Personal guide for: Search Criteria: - Gifa

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GIFA METEC THERMPROCESS NEWCAST – The Bright World of Metals. www.GMTN.de Messe Düsseldorf GmbH Postfach 101006 40001 Düsseldorf Germany Tel. +49 (0)221 / 45 60-01 Fax +49 (0)221 / 45 60-668 www.messe-duesseldorf.de © 2011 Messe Düsseldorf GmbH 1 GIFA METEC THERMPROCESS NEWCAST – The Bright World of Metals. www.GMTN.de Personal guide for: EMail: Product category: gifa.10 - Casting machines and pouring equipment Search Criteria: Company Figures Company Profile Contact Persons Exhibitors with address and hall location Hall map for each exhibitor News / Product News Product groups with descriptions and illustrations main_prod_no © 2011 Messe Düsseldorf GmbH 2

Transcript of Personal guide for: Search Criteria: - Gifa

Page 1: Personal guide for: Search Criteria: - Gifa

GIFA METEC THERMPROCESS NEWCAST – TheBright World of Metals.www.GMTN.de

Messe Düsseldorf GmbHPostfach 10100640001 DüsseldorfGermanyTel. +49 (0)221 / 45 60-01Fax +49 (0)221 / 45 60-668www.messe-duesseldorf.de

© 2011 Messe Düsseldorf GmbH 1

GIFA METEC THERMPROCESS NEWCAST – TheBright World of Metals.www.GMTN.de

Personal guide for:EMail: Product category: gifa.10 - Casting machines and pouring equipment

Search Criteria:• Company Figures• Company Profile• Contact Persons• Exhibitors with address and hall location• Hall map for each exhibitor• News / Product News• Product groups with descriptions and illustrations• main_prod_no

© 2011 Messe Düsseldorf GmbH 2

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Contents

1 Exhibitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Acetarc Engineering Co., Ltd. . . . . . . . . . . . . . . . . . . 41.2 Düker GmbH & Co. KGaA . . . . . . . . . . . . . . . . . . . . 101.3 Fomet S.r.l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131.4 FOSECO Foundry Division Vesuvius GmbH . . . . . . . . . . 161.5 Foundry Service GmbH . . . . . . . . . . . . . . . . . . . . . . 211.6 Gibson Centri Tech Limited . . . . . . . . . . . . . . . . . . . . 231.7 Henkel AG & Co. KGaA . . . . . . . . . . . . . . . . . . . . . 251.8 Idra s.r.l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261.9 Inductotherm Group . . . . . . . . . . . . . . . . . . . . . . . . 291.10 Indutherm Erwärmungsanlagen GmbH . . . . . . . . . . . . . 361.11 InterGuss Gießereiprodukte GmbH . . . . . . . . . . . . . . . 381.12 KMF Maschinenfabriken . . . . . . . . . . . . . . . . . . . . . 401.13 Kurtz GmbH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411.14 Linn High Therm GmbH . . . . . . . . . . . . . . . . . . . . . 481.15 LOI Italimpianti, LOI Thermprocess GmbH . . . . . . . . . . . 601.16 OTTO JUNKER GmbH . . . . . . . . . . . . . . . . . . . . . . 641.17 Pfeiffer Vacuum GmbH . . . . . . . . . . . . . . . . . . . . . . 671.18 Rösler Oberflächentechnik GmbH . . . . . . . . . . . . . . . . 691.19 Schaaff & Meurer GmbH . . . . . . . . . . . . . . . . . . . . . 721.20 Schmelzmetall Deutschland GmbH . . . . . . . . . . . . . . . 741.21 Sert Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761.22 StrikoWestofen Group . . . . . . . . . . . . . . . . . . . . . . 771.23 TopCast S.r.l. . . . . . . . . . . . . . . . . . . . . . . . . . . . 801.24 WEKO Automation + Tools GmbH . . . . . . . . . . . . . . . . 841.25 WOITHE Lubrication GmbH . . . . . . . . . . . . . . . . . . . 851.26 WOLLIN GmbH . . . . . . . . . . . . . . . . . . . . . . . . . . 87

2 Fairground Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923 Hall Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 943.1 Hall 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 943.2 Hall 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963.3 Hall 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 983.4 Hall 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003.5 Hall 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1023.6 Hall 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

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Exhibitors

Acetarc Engineering Co., Ltd.

Address Atley Works, Dalton LaneBD21 4HT Keighley, W. YorksUnited Kingdom

Phone +44 1535 607323

Fax +44 1535 602522

Internet address www.acetarc.co.uk

E-Mail [email protected]

Stand Hall 16, C15 (Page 104)

Company News Acetarc Engineering Co., Ltd.

02/28/2011 Acetarc motorised ladleAcetarc Engineering will be exhibiting a 2000Kg capacity foundryladle with motorised gearbox on our stand at GIFA. The ladle isbased on theWorkhorse heavy-duty design and incorporates thestandard motordrive components

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02/25/2011 Acetarc 50t capacity ladle for Rolls RoyceAcetarc Engineering recently supplied Rolls Royce Naval Ma-rine Inc, Pascagoula USA, with a 50t capacity motorisedfoundry ladle that will be used for casting large propellers. Themotorised ladle has three rotation speeds and in radio remotecontrolled.

Product Overview Acetarc Engineering Co., Ltd.

gifa.10.01.001 Pouring equipment, mechanical

gifa.10.01.004 Pouring ladles

gifa.10.01.007 Pouring equipment and plants, other

thermpro.03.02.006 Ladle firing

Product Details Acetarc Engineering Co., Ltd.

gifa.10.01.001 Pouring equipment, mechanicalAuto pour unitsUn-heated Auto-pour units to provide cost effective back-upto main auto-pour units on high speed automatic mouldinglines.They can also be used to give flexibility to the pouring byallowing the pouring of different grades of metal in smallbatches much easier and more cost effectively than the mainauto-pouring systems can.

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Crucible lifting equipmentAcetarc Engineering manufacture a range of crucible lifitngequipment. the internal crucible lifter is used for handlingnew crucibles where they need to be placed inside restrictedspaces, such as furnace bodies, that make it very difficult tohold the crucible on the outside of the crucible body

crucible tilting and pouring equipmentAcetarc Engineering manufacture a wide range of equipment forthe handling and tilting of crucibles carrying molten metal.The crucible carriers can be designed to be carried by hand or tobe suspended from an overhead carrier or hoist etc, dependingon the size of the crucible and the intended usage.

tilting frames for ladlestilting frames to handle un-geared ladles.Can be supplied with various controls to improve the accuracyof the pouring .

gifa.10.01.004 Pouring ladlesbottom pouring ladlesbottom pouring ladles available in a full range of sizesand with manual or motorised tilting gear options

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Drum and U shaped ladles

Acetarc Engineering manufacture drum & U shaped ladlesin a range of capacities, up to 10,000Kg C.I.) to suit a client’srequirements.

Drum and U shaped ladles are very compact and can belocations where lack of space precludes the use of standardlip-pour ladles of the same capacity.

The drum and U shaped ladles can be fitted with either a manually operatedgearbox or a motorised gearbox for the controlled rotation of the ladle.

In addition to this the drum & U shaped ladles can be supplied with extendedpouring spouts, covers etc.

Drum ladles usually are supplied with removeable sections, such as end platesto assist with the lining operation.

ladle with motorgear for powered rotation

The AcetarcWorkhorse range of heavy-duty foundry la-dles can all be supplied with a motor-gear option for thepowered rotation of the ladle (either electric motor orpneumatic motor drive).

All Acetarc motor-gear ladles are fitted with a clutch assembly that enables theladle to be quickly converted to manual operation, without the need for specialtools, in the event of a power failure.

The basic electric motor-gear unit has single speed rotation in both directions.However other options are available, including two speed rotation and invertercontrol.

The ladle shown in this picture has a 50 tonne capacity and is fitted with aninverter drive giving three pre-set rotation speeds (in both forward and reversedirection).

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The ladle is controlled via a radio remote system but also has a hard wiredpendant back-up. This is in addition to having the ability to be converted tomanual operation should there be a power failure.

lip-axis pouring ladlesLip-axis pouring ladles for accurate and consistant pouring ofthe metal

tun-dish treatment ladle

Acetarc design and manufacture a range of tun-dishtreatment ladles, for the in-ladle production of SG (duc-tile) iron. Available in a range of capacities and typesto suit each foundry’s particular requirements.

Loose type tun-dish: Removed after the treatment cycleand before the ladle is rotated.

Sliding tun-dish: Similar to the loose tun-dish type but has an inbuilt mechanicalsystem for raising and lowering the tun-dish cover.

Fixed tun-dish: The tun-dish remains in place for the duration of the working shiftof the ladle.

Westminster medium duty ladle

The Westminster ladle is a medium duty design that isintended for frequent usage in non-ferrous foundries orintermittent/infrequent usage in ferrous foundries. It isintended to provide a cost effective solution to where afoundry may need a ladle for only occasional usage anddoes the foundry does not really require the heavy-duty

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Workhorse ladle.

The Westminster ladle is available in a range of sizes/capacities up to 3000Kg(C.I.) It is also common with this ladle to make the shell suitable for being fittedwith a pre-formed Insural liner or similar.

The Westminster ladle uses the same range of proven Acetarc oil-bath gear-boxes that are used on the Workhorse heavy-duty ladle designs.

Workhorse foundry ladle

The Workhorse foundry ladle forms the basis of our heavy-duty geared foundry ladle range and is backed by over 40years of experience in the design and manufacture of foundryladles.

Available in a range of sizes from 500Kg capacity (C.I.) up to65 metric tonnes capacity.

Available with either manually operated gearbox or motorised gearbox drive forthe safe and controlled rotation of the ladle.

Various spout options can also be fitted such as teapot spout.

The Workhorse design is also used as the basis for treatment ladles and bottompour ladles

gifa.10.01.007 Pouring equipment and plants, other

molten metal handling monorail systems

Acetarc engineering can provide overhead monorailsystems for transporting molten metal from the meltingarea to the pouring area in a foundry.

Monorail systems provide structured and controlled

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movement between locations assisting with the maintenance of quality man-agement of the metal transfer process. They can also be designed to be fittedinto existing foundry layouts without the need to move other equipment.

Monorail systems can incorporate switches and turntables to create flexibleroutes. They can also include in-line processing such as weigh stations.

Acetarc Engineering are an authorised dealer for TC/American Monorail Equip-ment.

TC/American Monorail, Inc. — Providing the Highest Quality Patented TrackCrane & Monorail Systems

molten metal pouring systemsSpecial molten metal pouring systems designed to suiteach foundry’s specific requirements.

Düker GmbH & Co. KGaA

Address Würzburger Str. 1097753 KarlstadtGermany

Phone +49 9353 791235

Fax +49 9353 791175

Internet address www.dueker.de

E-Mail [email protected]

Stand Hall 10, A23 (Page 96)

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Product Overview Düker GmbH & Co. KGaA

gifa.02.01.002 Cupolas, cokeless, gas-fired or oil-fired

gifa.10.05.001 Centrifugal casting machines

gifa.10.05.002 Centrifugal casting moulds

gifa.18.02 Control equipment, automation technology

Product Details Düker GmbH & Co. KGaA

gifa.10.05.001 Centrifugal casting machines

Centrifugal Casting - a modern production procedure

Today a whole range of quality products can be manufac-tured cost-effectively using the centrifugal casting procedure,and further applications can be found. A distinction canbe made between horizontal and vertical centrifugal casting.Themost common procedures are the hot mould casting pro-cess and the mould spinning in a water bath (de Lavaud pro-cedure).

A foundry’s productivity depends on the selection of the appropriate productionmethod. Under certain circumstances, automated centrifugal casting as a sup-plement or a substitute for mould casting can create the necessary conditionsto secure a foundry’s competitiveness. Centrifugal casting is one of the cast-ing procedures with permanent moulds. Special fire-proof ceramic materials orcoatings, mostly on a silicate base, serve as a separating and insulating layerbetween the mould and the casting material.

Typical centrifugal casting products are 6 m pressure pipes with a wide diameterrange in ductile cast iron and 3 m drainage pipes in gray cast iron. The demandfor high-quality cylinder liners in the automobile industry is growing. The focusis not only on the casting quality – for this goes without saying for such a highlystrained motor component. The desire is also to do with as little machining al-lowance on the casting as possible, for machining is expensive! In order toreduce the vehicle weight, motor blocks are also made of aluminum. The gray

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cast iron cylinder liners required for this application are left un-machined on theoutside. These rough cast iron liners are inserted into the mould and cast withliquid aluminum to form the motor block. The dimensions and surfaces of theliners are subject to tight tolerances; in the centrifugal production process theserequired values must be adjustable and reproducible for large quantities. Apartfrom the application of the centrifugal casting process for the production of pipesand liners made of steel and iron materials, the advantages of this procedure arealso used by non-ferrous casting plants as a supplement to mould and contin-uous casting. Numerous copper alloys are being processed. Particularly thephysical properties establish the supremacy of centrifugal casting.

In foundries for the production of rotation-symmetrical castings, any consider-ations regarding quality improvement, capacity increase, replacement invest-ments or cost reduction programs should include the possibility of switching fromcommon casting procedures such as sand mould casting to alternative proce-dures such as the centrifugal casting.

For the client to be able to fulfill the market requirements, it is necessary todevelop, plan and construct tailor-made plants. Maximum productivity, shortertransit times and the adherence to reproducible quality are only some of theserequirements. The conditions for this are, among other things, computer-controlled and monitored work sequences with the corresponding flexibility aswell as efficient mould exchanges and the possibility of the simultaneous use ofdifferent moulds with similar pipe and liner dimensions.

The following advantages of an automated centrifugal casting plant should betaken into account:

- high process safety due to automation

- low energy requirement

- high recovery rate, i.e. hardly any returns

- low rejects rate up to only 1%

- minimum staff required

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- minor machining allowance

- low costs for rest material disposal

gifa.10.05.002 Centrifugal casting mouldsCentrifugal casting mouldsWemanufacture centrifugal casting moulds in different di-mension and material, if required with internal shape. Wehave also systems with insert carrier and insert mould.

Fomet S.r.l.

Address Via Simone Martini, 1120143 MilanoItaly

Phone +39 02 817575

Fax +39 02 8135015

Internet address www.fomet.com

E-Mail [email protected]

Stand Hall 16, H29 (Page 104)

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Product Overview Fomet S.r.l.

gifa.01 Foundry plants and installations, planning,construction, engineering

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.003 Channel type induction furnaces

gifa.02.02.007 Bale-out furnaces, electric

gifa.02.04.006 Inoculation devices, injection equipment

gifa.03.01.001 Refractory ramming mixtures

gifa.10.01.001 Pouring equipment, mechanical

gifa.10.01.002 Pouring equipment, dosing

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.01.004 Pouring ladles

gifa.10.01.007 Pouring equipment and plants, other

gifa.25 Consultation, planning, services

Product Details Fomet S.r.l.

gifa.10.01.001 Pouring equipment, mechanical

D1C, D2C & D3C

Automatic tilting channel induction furnace with rear in-ductor for holding, superheating and direct casting ofany type of cast-iron including ductile iron into greensand automatic indexed moulding line, pouring from up

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to 3 spouts for concurrent pouring into three moulds.Pouring up to 500 moulds/h. Standard capacities from 1.2 t up to 8 t with uniqueair-cooled (patented) interchangeable inductor with power ranging from 100 kWup to 500 kW. One , two or three spouts for pouring also different casting weights

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

PR - PRV

PR

Automatic pressure pouring channel induction furnacefor holding, superheating and direct pouring of any typeof cast-iron into flask-less and green-sand automatic in-dexed moulding line. Pressure system with stopper rodwith plc or pc and ccd camera vision to control in automatic pouring operationsup to 500 mould/h.Standard capacity from 2 t up to 20 t with unique air-cooled (patented) inter-changeable inductor with power ranging from 150 kW up to 500 kW. Single anddouble stopper systems available

PRV

Automatic pressure pouring channel induction furnace with vertical inductor forholding, superheating and direct pouring of any type of cast-iron including ductileiron into flask-less and green-sand indexed moulding line.Pressure system with stopper rod with plc or pc and ccd camera vision to controlin automatic pouring operation and furnace positioning over sprue-cup of themould, up to 500 moulds/h. Standard capacity from 2 t up to 20 t with uniqueair-cooled interchangeable inductor with power ranging from 150 kW up to 500kW.Single and double stopper systems available.

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gifa.10.01.004 Pouring ladles

Easy Pour

Unheated tundish ladle for automatic pouring of anytype of cast-iron including ductile iron into flask-less andgreen-sand indexed moulding line.Pouring system with stopper rod, teach-in with eitherplc or pc management and ccd camera vision to controlthe automatic pouring operation while positioning the nozzle over the sprue-cupof the mould.Pouring up to 500 moulds/h with Standard capacity from 1 t up to 3 ton.

gifa.10.01.007 Pouring equipment and plants, otherFurnaces automation systemsFOMET develops software with plc or pc system for ac-quiring data, monitoring the plant, and controlling andprogramming production and sending process data tothe foundry management system for an induction fur-nace really fully integrated with scada system.

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FOSECO Foundry Division Vesuvius GmbH

Address Gelsenkirchener Str. 1046325 BorkenGermany

Phone +49-2861-83-0

Fax +49-2861-83-338

Internet address www.foseco.de

E-Mail [email protected]

Stand Hall 12, A04 (Page 100)

Company News FOSECO Foundry Division Vesuvius GmbH

03/11/2011 Foseco will present new binder systems

Foseco continues to expand its range of gas settingbinder systems for core production and self settingbinder systems for mould and cores. The display willhighlight the most recent developments, with particularemphasis on productivity and environmental compli-ance. The application of these new binders has provensuccessful in the production of complex moulds andcores for highly demanding castings in iron, steel andaluminium foundries.

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04/11/2011 New at GIFA: Foseco’s INITEK process for ductile iron

The manufacturing cost of ductile Iron castings is a ma-jor limiting factor for foundries to compete against alter-native materials such as welded components or steelcastings.The Foseco INITEK process addresses this problemby eliminating all the undesirable side effects of the in-escapable but harmful addition of Mg into the metallicmatrix (carbide promoter / dross generator).The Foseco INITEK process permits a significant re-duction of the Mg alloy addition and ensures a consistent and productive nucle-ation event. Furnace and pouring temperatures are brought back to grey ironoperating temperatures generating savings across the whole casting process.The INITEK process is part of the Foseco Ferrous Melt Shop (FMS) concept.This concept includes and combines the benefits of a melt charge optimisingsoftware (FurnaceCalc), a thermal analysis device (ITACA), and a new “state-of-the-art” metal stream inoculation technology (MSI DC+) framing the potentialfor metallurgical process control in the melt shop.

04/21/2011 Foseco now offer a full range of solutions for metalmelting, ladle transfer and casting pouring

The techniques and linings used for metal melting andtransfer have a major impact on casting production.They affect the casting quality, productivity, energyconsumption, and carbon footprint of the casting pro-ducer. Foseco now offer a full range of solutions formetal melting, ladle transfer and casting pouring.A variety of exhibits will demonstrate- KELLUNDITE furnace linings- CRITERION refractory linings with combinations of durability, insulation, easeof cleaning and alloy inertness- TRIAD easy to install, cement free refractory systems with accelerated dry outproperties- KALTEK low density ladle linings for cold start, rapid removal and installation,and optimum temperature control- VAPEX and VISO stopper rod and nozzle systems for application to iron and

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steel casting production

Product Overview FOSECO Foundry Division Vesuvius GmbH

gifa.02.04.006 Inoculation devices, injection equipment

gifa.02.04.010 Melt treatment stations

gifa.02.04.012 Gas flushing installations

gifa.02.05.001 Crucibles

gifa.02.05.005 Other accessories / Melting and holding furnaces

gifa.02.06.002 Slag-forming additives

gifa.02.06.004 Melt additives and covering fluxes for non-ferrous castalloys

gifa.03.01.001 Refractory ramming mixtures

gifa.03.01.002 Refractory bricks

gifa.03.01.003 Refractory gating system parts

gifa.03.01.004 Insulating materials and products

gifa.03.02.001 Compaction apparatus for refractory rammingmaterials

gifa.03.02.002 Spraying machines for refractory material

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gifa.03.02.003 Break-out equipment for furnace and ladle lining

gifa.04.01.005 Inoculants

gifa.04.01.006 Nodularizing additions for spheroidal graphite cast iron

gifa.04.02.006 Alloying metals, master alloys / Charge materials fornon-ferrous metal castings

gifa.06.02.002 Synthetic resin binders for cold setting processes

gifa.06.02.003 Synthetic resin binders for gassing processes

gifa.06.02.005 Sodium silicate binders

gifa.06.02.006 Cement binders

gifa.06.02.007 Binders for investment casting

gifa.06.02.008 Moulding sand binders, others

gifa.06.03.001 Lustrous carbon formers

gifa.06.03.003 Mould and core coatings

gifa.08.04 Mould and core adhesives

gifa.09.01 Covering compounds for feeders

gifa.09.02 Breaker cores

gifa.09.03 Filterelements for liquid metals

gifa.09.04 Exothermic materials

gifa.09.06 Strainer cores

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gifa.09.07 Feeder sleeves

gifa.09.08 Other auxiliaries

gifa.10.01.002 Pouring equipment, dosing

gifa.10.01.004 Pouring ladles

gifa.10.01.005 Launders

gifa.10.03.009 Other accessories for die-casting / Peripheralequipment and auxiliary materials for die casting

gifa.10.04.003 Accessories, operating and auxiliary material fordiecasting machines

gifa.16.02 Industrial robots

gifa.19.01.001 Temperature measuring instruments

gifa.19.01.002 Thermal analysis equipment

gifa.19.01.003 Aluminium melt testing equipment

gifa.24.01 Data processing, product development andoptimisation software CAD/CAE

gifa.24.02 Simulation of casting processes

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Foundry Service GmbH

Address Untere Weide 12-1458675 HemerGermany

Phone +49 2372 5598-0

Fax +49 2372 5598-77

Internet address www.foundry-service.de

E-Mail [email protected]

Stand Hall 10, E24 (Page 96)

Product Overview Foundry Service GmbH

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.003 Channel type induction furnaces

gifa.02.02.004 Melting and holding furnaces, electric resistance type

gifa.02.04.006 Inoculation devices, injection equipment

gifa.10.01.004 Pouring ladles

gifa.14.01 Mould and ladle dryers

Product Details Foundry Service GmbH

gifa.10.01.004 Pouring ladlesTreatment Ladles

Drum Type Pouring Ladles

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Eccentric and Planet Oil Bath Gear Units

Pouring Crane Ladles up to 100 t

Test and Repairs according to DIN EN 1247, BGI 601 + BGR 500

Training Measures for Pouring Ladle Visual Inspection

Special Pouring Ladles with Special Brackets

Steel Pouring Ladles up to 350 t

Stopper Elevator Mechanisms

Transport Containers for Liquid Aluminium

Gibson Centri Tech Limited

Address Hilltop Works,WS13 6UY Lichfield, StaffordshireUnited Kingdom

Phone +44 (0)1543 418-701

Fax +44 (0)1543 418-703

Internet address www.gibsoncentritech.co.uk

E-Mail [email protected]

Stand Hall 15, H38 (Page 102)

Company News Gibson Centri Tech Limited

03/16/2011 OMICRON. New entry level horizontal casting machine.Gibson Centri Tech Limited has now launched it’s newentry level range of horizontal casting machines theOMICRON S/M/L

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Product Overview Gibson Centri Tech Limited

gifa.02.04.006 Inoculation devices, injection equipment

gifa.03.02.002 Spraying machines for refractory material

gifa.06.03.003 Mould and core coatings

gifa.10.05.001 Centrifugal casting machines

gifa.10.05.002 Centrifugal casting moulds

Product Details Gibson Centri Tech Limited

gifa.10.05.001 Centrifugal casting machinesCentrifugal Casting MachinesGibson Centri Tech Limited supply various types of casting machines both hor-izontal & vertical. Both types of machines can be supplied in different sizes toaccomodate all casting sizes.The horizontal range can be supplied with fixed or adjustable roller settings de-pendent on the application. Fully automatic machines can be supplied for highvolume tube production.Also a range of automatic multi headmachines (Carousel) are available normallyused for high volume cylinder liner production.The vertical range covers all sizes from small floor mounted units to large sub-merged machines for roll and sleeve manufacture. Since the last GIFA Exhibi-tion Gibson’s has manufactured and installed one of the largest vertical castingmachines with a capacity of 100 Tonne.Gibson’s also supply a range of dual face plate machines to be use with whitemetal (Babbitt) for the bearing Industry.

gifa.10.05.002 Centrifugal casting mouldsMould & Die supply.Gibson’s can also supply all moulds/dies for various types of castings to suit theirrange of casting machines.

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Tooling can also be supplied for handling and clamping of various componentsinvolved with the casting process.

Henkel AG & Co. KGaA

Address Henkelstr. 6740589 DüsseldorfGermany

Phone +49 211 797-0

Fax +49 211 798-4008

Internet address www.henkel.com

E-Mail

Stand Hall 11, J35 (Page 98)

Product Overview Henkel AG & Co. KGaA

gifa.10.03.004 Release agents for die-casting

gifa.12.03 Impregnation plants

gifa.12.05 Surface treatment materials

gifa.13.02 Welding installations and accessories

Product Details Henkel AG & Co. KGaA

gifa.10.03.004 Release agents for die-casting

Henkel

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Henkel is the manufacturer of many leading brandsused in light-alloy die-casting:

Acheson® die lubricants provide diecasters with the op-portunity to achieve the lowest possible process costs by delivering best-in-classlubrication and release properties over the widest range of application temper-atures. The Acheson brand also includes ladle coatings, low pressure & gravitydie coatings, hot-spot lubricants, plunger lubricants and a range of other spe-ciality products for the diecaster.

Multan® high performance coolants provide for economic metalworking andforming of light metals, cast iron, steel alloys and non-ferrous metals.

Loctite® offers high-performance adhesives, sealants and chemical products.For example: the Loctite Kit system allows for the impregnation of light-alloycastings to overcome issues of porosity.

Alodine® is the ideal corrosion protection for light metals. It ensures the prepara-tion and primer for painting and covers also the etch passivation as pretreatmentfor subsequent welding or bonding.

P3® cleaners are high quality alkali, acid and neutral aqueous cleaners for effi-cient process-, parts- and maintenance cleaning.

Ceramishield® is a range of ceramic coatings to replace traditional anti-spatterin the MigMag welding process.

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Idra s.r.l.

Address Via Dei Metalli, 225039 Travagliato (BS)Italy

Phone +39 030 2011-1

Fax +39 030 2002345

Internet address www.idragroup.com

E-Mail [email protected]

Stand Hall 11, E46 (Page 98)

Product Overview Idra s.r.l.

gifa.10.02.001 Cold chamber die-casting machinery

gifa.10.02.003 Thixocasting die-casting machinery

gifa.10.02.004 Squeeze casting die-casting machinery

gifa.10.02.005 Warm chamber die-casting machinery

gifa.10.02.006 Complete die-casting plant

gifa.10.03.001 Ladling and dosing equipment for die-casting

gifa.10.03.003 Die spraying units

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gifa.10.03.006 Extracting equipment for die-castings

gifa.10.03.009 Other accessories for die-casting / Peripheralequipment and auxiliary materials for die casting

gifa.10.04.002 Low pressure diecasting machines/plants

Product Details Idra s.r.l.

gifa.10.02.001 Cold chamber die-casting machinery

IDRA Production Range

- Cold chamber die casting machines from 420 to 4200Ton for aluminium and magnesium alloys

- 2-platen machines from 900 to 4200 Ton (toggle free)

- Hot chamber machines for zinc and magnesium alloys

- Semi-solid rheocasting technology (SSR system patented by MIT)

- Fully automatic die casting cells

The latest lines remain true to the design criteria & heavy dimensions whichcharacterize Idra machines & made them renowned worldwide, employing, atthe same time, the latest generation hydraulic plant & electronic control systems.The machine systems have been carefully studied to use simplified integratedhydraulic blocks with a drastic reduction of pipe work taking particular care withthe machine structure to facilitate maintenance. The injection performance isthe market leader for high velocity and the response time which is particularlyimportant in case of thin-walled parts. The final brake for flash reduction, causedby inertia, is supplied as standard with the latest generation high performancevalve, & on request can be supplied in closed loop configuration for velocitycontrol.

The 2-platen line is another technical development available for customers togive them the competitive advantage. Different from the traditional toggle ma-

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chines, the clamping is individually mounted on the 4 tie bars with hydraulicactuators of reduced oil volume to guarantee the same clamping strength asstandard toggle machines.

In addition, Idra will presents solutions for die temperature control using SLS(Smart Lubrication System) & SSR (Semi Solid Rheocasting) for the productionof high integrity components

Inductotherm Group

Address 10 Indel Avenue08073 Rancocas, NJUSA

Phone +1 609 267-9000

Fax +1 609 267-7894

Internet address www.inductothermgroup.com

E-Mail [email protected]

Stand Hall 10, B24 (Page 96)

Company News Inductotherm Group

04/11/2011 Inductotherm Corp. - The World’s Leader in InductionMelting Technology

Inductotherm is the world’s leading supplier of melt shop equipment and au-tomation systems. We build induction melting, holding,heating and pouring sys-tems for virtually all metals. Furnace capacities range from coffee cup size melt-ing a few troy ounces of precious metals to furnaces holding hundreds of tons ofiron. The induction power supply systems range in size from 10 kW to 42,000 kWand are installed in more than 110 countries around the world. Inductotherm’sproduct line also encompasses a full range of charging and preheating systems,

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melt shop computer control systems, automated pouring systems, water coolingsystems and ARMS®(Automated Robotic Melt Shop) Systems. Our productsprovide a wealth of use, efficiency and reliability to companies around the world.From the automotive industry to agriculture, from renewable energy sources tocookware, we provide the products that help you help those industries and somany more. With manufacturing and service facilities in 18 countries, we set theworld standard for customer service. Proven in more than 27,500 installationsworldwide, our equipment is designed and built to withstand the most demand-ing production conditions. Immediate response, extensive technical knowledge,in-depth experience, readily available parts and a company-wide dedication tocustomer satisfaction are the hallmarks of our unparalleled customer service andsupport.News & New Products • Inductotherm Rolls Out The World’s Largest Medium-Frequency Induction Power System: The Power Supply—18.5 MW—coupledwith a 30-ton Heavy Steel Frame Furnace, rolled out of Inductotherm. Thisequipment will melt steel at the fastest rate ever! • The New ARMS Systems:The ARMS System uses an industrial robot to perform the full scope of haz-ardous operations, allowing the furnace operator to be relocated away fromthe dangerous areas close to the furnace. • The New VIP®-I™ Series Induc-tion Power Supply Systems: The VIP-I series of induction power units offersmetalcasters reliability, efficiency and guaranteed melt rates and is significantlysmaller and more compact than previous VIP units in the 15 kW to 600 kW sizerange. • The New P³™ Control technology for Automated Pouring: An advance-ment in automated pouring is the breakthrough P³ (Predictive Pour Performance)Control Technology which provides perfect pour precision and utilizes processinformation to maintain optimum accuracy and pouring speed.For more information, visit www.inductotherm.com.

04/11/2011 Consarc Ships 150T Electroslag Remelting System toJSW

Muroran Hokkaido, Japan – The Japan Steel Works has re-ceived from Consarc Corporation, Rancocas, NJ USA thecomplete shipment of a 150T Electroslag Remelting (ESR)plant. When commissioned, this system will be the largestsingle electrode static melting ESR plant in the world, givingThe Japan Steel Works unmatched ESR capabilities and en-abling them to maintain their position as the premier supplierof large forged rotor shafts.The ESR furnace system consists of two furnace heads withtwo melt stations, and is capable of melting a single 150T electrode, or multiple

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smaller electrodes simultaneously, under complete inert gas cover. It utilizesproprietary power systems designed and built by Consarc specifically for thislarge scale ESR application.The furnace system was designed, manufactured, preassembled for test, andshipped from Consarc’s world headquarters in Rancocas, NJ USA. JSW plansto put the ESR furnace system into production in August 2011. JSW’s MuroranPlant boasts some of the world’s most modern and technically advanced equip-ment including the aforesaid ESR furnace and a 14,000-ton hydraulic forgingpress. The plant manufactures a wide range of forged and cast products usedto support the global energy sector.For more information visit www.consarc.com.

04/12/2011 Consarc Ships 150T Electroslag Remelting System toJSW

Muroran Hokkaido, Japan – The Japan Steel Works has re-ceived from Consarc Corporation, Rancocas, NJ USA thecomplete shipment of a 150T Electroslag Remelting (ESR)plant. When commissioned, this system will be the largestsingle electrode static melting ESR plant in the world, givingThe Japan Steel Works unmatched ESR capabilities and en-abling them to maintain their position as the premier supplierof large forged rotor shafts.The ESR furnace system consists of two furnace heads withtwo melt stations, and is capable of melting a single 150T electrode, or multiplesmaller electrodes simultaneously, under complete inert gas cover. It utilizesproprietary power systems designed and built by Consarc specifically for thislarge scale ESR application. The furnace system was designed, manufactured,preassembled for test, and shipped from Consarc’s world headquarters in Ran-cocas, NJ USA. JSW plans to put the ESR furnace system into production inAugust 2011.JSW’s Muroran Plant boasts some of the world’s most modern and technicallyadvanced equipment including the aforesaid ESR furnace and a 14,000-ton hy-draulic forging press. The plant manufactures a wide range of forged and castproducts used to support the global energy sector.Consarc, an InductothermGroup Company, designs andmanufactures furnacesand related systems for vacuum induction melting (VIM), vacuum arc remelt-ing (VAR), electroslag remelting (ESR), vacuum precision investment casting(VPIC), induction skull melting (ISM), solar silicon melting furnaces, as well asspecialty furnaces for proprietary processes.

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04/11/2011 Masabik Chooses Inductotherm Melting Equipment toSpearhead New Steel Melting Project

Masabik, formerly known as NFC (National FoundriesCompany) commissioned Inductotherm Europe, anInductotherm Group company, to provide a 2000kgSmall Steel Shell furnace and 1250 Dual-Trak® powersupply. This order was placed in 2010 to expandMasabik’s operation into the steel production industry.The equipment is now fully operational and Masabik ishighly delighted with their new equipment.Inductotherm has been a long-time supplier to Masabik - in 1994 the companyinstalled an Inductotherm 2250kW Dual-Trak® power supply, with two 3 tonneHeavy Steel Shell Furnaces, specifically for the production of grey and ductileiron castings.An Inductotherm 500kW VIP Power-Trak® power supply along with two 1 tonneDuraline Furnaces were then added to give flexibility in the Melt Shop.Masabik was established in 1994, occupying 40,000 square meters of land inDammam, Saudi Arabia. It is considered to be the large and most advancedfoundry in the region.Inductotherm Europe manufactures induction melting technology and is a dom-inant supplier of induction melting, holding, pouring and heating equipment toEuropean markets.For more information visit: www.inductotherm.co.uk.

04/11/2011 Inductoheat Ships InductoForge® Billet HeatingSystem & Forging Line

Madison Heights, MI - Inductoheat, Inc., an Induc-tothermGroup company and the world’s leading induc-tion heating equipment manufacturer, recently shipeda single module, 500kW / 3kHz InductoForge® in-duction forging system and various material handlingequipment to a worldwide supplier of hardware andhand tools. This machine is designed for heating awide range of billet diameters and lengths to 2250°F and +/- 50°F.This forging line begins with a 6,500 lbs capacity automatic bin tipper dumpingcarbon steel billets into a rotary feeder with automatic refill. The rotary feedercontinuously feeds billets end to end using a start/stop motion sensor, and sup-plies a pinch wheel infeed system that precisely delivers billets through the in-

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duction coils on heavy-duty skid rails.The 500kW / 3kHz power module supplies two, in-line forging coils and accu-rately heats the billets to 2250°F at a nominal rate of 300 pieces per hour. Pro-cess control is enhanced by IHAZ™ temperature modeling software, enablingadvanced tempearture control of the billet heating process. IHAZ™ software al-lows for a customized billet temperature profile (Induction Heat Affected Zone) tobest suit the customer’s ideal billet heating specifications. It can also generatethe optimum-running parameters and set points for Standby and Rapid Start,which are stored as a recipe in the billet heater’s AB Compact Logix PLC andAB PanelView 700+.After billets are heated to the ideal temperature profile, they exit the induction coilon a fastextractor conveyor, while the infrared temperature pyrometer activatesthe over and under accept/reject system.For more information about the InductoForge® system or additional thermal pro-cessing solutions visit www.inductoheat.com.Inductoheat is the world’s largest manufacturer of induction heating equipment,offering general purpose through fully customized heat treating and annealingmachines, pipe end heaters, crankshaft and camshaft heating machines andcopper tube annealing plants.InductoForge and IHAZ are trademarks owned by Inductoheat, Inc.

04/11/2011 World Foundry Organization and Inductotherm FormAlliance

The World Foundry Organization is delighted to announce a significant coop-eration with Inductotherm Worldwide as they together support improvements forthe cast metals industry.Inductotherm - the world’s leading manufacturer of induction melting furnaces -recognizes the important role theWFO plays, bringing together technical associ-ations from around the world and is delighted, through this sponsorship deal, tobe able to cover a portion of the costs associated with the ongoing mission of theWFO. Inductotherm joins two current sponsors - Foseco and Ashland Chemical- to provide three world-class organizations that will enable the development oftechnical research to continue for the future.”The important role that Inductotherm plays in the global foundry industry is keyto their support of the WFO, both organizations are promoting technology andhelping foundries to be more productive and efficient, the WFO through its on-going work and commissions and Inductotherm through continued developmentand research into the best melting furnaces.” WFO General Secretary, Andrew

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Turner”With multiple companies in 18 countries all working together, it puts the In-ductotherm Group in a perfect position to produce the most technologically ad-vanced systems. By sharing existing technology, we have been able to savehundreds of development hours and are able to adapt equipment specifically toeach customer’s application. This saves our customers time and money sincewe have also been able to reduce delivery times worldwide.” Satyen Prabhu,President and CEO, Inductotherm Corp.”I am delighted that a company of the stature of Inductotherm has agreed to bea sponsor of the WFO. It speaks of their confidence in the work that is beingdone for the benefit of the foundry industry worldwide.” WFO President, DonHuizenga.InductothermCorp. designs andmanufactures advancedmelting, heating, hold-ing and pouring systems for virtually all metal and material processing including:gray and ductile iron, steel, copper and copper based alloys, aluminum, zinc,reactive metals, precious metals, and silicon.Click here to visit Inductotherm Group’s website: www.inductothermgroup.com.

Product Overview Inductotherm Group

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.003 Channel type induction furnaces

gifa.02.02.006 Crucible lifting furnaces

gifa.02.02.008 Vacuum melting furnaces

gifa.02.02.009 Other electric melting and holding furnaces

gifa.02.04.013 Vacuum degassing equipment

gifa.05.02.006 Investment casting processes, equipment

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gifa.10.01.001 Pouring equipment, mechanical

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.14.04 Heat treating furnaces and installations

thermpro.01.01.001 Melting / Precious Metals

thermpro.01.01.002 Heat treating / Precious Metals

thermpro.01.01.003 Heating / Precious Metals

thermpro.01.05.006 Vacuum sintering

thermpro.01.05.010 Brazing / Hard Metals

thermpro.01.06.002 Sintering / Ceramics

thermpro.01.07.004 Brazing / Non-ferrous metals

thermpro.01.07.009.03 Remelting / Non-ferrous metals

thermpro.01.07.013.01 Precipitation hardening

thermpro.01.07.013.02 Stress-relieving annealing

thermpro.01.07.013.04 Solution annealing

thermpro.01.07.013.06 Softening annealing

thermpro.01.07.014.01 Heating, Preheating / Non-ferrous metals

thermpro.01.07.014.02 Holding at temperature (solid phase) / Non-ferrousmetals

thermpro.01.08.004.07 Galvanizing

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thermpro.01.08.004.08 Tin-coating

thermpro.01.08.007 Welding / Steel and Iron

thermpro.01.08.009.03 Hardening

thermpro.01.08.011.04 Cleaning / Steel and Iron

thermpro.01.08.015.01 Quenching

thermpro.01.08.015.02 Tempering / Steel and Iron

thermpro.01.08.015.03 Case hardening

thermpro.01.08.015.04 Annealing

thermpro.01.08.015.06 Quenching and tempering

thermpro.01.08.016.01 Heating, Preheating / Steel and Iron

thermpro.02.02.002 Laboratory-type melting furnaces

thermpro.03.02.001.01 Inductive heating devices

thermpro.03.02.001.02 Conductive heating devices

thermpro.03.02.001.03 Resistance heating devices

thermpro.03.10.003 Vaccum pumps and systems

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Indutherm Erwärmungsanlagen GmbH

Address Brettener Str. 3275045 Walzbachtal-WössingenGermany

Phone +49 7203 9218-0

Fax +49 7203 9218-70

Internet address www.indutherm.de

E-Mail [email protected]

Stand Hall 11, C36 (Page 98)

Company News Indutherm Erwärmungsanlagen GmbH

05.04.2011 Horizontal-Stranggussanlage

VCC12000Horizontal-Stranggussanlage.Heizleistung: 60kW.Erschmelzen unter Vakuum zum Entgasen von Legierungen bzw. Schutzgasum Oxidation zu vermeiden.Tiegelvolumen 12ltr entspr. 100kg Kupferlegierung.Band bis 200mm*20mm oder9* Drähte.

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Product Overview Indutherm Erwärmungsanlagen GmbH

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.008 Vacuum melting furnaces

gifa.02.05.001 Crucibles

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.02.002 Vacuum die-casting machinery

gifa.10.06.001 Continuous casting machines and plants

gifa.10.06.002 Continuous casting moulds

InterGuss Gießereiprodukte GmbH

Address Fallmeisterweg 591438 Bad WindsheimGermany

Phone +49 9841 650375

Fax +49 9841 650381

Internet address www.interguss.de

E-Mail [email protected]

Stand Hall 11, H15 (Page 98)

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Product Overview InterGuss Gießereiprodukte GmbH

gifa.25 Consultation, planning, services

gifa.10.02.002 Vacuum die-casting machinery

Product Details InterGuss Gießereiprodukte GmbH

gifa.10.02.002 Vacuum die-casting machinery

Venting blocks

Venting blocks for pressure enforced die venting andvacuum application

OptiVent THE solution for die venting

MiniVent optimal venting for small dies

CVent economic die venting for small quantities

SVent excellent price / performance ratio

VacuChecksystems for air flow measurementsVacuCheck mobile system for air flow measurements during thevacuum die casting process

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Vacuum systemmodular concept for die and shot sleeve evacuationTopVac universal system with volume flow measurement andcyclone filterTopVac ECO economic solution for evacuation with ventingblocks

KMF Maschinenfabriken

Address Italienerstrasse 629500 VillachAustria

Phone +43 4242 23486-0

Fax +43 4242 23486-50

Internet address www.kmf.at

E-Mail [email protected]

Stand Hall 10, C67 (Page 96)

Product Overview KMF Maschinenfabriken

gifa.02.03.003 Rotary furnaces

gifa.02.04.001 Charging plants

gifa.02.04.009 Slag treatment equipment

gifa.10.01.007 Pouring equipment and plants, other

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Product Details KMF Maschinenfabriken

gifa.10.01.007 Pouring equipment and plants, otherEfficient Aluminium recycling with furnace systems by KMFKMF’s innovative technical developments set the standards for the efficient re-cycling of aluminium. Performance leadership to us means bringing the bestpossible product performance together with the best possible delivery of ser-vice. With KMF you have provider of comprehensive solutions.Provider of innovative and proven recycling systemsBuilt to size, scaled pre-cisely to your requirementsDesign of user friendly furnace systems incl. periph-eralsQualified consulting and implementation including lifetime serviceMASTERmax – Most Advanced SysTEm of RecyclingThe only plant assembly available worldwide which permits every kind of slagoperation, conventionally fluid or dry low salt. A fully automated recycling solu-tion also for contaminated inhouse and purchased scrap (batches from 5 to 25tons).Advantages to you from a single sourceHighyl user friendly because of automated process managementReproducibleworkflows because of innovative and proven sensor technologyContstantly highutility because of unique definition between metal and slag phasesReduced en-ergy costsHigh plant and operation reliabilityShort-term amortisation

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Kurtz GmbH

Address Frankenstr. 297892 KreuzwertheimGermany

Phone +49 9342 807-0

Fax +49 9342 807-319

Internet address www.kurtz-metals.de

E-Mail [email protected]

Stand Hall 16, F48 (Page 104)

Product Overview Kurtz GmbH

gifa.10.01.001 Pouring equipment, mechanical

gifa.10.01.002 Pouring equipment, dosing

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.03.007 Trimming machines for die casting

gifa.10.03.008 Trimming tools for die casting

gifa.10.04.001 Gravity diecasting machines/plants

gifa.10.04.002 Low pressure diecasting machines/plants

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gifa.11.04.001 Deflashing machines

gifa.11.04.002 Sawing machines

gifa.11.04.003 Gating and feeding system separator machines andinstallations

gifa.17.01.003 Foam pattern production, machines

gifa.17.04.002 Rapid prototyping, equipment and processes

metec.16 Consultation, planning, services

newcast.01.03.002 Drive engineering (Ferrous castings)

newcast.01.03.033 Medical engineering (Ferrous castings)

newcast.01.04.057 Machine tool beds and tables

newcast.01.04.099 Textile machinery components (Ferrous castings)

newcast.02.02.002.02 Low pressure die casting

newcast.02.03.022 Vehicles / utility (Nonferrous metal castings)

Product Details Kurtz GmbH

gifa.10.01.001 Pouring equipment, mechanical

FoundryMachines andComplete Solutions byKURTZ

KURTZ has been building foundry machines for nearly30 years. Being a company with a long tradition andoutstanding references KURTZ enjoys an excellent rep-utation as a specialist for low-pressure and gravity cast-ing and also operates own foundries. KURTZ provideslow-pressure casting machines for metal, sand, plaster or ceramic moulds sub-ject to the customer’s requirement. The application spectrum of KURTZ ma-

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chines reaches from rapid prototyping to serial casting up to customized systemsand complete solutions for serial and mass production.

KURTZ tiltable gravity and gravity casting machines are available as single ma-chine or complete solution/casting cell. The flexible machine concept can easilybe adapted to match individual customer requirements: low cost or high techversions, maximum flexibility for frequent product changes or individual cus-tomized solutions. Apart from automated casting processes the focus is on coreand part handling. Additional features and peripherals are realized subject torequirement.

Trimming presses and tools being exhibited at GIFA for the first time round offthe KURTZ foundry machine product range. The machine concept includesthe KURTZ KP”C” line of so called C-frame presses, the KURTZ KP”S” lineas 4-column version and the KP”R” line executed as frame design. Press forceranges from 25 t to 350 t, subject to model and layout. A wide range of peripheralequipment and accessories allows to adapt the trimming press to optimally meetindividual requirements. By adding machining stations such as sawing, drillingand milling stations the customer finally obtains a part which is near ready to beinstalled.

KURTZ foundry machines stand out by their technological lead, reliability, highavailability and profitability. All components and modules are optimally matchedto one another. If requested, both casting machines and trimming presses areavailable as fully automated systems. At KURTZ’ the customer obtains planning,engineering, process and mould technology, melting and furnace technology,automation, peripherals as well as complete casting lines.

gifa.10.01.002 Pouring equipment, dosing

FoundryMachines andComplete Solutions byKURTZ

KURTZ has been building foundry machines for nearly30 years. Being a company with a long tradition andoutstanding references KURTZ enjoys an excellent rep-utation as a specialist for low-pressure and gravity cast-ing and also operates own foundries. KURTZ provideslow-pressure casting machines for metal, sand, plasteror ceramic moulds subject to the customer’s require-ment. The application spectrum of KURTZ machines

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reaches from rapid prototyping to serial casting up to customized systems andcomplete solutions for serial and mass production.

KURTZ tiltable gravity and gravity casting machines are available as single ma-chine or complete solution/casting cell. The flexible machine concept can easilybe adapted to match individual customer requirements: low cost or high techversions, maximum flexibility for frequent product changes or individual cus-tomized solutions. Apart from automated casting processes the focus is on coreand part handling. Additional features and peripherals are realized subject torequirement.

Trimming presses and tools being exhibited at GIFA for the first time round offthe KURTZ foundry machine product range. The machine concept includesthe KURTZ KP”C” line of so called C-frame presses, the KURTZ KP”S” lineas 4-column version and the KP”R” line executed as frame design. Press forceranges from 25 t to 350 t, subject to model and layout. A wide range of peripheralequipment and accessories allows to adapt the trimming press to optimally meetindividual requirements. By adding machining stations such as sawing, drillingand milling stations the customer finally obtains a part which is near ready to beinstalled.

KURTZ foundry machines stand out by their technological lead, reliability, highavailability and profitability. All components and modules are optimally matchedto one another. If requested, both casting machines and trimming presses areavailable as fully automated systems. At KURTZ’ the customer obtains planning,engineering, process and mould technology, melting and furnace technology,automation, peripherals as well as complete casting lines.

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)Foundry Technology and Machines by KURTZGravity and tiltable gravity casting machines for aluminium Low-pressure castingmachines for dies, sand, ceramic and plaster moulds; suitable for aluminium andmagnesium Trimming presses in C-frame design, column or frame version Trim-ming tools Pre-machining systems Machining stations Automation/peripheralsAutomatic casting cells, engineering Pressure control systems, operating datarecording, moulds and dies, numerous accessories Grey cast-iron (GJL) Nodu-lar gey cast iron up to ADI qualities Aluminium die casting (AlSi-, AlMg-, AlCu-and self-hardening alloys)

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gifa.10.03.007 Trimming machines for die casting

Profitable Trimming Presses and Complete TrimmingCells

KURTZ trimming presses and tools which will be exhib-ited at GIFA for the first time round off the KURTZ foundrymachine product range. The machine concept includesthe KURTZ KP”C” line of so called C-frame presses, theKURTZ KP”S” line as 4-column version and the KP”R” lineexecuted as frame design. Press force ranges from 25 t to350 t, subject to model and layout.

A wide range of peripheral equipment and accessories allows to adapt the trim-ming press to optimally meet individual requirements. By adding machining sta-tions such as sawing, drilling and milling stations the customer finally obtains apart which is near ready to be installed. After all KURTZ also offers completetrimming cells including automation and robotics, cooling basins and coolingracks, parts inspection and project engineering.

KURTZ Product Range:

Gravity and tiltable gravity castingmachines for aluminium Low-pressure castingmachines for dies, sand, ceramic and plaster moulds; suitable for aluminium andmagnesium Trimming presses in C-frame design, column or frame version Trim-ming tools Pre-machining systems Machining stations Automation/peripheralsAutomatic casting cells, engineering Pressure control systems, operating datarecording, moulds and dies, numerous accessories Grey cast-iron (GJL) Nodu-lar gey cast iron up to ADI qualities Aluminium die casting (AlSi-, AlMg-, AlCu-and self-hardening alloys)

gifa.10.04.001 Gravity diecasting machines/plants

KURTZ Gravity Casting Machines & Plants, Han-dling & More

KURTZ tiltable gravity and gravity casting machinesavailable as single machine or complete solution / com-plete casting cell. The flexible machine concept caneasily be adapted to different customer requirements:

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low cost or high tech versions, maximum flexibility for frequent product changesor individual customized solutions.

Apart from automated casting processes the focus is on core and part handling.Additional features and peripherals are realized subject to the customer’s re-quirement. Servo-hydraulic, i. e. controlled, casting machines are used intiltable gravity casting with robot. Programming of both robot and casting ma-chine is quick and easy as robot and casting machine must run synchronouslyto obtain high-quality castings.

KURTZ Product Range

Gravity and tiltable gravity casting machines for aluminium Low-pressure castingmachines for dies, sand, ceramic and plaster moulds; suitable for aluminium andmagnesium Trimming presses in C-frame design, column or frame version Trim-ming tools Pre-machining systems Machining stations Automation/peripheralsAutomatic casting cells, engineering Pressure control systems, operating datarecording, moulds and dies, numerous accessories Grey cast-iron (GJL) Nodu-lar gey cast iron up to ADI qualities Aluminium die casting (AlSi-, AlMg-, AlCu-and self-hardening alloys)

gifa.10.04.002 Low pressure diecasting machines/plants

KURTZ Low-Pressure Casting Machines

KURTZ enjoys an excellent reputation as expert inlow-pressure casting. Our product range covers cast-ingmachines which are operated with permanentmoulds/diesand casting machines for sand-, plaster- or ceramicmoulds - so called ”lost moulds”. Both aluminiumand magesium alloys can be cast with a KURTZ low-pressure casting machine.

The use of aluminium for safety relevant and highly stressed parts requires for anincreased melt quality. To meet this requirement KURTZ uses furnace exchangesystems both on turntables or rails.

KURTZ foundry machines stand out by their technological lead, reliability, highavailability and profitability. All components and modules are optimally matched

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to one another. If requested, KURTZ casting machines are available as fullyautomated systems. At KURTZ’ the customer obtains planning, engineering,process and mould technology, melting and furnace technology, automation,peripherals as well as complete casting lines.

KURTZ Product Range:

Gravity and tiltable gravity castingmachines for aluminium Low-pressure castingmachines for dies, sand, ceramic and plaster moulds; suitable for aluminium andmagnesium Trimming presses in C-frame design, column or frame version Trim-ming tools Pre-machining systems Machining stations Automation/peripheralsAutomatic casting cells, engineering Pressure control systems, operating datarecording, moulds and dies, numerous accessories Grey cast-iron (GJL) Nodu-lar gey cast iron up to ADI qualities Aluminium die casting (AlSi-, AlMg-, AlCu-and self-hardening alloys)

Linn High Therm GmbH

Address Heinrich-Hertz-Platz 192275 EschenfeldenGermany

Phone +49 9665 9140-0

Fax +49 9665 1720

Internet address www.linn.de

E-Mail [email protected]

Stand Hall 10, B66 (Page 96)

Company News Linn High Therm GmbH

02/14/2011 Linn High Therm - Vertical tube furnace for VGF growth

FRV-8-110/640/1500

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Resistance heated vertical tube furnace for VGF growth of 4” GaAs single crys-tals. 8 individual heating zones, Tmax = 1500 °C, TÜV certified water-cooledpressure vessel (Maximum pressure 10 bar, Argon). Fully automated processcontrol and monitoring by PLC, touch-screen user interface. Maximum heatingpower: 12 [email protected], www.linn.de

04/12/2011 Linn High Therm prensents - Inductive heated cruciblefurnace with vacuum and protective gas

Inductive heated crucible furnace with vacuum andprotective gas IT-KSV-84x300/80-VACHigh frequency crucible furnace with vacuum for induc-tion melting of metals and metal alloys, for heat treat-ment and for sintering of oxide ceramics and powdermetals. Operation with and without vacuum possible.It is possible to use different coils for the application,which are individually height-adjustable, to ensure ahigh flexibility for the application processes. Control unit for automatically controlof heat power, gas flow and to regulate the temperature. Temperature: approx.2300 °C (depending on susceptors and isolation). Effective chamber volume:quartz glass with an inner diameter of 84 mm x 300 heated length. Max. induc-tive power: approx. 6 kW. Atmosphere: nitrogen and argon. Vacuum: [email protected] / www.linn.de

02/09/2011 Linn High Therm - Supercast - Precision fine castingmachine

Supercast, Titancast.Precision fine casting of steel, Ti, TiAl, non-ferrous metals,precious metals.Induction heated precision fine castingmachine for aerospace,automotive, medical, mechanical parts and jewellery in-dustry: Supercast and Titancast for casting up to 4,0 kg.A sophisticatedmedium frequency technology allowsmelt-ing and casting metals in a very short time by centrifugal casting process. Aremarkable feature of this unit is the high melting capacity at low energy con-

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sumption. It is possible to melt and cast large quantities of material within short-est time. For example, 2 kg Ti in approx. 8 min or 3,5 kg steel in 6 min. Meltingtemperature up to 2000 °C.It is also secured that due to the eddy currents of the induction heating met-als and alloys can be mixed thoroughly and therefore, are of continuous andreproducible quality. This is not possible in any other melting process.Easy to operate due to modern S7- control with touch panel. All systems areavailable in vacuum version which enables to cast under air, inert gas, vacuumor vacuum with inert gas purging. Comprehensive accessories: e.g. opticaltemperature measuring unit, water circulation cooling. Ceramic crucibles andcasting moulds are available.Casting capacity Supercast (appr.):Titan 2000 g, TiAl 1800 g, Platinum 2000 g, Palladium 3000 g, Gold 4000 g,Silver 3500 g,Copper 3000 g, Bronze 3000g, Brass 3000 g, Stainless steel 3500 g, CrNi-Steel3500 g, Cr/Co 3500 g.Dimensions Supercast (w x d x h):1800 x 1840 x 2300 mm (casting machine),600 x 600 x1900 mm (MF-Generator)Weight: appr. 1200 kgMains supply: 400 V / 50 or 60 Hz / 3 PhMains input at full load: appr. 38 kVAMF output: 30 kWVacuumsystem max: 10-3 mbar (roots pump system)Mould size (max. Ø x length): 200 x 350 mm (special sizes possible)

02/15/2011 Linn High Therm - Platicast Fine casting for jewelleryindustry

Linn High Therm GmbH (Germany) presents: the inductionheated centrifugal casting machine Platicast for casting up to 1,0kg. A high frequency technology allows to melt and cast manymetals in a very short time by centrifugal casting process. A re-markable feature of this unit is the high melting capacity at lowenergy consumption. Melting temperature up to 2000 °C. It isalso secured that due to the eddy currents of the induction heat-ing metals and alloys can be mixed thoroughly and therefore, are

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of continuous and reproducible quality. All systems are available in vacuum ver-sion which enables to cast under air, inert gas, vacuum or vacuum with inertgas purging. Comprehensive accessories: e.g. optical temperature measuringunit and water circulation cooling. Ceramic crucibles and casting moulds areavailable.Casting capacity (appr.): Platinum 450 g, Gold 1000 g, Silver 800 g, Copper 750g, Bronze 750 g, Brass 750 g, CrNi-Steel 500 g. For larger casting quantities upto 4,0 kg the Linn High Therm casting machine Supercast can be supplied.Dimensions (w x d x h): 920 x 900 x 1500 mm Weight: appr. 420 kg Mainssupply: 400 V / 50 or 60 Hz / 3 Ph Mains input at full load: appr. 10 kVA Outputpower: 5 kWVacuum systemmax: 1mbar (special version 5 x 10-3mbar) Mouldsize (max. Ø x length): 130 x 195 [email protected] / www.linn.de

02/11/2011 Linn High Therm - New high temperature furnace

High temperature furnace HT 1400 GT Vac up to 1800 °C,4 - 125 l. Controlled atmosphere, partial pressure ,vacuum,gas re-coolingHigh quality high temperature furnaces for universal heattreatment applications, vacuum brazing e. g. in glass- andceramic industry. Insulation with ceramic fibre or graphitefelt. Vacuum tight furnace chamber with rotary vane pump.Useful volume: up to 125 l, Tmax: 1800 °C. Protectivegases: forming gas, nitrogen, argon. Comprehensive Options allow an univer-sal utilization: also for H2-operation, gas feeding- and burn-off device, safetypackage, high vacuum pump systems, partial pressure control, condensate trap,dew point measuring device, 3-zone-control, molybdenum, tungsten or graphiteheating elements, gas re-cooling, circulation cooling unit and emergency watersupply.Info: [email protected], www.linn.de

02/14/2011 Linn High Therm - Cold wall tiltable crucible furnace

KRV-135/220/1300Resistance heated cold wall tiltable crucible furnace formelting of glass samples in Pt-crucibles, e. g. for glassindustry, laboratory, R&D. 3 heating zones, Tmax =1300 °C. Useful diameter 135 mm, useful height 220

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mm. Maximum heating power: 4 kW. Tiltable drive speed controlled by fre-quency inverter.

04/19/2011 Linn High Therm - New tube furnace for fast cycletimes

Tube furnace FRH-70/250/1100 for fast cycle times un-der protective gas and vacuum. For heat treatment ofpowders, for brazing and annealing processes. Tmax:1100 °C (1200 °C), Vacuum up to 600 °C (1000 °C)Inside diameter of insert tube (Inconel) appr. 40 mm,length 600 mm Heated length: 250 mm Heating power: appr. 1 kW Options:Gas feeding device, burn-off device with flame supervision, several programcontrollers, temperature control by trailing thermocouple, etc. Adaptable to cus-tomer’s individual [email protected], www.linn.de

04/05/2011 Linn High Therm prensents - Protective gas chamberfurnaces with vacuum

Protective gas chamber furnaces FRH-450/500/1000with gastight muffle for heat treatment processes un-der protective gas atmosphere up to 1050°C. Usefulchamber 25 - 480 l and according to customer spec-ification. For soldering and annealing of workpieces,scalingfree treatment of sensitive steel qualities, de-binding and sintering of workpieces, oxidation or reduction of surfaces and manymore applications, under protective gas atmosphere. A huge selection of op-tions enables universal application: - Inconel muffle for a maximum operatingtemperature up to 1200 °C - 3-zone-control - gas feeding device, burning-offdevice and flame supervision - safety package - gas circulation - rapid cooling -gas recooling - vacuum up to 10-5 mbar at up to 1000 °[email protected], www.linn.de

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03/31/2011 Linn High Therm - High temperature furnace up to 2100°C

High temperature furnace HT 2100 Vac up to 2100 °C,4 - 52 l. Controlled atmosphere, partial pressure ,vac-uum, gas re-coolingHigh quality high temperature furnaces for universalheat treatment applications, graphitization, sintering,vacuum brazing e. g. in glass- and ceramic indus-try, nuclear industry, metal industry, R&D. Graphite felt insulation. Vacuum tightfurnace chamber with rotary vane pump and turbo-molecular pump up to 5 x10-4 mbar. Useful volume: up to 52 l, Tmax: 2100 °C. Protective gases: form-ing gas, nitrogen, argon. Comprehensive Options allow an universal utilization:also for H2-operation, gas feeding- and burn-off device, safety package, vacuumpump systems, partial pressure control, condensate trap, dew point measuringdevice, 3-zone-control, graphite heating elements, gas re-cooling, circulationcooling unit and emergency water [email protected], www.linn.de

02/15/2011 Linn High Therm - Pulse -controlled continuous dryingfurnace 250 °C

Step controlled oven in turn-around modus for drying andcooling of coated aluminum pistons. The system consists oftwo counter-parallel channels. The ends are conntected withtransfer equipment for the smooth transport of the productfrom the heating into the cooling channel. Pulse operation:capacity at 10 s period appr. 360 pcs/h. Unit volume: appr.82 transport pallets. Controlling: Siemens S7/300. Length9 m, height 2,5 m, width 3 m, 126 kW. Two heating zones,heated lenght 5700 mm. Cooling channel: 3000 [email protected] / www.linn.de

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02/18/2011 Linn High Therm - New burn-in chamber furnaces 300°C

Burn-in chamber furnaces KH 64-S for clean room operation e.g. in wafer production, R&D and laboratory. • Tmax 300 °C,5 kW, useful chamber 64 l • protective gas operation N2, Ar •oxygen measurement • fast cooling device • air circulation, tem-perature distribution +/- 3 K or better • dragging [email protected] / www.linn.de

03/29/2011 Linn High Therm - Rotary tube furnace up to 1200 °C

High quality rotary tube furnace FDHK-3-100/750/1100for special heat treatments of powders and granuleswith ceramic, metallic or quartz-glass rotary tube (in-ner diameter = 99 mm, length = 2500 mm, heated upto 1500 mm) completely water-cooled for installation in a glovebox. Adjustablerotation speeds (from 0,5 up to 5 rpm) of the insert tube. Adjustment of inclinationvia rack jack (up to 10°). 3-zone heating: Fibrothal tube-heatingmodule with em-bedded heating coils, Tmax 1200 °C. Options: protective gas, screw conveyor,thermal post-combustion, cooling zones, vibration feeder. Insert tubes: quartzTmax < 1100 °C, powder metal-alloy < 1300 °C, ceramic < 1700 °C. Electricallyheated rotary tube furnaces are used for continuous drying, oxidizing of chemi-cals, reducing of metal oxides, calcination and sintering of ceramic powders andgranules, metal heat treatment [email protected], www.linn.de

03/04/2011 Linn High Therm - Rotary tube furnace up to 1600 °C

High quality rotary tube furnaces FDHK-3-100/1000/1550for special heat treatments of e.g. powders and gran-ules with ceramic or metallic rotary tube (inner diam-eter = 99 mm, length = 2500 mm, heated up to 1500mm). Adjustable rotation speed (from 0,5 up to 5 rpm)of the insert tube. Adjustment of inclination via rackwinch (up to 10°). 3-zone heating: Fibrothal tube-heating module with embedded heating coils, Tmax 1200 °C or Kanthal Superheating elements Tmax 1600 °C. Water cooling on insert tube of screw con-veyor. Options: protective gas, screw conveyor, thermal post-combustion, mul-tideck sieves, cooling zones, vibration feeder, Insert tubes: quartz Tmax < 1100

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°K, powder metal-alloy < 1300 °C, ceramic < 1700 °C. Electrically heated rotarytube furnaces are used for continuous drying, oxidizing of chemicals, reducing ofmetal oxides, calcination and sintering of ceramic powders and granules, metalheat treatment [email protected] / www.linn.de

Product Overview Linn High Therm GmbH

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.004 Melting and holding furnaces, electric resistance type

gifa.02.02.006 Crucible lifting furnaces

gifa.02.02.007 Bale-out furnaces, electric

gifa.02.02.008 Vacuum melting furnaces

gifa.02.02.009 Other electric melting and holding furnaces

gifa.02.04.002 Charge preheating facilities

gifa.07.02.003 Sand reclamation of synthetic resin bonded sands

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.01.007 Pouring equipment and plants, other

gifa.14.01 Mould and ladle dryers

gifa.14.02 Core drying stoves

gifa.14.03 Sand drying plants and stoves

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gifa.14.04 Heat treating furnaces and installations

gifa.19.04.002 Laboratory equipment

gifa.19.04.003 Spectographic analysis equipment

gifa.19.04.007 Analytical apparatus, others

thermpro.01.01.001 Melting / Precious Metals

thermpro.01.01.002 Heat treating / Precious Metals

thermpro.01.01.004 Other thermal processes / Precious Metals

thermpro.01.03.003 Sintering / Ferrites

thermpro.01.03.004 Presintering

thermpro.01.04.001 Cooling (Glas, Enamel)

thermpro.01.04.005 Heat treating / Glass, Enamel

thermpro.01.04.007 Other thermal processes / Glass, Enamel

thermpro.01.05.002 Debinding

thermpro.01.05.005 High pressure sintering

thermpro.01.05.006 Vacuum sintering

thermpro.01.05.007 Sintering / Hard Metals

thermpro.01.05.010 Brazing / Hard Metals

thermpro.01.06.001 Firing / Ceramics

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thermpro.01.06.002 Sintering / Ceramics

thermpro.01.06.003 Drying / Ceramics

thermpro.01.07.003 Pouring / Non-ferrous metals

thermpro.01.07.004 Brazing / Non-ferrous metals

thermpro.01.07.007 Reducing / Non-ferrous metals

thermpro.01.07.008 Purification / Non-ferrous metals

thermpro.01.07.009.01 Smelting / Non-ferrous metals

thermpro.01.07.009.02 Alloying / Non-ferrous metals

thermpro.01.07.009.03 Remelting / Non-ferrous metals

thermpro.01.07.009.04 Cleaning / Non-ferrous metals

thermpro.01.07.010 Sintering / Non-ferrous metals

thermpro.01.07.013.02 Stress-relieving annealing

thermpro.01.07.013.03 Homogenization annealing / Non-ferrous metals

thermpro.01.07.013.04 Solution annealing

thermpro.01.07.013.05 Artificial ageing

thermpro.01.07.013.06 Softening annealing

thermpro.01.07.014.01 Heating, Preheating / Non-ferrous metals

thermpro.01.07.014.02 Holding at temperature (solid phase) / Non-ferrousmetals

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thermpro.01.07.014.03 Holding at temperature (liquid phase) / Non-ferrousmetals

thermpro.01.07.014.04 Postheating / Non-ferrous metals

thermpro.01.08.002 Tempering / Steel and Iron

thermpro.01.08.003.02 Gas carburizing

thermpro.01.08.006 Pouring / Steel and Iron

thermpro.01.08.007 Welding / Steel and Iron

thermpro.01.08.008 MIM (Metall Injection Moulding) / Steel and Iron

thermpro.01.08.009.01 Carburizing / Steel and Iron

thermpro.01.08.009.02 Carbonitriding

thermpro.01.08.009.03 Hardening

thermpro.01.08.009.05 Nitriding

thermpro.01.08.009.07 Oxidation

thermpro.01.08.011.03 Remelting / Steel and Iron

thermpro.01.08.011.04 Cleaning / Steel and Iron

thermpro.01.08.013 Sintering / Steel and Iron

thermpro.01.08.014 Drying / Steel and Iron

thermpro.01.08.015.01 Quenching

thermpro.01.08.015.02 Tempering / Steel and Iron

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thermpro.01.08.015.03 Case hardening

thermpro.01.08.015.04 Annealing

thermpro.01.08.015.05 Malleablizing

thermpro.01.08.015.06 Quenching and tempering

thermpro.01.08.016.01 Heating, Preheating / Steel and Iron

thermpro.01.08.016.02 Holding at temperature (solid phase) / Steel and Iron

thermpro.01.08.016.03 Holding at temperature (liquid phase) / Steel and Iron

thermpro.01.08.016.04 Postheating / Steel and Iron

thermpro.01.09.005 Thermal Recycling, Pyrolysis

thermpro.02.02.001 Laboratory-type annealing furnaces

thermpro.02.02.002 Laboratory-type melting furnaces

thermpro.02.02.003 Laboratory-type drying cabinet

thermpro.02.02.004 Other laboratory-type furnaces

thermpro.03.02.001.01 Inductive heating devices

thermpro.03.02.001.02 Conductive heating devices

thermpro.03.02.001.03 Resistance heating devices

thermpro.03.02.001.04 Microwave heating devices

thermpro.03.02.001.05 Plasma heating devices

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thermpro.03.07.001 Electrical equipment

thermpro.03.07.002 Engineering and technical consulting

thermpro.03.09.001 Analysis technology and lab equipment

thermpro.03.11.004 Crucibles

LOI Italimpianti, LOI Thermprocess GmbH

Address Am Lichtbogen 2945141 EssenGermany

Phone +49 201 18911

Fax +49 201 1891310

Internet address www.loi-italimpianti.de

E-Mail [email protected]

Stand Hall 09, C62 (Page 94)

Company News LOI Italimpianti, LOI Thermprocess GmbH

10.02.2011 Aluminium Norf bestellt zweitenZweikammer-Schmelzofen (TCF) bei LOI Italimpianti

AluminiumNorf GmbH, Neuss, das weltgrößte Aluminium-Walzwerk investiert weiter in hochmoderne Anlagen-technik für das Aluminium-Recycling. Als Herzstückfür sein neuesRecyclingzentrum hatte Alunorf im Jahre2008 die LOI Thermprocess Recycling-Technologiegewählt. Nun bestellte das Unternehmen für die nächste Ausbaustufe einenweiteren Zweikammer-Schmelzofen TCF bei der LOI Thermprocess, ein Un-

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ternehmen der LOI Italimpianti Gruppe.Das neue Recyclingsystem wird über eine Tagesleistung von 150 Tonnen Flüs-sigmetall verfügen, das ausschließlich aus Schrott gewonnen wird.Es werden unterschiedliche Aluminium Blechschrotte eingeschmolzen. Das sogewonnene Flüssigmetall wird zu neuen Walzbarren verarbeitet.Die LOI Thermprocess Anlagentechnik wurde von Alunorf aufgrund ihrer heraus-ragenden Leistungsfähigkeit und der umweltverträglichen und energieeffizien-ten Arbeitsweise gewählt.Kontaminierter Schrott kann ohne Vorbehandlung eingesetzt werden. Die inte-grierte Abgasbehandlung sorgt für eine sichere und effiziente Verbrennung vonSchadstoffen. Der Recyclingofen ist mit einem Regeneratorsystem ausgestat-tet, das eine hohe Wärmerückgewinnung aus dem Abgas des Ofens erzielt.Die verringerte und gekühlte Abgasmenge reduziert die Investitionskosten fürdie Filteranlage. Gleichzeitig gewährleistet das LOI-Regeneratorsystem die fürdie Umweltverträglichkeit erforderliche schnelle Abkühlung der Abgase.Die Erweiterung des Alunorf Recycling-Centers wird im Herbst 2011 den Probe-betrieb aufnehmen.Die LOI Thermprocess Recyclingtechnik TCF ist weltweit mit Erfolg im Einsatzund produziert insgesamt derzeit täglich ca. 2.000 Tonnen Flüssigmetall.

Product Overview LOI Italimpianti, LOI Thermprocess GmbH

gifa.01 Foundry plants and installations, planning,construction, engineering

gifa.02.02.005 Hearth-type electric melting and holding furnaces

gifa.02.02.009 Other electric melting and holding furnaces

gifa.02.03.001 Crucible melting and holding furnaces, fuel-heated

gifa.02.03.002 Hearth-type melting and holding furnaces, fuel-heated

gifa.02.03.003 Rotary furnaces

gifa.10.01.002 Pouring equipment, dosing

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gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.01.006 Pig casting machines

gifa.10.06.001 Continuous casting machines and plants

gifa.12.04 Galvanizing plants

gifa.14.04 Heat treating furnaces and installations

metec.06.01 Ingot casting

metec.06.02 Continuous casting / non-ferrous metals

metec.07.17 Reheating and heat treating furnaces (steel)

metec.08.08 Reheating and heat treating furnaces (non-ferrousmetals)

thermpro.01.07.003 Pouring / Non-ferrous metals

thermpro.01.07.009.03 Remelting / Non-ferrous metals

thermpro.01.07.013.02 Stress-relieving annealing

thermpro.01.07.013.03 Homogenization annealing / Non-ferrous metals

thermpro.01.07.013.04 Solution annealing

thermpro.01.07.013.05 Artificial ageing

thermpro.01.07.013.06 Softening annealing

thermpro.01.07.013.07 Other annealing processes

thermpro.01.07.014.01 Heating, Preheating / Non-ferrous metals

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thermpro.01.07.014.02 Holding at temperature (solid phase) / Non-ferrousmetals

thermpro.01.07.014.04 Postheating / Non-ferrous metals

thermpro.01.07.015 Other thermal processes / Non-ferrous metals

thermpro.01.08.002 Tempering / Steel and Iron

thermpro.01.08.003.02 Gas carburizing

thermpro.01.08.004.07 Galvanizing

thermpro.01.08.009.01 Carburizing / Steel and Iron

thermpro.01.08.009.02 Carbonitriding

thermpro.01.08.009.03 Hardening

thermpro.01.08.009.05 Nitriding

thermpro.01.08.009.06 Nitrocarburizing

thermpro.01.08.013 Sintering / Steel and Iron

thermpro.01.08.015.01 Quenching

thermpro.01.08.015.02 Tempering / Steel and Iron

thermpro.01.08.015.03 Case hardening

thermpro.01.08.015.04 Annealing

thermpro.01.08.015.05 Malleablizing

thermpro.01.08.015.06 Quenching and tempering

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thermpro.01.08.016.01 Heating, Preheating / Steel and Iron

thermpro.01.08.016.02 Holding at temperature (solid phase) / Steel and Iron

thermpro.01.08.016.04 Postheating / Steel and Iron

thermpro.02.04 Quenching equipment

thermpro.03.02.003.01 Burner / Gas firing equipment

thermpro.03.02.003.02 Recuperator burner / Gas firing equipment

thermpro.03.02.004.01 Burner / Oil firing equipment

thermpro.03.02.004.02 Recuperator burner / Oil firing equipment

Product Details LOI Italimpianti, LOI Thermprocess GmbH

gifa.10.06.001 Continuous casting machines and plantsVertikalstranggießanlagen für WalzbarrenIn den LOI Italimpianti Anlagen werden Gießlängen von mehrals 10 m realisiert. Alle Anlagen arbeiten vollautomatisch undsind mit Kokillenniveaumessung mittels Laser ausgestattet.

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OTTO JUNKER GmbH

Address Jägerhausstr. 2252152 SimmerathGermany

Phone +49 2473 601-0

Fax +49 2473 601-600

Internet address www.otto-junker.de

E-Mail [email protected]

Stand Hall 10, E20 (Page 96)

Company News OTTO JUNKER GmbH

04/06/2011 EXHIBITION PREVIEW

EXHIBITS AND INNOVATIONS:OTTO JUNKER and its subsidiary, INDUGA, will beshowcasing the following key exhibits and innovationsfrom their extensive range of application-oriented in-duction melting and pouring furnaces:HIGH-POWER MEDIUM-FREQUENCY CORELESSINDUCTION FURNACE WITH A CAPACITY OF 10TONNES AND A POWER RATING OF 8,000 KW:Designed for use in a DUOMELT plant, this unit will be shipped to a renownedChinese foundry. It delivers an output of 15 tonnes gray iron/h at a meltingtemperature of 1,550°C. The furnace on exhibit supports a multi-frequency op-erating regime – switching the frequency from 250 to 125 Hz to promote intensestirring down of alloying elements and carburizing agents. In order to facilitateslag skimming while also reducing operator fatigue, the furnace can be step-lessly tilted backwards by up to 20°. The system features an extraction hood ofinnovative design, successfully optimized on the basis of practical experiencegained with prior technology. The new hood is characterized by its lower heightand improved, reliable protection of the hydraulic components.

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LOW-PRESSURE DIE CASTING LINE FOR BRASS:The entire system consists of a 90 kW induction melting and pouring furnace,die manipulator unit, blackwash bath, electronic control system and operatorcontrol desk. Intended for a Chinese customer, the installation is designed fora cycle time of 45 seconds and permits an automatic production of approx. 500brass castings in one shift. The complex system covers all operating steps,from fitting the die to removal of the casting with subsequent die cleaning andre-coating. The die is advanced to the individual stations by a manipulator fittedon a linear motion gantry. This low-pressure casting process ensures a smooth,low-turbulence die filling operation as the melt is forced into the die from belowwith a controlled pressure increase.PRESENTATION OF AN INNOVATIVE MAGNESIUM MELTING PROCESS:State-of-the-art magnesium melting and pouring technology typically relies onprotecting the melt from undesirable chemical reactions by means of climate-relevant and/or corrosive gases. To reduce the use of such gases in magnesiummelting and pouring applications, a new process principle has been developedand tested successfully on a laboratory scale. Especially in a quasi-continuousoperating mode, the new process has been found to yield advantages. In coop-eration with the Foundry Institute of the Technical University of Aachen (RWTH)and the Kahn engineering firm based in Ehringshausen/Germany, the new pro-cess was then researched and analysed on a scaled-up prototype installationin a series of systematic basic technology validation and screening trials. Theaim now is to progress this innovative melting furnace design from its laboratoryscale to volume production viability. At the present project state, an operational-scale system is being designed and built for use in a leading German automotivemanufacturer’s magnesium die casting plant.DEVELOPMENTS AIMED AT REDUCING COIL LOSSES AND PROVIDINGIMPROVED CRUCIBLE MONITORING:Reducing ohmic coil losses is the decisive step towards achieving further energyefficiency improvements in inductive melting. The solution approach is aimed atreducing the current density and hence, ohmic losses, by enlarging the current-carrying surface area. Ideally, the current density should be distributed as ho-mogeneously as possible throughout the coil. Simple though this may sound,implementation of this principle is difficult to achieve since the current will notdistribute evenly over the entire cross-section. A special coil design has nowbeen developed which results in a wider current distribution. Industrial appli-cations of this new coil design have clearly confirmed the savings computed intheory. Based on these results, work is now ongoing to further refine and opti-mize this innovative coil design. Another example of a successful developmentfor widespread industrial use is the OCP crucible monitoring technology. The

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OCP (Optical Coil Protection) system constitutes a latest-generation tempera-ture measuring and monitoring system which relies on the use of fibre-opticalsensors. Such sensors are particularly well suited for interference-free monitor-ing of induction melting furnaces as they provide direct and independent tem-perature field data. A sensor cable embedded in the permanent lining of thefurnace provides full-area measurement of the temperature field across the in-side of the coil. Unlike earth leakage monitoring devices, this technology allowsa very accurate selective localization of potential crucible defects.

Product Overview OTTO JUNKER GmbH

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.003 Channel type induction furnaces

gifa.02.02.008 Vacuum melting furnaces

gifa.02.03.002 Hearth-type melting and holding furnaces, fuel-heated

gifa.02.04.001 Charging plants

gifa.10.01.002 Pouring equipment, dosing

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.14.04 Heat treating furnaces and installations

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Pfeiffer Vacuum GmbH

Address Berliner Str. 4335614 AsslarGermany

Phone +49 6441 802-0

Fax +49 6441 802-202

Internet address www.pfeiffer-vacuum.de

E-Mail [email protected]

Stand Hall 11, A50 (Page 98)

Product Overview Pfeiffer Vacuum GmbH

gifa.10.02.001 Cold chamber die-casting machinery

gifa.10.02.002 Vacuum die-casting machinery

gifa.10.03.009 Other accessories for die-casting / Peripheralequipment and auxiliary materials for die casting

gifa.19.03.001 Tightness testers

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Product Details Pfeiffer Vacuum GmbH

gifa.10.02.002 Vacuum die-casting machinery

Vacu²

Multi-Stage Vacuum Process. The Revolution in Die Casting!

In our new Vacu2 multi-stage vacuum process, the shotsleeve and mold cavity are evacuated in two stages. Duringthe first stage, the air is extracted directly from the shot sleevevia a wide cross-section line. This enables the desired pres-sure to be quickly achieved in the shot sleeve and mold. Inthe second evacuation stage, the air is extracted directly from the mold, as inthe case of conventional processes.

Since the desired pressure has already been achieved in the first stage, the sec-ond stage serves to maintain the pressure by pumping down air that leaks intothe mold. The control system processes pressure measurements that are takenin four different locations at different points in time during the casting processinto process-relevant data. This affords precise information about the currentstatus of the system. Should any limits, some of them can be defined by theuser, be exceeded or not reached, the system responds with warning signals.This avoids unnecessary rejects.

Vacu2 reduces costs in your die casting process!

Advantages:

- Better vacuum translates into optimum quality

- Reliable process monitoring reduces the rejection rate

- Faster process optimization and better designed molds as low as vent valvesreduce your costs

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Rösler Oberflächentechnik GmbH

Address Vorstadt 196190 Untermerzbach / BayernGermany

Phone +49 9533 924-0

Fax +49 9533 924-300

Internet address www.rosler.com

E-Mail [email protected]

Stand Hall 16, C35 (Page 104)

Product Overview Rösler Oberflächentechnik GmbH

gifa.10.03.007 Trimming machines for die casting

gifa.11.01.004 Decoring equipment

gifa.11.02.001 Pneumatic blast cleaning machines

gifa.11.02.002 Airless shot-blasting machines

gifa.11.02.003 Pressure water blasting plants

gifa.11.04.001 Deflashing machines

gifa.11.05.006 Grinding technology, others

gifa.12.06 Surface treatment plants

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Product Details Rösler Oberflächentechnik GmbH

gifa.10.03.007 Trimming machines for die casting

Die RMBC 8.2 für Schmieden und GießereienIn Gießereien und Schmieden sind Strahlanlagen äußer-sten Beanspruchungen ausgesetzt. Für die hier vorherrschen-den extremen Leistungsanforderungen hat Rösler dieMuldenbandchargenanlage RMBC 8.2 entwickelt. DieGroßstrahlanlage, mit der beispielsweiseGesenkschmiede-teile bis 150 kg Werkstückgewicht in Chargenvolu-men bis 800 l (max. Chargengewicht 2000 kg) entzundert werden, zeichnetsich durch maximale Robustheit und hohe Bearbeitungsintensität aus. EineManganstahl-Auskleidung schützt das Innere der robusten Strahlkammer zusät-zlich gegen Verschleiß. Aus dem gleichen Grund wird für den Werkstücktrans-port ein spezielles Stahlplattenband verwendet. Das Strahlsystem besteht beidieser großen Anlage aus zwei Hochleistungsschleuderrädern mit einer Antrieb-sleistung von je 22 kW bis zu 50 kW, je nach geforderter Bearbeitungsinten-sität. Besonderes Augenmerk richteten die Rösler Techniker bei der Anlagenpla-nung auf eine hohe Bedienfreundlichkeit durch Automatiksteuerung und einenwartungsfreundlichen Aufbau, so dass Inspektions- und Wartungsarbeiten ohneunnötigen Zeitverlust durchgeführt werden können. Die Anlage lässt sich alsEinzelmaschine betreiben oder mit einer automatischen Beschickungseinrich-tung kombiniert in automatische Produktionsabläufe integrieren.

TheRMBC8.2was designed for foundries and forgeshopsIn foundries and forge shops, shot blast systems en-dure extremely heavy work loads. In order to meet therequired performance demands, Rösler has developedthe RMBC 8.2 tumble belt batch system. This large shotblast system can descale forged parts weighing up to150 kg (331 lbs) in batches of up to 800 components (max. batch weight 2000kg/4,409 lbs), causing it to stand out due to its robustness and high processingintensity. A manganese steel lining helps protect the inside of the heavy-dutyblast chamber against wear and tear. In addition, a special steel plate conveyoris used to transport the components. This system includes two high-poweredblast wheels-from 22 kW up to 45 kW each, depending on the processing in-tensity required. When designing the system, Rösler’s engineers focused onmaking it both user-friendly and maintenance-friendly, by installing an automaticcontrol system, and ensuring that inspections and maintenance work can be

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carried out without incurring unnecessary down time. The RMBC 8.2 can beoperated as a stand-alone system or, when combined with an automatic loadingdevice, integrated into automated production systems.

Schaaff & Meurer GmbH

Address Ripshorster Str. 36845357 EssenGermany

Phone +49 201 86904-0

Fax +49 201 86904-20

Internet address www.schaaff-meurer.de

E-Mail [email protected]

Stand Hall 11, H14 (Page 98)

Product Overview Schaaff & Meurer GmbH

gifa.10.03.004 Release agents for die-casting

gifa.10.03.005 Operating and auxiliary materials for die-casting

Product Details Schaaff & Meurer GmbH

gifa.10.03.004 Release agents for die-casting

Druckguß

Aluminium-, Zink- und Blei-DruckgußEs stehen Formentrennmittel bester Qualität für alleLegierungen zur Verfügung. Kolbentrennmittel für Aluminium-Druckguß sind ingraphitierter und graphitfreier Qualität erhältlich, in fast allen deutschen Druck-

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gußfirmen sind unsere SUMAL-Kolbensprühgeräte seit vielen Jahren bestensanerkannt.

Stahl-SchmiedenFür den Schmiedebereich steht die gesamte Palette von Gesenkschmiermittelnzur Verfügung, vomGesenkfett über ölige Gesenkschmiermittel bis hin zu wäss-rigen graphitierten oder transparenten Produkten.

Ne-SchmiedenSpezielle öl- und wasserbasierte Produkte wurden sowohl für das Voll- als auchfür das Hohlpressen entwickelt. Auch hier wurden sowohl graphitierte als auchgraphitfreie Produkte entwickelt. Sehr erfolgreich beim Aluminiumschmiedensind z.B. die öligen Produkte SUMIDERA 204 und SUMIDERA 100.

StrangpressenFür das Aluminium- und Messingstrangpressen wurden für die Matrize, sowiefür die losen und festen Preßscheiben Schmiermittel entwickelt, die sich im In-und Ausland bestens bewähren.

Sonstige Schmiermittel und Keramische PastenRostlöser, Kupferpasten, MoS2-Pasten und -Sprays, Graphit-Pasten und -Sprays, Graphitfette, Kettenschmiermittel.........

Wir können hier nicht alle Produkte aufführen, aber wenn Sie eine Anwendunghaben, stellen Sie uns auf die Probe!

gifa.10.03.005 Operating and auxiliary materials for die-casting

Druckguß

Aluminium-, Zink- und Blei-DruckgußEs stehen Formentrennmittel bester Qualität für alleLegierungen zur Verfügung. Kolbentrennmittel für Aluminium-Druckguß sind ingraphitierter und graphitfreier Qualität erhältlich, in fast allen deutschen Druck-gußfirmen sind unsere SUMAL-Kolbensprühgeräte seit vielen Jahren bestensanerkannt.

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Stahl-SchmiedenFür den Schmiedebereich steht die gesamte Palette von Gesenkschmiermittelnzur Verfügung, vomGesenkfett über ölige Gesenkschmiermittel bis hin zu wäss-rigen graphitierten oder transparenten Produkten.

Ne-SchmiedenSpezielle öl- und wasserbasierte Produkte wurden sowohl für das Voll- als auchfür das Hohlpressen entwickelt. Auch hier wurden sowohl graphitierte als auchgraphitfreie Produkte entwickelt. Sehr erfolgreich beim Aluminiumschmiedensind z.B. die öligen Produkte SUMIDERA 204 und SUMIDERA 100.

StrangpressenFür das Aluminium- und Messingstrangpressen wurden für die Matrize, sowiefür die losen und festen Preßscheiben Schmiermittel entwickelt, die sich im In-und Ausland bestens bewähren.

Sonstige Schmiermittel und Keramische PastenRostlöser, Kupferpasten, MoS2-Pasten und -Sprays, Graphit-Pasten und -Sprays, Graphitfette, Kettenschmiermittel.........

Wir können hier nicht alle Produkte aufführen, aber wenn Sie eine Anwendunghaben, stellen Sie uns auf die Probe!

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Schmelzmetall Deutschland GmbH

Address Raiffeisenstr. 897854 SteinfeldGermany

Phone +49 9359 9720-0

Fax +49 9359 9720-40

Internet address www.schmelzmetall.com

E-Mail [email protected]

Stand Hall 11, H15 (Page 98)

Product Overview Schmelzmetall Deutschland GmbH

gifa.04.02.003 Copper, copper alloys

gifa.10.03.005 Operating and auxiliary materials for die-casting

gifa.10.03.009 Other accessories for die-casting / Peripheralequipment and auxiliary materials for die casting

gifa.10.06.002 Continuous casting moulds

gifa.17.02.001 Metals and alloys

gifa.17.02.002 Standard elements for permanent moulds and dies

gifa.17.03.002 Permanent moulds, gravity dies

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Product Details Schmelzmetall Deutschland GmbH

gifa.10.03.005 Operating and auxiliary materials for die-castingDruckguss - KolbenDruckgusskolben / Kolben-Adapter-System / Formentlüftung

gifa.10.03.009 Other accessories for die-casting / Peripheral equip-ment and auxiliary materials for die casting

Führungen und KerneSchieberführungen / Formkerne / Gleitelemente

gifa.10.06.002 Continuous casting mouldsKühlmodulHCC-Kühlmodul / Hochwärmeleitfähige Halbzeuge

Sert Metal

Address 3 avenue de l’Europe69150 DécinesFrance

Phone +33 4 78260180

Fax +33 4 78414000

Internet address www.sert-metal.com

E-Mail [email protected]

Stand Hall 10, H29 (Page 96)

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Product Overview Sert Metal

gifa.10.01.007 Pouring equipment and plants, other

gifa.18.02 Control equipment, automation technology

Product Details Sert Metal

gifa.10.01.007 Pouring equipment and plants, otherAutomatic Mould Pouring UCERAMUCERAM is an iron automatic pouring system designedfor pouring any iron with a stopper-rod.It can be installed on any pouring vessel, furnace orladle-type, on any moulding line, horizontally parted orflaskless vertically parted.

StrikoWestofen Group

Address Fritz-Kotz-Str. 2-451674 WiehlGermany

Phone +49 2261 7091-0

Fax +49 2261 7091-107

Internet address www.strikowestofen.com

E-Mail [email protected]

Stand Hall 11, C50 (Page 98)

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Company News StrikoWestofen Group

03/21/2011 New holding and treatment furnace for a wide range ofdifferent requirements in the casting and recyclingprocesses

The StrikoWestofen Group, a global market leader inthe area of melting, holding and dosing technology formold-based aluminum casting, was able to expand itsactivities in the field of aluminum recycling even in achallenging economic environment.In addition to the tried and tested range of shaft melt-ing furnaces and dosing units, aluminum chip meltingplants are already successfully established in the market, either as pure chipmelting furnaces for aluminum chips or shaft melting furnaces combined withchip melting technology.To meet the demands of aluminum recycling, the new range of holding and alloyfurnaces of the H(R) - T type is now being added. These units have a holdingcapacity of 8,000 to 20,000 kg of aluminum alloy without a melting shaft. Be-cause of its modular design, the H(R) - T is available with or without a meltingramp.This type of system is used for holding aluminum alloys which have been meltedin separate large melting units or rotary drum furnaces and for composition ad-justment of alloys and controlled casting of liquid metal in launder systems orcontinuous casting machines.The first melting and casting unit has been developed for a customer in Turkey inpartnership with KMF Maschinenfabriken of Villach/Austria. Other projects arecurrently in preparation. One of the product divisions of KMF - Maschinenfab-riken manufactures rotary drum furnaces which feature a melting procedure witha low salt and oxide content. Low temperature carbonization gases releasedfrom the melting of contaminated materials are subsequently burnt directly inthe rotary drum furnace. The continually monitored furnace atmosphere guaran-tees the highest possible yield. Recycling material such as aluminum scrap, alu-minum chips and dross is melted in a rotary drum furnace in an environmentally-friendly and energy-efficient way. The liquid aluminum is fed via a launder sys-tem to the HR - T 10,000/500 holding/alloy furnace supplied by StrikoWestofen,in order to carry out possible analysis corrections and to store the metal.In the aforementioned case, the furnace is equipped as a HR - T type with amelting ramp which allows great flexibility of operation. Here, the required al-loying elements are preheated with a burner which is mounted above the ramp

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before they go into solution. It is also possible to melt up to 500 kg of aluminumingots per hour on the ramp. Porous plugs are installed in the bottom of theholding area which have a threefold effect:- Good mixing of the alloying elements with the liquid aluminum - High temper-ature stability throughout the bath area - Degassing and cleaning of the alloyOnce the metal samples taken from the plant meet the required alloy specifica-tion, the plant is tilted by means of the hydraulic unit which is equipped with aproportional valve. Continuous casting of the liquid metal then takes place, inthe abovementioned case onto an ingot casting conveyor. The system can alsobe used for the production of billets and rolling slabs.Aluminum recycling is becoming increasingly important even for casting foundries.The cost of raw materials can be significantly reduced, as well as the materiallogistics expenditure.The StrikoWestofen Group views the cooperation with KMF - Maschinenfabrikenas another opportunity for offering an even wider range of solutions to supportmodern foundries in the optimization and simplification of their processes. Thisis based on the continuous development of energy-saving and environmentally-friendly leading-edge technologies. This is what both companies stand for.For further information please visit www.strikowestofen.com and www.kmf.at

Product Overview StrikoWestofen Group

gifa.01 Foundry plants and installations, planning,construction, engineering

gifa.02.02.004 Melting and holding furnaces, electric resistance type

gifa.02.02.007 Bale-out furnaces, electric

gifa.02.02.009 Other electric melting and holding furnaces

gifa.02.03.001 Crucible melting and holding furnaces, fuel-heated

gifa.02.03.004 Bale-out furnaces, fuel-heated

gifa.02.03.005 Melting and holding furnaces, fuel heated

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gifa.02.04.010 Melt treatment stations

gifa.02.04.012 Gas flushing installations

gifa.02.05.001 Crucibles

gifa.10.01.002 Pouring equipment, dosing

gifa.10.01.004 Pouring ladles

gifa.25 Consultation, planning, services

TopCast S.r.l.

Address Loc. San Zeno - Strada C, 6/D52100 ArezzoItaly

Phone +39 0575 441341

Fax +39 0575 441222

Internet address www.topcast.it

E-Mail [email protected]

Stand Hall 11, C53 (Page 98)

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Product Overview TopCast S.r.l.

gifa.02.02.002 Crucible induction furnaces

gifa.02.02.008 Vacuum melting furnaces

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

gifa.10.05.001 Centrifugal casting machines

gifa.17.04.002 Rapid prototyping, equipment and processes

metec.04.03 Smelting

metec.05.03 Near-net-shape-casting

thermpro.01.01.001 Melting / Precious Metals

thermpro.01.07.009.03 Remelting / Non-ferrous metals

thermpro.03.02.001.01 Inductive heating devices

Product Details TopCast S.r.l.

gifa.10.01.003 Pouring equipment, heated (pouring furnaces)

RH / RE Pouring Furnaces

Melting plants can be provided with one or more melting sta-tions using a power switch to drive one station or the other.Maintenance of the furnace is very easy and allows rapidchanging of the crucible and the safety refractory shell.Inert gas or gas-flame are foreseen to protect the melt fromoxidation.Crucible tilting may be either manual or electrically assisted.

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gifa.10.05.001 Centrifugal casting machines

TCE Vacuum Centrifugal Casting Machines

TCE are consistent, robust and easy to use vacuumcentrifugal casting machines designed for small andmedium casting laboratories.TCE in Class B is particularly suited for Platinum, Pal-ladium and Steel while TCE in Class A has been espe-cially designed for Ti casting.The casting process is fully programmable and consists of the following phases:Gas washing to remove oxygen from the melting chamberAlloy Melting in Vac-uum or protective atmosphereInduction melting and stirring of the alloy to getperfect homogenizationAccurate control of the temperature with a proprietarynarrow band optical pyrometerVacuuming of the chamber before castingCen-trifugal casting with speed and acceleration digitally controllableCooling in inertatmosphere before removing the flask

Casting is not only machines. For this reason TOPCAST invests in a deep andcontinuous research on crucible and investment materials to give to our cus-tomers always the state of the art casting solution for any alloy.

Class A and Class B

The main difference between TCE in Class A and TCE in Class B is the degreeof vacuum, leak-back rate and ppm control of oxygen in the process chamber,that makes the TCE in Class A the best solution for casting reactive metals likeTitanium.

Also the choice of the vacuum pumps station and the induction power generatoris different and chosen to get the maximum result in Ti cast parts. Hence, TCEmachines conceived in Class A are suitable for fields that require high qualitycontrol and low interstitial pick-up on the Ti cast parts, like Aerospace, Medicaland Automotive.

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TCE in Class B can instead be used where the price of the machines is animportant factor and where no high quality control of the metallurgy of the Ti castpart is required, like in Jewellery, Eye-Glass and Leisure Industry (Golf Clubs,etc ...).

Regarding the mold size and crucible capacity, today with TCE you can cast upto 1.7 kg Ti and use flasks up to 140mm in diameter and 380mm in length.

We are also developing larger machines under customized specifications forwhat concerns Ti crucible capacity and Flask mould size. In case you are inter-ested in getting a quotation for non-standard casting machine do not hesitate tosend us your technical specifications.

TOPCAST also supplies special crucibles and investment powder for Titaniumcasting particularly designed to avoid alpha-case structure in the cast parts.Crucibles for Ti have been designed to avoid alloy contamination and to with-stand the high chemical and thermal shocks involved in Ti melting.

Technology & Features

Gas Wash Procedure

Crucible and mould loading operation introduces oxygenThe Gas Wash Purgeprocedure removes the oxygen (1) in a very fast and efficient way and then refillsback the chambers with Argon, Nitrogen or Helium gas (2)

Class A

Level of vacuum reached is extremely highLeak-back rate is carefully minimize-dOxygen ppm in final atmosphere can be precisely controlled

Melting

Advanced Self Tuning thermoregulation (AST™) with exact temperature controlof the molten alloysAccurate control of the temperature with a proprietary narrow

© 2011 Messe Düsseldorf GmbH 83

GIFA METEC THERMPROCESS NEWCAST – TheBright World of Metals.www.GMTN.de

band optical pyrometerMedium frequency induction heating stirs themelted alloyand leads to a perfect homogeneityMagnetic field frequency has been studiedfor best coupling and energy transfer

Injection and Compression

When the charge is molten, the coil is retracted and the arm starts to spin.During the spinning the metal gets out from the crucible and enters the flask.Rotational speed profile, which controls the injection rate, can be regulated dig-itally for a consistent and reliable mould filling.The final speed will compress the tree during the solidification phase to reduceshrinkage porosity.

Tree protection after casting

After the solidification phase, the flask cools down in a protective atmosphere toavoid oxidation.A blinking lamp will signal the operator that the cycle has ended and the flaskcan be removed.

© 2011 Messe Düsseldorf GmbH 84

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WEKO Automation + Tools GmbH

Address Wilhelm-Rademacher-Str. 297906 FaulbachGermany

Phone +49 9392 9265-0

Fax +49 9392 9265-21

Internet address www.weko-online.de

E-Mail [email protected]

Stand Hall 11, D11 (Page 98)

Product Overview WEKO Automation + Tools GmbH

gifa.10.03.007 Trimming machines for die casting

gifa.10.03.008 Trimming tools for die casting

gifa.11.04.001 Deflashing machines

gifa.11.04.003 Gating and feeding system separator machines andinstallations

gifa.11.04.005 Fettling facilities, other

gifa.11.07 Interlacing and automation of fettling shops

© 2011 Messe Düsseldorf GmbH 85

GIFA METEC THERMPROCESS NEWCAST – TheBright World of Metals.www.GMTN.de

WOITHE Lubrication GmbH

Address Wasserstr. 1c31139 HildesheimGermany

Phone +49 5121 9981618

Fax +49 5121 9981619

Internet address www.woithe-lubrication.com

E-Mail [email protected]

Stand Hall 11, J49 (Page 98)

Product Overview WOITHE Lubrication GmbH

gifa.10.03.001 Ladling and dosing equipment for die-casting

gifa.10.03.004 Release agents for die-casting

gifa.10.03.005 Operating and auxiliary materials for die-casting

gifa.10.04.003 Accessories, operating and auxiliary material fordiecasting machines

Product Details WOITHE Lubrication GmbH

gifa.10.03.001 Ladling and dosing equipment for die-castingDosing units for piston grannulatesPDM 5 PDM 6

© 2011 Messe Düsseldorf GmbH 86

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gifa.10.03.004 Release agents for die-castingrelease agent (water miscible)LUBRI CAST® XP 80LUBRI CAST® XP 120LUBRICAST® XP 150LUBRI CAST® XP 250LUBRI CAST®XP ZN 400

gifa.10.03.005 Operating and auxiliary materials for die-castingpiston lubrication - granulateLUBRI SHOT SGLUBRI SHOTWLUBRI SHOTWGLU-BRI SHOT 2000

WOLLIN GmbH

Address Kiesäckerstr. 2373547 LorchGermany

Phone +49 7172 9105-0

Fax +49 7172 9105-11

Internet address www.wollin.de

E-Mail [email protected]

Stand Hall 11, H45 (Page 98)

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Product Overview WOLLIN GmbH

gifa.10.03.003 Die spraying units

gifa.10.03.006 Extracting equipment for die-castings

Product Details WOLLIN GmbH

gifa.10.03.003 Die spraying units

Wollin Die Spraying Machine PSMT 4 F

The Wollin Die Spraying Machine PSMT 4 F (telescopic ver-sion) was designed specifically for die casting machines from16000 up to 55000 kN.The telescopic version is an economical alternative to costlyfoundry modifications if low ceilings, crane runways or otherlimiting factors regarding height are an issue.

The harsh conditions in pressure die casting foundries were taken into accountduring the design phase.

Short process times due to mask spraying tool Strong blasting and circuit airAC servo drives mean high dynamics Absolute positioning Corrosion-free guiderails Non-varying spraying parameters Flexible for other spraying technologiesShort set-up times Low maintenance

PS16XL Mask Spray ToolRobot SprayFreely configurable Short spraying time Non-varyingspraying parameters High productivity Process secureAll modules can be reused

© 2011 Messe Düsseldorf GmbH 88

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gifa.10.03.006 Extracting equipment for die-castingsSpray Tool with GripperRobot SprayThe integrated gripper grips the casting Simultaneousextraction and die spraying Short cycle time High pro-ductivity Economical

© 2011 Messe Düsseldorf GmbH 89

GIFA METEC THERMPROCESS NEWCAST – TheBright World of Metals.www.GMTN.de

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Rhein Löbbecke Museum+ Aquazoo

Beckbuschstraße

Stockumer Kirchstraße

AmHai

n

Dan

zige

r St

raße

B 8

Kai

serswer

ther

Straß

e

Rotterdamer Straß

e

RestaurantCafé

450 m

Thewissenweg

Nordpark

Freiligrathplatz

2

1In

nens

tadt

4 k

m

Messe-Einfahrt/Tor 1Fair entrance/Gate 1

Zoll,SpediteureCustoms,Forwarders

Innenstadt 4 km

City 4 km

fn

3r

Flug

hae

km

Airp

ot3

km

City

4 k

m

Polizei, FundbüroPolice, Lost property office

LogistikzentrumLogistics Center

DüsseldorfFashionHouse 2

DüsseldorFashionHouse 1

f

Rheinbad

Heinz-Ingenstau-Str.

Autobahn/Motorway A44

0,5 km

Ost/East

CARAVAN CENTER

8a 8b

RheinnnineiehehRhRR Löbbecke Museum+ Aquazoo

Beckbuschstraße

Stockumer Kirchstraße

AmHai

n

Dan

zige

r St

raße

B 8

Kai

serswer

thrr

er S

traß

e

Rotterdamer Straß

e

RestaurantCafé

450 m

Thewissenweg

Nordpark

Freiligrathplatz

2

1In

nens

tadt

4 k

m

Messe-Einfahrt/Tor TT 1Fair entrance/Gate 1

Zoll,SpediteureCustoms,Forwarders

Innenstadt 4 km

City 4 km

fn

3r

Flug

hae

km

Airp

ot3

km

City

4 k

m

Polizei, FundbüroPolice, Lost property office

LogistikzentrumLogistics Center

DüsseldorfFashionHouse 2

DüsseldorFashionHouse 1

f

Rheinbad

Heinz-Ingenstau-Str.

Autobahn/Motorway A44

0,5 km

Ost/East

CARAVAN CENTER

8a 8b

5

4

910

12

11

14

13

16 1517

CCD OstCongressCenterDüsseldorf

CCD Stadthalle

f

CCD SüdCongressCenterDüsseldor

0–27PendelbusspurShuttle bus

7a

60

78

79Duisburg

78 897896

78

U-BahnhofTram Station

Messe Nord

722

City

722

722

78/79

897 896722 CCD Pavillon

Süd/South722 896897

(Nord-Ost)*(North-East)**Nur für Pendelbusse(nicht bei allen Veranstaltungen geöffnet)

*For shuttle buses only(not available for all events)

Nord/North

WerkstattWorkshop

MagazinStoreroom

Hallen/Halls9 + 10

Hallen/Halls10 – 1315 – 17

Hallen/Halls3 + 4 + 5

Hallen/Halls13 + 14

Messe Düsseldorf GmbH

Postfach 1010 06

40001 Düsseldorf

Germany

Tel. +49(0)211/45 60-01

Fax +49(0)211/45 60-6 68

www.messe-duesseldorf.de

Halle/Hall 7.0Verbände/Associations

Institutionen/Institutions

Hochschulen/

Colleges and universities

CCD Ost/CCD SüdKongresse/Congresses

3

The Bright World of Metals28 June – 2 July 2011 • Düsseldorf, Germany

© 2011 Messe Düsseldorf GmbH 92

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2.1 Hall 09

C62 LOI Italimpianti, LOI ThermprocessGmbH

© 2011 Messe Düsseldorf GmbH 94

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2.2 Hall 10

A23 Düker GmbH & Co. KGaA

B24 Inductotherm Group

B66 Linn High Therm GmbH

C67 KMF Maschinenfabriken

E20 OTTO JUNKER GmbH

E24 Foundry Service GmbH

H29 Sert Metal

© 2011 Messe Düsseldorf GmbH 96

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2.3 Hall 11

A50 Pfeiffer Vacuum GmbH

C36 Indutherm ErwärmungsanlagenGmbH

C50 StrikoWestofen Group

C53 TopCast S.r.l.

D11 WEKO Automation + Tools GmbH

E46 Idra s.r.l.

H14 Schaaff & Meurer GmbH

H15 Schmelzmetall Deutschland GmbH

H45 WOLLIN GmbH

J35 Henkel AG & Co. KGaA

J49 WOITHE Lubrication GmbH

© 2011 Messe Düsseldorf GmbH 98

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2.4 Hall 12

A04 FOSECO Foundry DivisionVesuvius GmbH

© 2011 Messe Düsseldorf GmbH 100

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2.5 Hall 15

H38 Gibson Centri Tech Limited

© 2011 Messe Düsseldorf GmbH 102

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2.6 Hall 16

C15 Acetarc Engineering Co., Ltd.

C35 Rösler Oberflächentechnik GmbH

F48 Kurtz GmbH

H29 Fomet S.r.l.

© 2011 Messe Düsseldorf GmbH 104