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Praktische toepasbaarheid van Industrie 4.0, Big Data, IoT voor machinebouw en haar klanten

Smart Industry door de ogen van de engineer

Roy Bours, Festo

8 december 2016

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• Inleiding

• Festo’s Field Lab:

Scharnhausen Technology Plant

• Concrete projecten en producten - Smart Engineering met HGO

- Smart Manufacturing met MCS & CPX

- Smart Education met CP Factory

• Bionic Learning Network

• Afsluiting

Inhoud

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Inleiding Wat betekent Industrie 4.0 voor Festo?

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Inleiding Hoe kunnen we Industrie 4.0 concreet maken?

concreet

Concrete projecten & producten gedreven door Industrie 4.0 trends

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• Scharnhausen Technology Plant

• Multi-Carrier-System

• Automation platform CPX

• Energy efficiency module

• Handling Guide Online

• CP Factory

De nieuwe digitale productie omgeving

The smart factory

…stores all the data in

the production process.

…continuously optimizes

itself over the long term.

…responds to

fluctuating demands.

…generates cost

savings.

THE SMART FACTORY…

…delivers “green” and

efficient production.

…is fully networked (vertically

and horizontally).

...communicates in decentralized,

intelligent networks.

…is flexible and can be

quickly adapted.

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Fabriek van de toekomst voor de productie van ventielen, terminals en elektronica.

Scharnhausen Technology Plant

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Automated and

flexible

Flexible,

flowing production

Optimised energy

consumption

Learning taken

for granted

Highly flexible, energy-

efficient assembly lines

An optimised flow of

information and materials

Energy network for buildings

and production processes

Training factory as practical,

integral constituent

An optimised flow of

information and materials

Energy network for buildings

and production processes

Training factory as practical,

integral constituent

Industriële proeftuin voor nieuwe technologieën, producten en concepten

Scharnhausen Technology Plant

Direct collaboration of people with

machines and robots

ensure safety

Intuitive and simple operation of

machines and systems

develop new operating concepts

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De ervaringen uit deze industriële proeftuin zien we terug in nieuwe productontwikkelingen

Projecten en producten

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Multi Carrier System Intelligent transport systeem voor flexibele productie

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Multi Carrier System Intelligent transport systeem voor flexibele productie

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Automation platform CPX Automation platform voor intelligente productie

Electric motion

Incl. robotics up to 3D Diagnostics &

condition monitoring

Safety

engineering

Pneumatics

par excellence

Servo-pneumatic

motion

Control and

communication Digital and

analogue IO

► Single solution for pneumatic and electric automation

► Integrated perfectly into all host PLC environments

► Compatible with industry 4.0 standards (e.g. OPC-UA)

► Online process monitoring and parameters regulation via fieldbus interface

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Energy efficiency module MSE6-E2M System Industry 4.0 energy management

Fieldbus interface for online

data transmission

2/2-way shut-off valve permits

auto-stop function

Flow sensor and pressure

sensor for process monitoring

► Intelligent flow-metering for leak detection

► Auto shut-off during machine standstill

► Local sensor-signal evaluation

► Online process monitoring and parameters regulation via fieldbus interface

Leak detection and signalling

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Handling Guide Online Eenvoudig dimensioneren en bestellen van lineaire robots

Intuitive online

configurator for

customers

Extremely fast selection and

commissioning due to

integrated software

Extensive

options for

individualisation

► Smart engineering for handling systems

► Immediate access to CAD files and datasheets

► Reduced engineering time (from 50 to 100%)

► Reduced time-to-market (from 30 to 50%)

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Handling Guide Online Eenvoudig dimensioneren en bestellen van lineaire robots

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De ervaringen uit deze industriële proeftuin zien we terug in nieuwe productontwikkelingen

Projecten en producten

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De rol van de mens zal veranderen in de productie van de toekomst

Andere kennis en kunde benodigd voor Industry 4.0

Job profile Industry 4.0

• complex decision making

• Monitoring and action

• adaptive Troubleshooting

• Preventive maintenance

Job profile Industry 3.0

• Simple tasks

• Repetition

• “Watch and call”

• Standardised

Managing

complex systems

New competencies

Training and qualification

3.0

Networked production

Automated manufacturing

4.0

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Modulair en uitbreidbaar in stappen naar de ‘Smart Factory’

Leersystemen voor Industry 4.0

Qualification need

CP Lab

Combination CP Lab

Module

CP Factory –

Cyber-Physical

Factory

The universal Industry 4.0-research

and learning platform like a smart

factory model Several CP Lab

workstations in a realistic

industrial pallet circulating

system

Provide Industry 4.0-skills

in a tabletop device in a

compact way

1 3 Application

Module

Mechatronics individual

applications with an

easy-to-understand level

of complexity

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Low High

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CP Factory is the Cyber-Physical Factory which models the stations in a real production plant. It is used for

research and for future-oriented lessons on the topic of digital production.

CP Factory: Teaching Industry 4.0

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“I am finished.”

“I continue on to station 2.”

Virtual emulation:

this will enable automatic

start-up and reconfiguration.

Plug and produce components:

facilitate the exchange of

defective production units and the

reuse of individual units for new

products.

Condition Monitoring:

the filter reports a

contamination level of 95%.

Vanaf februari

2017 in Festo

Delft

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Een verbonden, adaptieve en lerende productie faciliteit voor didactische doeleinden

CP Factory: Teaching Industry 4.0

Vanaf februari

2017 in Festo

Delft

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door de natuur geïnspireerde ontwikkelingen voor industriële toepassingen

Bionic Learning Network

Energy efficiency Learning Self-organisation

Communication

Networking

Adaptive and

flexible

Miniaturisation Human-machine

interaction

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FlexShapeGripper

Gripping based on the archetype of a chameleon’s tongue

• Soft gripping for a variety of tasks

• Unique combination of force and form closure provided by the tongue

• Gripping, gathering up and setting down various shapes in a single operation

• Energy-free retention with powerful holding force

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FlexShapeGripper

Gripping based on the archetype of a chameleon’s tongue

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BionicANTs

Highly integrated individual systems for the execution of a given

task

• Control algorithms for cooperative behaviour and collaboration within a network

• Highly complex microsystem

• Multi-agent system with distributed intelligence

• Communication by means of wireless technology, vision system and floor sensor

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eMotionButterflies

Ultralight flying objects with collective behaviour

• Control and monitoring system for the factory of the future

• Continuous communication in real-time

• Exact position detection thanks to infrared technology

• Outstanding process stability and collision-free manoeuvring thanks to communication

Vragen

Dank voor jullie aandacht…

Roy Bours

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