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    A

    Project Report

    On

    Achieving Carbon Credit by IFFCO

    At

    Indian Farmers Fertilizers Co-Operative Limited.(IFFCO).

    (Kalol Unit)

    Under the Guidance of (in Company)

    Mr.D.U.Shah

    (Account Manager)

    Under the Guidance of (College)

    Mrs.Arpita Vaghela

    (Faculty)

    Institution

    Submitted to

    Gujarat Technological University - Ahmedabad

    Prepared By

    Hetal M. Kaswala

    MBA 2nd

    sem

    Seat No.:-13947

    Academic year 2009-10

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    Company Certificate

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    K. K. Parekh Institute of Management Student Amreli

    Dr. Jivraj Mehta Vidhya Vihar Campus Lathi road Amreli

    Ph: (02792) 223509 fax: (02792) 223509

    E-mail: [email protected]

    Web: kkpimsamreli.com

    DIRECTORS RECOMMENDATION

    TO,

    The Registrar

    Gujarat Technological UniversityAhmedabad

    Subject: MBA Summer Training Project Report

    Respected Sir,

    I am recommending the Summer Training Project entitled- AchievingCarbon Credit prepared by Hetal M. Kaswala at Indian Farmer Fertilizer Co-

    operative Limited(IFFCO)as the partial fulfillment of the University requirement

    for the award of MBA degree of Gujarat Technology UniversityAhmedabad.

    Date: - Thanking You,

    Place: - Amreli Yours Truly

    Director

    S T U D E N T D E C L A R A T I O N

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    I the undersigned student Hetal M. Kaswala ofK.

    K. Parekh Institute of Management Studies Amreli M.B.A. II

    Semester, hereby declare that, the project on Achiev ing

    Carbon Credit by IFFCOis my own work.

    In the partial fulfillment of Master Degree of

    Business Administration, I had undergone project work at Indian

    Farmers Fert i l izers Co-operat ive Limited (Kalol) under the

    guidance of Mrs. Arpita Vaghela K. K. Parekh Institute of

    Management Studies Amreli and submitted to Gujarat

    Technological University, Ahmedabad.

    This project work is my original work and

    has not been submitted to any where earlier

    I also declare that all the information collected

    from the various secondary sources has been duly acknowledged

    in this project report.

    De: 27/07/2010

    Place: Amreli Hetal m. kaswala

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    I also declare h all the information collected

    from the various secondary sources h been duly acknowledged in

    this project report.

    PREFACE

    Knowledge and human power are synonyms, once said

    the great philosopher Francis Bacon. However based on the experience

    within todays global markets, he would probably say, The ability to capture,

    communicate & leverage knowledge to solve problems is human power. This

    raises the question how exactly one can best capture, communicate &leverage knowledge, especially within world of system engineering.

    The tryst for knowledge and power led me to two years

    M.B.A. degree course as part of this long-term investment. This course not

    only enabled me to focus firmly on the current trend but also helped to focus

    on future changes.

    As a part of this M.B.A. degree, students have toundergo a project, which is designed keeping the prerogative and preferences

    of industry in mind. This particular project allows a student to implement what

    I have learned within the four walls of classroom. It is here that the caliber of

    student is tested to find his flexibility for rigorous tasks assigned to him in

    future.

    This report that I am submitting intends to highlight my

    versatility in sustaining the pulls and pressure of day to day professional life

    and put to perspective the facts that I am capable enough to deliver whenever

    a challenge is thrown to me.

    This report is divided in two parts. The first part gives the

    basic information about the project, the industry and the company. The

    second part consists of Research Analysis and Conclusion on the basis of

    particular Research Process. At the end I have provided a short list of the

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    reference books and the sites that provided useful information during the

    project.

    Date: 27/07/2010

    Place: Amreli He. kaswala

    Acknowledgement

    No endeavor is complete without acknowledging those

    who have helped to make this project a success. As such I would like to thank

    all those who have helped me to complete this project.

    I am obliged with the Gujarat Technological University,

    Ahmadabad for granting me the golden opportunity to work as a trainee. I

    would also like to express my gratitude to K.K.Parekh Institute of

    Management Studies, Amreli.

    I, Indebted to Indian Farmers Fertilizers Co-Operative Limited.(IFFCO).

    I would also like to thank Mr. Bharat shah(Training Manager)

    for his active involvement in my research work, his enthusiasm in reviewing

    my research, and for giving me valuable insights. Your patience and support

    is greatly appreciated.

    This study could not have been successful without thevaluable input of the clients of the Indian Farmers Fertilizers Co-Operative

    Limited.(IFFCO).

    Date: 27/07/2010

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    Place: Amreli Hetal m. kaswala

    Executive Summary

    The Indian Fertilizer Cooperative Limited (IFFCO)

    established in 1967 is the largest chemical fertilizer manufacture in

    Asia.IFFCO has established IFFCO foundation in 2003 under Indian Trust Act

    as an independent institution in the form of a public Trust. Beside promoting

    and strengthening cooperative development, the foundation is expected to

    enhance capacities and capabilities of human resource, technical and

    business competence of IFFCO constituents and others by being a

    development partner with government, national and international agencies

    and renowned NGOs and to encourage effective participation of cooperative

    in national and international economic, trade, culture and other spheres.

    The focus of foundations programmed is on agriculture and

    rural development, welfare of farming communities, specially women, income-

    generating opportunities for artisans, folk artists, small entrepreneurs, food ,

    nutrition and live hood securing and protection of environment and ecology

    mainly through the institutions of cooperative and NGOs. The foundation

    hereby invites all scholars, scientists, researcher, technicians, planners, field

    and social workers to submit their innovative ideas, concepts, projects and

    programmers [in English or Hindi]. The details which may be submitted in the

    following format will be assessed by a group of specialists and those found

    innovative and viable would be taken up for implementation on a pilot

    basis:

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    I. Project Title

    II. Perceived objective

    III. Target Group

    IV. Plan of Implementation

    V. Resources needed

    VI. Expected social and economic benefits to the target group

    VII. Whether the project was submitted or implemented elsewhere

    VIII. 8-10 neatly typed pages with illustration , if any, on A4 size paper,

    IX. A 2-page executive summary of the proposal

    X. Full name, address, phone numbers, present and past occupations

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    Kalol Unit

    SERVICE TO FARMERS

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    INDEX

    Sr.no Particular Page no.

    1 Industry profile 3

    1.1 Introduction about fertilizers industries 4

    2 Company Profile 5

    2.1 History of Kalol unit 7

    2.2 Eye view of the company 10

    2.3 Vision & Mission 12

    2.4 Fire & Safety 15

    2.5 Organization Structure 16

    2.6Company Associations 17

    2.7 company Competitors 18

    2.8 Board of Directors 19

    2.9 Plant Location 20

    2.10 Performance Highlights 2009-10 21

    2.11 Major Achievement 22

    3 Study of four functional area 33

    3.1 Marketing Department 34

    3.2 Human Resources Department 43

    3.3 Production & Operation Department 53

    3.4 Finance Department 60

    4 Research methodology 67

    4.1 Introduction 68

    4.2 Define the problem 68

    4.3 Objective of the study 71

    4.4 Rational of the study 71

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    4.5 Limitations of the study 72

    4.6 Variables & Hypothesis formulation 72

    4.7 Data collection 73

    4.8 Data Analysis & interpretation 81

    Finding 83

    conclusion 84

    Bibliography 85

    Appendix 86

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    Introduction about Fertilizer Industries

    In India there are many Fertilizer industries. That means each

    number of Industries has a great numbers of competitors. And from that

    IFFCO is one of the best Fertilizer industries. It had faced a large problem

    during Establishment because of large number of compotators. It has many

    branches in India like KALOL, KANDALA, PHULPUR, AONALA, ORISSA.

    Almost all fertilizer industries were producing Urea, ammonia, etc..

    Name of companies in fertilizer industries are as below:-

    Chambal fertilizer and chemicals Ltd. New DelhiNational fertilizer Ltd. Noida

    Chemicals fertilizer Ltd. Banglore.

    Hindalco Industries Ltd. Mumbai

    Indian potashLtd. New Delhi

    Indian farmers fertilizer coop.Ltd.

    Brahmaputra Valley fertilizer cooperative Ltd. Namrup.

    Indo Gulf Fertilizer and chemical Ltd. Vadodara

    Deepak fertilizer and petrochemiacals crop. Pune.

    Godavari fertilizer & chemicals Ltd. Orissa

    GNFC Ltd. Bharuch

    Gujarat State fertilizer and chemical LTD. Vadodara

    Bio-fertilizers are capable of fixing atmospheric nitrogen when suitable crops

    are inoculated with them. Bio-fertilizers are low cost, effective, environmental

    friendly and renewable source of plant nutrients and their management is

    necessary for maintain soil health for sustainable agriculture. The bacterial

    organisms present in the biofertiliser either fix atmospheric nitrogen or

    Solubilising insoluble forms of soil phosphate. The range of nitrogen fixed per

    ha/year varies from crop to crop; it is 80-85 kg for cowpea, 50-60 kg

    groundnut, 60-80 kg for soybean and 50-55 kg for moonbeam...

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    BIO FERTILISERS

    A Bio fertilizer unit was established at cooperative

    Rural Development Trust, Phulpur (Uttar Pradesh) in 1996-97

    other at Kalol (Gujarat) in 2003-04 with an annual capacity of 75

    MT and 165 MT respectively of different cultures such as

    Rhizobium, Azotobacter, PSM, Azospirillium, and Acetobacter

    Phosphate Solubilising Micro

    Organism: - Several soil bacteria and

    fungi posses the ability to bringinsoluble forms by secreting organic

    acids. They can be applied to and

    recommended for all crops.

    Rhizobium: - it is the most important

    nitrogen-fixing organism. It lives

    symbiotically in the root nodules ofleguminous plants through nitrogen to

    the crop; nitrogen fixed by legume-

    Rhizobium association would also

    leave residual nitrogen for the

    succeeding crops. The beneficiary

    crops are groundnut, soybean, Red

    gram, green gram, and black gram,

    Lentil, Cowpea, Bengal-gram, and

    Fodder legumes.

    Azotobacter: - It is non-symbiotic

    nitrogen fixing bacteria recommended

    for non-leguminous crops like paddy,

    Wheat, Millets, Cotton, Tomato,

    Cabbage, Mustard, Safflower, and

    Sunflower. The Azotobacter performs

    well if the soil organic matter content

    is high..

    Acetobacter: - It is a

    symbiotic bacterium capable of fixing

    atmospheric nitrogen by living within

    the sugar plant. They are found in all

    parts of plant of plant body. It is

    suitable for sugarcane cultivation.

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    History of Kalol unit

    Indian Farmers fertilizer Cooperative Ltd. Was established on

    3rd November, 1967 under multi state co-operative society Registration act.

    But at Kalol & Kandala it established in the year 1972.

    Kalol unit - the oldest unit of IFFCO is located at 26 km from

    Ahmadabad on the Ahmadabad Mehasana highway. The Unit started

    commercial production in April, 1975 in an area covering 96 hectares. The

    original project cost that was spends is RS. 71.23 Corers and project cost for

    the expansion of KEP was RS. 149.71 Corers. That is its Industry License No.

    L/18(1)/1. its Annual license capacity of Urea plant (tpa); 396.000(Original

    plant),544.500 (with Expansion).Its D.G.T.D. factory No.DW-302001.On 23-

    06-1972 they started a construction work at Kalol. Mechanical completion of

    Ammonia is on 15-03-1974 and of Urea on 15-10-1974. Commercial

    Production of both Ammonia and Urea is started on the same date that is 31-

    03-1975. Production of Dry Ice on March 1978. And production of Liquid CO2

    is on 01-04-1998. Dedication of Kalol plant by the then prime Minister Late

    Smt. Indira Gandhi is on 08-11-1974.

    The unit consists of plants to produce 910 t/d ammonia based

    on MW Kellogg USA natural gas steam reforming process and 1200 t/d urea

    based on Stamicarbons CO2

    stripping process. Urea feed stocks i.e.

    ammonia and CO2

    are supplied from ammonia plant. Capacity of ammonia

    plant at IFFCO Kalol was updated from 910 tpd to 1100 tpd in August, 1997

    with installation of Pre-reformer unit using naphtha as feed stock. R-LNG

    which is the main feedstock is presently supplied by GSPCL. The fuels natural

    gas (NG) and associated gas (AG) are supplied by ONGC/GAIL from nearby

    gas wells and LSHS & Naphtha are from ONGC. Water is supplied by GIDC

    from 15 bore wells around the Unit. The unit also has plants to produce 6 tpd

    Dry Ice and 12 tpd Liquid CO2along with necessary offsite facilities.

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    And also commercial production of KEP is on 31-08-1997. on 02-08-1998

    there was a dedication of KEP to farmers by Shri L.K.Advani,the then Union

    Home Minister of India.

    Till mid sixties cooperative in India had no production facility despite

    marketing nearly 70% of fertilizers.

    IFFCO was established as the farmers own initiative in cooperative

    sector on 3rd Nov. 1967 with the proposed plants at Kalol & Kandala.

    With the enactment of multi State co-operative society Act 2002, the

    society is deemed to be registered as a Multi State co-operative

    society. The society is fully owned by Cooperatives...

    On 12-09-2003 zero date of Energy Saving Project ( ESP) was started. And in

    that part-1 of that ESP work is completed on Sept. 2005, and part-2 is going

    on. Commitment to Better Environment & Quality Management and

    information about some certificate of IFFCO Kalol unit is below:-

    ISO-9002 Certification of Approval by BVQI 10-08-1996

    ISO-9002 Re-Certification 07-08-1999

    ISO-14001 Certificate of Approval by BVQI 20-09-2000

    ISO-14001 Certificate of Approval for Township-(Kasturinagar) by

    BVQI

    26-05-2001

    ISO-9001: 2000 Re-Certificate 14-08-2002

    ISO-14001 Recertification for factory 09-10-2003

    ISO-14001 Recertification for Township-(Kasturinagar) 13-07-2004

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    Eye View of the com pany

    IFFCO Kalol Unit

    Gandhingar

    Product / Service Fertilizer (Urea)

    Company Profile Fertilizer Company

    Establishment Year 1973

    Firm type Organization

    Nature of Business Manufacture

    Level To Expand National

    Contact Information

    Web site Visit Web Site

    Contact person A M KANCHANI

    Designation MANAGER (MECH.)

    Phone (office) 079-23282338

    Phone (Resi.) 079-27643471

    Mobile 09898505554

    Fax 079-23286021

    Address Po..Kasturinagar

    Dist. GandhingarNorth Gujarat (India)

    State Gujarat, Inia

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    State Capital Gandhi Nagar, is about 18 Km from the plant site.

    Distance from New

    Delhi

    912 Km

    Distance from Mumbai 514 Km

    Nearest Airport Ahemdabad (About 25 Km. away from Plant)

    Railway Station Kalol (7 Km from the plant)

    Road Ahemdabad (25 Km from the plant)

    On Ahmedabad-Mehsana State Highway (SH)

    Area under Plant 96 Hectares

    Area under Township 22 Hectares

    Temperature ( o C ) 45 (Maximum) in summer to 4 (Minimum) in winter.

    Rainfall (mm) 742

    Longitude 72-31-40

    Latitude 23-12-3

    Address Indian Farmers Fertilizer Cooperative Limited

    KALOL,

    (P.O.) Kasturi Nagar,

    Gandhi Nagar, PIN 382423

    (Gujarat), INDIA.

    Phones 91-2764-223256,91-2764-223258,91-2764-223272,

    91-2764-223273, 91-2764-220202, 91-2764-220209,

    91-2764-221056, 91-2764-221165, 91-2764-220604

    FAX : 91-79-23286020/21/22/23/24

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    VISION 2010

    To augment the incremental incomes of farmers by helping

    them to increase their crop productivity through balanced use of energy

    efficient fertilizers; maintain the environmental health; and to make

    cooperative societies economically and democratically strong for

    professionalized services to the farming community to ensure an empowered

    rural India.

    VISION 2015

    IFFCO successfully implemented its earlier Corporate Plans

    namely VISION 2000, MISSION 2005 and VISION 2010 which resulted

    into becoming one of the largest producer and marketer of Chemical

    Fertilizers by expansion of IFFCOs existing units, setting up joint venture

    companies overseas and diversification into new sectors. IFFCO has now

    visualized a comprehensive Plan entitled VISION-2015having objectives of :-

    Production of fertilizers through expansion of existing units

    Setting up of additional fertilizer production facilities in India and

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    Abroad through joint ventures

    Diversification into other profitable sectors

    strengthening raw material sourcing through Strategic joint ventures

    Formulation of Strategic Alliances through IFFCO consortium

    TARGETS UNDER VISION - 2015

    Area of Operation Projected Target

    Production of fertilizers 15 Million Tonne

    Sale of Fertilizers 15 Million Tonne

    Turnover USD 6500 Million

    Net worth USD 1700 Million

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    Major salient features of Vision-2015

    Become Global Leader in Fertilizers Production to cater to Food

    Security needs of the Nation.

    Maximize synergies of core business through downstream value

    additions and Forward/Backward integration.

    Enhance presence in International markets through strategic joint

    ventures and Synergistic Acquisitions.

    Promote Integrated Nutrient Management to improve efficiency of

    fertilizer use and to promote location specific research an efficient

    fertilizer practices.

    Bring sustainability and strategies to prevent climate changes by

    reducing Energy consumption, Improving Resources management and

    promoting Renewable Energy sources.

    Help Cooperative Societies to become economically strong,

    professionally managed and to equip Farming community with

    advanced agricultural practices for improved productivity to ensure

    empowered Rural India.

    Achieve Fertilizers Production/Marketing target of 15 million Tonne per

    annum with an annual turnover of Rs. 30,000 crore.

    MISSION

    To provide to farmers high quality fertilizers in right time and in

    adequate quantities with an objective to increase crop productivity.

    To make plants energy efficient and continually review various

    schemes to conserve energy.

    Commitment to health, safety, environment and forestry development

    to enrich the quality of community life.

    Commitment to social responsibilities for a strong social fabric.

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    To institutionalize core values and create a culture of team building,

    empowerment and innovation which would help in incremental growth

    of employees and enable achievement of strategic objectives.

    Foster a culture of trust, openness and mutual concern to make

    working a stimulating and challenging experience for stakeholders.

    Building a value driven organization with an improved and responsive

    customer focus. A true commitment to transparency, accountability and

    integrity in principle and practice.

    To acquire, assimilate and adopt reliable, efficient and cost effective

    technologies.

    Sourcing raw materials for production of phosphates fertilizers at

    economical cost by entering into Joint Ventures outside India.

    To ensure growth in core and non-core sectors.

    A true cooperative society committed for fostering cooperative

    movement in the country. Emerging as dynamic organization, focusing

    on strategic strengths, seizing opportunities for generating and building

    upon past success, enhancing earnings to maximize the shareholders

    value.

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    Fire & Safety

    Fire in industry causes colossal losses every year over the world, in

    developed countries, such losses are quite high. Such losses are in form of

    destruction of raw material, finished product, plant equipment, and less of

    lives. Business these high potentials, the industrial fire losses are causing

    serious set back to individual business, loss of national wealth and a very

    serious set back to the development planning of a country. Fire is oxidation of

    burning MIT in the presence of O2.

    Causes of Fire:

    Electrical equipment

    Smoking

    Friction

    Foreign object or tramp material

    Open flames

    Heaters (gas & oil fined), air heaters cause fire.Overtaking

    Failure to provide substantial space shield

    Failure to provide a secure base

    Torches

    Welding and cutting

    Spontaneous ignition

    Poor house keeping

    Explosive atmosphere

    Fire Prevention:

    Detailed guidelines and are of practices are available on this topic.

    However to reduce the losses to both life and properties study of the following

    aspect during planning stage is necessary.

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    Proper spacing, layout of buildings, plant, warehouses, storage

    facilities etc.

    Proper road approaches, which would adequate access to emergency

    vehicles.Proper process design which would take care of temperature and

    pressure controls, effective cooling system provision of relief values,

    automatic purging with inert gases etc.

    Proper process equipment, which can bear stress and strain under

    varied process condition and an atmospheric condition.

    Providing adequate fire resistance to all elements of structure in

    consideration to the fire load.

    Providing effective fire detection system.

    The above mentioned measure not only helps in keeping the losses to the

    minimum but reduce the possibility of major fire accidents of catastrophes.

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    Organization Structure

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    IFFCO Associates

    IFFCO-Tokio General Insurance Company Ltd.

    Oman India Fertiliser Company S.A.O.C.

    Jordan India Fertiliser Company L.L.C

    IFFCO Chhattisgarh Power Ltd.

    IFFCO Kisan Sanchar Ltd.

    IFFCO Kisan SEZ Ltd.

    Industries Chimiques Du Senegal

    Kisan International Trading, FZE

    National Commodity & Derivatives Exchange Ltd.

    National Collateral Management Services Ltd.

    Indian Potash Limited.

    IFFCO Kisan Bazar Ltd.

    Indian Farm Forestry Development Cooperative Ltd.

    IFFCO Foundation

    Cooperative Rural Development Trust

    IFFCO Kisan Sewa TRUST

    GrowMax Agri Corp.

    Aria Chemicals (Orissa) Ltd.

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    COMPETITORS

    IFFCO has a very large number of competitors in India. Some name of

    there competitors are as below..:-

    Chambal fertilizer and chemicals Ltd. New Delhi

    National fertilizer Ltd. Noida

    Chemicals fertilizer Ltd. Banglore.

    Hindalco Industries Ltd. Mumbai

    Indian potashLtd. New Delhi

    Indian farmers fertilizer coop.Ltd.Brahmaputra Valley fertilizer cooperative Ltd. Namrup.

    Indo Gulf Fertilizer and chemical Ltd. Vadodara

    Deepak fertilizer and petrochemiacals crop. Pune.

    Godavari fertilizer & chemicals Ltd. Orissa

    GNFC Ltd. Bharuch

    Gujarat State fertilizer and chemical LTD. Vadodara

    Shriam Fertilizer & Chemicals, New Delhi.

    Rashtriya fertilizer & Chemicals Ltd. Mumbai.

    MMTC Ltd. Mumbai..

    Tata Chemicals Ltd. Mumbai.

    Paradeep Phosphates Ltd. Bhuneswar

    Madras Fertiliser Ltd. Chennai.

    Fertilisers & Chemicals Travancore Ltd. Hyderabad.

    Rama Phosphates Ltd. Mumbai

    Coromandel Fertiliser Ltd. Secunderabad

    Krishak Bharati Cooperative Ltd. Noida

    Dharmsi Morarji Chemicals Company Ltd. Mumbai

    Nagarjuna fertilizer & Chemicals, Ltd Hyderabad

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    BOARD OF DIRECTOR

    Chairman Vice-Chairman

    Surinder Kumar Jakhar N.P. Patel

    Managing Director Marketing Director

    Dr.U.S.Awasthi Arabinda Roy

    Directors

    Prem Chandra Munshi R.K. Meena

    Raj Kumar Tripathi K. Srinivasa Gowda

    Tryambakrao G. Sirsath Harminder Singh Jassi

    Dr. B.S. Vishwanathan Simachal Padhy

    Vithalbhai H. Radadia Ankushrao R. Tope

    Pramod Kumar Singh Ravindra Pratap Singh

    Kartick Chandra Sarkar Ramakant Bhargava

    Ram Chandra Singh Pradhan Balvinder Singh Nakai

    Sheesh Pal Singh Umesh Tripathi

    A.Praveen Reddy G.M.Dhanajaya

    Anil Malik Ramakant Bhargaya

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    Registered Office

    IFFCO Sadan,C-1,

    District Centre

    Saket Place,

    New Delhi-110017

    Bankers

    Indian Overseas Bank

    State Bank of India

    Bank of Baroda

    Standard Chartered Bank

    The Maharashtra State Cooperative Bank Ltd.

    The West Bengal State Cooperative Bank Ltd.

    Madhya Pradesh State Cooperative Bank Ltd

    The Karnataka State Cooperative Bank Ltd.

    The Punjab State Cooperative Bank Ltd.

    The Hongkong and Shanghai Banking Cooperation Ltd.

    ICICI Bank Ltd.

    IDBI Bank Ltd.

    HDFC Bank Ltd.

    Punjab National Bank.

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    Auditors

    M/S. S.K. Mehta & Co.,

    Charteded Accountants

    2682, Gai No. 2, Beadan Pura

    Ajmal Khan Road Market

    Karol Bagh New Delhi 110005

    M/S, S.C. Vasudeva & Co.,

    Chartered Accounts

    B-41, Panchasheel EnclaveNew Delhi 110017

    M/S. Arun Singh & Co.,

    Chartered Accounts

    F-7, Lajpat Nagar 3

    New Delhi 110024

    M/S. J.C. Bhalla & Co.,

    Chartered Accountants

    B-5, Sector-6

    NOIDA 201301

    M/S. Rajnish Associates

    Chartered Accounts

    92 & 87, Defence Colony Flyover Market

    New Delhi 110024

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    Companys main units across the countryKalol Unit:-

    Ammonia-Urea Complex commissioned in 1975

    Production Capacity

    Ammonia - 0.36 million TPA

    Urea - 0.55 million TPA

    Paradeep Unit:-

    DAP/NPK: 2 Million Tons/Year

    Sulphuric Acid: 7000 TPD

    Phosphoric Acid: 2650 TPD

    Kandala Unit:-

    NPK/DAP Complex commissioned in 1975

    Production CapacityNPK/DAP: 2.42 million MTPA

    In P2O5 terms: 0.910 million MTPA

    Anola Unit:-Ammonia-Urea Complex commissioned in 1988

    Re-assessed Production Capacity

    Ammonia - 1.003 million TPA

    Urea - 1.730 million TPA

    Phulpur Unit:-

    Ammonia-Urea Complex commissioned in 1981

    Re-assessed Production Capacity

    Ammonia - 0.824 million TPA

    Urea - 1.416 million TPA

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    Directors Report

    Dear Cooperators,

    With immense sense of pride and satisfaction, I place

    before you the 42nd Annual Report of your society for year 2009-10. This has

    been surpassed and new milestones created, the society has won several

    prestigious awards. I, therefore, feel honored to be a part of this illustrious

    organization and present before you its performance and accounts for 2009-

    10.

    As you all are awere,the Nutrient based subsidy

    scheme, for phosphate and Potosi fertilizers, was recently introduced by the

    Govt. of India. And made effective from April1, 2010. This decision of the

    Govt. will encourage balanced nutrients usage, improved soil conditions,

    higher productivity and introduction of increased formulation of crop specific

    and nutrient fortified fertilizer. This will make the Indian fertilizer industries

    strong and resist to cope with Global challenges lead to providing direct

    subsidy to farmers.

    It is matter of great honors that the chairman of your

    society has been elected for the second time on the global board of

    international cooperative alliance(ICA). Further , your society has received

    the Dot Coop Global Award for Cooperative Excellence in recognitions of its

    efforts for providing services to its cooperative members.

    Friends, in the year 2009-10 your society has shown

    commendable performance in all the spheres of its function, surpassing itsown previous best record in the areas of production, sales, transportation,

    specific energy consumption and over all performance.

    With the commitment and dedication of over

    professional team, It is certain that your society will continue to strive harder

    to surpass its own records in order to emerge as a Global Leader in the

    Production and marketing of fertilizers with out compromising on the motto of

    Service To Farmers.. On behalf of all the members, I take this opportunity to

    Congratulate Dr.Awasthi and his entire team for their exemplary performance.

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    Auditors Report

    We have audited the Attachmate balance sheet of

    Indian Farmers Fertilizer Cooperative Ltd.(Multi state Cooperative society) as

    at 31st march 2010 and Profit & loss A/C for the year ended on that date

    Annexed thereto and cash flow statement for the year on the date. These

    Financial Statement are the responsibility of the societys management. Our

    responsibility is to express and opinion on this Financial Statements based on

    our audit.

    We conducted our audit in accordance with auditing

    standards generally accepted in India. Those standards require that we plan

    and perform the audit to obtain reasonable assurance about whether the

    financial statements are free of material misstatement, of thstatement. An

    audit includes examining, on a test basis, evidence supporting the amounts

    and disclosures in the financial statements. An audit also includes assessing

    the accounting principals used and significant estimates made by the

    Management, as well as evaluating the overall financial statement

    presentation. We believe that our audit provides a reasonable basis for our

    opinion.

    We report that:

    (A) We have obtained all the information and explanations, which to the

    best of our knowledge and belief were necessary for the purposes of

    our audit.

    (B) In our opinion, proper books of account as specified in the Multi State

    Cooperative Societies Rules, 2002 have been kept by the Society so

    far as appears from our examination of the books and proper returns

    adequate for the purpose of our audit have been received from

    adequate for the purpose of our audit have been received from the

    branches not visited by us.

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    (C) The accounts of the Muscat Branch at Oman, Which have been

    audited by the auditors other than the societys auditors and the

    financial statement as received from the Muscat Branch have been

    incorporated in the financial statements as audited by us, in

    accordance with the accounting policies of the society.

    (D) The financial statements i.e the ?Balance sheet, Profit & Loss

    Account and Cash Flow Statement dealt with by this report are in

    agreement with the books of account after considering the audited

    financial Statement received from Foreign Branch of the Society.

    (E) In our opinion and to the best of our information and according to the

    explanations given to us and as shown by the books of account of the

    society, the said accounts. Read together with Notes given in schedule

    20 and Significant Accounting policies, forming part of the Accounts,

    give a true and fair view in conformity with the accounting principles

    generally accepted in India:

    I. In the case of Balance sheet, of the state of affairs of the society

    as at 31st March, 2010.

    II. In the case of profit & loss Account, of the Profit of the society for

    the year ended on that date: and

    III. In the case of cash flow Statements, of the cash Flow of the

    Society for the year ended on the date

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    PERFORMANCE HIGHLIGHTS OF 2009-10

    Highest Production of Fertilizers 81.98 lakh MT

    (Previous Best 71.68 lakh MT in 2008-09)

    Highest Production of Urea 43.24 lakh MT

    (Previous Best 40.68 lakh MT in 2008-09)

    Highest Production of NP/NPK/DAP 38.74 lakh MT

    (Previous Best 32.26 lakh MT in 2006-07)

    Highest Sales of Fertilizers 118.27 lakh MT

    (Previous Best 112.58 lakh MT in 08- 09)

    Highest Sale of Urea 63.35 lakh MT

    (Previous Best 58.69 lakh MT in 2008-09)

    Highest Sales of NP/NPK/DAP 54.92 lakh MT

    (Previous Best 53.89 lakh MT in 2008-09)

    Profit before Tax Rs 567.28 Crore

    (Best PBT Rs. 807.09 crore in 2002-03)

    Profit after Tax Rs. 401.10 Crore

    (Best PAT Rs. 557.2 crore in 2002-03)

    Total Turnover Rs. 16809 Crore

    (Previous Best Rs 32,933 crore in 08-09)

    Plant Productivity 1608 MT/Employee

    (Best 1669 MT/Employee in 2005-06)

    Highest Marketing Productivity 7885 MT/Employee

    ( Best 7397 MT/Employee in 08-09)

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    Major Awards Received

    Prestigious Economic Times Acer and Intel Smart Workplace Award in

    the Manufacturing and Industrial Segment

    Best Content Service as well as the Best Project Management in

    respect of IFFCO Kisan Sanchar Limited (IKSL) at the World

    Communications Award held at London

    Institute of Chartered Accountants of India (ICAI) Award for Excellence

    in Financial Reporting for IFFCOs Annual report and accounts for the

    year 2007-08

    Best cooperative Society Award from Public relations Society of India(PRSI) at its Golden Jubilee Ceremony in Mauritius

    IFFCO has been ranked 1st in Sales Turnover and 2nd in terms of Net

    worth and Profitability amongst unlisted enterprises by Economic Time

    Intelligence Group for the year 2007-08

    IFFCO has also got Prestigious CIO 100 Award by International Data

    group (IDGI India) the worlds leading Technology Media Event and

    Research Group

    Best managed Workforce Award for the year 2004 from Hewitt

    Associates and CNBC TV-18

    Two Awards for Highly Commendable Accounts

    National HRD Award from National HRD Network for outstanding

    contribution in HR Development

    IFFCO Annual Report bagged the third prize , instituted by Public

    Relation Society of India (PRSI)

    FAI Golden Jubilee Award on Transfer of improved Farm

    Technology

    1st prize for Best Corporate Film from NCUI

    There awards for Best Display in FAI Exhibitions

    IFFCO Corporate film was adjudged the best by Public Relation

    Society of India (PRSI)

    IFFCO has bagged FAI Best Video Film Award 2006-07 for film on

    WaterHarvesting

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    Kalol Unit

    Name of Awards

    National Energy Conservation Award

    FAI Award for Best Overall Performance &

    Technical Innovation

    Productivity Council Award

    Indo-German Greentech Environment

    National Safety Council Award

    Gujarat State Safety Council Award

    Gujarat Horticultural Awards

    Vishwakarma Rashtriya Puraskar

    Times

    3

    8

    1

    1

    8

    20

    6

    2

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    Commitment to Better Environment & Quality

    Management

    All IFFCO Units and townships have attractive landscape

    surrounded by thousands of trees.

    IFFCO is committed to improve safety, health and

    environment in and around our plants in line with

    international norms.

    Kalol, Phulpur, Aonla and Kandla Units hold ISO-14001

    Certificate for Environment Management System.

    Kalol, Phulpur and Aonla Units have received ISO-9001 for

    Quality Management.

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    HumanResource

    Department

    FinanceDepartment

    Production&Operation

    Department

    Marketing

    Department

    Study forFunctional

    Area

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    MARKETING

    Introduction:

    Marketing is both buying and selling activities

    Marketing starts before the production and it also works after the sale of the

    product. Marketing in this competitive world plays a very important role

    because without it no one can imagine or predict about the product demand

    and its supply for managing business activities very perfectly and for attaining

    the organizational goal marketing is very important. Marketing department of

    any organization plays a very crucial role and it requires highly skilled and

    extra ordinary mind.

    Men have unlimited and repetitive wants in nature. To satisfy these

    wants products are to be produced and exchanged. When the word

    Exchange comes, the word Marketing automatically comes into the point.

    Exchange is the most important and powerful function in marketing. Marketing

    may be explained as a business function entrusted with creation and

    satisfaction of customers to achieve the aim of business.

    For managerial definition, marketing has often been described as,

    The Art of selling products. But People are surprised when they hear that

    the important part of marketing is not selling! Selling is only the tip of

    marketing iceberg. Peter Drucker, a leading management theorist, puts it this

    way:

    There will always, one can assume, be need for some selling. But

    the aim of marketing is to make selling superfluous. The aim of

    Marketing is to know and understand the customer so well that the

    product or service fits him and sells itself. Ideally, marketing should

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    result in a customer who is ready to buy. All that should be needed them

    is to make the product or service available.

    IFFCOs Marketing set up at present comprises 5 zonal offices, 17

    state marketing offices and 62 area offices. Each area office covers four of

    five districts. Each area has eight to ten field officer attached to it. They are

    posted at district and taluka level towns. At present, there are about 463 field

    officers. The total numbers of personnel in marketing division are 1749.

    MARKETING MIX OF IFFCO

    Whenmarketing their products firms need to create a successful mix of:

    Product:

    Marketing starts before the production it plans for the future requirement and

    according to that the communication with the supplier is made and order

    placed for the production, and with the help of supply chain receiving &

    inspection of raw material is done.

    PROCESSPEOPLE

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    The main supplier of IFFCO Kandla unit are outside India and for placing of

    an order and getting the delivery of raw material it requires more time so, H.O.

    of IFFCO taking information from its marketing department regarding the

    future requirements of the product and according to the information they place

    the order and communicate with the supplier.

    Price:-

    Price is also one of the factor which plays important role in the profitability of

    the company In IFFCO the product selling price is decided by the central

    government and the difference between the total cost of production and

    selling price is paid by the government in the form of the subsidy.

    The selling price of the IFFCO Kandla plants products are (per tonne Rs.)

    NPK GradeI (10:26:26) 15,048

    Grade-II (12:32:16) 15,086

    DAP (18:46:00) 17,237

    MAP 9,350

    Place:-

    In IFFCO the final product is transported through railway and by road.

    The total transportation of IFFCO is made by

    Railway 88%

    Road 12%

    Promotion:-

    Fertilizer promotion is one of the important components in

    fertilizer marketing. The objective is to create awareness about fertilizer and

    provide technical information o improved agricultural practices and fertilizer

    use so as to increase productivity and fertilizer use efficiency.

    IFFCO has adopted a policy of multimedia oriented publicity

    strategy to popularize its products and services among the farming

    community. Outdoor publicity tools including wall paintings, posters, technical

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    MarketingCentralOffice

    North

    Central

    Zone

    North Zone

    Chandigarh

    South Zone

    Banglore

    PUN,HAR,

    RAJ,J&K,HP

    AP,TN,

    KAR,KERALA

    East Zone

    Kalkota

    West Zone

    Bhopal

    GUJ,MP,

    MAH,

    CHATGARH

    ASSAM,

    ORISSA,W.B.

    UP.Bihar

    JharkhanUttaranchal

    literature, bus panels, and participation in fairs and exhibitions carrying the

    message of IFFCO were also adopted.

    Some promotional activities of IFFCO are as follow:

    Advertisement in doordarshan, media and press.

    Fairs and exhibitions.

    Technical lecture.

    Hoarding and road side Sign Boards.

    Crop films.

    MARKETING CHANNELS

    Distribution of fertilizers mainly through the Cooperative System

    State level Apex Cooperative Marketing Federation acts as wholesaler

    Direct supplies to Societies in some States

    IFFCO-NCDC Cooperative Society

    Small quantities to institutional agencies like Agro Industries

    Corporation etc

    158 IFFCO Farmers Service Centers

    MARKETING TERRITORIES OF IFFCO

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    DISTRIBUTION &

    WAREHOUSING

    Distribution Network

    IFFCO distributes its fertilizers in 29 States/UTs in the country through the

    cooperative system. Cooperative structure differs from State to State, and

    societies at each level (district/taluka/village) perform different functions in

    different States. IFFCOs fertilizers are sold through a network of more than

    39,500 cooperative societies in different States. Nearly 62 per cent of the

    material was sold directly to the Societies whereas 29 per cent was routed

    through Federations.

    As a matter of policy, IFFCO is canalizing its entire fertilizer production and

    imports through cooperative network. In case, the Cooperatives are not able

    to absorb the quantities offered by IFFCO, other institutional channels are

    utilized for distribution. The fertilizers are also sold through Farmers Service

    Centers run by IFFCO.

    TRANSPORTATION

    Both by Rail (90%) and Road (10%)

    WAREHOUSING

    Federations & Cooperative GodownsCentral Warehousing Corporation (CWC) and

    State Warehousing Corporation (SWC)

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    Farmers Service Centers

    IFFCO operates its own 158 Farmers Service Centers (FSCs) spread over 10

    States. Apart from supply of fertilizers, seeds, agro-chemicals etc. under one

    roof, these Centers also serve as the contact point for providing technical

    know-how to the farmers. FSCs also organized need based promotional

    programmes such as farmers meetings, soil test campaigns and

    demonstrations etc. in the villages around FSCs with a view to disseminate

    the message of balanced and efficient use of fertilizers. Literature on packageof good practices for various crops, balanced use of fertilizers, soil testing etc.

    was distributed to the farmers in local languages through these FSCs.

    Product Channels:

    As matter of policy, IFFCO is channelising its entire fertilizer production and

    imports through the cooperative network in case cooperatives are not able to

    absorb the quantities offered by the IFFCO, others institutional channels areinvolved. Small quantity is also sold through 158 farmer service centre owned

    and operative by IFFCO.

    Cooperative societies:

    IFFCO sale its fertilizers through a network of more than 38,155

    cooperative societies in different states of its

    marketing territory. These

    societies are well scattered, covering almost all the villages in the

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    country and are the backbone of the cooperative systems. Nearly

    62% of the societies are getting fertilizers directly from the IFFCO

    where as 29% are getting through state federations.

    Public relation & Publicity:

    In the era of globalization, IFFCO adopted an effective multi-pronged publicity

    strategy to further popularize its products and services among farming

    community. Outdoor publicity tools like wall paintings, posters, tractor trolley

    paintings, bus panels, technical literature conveying IFFCOs message were

    extensively deployed to project the image of the organization. A new look has

    been given to IFFCOs Farmers Services Centres.

    IFFCO participated in various exhibitions/fairs all over the country by putting

    up attractive and impressive stalls, which brought laurels to the society. The

    society received wide, elaborate and exclusive coverage in print and

    electronic media, all India radio, Doordarshan and other channels.

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    IFFCOs annual calendar for the year 2008, which is dedicated to the 150 th

    year of 1st

    freedom struggle of India, received wide appreciation. House

    journal IFFCO NEWS, which is a forum for sharing news, views and ideas

    focusing on employees contribution/participation in the societys activities and

    future plans, also received wide appreciation.

    IFFCOs corporate film has bagged best documentary film award instituted by

    National Cooperative Union of India.

    Sale of Fertilizer Material

    (Lakh MT)

    Material 2009-10 2008-09

    UREA -Own 43.22 40.71

    -Imported 20.13 17.98

    SUB TOTAL 63.35 58.69

    NP/NPK 27.94* 24.47

    DAP/MAP -Own 11.14** 6.88

    -Imported 15.84 22.58

    SUB TOTAL 26.98 29.42

    TOTAL(NPK/DAP) 54.92 53.89

    TOTAL(UREA+NP/NPK+DAP) 118.27 112.58

    *Includes sales of 174.0 MT Imported NPK 19:19:19, 100% water soluble

    fertilizer

    **Includes sales of 385.6 MT of Urea Phosphate (17:44:00), 100% water

    soluble fertilizer produced at Kandla Unit.

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    Sales performance

    During the year, IFFCO achieved the Highest-ever Sales of

    118.27 Lakh tones of fertilizer material compared to the previous years

    recorded sale of 112.58 Lakh Tonne, representing an increase of about 5%.

    Higher sales could be achieved primarily due to effective planning, proper

    logistics management combined with timely supply and distribution, and

    intensive marketing strategy adopted by the society at all levels. Urea sales

    during 2009-10 were 63.35 Lakh Tonne as compared to 58.69 Lakh tones

    achieved during 2008-09, representing an increase of 7.9%. NP/NPK/DAP

    sales during 2009-10 were slightly higher by about 1.9% at 54.92 Lakh tones

    as against 53.89 Lakh tones in 2008-09.

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    What is Human Resource???

    With a view to create an ambience of excellence in every sphere

    of organizational activities and enable employees to realize their potential to

    the fullest sharpening of skill and harnessing of expertise, a number of

    initiatives have been taken up during the year. The key people challenges

    related to skill sets were identified as work force productivity, employee

    engagement and driving performance across all levels. A series of structural

    training modules customized to the need of the society have been embarked

    during the year. The thrust has been on functional and managerial

    programmers for middle and senior management to hone the Leadership

    skills of managers.

    An Employee Engagement Survey was conducted by the

    society to know the perception of employee towards their organization. The

    overall score was encouraging. Which indicated that 87% employee are highly

    engaged and satisfied.

    In order to bring performance orientation among the

    employees, the society has laid the groundwork for introducing robust

    performance management mechanism, which will be based on key

    responsibility, key performance areas and key performance indicators, values,

    managerial and cross-functional competencies as well as potential

    competencies.

    Industrial Relation

    The directors wish to place on record their appreciation for the

    contribution made by the employees at all levels in ensuring un interrupted

    high level of performance in production, dispatch and marketing of fertilizer.

    During the year also, as in the past, industrial relations remained extremely

    cordial and harmonious, with the result the societys growth remain extremely

    good. It is ameter of pride that various joint ventures and subsidiaries have

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    come into existence and progressing with the corporation of the employees.

    The productivity at the plant level has increased from 1376 MT to 1608 MT

    and the sales of fertilizer from 7397 MT to 7885 MT per head in comparison to

    the last year 2008-09.

    Industrial safety

    Your society continuous to accord the highest the priority to

    industrial safety. Training and education is continuously imparted to all

    concerned to create and enhance safety awareness.

    Facilities provided for employees

    Safety Shower and Eye Weather

    Tagging System

    Public address system

    Internet system

    Walky-talky system

    Colony facilities

    Education to child of employees

    Club & swimming facilities

    Medical facilities

    Canteen facilities

    Performance appraisal

    Awards & promotion

    Take feedback

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    Guest

    House

    Hindi

    Public

    Relation

    Estate

    Welfare Admin.

    Personnel

    Legal

    Security

    Medical

    Time

    Office

    P & A

    P & A Department:

    ABSENTEEISM:-

    Absenteeism is the total man shift lost because of absences as

    a percentage of the total number of man shift schedule to work.

    Absenteeism is a serious problem for a management because

    involves heavy additional expenses. Reserve studies one kept in

    readiness to take place of the Absenteeism, failing which overload cost

    of idle equipment has to be faced.

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    REASONS FOR ABSENTEEISM:-

    Various studies on the micro level in India have been

    undertaken to find out the cause which have contribution to a high

    percentage of Absenteeism IFFCO the Absenteeism ratio is hardly 5%

    the reason for such Absenteeism are stated as under

    Reason for absenteeism

    In-plant causes

    Personal causes

    Community or

    social causes.

    Illness due to working

    condition.

    Night Shift.

    Accident inside theplant.

    Disharmony with

    foreman.

    Boredom, general

    sickness.

    Blood donation.

    Family planning

    Going home town

    Going out station.

    Visit to foreign city.

    Picnic

    Relative

    Religious

    Family sickness.

    Attain marriage.

    Social work.

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    EMPLOYEE TURNOVER:-

    Employee Turnover refers to the process of employees leaving

    an organization and requiring to the replaced. High turnover increased

    cost on recruitment, selection, training and difficulties in teamwork and

    employee morale.

    The actions that will help in minimization of employee turnover

    are letter hiring practices orientation training, working conditions,

    remuneration and benefits, and opportunities for advancement.

    In IFFCO Kandla, the employee turnover is hardly 0.5%.....

    Recruitment

    Recruitment is the process of finding of attractive capable applicants for

    the employment the process begins when new recruits are sought and ends

    when their application submitted

    In IFFCO Kandla unit H2 & above grade employees recruitment

    procedure is directly based on centralized recruitment and the procedure of it

    is done by the IFFCO Head office Delhi.

    Advantages of Centralizing Recruitment

    Strengthens employment brand

    Facilitates applying strategic priorities

    Reduces duplication of HR activities

    Reduces cost of new HR technologies

    Builds teams of HR experts

    Provides better measurement of HR performance

    Allows for sharing of applicant pools

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    Sources of Recruitment

    Internal Recruitment:-

    1. Promotion

    By giving the promotion to the existing employee by evaluating his skills,

    knowledge, ability, performance, employment report and after taking tests the

    promotion is giving and the vacant place are filled. The promotion decision

    and procedure are directly handled by the IFFCO Head office and as per

    current rules and promotion policy of the IFFCO employee is eligible to get

    promotion after 4 years of services.

    2. Transfer

    By giving transfer to the existing employee from one unit to the other unit

    as per the requirement of the particular unit and with the assent or by the

    decision of the management the manpower requirement is fulfilled.

    3. DemotionBy placing an employee from his current level of employment to the

    lower level of employment and by that way the employees requirement are

    fulfilled but mostly this gives negative impact on the employee thats why this

    source is not adopted by the IFFCO.

    External Sources of Recruitment:

    Advertisement in News paper

    Advertisement through Internet

    Campus Placement

    Contract Labour

    Government agency

    Recruitment agency

    IFFCO uses mainly these all are the external sources of recruitment for

    fulfill the need of man power in the organization

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    Selection

    The selection process of IFFCO is

    1. Application blank/application form (Back ground Information)

    a. Identifying information

    b. Information regarding experience

    c. Information regarding education

    d. Expected salaries and allowances

    e. Information regarding community activities

    2. Receipt and scrutiny of application

    3. Selection test

    a. Aptitude test

    b. Personality test

    4. Sending of call letters to appropriate candidate who obtained good marks in

    the selection test.

    5. Preliminary interview

    a. Final interview

    Judge an applicants qualifications and characteristics

    To give an applicant essential facts about the job and

    the company

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    To given information regarding rules & regulations of the company

    of the employment.

    b. Checking of references

    c. Physical or medical examination

    d. Approval by appropriate authority

    e. Placement & Offer letter

    Vigilance/Legal/IR section

    Compliance of various labour laws by IFFCO

    Ensure compliance of labour laws by contractors

    Ensure compliances of PF by contractors

    Ensure minimum wages to contractor labors

    Passing running/final bills of contractors

    Attending labour/Ind./Civil high courts

    To deal with conciliation cases

    Preparation of written statements

    To deal with arbitration matters

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    Vigilance

    During the year under report, Vigilance Department of IFFCO

    continued its sustained functioning with great zeal and dedication on proactive

    and preventive vigilance rather than punitive vigilance since IFFCO strongly

    believes in Prevention is better than Cure. The Society adopted various

    steps to curb corruption and to raise awareness amongst employees for

    taking initiatives for improvement in the systems and procedures for redressal

    of grievances.

    This year also the Society voluntarily organized Vigilance Awareness

    Week 2007 at its Corporate Office, Saket, New Delhi. Dr. Awasthi

    reiterated that IFFCO has been following thepath of merit andrighteousness,

    and constant fight against corrupt practices would make the system free from

    corruption.

    During the year, interactions were organized between vigilancefunctionaries and the line managers on regular basis at plant levels with a

    view to understand the role of vigilance and to educate them on the policies,

    guidelines and procedures of the Society. A Vigilance Workshop was also

    organized for Senior Officers which

    focus on Service Rules, Purchase Procedures and Power of Officers and to

    create an environment of ethical growth in the Society.

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    Production

    Since its inception, the units have cumulatively produces

    1190.91 Lakh MT fertilizer material comprising 714.94 Lakh MT Urea and

    475.97 Lakh MT NPK/DAP up to the period ending March 31st 2010. During

    the year 2009-10, the unit surpassed all pervious production records by

    producing the highest ever 81.98 Lakh MT of fertilizer consisting of the

    highest ever 43.24 Lakh MT Urea and also the highest ever 38.74 Lakh MT

    NP/NPK/DAP. The previous best production level was 71.68 Lakh MT of

    fertilizer during the year 2008-09. thus, the society has produce and

    additional 10.40 Lakh MT of fertilizer during 2009-2010 as compared to the

    last year, registering an increase in production by 14.5%. Urea units have

    produce the highest ever 43.24 Lakh MT as compared to 40.68 Lakh MT in

    the pervious year, achieving an overall capacity utilization of 101.9%.

    Products of IFFCO

    UREA:

    IFFCOs Urea is not merely a source of 46% of nutrient

    nitrogen for crops, but it is an integral part of millions of farmers in India. A

    bag of IFFCOs urea is a constant source of confidence and is a trusted

    companion for Indian farmer.

    When farmers buy IFFCOs products Urea, they know that what they get is

    not just a product but a complete package of services, ably supported by a

    dedicated team of qualified personnel. More importantly, they are aware that

    it is their own urea, produced and supplied by a cooperative society owned by

    them.

    About Urea.

    Urea is the most important nitrogenous fertilizers in the

    country because of its high N content (46%N). besides its use in the crops, it

    is used as a cattie feed supplement to replace a part of protein requirements.

    It has also numerous industrial use notably for production of plastics.

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    Specification of Urea as per fertilizer control order

    1. Moisture % by weight, maximum 1.0

    2. Total N% by weight(on dry basis)minimum 46.0

    3. Biuret % by weight ,maximum 1.54. Particle size 90 % of the material shall pass through 2.8 mm IS sieve

    and not less than 80% by weight shall be retained on 1 mm IS sieve.

    If Urea is applied to bare soil surface significant

    quantities of ammonia may be lost by volatilization because of its rapid

    hydrolysis to ammonium carbonate. The hydrolysis of UERA can be

    altered by the use of several compound called ureas inhibitors. Theses

    inhibitors inactivate the enzyme and thereby prevent the rapid hydrolysis

    of urea when it is added to soil. The rapid hydrolysis of urea in soils is also

    responsible for ammonia injury to seedlings if large quantities of this

    material placed with or too close to the seed. Proper placement of fertilizer

    urea with respect to seed can eliminate this difficulty.

    About NPK/DAP

    As far Indian farmers is concerned, IFFCOs NPK/DAP is

    not just a source of crucial nutrients N, P,K for the crops, but is an integral

    part of his/her quest for nurturing mother earth. The bountiful crop that results

    from this care is an enough reason for the graceful bags of IFFCO NPK/DPK

    bags to be an integral part of the farmers family.

    The two grades of NPK produced by IFFCO, 10:26:26 and

    12:32:16, indicating the content of N, P, K Proportion, are

    Air

    LNG/AG/Naphtha

    Steam

    Ammonia

    Plant1100 MTPDUrea Plant

    1650 MTPD

    Carbon dioxide

    Ammonia Urea

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    CUMULATIVE PRODUCTION TILL DATE

    (As on 31st March 2010)

    In Lakh MT)

    UNIT PRODUCT PRODUCTION

    KALOL UREA 150.35

    PHULPUR I UREA 155.44PHULPUR - II UREA 106.92

    AONLA - I UREA 184.44

    AONLA - II UREA 117.79

    TOTAL UREA 714.94

    KANDLA NPK 266.87

    DAP 164.68

    PARADEEP NP 25.72

    DAP 18.80

    TOTAL NPK/DAP 476.07

    TOTAL FERTS. 1191.01

    NUTRIENTS N 394.56

    P2O5 168.40

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    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    50

    Jan'75

    Apr.'75

    Mar

    .'81

    Sep.'81

    Jul.'88

    Dec.'96

    Aug.'97

    Dec.'97

    Aug.'99Ap

    r.'01Ap

    r.'02Ap

    r.'04Oc

    t.'05

    Dce.'08

    Urea

    NPK/DAP

    GROWTH IN PRODUCTION CAPACITIES

    (000 MT)

    As on Date UREA NPK/DAP Total Ferts

    Jan.75 - 415.6 415.6

    Apr.75 396.0 415.6 811.6

    Mar.81 891.0 415.6 1306.6

    Sep.81 891.0 881.3 1772.3

    Jul.88 1617.0 881.3 2498.3

    Dec.96 2343.0 881.3 3224.3

    Aug.97 2491.5 881.3 3372.8

    Dec.97 3217.5 881.3 4098.8

    Aug.99 3217.5 1600.1 4817.6

    Apr.01 3689.4 1973.6 5663.0

    Apr.02 3689.4 2191.1 5880.5

    Apr.04 3689.4 2415.4 6104.8

    Oct.05 3689.4 4335.4 8024.8

    Dec 08 4242.2 4335.4 8577.6

    .

    (In Lakh MT)

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    Information and Communication Technology

    Major ICT Activities

    Wide Area Network (WAN) up to Area Office level with Corporate

    Server at Delhi.

    Virtual Private Network (VPN) connecting all Offices of IFFCO.

    IP Telephones available up to Area Office. Many phones have video

    facility.

    Video conferencing extensively used nationally and internationally

    Among first Corporate to successfully implement e-procurement based

    on Public Key Infrastructure, Digital Certificate under legal

    framework of IT ACT 2000.

    Integrated Corporate enterprise wide Applications in all Areas like HR,

    Finance, Marketing, Transportation, Materials, Maintenance,

    Production etc.

    Benefit of Pre-audit annual accounts by 1st week of April every year

    for the last five years.

    Server consolidated at Head Office and disaster recovery system set

    up at Kalol.

    All Software developed by in-house expertise, often consulted by

    other organizations.

    HRMS, an in-house developed ERP, having 25 applications for better

    Corporate Governance and internal workflow.

    Intranet applications on Rules & Procedures, News, Weather, Cropgrowing periods, Notice Board, Technical Papers, Telephone, Blood

    Group, Software Project Monitoring Hardware Complaints and Annual

    Confidential Reports etc.

    Multilingual Agri Information Portal to extend benefit of ICT to

    Cooperatives and farmers. More than 100 touch screen based Kiosks

    installed in 16 states.

    Free Multilingual email facilities to Cooperatives.

    Work flow applications implemented to reduce paper work.

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    ICT ACTIVITIES DURING 2009-2010

    Symantec antivirus server has been consolidated

    and installed on all the machines across the

    clients country for protection against virus attacks.

    MIS Portal, Materials Management System, Plant

    Maintenance Management System, Water

    Management System, Product Dispatch System etc.

    have been further upgraded.

    Biometrics Attendance Recording System has been

    Introduced in Paradeep and Aonla Units.

    IFFCO has also provided software support to ITGI,

    ICPL, IKSL, IKSEZ and OMIFCO.

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    Introduction

    Hoagland says:- Financial management is concerned with such

    matters as now a business corporation raises its finance and how it makes

    use of it.

    Finance Management is nothing but overall management

    concerns with raising of funds in most economic and suitable manner, using

    the fund as profitably as possible, Planning for future operation, controlling the

    current performance and future development with through financial accounting

    concerned with procurement of fund and effective utilization of fund.

    All the activates in IFFCO are concurred under financial

    system. All the decision related to raise of fund, use of fund, etc. are decided

    by finance manager in head office, Delhi. All the payment and receipt is made

    through INDIAN OVERSEAS BANK.

    Accounting Policies:-

    The company follows the accrual method of accounting. The

    company has follows the entire applicable accounting standards made

    mandatory by the institute of Chartered accounts of India.

    Finance department is responsible for the following

    activities in IFFCO:

    Raw material management

    Purchase order

    Work order

    Book section- budget preparation

    Pay roll section

    Cash & bank

    Check approval voucher

    Loan

    Surprise inspection

    Medical facility

    Minimum usage of cash transaction

    Miscellaneous expense

    Fund management

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    Purchase Order

    As IFFCO is using proprietary nature of material it is purchased

    from foreign. IFFCO have suppliers of Material from not only in India but also

    in Denmark, USA, Germany, Japan. Purchase order is main activity of IFFCO

    that is to be considering in financial system.

    Government decides marketing and distribution strategies for fertilizer.

    Decision regarding purchase and sale of fertilizer are under control of

    central government authority.

    Price is fixed by government.

    IFFCO is not considering direct selling.

    Target customer are divided as per region like: Gujarat, Rajasthan,

    M.P, Maharashtra

    Independence department for purchase for raw material.

    The process of Vendors selection

    1. AVL (Approval Vendors List)

    2. Category Divided

    3. Inquires about Vendor

    4. Reply about Vendor

    5. QCS(Quantitative Compare Statements)

    6. Selection of Vendor

    7. Place an Order

    IFFCO use following option for payment

    IT (Telegraphic Transfer)

    LOC (Letter of Credit)

    Site Draft

    Advance payment

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    Financial Performance

    As per its tradition, the society has again exhibited an impressive

    financial performance in all its major parameters, namely, revenue growth,

    margins and resources utilization, testifying to the robustness of its corporate

    strategy of creating multiply drivers of growth in spite of constraints in the

    availability of raw materials and the inordinate delays in the receipt of large

    subsidy amounts from Government of India. It was made possible due to

    higher production, sales volume and improvement in operating efficiencies.

    With the efforts of your society, international prices of fertilizer have

    eased to reasonable levels, which is good from the point of supply strategic

    plant nutrients to farmers at affordable prices. As a consequence of lowering

    of international prices of inputs and imported fertilizer and subsidy levels, the

    sales turnover of the society in value has come down to Rs.16809 Crore

    during 2009-10 from Rs.32933 Crore in the previous year even though with

    physical turn over was higher at 118.27 Lakh MT of fertilizer during 2009-10

    as against 112.58 Lakh MT in 2008-09. the performance is even more

    satisfying when viewed in the light of the challenging business environment in

    the fertilizer industry.

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    FINANCIAL PERFORMANCE

    (In Rs. Crore)

    2006-07 2007-08 2008-09 2009-10

    SALES TURNOVER 10330.11 12162.82 32933.30 16808.57

    PROFIT BEFORE TAX 251.25 380.52 441.95 567.28

    PROFIT AFTER TAX 175.02 257.59 360.01 401.10

    SHARE CAPITAL 422.92 423.93 426.28 426.24

    RESERVES ANDSURPLUS

    3218.92 3264.73 3532.59 3844.26

    NETWORTH 3641.84 3688.66 3958.87 4270.50

    NET ASSETS

    EMPLOYED

    INVESTMENTS JVs/

    10661.98 10998.49 17303.77 16319.45

    ASSOCIATES/OTHERS 740.46 770.57 914.00 892.33

    INVESTMENTS

    FERTILISER BONDS- 646.16 6638.95 6638.95

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    Balance sheet as at 31stMarch, 2010

    (in crore)

    PARTICULARS As at 31.3.2010 As at 31.3.2009

    SOURCES OF FUNDS

    SHAREHOLDERS FUNDS

    SHARE CAPITAL 426.24 426.28

    Reserves and Surplus 3844.26 4270.50 3532.59 3958.87

    Loans funds

    Secured loans 5032.93 7373.18

    Unsecured loans 6499.24 11532.17 5429.60 12802.78

    Deferred tax Liability (net) 516.78 542.12

    Total 16319.45 17303.77

    Application of funds

    Fixed assets

    Gross block 9100.60 8808.00

    Less: accumulated depreciation/

    amortization

    4276.32 3842.16

    Net block 4824.28 4965.84

    Capital work in progress 333.00 5157.28 290.98 5256.82

    Investments 7531.28 7552.95

    Current assets, Loans & Advance

    Inventories 1302.25 1731.36

    Sundry debtors 68.08 407.23

    Cash and bank balance 1075.31 69.63

    Loans and advances 3376.87 5464.77

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    Total 5822.51 7672.99

    Less: current Liabilities & provision

    Current liabilities 1799.40 2860.18

    provisions 392.22 322.71

    Net current assets 3630.89 3182.89 4490.10

    Miscellaneous expenditure 3.90

    Total 16319.45 17303.77

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    4.1 Define the Pro blem : ------

    To this study is qualitative in nature which was aimed to find out reasons

    of questions Why IFFCO is no t gett ing Carbon Credit 2009-10??? ???

    Li terature reviewing o f Study : ------

    There is one researcher on the global warming and for that there was

    one seminar arranged in Washington, DC to know about the Global warmingin the world which is most prior matter to solve and reduce the energy

    consumption by the all-chemical industries.

    Which is

    Making Forest Carbon Markets Work

    March 6-8, 2009

    The first Forest Carbon Finance Summit was held in

    Washington, DC against the backdrop of active development of U.S. climate

    change legislation and preparations for inter-session meetings of the United

    Nations Framework Convention on Climate Change. Summit sessions

    addressed the conditions under which preserving and enhancing tropical

    forests could be used to generate compliance credits under national or

    international climate change regimes, including cap-and-trade systems and a

    future international climate treaty to be negotiated in Copenhagen, Demark in

    December of this year. In particular, discussions focused on how supply and

    demand for forest carbon credits might be created and maintained, the steps

    needed to address likely risks for investors, how institutional frameworks

    could be developed to facilitate transactions and what safeguards must be

    created to address social and environmental considerations.

    Participants identified the great need for reducing emissions from

    deforestation, and the potential for private capital to be mobilized if an

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    appropriate REDD framework were to be established. Participants also

    identified many areas of uncertainty regarding system design at the

    international level and within forested countries. Some expressed concern

    whether the challenges of creating a market for forest-based compliance

    carbon were too difficult considering challenges of transparency and

    governance and/or liability in many forest countries. There was broad

    agreement on the need for follow up work in areas of uncertainty.

    Reduced Emissions from Deforestation and Degradation (REDD).

    Background

    Reduced emissions from deforestation and forest degradation (REDD)

    activities in developing countries could address a major source of greenhouse

    gas emissions while at the same time paving the way for developing countries

    to actively take part in international emission reduction efforts without

    compromising their development needs.

    REDD could open up the possibility of a development pathway for resource,

    rich developing countries that does not rely on destructive environmental

    exploitation and the conversion of most

    natural forests to other land uses, i.e. the opportunity to avoid following the

    deplorable example of industrialized nations.

    REDD offers a real opportunity to improve governance in many potential

    host countries and to reverse a long history of unsuccessful attempts at

    tackling the complex drivers of deforestation and degradation. Given that most

    developing countries with a significant REDD income potential score poorly on

    many governance indicators, promoting good governance is a fundamental

    precondition for any successful REDD strategy.

    Performance based rewards for conserving and sustain ably managing

    forests would provide a genuine economic alternative to current incentives

    and could help overcome real and perceived

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    conflicts between urgent short term development needs and long term

    conservation and sustainability.

    Once there are ambitious international emission reduction targets in place,

    carbon credits from REDD would help to take full advantage of mitigation

    opportunities across sectors efficiently without distorting the carbon market or

    risking its environmental integrity. Incorporating a major additional sector with

    a range of low to high cost abatement options would allow the international

    community to reach more demanding reduction goals at lower total cost.

    Carbon markets can create a transparent incentive system that rewards

    independently verifiable emission reductions while subjecting market

    participants to international environmental scrutiny and civil society vigilance.

    In order to deliver emission reductions effectively and at the necessary scale

    they need to be driven by ambitious regulatory commitments to combat

    climate change.

    Carbon markets are a very recent policy instrument compared to traditional

    environment regulation and are still rapidly evolving and maturing.

    Nevertheless, they can be a clear improvement to the baseline conditions of

    environmental governance, natural resource management and accountability

    of governmental and private sector actors in many developed and developing

    countries.

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    4.2 Objecti ve o f s tud y: ------

    To know how much energy consume by the urea process

    To know how much carbon credit is given by developed country

    To understand how the carbon credit created

    To know how much reward or money is given by the developed country

    against the consumption of energy

    Rationale of the study: ----

    The analysis is help to know about consumption of energy.

    The company can know that why they are not getting carbon credit in

    2009-10.

    The main purpose of the research is to awareness of global warming

    and Green House effect by the chemicals industries.

    Limitation of the study: ----

    Time limit:

    The time duration for the research is short, so a census is

    not possible due to time limit, so I have collected data through secondary

    sources.

    Lack of expertise:

    This research work is prepared by me, so there is chance

    of lack of expertise knowledge in the particular field.

    Lack of Knowledge:

    A person has no more information related to carbon

    credit, so not get accurate results.

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    Data collection

    Primary Data Secondary Data

    4.5 Data collection: -----

    Data is required to make a decision in any business

    situation. The researcher is faced with one of the most difficult problems of

    obtaining suitable, accurate and adequate data. Utmost care must be

    exercised while collecting data because the quality of the research results

    depends upon the reliability of the data.

    Statistical investigation requires systematic collection of

    data, so that all relevant groups are presented in the data.

    Data collection has two methods. Which are as under:-

    In my research, I used Primary as well as secondary data. The

    primary data are used via Personal Interview.

    I interviewed three managers to find out solution of theproblem. The names of managers are as under

    1. Mr. D.U.Shah (Account Manager)

    2. Mr. Sanket Patel (Account Manager)

    3. Mr. G.N.Prasad (Account Manager)

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    I organised structured personal interview and try to

    get answers of my research problem. The type of questions and general

    analysis of answers are given below.

    Que.1 what is Carbon Credit?? ?Carbon credits are new financial commodity

    representing certified reductions in the emission or accumulation of

    greenhouse gases in the atmosphere. Greenhouse gases trap

    heat from the sun and help regulate the temperature ofthe earths

    atmosphere. As concentrations of atmospheric greenhouse gases

    increase due to human activities, global average temperaturesmay rise - with potentially costly consequences. Man-made

    greenhouse gases produced from industrial, agricultural, and

    municipal sources include carbon dioxide, methane, nitrous oxide

    and several other chemical compounds.

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    Terminology

    Deforestation and degradation are principle subcomponents of

    in ternat ional forest carbon, denoting the two forms under which forest

    carbon stocks can be drawn down and emitted to the atmosphere. The other

    main components are a forestation,

    reforestation, and forest management

    which can build forest carbon stocks by

    removing CO2 from the atmosphere via

    photosynthesis and carbon storage in

    biomass and soils. Because in ternat ional

    forest carbonis broader in scope than

    REDD (reduced emissions from

    deforestat ion and degradat ion)and

    because the U.S. policy process, which is

    the primary focus of this brief, refers to international forest carbon rather than

    to REDD alonewe will follow that guide and use the terms in ternat ional

    forest carbonand forest carbonin this brief, rather than the term REDD

    used more commonly in the UNFCCC discussions. In many cases, these

    terms can be used almost interchangeably.

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    Que.2 How Carbon Credit Created??

    Carbon credits can be created from agricultural, waste

    management and renewable energy projects that reduce greenhouse gas

    emissions. By implementing appropriate practices and technologies

    according to specific protocols, reductions in greenhouse gas emissions can

    be monitored, documented, independently verified, and registered to an

    account (e.g. within the Chicago Climate Exchange or other voluntary

    greenhouse gas program) as certified, tradable carbon credits.

    Now days, the major Problem in Global world is the scare

    resources of natural gas. In the developing country, the industries of

    chemicals use more and more natural resources and spread the carbon

    dioxide in the weather and for that the layer of ozone is broken. So ReducedEmissions from Deforestation and Degradation (REDD).

    Que.3 On which bases company get Carbon

    Credit?? ?

    Company gets carbon Credit on the bases ofEnergy

    consumption. Kalol unit has produced 560201 MT of urea and 345663Tonne of ammonia during the year 2006-2007 attaining a capacity

    utilization of 102.88 % and 95.22 % respectively. The ever lowest specific

    energy consumption of5.981 GCal/MT and 8.702 GCal/MT was achieved in

    the year 2006-07 for Urea and Ammonia production respectively.

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    Energy Saving Project

    IFFCO Kalol Ammonia plant is of early 70s Kellogg

    technology and has limitations in implementing new technologies. Space

    availability is another major problem. In spite of these constraints Kalol unit is

    continuously putting efforts to reduce specific energy consumption.

    Energy Saving Project (ESP) was one such measure

    which targeted to reduce specific energy consumption by 0.915 GCal/t of

    ammonia at an estimated cost of Rs. 125.30 crore. ESP Phase-II was

    implemented and commissioned in April-May 2006.

    There is considerable reduction in Specific Energy

    Consumption of Ammonia and in turn, Urea as a result of implementation of

    schemes under ESP.

    The reduction trend in Specific Energy Consumption for

    the last three years is shown below.

    Particulars 2004-05 2005-06 2006-07

    Sp. energy per of ammonia 9.163 8.967 8.702

    Sp. energy per t of Urea 6.347 6.179 5.981

    Energy cost (a) (Rs. Lakhs) 35008.76 32692.84 48613.47

    Manufacturing cost of Bagged

    Urea (b) (Rs. Lakhs)

    44594.19 42123.72 58621.68

    (a)/(b)*100 78.51 77.61 82.93

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    Specific Energy Consumption: Ammonia

    Specific Energy Consumption: Urea

    9.44

    9.163

    8.967

    8.7

    8.8

    8.9

    9

    9.1

    9.2

    9.3

    9.4

    9.5

    2004-05 2005-06 2006-07

    energy

    6.587

    6.347

    6.179

    5.9

    6

    6.1

    6.2

    6.3

    6.4

    6.5

    6.6

    6.7

    2004-05 2005-06 2006-07energy

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    Energy Pol icy:

    At IFFCO Kalol, optimum utilization of energy and the total

    energy management are the part of corporate mission and IFFCO is fully

    committed to reduce the specific energy consumption in the production of

    nitrogenous fertilizer through:

    Conducting in-house energy audit and monitoring the energy consumption

    norms.

    Carrying out various minor and major modifications.

    Adoption of technological advancement befitting to the old plant. Development of human resources.

    Creating safe, healthy and energy conscious working environment.

    Better housekeeping in the plant.

    Energy Conservat ion Ac hievements

    Ever lowest yearly specific energy consumption of 8.967 GCal/ t of

    Ammonia. Ever lowest yearly specific energy consumption of 6.179 GCal/ t of Urea.

    Ever lowest monthly specific energy consumption of 5.952 GCal/ t of Urea in

    February-06.

    Ever lowest monthly specific energy consumption of 8.728 GCal/ t of

    Ammonia in February 2006

    Que.4 When Company gets Carbon Credit?? ? ?

    All the plant has worked hard to energy. The

    composite specific energy consumption for urea plants during 2009-10 came

    down to the lowest ever 5.832 GCal/MT as against the pervious lowest

    specific. Energy consumption of 5.907 GCal/MT achieved during 2007-08.

    IFFCO, for the first time, monetized its CARBON CREDITS by affecting its

    sale to a Spanish agency for a consideration of Rs.4 crore under the clean

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    development Mechanism (CDM) of the United Nations Framework of Climate

    change.

    Que.5 How much company gets carbon credit at2007-08???

    IFFCO, for the first time, monetized its Carbon Credit

    by affecting its sale to a Spanish agency for a consideration of Rs. 4 crore

    under the Clean Development Mechanism (CDM) of the United Nations

    Framework of climate