Ponencia CAEB Lean Manufacturing

7/23/2019 Ponencia CAEB Lean Manufacturing

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Sjoko}k8 Hj|é Gfrçf Eidefmj Bdje8 uuu/ljo|{d}jrifioojqfmjrf/ljg

\i|}kgf| mk Ek|}iüo Kailiko}k|/

Srjlk|j| |io mk|sidafrrj y f lj|}k gçoigj8 kdgé}jmj Dkfo ]`ionioe

http://www.consultoriainnovadora.com/




Jbhk}iqj|

6' Mfr {of qi|iüo ekokrfd mkd |i|}kgf Dkfo ]`ionioe

2' Gj|}rfr df| `krrfgiko}f| bæ|ilf| mkd Dkfo

<' Qkr khkgsdj| rkfdk| mk dj| ljolks}j| qi|}j|



Çomilk

6' ºV{é k| y sfrf v{k |irqk kd Dkfo ]`ion:

2' Df gkhjrf mk srjlk|j| ko df kgsrk|f

<' Dj| 0 }isj| mk mk|skrmilij| (G{mf|)

=' F|skl}j| }klojdüeilj| y jrefoixf}iqj| mkd Dkfo

;' @krrfgiko}f| bæ|ilf| mkd Dkfo Gfofekgko}

1' Lf|j sræl}ilj f rkfdixfr ko}rk dj| f|i|}ko}k|5' Khkgsdj| fsdilfmj| ko {of jrefoixfliüo8 Rj}{djulj|}

0' R{kej| y srke{o}f|



ºLügj `k ddkefmj `f|}f fv{ç:



\jomkj

‡kgsrk|f| `fy rksrk|ko}fmf|:

‡siko|fo v{k |k s{kmk y |k mkbk |kr gf| kailiko}k:

‡}ikoko {o |i|}kgf mk ek|}iüo igsdfo}fmj (}isj I\J 9336): ‡{}idixfo |i|}kgf| sfrf gkhjrfr dj| srjlk|j| mk }rfbfhj:

‡mk k|}j| |i|}kgf| `fo a{olijofmj mk qkrmfm:

Ko}rk dj| f|i|}ko}k|$ ºL{æo}j|*f|‡



6 ºV{é k| y sfrf v{k |irqk kd Dkfo ]`ionioe:

Io}rjm{lliüo LJOLKS]J\

BÆ\ILJ\



ºV{é k| kd Dkfo:

—Dkfo‗ k| {of sfdfbrf ioedk|f v{k |k s{kmk }rfm{lir ljgj —gferj‗ j —k|bkd}j‗ /

Fsdilæomjdj f {o |i|}kgf srjm{l}iqj |ieoiailf —æeid‗$ —adkpibdk‗$ k| mklir$ df lfsflimfm mk fmfs}fr|k f df|oklk|imfmk| mkd ldiko}k/

Kd ljolks}j —Dkfo‗ }fgbiéo |k fsdilf f j}rj| lfgsj| y |k`f rkbf{}ixfmj ljo dj| ojgbrk| mk —Dkfo Srjm{l}ijo‗$ —Dkfo Gfofekgko}‗ j —Dkfo Djei|}il|‗ /

Fsdilfmj f jrefoixflijok| |k mkojgiof —Dkfo ]`ion‗/



Sfrf v{k |irqk kd Dkfo

Df aidj|jaçf Dkfo }ikok ljgj jbhk}iqj lrkfrfl}iqimfmk|$ srjlk|j| mk }rfbfhj y jrefoixflijok|kailiko}k|$ |io mk|sidafrrj| y lj|}k gçoigj$ ko df|v{k srigk df rfsimkx ko df lfsflimfm mk rk|s{k|}f$

df qi|iüo ko kd ldiko}k y df gkhjrf ljo}io{f/



ºKo mjomk |k fsdilf:

Df gk}jmjdjeçf Dkfo ]`ion j Dkfo Gfofekgko} |ks{kmk fsdilfr f }jmj }isj mk jrefoixfliüo (iom{|}rifgfo{afl}{rkrf$ kgsrk|f mk |krqilij| { jrefoi|gj|søbdilj|) v{k mk|kko gkhjrfr |{| rk|{d}fmj|$

srk|kolif ko kd gkrlfmj y liarf mk okejlij

AÆBRILF\ \KRQILIJ\ FMGIOI\]RFLIÜOSØBDILF

\FOIMFM



ºLügj |k igsdfo}f:

6/ Mk}kl}fr df| jsjr}{oimfmk| mk gkhjrf8 ºV{é k|}fgj| `flikomj$ lügj dj

`flkgj|: ºSjmrçfgj| ̀ flkrdj gkhjr:

2/ Lrkfr kd gjmkdj fl}{fd8 @kgj| mk |kr lfsflk| mk mib{hfr kd k|}fmj fl}{fdmk o{k|}rf jrefoixfliüo y |kr }fo ljoli|j| ljgj oj| |kf sj|ibdk/ Mkbk k|}frrksrk|ko}fmj mk }fd gjmj v{k l{fdv{ikr skr|jof mk df jrefoixfliüo s{kmf

ko}komkrdj/

</ Lrkfomj kd k|}fmj a{}{rj8 Ljojlkr sfrf gkhjrfr/ Mi|köfr kd gjmkdj a{}{rjmk }rfbfhj |k djerf ljo {o khkrlilij mk lrç}ilf$ imko}iailfomj }jmf| df| sj|ibdk|gkhjrf| y lügj mkbkrçfo `flkr|k df| lj|f|/

=/ Sdfoiailfr y mirieir kd lfgbij8 \fbikomj l{æd k| o{k|}rj jbhk}iqjk|}fbdklkrkgj| df| fl}{flijok| oklk|frif| sfrf djerfr$ sjlj f sjlj$ kdk|}fmj mk|kfmj/



2' Df gkhjrf mk srjlk|j| ko df kgsrk|f



2/6 Mkaioiliüo mk srjlk|j

LJR]K DIHFMJ SIO][RF BFROIXFMJ KO\FGBDFMJ



2/2 Srjlk|j| ldfqk

Dj| srjlk|j| ldfqk mk df jrefoixfliüo |jo dj| v{k föfmkoqfdjr fd ldiko}k8

L{fdv{ikr srjlk|j v{k oj föfmk qfdjr fd ldiko}k k|{o mk|skrmilij/

Mj| }isj| mk srjlk|j| j fl}iqimfmk| |io qfdjr8

F) Fl}iqimfmk| j srjlk|j| |io qfdjr föfmimj sfrf kd ldiko}kskrj oklk|frif|/

B) Fl}iqimfmk| j srjlk|j| |io qfdjr föfmimj sfrf kd ldiko}k kiooklk|frij|



2/< Mjl{gko}fr {o srjlk|j

º:



2/= \ke{igiko}j y gkmiliüo mk srjlk|j|



<' Dj| 5 (.6) ]isj| mk mk|sidafrrj| (G[MF\)



]isj| mk mk|sidafrrj|




\jbrksrjm{lliüo

K|}k mk|sidafrrj |k gfoiaik|}f lfmf qkx v{k df srjm{lliüooj rk|sjomk f df mkgfomf$ k| mklir$ |{sjok srjm{lirsrjm{l}j| j |krqilij| sfrf dj| v{k oj `fy {of oklk|imfmsjr sfr}k mkd ldiko}k/

Kv{iqfdk f mklir v{k df |jbrksrjm{lliüo k| kd skjr mk}jmj| dj| mk|sidafrrj| li}fmj| yf v{k f gko{mj ekokrf mkj}rj| (}rfo|sjr}k$ gjqigiko}j|$ ioqko}frij| fmilijofdk|)/




]ikgsj mk k|skrf|

\jo k|skrf| mk }ikgsj fd rklibir gf}krifdk|$ io|}r{llijok|mk }rfbfhj$ ürmkok| mk afbrilfliüo$ io|skllijok|$ k}l/ v{k`flko v{k df| skr|jof| y*j df| gæv{iof| k|}éo sfrfmf|/




]rfo|sjr}k| iooklk|frij|

Ljrrk|sjomk f }jmj| fv{kddj|gjqigiko}j| iooklk|frij| sfrf fsidfr$fl{g{dfr$ mk|sdfxfr gf}krifdk|$ k}l

Sjr khkgsdj$ ko {o rk|}f{rfo}k k| {o—}rfo|sjr}k‗ iooklk|frij |i kd lfgfrkrj}ikok v{k ir f df lfhf sfrf ljbrfr fdldiko}k y oj dk s{kmk mfr kd lfgbij ko kd

gjgko}j j ljbrfrdk ljo }frhk}f mklrémi}j/




Srjlk|j|

\k iold{yko fv{kddj| srjlk|j| iokailiko}k| j ioø}idk| skrjv{k f gko{mj |jo flks}fmj| ljgj igsrk|liomibdk|/ Sjrkhkgsdj$ kd srjlk|j mk —l`kln io‗ mk dj| `j}kdk| sjmrçf`flkr|k mk ajrgf f{}jgæ}ilf




Ioqko}frij j kpi|}kolif|

Ljo|}i}{yko {o ljoh{o}j mkgf}krifdk| j srjm{l}j| v{k |kfdgflkofo |io {of oklk|imfmiogkmif}f/ Sjr khkgsdj$ ko {o`j|si}fd |jo kpi|}kolif|iooklk|frif| }kokr gæ|qfl{of| mk df| k|}igfmf|ljgj oklk|frif| ko {o

k|sflij mk }ikgsj rfxjofbdk




Gjqigiko}j| iooklk|frij|

\jo gjqigiko}j| igsrjm{l}iqj|$ v{k oj fsjr}fo qfdjr fdsrjlk|j> mkgf|ifmj dko}j| j mkgf|ifmj ræsimj|/ ]fgbiéo|jo sj|ilijok| j fllijok| iooklk|frif| j iolügjmf|sfrf dj| }rfbfhfmjrk|




\k f|jlif f dj| lj|}k| v{k |{sjoko k|}j| mkakl}j| ko kdsrjm{l}j j kd |krqilij8 io|skllijok|$ rksfrflijok|$mkakl}j|$ k}l/ Sjr khkgsdj$ ko {o `j}kd f|ieofr {of`fbi}fliüo sfrf a{gfmjrk| f {o —oj a{gfmjr‗ v{k `fbçf

fqi|fmj mk |{ ljomiliüo fd `flkr df rk|krqf/

Mkakl}j|




\k f|jlif ljo df f|ieofliüo mk }frkf| f skr|jof| v{kbiko oj k|}æo lfsfli}fmf| sfrf |{ mk|kgsköj$ j biko}ikoko {of lfsfli}fliüo g{y |{skrijr

Ljgsk}kolif|



=' F|skl}j| }klojdüeilj| y jrefoixf}iqj| mkd Dkfo



=/6' F|skl}j| }klojdüeilj|

= 6 6 Him n



=/6/6 Himjnf

Himjnf b{|lf df qkriailfliüo mk df lfdimfm io}kerfmf ko kdsrjlk|j/ \k bf|f ko df f{}jgf}ixfliüo mk df| jskrflijok|$mj}æomjdf mk gklfoi|gj| —io}kdieko}k|‗ v{k skrgi}fo kda{olijofgiko}j f sr{kbf mk krrjrk| (ko hfsjoé|$ SjnfYjnk)/

Mirieir kd srjlk|j `flif df f{}jgf}ixfliüo

= 6 2 H } i ]i



=/6/2 H{|}'io']igk

Kd H{|}'io']igk koedjbf {o ljoh{o}j mk rkl{r|j| y}éloilf| v{k skrgi}ko fd |i|}kgf srjm{l}iqj }rfbfhfr|keøo kd ri}gj v{k gfrv{k kd gkrlfmj$ rkm{likomj dj|oiqkdk| mk mk|sidafrrj| j —G{mf‗ y fljr}fomj dj| sdfxj| mkko}rkef/ Kpi|}ko = kdkgko}j| ldfqk|8

Kd \i|}kgf S{dd

Srjm{lliüo Sikxf f Sikxf (Jok Siklk Adju)

Lfmkolif (]fn} ]igk)

Çomilk mk Kailikolif Edjbf| (JKK)

= 6 < @kih{onf



=/6/< @kih{onf

—Srjm{lliüo kv{idibrfmf‗/

;g6;g

23g

63g 62$;|

]fn} ]igk



='2 F|skl}j| Jrefoixf}iqj|

= 2 6 K|}fomfrixfliüo



=/2/6 K|}fomfrixfliüo

K|}fomfrixfr igsdilf ljojlkr v{é |k mkbk `flkr$ lügj y f

v{é qkdjlimfm$ sfrf rksk}irdj kpfl}fgko}k ie{fd ko lfmflildj

= 2 2 Kd }rfbfhfmjr y kd kv{isj



=/2/2 Kd }rfbfhfmjr y kd kv{isj

\é Lrkf}iqj&&&

= 2 < Mirklliüo sjr sjdç}ilf|



=/2/< Mirklliüo sjr sjdç}ilf|

Df Mirklliüo sjr Sjdç }ilf| srjsjok`flkr jskrf}iqf df k|}rf}keif mk dfko}imfm f }rfqé| mk jbhk}iqj| aihfmj|v{k |k mk|sdikefo ko {oj| sdfok| mk

flliüo/Kd k|}fbdkligiko}j mk {of sjdç }ilfigsdilf kd ljgsrjgi|j mk df fd}fMirklliüo ljo df gkhjrf ljo}io{f



;' @krrfgiko}f| bæ|ilf| mkd Dkfo

; 6 Gfsf mkd ad{hj mk qfdjr (Q\G)



;/6 Gfsf mkd ad{hj mk qfdjr (Q\G)

]éloilf qi|{fd {}idixfmf sfrf mifeoj|}ilfr df |i}{fliüo

fl}{fd mk df kgsrk|f y mib{hfr kd gfsf mk ad{hj mk qfdjra{}{rj/

Ljoh{o}j mk fl}iqimfmk| k|sklçailf| oklk|frif| sfrf}rfo|ajrgfr df gf}krif srigf j ljgsjoko}k|$ `f|}f kd

srjm{l}j flfbfmj (j afgidif mk srjm{l}j|) qi|}j mk|mk dfüs}ilf mkd ldiko}k/

; 6 Gfsf mkd ad{hj mk qfdjr (Q\G)



;/6 Gfsf mkd ad{hj mk qfdjr (Q\G)

; 2 \GKM



;/2 \GKM

Lfgbij ræsimj mk ø}idk|

;/< Df| ; |



;/< Df| ; |

\kiri ( ) 8 Jrefoixfliüo/ \ksfrfr iooklk|frij|

\ki}jo ( )8 Jrmko/ \i}{fr oklk|frij|

\ki|Ň ( )8 Digsikxf/ \{srigir |{likmfm

\kink}|{ ( )8 K|}fomfrixfr/ \köfdixfr fojgfdçf|

\`i}|{nk ( )8 Mi|lisdiof/ \ke{ir gkhjrfomj

;/= \ki| |iegf (1ν)



;/= \ki| |iegf (1ν)

\ki| \iegf k| {of gk}jmjdjeçf mk gkhjrf mk srjlk|j|$lko}rfmf ko df rkm{lliüo mk df qfrifbidimfm mk dj| gi|gj|$ljo|ie{ikomj rkm{lir j kdigiofr dj| mkakl}j| j afddj| ko dfko}rkef mk {o srjm{l}j j |krqilij fd ldiko}k/

Df gk}f mk 1 \iegf k| ddkefr f {o gæpigj mk <$= mkakl}j|sjr giddüo mk kqko}j| { jsjr}{oimfmk| (MSGJ)$

;/= \ki| |iegf (1ν)



;/= \ki| |iegf (1ν)

Kd srjlk|j \ki| \iegf |k lfrfl}krixf sjr liolj k}fsf| bikoljolrk}f|8

6/ Mkaioir kd srjbdkgf j kd mkakl}j

2/ Gkmir y rkljsidfr mf}j|</ Fofdixfr mf}j|

=/ Gkhjrfr

;/ Ljo}rjdfr

;/; Sjnf yjnk



;/; Sjnf yjnk

[o sjnf yjnk (ko hfsjoé| $ di}krfdgko}k f sr{kbf mk

krrjrk|) k| {o mi|sj|i}iqj mk|}iofmj f kqi}fr krrjrk|/

•Igsj|ibidi}fr mk fdeøo gjmj kd krrjr `{gfoj/

•Rk|fd}fr kd krrjr ljgk}imj mk }fd gfokrf v{k |kf jbqijsfrf kd v{k dj `f ljgk}imj

;/1 Nfobfo



;/0 FGAK8 Foædi|i| Gjmfd mk Afddj| y Kakl}j|



y

Srjlkmigiko}j mk foædi|i| mk afddj| sj}kolifdk| ko {o

|i|}kgf mk ldf|iailfliüo mk}krgiofmj sjr df erfqkmfm j sjrkd kakl}j mk dj| afddj| ko kd |i|}kgf/

KAKL]J MKDAFDDJSRJBFBIDIMFMJL[RRKOLIF

ºV{é srjm{lk:ºK| srjbfbdk v{k jl{rrf

df lf{|f:

6' Bfhf srjbfbidimfm

2' Srjbfbidimfm gkmif

<' Fd}f srjbfbidimfm

AF\K\

Srjlk|j8

JB\KRQFLIJOK\2' Srjbfbidimfm mk mk}klliüo gkmif

<' Bfhf srjbfbidimfm mk mk}klliüo

ISR

SJ\IBIDIMFM MKMK]KLLIÜO MK GJMJ MK

AFDDJ (J LF[\F)

6' Fd}f srjbfbidimfm mk mk}klliüo

ERFQKMFM KAKL]J

Igsfl}j ko aiofdimfm* ldiko}k

6' Igsfl}j çoaigj/ Mkakl}j

igskrlks}ibdk sjr kd ldiko}k

2' Igsfl}j bfhj/ Kd ldiko}k fsrklif {of

diekrf gjdk|}if

<' Igsfl}j gjmkrfmj/ Srjm{lk

io|f}i|aflliüo ko kd ldiko}k

=' Igsfl}j fd}j/ Kd afddj k| ljo|imkrfmj

lrç}ilj sjr kd ldiko}k

;' Igsfl}j g{y fd}j/ Afddj ioflks}fbdk

sjr kd ldiko}k

LF[\F MKDAFDDJ

ºSjr v{é afddf:

GJMJ MKAFDDJ

ºV{é s{kmk afddfr:

Aiofdimfm8 Ioilij8Aiofd8

RK6 'FGAK' (Foædi|i| Gjmfd mk Afddj| y Kakl}j|)Kv{isj8 Akl`f8

;/9 Gfo}koigiko}j srjm{l}iqj }j}fd (]SG)



s ( )

/ \i|}kgf mk|frrjddfmj ko Hfsüo sfrf kdigiofr sérmimf|$rkm{lir sfrfmf|$ efrfo}ixfr df lfdimfm y mi|gio{ir lj|}k|ko df| kgsrk|f| ljo srjlk|j| ljo}io{j|/

;/63 VAM



A{ko}k8 Io|}i}{}k ajr Gfo{afl}{rioe

Gé}jmj mk mi|köj mksrjm{l}j| y |krqilij| v{krkljek df| mkgfomf| ykpskl}f}iqf| mk dj| ldiko}k|y df| }rfm{lk$ ko sf|j||{lk|iqj|$ f lfrfl}krç|}ilf|

}éloilf| y jskrf}iqf||f}i|afl}jrif|/

;/66 \SFE[K]]I L@FR]

http://www.ifm.eng.cam.ac.uk/

http://www.ifm.eng.cam.ac.uk/



Rksrk|ko}fliüo eræailf |jbrk kd sdfoj mk {of sdfo}f mk dj|

gjqigiko}j| mk skr|jof| j gkrlfolçf|

] r j d d k y

2

6

F

<

=

;

1

5

0

9

63 66

6<

6;

61

6=

62

65

60 69

B

;/62 QI\[FD GFOFEKGKO]



Df ljold{|iüo y |klrk}j mkd Dkfo



y

S/\/L

[of ød}igf rkadkpiüo



Ko likr}f jlf|iüo$ {o `jgbrk hjqko ddkeü f {o lfgsj mk dköfmjrk|$ {bilfmj ko df gjo}föf$ ljo kdsrjsü|i}j mk jb}kokr }rfbfhj/ M{rfo}k |{ srigkr mçf dfbjrfd }rfbfhü frm{fgko}k y ljgj rk|{d}fmj$}fdü g{l`j| ærbjdk|/ Kd |ke{omj mçf$ }rfbfhü }fo}j ljgj kd srigkrj$ skrj |{ srjm{lliüo$ a{k

k|lf|fgko}k df gi}fm mkd srigkr mçf/ Fd }krlkr mçf$ |k srjs{|j gkhjrfr |{ srjm{lliüo/ Ejdskü ljoa{rif kd `fl`f ljo}rf dj| ærbjdk|$ skrj dj| rk|{d}fmj| a{krjo o{dj|/ Fd qkr kd lfsf}fx kd k|lf|jrkomigiko}j mkd hjqko dköfmjr$ dk srke{o}ü8"ºL{æomj a{k df ød}igf qkx v{k faidf|}k }{ `fl`f:" Kd

hjqko rk|sjomiü8 "rkfdgko}k oj `k }koimj }ikgsj mk `flkrdj$ `k k|}fmj mkgf|ifmj jl{sfmjljr}fomj ærbjdk|"/

Kd l{ko}j mkd dköfmjr

Oj |k }rf}f mk }rfbfhfr gæ|$ |ioj mk}rfbfhfr gkhjr

ºL{æomj k| df ød}igf qkx v{k faidf|}ki|q{k|}rj `fl`f:



1' Lf|j sræl}ilj

Lf|j sræl}ilj



Bk lrkf}iqk&

Sfrf v{k ljgsr{kbk| `f|}f v{k s{o}j df|lrkkolif| krrüokf| digi}fo }{ lfsflimfm mkrk|s{k|}f f {o srjbdkgf$ }k srjsjokgj| = h{kej|

mk ioekoij v{k {}idixfo dj| kpskr}j| kolrkf}iqimfm/

LJO]FL]J



(<=) 161 1< 3< 09

hgeidefmjCljo|{d}jrifioojqfmjrf/ljg

Mk|lfrefrj| dfsrk|ko}fliüo ko kd

bdje

uuu/ljo|{d}jrifioojqfmjrf/ljg

uuu/dionkmio/ljg*io*hj|kgfrifeidefmj

uuu/}ui}}kr/ljg*l`kgfeidefmj

hgeidefmjCljo|{d}jrifioojqfmjrf/ljg

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