Tieu Luan Haccp

7/31/2019 Tieu Luan Haccp

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THIT LP H THNG QUN

L CHT LNG THEOHACCP CHO NH MY CH

BIN C TRA - BASA FILLETNG LNH

GVHD: PGS. TS. ng Th Anh oHVTH: Tng Phan Duy Phc

H Th Ngc NhungH Th Ngn H


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NI DUNG1. GII THIU CHUNG

2. THIT LP H THNG QUN L

CHT LNG THEO TIU CHUNHACCP CHO NH MY CH BIN CTRABASA FILLET NG LNH


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V SAO NN P DNGHACCP

Yu cu ncnhp khu v tchc quc t

Hiu qu khi kimsot mi nguy mangtnh hu c gn lin

vi thc phm

Hiu qu khi

kim sot ccmi nguy

ngoi an tonthc phmp dng

cho mi nhucu kim

sot chtlng

Hiu qu

kinh t

1. GII THIU CHUNG


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1. GII THIU CHUNG1.1. V sao nn p dng HACCP?

Li ch

- Ngi tiu dng:

+ Gim thiu v loi tr ton b nguy c gy bnh truyn quathc phm

+ Nng cao nhn thc v v sinh c bn

+ Ci thin cht lng thc phm

- Cng nghip:

+ Tng kh nng cnh tranh, tip th, tng uy tn i vi x hi

+ Gim ti a chi ph n+ Ci tin qu trnh sn xut v mi trng lm vic cng

nghip

+ Ci tin nng lc qun l

+ Tng c hi kinh doanh v xut, nhp khu


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1. GII THIU CHUNG

1.2. Gii thiu v cc loi mi nguy

Khi nim mi nguy-Theo FDA v HACCP truyn thng

Mi nguy l cc nhn t sinh hc, ha hc hoc vt l trongthc phm, hoc iu kin c kh nng gy hi cho sc

khe ca ngi tiu dng- Theo EU

Mi nguy l cc nhn t sinh hc, ha hc hoc vt l trongthc phm, hoc iu kin c kh nng gy hi cho sckhe ca ngi tiu dng hoc lm gim tnh kh dng

- Theo NMFS (National Marine Fisheries Service)

Mi nguy l cc nhn t sinh hc, ha hc hoc vt l trongthc phm, hoc iu kin c kh nng gy hi cho sckhe ca ngi tiu dng hoc lm gim tnh kh dng, tnh

kinh t


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1. GII THIU CHUNG


Cc mi nguy an ton thc phm

-Mi nguy vt l

+ Yu t vt l khng mong mun c th gy hicho ngi tiu dng+ Nhim vo t:

+ Nguyn liu

+ Dy chuyn sn xut

+ Cng nhn

+ Nh xng,


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1. GII THIU CHUNG1.2. Gii thiu v cc loi mi nguy


-Mi nguy ha hcL cc cht ha hc (c t VSV) c th gy c cp tnh hay mn

tnh, nhim vo sn phm t mi trng hay c s dng, ccphn ng ha hc xy ra trong qu trnh sn xut.

+ Gn lin vi loi thy sn

Histamin: C ng, c thu, PSP, DSP, ASP, NSP,...: Nhuyn th 2 mnh v CFP: C hng, c m,... (2kg) Tetrodotoxin: C nc

+ Do con ngi v tnh a vo Kim loi nng D lng khng sinh, thuc tr su Cc cht ty ra, cht kh trng Cc loi du my,...

+ Do con ngi a vo c mc ch Bisulphite, borat, polyphosphate,... dng bo qun nguyn liu.

Ph gia, phm mu: phi ch trong mt s sn phm.


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1. GII THIU CHUNG1.2. Gii thiu v cc loi mi nguy


-Mi nguy sinh hcL cc VSV, k sinh trng c th gy hi cho ngi tiu dng+ Vi khun

Vi khun thng tr:Sinh c t: Clostridium botulinum, Vibrio spp.,...

Bn thn gy bnh: Listeria spp. Vi khun nhim t bn ngoi: Sinh c t: Staphylococcus aureus,... Bn thn gy bnh: Salmonella spp.

+ Virus Hepatitis A, B,

+ K sinh trng v ng vt nguyn sinh Giun trn (Nematodes) Sn l (Trematodes): Clonorchis spp. Sn dy (Cestodes): Toenia solium ng vt nguyn sinh (protozoa): Entamoebahistolyticagy bnh l

Amip.


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1. GII THIU CHUNG


Cc mi nguy khng lin quan n an ton thc phm-Tnh kh dng

L tnh cht ca sn phm ph hp lm thc phm chongi.

+ Bin cht (bin mu, bin mi,...)

+ Thnh phn phi ch sai

-Gian di v kinh t

Nhng sai st gy thit hi v kinh t cho ngi tiu dng.+ Ln loi, sai c,

+ Ghi nhn sai

+ Thiu khi lng,


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1. GII THIU CHUNG

1.3. Yu cu tin quyt i vi vic p dng HACCPiu kin tin quyt

- Nh xng- Dng c, thit b- Con ngi

+ Lnh o x nghip: Quan tm C kin thc

+ i ng qun l cht lng: s lng

C trnh c o to

+ Cng nhn s lng

c o to


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1. GII THIU CHUNG

1.3. Yu cu tin quyt i vi vic p dng HACCP

Chng trnh tin quyt- Qui phm sn xut GMP (Good Manufacturing Practices)

- Qui phm v sinh SSOP (Sanitation Standard OperatingProcedures)

HACCP

GMP SSOP

HACCP

GMP SSOP


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1. GII THIU CHUNG


Chng trnh tin quyt

-Qui phm sn xut GMP (Good Manufacturing Practices)

Cc bin php, thao tc thc hnh cn tun th nhm m bo snxut ra nhng sn phm t yu cu v cht lng.

+ Phm vi ca GMP

Tayngh cng nhn

Thi gian Nhit ThnhphmNguynliu

Ha cht Ph gia Nc Nc Bao b

Mi trng ch bin

Tay ngh cng nhn

Thi gian Nhit


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1. GII THIU CHUNG


Chng trnh tin quyt

-Qui phm sn xut GMP (Good Manufacturing Practices)

+ Phn bit gia GMP v SSOP trong lnh vc v sinh

GMP quy nh cc yu cu v sinh chung v bin php ngnnga cc yu t gy nhim xm nhp vo thc phm doiu kin v sinh km.

SSOP l cc qui phm dng t c cc yu cu v sinhchung ca GMP.

GMP

SSOP


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1. GII THIU CHUNG1.3. Yu cu tin quyt i vi vic p dng HACCP

Chng trnh tin quyt-Qui phm v sinh - SSOP (Sanitation Standard Operating Procedures)

+ SSOP l g?L quy trnh lm v sinh v th tc kim sot v sinh

+ Ti sao phi p dng SSOP? Gip thc hin mc tiu duy tr cc GMP Gim s lng cc im kim sot ti hn Tng hiu qu ca k hoch HACCP Cn thit ngay c khi khng c chng trnh HACCP

+ Ni dung SSOP1. An ton ca ngun nc2. An ton ca nc 3. Cc b mt tip xc vi sn phm

4. Ngn nga s nhim cho5. V sinh c nhn6. Bo v sn phm khng b nhim bn7. S dng, bo qun ha cht8. Sc khe cng nhn9. Kim sot ng vt gy hi

10. Cht thi


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1. GII THIU CHUNG

1.4. Gii thiu v HACCP

Khi nim v HACCPHACCP (Hazard Analysis Critical Control Point) l hthng qun l cht lng mang tnh phng nga, nhm

m bo an ton thc phm v cht lng thc phmda trn vic phn tch mi nguy v xc nh cc binphp kim sot ti cc im kim sot ti hn


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1. GII THIU CHUNG

1.4. Gii thiu v HACCP

Nguyn tc ca HACCP

1. Phn tch mi nguy

2. Xc nh cc im kim sot ti hn3. Thit lp cc gii hn ti hn

4. Thit lp h thng gim st

5. ra hnh ng sa cha6. Xc lp cc th tc thm tra

7. Thit lp th tc lu tr h s


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1. GII THIU CHUNG1.4. Gii thiu v HACCP

Cc bc thc hin

1. Thnh lp i HACCP2. M t sn phm3. Xc lp quy trnh cng ngh4. Xc nh s v b tr mt bng5. Kim tra s b tr mt bng6. Phn tch mi nguy7. Xc nh cc im kim sot ti hn (CCP)

8. Thit lp cc gii hn ti hn9. Thit lp h thng gim st10. ra hnh ng sa cha11. Xc lp cc th tc thm tra

12. Thit lp th tc lu tr h s


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2. THIT LP H THNG QUN LCHT LNG THEO TIU CHUNHACCP CHO NH MY CH BIN

C TRA FILLET NG LNH


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2. THIT LP H THNG QUN L CHT LNGTHEO TIU CHUN HACCP

2.1. Thnh lp i HACCPYu cu

- c hun luyn c bn v HACCP

- Hiu bit v c kinh nghim v:

+ Vt l, ha hc, sinh hc+ Cng tc v sinh

+ Cng ngh ch bin

+ Kt cu nh xng+ Trang thit b, my mc

+ Cc lnh vc khc

- Am hiu tnh hnh thc t ca x nghip


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2.1. Thnh lp i HACCP

C cu

-i din Ban gim c

- B phn kim sot cht lng (QC)

- B phn qun l iu hnh sn xut

- B phn qun l thit b, cng ngh

- Chuyn gia t bn ngoi (nu cn)

S lng thnh vin: 3 9 ngi


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2.1. Thnh lp i HACCPTh tc

- Quyt nh thnh lp (phm v hot ng v

quyn hn)

- Danh sch thnh vin v phn cng trch nhim


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2.1. Thnh lp i HACCP

Trch nhim

- Xy dng k hoch HACCP

- Xc nh tin thc hin HACCP

- Gi vai tr ch cht trong vic o to v thc hinHACCP

- Thm tra, sa i k hoch HACCP

- Xem xt, bo co vic thc hin HACCP


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2. THIT LP H THNG QUN L CHTLNG THEO TIU CHUN HACCP

2.2. M t sn phm

2 2 M t sn phm


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2.2. M t sn phmTT C IM M T

1 Tn snphm C BASA - C TRA FILLET NGLNH

2 Tn nguyn liu - C Basa :Pangasius bocourti- C Tra :Pangasius hypophthalmus

3 Khu vc khai thc nguyn liu - C Basa v c Tra nui b trong vng An Giang, ng Thp, CnTh, (c quanh nm), c squn l vv sinh mi trng vqui nhvkim sot vicsdngthuc khng sinh, kim sotd lngthucbovthcvt do cquan Nh nc c thmquyn ban hnh.

- Khong cch n cng ty t1 60 km

4 Cch thc bo qun, vn chuynv tipnhn nguyn liu

Nguyn liu cn sng,cchbng ghe c tvng nui nbn cng ty, thi gian khng qu 6 gi...., sau c c chovo thng, a ln xe v chuynnnitipnhn nguyn liuca cng ty. Ti y nguyn liu c b phn k thut cacng ty kim tra, loi ra nhng con khng t yu cuvchtlng cng nh trng lng, ch nhn nhng nguyn liu tyu cu, sau cn v vo mng np nguyn liu tinhnh cc cng ontip theo.

5 M t tm tt qui cch thnhphm

- C fillet c phn thnh loi I; loi II v phn theo c: 60-120;120-170; 170-220; 220-UP (gr/ming).

- C mbngbov; dy, mng theo yu cu khch hng.- ng Block: 4,5 hay 5,0 kg / block/ PE, cng cloi- ng IQF: 0,9 hay 1kg / PE, cng cloi- ainp: 2 ngang, 2 dcLu : PE ch hn kn ming khi trn bao PE c y cc thng tin

theo yu cu dn nhn.6 Thnh phn khc Khng

2 1 M t sn phm (tip)


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2.1. M t sn phm (tip)TT C IM M T

7 Cc cng onchbin chnh Tipnhn nguyn liu - Ra 1 CttitNgm Fillet - Ra 2 Lng da Chnh hnh - Ra 3 Kim - Phn c, mu sb Soi k sinh trng Ra 4 Xl ph gia Phn c Phnmu Cn - Ra 5 Xp khun Chng Cpng Tch khun - Mbng Bao gi D kim loi Boqun

8 Kiu bao gi - ng Block: cho 2 block c 4,5 hay 5,0 cng cloi vo thng carton;ainp 2 ngang 2 dc.

- ng IQF: Cho 10 hay 12 ti PE (0,9 hay 1,0 kg) cng c loi vothng carton, ainp 2 ngang 2 dc .

9 iukinboqun - Boqunkho lnh c nhit -200C

10 iu kin phn phi, vn chuynsnphm

- Sn phm c phn phi, vn chuyn dng ng lnh v boqunnhit -18 0 C

11 Thihnsdng Trong vng 24 thng ktngy snxut

12 Thihn by bn snphm Theo thihnsdng

13 Cc yu cuv dn nhn Ncsnxut,shiu nh my, ach, ngy snxut, thihn s

dng,trnglngtnh,trnglngng, tn snphm,dngchbin,c,loi, m s l snphm v m sxut vo EU

14 Cc iukincbit Khng

15 Phngthcsdng Snphmsch,nu chn trc khi n

16 itngsdng Ttcmingi

17 Cc qui nh, yu cu cn phitun th Theo tiu chunca khch hng nhng khng thphn TCVN 867/BYT


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2.3. Xc lp quy trnh cng nghMc ch

S quy trnh cng ngh l mt cng c quan trng xy dng k hoch HACCP

Yu cu

-y cc bc

-ng trnh t cc bc-y cc thng s k thut v cc thao tc chnh titng bc

+ n gin, r rng


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GMP 1

GMP 2

GMP 3

GMP 4

GMP 5

GMP 10

GMP 6

GMP 7

GMP 8

GMP 9

GMP 11

GMP 12

TNNLRA 1

CT TIT - NGM

FILLETRA 2

LNG DA

CHNH HNH RA 3

KIM - PHN C,MU S B

SOI KST

RA 4

PHN C

PHN MU

CNRA 5

X L PH GIA


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GMP 14

CP NG

M BNG

TCH KHUN

BAO GI

CH NG

GMP 15

GMP 16

GMP 17

GMP 18

GMP 19

XP KHUN GMP 13

D KIM LOI

GMP 20

XP KHUN

CH NG

CP NG

TCH KHUN

M BNG

BAO GI

D KIM LOI

BO QUN

S quy trnh ch bin c tra - basa fillet ng lnh

Thuyt minh quy trnh


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Thuyt minh quy trnhCNGON

THNG SK THUT

THUYT MINH

TIPNHN

NGUYNLIU

RA 1

- C nguyn con cnsng,chtlngtitt

theo yu cu.- C khng mang mmbnh, khng khuyttt.- Trnglng 500 gam/con.

- C Basa, C Tra c cn bkthut gim st kim tra v anton thuc khng sinh trc khi chunb thu hoch.

- C cvnchuynnbn c cng ty bng ghe cgiccn sng. Sau c c cho vo thng nha,a ln xe v vnchuynn khu tipnhn v cttitcu cng ty.- QC cng ontipnhn nguyn liuca cng ty kim tra h

snguyn liu v chtlng nguyn liu,loinhng con khngt yu cu. Sau cn nguyn liu, cho vo bnra cho schtpcht bm trn mnh c v a vo cttit.

CT TIT-

NGM

- Ngm 1.500 kg thaync.- Thi gian < 20 pht.

C c git cht bng cch ct hu. C sau khi git cht chovo bn nc bng inox ngm ra nhit bnh thng.

FILLET-

RA 2

- Phn d 1.5 cm.- Ra 30 kg thaync.

- Sau thi gian ngm c c vt ln, dng dao bng inox vthtnha fillet c; ming fillet cn phn d bng khng qu1,5 cm; phng, khng c c nhiu vt ct; khng c st

xng v khng c st thtxng, trnh lm v nitng.- C c fillet di vi ncschnhit bnh thng raht mu cn st; sau cho vo r c l thot nc cn lynngsuttng c nhn.- Fillet sau khi cn lynngsut xong cnhira qua 2 h; h 1 dng tay ra tht nhanh v mnh cho ming fillet csch mu; sau ralih 2. Ncrachy lin tc v thay

nc ng tn sut qui nh. Fillet ra xong c vt ra tinhnh cng ontip theo.

Thuyt minh quy trnh (tip)


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Thuyt minh quy trnh (tip)CNGON

THNG SK THUT

LNG DA St da 10% din

tch ming fillet.

- Dng dao bn hoc my chuyn dng lng st vo da tng

ming fillet; lngsch da nhng khng phm tht v rchd; mir fillet sau khi lng da khng qu 10 kg.- Qu trnh thao tc thc hin nhanh, ly nng sut c

nhn rt ngnthi gian tnngsnphm.

CHNHHNH

-RA 3

- Nhit bn thnhphm 14150C.

- Nc ra 8o

C.- Ra 100 kg thaync.

- C c cn thnh mir 2,5kg hoc 5,0kg, sau tinhnh sasch theo qui nh.

- Dng dao inox bn gtschphntht trn lng; mvxng bng ming fillet, thao tc nh nhng kho lo,khng c phm vo phn tht; trong qu trnh sa, clun c gi lnh v trc khi mang ra kim c cnhng ra trong thng nc lnhsch cho ming filletsch v lnh.- Lynngsut c nhn rt ngnthi gian tnngsn

phm.KiM

-

PHN C,MU S

B

- B tr cng nhn c tay ngh cao kim tra tng mingfillet ngvi tiu chunkthut qui nh (khng cnxt tht,m,xng,brch, mtlngphngu), trlicho cng nhn nhngming fillet khng t yu cu.- Tin hnh nhanh chng, khng snphmng.



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CNGON

THNG SK THUT

SOI KSINHTRNG

Kim tra thm tratheo tnsut 30pht/ln/10kg.

Fillet sau khi kimca qua bn soi k sinh trngtngmingmt,nu pht hin c k sinh trng th loisnphm ra khi dy chuynsnxut. Thao tc nhanh, khngsnphmng.

RA 4 - Nhit 8 0C- Ra 200 kg th

thay nc.

Fillet c ra k qua 2 h, khi ra dng tay o nhcho ming fillet csch; mi lnra khng qu 5 kg/1

r; thay ncngtnsut qui nh. Ra xong ro mitin hnh cng ontip theo.

X LPH GIA

- Nhit dung dchph gia 80C.- Thi gian quay 8 10 pht.

Cho ming fillet vo my quay, ty theo my ln hocnh, s lng khong 100, 200, 300 kg cho mi m quay,thi gian quay phing theo qui nh. Sau chuyn chocng ontip theo.

PHN C Sai s cho php 2%.

- Phn c ming c theo gram/1fillet, Oz/1fillet hoc theoyu cuca khch hng.- Fillet c phn thnh cc cnh: 60120; 120 -170;170-220; 220-UP, tu theo yu cu khch hng.- Thao tc nhanh v chnh xc, khng sn phm b

ng.



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THNG SK THUT

THUYT MINH

PHNMU

- Sau khi phn c xong th c phn thnh loi 1, loi 2,loi 3, loi 4.- Thao tc nhanh, khng snphmbng.

CN-

RA 5

- Nhitncra 80C- Ra 100 kg thaync

- Trng lng c cn theo yu cu khch hng v ngtheo tngc,loi.- Snphmc cn theo 2 dng:

+ Dngng Block: trnglngtnhmir 4,5 hoc 5 kg.+ Dngng IQF: trnglngtnhmir 0,91 kg.

- Mirucbthcghi ngy thng nmsnxut quicch ph hp vi sn phm. Thao tc thc hin nhanhkhng snphmbng.- Snphmcra qua 2 h, khi ra dng tay onh choming fillet csch; thay ncngtnsut qui nh.

XPKHUN

- Xp khun theo tngc, loi ring bithoc theo yu cuca khch hng.- Snphmra xong ro mitin hnh xp khun.- Fillet xp khun theo 2 dng: Block v IQF.- Xpri nhau khng c dnh; thc, loi sao cho dnhn. Thao tc thc hin nhanh khng sn phm b ng,lynngsut c nhn rt ngnthi gian tnngsn

phm.



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THNG SK THUT

THUYT MINH

CH

NG

- Thi gian 4gi

- T0 = - 1 + 40C

- Hng vo kho chngtrcphiccpng

trc.- QC thnh phmkim tra nhit v thi gian qutrnh chngvitnsut 1 ln trong vng 1 gi.

CPNG

- Thi gian 3 gi- T0 ttsp - 180C

Hng ch bin trc cp ng trc. Trc khia hng vo cp ng, i vi t ng tip xc phi

chy khi ng t n khi c mt lp bng mng phtrn cc tm plate mi cho hng vo cp ng.

TCHKHUN

- Thao tc nh nhng trnh gy snphm.- Hng ngri tch khun theo tngc; hng ng

Block tch khun nguyn Block. Tch khun bngcch dng ncm pha diy khun tch lysnphm ra ng gi.

MBNG

- T0 = 00C 30C-Thay nc1gi/ln

Dng thit b m bng phun sng m snphm,nhitncmbngc lm lnh.



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CNGON

THNG SK THUT

THUYT MINH

BAO GI Thi gian bao gi

khng qu 30 pht.

- Bao gi ngc,loi,ng theo yu cutng khch hng.

- Thng tin trn bao b phi theo quy nhhin hnh caNh ncVit Nam hoc theo quy nhca khch hng.- i visnphmng block: cho mi block c vo 1 PE;2 block cng cloi cho vo mt thng carton- ivi sn phmng IQF: tch ritngming c theotngcloi; sau cho vo ti PE, mi ti c trnglngtnh 0,9-1kg (Ch hn kn ming khi trn PE c y

thng tin theo yu cuv dn nhn); 10 hay 12 ti PE cngc loi cho vo mt thng carton, ty theo yu cu cakhch hng.- ainp 2 ngang 2 dc. K m hiu bn ngoi thng phhpvini dung bn trong snphm.

D KIMLOI

- Tngnvsnphmca qua my d kim loipht hin mnh kim loinu cn st li.

BOQUN

T0 -200C - Boqunkho lnh c nhit T0 -200C.- Nhitca kho lnhckim tra thng xuyn bngbiutghi. QC gim st 2 gi/1ln.

G Q C


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2.4. Xc nh s v b tr mt bng

- Lp bn v chi tit s mt bng

- S h thng cp thot nc, hi, kh


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2 THIT LP H THNG QUN L CHT LNG


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2.5. Kim tra s b tr mt bng

Mc chThm tra tnh xc thc ca s v hiu chnh s cho ng

vi thc t

L do- Thit k trn giy nhiu khi khng hon ton ng vi thct-m bo khng b st bt k cng on, v tr no

Phng php

-i kim tra dc theo s b tr mt bng t nht 2 ln, t

nht 1 ln c sn xut- Khng b qua bt k bc no, ch ng i ca snphm- Phng vn nhng ngi lin quan n sn xut (nu cn)

- Hiu chnh s mt bng (nu cn)


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2.6. Phn tch mi nguy

Phn tch mi nguy l nh gi tt c cc mi

nguy c lin quan n tng cng on trn dychuyn sn xut



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Sinh hc:- Vi sinh vt gy bnhhin hu.

- Nhim vi sinh vt.- K sinh trng

K

KC

- C cn sng. Sn phm cnu chn trc khi n.

- ckim sot bng SSOP.- Nguyn liu c khnng c k

sinh trng do b nhimtrong qu trnh sng.

- Cc cng on x l ch bin sauv khi qua cng on kimtra KST s loi tr c.

K

Ha hc:- D lng khng sinh

cm (CAP, AOZ,MG/LMG).- Khng sinh hnchs

dng (NhmTetracyline,Fluoroquinolone)

Lu :+ Th trng Chu u:

cho php tngEn/Cip l 100

ppm.+ThtrngMvBc

M: khng chophp En/Cip.

- ctnm aflatoxin.- D lng cc thuc

tr su gc chohu c v kimloinng (Pb, Hg,

Cd).

C

C

C

C

- C c th nhim trong qu

trnh nui

- C c thbnhimtthcn.

- C c thb nhim v tch tcc thuctrsu tngrung v kim loinng c

trong mi trng.

- Khng nhn l nguyn liu c kt

qu kim CAP, AOZ,MG/LMG dng tnh.- Ch nhn nhng l nguyn liu c

cam kt ngng s dngkhng sinh 4 tun trc khithu hoch.

- Khng nhn l nguyn liu c ktqu kim En/Cip dng tnh.

- Cam kt ca ch b c khng sdng thc n thi v mc.

- Ch mua c t vng nui cNAFIQAVED kim sot tyu cu.

C

C

C

C

C

Vt l: Khng

TIPNHN

NGUYN

LIU-RA 1

Thnhphn /

cng on

ch bin

Mi nguy tim ncn nhn bit

hoc kim sot

Mi nguyc ngha(ng k)v an ton

(C/K)

Nhn xt phn tchnh gi cho quyt nh

ct 3

Bin php phng nga noc th p dng khngch mi nguy c ngha

(ng k)

imkim

sot tihn

(C/K)

2 6 Phn tch mi nguy (tip)


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2.6. Phn tch mi nguy (tip)

Sinh hc:- Vi sinh vt gy

bnh phttrin

- Nhim visinh vt.

K

K

- Kim sot tt bngGMP

- Kim sot tt bng

SSOP

Ha hc: Khng

Vt l: Khng

FILLET

-RA 2

Sinh hc:

- Vi sinh vtpht trin- Nhim vi sinh

vt.

K

K

- Kim sot tt bngGMP.- Kim sot tt bng

SSOP.

Ha hc:Khng.

Vt l: Khng.

Thnhphn /cng

onch bin

Mi nguytim n cnnhn bit

hoc kimsot

Minguy c ngha(ng

k) v anton(C/K)

Nhn xt phntch nh gi cho

quyt nh ct 3

Bin php phngnga no c th pdng khng ch

mi nguy c ngha(ng k)

imkimsottihn

(C/K)

CT TIT-

NGM

2 6 Phn tch mi nguy (tip)


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42


LNGDA

Sinh hc:- Vi sinh vt pht

trin.- Nhim vi sinh vt.

K

K

- Kim sot tt bng

GMP- Kim sot tt bngSSOP

Ha hc: Khng.

Vt ly: Khng.

Sinh hc:- Vi sinh vt phttrin.

- Nhim vi sinh vt.

K

K

- Kim sot tt bngGMP

- Kim sot tt bngSSOP

Ha hc: Khng.

Vt l: Khng.

Thnhphn /

cngon

ch bin

Mi nguytim n cn

nhn bithoc kim

sot

Minguy c ngha

(ngk) v an

ton(C/K)

Nhn xt phn

tch nh gi choquyt nh ct 3

Bin php phngnga no c th p

dng khng chmi nguy c ngha(ng k)

imkimsottihn

(C/K)

CHNHHNH

RA 3



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Sinh hc:- Vi sinh vt pht

trin.- Nhim vi sinh vt.

K

K

- Kim sot ttbng GMP

- Kim sot ttbng SSOP

Ho hc: Khng.Vt l: Khng.

Sinh hc:- K sinh trng. C - C c KST do nhim

trong qu trnh sng- Kim tra k tng

ming fillet khiqua bn soi v

loi b nhngming c KST.

C

- Vi sinh vt phttrin.

- Nhim vi sinh vt.

K

K

- Kim sot tt bng GMP

- Kim sot tt bng SSOP

Ho hc: Khng.

Vt l: Khng.

KIM-

PHNC,

MUS B

SOI K

SINHTRNG

Thnhphn /cngon

ch bin


hoc kimsot

Minguy c ngha(ng

k) v an

ton(C/K)

Nhn xt phntch nh gi choquyt nh ct 3



imkimsotti

hn(C/K)



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44


RA 4 Sinh hc:- Vi sinh vt pht

trin.

- Nhim vi sinhvt.

K

K

- Kim sot ttbng GMP


Ho hc: Khng.

Vt l: Khng.

Sinh hc:

- Vi sinh vt phttrin.- Nhim vi sinh

vt.

KK

- Kim sot ttbng GMP- Kim sot ttbng SSOP

Ho hc:D lng P2O5

trong thuc.K Kim sot ttbng GMP

Vt l: Khng.

XL

PHGIA

Thnhphn /cng

onch bin


hoc kimsot

Minguy c ngha(ng

k) v anton

(C/K)

Nhn xt phntch nh gi cho

quyt nh ct 3

Bin php phngnga no c th p

dng khng chmi nguy c ngha(ng k)

imkimsot

tihn(C/K)



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45

g y ( p)

Sinh hc:- Vi sinh vt

pht trin.- Nhim vi sinh

vt.

K

K

- Kim sot ttbng GMP


Ho hc:Khng.

Vt l: Khng.

Sinh hc:

- Vi sinh vtpht trin.

- Nhim vi sinhvt.

K

K

- Kim sot ttbng GMP


Ho hc:Khng.

Vt l: Khng.

PHNMU

PHNC

Thnhphn /cng

onch bin


hoc kimsot

Minguy c ngha(ng

k) v anton(C/K)




imkimsotti

hn(C/K)



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46


CN

RA 5


pht trin.

- Nhim vi sinhvt.

K

K

- Kim sot ttbng GMP


Ho hc:Khng.

Vt l: Khng.



vt.

K

K

- Kim sot ttbng GMP


Ho hc:Khng.

Vt l: Khng.

XPKHUN

Thnhphn /cng

onch bin


hoc kimsot

Minguy c ngha(ng

k) v anton(C/K)




imkimsotti

hn(C/K)



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47




vt.

K

K

- Kim sot ttbng GMP


Ha hc:Khng.

Vt l: Khng.

Sinh hc:Nhim vi sinh

vt.K Kim sot ttbng SSOP

Ha hc:Khng.

Vt l: Khng.

CPNG

CHNG

Thnhphn /

cngonch bin

Mi nguytim n cn

nhn bithoc kimsot

Minguy c ngha

(ngk) v anton

(C/K)




imkimsot

tihn

(C/K)



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48

g y ( p)



Ha hc: KhngVt l: Khng



Ha hc: Khng

Vt l: Khng

BAO GISinh hc:Nhim vi sinh


Ha hc: Khng

Vt l: Khng

TCHKHUN

MBNG

Thnhphn /cng

onch bin


hoc kimsot

Minguy c ngha(ng

k) v anton(C/K)




imkimsotti

hn(C/K)



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49

g y ( p)

Vt l:Mnh kim

loi tdng csn xutri vo

C Mnh kim loi c

th cn st litrong sn phmnu khng kimsot cht chqu trnh dkim loi.

Kim tra cht ch

qu trnh d kimloi.

C

Sinh hc:Nhim vi

sinh vt.K Kim sot ttbng

SSOP

Ha hc:Khng

Vt l: Khng

DKIMLOI

BOQUN

Thnhphn /cng

onchbin

Mi nguytim n cn

nhn bithoc kimsot

Minguy c ngha

(ngk) van ton(C/K)

Nhn xt phntch nh gi

cho quyt nh ct 3

Bin php phngnga no c th

p dng khngch mi nguy c ngha (ng k)

imkimsot

tihn

(C/K)



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2.7. Xc nh cc im kim sot ti hn

Khi nim im kim sot ti hn - CCP

im kim sot ti hn (CCP) l mt cng on sn xutti cc bin php kim sot c thc hin ngn

nga, loi tr hoc gim thiu mi nguy n mc chpnhn c.

Ti mi CCP c th kim sot mt hoc nhiu mi nguyng k

Cc CCP khc nhau c th dng kim sot mt minguy ng k

Cu hi 1:Ti cng on ny hoc nhng cng on sau c binphp phng nga no i vi mi nguy nhn din khng?


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51

DNG LI

KHNG PHI CCP

Khng C

Cu hi 4: C cng on no sau cng onny loi tr hoc lm gim mi nguy nhndin n mc chp nhn c hay khng?

CCP

IM KIM SOT TI HN

C Khng

Cu hi 3: Cc mi nguy nhn din c khnng xy ra qu mc chp nhn c hoc giatng n mc khng th chp nhn hay khng?

CKhngKhng

Vic kim sot ti cng onny c cn thit i vi ATVS

TP khng?

Cu hi 2: Cng on ny c cthit k c bit nhm loi tr hoclm gim n mc chp nhn ckh nng xy ra mi nguy khng?

C Khng C

Sa i cng on ch binhoc quy trnh hoc sn phm

php phng nga no i vi mi nguy nhn din khng?

2 7 Xc nh cc im kim sot ti hn (CCP)


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52

2.7. Xc nh cc im kim sot ti hn (CCP)

Mi nguy ng kCu hi cy quyt nh

im CCPCH1 CH2 CH3 CH4

* Ha hc:- Khng sinh cm: (CAP, AOZ,

MG).- Khng sinh hn ch s dng:

Nhm Tetracycline, nhm

Fluoroquinolone.- Thuctrsu gc Chlo huc;

Kim loinng (Hg, Cd, Pb).- ct Aflatoxine* Sinh hc:- KST

C

C

C

C

C

K

K

K

K

K

C

C

C

C

C

K

K

K

K

C

CCP

CCP

CCP

CCP

KHNG

* Sinh hc:- KST C C CCP

* Vt lMnh kim loi c th cn st

trong snphm

C C CCP

TIPNHN

NGUYNLIU

SOI KSINH

TRNG

DKIM

LOI

Cngon/CCP



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2.8. Thit lp cc gii hn ti hn

Gii hn ti hn l g?Gii hn ti hn l mt gi tr hay ngng xc nh m mi

bin php phng nga ti mt im kim sot ti hn phitha mn

Gii hn ti hn l mc phn bit gia kh nng chp nhnc v khng th chp nhn

Cc ngun thng tin tham kho

- Kt qu th nghim

- Cc vn bn php l- Cc thng tin ti liu nghin cu khoa hc

- Cc chuyn gia

- Kinh nghim ca nhn vin

2. THIT LP H THNG QUN L CHT LNG


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54

THEO TIU CHUN HACCP

2.9. Thit lp h thng gim st

Gim st l g?Vic quan st, o m hoc cc php phn tch c h thng nhm

m bo cho quy trnh, th tc ti mt im kim sot ti hnc thc hin theo k hoch HACCP

Ti sao phi gim st ?

- Thu thp d liu xem xt cc gii hn ti hn c b vt quhay khng ?

- Xc nh xu hng dao ng st ti gii hn ti hn c thhiu chnh qu trnh trc khi mt kim sot

- Xc nh s mt kim sot a ra hnh ng sa cha kpthi

- Rt ra quy lut hiu chnh cc gii hn ti hn

- Cung cp bng chng v hot ng ca h thng kim sot (hs)

2 THIT LP H THNG QUN L CHT


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55



Ni dung th tc gim st

- Ci g (What) ?- Bng cch no (How)?

- Khi no (When)?

- Ai thc hin (Who)?



56/71

56

THEO TIU CHUN HACCP


Gim st ci g?- Quan st xem bin php phng nga c c thc hin

hay khng+ Kim tra giy cam kt ca ngi cung cp nguyn liu

+ Quan st hn s dng ca ha cht, ph gia-o, phn tch mt s thuc tnh ca sn phm hoc qu

trnh.+ Thuc tnh ca qu trnh

Nhit v thi gian ca qu trnh ch bin Tc bng chuyn

+ Thuc tnh ca sn phm nh gi mu, mi sn phm



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57



Phng php gim st

- Cn c thit k c kt qu nhanh

VD:

+ o nhit , thi gian

+ Kim nghim cm quan

- Dng c s dng gim st ph hp

VD:

+ Nhit k, ng h, cn

+ Dng c o chlorine



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Tn sut gim stTn sut gim st phi m bo pht hin kp thi

nhng vi phm gii hn ti hn

- Gim st lin tc

VD:

+ Ghi nhit , thi gian t ng

+ S dng my d kim loi

- Gim st khng lin tcVD:

+ Kim tra v ghi nhit nh k

+ Ly mu kim tra cm quan



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THEO TIU CHUN HACCP


Ai gim st?- Ngi c phn cng gim st:

+ Cng nhn trc tip sn xut

+ Cng nhn vn hnh thit b

+ Cn b gim st+ Nhn vin bo tr

+ Cn b qun l cht lng

- Ngi chu trch nhim gim st cn:

+ c o to k thut gim st+ Hiu r tm quan trng ca vic gim st

+ C iu kin thc hin thun li

+ Bo co chnh xc tng hot ng gim st

+ Bo co ngay nhng vi phm gii hn ti hn



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60

THEO TIU CHUN HACCP

2.10. ra hnh ng sa cha

Hnh ng sa cha l g?Hnh ng sa cha l cc hnh ng c d kin phi thc hinkhi gii hn ti hn b vi phm nhm khc phc hu qu v ngnnga s ti din ca vi phm

Hai hp phn ca hnh ng sa cha- Sa cha v loi b nguyn nhn gy ra s c, a qu trnh tr v

tm kim sot.- Nhn din v c lp sn phm c ch bin trong qu trnh xy

ra s c, xc nh cch gii quyt nhng sn phm Cc vn cn xem xt khi thit k hnh ng sa cha- Xc nh s c

- ra hnh ng sa cha g a sn phm/qu trnh tr v tmkim sot What?- Xc nh r hng x l hay v tr cui cng ca sn phm b sai st

How?- Ai c trch nhim thc hin hnh ng sa cha Who?

- Lp bin bn, lu tr h s

BC 1: C lp sn phm


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+ Chuyn gia

+ Xt nghim (l, ha, vi sinh)

BC 2: C hin hu mi nguy v an ton khng?

C

BC 3: C th ti ch hay phc hi s an ton?

Khng

BC 4: Gii php cui cng

-Hy b, loi b

-Chuyn sang dng sn phm khc

Gii phng l hng

Khng C

Ti ch, phc hi



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62

Q THEO TIU CHUN HACCP

2.11. Xc lp cc th tc thm tra

Thm tra l g?Thm tra l p dng cc phng php, th tc, php th v cccch nh gi khc nhm xem xt tnh hp l ca k hochHACCP v xc nh s tun th theo k hoch HACCP trongthc t sn xut

Mc ch thm traNhm to lng tin rng k hoch HACCP l c c s khoa hc,ph hp kim sot cc mi nguy v ang c thc thi

Cc hnh thc thm tra

- Thm tra ni b

- Thm tra t bn ngoi:

+ C quan Nh nc c thm quyn

+ C quan chc nng ca nc nhp khu

+ T chc trung gian th ba c y quyn



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THEO TIU CHUN HACCP


Nhng yu t lin quan n thm tra- Thm tra CCP

+ Hiu chnh thit b gim st

+ Ly mu v kim nghim c ch nh

+ Xem xt biu mu gim st CCP- Thm tra h thng HCCP: nh gi thm nh

Ai thc hin vic t thm tra k hoch HACCP?-i HACCP

- Chuyn gia HACCP

Tn sut t thm tra k hoch HACCP- Hng nm

- Khi c thay i ng k v sn phm hoc qu trnh

-t xut



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THEO TIU CHUN HACCP


Xem xt h s

- Hot ng gim st c tin hnh ti ng v tr

- Hot ng gim st c tin hnh ng tn sut

- Hnh ng sa cha c thc thi bt c khi no vic gimst cho thy gii hn ti hn b vi phm

- Trang thit b c kim tra v hiu chun ng vi tn sut

Ly mu kim tra- Cc gii hn ti hn c thit lp l thch hp

- Chng trnh HACCP ang hot ng hiu qu



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65

THEO TIU CHUN HACCP


Kim tra v hiu chun thit b- m bm thit b, dng c dng trong gim st vthm tra l chnh xc

- Vic hiu chun c thc hin:

+ ng tn sut quy nh+ ng quy trnh lp+ C i chiu vi thit b o vt liu chun

i chiu vi thc t

- Vic m t sn phm v quy trnh cng ngh l chnh xc- Vic gim st ti cc CCP ang c thc thi- Mi hot ng nm trong tm kim sot- Vic ghi chp s liu l chnh xc v c thc hin

ngay ti thi im quan st



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THEO TIU CHUN HACCP

2.12. Thit lp th tc lu tr h s

Lu tr h s l g ?Lu tr h s l hnh ng t liu ha mi hot ng c thchin trong k hoch HACP nhm m bo rng qu trnh thc hink hoch HACCP c kim sot

Nhng yu cu trong vic thit k h s biu mu

- D s dng

- ch in

- C th kt hp (GMP + CCP)

- Khi cn c th thay iCch ghi chp:

- Khng ty xa

- Ghi cc thng tin trn biu mu theo ng tn sut



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THEO TIU CHUN HACCP

2.12. Thit lp th tc lu tr h sNhng yu cu trong vic lu tr h s

- Mu biu v h s trng cn phi c chun ha

- H s phi phn nh ng iu kin hot ng hin ti

- Khng c hon thin h s trc khi bt u hoc kt thc mt hot ng

- Khng c dng tr nh tin hnh ghi chp h s

- H s phi chnh xc

- Nhn vin phi nhn thc r trch nhim v vic lu tr h s

- H s phi c lu tr lu hn thi hn s dng ca sn phm

- Phi c bn ng k ch k hoc tn vit tt

Cc loi h s cn phi lu tr nh mt phn ca h thng HACCP

- K hoch HACCP v ti liu h tr xy dng k hoch HACCP- H s ghi chp vic gim st cc CCP

- H s ghi chp v hnh ng sa cha

- H s ghi chp v cc hot ng thm tra v iu chnh i vi h thng gim st

- H s ghi chp v tnh cht, vic m ha v s dng sn phm (chng nhnngun gc)

CC Mi Gii h i h Gi H h H Th

Bng 4: K hoch HACCP


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CCP

Mi nguy Gii hn ti hn Gim st Hnh ng sacha

H s Thm tra

Ci g Cch no Tn sut Ai

TI

PNHNNGUYNLIU

HA HC:- D lngthuc khng sinhcm (CAP,AOZ, vMG/LMG).

- D lngthuc khng sinhhn ch s dng:Nhmtetracyline,

NhmFluoroquinolone

- c t nm

- Thuc tr suv kim loinng: Hg, Pb,Cd, As

- Khng pht hin

- T cam ktkhng s dngthuc khng sinhhn ch s dng28 ngy trc khu

thu hoch vphiu kt qukim tra khngsinh cm 9CAP,AOZ, MG) chomi l nguynliu yu cu.- Cam kt cakhch hng khngs dng thc nthi,, mc cho c.- T khai xut xl nguyn liu,phi c ngun gct cc vng nuic Nafiquavedkim sot t yucu

- Kt qukim CAP,AOZ vMG/LMGcho tng lnguyn liu.- Thng bokt qu kimsot vngnui caNafiquaved

- T cam ktv t khaixut x lnguyn liu.- T thngbo kt qukim sot dlng ca cquan chcnng

- Kim tra hs km theomi lnguyn liu.

- Cp nht ktqu kimCAP, AOZv MG/LMGcho tng l

nguyn liu.

- Cp nhtthng bo caNafiquaved

- Xem thngbo

- Cho mil nguynliu.

- Cho mil nguynliu.

- Cho mil nguynliu.

- Cho mil nguynliu.

QC

QC

QC

QC

- Khng nhnnhng l nguynliu khng c y h s kmtheo.

- Khng nhnnhng l c thuhoch trong vngb cm thu hochca c quan chc

nng.

- Gi thng bokhn n khchhng ki l c cdu hiu mt anton- Khng nhnnguyn liu khikhng c t khaixut x hoc khic khai thctrong cc vngc s khuyn co

ca c quan chcnng.

- H stip nhnnguynliu.

- T camkt v tkhai xutx lnguyn

liu.

- Ghi biumu tipnhnnguynliu.- Kt qukim sotvng nuicaNafiquaved

- Xem xttnh ph hph s c linquan.

- Xem xt phduyt h stheo mi tun,c kim tra chng bng

kim tra txut ccchng t clin quan.

- nh khng nmKhu tipnhn nguynliu, PhngQLCL lymu nguynliu thm tracc ch tiu:K/S hn chs dng,thuc tr su,

kim loi nngc t nm.

Bng 4: K hoch HACCP (tip)


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CCP Mi nguy Giihn tihn

Gim st Hnhng sa

cha

Hs

Thmtra

Ci g Cchno

Tnsut

Ai

SOI KSINH

TRNG

SINH HC:

- K sinhtrng

- Khngchophp ck sinhtrng

trn snphm

- Ksinhtrng

- Kimtrabngbn soik sinh

trng(sdngnhsngca nsoi)

- Lintctngmingc

- Sau30 phtthmtra

- Cngnhnc tayngh

- QC

- Loi bming cc k sinhtrng

- Khikimthm trac k sinhtrng choc lp lhng vtin hnhkim trali tonb lhngtrc 30 pht

- Hsgimsttn

sut

- Xemxt h st nhttun/ln

- itrnghoc iphHACCPthm tra


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CCP Mi nguy Gii hnti hn

Gim st Hnh ng sa cha H s Thmtra

Ci g Cchno

Tn sut Ai

DKIMLOI

VT L:- Mnhkim loi

- Khng cmnh kimloi trongthnh

phm (Fe 1,0mm;non-Fe 2,0mm).

- S hindin camnhkim loi

trongthnhphm

- Khnngnhnbit kimloitrongmu th

- My dkim loi

- Muth kimloi quamy dkim loi

- Min vthnhphm

- Trckhi d,sau mi30 phttrongqutrnh dv khikt thcl hng

- Cngnhnvnhnh

my

- QC

- Trng hp mypht hin mnh kimloi cn st trong snphm:

+ C lp sn phm,ti ch+ Xc nh ngungc kim loi trongsn phm- Trng hp my dkim loi b h: Xcnh thi im myh, c lp l snphm d kim loitrong khong thigian t khi my hn khi pht hin sc, d li l hng saukhi sa my

- Bocogimst d

kimloi

- Xemxt hstun/l

n vichiuh svithc tkhicnthit

Bng 4: K hoch HACCP (tip)


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THANK YOU FORATTENTION!

Tieu Luan Haccp

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