SERIES EDITORS TECHNICA A SCIENTIAE RERUM NATURALIUM …jultika.oulu.fi/files/isbn9514282140.pdf ·...

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UNIVERSITATIS OULUENSIS ACTA C TECHNICA OULU 2006 C 256 Erkki Alarousu LOW COHERENCE INTERFEROMETRY AND OPTICAL COHERENCE TOMOGRAPHY IN PAPER MEASUREMENTS FACULTY OF TECHNOLOGY, DEPARTMENT OF ELECTRICAL AND INFORMATION ENGINEERING, INFOTECH OULU, UNIVERSITY OF OULU ACTA

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A C T A U N I V E R S I T A T I S O U L U E N S I S

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SCIENTIAE RERUM NATURALIUM

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TECHNICA

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EDITOR IN CHIEF

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ISBN 951-42-8213-2 (Paperback)ISBN 951-42-8214-0 (PDF)ISSN 0355-3213 (Print)ISSN 1796-2226 (Online)

U N I V E R S I TAT I S O U L U E N S I SACTAC

TECHNICA

OULU 2006

C 256

Erkki Alarousu

LOW COHERENCE INTERFEROMETRY AND OPTICAL COHERENCE TOMOGRAPHY IN PAPER MEASUREMENTS

FACULTY OF TECHNOLOGY, DEPARTMENT OF ELECTRICAL AND INFORMATION ENGINEERING,INFOTECH OULU,UNIVERSITY OF OULU

C 256

AC

TA Erkki A

larousu

C256etukansi.fm Page 1 Tuesday, November 14, 2006 1:26 PM

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A C T A U N I V E R S I T A T I S O U L U E N S I SC Te c h n i c a 2 5 6

ERKKI ALAROUSU

LOW COHERENCE INTERFEROMETRY AND OPTICAL COHERENCE TOMOGRAPHYIN PAPER MEASUREMENTS

Academic dissertation to be presented, with the assent ofthe Faculty of Technology of the University of Oulu, forpublic defence in Auditorium TS101, Linnanmaa, onNovember 24th, 2006, at 12 noon

OULUN YLIOPISTO, OULU 2006

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Copyright © 2006Acta Univ. Oul. C 256, 2006

Supervised byProfessor Risto Myllylä

Reviewed byProfessor Erik VartiainenProfessor Dmitry Zimnyakov

ISBN 951-42-8213-2 (Paperback)ISBN 951-42-8214-0 (PDF) http://herkules.oulu.fi/isbn9514282140/ISSN 0355-3213 (Printed)ISSN 1796-2226 (Online) http://herkules.oulu.fi/issn03553213/

Cover designRaimo Ahonen

OULU UNIVERSITY PRESSOULU 2006

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Alarousu, Erkki, Low coherence interferometry and optical coherence tomography inpaper measurementsFaculty of Technology, University of Oulu, P.O.Box 4000, FI-90014 University of Oulu, Finland,Department of Electrical and Information Engineering, Infotech Oulu, University of Oulu, P.O.Box4500, FI-90014 University of Oulu, Finland Acta Univ. Oul. C 256, 2006Oulu, Finland

AbstractThis thesis describes the application of Low Coherence Interferometry (LCI) and Optical CoherenceTomography (OCT) in paper measurements. The developed measurement system is a combination ofa profilometer and a tomographic imaging device, which makes the construction versatile andapplicable in several paper measurement applications. The developed system was first used tomeasure the surface structure of paper.

Different grades of paper were selected to provide maximum variation in surface structure. Theresults show that the developed system is capable of measuring grades of paper from rough base paperto highly coated photo printing paper.

To evaluate the developed system in surface characterization, the roughness parameters of fivelaboratory-made paper samples measured with the developed system and with a commercial opticalprofilometer were compared. A linear correlation was found with roughness parameters Ra and Rq.

Next, the surface quality of paper was evaluated using LCI, a Diffractive Optical Element BasedGlossmeter (DOG), and a commercial glossmeter. The results show linear correlation between Ra andgloss measured with the commercial glossmeter. The roughness Ra and averaged gloss measured withthe DOG didn't give such a correlation, but a combination of these techniques provided localproperties of gloss and surface structure, which can be used to evaluate the local surface properties ofpaper.

In the next study, determination of the filler content of paper using OCT is discussed. Themeasurement results show clear correspondence of the slope of the averaged logarithmic fringe signalenvelope and the filler content.

The last studies focus on 2D and 3D imaging of paper using OCT and begin with imaging of aself-made wood fiber network. The visibility of the fibers was clear. Next, several refractive indexmatcing agents are studied by means of light transmittance and OCT measurements to find the bestpossible agent for enhancing the imaging depth of OCT in paper. Benzyl alcohol was found to havethe best possible combination of optical, evaporation, and sorption characteristics, and it is applied in2D and 3D visualizations of copy paper.

Keywords: filler, gloss, imaging, refractive index, roughness, wood fiber

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Acknowledgements

The work reported in this thesis was carried out at the Optoelectronics and Measurement Techniques Laboratory, Department of Electrical and Information Engineering, Faculty of Technology, University of Oulu, during 2001-2006. I wish to express my deepest gratitude to Professor Risto Myllylä for supervising this work.

This research was done partly in collaboration with the Department of Physics, University of Joensuu, and I wish to thank Professor Kai Peiponen and M.Sc Mikko Juuti for the fruitful discussions concerning paper III.

I wish to thank Professor Dmitry Zimnyakov and Professor Erik Vartiainen for reviewing this thesis. Thanks also to Mr. Keith Kosola for revising the English of the manuscript and Mr. Rauno Varonen for revising the English of the original papers. I also wish to thank the Infotech Oulu graduate school for their financial support and travel grants. Financial support from Seppo Säynäjäkankaan tiedesäätiö, Tekniikan edistämisäätiö, Tauno Tönningin säätiö, and Kaupallisten ja Teknillisten tieteiden tukisäätiö is gratefully acknowledged.

I thank all my fellow workers at the Optoelectronics and Measurement Techniques Laboratory and in the Workshop of the Department, especially Mr. Vesa Kaltio for the considerable mechanical work he did with the interferometer, DI Tuukka Prykäri for his assistance in most of the measurements and for the great discussions, DI Leszek Krehut for developing the electronics for the measurement system, DI Tapio Fabritius for the research and collaboration in paper V, and Dr. Jukka Hast for his support and technical advice in the early stage of this work.

Finally, I would like to thank my wife Katja and my son Julius for their great support and patience, and my mother and father for their support and encouragement during this project.

Oulu, August 2006 Erkki Alarousu

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List of terms, symbols, and abbreviations

2D Two-dimensional 3D Three-dimensional ACF Autocorrelation function AD Analog to digital ASCII American standard code for information interchange BS Beam splitter DAQ Data acquisition DOCT Doppler optical coherence tomography DOG Diffractive optical element based glossmeter FD-OCT Fourier domain optical coherence tomography GU Gloss unit LCI Low coherence interferometry LSQ Least squares NA Numerical aperture OCDR Optical coherence domain reflectometry OCT Optical coherence tomography OLCR Optical low coherence reflectometry PC Personal computer PCC Precipitated calcium carbonate PCI Partial coherence interferometry PSD Power spectral density ROI Region of interest SC Supercalendered SLD Superluminescent light emitting diode TOF Time of flight WLI White light interferometry Δx Transversal resolution c Speed of light C Coherence function d Beam diameter

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dg Geometric depth in the medium Er Reference field Es Sample field E’

s Path length-resolved sample field density f Frequency f0 Center frequency fd Doppler frequency fl Focal length i Number of data points in the transversal direction Id Intensity of the photodetector Ir Intensity from the reference arm Is Intensity from the sample arm Isignal Signal carrying intensity k Specific absorption coefficient Lc Coherence length Lc,m Coherence length in a dispersive medium lr Geometric length of the interferometer reference arm Lr Optical length of the interferometer reference arm ls Geometric length of the interferometer sample arm Ls Optical length of the interferometer sample arm n Refractive index n Number of effective reflecting layers ng Group refractive index R Path length-resolved diffuse reflectance R0 Reflectance from a single sheet R∞ Reflectance relative to a perfect diffuser Ra Roughness average Rq Rms roughness average Rku Kurtosis; a distribution of spikes above and below the mean line Rp Distance between the highest peak and the surface position average Rsk Skewness; symmetry of depth distribution Rt Distance between the highest peak and deepest pit Rv Distance between the deepest pit and the average surface position Rz Average value of distance between the five highest peaks and five deepest

pits s Specific scattering coefficient S Power spectral density Sa Average slope Sq Rms slope std Standard deviation t Time t Layer transmittivity r Layer reflectivity Vmc Normalized mutual coherence function Vtc Temporal coherence function

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x Transversal coordinate y Transversal coordinate Zk Surface position at transversal coordinate k Zkl Surface position at transversal coordinates k and l Zavg Average surface position zr Rayleigh range β Correlation length λ0 Center wavelength of the light source Δ λ Full width at half the maximum wavelength range of the light source τ Time delay φ Phase difference

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List of original papers

This thesis is a summary of the work published in the following six papers

I Alarousu E, Myllylä R, Gurov I & Hast J (2001) Optical Coherence Tomography in Scattering Material for Industrial Applications. Proc. of SPIE 4595: 223-230.

II Alarousu E, Krehut L, Myllylä R & Hast J (2004) Optical coherence tomography device for paper characterization. Proc. of SPIE 5475: 48-55.

III Peiponen K E, Alarousu E, Juuti M, Silvennoinen R, Oksman A, Myllylä R & Prykäri T (2006) Diffractive optical element based glossmeter and low coherence interferometer in assessment of local surface quality of paper. Opt. Eng. 45, 043601.

IV Alarousu E, Prykäri T, Hast J & Myllylä R (2004) Low Coherence Interferometry in Paper Surface and Near-surface Characterization. Proc. of ODIMAP IV: 36-41.

V Fabritius T, Alarousu E, Prykäri T, Hast J & Myllylä R (2006) Characterization of Optically Cleared Paper by Optical Coherence Tomography. J. Quant. Electron. 36(2): 181-187. (DOI: 10.1070/QE2006v036n02ABEH013121)

VI Alarousu E, Krehut L, Prykäri T & Myllylä R (2005) Study on the use of optical coherence tomography in measurements of paper properties. Meas. Sci. Technol. 16: 1131-1137. (www.iop.org/journals/mst)

The research work described in this thesis was carried out during 2001-2006 in the Optoelectronics and Measurement Techniques Laboratory, Department of Electrical and Information Engineering and Infotech Oulu, University of Oulu, Finland.

Paper I describes the early development of Optical Coherence Tomography for industrial applications. It introduces the idea of using OCT for paper measurements.

Paper II discusses the device used in the measurements in more detail and gives a first example of a 2D cross-sectional image of the internal structure of paper. It also gives the surface profiles of two different paper samples to provide an example of the multipurpose use of the method.

Paper III discusses the evaluation of the surface quality of paper using three different devices: a diffractive optical element based glossmeter (DOG), a commercial glossmeter, and a low coherence interferometer (LCI). The surface topography measurements were

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performed by the author and the paper was jointly written by the author, K. Peiponen, and M. Juuti.

Paper IV deals with measuring the topography and roughness parameters of five laboratory-made sheets of paper. The results measured using LCI are compared with results measured with a commercial optical profilometer. A 3D wood fiber network was measured to show the capabilities of the OCT technique in paper imaging.

Paper V introduces the use of refractive index matching liquids for 2D and 3D imaging of paper. The author was responsible for the OCT measurements and the paper was jointly written by the author and T. Fabritius.

Paper VI gives on overview of the latest results and provides an insight into the capabilities of LCI in evaluating various kinds of paper surfaces, discusses the possibility of measuring the filler content of paper, and finally shows the first 3D image of commercial paper measured using OCT.

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Contents

Abstract Acknowledgements List of terms, symbols, and abbreviations List of original papers Contents 1 Introduction ................................................................................................................... 15

1.1 Background and motivation of the work ................................................................15 1.2 Contribution of the thesis .......................................................................................16 1.3 Contents of this work..............................................................................................17

2 Paper structure and properties ....................................................................................... 18 2.1 Geometry and dimensions of a single wood fiber ..................................................18 2.2 Paper geometry and composition............................................................................19 2.3 Optical properties of paper .....................................................................................20

2.3.1 Interaction of light with paper .........................................................................21 2.3.2 Models for simulating paper properties ...........................................................22 2.3.3 Paper gloss.......................................................................................................22

2.4 Structural properties of the paper surface ...............................................................23 3 Low Coherence Interferometry and Optical Coherence Tomography ........................... 25

3.1 Introduction to Low Coherence Interferometry......................................................25 3.2 From Low Coherence Interferometry to Optical Coherence Tomography .............29 3.3 Spatial resolution of an Optical Coherence Tomography imaging system .............30

4 Measurement system ..................................................................................................... 32 4.1 Interferometer .........................................................................................................33 4.2 Analog signal processing and control unit ..............................................................34 4.3 Data acquisition ......................................................................................................35 4.4 Digital signal and image processing .......................................................................36

5 Low Coherence Interferometry and Optical Coherence Tomography in paper measurements................................................................................................................ 38 5.1 Surface analysis of paper ........................................................................................38 5.2 Surface quality evaluation of paper using LCI and a DOG ....................................45 5.3 Filler content evaluation of paper ...........................................................................48

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5.4 2D and 3D structural imaging of paper ..................................................................50 6 Discussion ..................................................................................................................... 57

6.1 Measurements.........................................................................................................58 6.2 Future research .......................................................................................................60

7 Summary ....................................................................................................................... 61 References Original papers

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1 Introduction

1.1 Background and motivation of the work

Optical Coherence Tomography (OCT) was first introduced in 1991 (Huang et al. 1991). It launched the development of the technique in various applications in the field of medicine, and especially in opthalmology. OCT is based on low coherence interferometry (LCI), also known as White Light Interferometry (WLI), Optical Coherence Domain Reflectometry (OCDR), Optical Low Coherence Reflectometry (OLCR), and Partial Coherence Interferometry (PCI). The principle was first introduced by Sir Isaac Newton and later again by Fercher et al, Danielson et al., Youngwist et al., and Takada et al., among others (Danielson et al. 1987, Fercher 1986, Fujimoto 2002, Fujimoto 2003, Masters 1999, Takada et al. 1987, Younguist et al. 1987, Kubota et al. 1987). An important milestone in the development of these techniques was the emergence of high brightness semiconductor broadband light sources like superluminescent light emitting diodes (SLDs) in the early 1980s (Wang et al. 1982).

As stated above, after the discovery of OCT in the early 1990s, the main application area has been in medicine. Industrial applications of the OCT technique are surprisingly few, even though the first studies of its basis, LCI, dealt with testing of optical wave guides (Hee et al. 1995).

Because of the strong forest industry base in Finland, it was a clear choice to explore the capabilities of LCI and OCT in industrial applications. There is a growing need for improved methods for diagnosing and characterizing manufactured products, especially in the modern paper industry. By and large, paper testing tends to be focused on the goal of ensuring that the produced product meets the end-user specifications at the lowest possible cost (Hahn 2002, Levlin 1999).

Research on paper and pulp began in 1972 in the Optoelectronics and Measurement Techniques Laboratory. A Master’s thesis by Hirsimäki studied the possibilities of measuring the flocculation of fiber suspensions by using focused ultrasound (Hirsimäki 1972). The results of one of the first studies in which an optical approach was applied were published in 1995. In that study, papermaking pulp properties were estimated by using time of flight (TOF) measurements (Karppinen et al. 1995). The research was

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continued by Saarela et al. in 2000, when they did an experiment with changes in time of flight in thermomechanical pulp (TMP) with a streak camera (Saarela et al. 2001). Paper was measured for the first time in 2001, when Saarela et al. studied the change in time of flight to determine paper porosity (Saarela et al. 2001). The first experiments with white light interferometry were conducted in the Optoelectronics and Measurement Techniques Laboratory in the late 1970s. A commercially available white light interferometer based on a halogen light source was applied to plastic sheet thickness measurement.

The first experiment in which OCT was briefly applied to paper measurement was published in 2000 (Fercher et al. 2000). In that experiment, a tungsten halogen low voltage lamp was used as a light source in an OCT setup and two depth-resolved signals, i.e. a-scans, were presented from a sheet of white paper, but nothing more. After that, no other group, excluding our group, has presented any results on measuring paper using the OCT technique.

The combination of a non-invasive, non-contact measurement method for imaging the surface structure and internal structure of paper and simultaneous calculation of structural parameters was the ultimate goal of this work. The motivation came from the industry, where there is a need for a fast and cost-effective way to study the structure of paper. Several conventional methods are separately used to determine the quality of paper.

1.2 Contribution of the thesis

The need to analyze and characterize paper is continually increasing in the modern paper industry. Current measurement methods tend to be either slow, labor-intensive, expensive or invasive. A combination of a profilometer and an imaging device would be a great tool for the researcher in the structural characterization of paper. Such a device could be one of the strongest alternatives to conventional techniques, or it could replace them in the future as part of the standard methods used even in on-line quality control.

The industrial applications of the OCT technique are surprisingly few. Especially in the case of paper, 2D and 3D imaging pose a great challenge because of the structural complexity of paper, which unavoidably leads to optical complexity in the form of complex photon migration in paper. The methods described in this thesis suggest that the internal structure of paper is visible to OCT when the sample is pretreated by enhancing its optical properties with appropriate agents.

The basic idea of this thesis is that a new industrial application is introduced in the field of OCT research, and a new method is introduced for paper researchers. The aim of this thesis is to prove that a combination of LCI and OCT can be applied to characterize the paper surface and to image the internal structure of paper and determine parameters like roughness and filler content on the basis of these measurements.

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1.3 Contents of this work

In this thesis project, Low Coherence Interferometry and Optical Coherence Tomography were applied to measure paper properties like roughness and filler content, and to image the 2D and 3D structure of paper, with refractive index matching agents employed to increase the imaging depth of the developed OCT system, and with a Michelson-type free-space interferometer used as the core of the system.

Chapter 2 provides information about the structure and properties of paper; single fiber properties, paper geometry and composition, and finally optical properties and photon migration inside paper. This chapter also discusses different models that describe the structure of paper.

Chapter 3 presents the theory of Low Coherence Interferometry and Optical Coherence Tomography in detail. The spatial resolution of the system is also discussed briefly.

Chapter 4 introduces the measurement system in detail. The system is divided into four parts: (1) the interferometer, (2) an analog signal processing and control unit, (3) data acquisition, and (4) digital signal and image processing. All four parts, the measurement sequence, and communication between the parts are discussed in detail to give an overview of how the measured signal is converted into the final image data.

The mesurements in chapter 5 begin with measurement of the paper surface. Several topographies of various types of paper are presented. The roughness values of the samples are compared with values measured using a commercial optical profilometer. This chapter provides an overview of the capabilites of the LCI technique in measuring highly different grades of paper.

Next, two methods, low coherence interferometry and diffractive optical element based glossmetry (DOG), were utilized to give joint transversally localized information on surface roughness and gloss that helps papermakers in their research and development of optimal paper surface quality, which is crucial for optimal ink absorption in the printing process. The commercial glossmeter was also used to give an average value for the gloss.

Filler content evaluation is discussed next. Three samples with a different filler content were measured by using the slope of the LSQ-fitted line to determine the amount of filler.

The last part of chapter 5 introduces the capabilities of OCT in determining the 2D and 3D structure of paper. Beginning from single a-scans of paper, the results show a 3D image of a simulation network of paper, followed by 2D images of commerical copy paper treated with different refractive index matching agents, and finally a 3D image of copy paper treated with Benzyl alcohol as the matching agent. More detailed descriptions of the measurements can be found in the original papers I-VI at the end of this thesis.

The results of the work and future research are discussed in chapter 6, and a summary of the work is given in chapter 7.

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2 Paper structure and properties

Paper is a stochastic network of fibers, but since the fibers are much longer than the thickness of a paper sheet, the network can be treated as planar and almost two-dimensional (Niskanen et al. 1998). Fiber is one of the basic units from which paper is composed, and it is natural to begin the discussion of the structure of paper from the individual fiber itself (Kolseth et al. 1986).

2.1 Geometry and dimensions of a single wood fiber

The dimensions of a wood fiber depend on the pulping process and raw materials used. A rule of thumb is that the length of a softwood fiber is 100 times the fiber’s diameter. For hardwood this ratio is in the order of 30-70. Additionally, the thickness of the fiber wall is approximately one tenth of the fiber’s diameter. However, the cross-sectional dimensions vary within one species, due to seasonal variations of earlywood and latewood fibers, and also due to age and the growing environment of the stem (Heikkurinen 1999).

The most important softwood species for the Finnish paper industry are domestic pine (Pinus) and spruce (Picea). These species are also the most common materials in the world’s papermaking industry. The fibers of softwoods are closed at both ends. Earlywood fibers have a thin wall and their cross-sectional shape is nearly square. Latewood fibers have a thicker wall and a smaller lumen than earlywood fibers, and they have a rectangular cross-section (VTT Automation et al. 2005).

One of the most important species of hardwoods for the paper industry is northern birch (Betula pubescens and Betula verrucosa). Because of its excellent fiber properties, it is one of the most suitable species for paper manufacturing. European manufacturers prefer to use hardwoods such as eucalyptus, beech, and birch in pulp production due to their higher availability (M-real Digital imaging 2004). However, their dimensions are very different from those of softwood species; their fibers are shorter and less porous. The dimensional variation between fibers of different species is larger in hardwood than in softwood, but there is no clear seasonal variation in fiber dimensions. The fiber dimensions of the most common softwood and hardwood species used in paper manufacturing are presented in Table 1 (Heikkurinen 1999, VTT Automation et al. 2005).

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Table 1. Typical cross-sectional dimensions of wood fibers (VTT Automation et al. 2005).

Birch Eucalyptus Pine, earlywood

Pine, latewood

Spruce, earlywood

Spruce, latewood

Fiber length (mm)

1.1 1.0 2.9 2.9 2.9 2.9

Fiber diameter (µm)

22 16 35 20 33 19

Fiber wall thickness (µm)

3 3 2.1 5.5 2.3 4.5

2.2 Paper geometry and composition

As stated earlier, paper can be considered a continuous three-dimensional network of solid material like fibers, fiber fragments, and possible fillers (Holmstad et al. 2002). In the same manner the pore structure inside paper forms a continuous three-dimensional network of voids (Samuelsen et al. 2001). Most of the fiber material is aligned along the plane of the paper. In machine-made papers, the fiber orientation is anisotropic, which means more fibers are aligned closer to the machine direction than to the cross-machine direction (Niskanen et al. 1998). In addition, most of the fibers lose their original shape and collapse, leading to the flat shape of their cross-section (Carlsson et al. 1995).

The arrangement of the fibers in the z-direction can be layered or felted. A layered structure will form if the fibers land on the wire one after another and form an ordered sequence in the z-direction. In a felted structure, the sequence is not clear (Niskanen 1998). Both cases are shown in Fig. 1.

Fig. 1. Layered (top) and felted (bottom) sheet cross-section (Niskanen 1998).

The cross-section shown in Fig. 1 is highly simplified. Paper consists of several smaller particles in addition to fibers.

Fines are fragments of fibers. In addition to whole fibers, pulp always contains a certain amount of smaller particles. In the pulpmaking process and in mechanical treatment, fibers are damaged and surface layers, bunches of fibrils, and single fibrils are

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loosened (VTT Automation 2005). A common definition of fines is that material that passes through a 200 mesh is considered fines (Hiltunen 1999). In chemical pulp, the amount of fines is about 5-10% and in mechanical pulp, about 30% (Heikkurinen 1999). An increase in fines content will improve surface smoothness and the light scattering coefficient (Nesbakk et al. 2001).

Most grades of paper also contain fillers, which are fine, white pigment powders. They fill in the spaces between the fibers and smooth the paper surface. They also improve the evenness of formation, printability, opacity, dimensional stability, gloss, and brightness, but as a drawback, they reduce strength. Savings in manufacturing costs is also a tempting aspect of using fillers; filler material is cheaper than fiber raw material (Krogerus 1999). The most important fillers used in the papermaking process are: clay (Al4Si4O10(OH)2), talc (Mg3Si4O10(OH)2), calcium carbonate (CaCO3), gypsum (CaSO4 - nH2O), precipitated calcium carbonate, titanium oxide (TiO2), and synthetic silicate (Krogerus 1999, VTT Automation et al. 2005).

Base paper forms the framework of paper. In most cases paper is coated with pigments to enhance its surface properties, like printability, appearance, and water impermeabilty (Aaltio 1969). The coating layer is also a complex structure; in addition to pigment particles, the coating material contains binders, thickeners, and additives (Chinga et al. 2002, VTT Automation 2005). The main pigments used in coating paste are clay, calcium carbonate, talc, and gypsum (VTT Automation 2005).

2.3 Optical properties of paper

Optical properties like opacity, brightness, transmittance, gloss, and color usually characterize the optical properties of paper (Borch 2002, Leskelä 1998, Van Der Reyden 1992). These optical properties are not discussed in detail in this thesis, with the exception of gloss in section 2.3.3. Gloss and its transversal distribution were one of the parameters compared in parallel with the surface structure measured using LCI to evaluate the surface quality of paper. In the case of LCI and OCT, the most important features are light interaction and photon migration in paper. The complexity of light propagation and estimation is discussed in section 2.3.1. Variations in scattering and absortion coefficients in paper are high due to the large differences in paper composition; fillers and coating colors vary greatly in different grades of paper, and they have an effect on light interaction in paper. The models used to estimate these two coefficients are discussed in section 2.3.2. Light propagation in paper is highly dependent on the refractive indices of the paper materials. The refractive indices of the most common constituents are shown in Table 2 (Aschan 1969, Krogerus 1999, Lee et al. 2005). The values vary depending on the reference used.

Table 2. Refractive indices of the most common constituents of paper.

Material Cellulose Clay Talc Gypsum PCC Titanium oxide Refractive index

1.55 1.55-1.60 1.55-1.57 1.52 1.58-1.63 2.50-2.70

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2.3.1 Interaction of light with paper

The interaction of light with paper is a complex process that depends on the structure and composition of the paper. Four types of interactions are presented in Fig. 2 (Vaarasalo 1999). Part of the light hitting the paper surface is reflected back and the remainder penetrates the sheet. After passing into paper, light can be transmitted through, scattered back, or absorbed to form heat (Leskelä 1998).

Fig. 2. Interaction of light with paper.

It is practically impossible to obtain information about the actual light scattering phenomena in paper due to its complex structure and composition, which inevitably cause multiple scattering events. Interferences in multiple scattering are solvable by using either Maxwell’s equations or radiative transfer theory. The first choice is practically intractable because of the random nature of the paper structure and the second one gives simplified solutions because it doesn’t take into account the superposition of electromagnetic fields, but only the superposition of scattered intensities (Leskelä 1998).

Carlsson et al. have modeled light propagation through paper using Monte-Carlo simulations, but in their model the paper structure was highly simplified; fibers, fines, fillers, and pores randomly appeared in the path along which the photon was traveling (Carlsson et al. 1995). They also did experiments with time-of-flight measurement through paper and suggested that the path length of the transmitted photon is approximately ten times the thickness of a paper sheet (Carlsson et al. 1995). The simplifications in the simulation models make estimation of light propagation in real paper practically impossible, and for that reason most of the models typically don’t concentrate on giving exact information on the actual light scattering phenomena in paper, but rather specify material properties like light scattering and absorption coefficients (Leskelä 1998). The absorption coefficient in most grades of paper is much smaller than the scattering coefficient because most of the papermaking raw materials are ineffective absorbers (Leskelä 1998), and it is the scattering coefficient which mainly defines the optical properties of paper.

Specular reflection

(gloss)Transmission Scattering Absorption

(heat)

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2.3.2 Models for simulating paper properties

The Kubelka-Munk theory and its extensions are the most widely used methods for describing the optical properties of paper (Kubelka et al. 1931, Kubelka 1948, Kubelka 1954). The theory was originally developed for paint films, but it was later applied to paper. The basic idea of the model is the assumption that the interaction between diffuse light and the material can be described using phenomenological parameters: the specific scattering coefficient s and the specific absorption coefficient k of the material calculated from the reflectance values of R0 and R∞, which are the reflectance from a single sheet and the reflectance relative to a perfectly reflecting diffuser, respectively (Karppinen 2004, Leskelä 1998, Pauler 1986). A homogenous slab of even thickness was used in the original model, where the material contains randomly distributed particles that scatter and absorb light, but it was later extended by Kubelka to multilayer structures (Borch 2002, Kubelka 1948, Kubelka 1954, Leskelä 1998). The Kubelka-Munk theory is limited to optically thick materials in which multiple scattering occurs and transmittance is low. The material becomes optically thick when half of the light is reflected and 20% of the light is transmitted. Grades of paper differ greatly in composition, so in many cases the requirements of the Kubelka-Munk theory are not met and the theory can only be used with caution (Pauler 1986). The fact is that no information on actual light scattering events is obtained with the Kubelka-Munk theory. Another aspect of the theory is the assumption that the material is homogenous or a stack of homogenous slabs that is far from reality; spatial changes in paper properties are high due to the additives that are added to enhance the paper properties. The Kubelka-Munk theories don’t take into account the scattering particle size, the refractive index, or the absorption coefficient (Borch 2002).

Another model of paper was developed by Scallan and Borch (Scallan et al. 1972). In this model paper is modeled as a stack of separate parallel layers that form a stack of bonded fibers. Light scattering is assumed to take place mainly in fiber-surrounding media interfaces. The parameters of the Scallan-Borch model are the number of effective reflecting layers n, layer transmittivity t, and layer reflectivity r. The Scallan-Borch model is limited to sheets containing only fibers, but no additives, so it’s also highly simplified (Borch 2002, Karppinen et al. 2004, Leskelä 1998).

The Scallan-Borch model was further modified by Leskelä (Leskelä 1993). His model took into account additives like fillers and coatings in the paper model.

2.3.3 Paper gloss

Optical properties like gloss define what the paper looks like. The evaluation of gloss is often made by human eye (Béland et al. 2000). When light hits the paper surface, a portion of the light is specularly reflected. The gloss of paper is its ability to reflect light, i.e. the degree to which the paper surface simulates a perfect mirror in its capacity to reflect incident light, so that the reflected light has the same angle to the surface normal as the incident light (Lee et al. 2003, VTT Automation et al. 2005). The physical definition of gloss is the intensity ratio of specularly reflected light to incident light

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(Leskelä 1998). Coating color and surface smoothness are considered the main contributors to overall gloss. A higher coating weight usually gives higher gloss. The gloss of coated paper is mainly affected by particle size, size distribution, and shape (Lee et al. 2003). The effect of surface roughness on gloss is not so straightforward; there can be two surfaces with different texture that have the same average roughness, but different gloss. The optical properties of surfaces and the orientation of pigment particles can cause this effect. Not only overall gloss, but also transversal gloss distribution affects the appearance of paper. The distribution of coating color and local surface roughness have a great effect on local gloss, i.e. the distribution of gloss over the measured area (Béland et al. 2000, Borch 2002).

2.4 Structural properties of the paper surface

Surface properties like roughness are among the most important factors affecting the quality of paper. Roughness refers to the uneven surface of paper or board, and it is especially important in printing papers, graphical boards, and many packaging boards (Kajanto et al. 1998). Surface properties must be selected according to the application; in tissues, a rough, soft surface is usually desired. In printing papers, the surface must be rather smooth and homogenous to accept, retain, and present ink in an optimum manner to the reader of the print (Bristow 1986).

Roughness can be divided into three categories: 1. macroroughness (>100 µm), 2. microroughness (1-100 µm), and 3. optical roughness (<1 µm). Macroroughness is a result of formation, microroughness is a result of fibers/fines position and shape, and optical roughness is a result of fiber and pigment particle properties (Kajanto et al. 1998, VTT Automation et al. 2005). Roughnesses are presented as R parameters, which were originally developed for two-dimensional stylus-type profiling applications, but were later adapted to three-dimensional use like optical profilers, as well. Two of the most common measures of roughness are 2D and 3D roughness averages:

1

1 j

a k avgk

R Z Zi =

= −∑ , (1)

1 1

1 ji

a kl avgk l

R Z Zij = =

= −∑∑ . (2)

They present the arithmetic means of the absolute values of surface departures from the mean plane area, where i and j are the number of data points in the transversal directions, Zavg is the average plane, and Zk and Zkl are the surface heights at the transversal coordinates of k and l. 2D and 3D root mean square (rms) averages are also widely used:

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( )2

1

1 i

q k avgk

R Z Zi =

= −∑ , (3)

( )2

1 1

1 ji

q kl avgk l

R Z Zij = =

= −∑∑ . (4)

They are obtained by squaring each height value in the data set and then taking the square root of the mean. (Gadelmawla et al. 2002, Veeco Instruments Inc. 2002).

In addition to amplitude parameters Ra and Rq and the parameters described in the list of terms, symbols, and abbreviations, there are roughness parameters which describe the surface in the transversal direction. One of them is the autocorrelation function (ACF), which describes the characteristics scale of surface height fluctuations in the transversal direction. It is a quantitive measure of the similarity between a laterally shifted and unshifted version of the profile (Gadelmawla et al. 2002, Vorburger et al. 1981, Whitehouse 1994). A correlation length β is used to describe the correlation characteristics of the ACF. Its value defines the shortest distance in which the ACF drops to a certain fraction (Gademawla et al. 2002). Information similar to the autocorrelation function is provided by the power spectral density (PSD) function. In the case of periodicity in the surface, a spike is seen in the PSD function in the corresponding spatial frequency (Vorburger et al. 2002). The power spectral density function is actually a Fourier transform of the autocorrelation function (Bhushan et al. 1985). The average slope Sa and rms slope Sq parameters represent the slope of the profile over the assessment length (Gademawla et al. 2002). They are important parameters from the optical point of view because they control light reflectance from the surface and have an effect on properties like gloss. There are a number of other parameters as well, but they are not considered in detail in this thesis because only the main amplitude parameters were discussed in the measurements.

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3 Low Coherence Interferometry and Optical Coherence Tomography

3.1 Introduction to Low Coherence Interferometry

Interference is the superposition of two or more waves, resulting in a new wave pattern. When two light beams are combined, their fields add and produce interference. Low coherence interferometry measures the field of an optical beam rather than its intensity (Fujimoto 2002). A simplified schematic of a low coherence interferometer is shown in Fig. 3.

Fig. 3. Simplified diagram of a Michelson interferometer. BS=beam splitter.

Lightsource

Detector

Sample

Reference mirror

Lr = 2*n*lr

Ls = 2*n*lsBS

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The principle of low coherence interferometry can be analyzed in terms of the theory of two-beam interference for partially coherent light. The light field from a low temporally coherent but high spatially coherent light source is directed onto a beam splitter that divides the beam into a reference beam and a sample, i.e. a measurement beam. Assuming that the sample in Fig. 3 is a perfectly reflecting mirror and the polarization effects of light are ignored, the scalar complex functions ( )c/LtE ss − and ( )c/LtE rr − represent the sample beam reflected from the specimen under measurement and the reference beam from the reference mirror, respectively. sL and rL are the corresponding optical path lengths of the arms of the interferometer and c is the speed of light. If we assume that the photodetector collects all the light from the arms, the resultant intensity

dI can be written as

[ ][ ]∗τ++τ++=τ )t(E)t(E)t(E)t(E)(I rsrsd , (5)

where the angular brackets denote the time average over the integration time at the detector and c/LΔ=τ is the time delay corresponding the round-trip optical path length difference between the two arms, i.e. ( )rsrs lln2LLL −=−=Δ , and the asterisk symbol means the complex conjugate operation. 1n ≅ is the refractive index of air, and sl and

rl are the geometric lengths of the arms. Because intensities ( ) ( )tEtEI sss∗= and

( ) ( )τ+τ+= ∗ tEtEI rrr , the resultant intensity becomes

( )( ) 2 Red s r s r mcI I I I I Vτ τ= + + ⎡ ⎤⎣ ⎦ , (6)

where the first two components sI and rI are the detected intensities backscattered by the sample and the reference arm, respectively, and the last term gives the amplitude of the interference fringes, which depends on the optical time delay set by the position of the reference mirror and which carries the information about the structure of the sample. This equation is termed as the generalized interference law for partially coherent light. The normalized mutual coherence function ( )τmcV in equation (6) gives the degree to which the temporal and spatial characteristics of sE and rE match, and it can be written as

( )( ) ( )

rs

rsmc II

tEtEV

τ+=τ

. (7)

If the complexity of the spectral components is ignored, the phase difference with respect to optical path delay can be written as

τπ=ϕ 0f2 , (8)

where 0f is the center frequency of the light source. Furthermore, fields sE and rE originate primarily from a single wave front, and spatial coherence can be neglected and the complex mutual coherence function reduces to self-coherence and equation (6) can be rewritten into the form (Pan et al. 1995, Schmitt 1999, Wang et al. 2004)

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( ) τπτ++=τ 0tcrsrsd f2cosVII2II)(I . (9)

According to the Wiener-Khintcine teorem, the temporal coherence function ( )τtcV is actually the Fourier transform of the power spectral density ( )fS of the light source, which is fully characterized by its shape, its spectral bandwidth, and its center wavelength (Akcay et al. 2002, Gilgen et al. 1989, Schmitt 1999, Wang 1999), as,

( ) ( ) ( )df2jexpfSV0

tc ∫∞

πτ−=τ . (10)

This relationship reveals that the shape and width of the emission spectrum of the light source are important variables, because they influence the sensitivity of the low coherence interferometer to the optical path difference of the sample and the reference arm. The equation (9) can be rewritten in a form that gives the intensity dI as a function of LΔ

( ) LkcosLVII2II)L(I 0tcrsrsd ΔΔ++=Δ , (11)

where 00 /2k λπ= is the average wave number and the relation 00 f/c=λ can be used to transform from the time domain to the path domain (Pan et al. 1995, Schmitt 1999).

In the derivation of equation (11), the sample was treated as a perfectly reflecting mirror that induces a time delay, but leaves the amplitude and coherence of the sample beam unchanged. In reality, this is an unrealistic situation. Actually, the light reflected from the sample can be categorized into least backscattered light, i.e. the light that undergoes only single scattering or very little scattering, and diffuse backscattering when the light has scattered numerous times. In principle, least backscattered light maintains its coherence and multiple scattered light loses it. If we take into account the scattering path inside the media, the total round-trip path length of the sample arm is

's0ss LLL += , (12)

where 0sL is the round-trip path length to the sample surface and 'sL is the total round-trip

path length inside the sample, i.e.

∑= is's lnL , (13)

where sn is the refractive index of the medium and il the scattering path of light inside the medium. Then the intensity given in equation (5) can be written in the form

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( )*

rL

ss'sr

Lss

'sd )t(EdL)L,t(E)t(EdL)L,t(EI

0s0s

⎥⎥

⎢⎢

⎡τ++×

⎥⎥

⎢⎢

⎡τ++=τ ∫∫

∞∞

, (14)

where )L,t(E s's is the path length-resolved field density. Equation (14) yields

( ) ( )∫∞

∞−

ΔΔ++= LdLkcosLVLRII2II)L,L(I 0tcsrsrsrsd , (15)

where ( )sLR is the normalized path length-resolved diffuse reflectance, i.e. the normalized derivative of the intensity depth distribution of the measuring wave, representing the fraction of power reflected from the layer located at position sL within the object. The signal-carrying interference term, i.e. the interference modulation in equation (15), can be expressed as a convolution

( ) ( ) ( )[ ]rssrsrssignal LLCLRII2L,LI −⊗= , (16)

where ( )rs LLC − is the coherence function, i.e. the interferometer response in the ideal case with a mirror in both arms multiplied by the cosine term. It is also called a point spread function PSF of the light source. ⊗ denotes the convolution operation. As a conclusion, low coherence interferometry traces out variation in the path length-resolved reflectances defined by ( )sLR (Kulkarni et al. 1997, Pan et al. 1995, Pan et al. 1996, Schmitt 1999, Yung el al. 1999). In the case of a turbid media like paper, the above description of the path length-resolved diffuse reflectance includes all the photons falling in the time window defined by the coherence length of the light source. That means the useful signal is masked by the diffuse component creating signal-degrading speckles which are formed by the out-of-focus light that scatters multiple times and returns within the time delay set by the difference between the optical paths in the two arms of the interferometer (Schmitt et al. 1999). The effect of the diffuse component and how to reduce it in paper measurements are discussed later in section 5.4.

The signal-carrying component is typically separated from dc by modulating the optical time delay between the arms by translating the reference mirror by a constant speed, which shifts the interference signal to the corresponding Doppler frequency defined by

0d

v2fλ

= , (17)

where v is the speed of the moving mirror and 0λ is the center wavelength of the light source. Shifting to the Doppler frequency facilitates the removal of the dc background and low-frequency noise during demodulation (Schmitt 1999). To extract this signal-carrying component, the detection circuit has three main components: (1) a

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transimpedance amplifier, (2) a bandpass filter centered at fd, and (3) an amplitude demodulator to extract the envelope of the interferometric signal (Hee 2002).

As stated earlier, ( )rs LLC − is the function which determines the interferometer response to path length-resolved reflectance variations. This means the signal is evident at the detector only when the reference arm distance matches the optical length of the reflective path through the sample within the coherence length of the light source, which is typically around 10 µm. The coherence length is the parameter which determines the resolving ability of backscattering or reflecting sites inside the sample (Hee 1995). The resolving ability is discussed in more detail in section 3.3.

3.2 From Low Coherence Interferometry to Optical Coherence Tomography

Being a one-dimensional ranging technique, however, Low Coherence Interferometry has its limitations. This is where Optical Coherence Tomography comes in, by offering the capacity to reconstruct cross-sectional images of an object from its projections. The term tomography is used whenever two-dimensional data is derived from a three-dimensional object to construct a slice image of the object's internal structure. In OCT, multiple parallel LCI scans are performed to generate the two-dimensional image. The method is similar to ultrasound B-mode imaging, except that infrared light waves rather than acoustic waves are used, and the achieved axial resolution is up to 100 times higher, ranging from a few tens of micrometers to less than one micrometer. In contrast to time-domain techniques, optical coherence tomography can be performed with continuous-wave light without the need for ultra-short pulse laser sources, which are used mainly in the laboratory environment (Ballif et al. 1997, Ettl et al. 1999, Fercher 1996, Schmitt 1999, Tearney et al. 1997, Yoshimura et al. 1995).

A typical measurement system consists of a Michelson interferometer illuminated by a low temporally coherent light source, such as a superluminescent diode. In OCT, the object to be measured is placed in one arm of the interferometer. A measurement beam emitted by the light source is reflected or scattered from the object with different delay times, depending on the various optical properties of the different layers within the object. A longitudinal profile of reflectivity versus depth is obtained by translating the reference mirror of the interferometer and synchronously recording the magnitude of the intensity of the resulting interference fringes. A fringe signal is evident at the detector only when the optical path difference in the interferometer is less than the coherence length of the light source. Locating the maximum fringe visibility position allows one to select internal cross-sections of the object with a resolution of 1-2 μm (Hee et al. 1995, Masters 1999, Vabre et al. 2000).

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3.3 Spatial resolution of an Optical Coherence Tomography imaging system

The spatial resolution of an OCT imaging system can be divided into two parts: the axial resolution and the transverse resolution, which are independent from each other. The axial resolution depends on the characteristics of the light source and the transverse resolution is determined by the optics of the imaging device. In most cases the autocorrelation function of the OCT device has a Gaussian shape. It is caused by the emission spectrum of the light source, which in most cases has a Gaussian shape or resembles it. In the case of a Gaussian-shaped autocorrelation function, the coherence length cL is

λΔλ

π=

20

c2ln2L , (18)

where λΔ is the FWHM (full width at half maximum) wavelength range of the light source (Brezinski 1999). cL is a common value for the axial resolution, and for the coherence length, the equation above is the most used. The definition of cL is sometimes a bit confusing. The coherence length in equation (18) is the round-trip coherence length, but it is also adopted as a definition for the longitudinal coherence length, which is actually twice as large as the value given by equation (18) (Akcay et al. 2002, Baumgartner et al. 1997, Baumgartner et al. 1998, Fercher et al. 1999, Hitzenberger et al. 2002, Laubscher 2004, Tomlins 2005, Zhang et al. 2001). In papers II and IV, a different value for coherence length was adopted, but then it was mentioned that the resolution of the system is then described by dividing the coherence length by 2. The equation (18) is valid only in a vacuum. The usual case is that the sample is dispersive, which means the refractive index of the sample material depends on the wavelength. The effect is significant when broadband sources are used (Sampson 2004). The distances in low coherence interferometry are optical distances. This means the geometric distance is derived by dividing the optical distance by the group refractive index gn of the media

λλ−=

ddnnng . (19)

In real materials, not only is the refractive index n a function of wavelength, but also the group index gn . The result is a broadening of the interferograms and an increase in coherence length, leading to a corresponding reduction in resolution. In a dispersive medium, the coherence length m,cL can be calculated by

2

gg2

cm,c dddn

LL ⎟⎟⎠

⎞⎜⎜⎝

⎛λΔ

λ+= , (20)

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where gd is the geometric depth in the medium (Drexler et al. 1998, Hitzenberger et al. 1998, Hitzenberger et al. 1998, Hitzenberger et al. 1999).

As stated earlier, the transversal resolution is determined by the optics of the imaging device and doesn’t correlate with the axial resolution. The selection of optics is a trade-off between the transversal resolution and the imaging depth range, i.e. the depth of focus. The transversal resolution xΔ can be written as

⎟⎟⎠

⎞⎜⎜⎝

⎛πλ

=Δdf4x l , (21)

where lf is the focal length of the focusing lens and d is the light beam diameter on the lens aperture. It can be seen from equation (21) that a large numerical aperture NA gives a small spot size and a high resolution, but another aspect which has to be taken into account is that the imaging depth range, i.e. two times the Rayleigh range, becomes shorter. The Rayleigh range rz is

λΔπ

=4

xz2

r . (22)

The Rayleigh range gives the distance from the focal plane to the point where the light beam diameter has increased by a factor of 2 (Clements 2004, Drexler 2004, Fujimoto 2002). In most biological applications, the imaging depth should be in the millimeter scale, but in the case of a paper sheet, there is no need for such high imaging depths, and a high NA can be used.

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4 Measurement system

A schematic of the free-space OCT setup used in the experiments is shown in Fig. 4. This experimental model is highly modifiable and can be used for several low coherent purposes: LCI, OCT, and DOCT. The main drawback of the device is that it needs a moderately skilled operator to change the procedure of the imaging sequence. The free-space model is introduced in detail in the next subsections.

Fig. 4. Schematic of the OCT system: (1) SLD; (2) photodiode; (3) preamplifier; (4) bandpass filter; (5) demodulator; (6) collimator; (7) mirror; (8) axial scanner; (9) sample; (10) transversal scanner; (11) data acquisition; (12) display; (13) computer; (14) PZT driver; (15) ramp generator; (16) motion controller.

The system in Fig. 4 can be divided into four parts: (1) the interferometer, (2) an analog signal processing and control unit, (3) data acquisition, and (4) digital signal and image processing. The first of these, the interferometer, is introduced in subsection 4.1, where the components and corresponding specifications are described in detail. The analog signal processing and control unit is described in subsection 4.2. It gives an overview of the blocks of the unit: amplifiers and a sweep generator for PZT. The data acquisition

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procedure is described in subsection 4.3. Subsection 4.4 describes how the acquired signals are converted to images and gives an overview of the color maps used in the images.

4.1 Interferometer

The schematic of the experimental measurement setup presented in Fig. 4 uses a superluminescent diode (1Superlum Ltd. Model SLD-380-MP3-TOW2-PD or 2Superlum Ltd. Model SLD-380-HP2-TOW2-PD) as a low coherent light source. With a peak emission power of 18.25 mW / 250 mW, the diode illuminates a Michelson-type interferometer with a free-space configuration shown in Fig. 5.

Fig. 5. Free-space OCT measurement setup.

Having a center wavelength of 1822 nm / 2832 nm and a FWHM spectral width of 120.2 nm / 219.7 nm, the achieved axial resolution in air is 114.8 µm / 215.5 µm. Both diode models were used in this thesis project. Two different Current and Temperature Controllers were used; Superlum models PILOT-2 and PILOT-3-1. They hold the diode current stable by monitoring the output power and temperature of the diode.

A diverging beam from the SLD is collimated by using a triplet lens collimator (Melles Griot B. V. Model 06GLC003) and split equally by a cube beam splitter designed for near-IR (Melles Griot B. V. Model 03BSC025) into the two arms of the interferometer: the reference arm and the sample arm. Antireflection-coated plano convex diode laser lenses (Melles Griot 06LXP007/076) are used for focusing in the arms.

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According to equation (21), the size of the focused beam (defined by the 1/e2 radius of the Gaussian beam) is then ~8.5µm, which defines the transversal resolution. The first of the arms, the reference arm, contains an axial scanner for producing interference modulation, and it shifts the signal to a Doppler frequency that depends on the speed of the scanner. Scanning can be performed by either a piezoelectric scanner (a Physik instrumente P-783.ZL PZT element with an E-662.LR controller) or a servo motor (a Newport VP-25XA servo stage with an ESP300 controller). For best accuracy and linearity, a piezoelectric scanner is used in a closed loop mode. The object to be measured is placed in the other arm, the measuring arm, which contains stepper motor driven xy stages (Newport DM11-25 actuators with an ESP300 controller) for scanning the object in transversal directions to achieve 2D and 3D images. All the stages are computer-controlled and synchronized with each other via an RS232 or a GBIP bus. The reflected and scattered beams are focused on the detection arm with a plano convex lens (Melles Griot 06LXP007/076) and combined on the silicon photodetector (Melles Griot 13DSI005) to produce an interferometric signal containing information about the internal structure of the sample. This particular detector has a responsivity of 0.45 A/W for a wavelength of 820 nm.

4.2 Analog signal processing and control unit

After detection of the signal in the interferometer, the signal is passed to a transimpedance amplifier, which is designed and optimized especially for OCT purposes by using appropriate, low-noise operational amplifiers. The architecture of the single-stage transimpedance amplifier ensures a high signal-to-noise ratio, providing a very strong signal already at the output of the first stage without unnecessary DC bias. Transimpedance can be adjusted from 1 to 2 MΩ by using an 8-position switch on the front panel of the analog signal processing unit shown in Fig. 6.

Fig. 6. Analog signal processing and control unit.

When no further analog signal processing is needed, the signal is passed to the direct output (DIRECT OUT) shown in Fig. 6. This output is used when digital signal processing algorithms are used in parallel with analog processing.

The signal from the transimpedance amplifier is then passed to the next block, which is the bandpass filter forming an 8th order Butterworth filter with a 3 kHz pass bandwidth.

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The task of this filter is to remove all the unnecessary noise coming from external light sources, vibrations, and the electronics itself. The frequency and bandwidth of the useful signal are closely related to the parameters of the light source and the velocity of the reference mirror. The signal of this output (OCT OUT) is used whenever the fringe signal amplitude and phase are needed.

The third ouput (DOCT OUT) is used when Doppler measurements are performed. This output stage also has an 8th order Butterworth filter, but it also has a 72 kHz pass bandwidth, which allows us to measure the velocity of flowing/moving particles.

There is usually no need to record the phase of the interferometric signal, and only the magnitude of the signal is recorded. That is also a practical way to reduce the sampling frequency and data storage space needed. The fourth output (ENVELOPE OUT) gives us the envelope of the fringe signal by using a demodulator that consists of two sub-blocks: a precision rectifier and a lowpass filter. With the rectifier sub-block, signals as low as 2 mVp-p can be rectified without significant distortions. The second sub-block, the lowpass filter, is of the third order Butterworth type with the cutoff frequency set to effectively remove the carrier frequency but leave the envelope undistorded.

The fifth output of the unit is the logarithmic envelope output (LOGARITHMIC OUT), which amplifies the envelope signal logarithmically, which is a useful option in detecting signals with a very wide dynamic range. This was the output used in most of the measurements made during this thesis project.

The internal sweep generator in the E-662.LR controller was found to give bad linearity and stability when the speed was increased. The bandpass of the OCT filter was centered at 9.2 kHz, which corresponds to scanner speeds of 3.78 mm/s and 3.83 mm/s with 822 nm and 832 nm light sources, respectively. An external sweep generator, i.e. a control signal generator, was constructed to give a nice slope for the E-662.LR. The repetition rate, slope, and amplitude of this control signal can be adjusted from the front panel of the sweep generator unit. The control signal is then amplified in the E-662.LR, which drives the PZT element and follows the movement by means of a feedback loop (Krehut 2003).

4.3 Data acquisition

Data acquisition is performed by using a National Instruments (NI PCI-6070E) DAQ card with a 12-bit AD converter connected to the PCI bus of the PC. The measured signals and triggering pulses are connected to the DAQ card via an interface card (NI BNC-2110) with coaxial connectors. The DAQ card is contolled by a LabviewTM progam which handles the signal acquisition and saving. The detailed measurement sequence of the system is:

1. The Labview program is started, where parameters like the number of scans, sampling frequency, and number of data points/scan are defined.

2. The measurement program is downloaded from the PC to the ESP300 controller via a serial bus, and it defines the movement parameters of the transversal scanning stepper motors, like speed, acceleration, motion increments, and movement procedure. It also

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controls the triggering of the depth scanning start pulse, which is guided to the sweep generator of the PZT control unit.

3. The trigger pulse causes the sweep generator to give a sweep signal to the PZT controller, which amplifies the control signal to the desired level of PZT element. At the same time the Labview program starts to acquire the signal of the selected output of the analog signal processing and control unit. Samples are taken at pre-selected sampling intervals, so that the total amount of samples covers the whole scanning range of the PZT element.

4. After the scanner has reached its maximum displacement, it is returned to its original position by the sweep generator and the sequence is started again from phase 3.

The acquired signals are saved in ASCII or binary format. The ASCII format was used in early measurements, but the binary format was adapted later because of its higher speed of saving. Thus there is a need to convert it to ASCII later for data processing.

4.4 Digital signal and image processing

The process of signal to image conversion is quite a straightforward process, and the amount of processing depends on the type of image formed. Three types of images were used in this thesis project: topography, tomography, i.e. 2D images, and 3D images. Each of these needs a slightly different procedure. All the processing was perfomed by using a MatlabTM program.

The first of these, the topography image, is the easiest one to form; there is no need to save the whole measurement vectors in LabviewTM, but only the maximum amplitude position originating from the surface of the sample, i.e. from the first air-sample interface. It means that a matrix of these values is measured and then combined in MatlabTM to form a 3D matrix that gives us surface z-positions as a function of transversal positions. The set of position values is not very informative when we discuss about topography, thus some processing of the data set is needed. MatlabTM has built-in functions for combining a set of data points to form a surface. Every data point on this surface is marked with a different color depending on its depth value. The most common color maps are grayscale and false color maps. The grayscale map contains a defined number of gray levels from white to black. However, the human eye is not very sensitive to separate a number of gray levels, which sometimes makes the topography details invisible. The solution is to use a false color map that employs multiple colors scaled to the depth data. There is no standard false color map for topography, and many variations can be found. A false color map called jet was used in some of the experiments done in this thesis project. In the jet map, color varies from dark blue to bright red, and sometimes this map gives a better view of the structure of the sample. The precision of the system for surface position detection in toporeconstruction is 0.2 µm when the maximum amplitude position is recorded. The limiting factor is the quantization error that causes drift in the position calculation. The recorded maximum amplitude position was used for toporeconstruction throughout the measurements done in this thesis project. If the center of mass of the envelope is used for position determination, the precision is 40 nm.

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The second option, the tomography image, gives a 2D slice image of the object’s internal microstructure. The whole measurement vectors are now saved and because there is no need for further processing of separate signals in MatlabTM anymore, the logarithmic envelope output of the analog signal processing and control unit is usually used., MatlabTM also has its own function for slice images, called imagesc. This function transforms the z-data to pixels. Each pixel has its own color selected from the color map used. The color depends on the pixel’s amplitude, i.e. the amplitude of the signal. A number of these vectors are placed in parallel so that they form a matrix of image pixels. Color map scaling and thresholding are the only actions done as postprocessing of the images. The resolution of the 2D slice images is determined by the focusing optics and the coherence length of the light source.

The last option, a 3D image, gives the complete structure of the sample in three dimensions. This image type is the most complex to form and needs a powerful computer to handle all the data. Also in this case the whole measurement vectors are saved from the logarithmic envelope output of the analog signal processing and control unit. The data set has four values for each pixel; a position in three dimensions x, y, and z, and a signal amplitude value at that particular position, and it can be stated as a volume data set. A MatlabTM function called isosurface connects the adjacent points in the volume data matrix if their amplitude value crosses the specified value defined in a function call, which in other words means the selection of a ROI (Region of Interest). This can be easily understood by taking a 3D image of a round tube as an example. If we take OCT images of this tube, we have a number of parallel 2D images which have the round shaped cross-section of the tube. Selection of a ROI is performed by thresholding the image data so that the cross-section is separated from the surrounding medium. The edges of these cross-sections are connected by a surface, and we get a 3D presentation of the object. An isocaps function in Matlab computes the isosurface end cap geometry for the volume data, which in the case of a tube corresponds to the images of both ends of the tube. For 3D images, color map scaling and 3D smoothing are usually performed to enhance image quality. The resolution of the 3D images is determined by the focusing optics and the coherence length of the light source.

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5 Low Coherence Interferometry and Optical Coherence Tomography in paper measurements

This chapter presents the results of using Low Coherence Interferometry and Optical Coherence Tomography for paper measurements. In section 5.1, LCI is used to evaluate the surface structure of paper. Some of the roughness values are compared with the values measured with the commercial profilometer. These measurements are discussed in papers II, V and VI. In section 5.2, the surface structure, roughness, average gloss, and local gloss of paper surfaces are discussed in parallel. A detailed analysis can be found in paper III. Section 5.3 gives an example of determining the filler content of paper by using OCT, introduced originally in paper VI. Sections 5.4 and 5.5 discuss 2D and 3D imaging of paper, respectively. The results are collected from papers I, IV, V and VI. Except for the measurement of the line profiles in Fig. 7 and 8 and the a-scans in Fig. 18, the Superlum Ltd. model SLD-380-HP2-TOW2-PD was used in all the experiments as the light source of the interferometer.

5.1 Surface analysis of paper

Several methods and standards are used to analyze the surface structure of paper in modern paper research and in-line quality control processes. Nevertheless, some of these methods are non-scientific; they all yield slightly different values and typically require a number of separate devices to cover all types of paper.

Surface analysis, including roughness estimation, is particularly important in printing papers, graphical boards, and packaging boards, because parameters like roughness affect such optical properties of paper as gloss and ink absorption. Knowing the structure of the base paper (paper before further processing, like coating) surface is also an important characteristic when estimating the amount of coating color required to make the paper printable or otherwise more suitable for a particular application (Kajanto et al. 1998).

Low Coherence Interferometry enables measurement of various kinds of paper surfaces. In the papermaking industry, air-flow methods for surface roughness evaluation still play an important role and are widely used. Two air-leak methods are used to

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measure the roughness of paper samples: 1. the Bendtsen air-leak method, in which a hard ring is pressed on top of the paper surface, and the ensuing air leak escaping under the ring is measured in unit time, and 2. the PPS method (Parker Print Surf method), which uses a soft ring instead of a hard one and responds remarkably well to small surface imperfections.

However, air-leak methods are prone to failures, and paper sheets often have holes penetrating through them which, naturally, affect the measurement results. This does not happen with LCI. Moreover, LCI measurements do not require multiple devices for simultaneous imaging of the surface structure and measurement of roughness parameters. As a result, both time and money are saved.

All the experiments presented in this section were measured using the setup described in section 4.1. The surface position was determined by recording the maximum amplitude position originating from the surface of the paper sample.

In the first experiment, two fine paper surfaces were measured to define the surface roughness parameters Ra and Rq. The first of these, code HW 75/25 F30 fine paper, is manufactured in a test paper machine by Metso Paper. It contains 75% birch, 25% pine and 30% PCC (CaCO3 – precipitated calcium carbonate) filler, and the second one is typical commercial copy/printing paper whose exact constituents were unknown. The step increment between the transversal pixels was 1 µm. The surface line profiles measured from the samples are presented in Fig. 7 and 8 (Paper II).

Fig. 7. Surface line profile of fine HW 75/25 F30 fine paper.

Fig. 8. Surface line profile of commercial copy/printing paper.

-80-60-40-20

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The surface roughness parameters Ra and Rq for the line profiles in Fig. 7 and Fig. 8 can be calculated using equations (1) and (2). They give Ra=4.6 µm and Rq=5.9 µm for HW 75/25 F30 paper and Ra=5.5 µm and Rq=6.9 µm for copy paper. When we compare the figures above, there is a clear difference in surface line profiles. The difference between the roughness values is yet only a scant micrometer, but the difference is clearly evident when the paper surface is physically touched. This is because, in the profiles measured above, we deal with local roughnesses, i.e. short transversal distances compared with structural changes in paper in the transverse directions. In the following surface structure measurements, a larger area was measured to give a more representative view of the surface and a value for roughness.

As stated earlier, LCI can be applied to various grades of paper to measure the surface structural properties. In the next experiment, three widely disparate grades of paper were measured to demostrate the capabilities of the LCI technique in visualizing the surface structure of various types of paper and in calculating the corresponding roughness values according to equations (3) and (4). Fig. 9-11 show the results of this experiment. The sizes of the images are 500 x 500 pixels with 5 µm transversal step increments, which yields 2.5 x 2.5 mm images. The smaller images in the top right corner show zoomed 0.5 x 0.5 mm images from the top left corner of the samples. Fig. 9 shows the topography of a laboratory-made paper sheet. As seen, the sample containing long pine fibers with 15% PCC filler is quite rough; Ra=6.9 µm. Furthermore, it is an uncoated, uncalendered sample with low gloss and high porosity. The visibility of individual fibers is high, because no machining has been performed on the surface and no coating materials have been used to smooth it.

Fig. 9. Topography of a laboratory-made paper sheet. The size of the larger image is 2.5 x 2.5 mm and the smaller one is 0.5 x 0.5 mm.

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The second sample, HW 75/25 F30 fine paper, is actually the same used in the previous experiment presented in Fig. 7. The topography of this sample is seen in Fig. 10. In comparison with the laboratory-made paper, this sample is also uncoated and uncalendered. Other characteristics include moderate gloss and porosity, and a roughness of Ra=4.6 µm. Manufactured in a test paper machine by Metso Paper, the visibility of the individual fibers is quite poor, due to manufacturing processes such as milling and the addition of a fairly large amount of filler in the pulp.

Fig. 10. Topography of an uncoated fine paper sheet. The size of the larger image is 2.5 x 2.5 mm and the smaller one is 0.5 x 0.5 mm.

The third sample, presented in Fig. 11, is also an uncalendered fine paper sheet, but now with high gloss and low porosity. It is highly coated to smooth the surface for photo printing and has a roughness of Ra=0.8 µm. As in the case of HW 75/25 F30, the fiber visibility is more or less zero because of the coating on the surface. The amount and type of filler in this sample were unknown.

The preceding measurements show that LCI is capable of measuring the surface topographies and roughness values of several grades of paper. Papers from rough base paper to smooth photo printing papers can be measured using the same setup. One important feature is that the structure of the surface and the roughness values can be obtained simultaneously. Compared with air-flow methods, there are less sources of error present in the measurement event. One of these is an air leak through the paper, which becomes significant when porous paper is measured and causes misleading results for the roughness value.

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Fig. 11. Topography of a coated fine paper sheet. The size of the large image is 2.5 x 2.5 mm and smaller one is 0.5 x 0.5 mm.

In the next experiment, five laboratory-made sheets of paper were measured using LCI. The roughness parameters were calculated and the results were compared with a reference provided by the Technical Research Centre of Finland (VTT). The reference contains surface topografies and roughness parameters measured with a commercial Altisurf 500 optical profilometer. The size of the measurement beam on the surface of the sample is 1 µm and it gives 10 nm depth resolution. The aim of this experiment was to verify the results achieved by the device described in section 4.1. Each sample had undergone a slightly different calendering method and filler properties described in Table 3 (VTT Processes 2003).

Table 3. Samples.

Sample Filler content Calendering A 0% uncalendered B 0% medium calendering C 0% strong calendering D 15% uncalendered E 30% uncalendered

Fig. 12 and 13 give two examples of topografies of these samples measured using LCI. The sizes of the images are 500 x 500 pixels with 5 µm transversal step increments, which yields 2.5 x 2.5 mm images. They are selected to give an overview of the filler distribution in the paper and the effect of calendering on the paper surface. As these figures demonstrate, calendering gives a smoother surface, thereby reducing the topographic visibility of its fiber distribution.

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Fig. 12. Topography of sample D.

Fig. 13. Topography of sample C.

In addition to parameters Ra and Rq, several other roughness parameters were analyzed in this experiment. They are presented and explained in detail in the list of terms, symbols, and abbreviations (Gademawla et al. 2002, Veeco Instruments Inc. 2002).

The results are shown in Table 4. If we look at the table and compare the values given by LCI and the Altisurf 500, we find that all the parameters give a different value. Some

x-position [mm]

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of them differ slightly and some of them are completely different. One reason for the differences can be the difference in the measured area. In the case of LCI, it was 2.5 x 2.5 mm, and in the case of the Altisurf 500, it was 4 x 4 mm. Such an area was too large for our system.

Table 4. Roughness values for LCI and an Altisurf 500. The values are given in µm.

Sample A B C D E

LCI Ra 7.83 5.76 5.78 6.85 14.90 Rq 9.92 7.44 7.41 9.32 22.00 Rp 27.20 57.20 23.90 92.40 123.00 Rv 58.30 74.10 75.70 64.30 99.80 Rt 85.50 131.00 99.70 157.00 222.00 Rsk -0.79 -1.04 -0.96 -0.26 1.12 Rku 3.99 5.47 4.69 8.65 6.78 Rz 80.80 88.80 78.90 144.00 201.00

Altisurf 500

Ra 5.48 4.30 4.40 7.27 15.44 Rq 7.36 5.86 6.46 10.72 24.44 Rp 27.65 45.16 180.60 161.00 170.70 Rv 64.37 51.76 44.42 73.27 90.40 Rt 92.02 96.92 225.00 234.20 261.10 Rsk -1.69 -1.56 0.94 0.57 2.26 Rku 7.27 7.31 38.02 13.65 11.72 Rz 84.91 86.91 186.60 212.30 248.50 Table 5 gives us the linear correlation coefficients for all the roughness parameters. It can be seen that the parameters Ra and Rq have the highest correlation and all the others correlate more or less badly. The differences in correlation can be explained by the differences in the focusing geometry of the measurement devices.

Table 5. Correlation coefficients for roughness values measured by LCI and an Altisurf 500.

Roughness parameter Ra Rq Rp Rv Rt Rsk Rku Rz

Correlation Coefficient

0.97 0.98 0.45 0.48 0.65 0.76 -0.17 0.79

Thus, due to the Altisurf’s smaller focus spot, which is superior in the detection of large narrow peaks, the Altisurf tends to produce a larger Rp value than LCI. On the other hand, the ability of LCI to detect deep pits is better than that of Altisurf. This can be explained by the assumed large NA of the Altisurf’s focusing optics that causes that some of the deep pits to be invisible to such a system, and in most cases it gives a smaller value

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for Rv. It is very likely that this focusing geometry lies at the root of the other observed non-correlations, as well. As an example, take the parameter Rsk; if this value is positive, there are more peaks than pits on the paper surface, if the value is negative, there are more pits. Consequently, because the Altisurf is better at detecting high peaks than deep pits, the Rsk value is in most cases positive compared with the value measured using LCI. The same reason causes a larger value for Rku with the Altisurf, which detects high narrow peaks on the surface.

But, if we compare the results sample by sample by taking into account all the roughness parameters, we get interesting results. In table 6, the linear correlation coefficients are calculated for each sample.

Table 6. Correlation coefficient of all the roughness parameters measured using LCI and an Altisurf 500.

Sample A B C D E

Correlation Coefficient

1.00 0.98 0.73 0.99 0.99

The above table reveals that although the correlation of single roughness parameters between the samples is poor, excluding Ra and Rq, the relationship of the parameters from the same sample measured using LCI and the Altisurf 500 shows nice correlation. The value for sample C stays unknown.

5.2 Surface quality evaluation of paper using LCI and a DOG

Micro surface roughness and related gloss have been observed to be important parameters in paper science (MacGregor 1994). In this section, two methods, low coherence interferometry and diffractive optical element based glossmetry (DOG), were utilized to give joint information on both surface roughness and gloss that helps papermakers in their research and development of optimal paper surface quality, which is crucial for optimal ink absorption in the printing process.

Micro surface roughness of paper has an important role in the gloss of paper. Unfortunately, commercial glossmeters do not provide information on the local gloss of paper. In the next experiment, LCI was employed to assess the average surface roughness of three different paper samples with the aid of the recorded topography maps. Furthermore, local and average gloss were measured with a diffractive optical element based glossmeter (DOG), which has previously been applied to local gloss detection of plastic products (Myller 2003, Silvennoinen 2004). More information on the DOG setup used in this experiment can be found in Paper III.

The samples of this study present rather different grades of paper. The first one, conventional commercial copy paper, was investigated. It is calendered and contains, in addition to pulp, usually about 10-20% filler material, which is typically PCC. The second sample, supercalendered (SC) paper, was not coated and depending on the calendering process and filler contents, it has different applications, such as paper for

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offset printing. Typically the filler used in SC paper is caoline. The third sample, supercalendered fine paper, was coated and different coating pigments such as PCC are typically used. This paper product usually provides a glossy surface and good printing quality. The supercalendering process tends to smooth the surface and assists in the formation of mirror-like facets. As a rule of thumb, the smoother the paper surface, the better the printing quality, which can be distinguished, e.g. in the reproduction of images.

The samples were marked with needle holes so that the same area was measured using LCI and a DOG. The 3 x 3 mm areas were measured in 15 µm transversal step increments with both devices. In addition to LCI and a DOG, gloss was also measured with a commercial Zehntner ZGM 1020 Glossmeter with two angles of incidence: 20° and 60°. All the gloss measurements were performed at the University of Joensuu.

Fig. 14 gives an example of one of the topographies measured. It shows the topography of a Xerox copy paper sample. The corresponding gloss map can be found in Paper III, Fig. 6. A direct comparison of topography and gloss maps was not conducted in this study. Surprisingly, the roughest paper gives the lowest variation in gloss. This effect is clearly seen if we compare the topographies and gloss maps of fine and Xerox copy paper samples. This effect is invisible if only the average values of roughness and gloss are used, and it leads to a conclusion that local variation in surface properties is an important factor when surface quality is evaluated. All the topographies and gloss maps can be found in Paper III. The gloss and roughness values, with corresponding standard deviations calculated for these samples, are shown in Table 7. Holes were excluded in the calculation of roughness values. Fig. 15 shows the normalized gloss measured with a DOG and a Zehntner 1020 with two geometries as a function of roughness Ra.

Fig. 14. Topography of copy paper

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Table 7. Averages and standard deviations of gloss measure with a DOG (G) and a Zehnter 1020 (GU – Gloss unit), and roughness measured using LCI (µm).

Paper sample

G σG GU20° σ GU20° GU60° σ GU60° Ra σ Ra

Fine 1.03 0.04 4.80 0.72 32.80 2.27 1.78 1.03 SC 1.08 0.03 2.56 0.15 13.10 0.86 5.40 1.95 Xerox 0.87 0.01 1.50 0.01 3.30 0.11 7.38 3.15

Fig. 15. Normalized gloss G, GU 20°, and GU 60° as a function of roughness Ra.

The Zehntner values GU20° and GU60° give nice negative linear correlation to roughness; the correlation coefficients are -0.9994 and -0.9997, respectively. But for the DOG value G, the correlation coefficient is only -0.61. It can be seen in Table 7 that SC and Fine papers have large variations in local gloss measured with the DOG. It is evident that the surface roughness of paper is not the only dominant factor affecting gloss, and it can’t be used alone to predict gloss variation on the surface. Variations in the refractive index due to the fillers and surface coatings can cause large differences in local gloss. As can be seen in Fig. 15, G seems to be less sensitive to roughness changes than GU20° and GU60°. That’s probably caused by the differences in measurement geometries of the Zehntner and the DOG. The Zehntner gives more global information about gloss because it measures an area of ~1.5cm2 compared with the DOG’s 0.09cm2. Islands of filler or uneven coating can induce strong variations in the refractive index, which has a strong effect on local gloss without any significant effect on roughness.

0

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1 2 3 4 5 6 7 8

Ra [µm]

Nor

mal

ized

glo

ss [a

. u.]

GGU 20°GU 60°

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5.3 Filler content evaluation of paper

Fillers are added to paper mainly to improve printability, but their inexpensiveness also endows other benefits. Thus, when machine-made paper started to be sold by weight rather than the number of sheets, as previously, cheap fillers came in handy. Other reasons for using fillers in printing paper include improving their opacity, fairness, ability to absorb printing ink, as well as surface smoothness and pleasantness, i.e., how the paper feels in one’s hands. There are also drawbacks; fillers lower the strength and gluing properties of paper, for example (Aaltio 1969).

Measuring the filler content of paper relies on the fact that the scattering properties of pulp and paper change with the addition of filler. The filler actually fills in spaces between fibers, increasing the refractive index of the fibers’ surroundings and decreasing the mismatch between the refractive indices of the different scattering components. The refractive index of fiber is assumed to be 1.55, which is the index for cellulose, and the index of air is 1. Secondly, increasing the filler content makes the filler particles aggregate, which makes the fillers less effective in scattering light (Leskelä 1998). Consequently, if the scattering coefficient of the investigated sample changes due to changes in the filler content, the slope, i.e. the reflectivity versus depth slope of the OCT signal will show a corresponding change. In a highly scattering media like paper, the scattering coefficient >> the absorption coefficient, and the scattering properties can be evaluated using Lambert-Beer’s law, which gives the exponential decay of light as a function of depth. When using this formala as a basis for measuring the filler content of paper, one must choose the linear part of the signal where the detected light is assumed to be single-scattered. The maximum depth of determining the filler content with this approach depends on the optical properties of the paper. This method doesn’t give us an absolute value for the filler content, and only relative changes can be measured.

To prove this assumption, three series of laboratory-made paper samples were measured. These samples were made of unground pine pulp with a filler content of 0%, 15% and 30%, respectively. Precipitated calcium carbonate (PCC) was used as the filler material, while Percol was employed as a retention chemical. In this context, filler content is defined by the contribution it makes to the dry weight of the sheet, not to its total weight (Saarela 2003).

Two measurement sequences were performed for each sample. First, 500 a-scans were recorded in 2 µm transversal step increments in the x-direction. A second sequence was performed by moving the sample 0.5 mm in the y-direction and again recording 500 a-scans in 2 µm transversal step increments in the x-direction. The fringe signal envelopes were averaged for each measurement sequence, and we got two average slopes for every sample. Then, depicted in Fig. 16, the least squares (LSQ) line was fitted into the linear part of the envelope. Table 8 shows the slopes of these LSQ lines with averages and corresponding standard deviations calculated for each sample. Fig. 17 shows the normalized average values of the slopes as a function of filler content with standard deviation bars. The dependence of the slope is clearly indicated in Fig. 17; the slope of the LSQ line decreases with increasing filler content. A filler content increase from 0% to 30% produced a 22% decrease in the LSQ slope. Although the sensitivity of the measurement remains unknown until slopes with smaller differences in filler content can

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be determined, the experiments do corroborate one fact: the effect of the filler is fairly obvious, indicating that the refractive index mismatches have indeed decreased, resulting in smaller LSQ slope values.

Fig. 16. Example of slope determination using the LSQ line fitted into the averaged output of the logarithmic envelope output of the amplifier.

Table 8. Slopes of the LSQ lines.

0% filler Sample no. (a.u.)

Slope (a.u.) 15% filler Sample no. (a.u.)

Slope (a.u.) 30% filler Sample no. (a.u.)

Slope (a.u.)

-8.09 -7.08 -5.74 0/8 -8.05

15/3 -7.03

30/7 -5.74

-8.24 -6.45 -5.73 0/10 -8.17

15/5 -6.47

30/8 -5.77

-8.20 -6.16 -6.47 0/11 -8.21

15/6 -6.21

30/9 -6.57

-7.23 -6.43 -6.62 0/12 -7.27

15/8 -6.43

30/10 -6.74

Average -7.93 -6.53 -6.17 Standard deviation 0.43 0.34 0.46 Normalized average 1.00 0.82 0.78 Normalized std 0.05 0.04 0.06

-1.0

-0.5

0.0

0.5

1.0

1.5

2.0

2.5

0 50 100 150

Optical depth [µm]

Am

plitu

de [V

]

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Fig. 17. Normalized average value of slopes of the LSQ lines with standard deviation as a function of filler content.

5.4 2D and 3D structural imaging of paper

As stated earlier, paper consists of a stochastic network of fibers, but since these fibers are much longer than the thickness of the paper sheet, the network can be treated as planar and almost two-dimensional. This two-dimensional structure can be used to determine a number of parameters, and indirectly it even reveals some of the paper’s three-dimensional characteristics. However, to improve paper quality, it is important to know its three-dimensional porous structure (Niskanen 1998). Hitherto, research on the structure of paper has suffered from an absence of nondestructive, fast, and cost-effective measurement techniques for micro- and macrostructure imaging. Traditional methods are based on ultrasonic, X-ray, magnetic resonance imaging (MRI), scanning electron microscopy (SEM), and conventional light microscopy techniques (Häggvist 1999, Rutar et al. 2001, Samuelsen et al. 2001). A problem in many of these techniques arises from the measurement event itself; either the measurement is very slow and labor-intensive, or it is expensive to carry out. Typically, 2D imaging with, e.g. SEM or light microscopy requires a substantial amount of preparation before the analysis. Such tasks include staining the samples with methyl blue and embedding them in epoxy. Moreover, the sample can be viewed only after drying (Niskanen et al. 2002).

In recent years, the availability of reasonably cost-effective lasers and other light sources have launched the development of optical ranging and imaging methods like low coherence interferometry (LCI), optical coherence tomography (OCT), optical coherence microscopy (OCM), and confocal laser scanning microscopy (CLSM). Optical techniques have been used for structural imaging in medicine for years, but industrial applications are few, because the complex propagation of light inside a scattering medium, such as

Filler 0%

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1.1

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m. s

lope

[a.u

.]

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paper, results in coherent multiple-scattering processes that degrade resolution and image contrast (Bestemyanov et al. 2004, Zakharov et al. 2002, Zimnyakov et al. 2002).

This section introduces the use of OCT for 2D and 3D structural characterization and imaging of paper. The first experimental measurement results of using OCT for structural imaging of paper are introduced in Paper I. A 120 µm thick paper sample was measured to give a view of the OCT a-scan of paper. Before these results, only Fercher et al. introduced few OCT a-scans of a sheet of paper in 2000. The reference value for thickness was measured using a Lorenzen & Wettre Micrometer 51. Fig. 18 shows four a-scans from a 120 µm thick paper sample. The transversal step increment between the a-scans was 20 µm.

Fig. 18. A-scans of paper.

The scaling from optical to geometrical depth was performed by taking the first a-scan as a reference. This scaling coefficient was then used for the other scans. The arrows in Fig. 18 show the front and back surfaces of the paper sample. It was assumed that the structure doesn’t change much in this range, but as seen in Fig. 18, the position of the assumed reflection from the back surface changes. The result of this experiment suggested that the structure of paper is visible to OCT, but in the following experiments, this statement was proven to be wrong if no refractive index matching agents are used. So, the result was too optimistic and promising. It is possible that the measured data shows the real back surface, but if the measurement would have been taken from the

-50 0 50 100 150 2000

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Vol

tage

[V]

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tage

[V]

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0.05

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Vol

tage

[V]

-50 0 50 100 150 2000

0.05

0.1

Depth [um]

Vol

tage

[V]

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other transversal position, the results would have been completely different. One possible cause for these peaks is random noise caused by speckle modulation of the OCT signal, and they can probably be made to disappear by averaging a sequence of different A-scans obtained inside a small area in the zone of interest.

A paper sheet is a 3D network of fibers, fines such as fiber fragments, and various kinds of additives. Since this kind of network is optically very complex, it was best to begin with a controlled simulation network, with fibers as the only scatterers. In the next experiment, a 3D wood fiber network was constructed to simulate the structure of paper. A bleached pine pulp solution was spread on top of a smooth glass plate and dried at room temperature for about 24 hours to obtain a completely dry sample. To keep the amount of data as small as possible, a fairly low sampling frequency was used, and the data was decimated before 3D transformation. Fig. 19 presents a 3D OCT image of this simulation network.

Fig. 19. 3D image of a paper simulation network. The size of the image is 2 x 2 x 0.075* mm (*optical).

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The size of the image is 2 x 2 x 0.075* mm (*optical), and it was constructed using 200 OCT slice images with 10 µm transversal step increments. In addition, the image was slightly smoothed using 3D Gaussian smoothing. A detailed data analysis and 3D image formation was described in section 4.4. The image reveals that 3D imaging of a wood fiber network is possible even with a conventional OCT system without any preparation of the sample. This is because the diameter of the fibers (30 µm - 40 µm) is well above the axial and transversal resolution of the system, and only fines like fiber fragments are present in addition to pure fibers. However, problematic with this kind of visualization and processing of 3D images using a regular PC is that the process requires a large amount of time for processing, even after the slight decimation of the data. Moreover, it has to be pointed out that this network is still quite different from a real paper structure, which contains more densely packed fibers and variable additives. But, it can be stated that the first layers of the paper surface are visible to OCT if the plain fibers are the only scatterers. However, that’s not a very common case in real commercial grades of paper. Most paper surfaces are calendered and coated, which changes the structure presented to one that is more complex for OCT imaging.

In the next experiments, typical copy paper was measured using OCT. Several research groups have corroborated the fact that OCT is incapable of measuring the structure of paper, such as copy paper, beneath the surface through many layers of fibers. It is partly true if no preparation is performed before the measurement. This type of paper contains about 20-25% filler and its densely packed fibers and fines produce very strong light scattering. Nonetheless, there is a way to make the structure of the entire sheet visible through measurements performed only on one side.

Several so-called ‘clearing agents’, i.e. refractive index matching agents, can be added to paper to enhance its optical properties. One of the most applicable is benzyl alcohol, which fills the pores within the paper structure effectively and sufficiently fast. Furthermore, its refractive index, 1.54, is close to the refractive index of cellulose, 1.55, which is the main construction material of paper fibers. The effect of various refractive index maching liquids on paper is discussed in Paper V. In this paper, the aim was to find the best possible liquid for this purpose and to demostrate experimentally that, as in medical applications, the addition of an appropriate refractive index matching liquid reduces the effective scattering coefficient and improves the probability of recording photons carrying important information about the inner structure of paper using OCT (Zimnyakov et al. 2002).

The light transmittance measurements introduced in detail in Paper V suggested that the sorption and evaporation characteristics of ethanol and glycerol were impractical for OCT measurements. Minimizing the refractive index mismatch to reduce coherent multiple scattering by the refractive index matching liquid doesn’t completely depend on the optical properties of the liquid used, but also on its sorption and evaporation characteristics when added to paper. Ethanol evaporated too quickly and both glycerols sorpted too slowly and didn’t give stable conditions for measurement, mainly because of sorption in the fibers, which caused structural changes in the paper. Only 1-pentanol and benzyl alcohol had suitable sorption properties, but only benzyl alcohol offered sufficiently good imaging depth. The simulations done by Kirillin et al. also supported this result (Kirillin et al. 2006).

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The effect of refractive index matching is demonstrated in Fig. 20, where enhancement of the imaging depth was tested with dry paper and then by wetting the paper sample with 1-pentanol and benzyl alcohol. The reconstructed cross-section of dry copy paper demonstrates a case where the imaging depth of OCT is not adequate. As the scanning depth of the OCT system was limited, the reconstructed cross-section profile of dry paper seems to be cut away (a). In reality, however, the signal will fade away in the same way as in the sample representing 1-pentanol (b), where the bottom surface of the paper is unclear. Although paper wetted with 1-pentanol transmits much more light than dry paper, the imaging depth is still insufficient. A proper image of the sheet’s bottom surface can only be obtained with benzyl alcohol (c). Reflectance from the top and bottom surface of a paper sheet wet with benzyl alcohol was equal. Light scattering and absorption, however, attenuates the reflected intensity from the bottom surface.

Fig. 20. Reconstructed 2D cross-sections of the paper samples: (a) dry paper, paper wet with (b) 1-pentanol and (c) benzyl alcohol. The pixel size of the images is 15 µm and 0.39 µm in the transversal and depth directions, respectively. The black arrow points to the scanning depth limit of the measurement system used. The white dashed line depicts an estimation of the rear border of the paper.

The addition of the refractive index matching liquid yields a higher probability of recording photons carrying important information about the inner structure of paper and increases the imaging depth of OCT and enables the detection of the top and bottom surface of the paper sheets. It should be noted that the imaging quality of the inner structure of paper depends on the resolution provided by the OCT system. The method presented also allows obtaining information about the three-dimensional structure of paper and the evaporation of the refractive index matching liquid used.

In the next experiment, the copy paper sample was exposed to benzyl alcohol, which filled the pores and pits of the surface and penetrated through the capillaries into the pores and cavities of the sheet, without absorbing or diffusing into the fibers during the

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measuring period. A droplet of benzyl alcohol was placed on both sides of the sample sheet, which was measured right after this liquid exposure. Fig. 21 presents a 3D image of this sample from the front side, while Fig. 22 shows an image from the back side.

Fig. 21. 3D image of a copy paper sample (front). The size of the image is 0.75 x 0.75 x 0.16* mm (*optical).

Fig. 22. 3D image of a copy paper sample (back). The size of the image is 0.75 x 0.75 x 0.16* mm (*optical).

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The sizes of the images are 0.75 x 0.75 x 0.16* mm (*optical), and they were constructed using 50 OCT slice images with 15 µm transversal step increments. However, the sample was measured only from the front side and then flipped relative to the z-axis in a visualization program to show the back side. In addition, the images were slightly smoothed using 3D Gaussian smoothing. A detailed data analysis and 3D image formation were described in section 4.4.

It is obvious that single fibers are not visible on the surface, due to moderate filler content, soft calendering, and the use of benzyl alcohol to fill surface pores and pits. Nonetheless, the back side of the sample can be made visible without physically flipping the sample. A Lorenzen & Wettre 51 standard thickness measurement device gave us a thickness value of 102 µm for the sample. Using OCT, the average optical thickness of the sample was 158.8 µm, corresponding to a physical thickness of 102.8 µm, assuming a porosity of 50%.

The experiments reported in this section suggest that optical coherence tomography has the potential to become a new key method in paper characterization and evaluation. It is a viable alternative to conventional methods and has the capacity to produce additional information related to paper quality. In addition to surface characterization, the internal structure of paper can be imaged optically in a non-contact manner. However, being a complex process, optical imaging of the internal structure of paper poses a great challenge for research and development. The results presented here are promising, and it is suggested that OCT can be applied to paper structure imaging. For example, the 2D and 3D images of pulp and paper presented in Fig. 19-22 can be greatly enhanced by using a light source with a broader spectral bandwidth together with signal or image processing algorithms, such as the deconvolution method and Kalman filtering (Hast et al. 2004, Izatt et al. 2002). As stated earlier, imaging paper necessitates the use of an agent with a certain set of characteristics. Of particular interest here is the viscosity, refractive index, and chemical composition of the solution, because it has to fill the pores and pits of the paper sheet without penetrating the fiber itself.

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6 Discussion

The need to analyze and characterize paper is continually increasing in the modern paper industry. Current measurement methods tend to be either slow, labor-intensive, expensive or invasive. The aim of this work was to explore the capabilites of low coherence interferometry and optical coherence tomography in paper measurements. The original idea was to provide a new method for on-line measurement of paper thickness, but it was noticed at a very early stage that it was unrealistic to realize this idea with these methods. It is a fact that unprepared paper presents such a challenge for optical imaging that neither LCI nor OCT can give the desired result if the complete sheet must be imaged from one side. There are several optical profilometers commercially available, but it is surprising that in the modern paper industry, old-fashioned methods are used to evaluate surface quality. Nevertheless, some of the methods are non-scientific, they all yield slightly different values for roughness, and they typically require a number of separate devices to cover all types of paper.

The combination of a profilometer and an imaging device makes the device construction used in this thesis project attractive. Commercial optical profilometers are accurate devices for giving a nice topography of the sample and for calculating surface roughness parameters. This is where OCT comes in, by offering the capability to reconstruct 2D and 3D images of paper’s internal structure. As stated earlier, this is not a straightforward process, and some preparation must be carried out before the measurement.

At the beginning of this project, a multipurpose OCT device was constructed. The aim was to keep the construction as flexible as possible to enable easy changes of its components. High speed and optimization of the measurement sequence of the device were not the goal of this thesis project, and the basic construction has been the same during all the measurements. The main idea was to introduce a new method for characterizing the structure of paper.

Several paper surfaces were measured to give an overview of the capabilities of the LCI technique for surface characterization. The analysis of the results includes a roughness evaluation and a comparison of the results with those obtained with a commercial optical profilometer. A combined analysis of topography, roughness, gloss

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maps, and average gloss provides more information for the paper researcher about the surface parameters and how they affect printability, for example.

2D and 3D imaging of paper poses a great challenge for any imaging device, and especially for OCT, which has been used in medicine for years. Surprisingly, however, there are very few industrial applications. Of course the optical complexity of paper is extremely high, which has slowed development of the OCT technique for that particular application. But, as the experiments done in this thesis project indicate, there is a way to make the paper structure visible to OCT.

6.1 Measurements

The first studies focused on surface analysis of paper. The surface topografies and corresponding roughness values of three different grades of paper presented in Paper VI give a nice overview of the capabilities of LCI in measuring several grades of paper. Grades of paper from rough base paper to smooth photo printing papers can be measured using the same setup. Compared with conventional air-flow methods, where typically two devices are needed to cover all types of paper, LCI can offer a cost-effective alternative, and in addition has less error sources present in the measurement event.

The next set of samples was measured to compare roughness values measured using LCI with roughness values measured with a commercial profilometer. The linear correlation coefficient was acceptable only with roughness parameters Ra and Rq. All the other parameters correlated more or less badly. The noncorrelation was assumed to be caused by differences in the focusing geometry of the devices and differences in the measured area. This correlation coefficient was calculated by comparing the roughness values parameter by parameter. The interesting point was that when all the parameters of a single sample from A to D measured using LCI and the Altisurf were compared, high correlation was found except in sample C. This revealed that even though the single parameters didn’t correlate well, the relativity of the parameters inside single samples remained constant.

The surface roughness of paper has an important role in the gloss of paper. If joint information on both surface roughness and gloss could be measured at the same time and from the same areas of paper, it would help papermakers in their research and development of optimal paper surface quality, which is crucial for optimal ink absorption in the printing process. Three different paper samples were measured using two glossmeters and LCI. The results show linear correlation between the roughness and gloss value measured with a commercial glossmeter, which was an expected result. The roughness and averaged gloss measured with a DOG didn’t give such a correlation as LCI and the commercial glossmeter, but the measurements revealed that the surface roughness of paper was not the only dominant factor affecting gloss, and it can’t be used alone to predict gloss variation on the surface. Variations in the refractive index due to fillers and surface coatings can cause large differences in local gloss. A more detailed comparison of topography, local roughness, gloss, and local gloss should be made to come up with a better combination of these techniques and correlation of the results.

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Filler content evaluation of paper using OCT was discussed briefly in this thesis. The correspondence of the slope of the least squares (LSQ) fitted line to the averaged logarithmic fringe signal envelope was clear. A change from 0% to 30% in filler content decreased the slope of the LSQ-fitted line by 22%. The correspondence was not perfectly linear, but it is hard to speculate the sensitivity or linearity of the measurement with such a limited number of samples. The effect is the well known optical clearing of tissues in medicine to enhance the imaging depth of OCT in living tissue, but it can also be adapted to determine the filler content of paper. The refractive index of PCC, n=1.59, is close to the refractive index of cellulose, n=1.55. The filler actually fills in the spaces between fibers, increasing the refractive index of the fibers’ surroundings and decreasing the mismatch between the refractive indices of the different scattering components that caused the slope, i.e. the reflectivity versus depth slope of the OCT signal, to show a corresponding change. Secondly, increasing the filler content causes the filler particles to aggregate, which makes the fillers less effective in scattering light (Leskelä 1998), which partly effects the slope of the signal. The method is not capable of detecting the absolute value of the filler content without any calibration, but it is a useful tool for monitoring the filler content in a manufacturing process.

2D and 3D imaging of paper pose a great challenge for OCT. It has been stated in this thesis that imaging of unprepared commercial paper using OCT is impossible. The idea of measuring paper was introduced in section 5.4, where the simplest form of so-called paper, i.e. a network of fibers, was constructed. The result was promising and showed that a wood fiber network is visible to OCT. But, when the experiments were continued with commercial paper, it was immediately clear that only the surface or the very first layers are visible in the image. Multiple scattering distorted the images completely, and a-scans showed a signal far beyond where the paper’s back surface would have been. It was a clear effect of a far more complex structure than the measured simulation network.

The idea of optical clearing of tissues in medicine was adapted also to paper measurements. In the case of paper it is better to use the term refractive index matching. It was found that certain alcohols had appropriate optical properties and they were inert enough to prevent damage to paper. The best agent was found to be benzyl alcohol, which was then used in the imaging of copy paper. However, commercial copy paper was not a very convenient grade of paper for the experiments because it is almost impossible to know its exact constituents. On the other hand, there is a practically unlimited number of samples available for measurements and this grade of paper is widely used, which makes its research interesting. The best possible sample would be a grade of paper that contains more or less plain fibers. But such a grade is far from real paper in every day use, and it is not interesting in paper research. But for OCT research, it gives a completely new application area. The 2D and 3D OCT images can’t be compared with the results of any other group. There is practically no OCT research on paper other than the research presented in this thesis. Medical applications are more attractive and the main focus of research seems to stay there. But, the main point was to prove that paper can be treated so that it can be imaged using OCT. The ability to resolve the structural components of paper remains unkown until a more close comparison with a technique that gives information from the exact same position on the paper can be performed. Preparation of the sample makes that a challenging problem, and for that reason it was not conducted during this research.

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6.2 Future research

Typically, a paper sheet is around 100 µm thick, but the thickness depends highly on the grade of paper. It is obvious that it is not possible to reconstruct highly detailed 2D slice or 3D images of paper with a 15 µm spatial resolution. A resolution in the range of 1-2 µm would highly enhance the capabilities of OCT in paper imaging. Micrometer-scale resolution can be achieved, e.g. by using the Ti:Sapphire femtosecond laser currently available in the Optoelectronics and Measurement Techniques Laboratory. The drawback of such a laser is the need for a stable and clean operating environment. It’s only for laboratory purposes, but the results that could possibly be achieved by using such a high-resolution imaging system in paper imaging would greatly enhance the results presented in this thesis.

Optimization of the speed of the imaging device was not the main point in the research of this thesis project. More resources will be focused on that in the future. By using the FD-OCT (Fourier Domain Optical Coherence Tomography) scheme, the imaging sequence can be greatly speeded up to 30-50 2D slice images per second without any moving parts in the system (Endo et al. 2005, Leitgeb et al. 2004, Yatagai et al. 2005).

Transversal resolution is limited by the focusing optics. There is a trade-off between resolution and imaging depth. The smaller the focused spot in the sample, the smaller is the imaging depth if the transversal resolution is assumed to stay within the accepted range. Fortunately a typical paper sheet is rather thin compared with tissue imaging in medicine, but still the setup could be enhanced by using a dynamic focusing scheme, which ensures that the transversal resolution is constant in the depth direction.

The surface and near-surface structure of paper present challenging problems, which could be imaged using OCT. If the spatial resolution is enhanced to the micrometer level, the coating color and printing layers could possibly be separated from the base paper. The spatial distribution of the coating color, and spread and penetration of printing ink in paper are important factors determining paper quality and printability. These layers are assumed to be visible to OCT without any preparation of the paper.

Signal and image processing and post-processing were discussed very briefly in this thesis. Techniques like iterative deconvolution can be used to enhance the resolution of the system without any changes to the imaging system itself (Paes et al. 2005). Even without the knowledge of the phase of the fringe signal, the iterative deconvolution algorithm has been applied to enhance the resolution of OCT in paper imaging (Alarousu et al. 2005, Hast et al. 2004). The Kalman filtering method can be applied instead of analog processing to signal filtering and envelope detection (Alarousu et al. 2003). The Kalman filter is a noise-immune and stable way to condition a digital signal. The next step is to apply the Kalman filtering method to real-time signal processing and compare the results with an analog processing method. In an ideal case the Kalman filter should be noise-free and give a better signal-to-noise ratio compared with analog processing.

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7 Summary

In this thesis project, Low Coherence Interferometry and Optical Coherence Tomography were applied to paper measurements. The developed LCI/OCT system was first used to measure the surface structure of paper. In the first experiments, different grades of paper were selected to give a maximum variation in surface structure. The results show that grades of paper from a rough base paper to highly coated photo printing paper can be measured and roughness parameters calculated. The roughnesses Ra ranged from 0.8 µm to 6.9 µm.

In the second experiment, a set of five samples was measured to compare the roughness values measured using LCI with roughness values measured with a commercial Altisurf 500 profilometer. The linear correlation coefficient was acceptable only with roughness parameters Ra and Rq: 0.97 and 0.98, respectively. All the other parameters correlated more or less badly. This correlation coefficient was calculated by comparing the roughness values parameter by parameter. But, when all the parameters of a single sample from A to D measured using LCI and the Altisurf were compared, linear correlation coefficients ranging from 0.98 to 1 were found, except in sample C, where the corresponding value was 0.73.

Next, the surface quality of paper was evaluated using LCI, a DOG and a commercial glossmeter. The results show linear correlation between roughness and the gloss value measured with the commercial glossmeter. The linear correlation coefficients between the roughness Ra and Gloss GU20°/ GU60° were -0.99/-0.99. The roughness Ra and averaged gloss measured with the DOG didn’t give a linear correlation coefficient (-0.61) like that of gloss measured with the commercial glossmeter.

In the next experiment, the filler content of paper was determined using OCT. The correspondence of the slope of the LSQ-fitted line to the averaged logarithmic fringe signal envelope and filler content was clear. A change from 0% to 30% filler content decreased the slope of the LSQ-fitted line by 22%.

The last experiments focused on 2D and 3D imaging of paper. First a simple self-made fiber network was constructed and imaged using OCT. The visibility of fibers was clear. In the next experiments, commercial copy paper was used as a sample. Several refractive index matching agents were tested by light transmittance and OCT measurements to find the best possible agent for enhancing the imaging depth in paper. Benzyl alcohol was

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found to have the best possible combination of optical, evaporation, and sorption characteristics. Lastly, copy paper was exposed to benzyl alcohol and measured using OCT. 3D visualizations of the sample were presented. The reference value of the thickness of the paper was measured with a Lorenzen & Wettre 51 standard thickness measurement device, which gave a value of 102 µm. The thickness calculated from the 3D image obtained with OCT was 102.8 µm when the porosity of the paper was assumed to have a value of 50%.

The combination of an optical profilometer and a tomography imaging device introduced in this thesis makes the construction attractive. The results show that the surfaces of various grades of paper can be evaluated with a single device. When combined with a device that measures the local gloss of the surface, two of the most important parameters characterizing the surface properties of paper can be measured in parallel to evaluate the surface quality, e.g. for printing. In addition to the surface, the structure beneath the surface is visible to the device. If only the very first layers are visible without any paper preparation, the whole sheet can be imaged with a spatial resolution defined by the spectral characteristics and focusing optics of the light source by using refractive index matching agents to fill the pores inside the paper. The results introduced in this thesis suggest that these methods and this device construction could be a viable alternative to conventional methods in paper research and even in on-line quality control.

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Original papers

I Alarousu E, Myllylä R, Gurov I & Hast J (2001) Optical Coherence Tomography in Scattering Material for Industrial Applications. Proc. of SPIE 4595: 223-230.

II Alarousu E, Krehut L, Myllylä R & Hast J (2004) Optical coherence tomography device for paper characterization. Proc. of SPIE 5475: 48-55.

III Peiponen K E, Alarousu E, Juuti M, Silvennoinen R, Oksman A, Myllylä R & Prykäri T (2006) Diffractive optical element based glossmeter and low coherence interferometer in assessment of local surface quality of paper. Opt. Eng. 45, 043601.

IV Alarousu E, Prykäri T, Hast J & Myllylä R (2004) Low Coherence Interferometry in Paper Surface and Near-surface Characterization. Proc. of ODIMAP IV: 36-41.

V Fabritius T, Alarousu E, Prykäri T, Hast J & Myllylä R (2006) Characterization of Optically Cleared Paper by Optical Coherence Tomography. J. Quant. Electron. 36(2): 181-187. (DOI: 10.1070/QE2006v036n02ABEH013121)

VI Alarousu E, Krehut L, Prykäri T & Myllylä R (2005) Study on the use of optical coherence tomography in measurements of paper properties. Meas. Sci. Technol. 16: 1131-1137. (www.iop.org/journals/mst)

Original publications are not included in the electronic version of the dissertation.

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242. Lumijärvi, Jouko (2006) Optimization of critical flow velocity in cantilevered fluid-conveying pipes, with a subsequent non-linear analysis

243. Stoor, Tuomas (2006) Air in pulp and papermaking processes

244. György, Zsuzsanna (2006) Glycoside production by in vitro Rhodiola roseacultures

245. Özer-Kemppainen, Özlem (2006) Alternative housing environments for theelderly in the information society. The Finnish experience

246. Laurinen, Perttu (2006) A top-down approach for creating and implementing datamining solutions

247. Jortama, Timo (2006) A self-assessment based method for post-completion auditsin paper production line investment projects

248. Remes, Janne (2006) The development of laser chemical vapor deposition andfocused ion beam methods for prototype integrated circuit modification

249. Kinnunen, Matti (2006) Comparison of optical coherence tomography, the pulsedphotoacoustic technique, and the t ime-of-f l ight technique in glucosemeasurements in vitro

250. Iskanius, Päivi (2006) An agile supply chain for a project-oriented steel productnetwork

251. Rantanen, Rami (2006) Modelling and control of cooking degree in conventionaland modified continuous pulping processes

252. Koskiaho, Jari (2006) Retention performance and hydraulic design of constructedwetlands treating runoff waters from arable land

253. Koskinen, Miika (2006) Automatic assessment of functional suppression of thecentral nervous system due to propofol anesthetic infusion. From EEGphenomena to a quantitative index

254. Heino, Jyrki (2006) Harjavallan Suurteollisuuspuisto teollisen ekosysteeminesimerkkinä kehitettäessä hiiliteräksen ympäristömyönteisyyttä

255. Gebus, Sébastien (2006) Knowledge-based decision support systems forproduction optimization and quality improvement in the electronics industry

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SCIENTIAE RERUM NATURALIUM

HUMANIORA

TECHNICA

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EDITOR IN CHIEF

EDITORIAL SECRETARY

Professor Mikko Siponen

Professor Harri Mantila

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Erkki Alarousu

LOW COHERENCE INTERFEROMETRY AND OPTICAL COHERENCE TOMOGRAPHY IN PAPER MEASUREMENTS

FACULTY OF TECHNOLOGY, DEPARTMENT OF ELECTRICAL AND INFORMATION ENGINEERING,INFOTECH OULU,UNIVERSITY OF OULU

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