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A
Project Report
On
Achieving Carbon Credit by IFFCO
At
Indian Farmers Fertilizers Co-Operative Limited.(IFFCO).
(Kalol Unit)
Under the Guidance of (in Company)
Mr.D.U.Shah
(Account Manager)
Under the Guidance of (College)
Mrs.Arpita Vaghela
(Faculty)
Institution
Submitted to
Gujarat Technological University - Ahmedabad
Prepared By
Hetal M. Kaswala
MBA 2nd
sem
Seat No.:-13947
Academic year 2009-10
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Company Certificate
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K. K. Parekh Institute of Management Student Amreli
Dr. Jivraj Mehta Vidhya Vihar Campus Lathi road Amreli
Ph: (02792) 223509 fax: (02792) 223509
E-mail: [email protected]
Web: kkpimsamreli.com
DIRECTORS RECOMMENDATION
TO,
The Registrar
Gujarat Technological UniversityAhmedabad
Subject: MBA Summer Training Project Report
Respected Sir,
I am recommending the Summer Training Project entitled- AchievingCarbon Credit prepared by Hetal M. Kaswala at Indian Farmer Fertilizer Co-
operative Limited(IFFCO)as the partial fulfillment of the University requirement
for the award of MBA degree of Gujarat Technology UniversityAhmedabad.
Date: - Thanking You,
Place: - Amreli Yours Truly
Director
S T U D E N T D E C L A R A T I O N
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I the undersigned student Hetal M. Kaswala ofK.
K. Parekh Institute of Management Studies Amreli M.B.A. II
Semester, hereby declare that, the project on Achiev ing
Carbon Credit by IFFCOis my own work.
In the partial fulfillment of Master Degree of
Business Administration, I had undergone project work at Indian
Farmers Fert i l izers Co-operat ive Limited (Kalol) under the
guidance of Mrs. Arpita Vaghela K. K. Parekh Institute of
Management Studies Amreli and submitted to Gujarat
Technological University, Ahmedabad.
This project work is my original work and
has not been submitted to any where earlier
I also declare that all the information collected
from the various secondary sources has been duly acknowledged
in this project report.
De: 27/07/2010
Place: Amreli Hetal m. kaswala
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I also declare h all the information collected
from the various secondary sources h been duly acknowledged in
this project report.
PREFACE
Knowledge and human power are synonyms, once said
the great philosopher Francis Bacon. However based on the experience
within todays global markets, he would probably say, The ability to capture,
communicate & leverage knowledge to solve problems is human power. This
raises the question how exactly one can best capture, communicate &leverage knowledge, especially within world of system engineering.
The tryst for knowledge and power led me to two years
M.B.A. degree course as part of this long-term investment. This course not
only enabled me to focus firmly on the current trend but also helped to focus
on future changes.
As a part of this M.B.A. degree, students have toundergo a project, which is designed keeping the prerogative and preferences
of industry in mind. This particular project allows a student to implement what
I have learned within the four walls of classroom. It is here that the caliber of
student is tested to find his flexibility for rigorous tasks assigned to him in
future.
This report that I am submitting intends to highlight my
versatility in sustaining the pulls and pressure of day to day professional life
and put to perspective the facts that I am capable enough to deliver whenever
a challenge is thrown to me.
This report is divided in two parts. The first part gives the
basic information about the project, the industry and the company. The
second part consists of Research Analysis and Conclusion on the basis of
particular Research Process. At the end I have provided a short list of the
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reference books and the sites that provided useful information during the
project.
Date: 27/07/2010
Place: Amreli He. kaswala
Acknowledgement
No endeavor is complete without acknowledging those
who have helped to make this project a success. As such I would like to thank
all those who have helped me to complete this project.
I am obliged with the Gujarat Technological University,
Ahmadabad for granting me the golden opportunity to work as a trainee. I
would also like to express my gratitude to K.K.Parekh Institute of
Management Studies, Amreli.
I, Indebted to Indian Farmers Fertilizers Co-Operative Limited.(IFFCO).
I would also like to thank Mr. Bharat shah(Training Manager)
for his active involvement in my research work, his enthusiasm in reviewing
my research, and for giving me valuable insights. Your patience and support
is greatly appreciated.
This study could not have been successful without thevaluable input of the clients of the Indian Farmers Fertilizers Co-Operative
Limited.(IFFCO).
Date: 27/07/2010
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Place: Amreli Hetal m. kaswala
Executive Summary
The Indian Fertilizer Cooperative Limited (IFFCO)
established in 1967 is the largest chemical fertilizer manufacture in
Asia.IFFCO has established IFFCO foundation in 2003 under Indian Trust Act
as an independent institution in the form of a public Trust. Beside promoting
and strengthening cooperative development, the foundation is expected to
enhance capacities and capabilities of human resource, technical and
business competence of IFFCO constituents and others by being a
development partner with government, national and international agencies
and renowned NGOs and to encourage effective participation of cooperative
in national and international economic, trade, culture and other spheres.
The focus of foundations programmed is on agriculture and
rural development, welfare of farming communities, specially women, income-
generating opportunities for artisans, folk artists, small entrepreneurs, food ,
nutrition and live hood securing and protection of environment and ecology
mainly through the institutions of cooperative and NGOs. The foundation
hereby invites all scholars, scientists, researcher, technicians, planners, field
and social workers to submit their innovative ideas, concepts, projects and
programmers [in English or Hindi]. The details which may be submitted in the
following format will be assessed by a group of specialists and those found
innovative and viable would be taken up for implementation on a pilot
basis:
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I. Project Title
II. Perceived objective
III. Target Group
IV. Plan of Implementation
V. Resources needed
VI. Expected social and economic benefits to the target group
VII. Whether the project was submitted or implemented elsewhere
VIII. 8-10 neatly typed pages with illustration , if any, on A4 size paper,
IX. A 2-page executive summary of the proposal
X. Full name, address, phone numbers, present and past occupations
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Kalol Unit
SERVICE TO FARMERS
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INDEX
Sr.no Particular Page no.
1 Industry profile 3
1.1 Introduction about fertilizers industries 4
2 Company Profile 5
2.1 History of Kalol unit 7
2.2 Eye view of the company 10
2.3 Vision & Mission 12
2.4 Fire & Safety 15
2.5 Organization Structure 16
2.6Company Associations 17
2.7 company Competitors 18
2.8 Board of Directors 19
2.9 Plant Location 20
2.10 Performance Highlights 2009-10 21
2.11 Major Achievement 22
3 Study of four functional area 33
3.1 Marketing Department 34
3.2 Human Resources Department 43
3.3 Production & Operation Department 53
3.4 Finance Department 60
4 Research methodology 67
4.1 Introduction 68
4.2 Define the problem 68
4.3 Objective of the study 71
4.4 Rational of the study 71
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4.5 Limitations of the study 72
4.6 Variables & Hypothesis formulation 72
4.7 Data collection 73
4.8 Data Analysis & interpretation 81
Finding 83
conclusion 84
Bibliography 85
Appendix 86
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Introduction about Fertilizer Industries
In India there are many Fertilizer industries. That means each
number of Industries has a great numbers of competitors. And from that
IFFCO is one of the best Fertilizer industries. It had faced a large problem
during Establishment because of large number of compotators. It has many
branches in India like KALOL, KANDALA, PHULPUR, AONALA, ORISSA.
Almost all fertilizer industries were producing Urea, ammonia, etc..
Name of companies in fertilizer industries are as below:-
Chambal fertilizer and chemicals Ltd. New DelhiNational fertilizer Ltd. Noida
Chemicals fertilizer Ltd. Banglore.
Hindalco Industries Ltd. Mumbai
Indian potashLtd. New Delhi
Indian farmers fertilizer coop.Ltd.
Brahmaputra Valley fertilizer cooperative Ltd. Namrup.
Indo Gulf Fertilizer and chemical Ltd. Vadodara
Deepak fertilizer and petrochemiacals crop. Pune.
Godavari fertilizer & chemicals Ltd. Orissa
GNFC Ltd. Bharuch
Gujarat State fertilizer and chemical LTD. Vadodara
Bio-fertilizers are capable of fixing atmospheric nitrogen when suitable crops
are inoculated with them. Bio-fertilizers are low cost, effective, environmental
friendly and renewable source of plant nutrients and their management is
necessary for maintain soil health for sustainable agriculture. The bacterial
organisms present in the biofertiliser either fix atmospheric nitrogen or
Solubilising insoluble forms of soil phosphate. The range of nitrogen fixed per
ha/year varies from crop to crop; it is 80-85 kg for cowpea, 50-60 kg
groundnut, 60-80 kg for soybean and 50-55 kg for moonbeam...
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BIO FERTILISERS
A Bio fertilizer unit was established at cooperative
Rural Development Trust, Phulpur (Uttar Pradesh) in 1996-97
other at Kalol (Gujarat) in 2003-04 with an annual capacity of 75
MT and 165 MT respectively of different cultures such as
Rhizobium, Azotobacter, PSM, Azospirillium, and Acetobacter
Phosphate Solubilising Micro
Organism: - Several soil bacteria and
fungi posses the ability to bringinsoluble forms by secreting organic
acids. They can be applied to and
recommended for all crops.
Rhizobium: - it is the most important
nitrogen-fixing organism. It lives
symbiotically in the root nodules ofleguminous plants through nitrogen to
the crop; nitrogen fixed by legume-
Rhizobium association would also
leave residual nitrogen for the
succeeding crops. The beneficiary
crops are groundnut, soybean, Red
gram, green gram, and black gram,
Lentil, Cowpea, Bengal-gram, and
Fodder legumes.
Azotobacter: - It is non-symbiotic
nitrogen fixing bacteria recommended
for non-leguminous crops like paddy,
Wheat, Millets, Cotton, Tomato,
Cabbage, Mustard, Safflower, and
Sunflower. The Azotobacter performs
well if the soil organic matter content
is high..
Acetobacter: - It is a
symbiotic bacterium capable of fixing
atmospheric nitrogen by living within
the sugar plant. They are found in all
parts of plant of plant body. It is
suitable for sugarcane cultivation.
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History of Kalol unit
Indian Farmers fertilizer Cooperative Ltd. Was established on
3rd November, 1967 under multi state co-operative society Registration act.
But at Kalol & Kandala it established in the year 1972.
Kalol unit - the oldest unit of IFFCO is located at 26 km from
Ahmadabad on the Ahmadabad Mehasana highway. The Unit started
commercial production in April, 1975 in an area covering 96 hectares. The
original project cost that was spends is RS. 71.23 Corers and project cost for
the expansion of KEP was RS. 149.71 Corers. That is its Industry License No.
L/18(1)/1. its Annual license capacity of Urea plant (tpa); 396.000(Original
plant),544.500 (with Expansion).Its D.G.T.D. factory No.DW-302001.On 23-
06-1972 they started a construction work at Kalol. Mechanical completion of
Ammonia is on 15-03-1974 and of Urea on 15-10-1974. Commercial
Production of both Ammonia and Urea is started on the same date that is 31-
03-1975. Production of Dry Ice on March 1978. And production of Liquid CO2
is on 01-04-1998. Dedication of Kalol plant by the then prime Minister Late
Smt. Indira Gandhi is on 08-11-1974.
The unit consists of plants to produce 910 t/d ammonia based
on MW Kellogg USA natural gas steam reforming process and 1200 t/d urea
based on Stamicarbons CO2
stripping process. Urea feed stocks i.e.
ammonia and CO2
are supplied from ammonia plant. Capacity of ammonia
plant at IFFCO Kalol was updated from 910 tpd to 1100 tpd in August, 1997
with installation of Pre-reformer unit using naphtha as feed stock. R-LNG
which is the main feedstock is presently supplied by GSPCL. The fuels natural
gas (NG) and associated gas (AG) are supplied by ONGC/GAIL from nearby
gas wells and LSHS & Naphtha are from ONGC. Water is supplied by GIDC
from 15 bore wells around the Unit. The unit also has plants to produce 6 tpd
Dry Ice and 12 tpd Liquid CO2along with necessary offsite facilities.
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And also commercial production of KEP is on 31-08-1997. on 02-08-1998
there was a dedication of KEP to farmers by Shri L.K.Advani,the then Union
Home Minister of India.
Till mid sixties cooperative in India had no production facility despite
marketing nearly 70% of fertilizers.
IFFCO was established as the farmers own initiative in cooperative
sector on 3rd Nov. 1967 with the proposed plants at Kalol & Kandala.
With the enactment of multi State co-operative society Act 2002, the
society is deemed to be registered as a Multi State co-operative
society. The society is fully owned by Cooperatives...
On 12-09-2003 zero date of Energy Saving Project ( ESP) was started. And in
that part-1 of that ESP work is completed on Sept. 2005, and part-2 is going
on. Commitment to Better Environment & Quality Management and
information about some certificate of IFFCO Kalol unit is below:-
ISO-9002 Certification of Approval by BVQI 10-08-1996
ISO-9002 Re-Certification 07-08-1999
ISO-14001 Certificate of Approval by BVQI 20-09-2000
ISO-14001 Certificate of Approval for Township-(Kasturinagar) by
BVQI
26-05-2001
ISO-9001: 2000 Re-Certificate 14-08-2002
ISO-14001 Recertification for factory 09-10-2003
ISO-14001 Recertification for Township-(Kasturinagar) 13-07-2004
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Eye View of the com pany
IFFCO Kalol Unit
Gandhingar
Product / Service Fertilizer (Urea)
Company Profile Fertilizer Company
Establishment Year 1973
Firm type Organization
Nature of Business Manufacture
Level To Expand National
Contact Information
Web site Visit Web Site
Contact person A M KANCHANI
Designation MANAGER (MECH.)
Phone (office) 079-23282338
Phone (Resi.) 079-27643471
Mobile 09898505554
Fax 079-23286021
Address Po..Kasturinagar
Dist. GandhingarNorth Gujarat (India)
State Gujarat, Inia
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State Capital Gandhi Nagar, is about 18 Km from the plant site.
Distance from New
Delhi
912 Km
Distance from Mumbai 514 Km
Nearest Airport Ahemdabad (About 25 Km. away from Plant)
Railway Station Kalol (7 Km from the plant)
Road Ahemdabad (25 Km from the plant)
On Ahmedabad-Mehsana State Highway (SH)
Area under Plant 96 Hectares
Area under Township 22 Hectares
Temperature ( o C ) 45 (Maximum) in summer to 4 (Minimum) in winter.
Rainfall (mm) 742
Longitude 72-31-40
Latitude 23-12-3
Address Indian Farmers Fertilizer Cooperative Limited
KALOL,
(P.O.) Kasturi Nagar,
Gandhi Nagar, PIN 382423
(Gujarat), INDIA.
Phones 91-2764-223256,91-2764-223258,91-2764-223272,
91-2764-223273, 91-2764-220202, 91-2764-220209,
91-2764-221056, 91-2764-221165, 91-2764-220604
FAX : 91-79-23286020/21/22/23/24
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VISION 2010
To augment the incremental incomes of farmers by helping
them to increase their crop productivity through balanced use of energy
efficient fertilizers; maintain the environmental health; and to make
cooperative societies economically and democratically strong for
professionalized services to the farming community to ensure an empowered
rural India.
VISION 2015
IFFCO successfully implemented its earlier Corporate Plans
namely VISION 2000, MISSION 2005 and VISION 2010 which resulted
into becoming one of the largest producer and marketer of Chemical
Fertilizers by expansion of IFFCOs existing units, setting up joint venture
companies overseas and diversification into new sectors. IFFCO has now
visualized a comprehensive Plan entitled VISION-2015having objectives of :-
Production of fertilizers through expansion of existing units
Setting up of additional fertilizer production facilities in India and
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Abroad through joint ventures
Diversification into other profitable sectors
strengthening raw material sourcing through Strategic joint ventures
Formulation of Strategic Alliances through IFFCO consortium
TARGETS UNDER VISION - 2015
Area of Operation Projected Target
Production of fertilizers 15 Million Tonne
Sale of Fertilizers 15 Million Tonne
Turnover USD 6500 Million
Net worth USD 1700 Million
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Major salient features of Vision-2015
Become Global Leader in Fertilizers Production to cater to Food
Security needs of the Nation.
Maximize synergies of core business through downstream value
additions and Forward/Backward integration.
Enhance presence in International markets through strategic joint
ventures and Synergistic Acquisitions.
Promote Integrated Nutrient Management to improve efficiency of
fertilizer use and to promote location specific research an efficient
fertilizer practices.
Bring sustainability and strategies to prevent climate changes by
reducing Energy consumption, Improving Resources management and
promoting Renewable Energy sources.
Help Cooperative Societies to become economically strong,
professionally managed and to equip Farming community with
advanced agricultural practices for improved productivity to ensure
empowered Rural India.
Achieve Fertilizers Production/Marketing target of 15 million Tonne per
annum with an annual turnover of Rs. 30,000 crore.
MISSION
To provide to farmers high quality fertilizers in right time and in
adequate quantities with an objective to increase crop productivity.
To make plants energy efficient and continually review various
schemes to conserve energy.
Commitment to health, safety, environment and forestry development
to enrich the quality of community life.
Commitment to social responsibilities for a strong social fabric.
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To institutionalize core values and create a culture of team building,
empowerment and innovation which would help in incremental growth
of employees and enable achievement of strategic objectives.
Foster a culture of trust, openness and mutual concern to make
working a stimulating and challenging experience for stakeholders.
Building a value driven organization with an improved and responsive
customer focus. A true commitment to transparency, accountability and
integrity in principle and practice.
To acquire, assimilate and adopt reliable, efficient and cost effective
technologies.
Sourcing raw materials for production of phosphates fertilizers at
economical cost by entering into Joint Ventures outside India.
To ensure growth in core and non-core sectors.
A true cooperative society committed for fostering cooperative
movement in the country. Emerging as dynamic organization, focusing
on strategic strengths, seizing opportunities for generating and building
upon past success, enhancing earnings to maximize the shareholders
value.
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Fire & Safety
Fire in industry causes colossal losses every year over the world, in
developed countries, such losses are quite high. Such losses are in form of
destruction of raw material, finished product, plant equipment, and less of
lives. Business these high potentials, the industrial fire losses are causing
serious set back to individual business, loss of national wealth and a very
serious set back to the development planning of a country. Fire is oxidation of
burning MIT in the presence of O2.
Causes of Fire:
Electrical equipment
Smoking
Friction
Foreign object or tramp material
Open flames
Heaters (gas & oil fined), air heaters cause fire.Overtaking
Failure to provide substantial space shield
Failure to provide a secure base
Torches
Welding and cutting
Spontaneous ignition
Poor house keeping
Explosive atmosphere
Fire Prevention:
Detailed guidelines and are of practices are available on this topic.
However to reduce the losses to both life and properties study of the following
aspect during planning stage is necessary.
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Proper spacing, layout of buildings, plant, warehouses, storage
facilities etc.
Proper road approaches, which would adequate access to emergency
vehicles.Proper process design which would take care of temperature and
pressure controls, effective cooling system provision of relief values,
automatic purging with inert gases etc.
Proper process equipment, which can bear stress and strain under
varied process condition and an atmospheric condition.
Providing adequate fire resistance to all elements of structure in
consideration to the fire load.
Providing effective fire detection system.
The above mentioned measure not only helps in keeping the losses to the
minimum but reduce the possibility of major fire accidents of catastrophes.
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Organization Structure
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IFFCO Associates
IFFCO-Tokio General Insurance Company Ltd.
Oman India Fertiliser Company S.A.O.C.
Jordan India Fertiliser Company L.L.C
IFFCO Chhattisgarh Power Ltd.
IFFCO Kisan Sanchar Ltd.
IFFCO Kisan SEZ Ltd.
Industries Chimiques Du Senegal
Kisan International Trading, FZE
National Commodity & Derivatives Exchange Ltd.
National Collateral Management Services Ltd.
Indian Potash Limited.
IFFCO Kisan Bazar Ltd.
Indian Farm Forestry Development Cooperative Ltd.
IFFCO Foundation
Cooperative Rural Development Trust
IFFCO Kisan Sewa TRUST
GrowMax Agri Corp.
Aria Chemicals (Orissa) Ltd.
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COMPETITORS
IFFCO has a very large number of competitors in India. Some name of
there competitors are as below..:-
Chambal fertilizer and chemicals Ltd. New Delhi
National fertilizer Ltd. Noida
Chemicals fertilizer Ltd. Banglore.
Hindalco Industries Ltd. Mumbai
Indian potashLtd. New Delhi
Indian farmers fertilizer coop.Ltd.Brahmaputra Valley fertilizer cooperative Ltd. Namrup.
Indo Gulf Fertilizer and chemical Ltd. Vadodara
Deepak fertilizer and petrochemiacals crop. Pune.
Godavari fertilizer & chemicals Ltd. Orissa
GNFC Ltd. Bharuch
Gujarat State fertilizer and chemical LTD. Vadodara
Shriam Fertilizer & Chemicals, New Delhi.
Rashtriya fertilizer & Chemicals Ltd. Mumbai.
MMTC Ltd. Mumbai..
Tata Chemicals Ltd. Mumbai.
Paradeep Phosphates Ltd. Bhuneswar
Madras Fertiliser Ltd. Chennai.
Fertilisers & Chemicals Travancore Ltd. Hyderabad.
Rama Phosphates Ltd. Mumbai
Coromandel Fertiliser Ltd. Secunderabad
Krishak Bharati Cooperative Ltd. Noida
Dharmsi Morarji Chemicals Company Ltd. Mumbai
Nagarjuna fertilizer & Chemicals, Ltd Hyderabad
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BOARD OF DIRECTOR
Chairman Vice-Chairman
Surinder Kumar Jakhar N.P. Patel
Managing Director Marketing Director
Dr.U.S.Awasthi Arabinda Roy
Directors
Prem Chandra Munshi R.K. Meena
Raj Kumar Tripathi K. Srinivasa Gowda
Tryambakrao G. Sirsath Harminder Singh Jassi
Dr. B.S. Vishwanathan Simachal Padhy
Vithalbhai H. Radadia Ankushrao R. Tope
Pramod Kumar Singh Ravindra Pratap Singh
Kartick Chandra Sarkar Ramakant Bhargava
Ram Chandra Singh Pradhan Balvinder Singh Nakai
Sheesh Pal Singh Umesh Tripathi
A.Praveen Reddy G.M.Dhanajaya
Anil Malik Ramakant Bhargaya
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Registered Office
IFFCO Sadan,C-1,
District Centre
Saket Place,
New Delhi-110017
Bankers
Indian Overseas Bank
State Bank of India
Bank of Baroda
Standard Chartered Bank
The Maharashtra State Cooperative Bank Ltd.
The West Bengal State Cooperative Bank Ltd.
Madhya Pradesh State Cooperative Bank Ltd
The Karnataka State Cooperative Bank Ltd.
The Punjab State Cooperative Bank Ltd.
The Hongkong and Shanghai Banking Cooperation Ltd.
ICICI Bank Ltd.
IDBI Bank Ltd.
HDFC Bank Ltd.
Punjab National Bank.
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Auditors
M/S. S.K. Mehta & Co.,
Charteded Accountants
2682, Gai No. 2, Beadan Pura
Ajmal Khan Road Market
Karol Bagh New Delhi 110005
M/S, S.C. Vasudeva & Co.,
Chartered Accounts
B-41, Panchasheel EnclaveNew Delhi 110017
M/S. Arun Singh & Co.,
Chartered Accounts
F-7, Lajpat Nagar 3
New Delhi 110024
M/S. J.C. Bhalla & Co.,
Chartered Accountants
B-5, Sector-6
NOIDA 201301
M/S. Rajnish Associates
Chartered Accounts
92 & 87, Defence Colony Flyover Market
New Delhi 110024
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Companys main units across the countryKalol Unit:-
Ammonia-Urea Complex commissioned in 1975
Production Capacity
Ammonia - 0.36 million TPA
Urea - 0.55 million TPA
Paradeep Unit:-
DAP/NPK: 2 Million Tons/Year
Sulphuric Acid: 7000 TPD
Phosphoric Acid: 2650 TPD
Kandala Unit:-
NPK/DAP Complex commissioned in 1975
Production CapacityNPK/DAP: 2.42 million MTPA
In P2O5 terms: 0.910 million MTPA
Anola Unit:-Ammonia-Urea Complex commissioned in 1988
Re-assessed Production Capacity
Ammonia - 1.003 million TPA
Urea - 1.730 million TPA
Phulpur Unit:-
Ammonia-Urea Complex commissioned in 1981
Re-assessed Production Capacity
Ammonia - 0.824 million TPA
Urea - 1.416 million TPA
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Directors Report
Dear Cooperators,
With immense sense of pride and satisfaction, I place
before you the 42nd Annual Report of your society for year 2009-10. This has
been surpassed and new milestones created, the society has won several
prestigious awards. I, therefore, feel honored to be a part of this illustrious
organization and present before you its performance and accounts for 2009-
10.
As you all are awere,the Nutrient based subsidy
scheme, for phosphate and Potosi fertilizers, was recently introduced by the
Govt. of India. And made effective from April1, 2010. This decision of the
Govt. will encourage balanced nutrients usage, improved soil conditions,
higher productivity and introduction of increased formulation of crop specific
and nutrient fortified fertilizer. This will make the Indian fertilizer industries
strong and resist to cope with Global challenges lead to providing direct
subsidy to farmers.
It is matter of great honors that the chairman of your
society has been elected for the second time on the global board of
international cooperative alliance(ICA). Further , your society has received
the Dot Coop Global Award for Cooperative Excellence in recognitions of its
efforts for providing services to its cooperative members.
Friends, in the year 2009-10 your society has shown
commendable performance in all the spheres of its function, surpassing itsown previous best record in the areas of production, sales, transportation,
specific energy consumption and over all performance.
With the commitment and dedication of over
professional team, It is certain that your society will continue to strive harder
to surpass its own records in order to emerge as a Global Leader in the
Production and marketing of fertilizers with out compromising on the motto of
Service To Farmers.. On behalf of all the members, I take this opportunity to
Congratulate Dr.Awasthi and his entire team for their exemplary performance.
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Auditors Report
We have audited the Attachmate balance sheet of
Indian Farmers Fertilizer Cooperative Ltd.(Multi state Cooperative society) as
at 31st march 2010 and Profit & loss A/C for the year ended on that date
Annexed thereto and cash flow statement for the year on the date. These
Financial Statement are the responsibility of the societys management. Our
responsibility is to express and opinion on this Financial Statements based on
our audit.
We conducted our audit in accordance with auditing
standards generally accepted in India. Those standards require that we plan
and perform the audit to obtain reasonable assurance about whether the
financial statements are free of material misstatement, of thstatement. An
audit includes examining, on a test basis, evidence supporting the amounts
and disclosures in the financial statements. An audit also includes assessing
the accounting principals used and significant estimates made by the
Management, as well as evaluating the overall financial statement
presentation. We believe that our audit provides a reasonable basis for our
opinion.
We report that:
(A) We have obtained all the information and explanations, which to the
best of our knowledge and belief were necessary for the purposes of
our audit.
(B) In our opinion, proper books of account as specified in the Multi State
Cooperative Societies Rules, 2002 have been kept by the Society so
far as appears from our examination of the books and proper returns
adequate for the purpose of our audit have been received from
adequate for the purpose of our audit have been received from the
branches not visited by us.
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(C) The accounts of the Muscat Branch at Oman, Which have been
audited by the auditors other than the societys auditors and the
financial statement as received from the Muscat Branch have been
incorporated in the financial statements as audited by us, in
accordance with the accounting policies of the society.
(D) The financial statements i.e the ?Balance sheet, Profit & Loss
Account and Cash Flow Statement dealt with by this report are in
agreement with the books of account after considering the audited
financial Statement received from Foreign Branch of the Society.
(E) In our opinion and to the best of our information and according to the
explanations given to us and as shown by the books of account of the
society, the said accounts. Read together with Notes given in schedule
20 and Significant Accounting policies, forming part of the Accounts,
give a true and fair view in conformity with the accounting principles
generally accepted in India:
I. In the case of Balance sheet, of the state of affairs of the society
as at 31st March, 2010.
II. In the case of profit & loss Account, of the Profit of the society for
the year ended on that date: and
III. In the case of cash flow Statements, of the cash Flow of the
Society for the year ended on the date
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PERFORMANCE HIGHLIGHTS OF 2009-10
Highest Production of Fertilizers 81.98 lakh MT
(Previous Best 71.68 lakh MT in 2008-09)
Highest Production of Urea 43.24 lakh MT
(Previous Best 40.68 lakh MT in 2008-09)
Highest Production of NP/NPK/DAP 38.74 lakh MT
(Previous Best 32.26 lakh MT in 2006-07)
Highest Sales of Fertilizers 118.27 lakh MT
(Previous Best 112.58 lakh MT in 08- 09)
Highest Sale of Urea 63.35 lakh MT
(Previous Best 58.69 lakh MT in 2008-09)
Highest Sales of NP/NPK/DAP 54.92 lakh MT
(Previous Best 53.89 lakh MT in 2008-09)
Profit before Tax Rs 567.28 Crore
(Best PBT Rs. 807.09 crore in 2002-03)
Profit after Tax Rs. 401.10 Crore
(Best PAT Rs. 557.2 crore in 2002-03)
Total Turnover Rs. 16809 Crore
(Previous Best Rs 32,933 crore in 08-09)
Plant Productivity 1608 MT/Employee
(Best 1669 MT/Employee in 2005-06)
Highest Marketing Productivity 7885 MT/Employee
( Best 7397 MT/Employee in 08-09)
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Major Awards Received
Prestigious Economic Times Acer and Intel Smart Workplace Award in
the Manufacturing and Industrial Segment
Best Content Service as well as the Best Project Management in
respect of IFFCO Kisan Sanchar Limited (IKSL) at the World
Communications Award held at London
Institute of Chartered Accountants of India (ICAI) Award for Excellence
in Financial Reporting for IFFCOs Annual report and accounts for the
year 2007-08
Best cooperative Society Award from Public relations Society of India(PRSI) at its Golden Jubilee Ceremony in Mauritius
IFFCO has been ranked 1st in Sales Turnover and 2nd in terms of Net
worth and Profitability amongst unlisted enterprises by Economic Time
Intelligence Group for the year 2007-08
IFFCO has also got Prestigious CIO 100 Award by International Data
group (IDGI India) the worlds leading Technology Media Event and
Research Group
Best managed Workforce Award for the year 2004 from Hewitt
Associates and CNBC TV-18
Two Awards for Highly Commendable Accounts
National HRD Award from National HRD Network for outstanding
contribution in HR Development
IFFCO Annual Report bagged the third prize , instituted by Public
Relation Society of India (PRSI)
FAI Golden Jubilee Award on Transfer of improved Farm
Technology
1st prize for Best Corporate Film from NCUI
There awards for Best Display in FAI Exhibitions
IFFCO Corporate film was adjudged the best by Public Relation
Society of India (PRSI)
IFFCO has bagged FAI Best Video Film Award 2006-07 for film on
WaterHarvesting
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Kalol Unit
Name of Awards
National Energy Conservation Award
FAI Award for Best Overall Performance &
Technical Innovation
Productivity Council Award
Indo-German Greentech Environment
National Safety Council Award
Gujarat State Safety Council Award
Gujarat Horticultural Awards
Vishwakarma Rashtriya Puraskar
Times
3
8
1
1
8
20
6
2
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Commitment to Better Environment & Quality
Management
All IFFCO Units and townships have attractive landscape
surrounded by thousands of trees.
IFFCO is committed to improve safety, health and
environment in and around our plants in line with
international norms.
Kalol, Phulpur, Aonla and Kandla Units hold ISO-14001
Certificate for Environment Management System.
Kalol, Phulpur and Aonla Units have received ISO-9001 for
Quality Management.
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HumanResource
Department
FinanceDepartment
Production&Operation
Department
Marketing
Department
Study forFunctional
Area
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MARKETING
Introduction:
Marketing is both buying and selling activities
Marketing starts before the production and it also works after the sale of the
product. Marketing in this competitive world plays a very important role
because without it no one can imagine or predict about the product demand
and its supply for managing business activities very perfectly and for attaining
the organizational goal marketing is very important. Marketing department of
any organization plays a very crucial role and it requires highly skilled and
extra ordinary mind.
Men have unlimited and repetitive wants in nature. To satisfy these
wants products are to be produced and exchanged. When the word
Exchange comes, the word Marketing automatically comes into the point.
Exchange is the most important and powerful function in marketing. Marketing
may be explained as a business function entrusted with creation and
satisfaction of customers to achieve the aim of business.
For managerial definition, marketing has often been described as,
The Art of selling products. But People are surprised when they hear that
the important part of marketing is not selling! Selling is only the tip of
marketing iceberg. Peter Drucker, a leading management theorist, puts it this
way:
There will always, one can assume, be need for some selling. But
the aim of marketing is to make selling superfluous. The aim of
Marketing is to know and understand the customer so well that the
product or service fits him and sells itself. Ideally, marketing should
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result in a customer who is ready to buy. All that should be needed them
is to make the product or service available.
IFFCOs Marketing set up at present comprises 5 zonal offices, 17
state marketing offices and 62 area offices. Each area office covers four of
five districts. Each area has eight to ten field officer attached to it. They are
posted at district and taluka level towns. At present, there are about 463 field
officers. The total numbers of personnel in marketing division are 1749.
MARKETING MIX OF IFFCO
Whenmarketing their products firms need to create a successful mix of:
Product:
Marketing starts before the production it plans for the future requirement and
according to that the communication with the supplier is made and order
placed for the production, and with the help of supply chain receiving &
inspection of raw material is done.
PROCESSPEOPLE
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The main supplier of IFFCO Kandla unit are outside India and for placing of
an order and getting the delivery of raw material it requires more time so, H.O.
of IFFCO taking information from its marketing department regarding the
future requirements of the product and according to the information they place
the order and communicate with the supplier.
Price:-
Price is also one of the factor which plays important role in the profitability of
the company In IFFCO the product selling price is decided by the central
government and the difference between the total cost of production and
selling price is paid by the government in the form of the subsidy.
The selling price of the IFFCO Kandla plants products are (per tonne Rs.)
NPK GradeI (10:26:26) 15,048
Grade-II (12:32:16) 15,086
DAP (18:46:00) 17,237
MAP 9,350
Place:-
In IFFCO the final product is transported through railway and by road.
The total transportation of IFFCO is made by
Railway 88%
Road 12%
Promotion:-
Fertilizer promotion is one of the important components in
fertilizer marketing. The objective is to create awareness about fertilizer and
provide technical information o improved agricultural practices and fertilizer
use so as to increase productivity and fertilizer use efficiency.
IFFCO has adopted a policy of multimedia oriented publicity
strategy to popularize its products and services among the farming
community. Outdoor publicity tools including wall paintings, posters, technical
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MarketingCentralOffice
North
Central
Zone
North Zone
Chandigarh
South Zone
Banglore
PUN,HAR,
RAJ,J&K,HP
AP,TN,
KAR,KERALA
East Zone
Kalkota
West Zone
Bhopal
GUJ,MP,
MAH,
CHATGARH
ASSAM,
ORISSA,W.B.
UP.Bihar
JharkhanUttaranchal
literature, bus panels, and participation in fairs and exhibitions carrying the
message of IFFCO were also adopted.
Some promotional activities of IFFCO are as follow:
Advertisement in doordarshan, media and press.
Fairs and exhibitions.
Technical lecture.
Hoarding and road side Sign Boards.
Crop films.
MARKETING CHANNELS
Distribution of fertilizers mainly through the Cooperative System
State level Apex Cooperative Marketing Federation acts as wholesaler
Direct supplies to Societies in some States
IFFCO-NCDC Cooperative Society
Small quantities to institutional agencies like Agro Industries
Corporation etc
158 IFFCO Farmers Service Centers
MARKETING TERRITORIES OF IFFCO
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DISTRIBUTION &
WAREHOUSING
Distribution Network
IFFCO distributes its fertilizers in 29 States/UTs in the country through the
cooperative system. Cooperative structure differs from State to State, and
societies at each level (district/taluka/village) perform different functions in
different States. IFFCOs fertilizers are sold through a network of more than
39,500 cooperative societies in different States. Nearly 62 per cent of the
material was sold directly to the Societies whereas 29 per cent was routed
through Federations.
As a matter of policy, IFFCO is canalizing its entire fertilizer production and
imports through cooperative network. In case, the Cooperatives are not able
to absorb the quantities offered by IFFCO, other institutional channels are
utilized for distribution. The fertilizers are also sold through Farmers Service
Centers run by IFFCO.
TRANSPORTATION
Both by Rail (90%) and Road (10%)
WAREHOUSING
Federations & Cooperative GodownsCentral Warehousing Corporation (CWC) and
State Warehousing Corporation (SWC)
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Farmers Service Centers
IFFCO operates its own 158 Farmers Service Centers (FSCs) spread over 10
States. Apart from supply of fertilizers, seeds, agro-chemicals etc. under one
roof, these Centers also serve as the contact point for providing technical
know-how to the farmers. FSCs also organized need based promotional
programmes such as farmers meetings, soil test campaigns and
demonstrations etc. in the villages around FSCs with a view to disseminate
the message of balanced and efficient use of fertilizers. Literature on packageof good practices for various crops, balanced use of fertilizers, soil testing etc.
was distributed to the farmers in local languages through these FSCs.
Product Channels:
As matter of policy, IFFCO is channelising its entire fertilizer production and
imports through the cooperative network in case cooperatives are not able to
absorb the quantities offered by the IFFCO, others institutional channels areinvolved. Small quantity is also sold through 158 farmer service centre owned
and operative by IFFCO.
Cooperative societies:
IFFCO sale its fertilizers through a network of more than 38,155
cooperative societies in different states of its
marketing territory. These
societies are well scattered, covering almost all the villages in the
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country and are the backbone of the cooperative systems. Nearly
62% of the societies are getting fertilizers directly from the IFFCO
where as 29% are getting through state federations.
Public relation & Publicity:
In the era of globalization, IFFCO adopted an effective multi-pronged publicity
strategy to further popularize its products and services among farming
community. Outdoor publicity tools like wall paintings, posters, tractor trolley
paintings, bus panels, technical literature conveying IFFCOs message were
extensively deployed to project the image of the organization. A new look has
been given to IFFCOs Farmers Services Centres.
IFFCO participated in various exhibitions/fairs all over the country by putting
up attractive and impressive stalls, which brought laurels to the society. The
society received wide, elaborate and exclusive coverage in print and
electronic media, all India radio, Doordarshan and other channels.
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IFFCOs annual calendar for the year 2008, which is dedicated to the 150 th
year of 1st
freedom struggle of India, received wide appreciation. House
journal IFFCO NEWS, which is a forum for sharing news, views and ideas
focusing on employees contribution/participation in the societys activities and
future plans, also received wide appreciation.
IFFCOs corporate film has bagged best documentary film award instituted by
National Cooperative Union of India.
Sale of Fertilizer Material
(Lakh MT)
Material 2009-10 2008-09
UREA -Own 43.22 40.71
-Imported 20.13 17.98
SUB TOTAL 63.35 58.69
NP/NPK 27.94* 24.47
DAP/MAP -Own 11.14** 6.88
-Imported 15.84 22.58
SUB TOTAL 26.98 29.42
TOTAL(NPK/DAP) 54.92 53.89
TOTAL(UREA+NP/NPK+DAP) 118.27 112.58
*Includes sales of 174.0 MT Imported NPK 19:19:19, 100% water soluble
fertilizer
**Includes sales of 385.6 MT of Urea Phosphate (17:44:00), 100% water
soluble fertilizer produced at Kandla Unit.
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Sales performance
During the year, IFFCO achieved the Highest-ever Sales of
118.27 Lakh tones of fertilizer material compared to the previous years
recorded sale of 112.58 Lakh Tonne, representing an increase of about 5%.
Higher sales could be achieved primarily due to effective planning, proper
logistics management combined with timely supply and distribution, and
intensive marketing strategy adopted by the society at all levels. Urea sales
during 2009-10 were 63.35 Lakh Tonne as compared to 58.69 Lakh tones
achieved during 2008-09, representing an increase of 7.9%. NP/NPK/DAP
sales during 2009-10 were slightly higher by about 1.9% at 54.92 Lakh tones
as against 53.89 Lakh tones in 2008-09.
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What is Human Resource???
With a view to create an ambience of excellence in every sphere
of organizational activities and enable employees to realize their potential to
the fullest sharpening of skill and harnessing of expertise, a number of
initiatives have been taken up during the year. The key people challenges
related to skill sets were identified as work force productivity, employee
engagement and driving performance across all levels. A series of structural
training modules customized to the need of the society have been embarked
during the year. The thrust has been on functional and managerial
programmers for middle and senior management to hone the Leadership
skills of managers.
An Employee Engagement Survey was conducted by the
society to know the perception of employee towards their organization. The
overall score was encouraging. Which indicated that 87% employee are highly
engaged and satisfied.
In order to bring performance orientation among the
employees, the society has laid the groundwork for introducing robust
performance management mechanism, which will be based on key
responsibility, key performance areas and key performance indicators, values,
managerial and cross-functional competencies as well as potential
competencies.
Industrial Relation
The directors wish to place on record their appreciation for the
contribution made by the employees at all levels in ensuring un interrupted
high level of performance in production, dispatch and marketing of fertilizer.
During the year also, as in the past, industrial relations remained extremely
cordial and harmonious, with the result the societys growth remain extremely
good. It is ameter of pride that various joint ventures and subsidiaries have
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come into existence and progressing with the corporation of the employees.
The productivity at the plant level has increased from 1376 MT to 1608 MT
and the sales of fertilizer from 7397 MT to 7885 MT per head in comparison to
the last year 2008-09.
Industrial safety
Your society continuous to accord the highest the priority to
industrial safety. Training and education is continuously imparted to all
concerned to create and enhance safety awareness.
Facilities provided for employees
Safety Shower and Eye Weather
Tagging System
Public address system
Internet system
Walky-talky system
Colony facilities
Education to child of employees
Club & swimming facilities
Medical facilities
Canteen facilities
Performance appraisal
Awards & promotion
Take feedback
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Guest
House
Hindi
Public
Relation
Estate
Welfare Admin.
Personnel
Legal
Security
Medical
Time
Office
P & A
P & A Department:
ABSENTEEISM:-
Absenteeism is the total man shift lost because of absences as
a percentage of the total number of man shift schedule to work.
Absenteeism is a serious problem for a management because
involves heavy additional expenses. Reserve studies one kept in
readiness to take place of the Absenteeism, failing which overload cost
of idle equipment has to be faced.
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REASONS FOR ABSENTEEISM:-
Various studies on the micro level in India have been
undertaken to find out the cause which have contribution to a high
percentage of Absenteeism IFFCO the Absenteeism ratio is hardly 5%
the reason for such Absenteeism are stated as under
Reason for absenteeism
In-plant causes
Personal causes
Community or
social causes.
Illness due to working
condition.
Night Shift.
Accident inside theplant.
Disharmony with
foreman.
Boredom, general
sickness.
Blood donation.
Family planning
Going home town
Going out station.
Visit to foreign city.
Picnic
Relative
Religious
Family sickness.
Attain marriage.
Social work.
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EMPLOYEE TURNOVER:-
Employee Turnover refers to the process of employees leaving
an organization and requiring to the replaced. High turnover increased
cost on recruitment, selection, training and difficulties in teamwork and
employee morale.
The actions that will help in minimization of employee turnover
are letter hiring practices orientation training, working conditions,
remuneration and benefits, and opportunities for advancement.
In IFFCO Kandla, the employee turnover is hardly 0.5%.....
Recruitment
Recruitment is the process of finding of attractive capable applicants for
the employment the process begins when new recruits are sought and ends
when their application submitted
In IFFCO Kandla unit H2 & above grade employees recruitment
procedure is directly based on centralized recruitment and the procedure of it
is done by the IFFCO Head office Delhi.
Advantages of Centralizing Recruitment
Strengthens employment brand
Facilitates applying strategic priorities
Reduces duplication of HR activities
Reduces cost of new HR technologies
Builds teams of HR experts
Provides better measurement of HR performance
Allows for sharing of applicant pools
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Sources of Recruitment
Internal Recruitment:-
1. Promotion
By giving the promotion to the existing employee by evaluating his skills,
knowledge, ability, performance, employment report and after taking tests the
promotion is giving and the vacant place are filled. The promotion decision
and procedure are directly handled by the IFFCO Head office and as per
current rules and promotion policy of the IFFCO employee is eligible to get
promotion after 4 years of services.
2. Transfer
By giving transfer to the existing employee from one unit to the other unit
as per the requirement of the particular unit and with the assent or by the
decision of the management the manpower requirement is fulfilled.
3. DemotionBy placing an employee from his current level of employment to the
lower level of employment and by that way the employees requirement are
fulfilled but mostly this gives negative impact on the employee thats why this
source is not adopted by the IFFCO.
External Sources of Recruitment:
Advertisement in News paper
Advertisement through Internet
Campus Placement
Contract Labour
Government agency
Recruitment agency
IFFCO uses mainly these all are the external sources of recruitment for
fulfill the need of man power in the organization
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Selection
The selection process of IFFCO is
1. Application blank/application form (Back ground Information)
a. Identifying information
b. Information regarding experience
c. Information regarding education
d. Expected salaries and allowances
e. Information regarding community activities
2. Receipt and scrutiny of application
3. Selection test
a. Aptitude test
b. Personality test
4. Sending of call letters to appropriate candidate who obtained good marks in
the selection test.
5. Preliminary interview
a. Final interview
Judge an applicants qualifications and characteristics
To give an applicant essential facts about the job and
the company
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To given information regarding rules & regulations of the company
of the employment.
b. Checking of references
c. Physical or medical examination
d. Approval by appropriate authority
e. Placement & Offer letter
Vigilance/Legal/IR section
Compliance of various labour laws by IFFCO
Ensure compliance of labour laws by contractors
Ensure compliances of PF by contractors
Ensure minimum wages to contractor labors
Passing running/final bills of contractors
Attending labour/Ind./Civil high courts
To deal with conciliation cases
Preparation of written statements
To deal with arbitration matters
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Vigilance
During the year under report, Vigilance Department of IFFCO
continued its sustained functioning with great zeal and dedication on proactive
and preventive vigilance rather than punitive vigilance since IFFCO strongly
believes in Prevention is better than Cure. The Society adopted various
steps to curb corruption and to raise awareness amongst employees for
taking initiatives for improvement in the systems and procedures for redressal
of grievances.
This year also the Society voluntarily organized Vigilance Awareness
Week 2007 at its Corporate Office, Saket, New Delhi. Dr. Awasthi
reiterated that IFFCO has been following thepath of merit andrighteousness,
and constant fight against corrupt practices would make the system free from
corruption.
During the year, interactions were organized between vigilancefunctionaries and the line managers on regular basis at plant levels with a
view to understand the role of vigilance and to educate them on the policies,
guidelines and procedures of the Society. A Vigilance Workshop was also
organized for Senior Officers which
focus on Service Rules, Purchase Procedures and Power of Officers and to
create an environment of ethical growth in the Society.
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Production
Since its inception, the units have cumulatively produces
1190.91 Lakh MT fertilizer material comprising 714.94 Lakh MT Urea and
475.97 Lakh MT NPK/DAP up to the period ending March 31st 2010. During
the year 2009-10, the unit surpassed all pervious production records by
producing the highest ever 81.98 Lakh MT of fertilizer consisting of the
highest ever 43.24 Lakh MT Urea and also the highest ever 38.74 Lakh MT
NP/NPK/DAP. The previous best production level was 71.68 Lakh MT of
fertilizer during the year 2008-09. thus, the society has produce and
additional 10.40 Lakh MT of fertilizer during 2009-2010 as compared to the
last year, registering an increase in production by 14.5%. Urea units have
produce the highest ever 43.24 Lakh MT as compared to 40.68 Lakh MT in
the pervious year, achieving an overall capacity utilization of 101.9%.
Products of IFFCO
UREA:
IFFCOs Urea is not merely a source of 46% of nutrient
nitrogen for crops, but it is an integral part of millions of farmers in India. A
bag of IFFCOs urea is a constant source of confidence and is a trusted
companion for Indian farmer.
When farmers buy IFFCOs products Urea, they know that what they get is
not just a product but a complete package of services, ably supported by a
dedicated team of qualified personnel. More importantly, they are aware that
it is their own urea, produced and supplied by a cooperative society owned by
them.
About Urea.
Urea is the most important nitrogenous fertilizers in the
country because of its high N content (46%N). besides its use in the crops, it
is used as a cattie feed supplement to replace a part of protein requirements.
It has also numerous industrial use notably for production of plastics.
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Specification of Urea as per fertilizer control order
1. Moisture % by weight, maximum 1.0
2. Total N% by weight(on dry basis)minimum 46.0
3. Biuret % by weight ,maximum 1.54. Particle size 90 % of the material shall pass through 2.8 mm IS sieve
and not less than 80% by weight shall be retained on 1 mm IS sieve.
If Urea is applied to bare soil surface significant
quantities of ammonia may be lost by volatilization because of its rapid
hydrolysis to ammonium carbonate. The hydrolysis of UERA can be
altered by the use of several compound called ureas inhibitors. Theses
inhibitors inactivate the enzyme and thereby prevent the rapid hydrolysis
of urea when it is added to soil. The rapid hydrolysis of urea in soils is also
responsible for ammonia injury to seedlings if large quantities of this
material placed with or too close to the seed. Proper placement of fertilizer
urea with respect to seed can eliminate this difficulty.
About NPK/DAP
As far Indian farmers is concerned, IFFCOs NPK/DAP is
not just a source of crucial nutrients N, P,K for the crops, but is an integral
part of his/her quest for nurturing mother earth. The bountiful crop that results
from this care is an enough reason for the graceful bags of IFFCO NPK/DPK
bags to be an integral part of the farmers family.
The two grades of NPK produced by IFFCO, 10:26:26 and
12:32:16, indicating the content of N, P, K Proportion, are
Air
LNG/AG/Naphtha
Steam
Ammonia
Plant1100 MTPDUrea Plant
1650 MTPD
Carbon dioxide
Ammonia Urea
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CUMULATIVE PRODUCTION TILL DATE
(As on 31st March 2010)
In Lakh MT)
UNIT PRODUCT PRODUCTION
KALOL UREA 150.35
PHULPUR I UREA 155.44PHULPUR - II UREA 106.92
AONLA - I UREA 184.44
AONLA - II UREA 117.79
TOTAL UREA 714.94
KANDLA NPK 266.87
DAP 164.68
PARADEEP NP 25.72
DAP 18.80
TOTAL NPK/DAP 476.07
TOTAL FERTS. 1191.01
NUTRIENTS N 394.56
P2O5 168.40
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0
5
10
15
20
25
30
35
40
45
50
Jan'75
Apr.'75
Mar
.'81
Sep.'81
Jul.'88
Dec.'96
Aug.'97
Dec.'97
Aug.'99Ap
r.'01Ap
r.'02Ap
r.'04Oc
t.'05
Dce.'08
Urea
NPK/DAP
GROWTH IN PRODUCTION CAPACITIES
(000 MT)
As on Date UREA NPK/DAP Total Ferts
Jan.75 - 415.6 415.6
Apr.75 396.0 415.6 811.6
Mar.81 891.0 415.6 1306.6
Sep.81 891.0 881.3 1772.3
Jul.88 1617.0 881.3 2498.3
Dec.96 2343.0 881.3 3224.3
Aug.97 2491.5 881.3 3372.8
Dec.97 3217.5 881.3 4098.8
Aug.99 3217.5 1600.1 4817.6
Apr.01 3689.4 1973.6 5663.0
Apr.02 3689.4 2191.1 5880.5
Apr.04 3689.4 2415.4 6104.8
Oct.05 3689.4 4335.4 8024.8
Dec 08 4242.2 4335.4 8577.6
.
(In Lakh MT)
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Information and Communication Technology
Major ICT Activities
Wide Area Network (WAN) up to Area Office level with Corporate
Server at Delhi.
Virtual Private Network (VPN) connecting all Offices of IFFCO.
IP Telephones available up to Area Office. Many phones have video
facility.
Video conferencing extensively used nationally and internationally
Among first Corporate to successfully implement e-procurement based
on Public Key Infrastructure, Digital Certificate under legal
framework of IT ACT 2000.
Integrated Corporate enterprise wide Applications in all Areas like HR,
Finance, Marketing, Transportation, Materials, Maintenance,
Production etc.
Benefit of Pre-audit annual accounts by 1st week of April every year
for the last five years.
Server consolidated at Head Office and disaster recovery system set
up at Kalol.
All Software developed by in-house expertise, often consulted by
other organizations.
HRMS, an in-house developed ERP, having 25 applications for better
Corporate Governance and internal workflow.
Intranet applications on Rules & Procedures, News, Weather, Cropgrowing periods, Notice Board, Technical Papers, Telephone, Blood
Group, Software Project Monitoring Hardware Complaints and Annual
Confidential Reports etc.
Multilingual Agri Information Portal to extend benefit of ICT to
Cooperatives and farmers. More than 100 touch screen based Kiosks
installed in 16 states.
Free Multilingual email facilities to Cooperatives.
Work flow applications implemented to reduce paper work.
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ICT ACTIVITIES DURING 2009-2010
Symantec antivirus server has been consolidated
and installed on all the machines across the
clients country for protection against virus attacks.
MIS Portal, Materials Management System, Plant
Maintenance Management System, Water
Management System, Product Dispatch System etc.
have been further upgraded.
Biometrics Attendance Recording System has been
Introduced in Paradeep and Aonla Units.
IFFCO has also provided software support to ITGI,
ICPL, IKSL, IKSEZ and OMIFCO.
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Introduction
Hoagland says:- Financial management is concerned with such
matters as now a business corporation raises its finance and how it makes
use of it.
Finance Management is nothing but overall management
concerns with raising of funds in most economic and suitable manner, using
the fund as profitably as possible, Planning for future operation, controlling the
current performance and future development with through financial accounting
concerned with procurement of fund and effective utilization of fund.
All the activates in IFFCO are concurred under financial
system. All the decision related to raise of fund, use of fund, etc. are decided
by finance manager in head office, Delhi. All the payment and receipt is made
through INDIAN OVERSEAS BANK.
Accounting Policies:-
The company follows the accrual method of accounting. The
company has follows the entire applicable accounting standards made
mandatory by the institute of Chartered accounts of India.
Finance department is responsible for the following
activities in IFFCO:
Raw material management
Purchase order
Work order
Book section- budget preparation
Pay roll section
Cash & bank
Check approval voucher
Loan
Surprise inspection
Medical facility
Minimum usage of cash transaction
Miscellaneous expense
Fund management
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Purchase Order
As IFFCO is using proprietary nature of material it is purchased
from foreign. IFFCO have suppliers of Material from not only in India but also
in Denmark, USA, Germany, Japan. Purchase order is main activity of IFFCO
that is to be considering in financial system.
Government decides marketing and distribution strategies for fertilizer.
Decision regarding purchase and sale of fertilizer are under control of
central government authority.
Price is fixed by government.
IFFCO is not considering direct selling.
Target customer are divided as per region like: Gujarat, Rajasthan,
M.P, Maharashtra
Independence department for purchase for raw material.
The process of Vendors selection
1. AVL (Approval Vendors List)
2. Category Divided
3. Inquires about Vendor
4. Reply about Vendor
5. QCS(Quantitative Compare Statements)
6. Selection of Vendor
7. Place an Order
IFFCO use following option for payment
IT (Telegraphic Transfer)
LOC (Letter of Credit)
Site Draft
Advance payment
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Financial Performance
As per its tradition, the society has again exhibited an impressive
financial performance in all its major parameters, namely, revenue growth,
margins and resources utilization, testifying to the robustness of its corporate
strategy of creating multiply drivers of growth in spite of constraints in the
availability of raw materials and the inordinate delays in the receipt of large
subsidy amounts from Government of India. It was made possible due to
higher production, sales volume and improvement in operating efficiencies.
With the efforts of your society, international prices of fertilizer have
eased to reasonable levels, which is good from the point of supply strategic
plant nutrients to farmers at affordable prices. As a consequence of lowering
of international prices of inputs and imported fertilizer and subsidy levels, the
sales turnover of the society in value has come down to Rs.16809 Crore
during 2009-10 from Rs.32933 Crore in the previous year even though with
physical turn over was higher at 118.27 Lakh MT of fertilizer during 2009-10
as against 112.58 Lakh MT in 2008-09. the performance is even more
satisfying when viewed in the light of the challenging business environment in
the fertilizer industry.
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FINANCIAL PERFORMANCE
(In Rs. Crore)
2006-07 2007-08 2008-09 2009-10
SALES TURNOVER 10330.11 12162.82 32933.30 16808.57
PROFIT BEFORE TAX 251.25 380.52 441.95 567.28
PROFIT AFTER TAX 175.02 257.59 360.01 401.10
SHARE CAPITAL 422.92 423.93 426.28 426.24
RESERVES ANDSURPLUS
3218.92 3264.73 3532.59 3844.26
NETWORTH 3641.84 3688.66 3958.87 4270.50
NET ASSETS
EMPLOYED
INVESTMENTS JVs/
10661.98 10998.49 17303.77 16319.45
ASSOCIATES/OTHERS 740.46 770.57 914.00 892.33
INVESTMENTS
FERTILISER BONDS- 646.16 6638.95 6638.95
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Balance sheet as at 31stMarch, 2010
(in crore)
PARTICULARS As at 31.3.2010 As at 31.3.2009
SOURCES OF FUNDS
SHAREHOLDERS FUNDS
SHARE CAPITAL 426.24 426.28
Reserves and Surplus 3844.26 4270.50 3532.59 3958.87
Loans funds
Secured loans 5032.93 7373.18
Unsecured loans 6499.24 11532.17 5429.60 12802.78
Deferred tax Liability (net) 516.78 542.12
Total 16319.45 17303.77
Application of funds
Fixed assets
Gross block 9100.60 8808.00
Less: accumulated depreciation/
amortization
4276.32 3842.16
Net block 4824.28 4965.84
Capital work in progress 333.00 5157.28 290.98 5256.82
Investments 7531.28 7552.95
Current assets, Loans & Advance
Inventories 1302.25 1731.36
Sundry debtors 68.08 407.23
Cash and bank balance 1075.31 69.63
Loans and advances 3376.87 5464.77
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Total 5822.51 7672.99
Less: current Liabilities & provision
Current liabilities 1799.40 2860.18
provisions 392.22 322.71
Net current assets 3630.89 3182.89 4490.10
Miscellaneous expenditure 3.90
Total 16319.45 17303.77
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4.1 Define the Pro blem : ------
To this study is qualitative in nature which was aimed to find out reasons
of questions Why IFFCO is no t gett ing Carbon Credit 2009-10??? ???
Li terature reviewing o f Study : ------
There is one researcher on the global warming and for that there was
one seminar arranged in Washington, DC to know about the Global warmingin the world which is most prior matter to solve and reduce the energy
consumption by the all-chemical industries.
Which is
Making Forest Carbon Markets Work
March 6-8, 2009
The first Forest Carbon Finance Summit was held in
Washington, DC against the backdrop of active development of U.S. climate
change legislation and preparations for inter-session meetings of the United
Nations Framework Convention on Climate Change. Summit sessions
addressed the conditions under which preserving and enhancing tropical
forests could be used to generate compliance credits under national or
international climate change regimes, including cap-and-trade systems and a
future international climate treaty to be negotiated in Copenhagen, Demark in
December of this year. In particular, discussions focused on how supply and
demand for forest carbon credits might be created and maintained, the steps
needed to address likely risks for investors, how institutional frameworks
could be developed to facilitate transactions and what safeguards must be
created to address social and environmental considerations.
Participants identified the great need for reducing emissions from
deforestation, and the potential for private capital to be mobilized if an
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appropriate REDD framework were to be established. Participants also
identified many areas of uncertainty regarding system design at the
international level and within forested countries. Some expressed concern
whether the challenges of creating a market for forest-based compliance
carbon were too difficult considering challenges of transparency and
governance and/or liability in many forest countries. There was broad
agreement on the need for follow up work in areas of uncertainty.
Reduced Emissions from Deforestation and Degradation (REDD).
Background
Reduced emissions from deforestation and forest degradation (REDD)
activities in developing countries could address a major source of greenhouse
gas emissions while at the same time paving the way for developing countries
to actively take part in international emission reduction efforts without
compromising their development needs.
REDD could open up the possibility of a development pathway for resource,
rich developing countries that does not rely on destructive environmental
exploitation and the conversion of most
natural forests to other land uses, i.e. the opportunity to avoid following the
deplorable example of industrialized nations.
REDD offers a real opportunity to improve governance in many potential
host countries and to reverse a long history of unsuccessful attempts at
tackling the complex drivers of deforestation and degradation. Given that most
developing countries with a significant REDD income potential score poorly on
many governance indicators, promoting good governance is a fundamental
precondition for any successful REDD strategy.
Performance based rewards for conserving and sustain ably managing
forests would provide a genuine economic alternative to current incentives
and could help overcome real and perceived
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conflicts between urgent short term development needs and long term
conservation and sustainability.
Once there are ambitious international emission reduction targets in place,
carbon credits from REDD would help to take full advantage of mitigation
opportunities across sectors efficiently without distorting the carbon market or
risking its environmental integrity. Incorporating a major additional sector with
a range of low to high cost abatement options would allow the international
community to reach more demanding reduction goals at lower total cost.
Carbon markets can create a transparent incentive system that rewards
independently verifiable emission reductions while subjecting market
participants to international environmental scrutiny and civil society vigilance.
In order to deliver emission reductions effectively and at the necessary scale
they need to be driven by ambitious regulatory commitments to combat
climate change.
Carbon markets are a very recent policy instrument compared to traditional
environment regulation and are still rapidly evolving and maturing.
Nevertheless, they can be a clear improvement to the baseline conditions of
environmental governance, natural resource management and accountability
of governmental and private sector actors in many developed and developing
countries.
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4.2 Objecti ve o f s tud y: ------
To know how much energy consume by the urea process
To know how much carbon credit is given by developed country
To understand how the carbon credit created
To know how much reward or money is given by the developed country
against the consumption of energy
Rationale of the study: ----
The analysis is help to know about consumption of energy.
The company can know that why they are not getting carbon credit in
2009-10.
The main purpose of the research is to awareness of global warming
and Green House effect by the chemicals industries.
Limitation of the study: ----
Time limit:
The time duration for the research is short, so a census is
not possible due to time limit, so I have collected data through secondary
sources.
Lack of expertise:
This research work is prepared by me, so there is chance
of lack of expertise knowledge in the particular field.
Lack of Knowledge:
A person has no more information related to carbon
credit, so not get accurate results.
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Data collection
Primary Data Secondary Data
4.5 Data collection: -----
Data is required to make a decision in any business
situation. The researcher is faced with one of the most difficult problems of
obtaining suitable, accurate and adequate data. Utmost care must be
exercised while collecting data because the quality of the research results
depends upon the reliability of the data.
Statistical investigation requires systematic collection of
data, so that all relevant groups are presented in the data.
Data collection has two methods. Which are as under:-
In my research, I used Primary as well as secondary data. The
primary data are used via Personal Interview.
I interviewed three managers to find out solution of theproblem. The names of managers are as under
1. Mr. D.U.Shah (Account Manager)
2. Mr. Sanket Patel (Account Manager)
3. Mr. G.N.Prasad (Account Manager)
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I organised structured personal interview and try to
get answers of my research problem. The type of questions and general
analysis of answers are given below.
Que.1 what is Carbon Credit?? ?Carbon credits are new financial commodity
representing certified reductions in the emission or accumulation of
greenhouse gases in the atmosphere. Greenhouse gases trap
heat from the sun and help regulate the temperature ofthe earths
atmosphere. As concentrations of atmospheric greenhouse gases
increase due to human activities, global average temperaturesmay rise - with potentially costly consequences. Man-made
greenhouse gases produced from industrial, agricultural, and
municipal sources include carbon dioxide, methane, nitrous oxide
and several other chemical compounds.
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Terminology
Deforestation and degradation are principle subcomponents of
in ternat ional forest carbon, denoting the two forms under which forest
carbon stocks can be drawn down and emitted to the atmosphere. The other
main components are a forestation,
reforestation, and forest management
which can build forest carbon stocks by
removing CO2 from the atmosphere via
photosynthesis and carbon storage in
biomass and soils. Because in ternat ional
forest carbonis broader in scope than
REDD (reduced emissions from
deforestat ion and degradat ion)and
because the U.S. policy process, which is
the primary focus of this brief, refers to international forest carbon rather than
to REDD alonewe will follow that guide and use the terms in ternat ional
forest carbonand forest carbonin this brief, rather than the term REDD
used more commonly in the UNFCCC discussions. In many cases, these
terms can be used almost interchangeably.
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Que.2 How Carbon Credit Created??
Carbon credits can be created from agricultural, waste
management and renewable energy projects that reduce greenhouse gas
emissions. By implementing appropriate practices and technologies
according to specific protocols, reductions in greenhouse gas emissions can
be monitored, documented, independently verified, and registered to an
account (e.g. within the Chicago Climate Exchange or other voluntary
greenhouse gas program) as certified, tradable carbon credits.
Now days, the major Problem in Global world is the scare
resources of natural gas. In the developing country, the industries of
chemicals use more and more natural resources and spread the carbon
dioxide in the weather and for that the layer of ozone is broken. So ReducedEmissions from Deforestation and Degradation (REDD).
Que.3 On which bases company get Carbon
Credit?? ?
Company gets carbon Credit on the bases ofEnergy
consumption. Kalol unit has produced 560201 MT of urea and 345663Tonne of ammonia during the year 2006-2007 attaining a capacity
utilization of 102.88 % and 95.22 % respectively. The ever lowest specific
energy consumption of5.981 GCal/MT and 8.702 GCal/MT was achieved in
the year 2006-07 for Urea and Ammonia production respectively.
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Energy Saving Project
IFFCO Kalol Ammonia plant is of early 70s Kellogg
technology and has limitations in implementing new technologies. Space
availability is another major problem. In spite of these constraints Kalol unit is
continuously putting efforts to reduce specific energy consumption.
Energy Saving Project (ESP) was one such measure
which targeted to reduce specific energy consumption by 0.915 GCal/t of
ammonia at an estimated cost of Rs. 125.30 crore. ESP Phase-II was
implemented and commissioned in April-May 2006.
There is considerable reduction in Specific Energy
Consumption of Ammonia and in turn, Urea as a result of implementation of
schemes under ESP.
The reduction trend in Specific Energy Consumption for
the last three years is shown below.
Particulars 2004-05 2005-06 2006-07
Sp. energy per of ammonia 9.163 8.967 8.702
Sp. energy per t of Urea 6.347 6.179 5.981
Energy cost (a) (Rs. Lakhs) 35008.76 32692.84 48613.47
Manufacturing cost of Bagged
Urea (b) (Rs. Lakhs)
44594.19 42123.72 58621.68
(a)/(b)*100 78.51 77.61 82.93
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Specific Energy Consumption: Ammonia
Specific Energy Consumption: Urea
9.44
9.163
8.967
8.7
8.8
8.9
9
9.1
9.2
9.3
9.4
9.5
2004-05 2005-06 2006-07
energy
6.587
6.347
6.179
5.9
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
2004-05 2005-06 2006-07energy
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Energy Pol icy:
At IFFCO Kalol, optimum utilization of energy and the total
energy management are the part of corporate mission and IFFCO is fully
committed to reduce the specific energy consumption in the production of
nitrogenous fertilizer through:
Conducting in-house energy audit and monitoring the energy consumption
norms.
Carrying out various minor and major modifications.
Adoption of technological advancement befitting to the old plant. Development of human resources.
Creating safe, healthy and energy conscious working environment.
Better housekeeping in the plant.
Energy Conservat ion Ac hievements
Ever lowest yearly specific energy consumption of 8.967 GCal/ t of
Ammonia. Ever lowest yearly specific energy consumption of 6.179 GCal/ t of Urea.
Ever lowest monthly specific energy consumption of 5.952 GCal/ t of Urea in
February-06.
Ever lowest monthly specific energy consumption of 8.728 GCal/ t of
Ammonia in February 2006
Que.4 When Company gets Carbon Credit?? ? ?
All the plant has worked hard to energy. The
composite specific energy consumption for urea plants during 2009-10 came
down to the lowest ever 5.832 GCal/MT as against the pervious lowest
specific. Energy consumption of 5.907 GCal/MT achieved during 2007-08.
IFFCO, for the first time, monetized its CARBON CREDITS by affecting its
sale to a Spanish agency for a consideration of Rs.4 crore under the clean
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development Mechanism (CDM) of the United Nations Framework of Climate
change.
Que.5 How much company gets carbon credit at2007-08???
IFFCO, for the first time, monetized its Carbon Credit
by affecting its sale to a Spanish agency for a consideration of Rs. 4 crore
under the Clean Development Mechanism (CDM) of the United Nations
Framework of climate