Nb N Cu
25 Kg PLASTIC BAGS
Packaging data
DC+
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedOE-308L 75
As WeldedOE-309LMo 80
As WeldedOE-316L 75
As WeldedOE-316LN 70 min
As WeldedOE-318 65
As WeldedOE-347 65
As Welded 100OE-904L
As Welded 70OE-S 22 09
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
410
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 432/449
OP 70Cr Spezial
All-weld metal Mechanical Properties
AW 520 - 670 210 30OE-308L
EN 760: SA FB 2 57 H5
Heat TreatmentTensile
StrengthN/mm
2 Yield StrengthN/mm
2
OP 70Cr Spezial is an agglomerated flux of the fluoride-basic type for welding of austenitic stainless and heat resistingsteels. Regarding the carbon and silicon content of the weld metal, OP 70CR Spezial is strictly neutral, which means thatneither pick-up nor burn-out will occur. OP 70 Cr Spezial donates a small amount of Manganese and contains Chromiumcomponents to assure that the Chromium level of the wire will be maintained in the deposit.The high resistance to cracking and low diffusible hydrogen level of the deposited weld metal makes OP 70Cr Spezial theideal flux for welding heavy sections of stainless steels. Due to its good slag release OP 70Cr Spezial is particularly suited fornarrow gap applications. Weld seams are smooth and finely rippled without any undercuts into the base metal. DC+ isrecommended. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Elongation A5(%)
Wire Classification
Basicity to Boniszewski 2,8
Wire
Analysis of all-weld metal (Typical values in %)
-0.027 19.20 1.60 0.30 10.50 - - -OE-308L
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Stainless and Heat resistant steels
25kg PLASTIC BAGS
Packaging data
DC+
Current condition
1.4300OE-308L 1.4316X 2 Cr Ni 18 81.4301OE-308L 1.4316X 5 Cr Ni 18 8
1.4306OE-308L 1.4316X2 CrNi19-11
Wire Material no.
Typical Applications
Material no.Material
10 %SiO2 + TiO2
20 %Al2O3 + MnO
30 %CaF2
35 %CaO + MgO
Flux Analysis
Further forms of delivery on request.
Charpy Notch
AWOE-308L 25 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
411
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 433/449
OP 76
AWS A5.23: F 62PZ EB9R-B9OE-KV7MEN 760: SA FB 2 55 AC H5
OP 76 is a special agglomerated, fluoride-basic type flux for welding stainless and heat-resistant steels when used inconjunction with wire electrodes according to AWS A5.9. In terms of weld metal C content, the behaviour of OP 76 can bedescribed as neutral, thus if suitable wires are used, ELC quality steels may be welded.In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out.Manganese burn-out only occurs when wires with a high manganese content are used.OP 76 is intended for joint welding large cross-sections. It is one of the range of controlled-hydrogen fluxes, which deposit aweld metal with a low diffusible hydrogen content.OP 76 is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish and free from notches in thetransition zone are a further advantage of this flux.It is equally suited to welding on DC+ and AC at up to 800A.Damp flux should be redried at 300-350°C. Grain size in accordance with EN 760: 2-20.
Wire Classification
Basicity to Boniszewski ~ 2,7
SAW Fluxes
Stainless and Heat resistant steels
20 %Al2O3 + MnO
40 %CaO + MgO
25 %CaF2
15 %SiO2 + TiO2
Flux Analysis
412
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 434/449
OP 76
Analysis of all-weld metal (Typical values in %)
-0.03 22 - 74 74 - 2.50 -NIFIL 600
-0.03 23 - 60 60 10 3.50 -NIFIL 625
-0.03 20 - 16 16 3 - 0.15OE-20 16 Nc
-0.03 - - 9 9 - - -OE-308L
-0.03 - - 10 10 - - -OE-316L
-0.07 - - 10 10 - - -OE-318
-0.07 - - 9 9 - - -OE-347
1.500.025 20 - 25 25 4.60 - 0.13OE-904L
-0.03 23 - 9 9 3 - 0.10OE-S 22 09
-0.04 25 0.50 0.50 10 4 0.02 0.25OE-S 25 10
0.250.13 9.50 1.10 1 1 1.20 0.30 0.07OE-KV7M
Wire C Cr Mn Si Ni Mo Nb N Cu
1.4306OE-308L X 2 Cr Ni 18 9
1.5637OE-20 16 Nc 1.445510 Ni 14
1.4410OE-S 25 10 S 32750X 2 CrNiMoN 25 7 4
1.4435OE-316L X 2 Cr Ni Mo 18 12
1.4580OE-318 X 10 Cr Ni Mo Nb 18 10
1.4571OE-318 X 10 Cr Ni Mo Ti 18 10
1.4878OE-347 X 12 Cr Ni Ti 18 9
1.4573OE-318 X 10 Cr Ni Mo Ti 18 12
1.4541OE-347 X 10 Cr Ni Ti 18 9
1.4541OE-347 X 10 Cr Ni Ti 18 9
1.4550OE-347 X 10 Cr Ni Nb 18 9
1.4583OE-318 X 10 Cr Ni Mo Nb 18 12
1.4543OE-347 l.4551X 5 Cr Ni Nb 18 9
1.4404OE-316L 1.4455X 2 Cr Ni Mo 18 10
1.4583OE-318 X 10 Cr Ni Mo Nb 18 12
1.4550OE-347 X 10 Cr Ni Nb 18 9
1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12
1.4401OE-316L X 5 Cr Ni Mo 18 10
1.4306OE-308L 1.4316X 2 Cr Ni 19 11
1.4301OE-308L 1.4302X 5 Cr Ni 18 8
1.5680OE-308L 12 Ni 19
1.4301OE-308L X 5 Cr Ni 18 8
1.4878OE-347 X 12 Cr Ni Ti 18 9
1.4543OE-347 X 5 Cr Ni Nb 18 9
1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10
1.4571OE-318 X 10 Cr Ni Mo Ti 18 10
Wire Material no.
Typical Applications
Material no.Material
413
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 435/449
OP 76
All-weld metal Mechanical Properties
As Welded 550 350 35OE-308L
As Welded 550 370 30OE-316L
As Welded 650 350 25OE-S 22 09
As Welded 575 370 30OE-347
As Welded 560 380 35OE-904L
As Welded 760 450 23NIFIL 625
As Welded 650 550 20OE-S 25 10
As Welded
600
370
30OE-318 As Welded 600 410 30OE-20 16 Nc
PWHT 750°Cx4h 680 550 22OE-KV7M
Heat Treatment TensileStrengthN/mm
2
Yield StrengthN/mm
2Elongation A5
(%)Wire
25 kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedNIFIL 625 60 min
As WeldedOE-20 16 Nc 120 min
As WeldedOE-308L 75 min
As WeldedOE-316L 75 min
As WeldedOE-318 65 min
As WeldedOE-347 65 min
As Welded 70 minOE-904L 60 min
As WeldedOE-S 22 09 100 min
As Welded 50minOE-S 25 10
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
414
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 436/449
OP F500
EN 760: S A FB 2 53 AC
OP F500 is a special agglomerated flux for welding austenitic stainless steels even when stabilised. OP F500 has achromium compensation and the flux is particularly well-suited to welding with single wire and multiwire. Suitable forwelding thin plates at high travel speeds. Excellent slag detachability even from hot plates. Dump flux must be redryed at300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 2,2
Analysis of all-weld metal (Typical values in %)
0.350.03 18 2 0.80 9 - - -OE-308L
-0.03 21 2 0.80 15 3 - -OE-309LMo
-0.03 18 2 0.80 10 2.50 - 0.06OE-316L
-0.07 18 2 0.80 10 2.50 - -OE-318
0.350.07 18 2 0.80 9 - 1 0.06OE-347
1.500.025 19 2 0.80 24 4 - -OE-904L
-0.03 21.50 1.50 0.80 8 3 - 0.18OE-S 22 09
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Stainless and Heat resistant steels
1.4301OE-308L X 5 Cr Ni 18 8
1.4541OE-347 X 10 Cr Ni Ti 18 9
1.4870OE-347 X 12 Cr Ni Ti 18 9
1.4306OE-308H 1.4316X 2 Cr Ni 18 9
1.4550OE-347 X 10 Cr Ni Nb 18 9
1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10
1.4435OE-316L X 2 Cr Ni Mo 18 12
1.4580OE-318 X 10 Cr Ni Mo Nb 18 l0
1.4543OE-347 l.4551X S Cr Ni Nb 18 9
1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12
1.4583OE-318 X 10 Cr Ni Mo Nb 18 12
1.4401OE-316L 1.4403X S Cr Ni Mo 18 10
1.4462OE-S 22 09 ~ 1.4462X 2 Cr Ni Mo N 22 5
1.4571OE-318 X 10 Cr Ni Mo Ti 18 10
1.4300OE-308L 1.4302X 2 Cr Ni 18 8
Wire Material no.
Typical Applications
Material no.Material
37 %Al2O3
7 %SiO254 %CaO + CaF2 + MgO
Flux Analysis
OE-316L TÜV
ApprovalsWire Grades
415
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 437/449
OP F500
All-weld metal Mechanical Properties
As Welded 525 350 30OE-316L
As Welded 570 420 30OE-904L
As Welded 600 370 25OE-309LMo
As Welded 500 350 35OE-308L
As Welded 690 400 25OE-S 22 09
As Welded 575 500 30OE-347
As Welded 600 390 30OE-318
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedOE-308L 75 min
As WeldedOE-309LMo 65
As WeldedOE-316L 75
As Welded 100 minOE-318
As Welded 70 minOE-347
As WeldedOE-904L 80 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)With Wire
HeatTreatment +20
416
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 438/449
AST 300
DIN 32522: BCS 5 83255 DC+ 13 B-3
This flux is used in conjunction with austenitic stainless strip (308L, 309L, 309LMo, 316L, etc). The AST 300 fluxcomposition compensates for chromium and nickel oxidation during welding and enhances the weld bead profile, slagresidues are self releasing.AST 300 is used for submerged arc strip cladding of pressure vessels, chemical and petrochemical reactor vessels. Dumpflux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Basicity to Boniszewski 1
Analysis of all-weld metal (Typical values in %)
-0.014 19 1.40 0.90 10.70 - - -SUPRASTRIP 308L 2° Layer
-0.02 17.30 0.90 0.70 10.40 - - -SUPRASTRIP 309L 1° Layer
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
25kg DRUM
Packaging data
DC+
Current condition
Flux Analysis
Further forms of delivery on request.
417
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 439/449
OP 87
EN 760: SA CS 2 99 Cr AC
OP 87 is an agglomerated flux for joint welding and strip cladding with chromium, chromium nickel, and chrome nickelmolybdenum consumables. It is also suitable for cladding with nickel-based alloys and the best results are obtained on DC(+ pole). The flux has a bulk density of approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. OP 87has chromium compensation. This flux may be welded on either AC or DC. The flux can be supplied in metal drums toprevent moisture pick-up.Damp flux should be redried at 300-350°C. Dump flux must be redryed at 300-350°C. Grain size according to EN 760:-20.
Wire Classification
Basicity to Boniszewski 1,0
Analysis of all-weld metal (Typical values in %)
-0.03 18 - - 9 - - -OE-308L
-0.03 18 - - 10 2.50 - -OE-316L
-0.07 18 - - 10 2.50 - -OE-318
-0.07 18 - - 9 - - -OE-347
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
1.4435OE-316L X 2 Cr Ni Mo 18 12
1.4580OE-318 X 10 Cr Ni Mo Nb 18 l01.4878OE-347 X 12 Cr Ni Ti 18 9
1.4573OE-318 1.4576X 10 Cr Ni Mo Ti 18 12
1.4306OE-308L 1.4316X 2 Cr Ni 19 11
1.4404OE-316L 1.4430X 2 Cr Ni Mo 18 10
1.4571OE-318 X 10 Cr Ni Mo Ti 18 10
1.4550OE-347 X 10 Cr Ni Nb 18 9
1.4583OE-318 X 10 Cr Ni Mo Nb 18 12
1.4541OE-347 X 10 Cr Ni Ti 18 9
1.4543OE-347 l.4551X 5 Cr Ni Nb 18 9
Wire Material no.
Typical Applications
Material no.Material
35 %SiO2 + TiO2
20 %CaO + MgO
10 %CaF2
25 %Al2O3 + MnO
Flux Analysis
418
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 440/449
OP 87
All-weld metal Mechanical Properties
As Welded 550 350 35OE-308L
As Welded 600 370 30OE-318
As Welded 575 350 30OE-347
As Welded 550 370 30OE-316L
Heat TreatmentTensile
StrengthN/mm
2
Yield Strength
N/mm2
Elongation A5(%)
Wire
25kg PLASTIC BAGS
Packaging data
DC+; AC
Current condition
Further forms of delivery on request.
Charpy Notch
As WeldedOE-308L 55 min
As WeldedOE-316L 55 min
As WeldedOE-318 45 min
As WeldedOE-347 45 min
0 - 18 - 20 - 40 - 60 - 80 - 101
Charpy V Notch Impact Strength (J)
With WireHeat
Treatment +20
419
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 441/449
OP 1250A
EN 760: SA CS 3 97 CCrMo AC
OP 1250A is an agglomerated alloy bearing flux used for hard facing applications in combination with low alloy OE-S2 andS2Mo wire electrodes. Applications include the hard facing of machine gear parts, rails, etc. The alloying effect of the fluxdepends, to a large degree, on the welding parameters chosen. For instance, optimum welding parameters for a 4 mm wireelectrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1250A is suitable for use on both DC and AC.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Analysis of all-weld metal (Typical values in %)
-0.10 0.30 1.30 0.50 - 0.10 - -OE-S2-1st
-0.10 0.50 1.40 0.70 - 0.20 - -OE-S2-2nd
-0.10 0.80 1.50 0.90 - 0.30 - -OE-S2-3rd
-0.10 0.50 1.40 0.50 - 0.30 - -OE-S2Mo-1st-0.10 0.50 1.40 0.50 - 0.40 - -OE-S2Mo-2nd
-0.10 0.70 1.50 0.70 - 0.50 - -OE-S2Mo-3rd
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
20 %Al2O3 + MnO
10 %CaF2
40 %SiO2 + TiO2
30 %CaO + MgO
Flux Analysis
All-weld metal Mechanical Properties
AWOE-S2-1st 220 HB
AWOE-S2-2nd 225 HB
AWOE-S2-3rd 250 HB
AWOE-S2Mo-1st 225 HBAWOE-S2Mo-2nd 230 HB
AWOE-S2Mo-3rd 260 HB
Heat TreatmentTensile
StrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Wire Hardness
Further forms of delivery on request.
420
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 442/449
OP 1300A
EN 760: SA CS 3 87 CCRMo AC
OP 1300A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of machine gear parts, rails, and support rolls of cater pillars, etc. Thealloying effect of the flux depends, to a large degree, on the weld parameters chosen. For instance, optimum weldingparameters for a 4 mm wire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1300A is suitable tobe used on both DC and AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Analysis of all-weld metal (Typical values in %)
-0.10 1.10 1.20 0.50 - 0.10 - -OE-S2 -1st
-0.10 1.40 1.30 0.60 - 0.20 - -OE-S2 -2nd
-0.10 1.80 1.50 0.70 - 0.30 - -OE-S2 -3rd
-0.10 1.30 1.20 0.50 - 0.30 - -OE-S2Mo -1st
-0.10 2 1.30 0.70 - 0.50 - -OE-S2Mo -2nd
-0.10 2.10 1.40 0.80 - 0.60 - -OE-S2Mo -3rd
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
30 %CaO + MgO
20 %Al2O3 + MnO
10 %CaF2
40 %SiO2 + TiO2
Flux Analysis
All-weld metal Mechanical Properties
AWOE-S2 -1st 230 HB
AWOE-S2 -2nd 280 HB
AWOE-S2 -3rd 290 HB
AWOE-S2Mo -1st 260 HBAWOE-S2Mo -2nd 350 HB
AWOE-S2Mo -3rd 360 HB
Heat TreatmentTensile
StrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Wire Hardness
Further forms of delivery on request.
421
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 443/449
OP 1350A
EN 760: SA CS 3 99 CCrMo AC
OP 1350A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of machine gear parts, rails, supports rolls of cater pillars, etc. The alloyingeffect of the flux depends, to a large degree, on the weld parameters chosen. For instance, optimum welding parameters fora 4 mm wire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1350A is suitable for use on both DCand AC. Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Analysis of all-weld metal (Typical values in %)
-0.10 1.90 1.90 - 0.30 - -OE-S2 -3rd
-0.10 1.20 1.50 - 0.20 - -OE-S2-1st
-0.10 1.40 1.70 - 0.20 - -OE-S2-2nd
-0.10 1.30 1.50 - 0.40 - -OE-S2Mo -1st
-0.10 1.50 1.70 - 0.50 - -OE-S2Mo -2nd
-0.10 2.10 1.90 - 0.60 - -OE-S2Mo -3rd
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
30 %CaO + MgO
20 %Al2O3 + MnO
10 %CaF2
40 %SiO2 + TiO2
Flux Analysis
All-weld metal Mechanical Properties
AWOE-S2-1st 260 HB
AWOE-S2-2nd 320 HB
AWOE-S2-3rd 330 HB
AWOE-S2Mo-1st 280 HBAWOE-S2Mo-2nd 370 HB
AWOE-S2Mo-3rd 390 HB
Heat TreatmentTensile
StrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Wire Hardness
Further forms of delivery on request.
422
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 444/449
OP 1450A
EN 760: SA CS 3 87 CCrMo AC
OP 1450A is an agglomerated alloy bearing flux used for hardfacing in combination with low alloy OE-S2 and S2Mo wireelectrodes. Applications include the hardfacing of piston rod ends and earth moving equipment, etc. The alloying effect ofthe flux depends, to a large degree, on the weld parameters chosen. For instance, optimum welding parameters for a 4 mmwire electrode are approximately 600 A, 32 V, 50 cm/min. welding speed. OP 1450A is suitable for use on both DC and AC.Dump flux must be redryed at 300-350°C. Grain size according to EN 760: 2-20.
Wire Classification
Analysis of all-weld metal (Typical values in %)
-0.14 1.90 1.20 0.40 - 0.10 - -OE-S2 -1st
-0.18 2.80 1.30 0.50 - 0.20 - -OE-S2 -2nd
-0.19 2.80 1.30 0.60 - 0.30 - -OE-S2 -3rd
-0.17 1.90 0.90 0.40 - 0.30 - -OE-S2Mo -1st
-0.19 2.60 1.10 0.60 - 0.60 - -OE-S2Mo -2nd
-0.20 2.90 1.20 0.70 - 0.60 - -OE-S2Mo -3rd
Wire C Cr Mn Si Ni Mo Nb N Cu
SAW Fluxes
Cladding
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
40 %SiO2 + TiO2
30 %CaO + MgO
20 %Al2O3 + MnO
10 %CaF2
Flux Analysis
All-weld metal Mechanical Properties
AWOE-S2 - 1st 280 HB
AWOE-S2- 2nd 350 HB
AWOE-S2- 3rd 370 HB
AWOE-S2Mo -1st 310 HBAWOE-S2Mo -2nd 440 HB
AWOE-S2Mo -3rd 450 HB
Heat TreatmentTensile
StrengthN/mm
2
YieldStrengthN/mm
2
Elongation A5 (%)
Wire Hardness
Further forms of delivery on request.
423
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 445/449
OP 10U
EN 760: SA CS 1
OP 10U is an agglomerated flux for use as the backing medium in the single-sided submerged arc welding process. Forsingle-sided welding the backing medium is spread as a thin layer of a few millimetres in thickness on a copper backing barwhich is pressed against the underside of the weld joint. After welding the slag detaches easily and the root of the weldexhibits a uniform profile. OP 10U is suitable for use with single, tandem and multi-wire submerged arc welding processes.The optimised grain size in combination with the flux chemistry of OP 10U ensures that the weld profile is straight, withclean weld toes and a smooth cosmetically acceptable surface.
Wire Classification
SAW Fluxes
Backing
25kg PLASTIC BAGS
Packaging data
AC; DC+
Current condition
35 %CaO + MgO32 %SiO2 + TiO2
5 %Al2O3 + MnO
7 %CaF2
Flux Analysis
Further forms of delivery on request.
424
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 446/449
notes
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 447/449
notes
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 448/449
notes
7/25/2019 Catalog Oerlikon
http://slidepdf.com/reader/full/catalog-oerlikon 449/449