fermacell AESTUVER compact - TERVEMAJA

Last updated: September 2016

Industrial and OEM Applications & Solutions

fermacell AESTUVERcompact

2

1 Introduction 3

2 Products 4

AESTUVER fire-protection board 5

AESTUVER Lx fire-protection board 6

AESTUVER T fire-protection board 7

AESTUVER Tx fire-protection board 8

fermacell Powerpanel HD 9

fermacell Powerpanel H2O 10

fermacell Firepanel A1 11

AESTUVER profile filler 12

AESTUVER 1300 fire-protection adhesive 13

AESTUVER fire-protection mastic 13

AESTUVER expansion joint tape 13

AESTUVER intumescenting tape 13

fermacell Powerpanel surface finish 13

3 Applications 14 – 19

Infill panels and substrates

for fire doors and gates 14

Fire-protection inlays and inserts

for reinforcing elements 15

Contents

Fire barrier elements in façade systems 15

Insulation panels for fire dampers

and hatches 16

Insulation boards for safety containers 17

Fixing boards for front-wall installations 18

Protection boards for EIFS systems 18

Isolators and inserts for fire-protection

steel or aluminium profiles 19

4 Solutions and services 20 – 21

5 Application instructions 22 – 23

Storage and handling 22

Cutting to size and machining 22

Fixing 22

Surface finishing 23

Gluing 23

Disposal 23

6 Contacts 24

Non- combustible

High compressive strength

High lexural tensile strength

High abrasion resistance

Water resistance

Frost resistance

Cleanability Easy application

AESTUVER product properties

3

Fermacell GmbH offers a wide range

of cost-effective and efficient fire-

protection and construction engineer-

ing solutions for industrial and OEM

applications. AESTUVER is one of the

leading brands for fire-protection

boards and glass fibre-reinforced

cement boards. Since its introduction,

the AESTUVER brand has always been

synonymous with quality and excellent

performance wherever stringent fire-

protection and resistance require-

ments have to be met.

Board materials and accessories can

be used in many different ways.

With our team of highly experienced

application technology and R&D

engineers we are happy to assist our

partners in developing solutions to

suit their individual needs.

Possible areas of application are

demanding and versatile:

■■ Infill panels and substrates

for fire doors and gates

■■ Fire-protection inlays for metal

con struction elements and concrete

reinforcements

■■ Fire-barrier elements in façade

systems

■■ Insulation panels for fire dampers

and hatches

■■ Insulation boards for safety

containers

■■ Fixing boards for front-wall

installations

■■ Protection boards for exterior

insulation and finishing systems

■■ Isolators and inserts for

fire-protection profiles

AESTUVER products and systems

naturally comply with all relevant

national or European and international

type approvals:

■■ ETA – European Technical Approvals

■■ IMO – International Maritime

Organization

National application documents

(for example in Germany):

■■ abP – General Building Code Test

Certificates

■■ abZ – National Technical Approvals

■■ Expert Opinions

Additional application documents are

available on request.

A DIN EN ISO 9001 quality manage-

ment system ensures that all stages of

the manufacturing process are closely

monitored. Every product has to pass

several tests during manufacture, and

compliance with quality standards is

carefully documented.

Constant process and machinery

optimisation guarantee production

with the highest quality standards.

Manufacturers of construction

elements and systems that have

to meet high fire safety and weather

resistance requirements can rely

on the experience of fermacell

AESTUVER as an expert partner.

1 Introduction

AESTUVER fire-protection boards are classified under the highest construction material class: non-combustible A1

4

2 Products

At its Calbe plant in Saxony-Anhalt,

Fermacell GmbH produces its

cement-bonded AESTUVER fire-

protection boards as well as its mois-

ture-resistant fermacell Powerpanel

HD and H2O panels. The production

process is fully automated.

Specially designed production methods

give AESTUVER fire-protection

boards a dense and uniform fibre

structure, which provides for great

strength.

The AESTUVER board matrix combines

micro-porous granules with long glass

fibres for high compressive and flexural

strength and abrasion resistance,

while also providing excellent water and

frost resistance. Since no combustible

components are used in the boards,

no toxic or visibility obscuring gases

are released in the event of a fire.

In 2013, some 20 million euros were

invested in the extension of the produc-

tion plant. With this extra capacity,

Fermacell GmbH can manufacture

high-quality special products while

also responding flexibly to the needs

of international customers.

The company offers fire-protection

and construction engineering solutions

tailor-made in close collaboration

with its customers. A team of experts

provides assistance right from the

product development stage, so the fin-

ished product or system incorporates

optimal fire safety features.

The AESTUVER and Powerpanel fabrication shop at CalbeThe Calbe / Saale plant (Germany)

5

Characteristics

Apparent density ρk (dry) approx. 640 – 950 kg / m3

Flexural strength (based on EN 12467 ± 10 %) 1) 3.5 N / mm²

Water vapour diffusion resistance factor µ (in accordance with EN ISO 12572) 1) approx. 54

Thermal conductivity λR (in accordance with DIN EN 12667) 1) approx. 0.21 W / mK

Speciic heat capacity c approx. 0.9 kJ / kgK

Extension / shrinkage reaction to changes in RH of air of 30 % (20 °C) (in accordance with EN 318) ± 0.1 %

Equilibrium moisture at 65 % RH of air and 20 °C air temp. (in accordance with DIN EN ISO 12570) approx. 7 wt.%

Compressive strength (in accordance with EN 789) 1) approx. 9 N / mm²

Alkalinity (pH value) approx. 12

Bending elasticity modulus in N / mm² (based on EN 12467 ± 10 %) 1) 3 000 N / mm²

Application category with respect to intended use (in accordance with ETAG 018-1) type 1, 2, 3, 4, 5, 6, 7, 8, 9, 10

Application category with respect to climatic conditions (in accordance with ETAG 018-1) type Z1, Z2, Y, X

1) Value for a 20-mm board | Details for other board thicknesses on request.

Approvals

European Technical Approval ETA 11 / 0458

National approval (emission-rated product) AbZ Z-200.3-23

Construction material class (in accordance with DIN EN 13501-1) non-combustible, A1

IMO FTPC part 1 non-combustible

Construction element classiication national / international

Characteristics depending on board thickness

Thickness in mm 10 12 15 20 25 30 40 50 60

Weight per unit area per m² in kg (at 7 % humidity) abt. 10 abt. 10 abt. 12 abt. 15 abt. 18 abt. 22 abt. 28 abt. 34 abt. 41

Apparent density ρk in kg per m³ (dry ± 15 % ) abt. 950 abt. 800 abt. 800 abt. 700 abt. 690 abt. 680 abt. 650 abt. 650 abt. 640

Flexural strength in N / mm² (based on EN 12467 ± 10 %) 5 4 3.5 3.5 3.3 2.8 2.8 2.8 2.8

Bending elasticity modulus in N / mm² (based on EN 12467 ± 10 %) 4 300 4 200 3 450 3 000 2 750 2 400 2 250 1 900 1 450

Compressive strength N / mm² (acc. to EN 789, perpendicular to board plane) 20 –* 8.5 9 –* 6.5 6.5 –* 6

Water vapour diffusion resistance (EN ISO 12572) 36 –* 25 54 –* –* –* –* 25

Airborne sound insulation Rw in dB (in accordance with DIN 52210) abt. 31 –* –* abt. 31 –* –* abt. 36 –* abt. 39

Dimensions in mm **

2 600 x 1 250 l l l l l l l l l3 000 x 1 250 l l l l l l l l l

* No data available | ** Board thickness 8 mm, custom sizes on request

Dimensional tolerance at equilibrium moisture for standard board sizes

Length, width ± 1 mm

Diagonal difference ≤ 2 mm

Thickness ± 1 mm

Technical data – AESTUVER fire-protection board

■■ As fire-protection inlays or mounting board in construction

elements and systems that have to meet particularly

high fire safety standards

■■ Weather resistant – frost resistant – water resistant

Fire-protection solutions for construction elements that have

to withstand extreme environmental conditions (climate)

■■ Aesthetic surface finish – smooth material surfaces provide

for an excellent bond with adhesives and coatings

Environmental Product Declaration (EPD)

AESTUVER fire-protection board

AESTUVER fire-protection boards are cement-bonded,

glass fibre-reinforced lightweight concrete boards with

high fire safety standards.

ID 0811- 13701 - 015

6

AESTUVER Lx fire-protection board

AESTUVER Lx fire-protection boards are cement-bonded,

glass fibre-reinforced lightweight concrete boards for higher

thermal stress.

Characteristics

Apparent density ρk (dry) approx. 590 kg/m3

Flexural strength (based on EN 12467 ± 10 %) 1) ≥ 1.5 N/mm²

Water vapour diffusion resistance factor µ (in accordance with EN ISO 12572) 1) 10

Thermal conductivity λR (in accordance with DIN EN 12667) 0.125 W / mK


Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with DIN EN ISO 12570) 1) approx. 3 – 5 %

Bending elasticity modulus in N/mm² (based on EN 12467 ± 10 %) 1) ≥ 1 250 N/mm²

Compressive strength (in accordance with EN 789) 1) approx. 2.5 N/mm²

Alkalinity (pH value) approx. 8 – 10


1) Value for a 20-mm board.

Approvals

Construction material class in accordance with DIN EN 13501-1

non-combustible, A1

Construction element classiication(in accordance with DIN EN 1366-1 and DIN EN 1366-8)

national / European


Thickness in mm 40

Weight per unit area per m² in kg (at 7 % humidity) approx. 24.5

Apparent density ρk in kg per m³ (dry) approx. 590

Dimensions in mm *

2 600 × 1 250 l* Custom sizes and thicknesses on request




Thickness ± 1 mm

Technical data – AESTUVER Lx fire-protection board

■■ Tested in accordance with European Directives for ventilation

and smoke extraction ducts

■■ Fire-protection solutions for structural components that are

subject to demanding (climatic) environmental conditions

■■ Very smooth material surface allows use for supply air

systems

7

Technical data – AESTUVER T fire-protection board

■■ Fire-protection solutions with high-temperature

requirements, e.g. for underground transport systems

■■ Weather resistant – frost / de-icing salt resistant

■■ For use as insulation panels in fire doors for power

plants or tunnels

AESTUVER T fire-protection board

AESTUVER T fire-protection boards are cement-bonded,

glass fibre-reinforced lightweight concrete boards for

maximum fire safety requirements.

Characteristics

Apparent density ρk (dry) approx. 680 – 980 kg / m³

Flexural strength (based on EN 12467 ± 10 %) 1) 3.5 N / mm²



Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with DIN EN ISO 12570) 1) approx. 7 %

Compressive strength (in accordance with EN 789) 1) 9 N / mm²


Bending elasticity modulus in N/mm² (based on EN 12467 ± 10 %) 1) ≥ 2 000 N / mm²


Application category with respect to intended use (in accordance with ETAG 018-1) type 1, 2, 3, 4, 5, 6, 7, 8, 9, 10


Approvals

Construction material class in accordance with DIN 4102 non-combustible, A1

Construction element classiication for civil engineering structures

international

Application category with respect to intended use (in accordance with ETAG 018-1)

ZTV / EBARWS120RWS180HC180HCM120HCM180


Thickness in mm 10 15 20 25 30 35 40 50 60

Weight per unit area per m² in kg (at 7 % humidity) abt. 11 abt. 13 abt. 17 abt. 21 abt. 25 abt. 29 abt. 33 abt. 42 abt. 50

Apparent density ρk in kg per m³ (dry) 980 780 780 780 780 780 780 780 780

Dimensions in mm *

2 600 x 1 250 l l l l l l l l l3 000 x 1 250 l l l l l l l l l

* Custom sizes and thicknesses on request




Thickness ± 1 mm

8

■■ Fire-protection – Fire-protection solutions with require-

ments in the high temperature range, e. g. underground

traffic infrastructure

■■ Weather resistant – de-icing salt resistant

■■ Can be used as an insulation insert in various areas of

application

AESTUVER Tx fire-protection board

Cement-bonded, glass-fiber reinforced lightweight concrete

board to protect concrete structures in underground

transport systems against higher thermal stress.

Technical data – AESTUVER Tx fire-protection board

Characteristics

Apparent density ρk (dry) approx. 700 – 850 kg/m³

Flexural strength (based on EN 12467 ± 10 %) 1) ≥ 2.8 N/mm²


Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with DIN EN ISO 12570) 1) approx. 5 %

Alkalinity (pH value) 8 – 10

Bending elasticity modulus in N/mm² (based on EN 12467 ± 10 %) 1) ≥ 2 000 N/mm²


Approvals

Construction material class (according to DIN EN 13501-1) non-combustible, A1

Construction element classiication for civil engineering structures

international

Application category with respect to intended use (in accordance with ETAG 018-1)

RWS120RWS180 HCM120ISO240




Thickness ± 1 mm


Thickness in mm 20 25 30 35

Weight per unit area per m² in kg (at 5 % humidity) approx. 17 approx. 20 approx. 25 approx. 30

Apparent density ρk in kg per m³ (dry ± 15 %) 800 790 780 780

Dimensions in mm *

2 600 × 625 l l l l* Custom sizes and thicknesses on request

9

■■ The ideal board material for outdoor applications

■■ One board material with structural and fire-protection

features and as a plaster base

■■ As a protection or mounting board in construction

elements and systems that have to meet particularly

high requirements


Technical data – fermacell Powerpanel HD

fermacell Powerpanel HD

Cement-bonded, glass fibre-reinforced sandwich panel,

with an aggregate of aerated clay (as the core) and recycled

foamed glass granules (in both outer layers).

Characteristics

Apparent density ρk (dry) 850 – 1 050 kg / m³

Bending strength (in accordance with DIN EN 310) ≥ 2.7 N / mm²

Water vapour diffusion resistance factor µ (in accordance with EN ISO 12572) approx. 35


Extension / shrinkage reaction to changes in RH of air of 30 % (20 °C) ± 0.1 %

Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with EN 322) approx. 7 wt. %

Compressive strength N / mm² (in accordance with EN 789, perpendicular to board plane) 16.5 N / mm²


Elastic modulus Em,mean (in accordance with DIN EN 1995-1-1) 4 200 N / mm2

Application category with respect to weather resistance (in accordance with EN 12467) A, B, C, D

Approvals

European Technical Approval ETA 13 / 0609

National approval Z-31.1-176



Construction element classiication national / European


Thickness in mm 15

Weight per unit area per m² in kg (at 7 % humidity) approx. 15.0

Dimensions in mm *

1 000 x 1 250 l2 600 x 1 250 l3 000 x 1 250 l


Dimensional tolerance at equilibrium moisture for standard board sizes*



Thickness ± 1 mm

Kategorie ANutzungskategorie:

Ganz der Witterung ausgesetzt

EN 12467

10

fermacell Powerpanel H2O

Cement-bonded lightweight concrete panel with a laminated

structure, reinforced on both sides with an alkali-resistance

glass fibre mesh.

■■ Permanent water resistance; also suited for chemical

exposure conditions

■■ Also approved for outdoor applications (ceiling membranes

and façades)

■■ Suited as base for tile and natural-stone flooring even

as a single-layer product


Technical data – fermacell Powerpanel H2O

Characteristics

Apparent density ρk (dry) 1 000 kg / m³

Flexural strength (based on EN 12467) 1) ≥ 6.0 N / m²

Water vapour diffusion resistance factor µ (in accordance with EN ISO 12572) 56


Extension / shrinkage reaction to changes in RH of air of 30 % to 65 % (20 °C) (in accordance with EN 318) 0.15 mm / m

Extension / shrinkage reaction to changes in RH of air of 65 % to 85 % (20 °C) (in accordance with EN 318) 0.10 mm / m

Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with DIN EN 322) ≥ 5 %

Compressive strength (in accordance with EN 789) 11.7 N / mm²


Bending elasticity modulus (based on EN 12467) 5 500 N / mm²

Application category with respect to weather resistance (in accordance with EN 12467) A, B, C, D

1) Value for a 12.5-mm board | Details for other board thicknesses on request.

Approvals

European Technical Approval ETA-07 / 0087

National approval (indoor applications) AbZ Z-31.20-163

National approval (outdoor applications) AbZ Z-31.4-181





Thickness in mm 12.5

Weight per unit area per m² in kg (at 7 % humidity) 1) 12.5

Dimensions in mm *

1 000 x 1 250 l2 000 x 1 250 l2 600 x 1 250 l3 010 x 1 250 l





Thickness ± 0.5 mm

Kategorie ANutzungskategorie:

Ganz der Witterung ausgesetzt

EN 12467

11

■■ Complies with A1, the highest European construction

material class (EN13501-1)

■■ Provides for even more efficient and slim fire-protection

elements than the well-known fermacell gypsum-fibre

board

■■ As quick and easy to use as the original fermacell gypsum

fibre board

Technical data – fermacell Firepanel A1

fermacell Firepanel A1

Homogeneous fibre-reinforced, gypsum-bonded dry-

construction board with paper fibres and non-combustible

fibres; hydrophobised in the workshop.

Characteristics

Apparent density ρk (dry) 1 200 ± 50 kg / m³

Flexural strength (in accordance with EN 15283-2) > 5.8 N / m²

Water vapour diffusion resistance µ (in accordance with EN ISO 12572) 16


Extension / shrinkage reaction to changes in RH of air of 30 % (20 °C) (in accordance with EN 318) 0.25 mm / m

Equilibrium moisture at 65 % RH of air and 20 °C air temperature (in accordance with EN 322) 1.30 %

Compressive strength in N / mm² perpendicular to surface > 18 N / mm²

Alkalinity (pH value) 7–8

Bending elasticity modulus in N / mm² > 4 500 N /mm²

Details for other board thicknesses on request

Approvals

Marking in accordance with DIN EN 15283-2 GF-I-W2-C1





Thickness in mm 10 12.5 15

Weight per unit area per m² in kg 12 15 18

Apparent density ρk in kg per m³ 1 200 ± 50 kg / m³ 1 200 ± 50 kg / m³ 1 200 ± 50 kg / m³

Flexural strength in N / mm² (based on EN 15283-2) > 5.8 N / m² > 5.8 N/m² > 5.8 N / m²

Bending elasticity modulus in N / mm² > 4 500 N / mm² > 4 500 N / mm² > 4 500 N / mm²

Water vapour diffusion resistance (EN ISO 12572) 16 16 16

Dimensions in mm *

1 500 x 1 000 l2 000 x 1 250 l l l



Length, width ± 0–2 mm


Thickness ± 0.2 mm

ID 1211 - 13701 - 016

12

Characteristics

Apparent density ρk (dry) ~ 1.1 g / cm3

Bending strength (in accordance with DIN EN 196) ~ 4 N / mm²

Compressive strength (in accordance with EN 789) ~ 20 N / mm²

Alkalinity (pH value) 12 – 14

Application category with respect to climatic conditions (in accordance with ETAG 018-1) type Z1, Z2, Y, X*

*Internal quality certificate

Approvals


Directions for application

Water mixing quantity per bag ~ 7.2 litres

Water mixing quantity per kg ~ 0.4 litres

Working time before hardening ~ 2 hours

Minimum ambient temperature > 5° C

Usage / Yield approx. 18 l of green mortar per bag

Pack size 18 kg per bag, 45 bags per pallet

Shelf lifedry on pallet ~ 12 months

■■ Mineral dry mortar with hydraulic binders and lightweight

aggregates

■■ Intended for use in façade systems, windows and doors

■■ Weather resistant – frost resistant – water resistant

Fire-protection solutions for construction elements that

have to meet high environmental conditions (climate)

■■ Glass fibre-reinforced and machine compatible – stabilising,

cooling and insulating properties in the event of a fire

Technical data – AESTUVER profile filler

AESTUVER profile filler

Dry-mix mortar with mineral binders; specially developed

for use in hollow aluminium and steel profiles for

fire-protection.

13

■■ Universal fire-protection adhesive for sealing and jointing

board materials

■■ AESTUVER fire-protection adhesive with high adhesive

power and strength

■■ Ready to use – uniform consistency – very high yield

■■ Can be used as sealant, filler compound or coating material

■■ AESTUVER fire-protection mastic is used for sealing joints

in outdoor or wet areas (classification from EI15 to EI180 in

accordance with EN13501-2)

■■ Very high weather resistance – low filling depth – very high

elastic ductility

■■ Ideal for different joint sealing applications and fire

resistance classes

■■ Combustible joint filling residues need not be removed

■■ Additional glue connection not required – joint widths

up to 70 mm

■■ Suitable for system components or elements and other

fire-protection products

■■ Reliably seals joints, gaps and other openings with foam

that expands in the event of a fire

■■ Easy application – self-adhesive coat on one side

■■ For AESTUVER fire-protection boards and fermacell

Powerpanel H2O and Powerpanel HD

■■ For producing high-quality and very smooth surfaces

(up to Q4)

■■ Water compatible – for indoor and outdoor applications

AESTUVER 1300 fire-protection adhesive

Non-combustible, solvent-free water glass adhesive

with mineral fillers.

AESTUVER fire-protection mastic

Elastic silicone, with halogen-free

flame-retardant additives.

AESTUVER expansion joint tape

Intumescent polyurethane foam with halogen-free

fire-protection additives.

AESTUVER intumescenting tape

Fibre-free highly intumescent material

based on graphite.

fermacell Powerpanel surface finish

Lightweight, ready-to-use dispersion filler,

for full surface covering, smoothing and filling.

14

3 Applications

fermacell fire-protection boards and building boards are

used wherever end products have to meet very high fire-

protection, weather-resistance and frost-resistance

requirements. Possible fields of application are shown

below.

3.1 Infill panels and substrates for fire doors

and gates

1

Metal and timber ire doors

2

Fire gates for power plants or tunnels

1 2

15

3.2 Fire-protection inlays and inserts

for reinforcing elements

1

Fire-protection strips for reinforcing elements in RC construction

3.3 Fire barrier elements in façade systems

2

Fire barrier isolators and panels in façade systems

2 + 3

Fire barriers in glass curtain walls to prevent loor-to-loor irespread

3

Cut-to-size elements for ire-protection cavity barriers

3

1

2

16

3.4 Insulation panels and panel material

for fire dampers and ports

1

Fire dampers (in dampers or frames)

2

Fire rated hatches and shaft covers

3

Fire barriers in conveyor systems

2

1

3

17

1

3.5 Insulation boards for safety containers

1

Insulation panels and mounting plates for ire-protection cabinets and safety containers, and ire-protection cladding for cubicles and module elements

18

2

13.6 Fixing boards for front-wall installations

1

Fixing boards for front-wall installations

3.7 Protection boards for EIFS systems

2

Façade and vandalism protection boards in EIFS systems

19

1

2 3

3.8 Isolators and inserts for fire-protection steel

or aluminium profiles

1

Isolators and inserts for ire-protection proiles

2

Isolators or inserts for ire-protection in hollow proiles

3

Proile iller for ire-protection in complex hollow proiles

20

AESTUVER is the perfect partner whenever industrial

or OEM customers are seeking tailor-made fire-protection

and structural engineering solutions for special

applications.

With their tried-and-tested fire-protection and moisture-

resistance properties, fermacell board materials are

an excellent product for industrial applications.

The fire-protection requirements, the geometry of the

construction elements, and the product-specific require-

ments of our industrial and OEM customers are factors

that decide on the shape, processing stage and packaging

of the used products.

Our own AESTUVER element workshop is equipped

with state-of-the-art machinery, so the board materials

can be cut to size and machined to suit each customer's

specifications.

4 Solutions and services

Mechanical board cutting

AESTUVER fire-protection boards are easily worked with wood working machines

AESTUVER fire-protection boards are first calibrated, and then the surface is ground to the required size

Even sharp-edged corners and edges can be produced using sawing, milling, routing and drilling tools

21

Production is however not limited to pre-cut boards.

Pre-fabricated fitting pieces and elements can also be

produced. The board materials are cut to size, calibrated

and put together, and then packed into packaging units

and labelled as specified by the customer, and finally

shipped. Pilot or indicative fire tests can also be carried

out as a first step of checking new fire safety concepts

for their reliability.

This is what the AESTUVER element workshop

offers you:

■■ Boards cut to size to meet your precise specifications

■■ Complex CNC machining

■■ Pre-fabricated fire-protection elements for all types

of applications

■■ Boreholes or cut openings

■■ Customer-specific order picking

■■ Pilot / Indicative fire tests

Large-scale production on CNC machines with guaranteed precision CNC centre for high-precision and fast processing

Duct elements and fitting pieces are assembled with high dimensional precision

Even complex elements, or elements consisting of small pieces can be easily produced

22

Storage and handling

AESTUVER fire-protection boards

are laid horizontally on pallets for

shipment. They should always be

stored horizontally on a flat surface.

If stored in an upright position, the

boards may suffer deformation or

damage to the edges.

Since the boards are frost and water

resistant, storage outdoors is no

problem, but adequate protection with

a waterproof cover should be provided.

Where boards are to receive a sub-

sequent surface finishing soiling of the

board surfaces should be prevented.

Fork lift trucks or pallet trucks can be

used for horizontal board handling.

Individual boards must always be

carried in an upright position. Tools,

such as board lifters or carriers,

make it easier to manually handle the

boards. If such tools are not available,

operatives should wear gloves.

Cutting to size and machining


are cut to size with a conventional

rail-mounted circular hand saws fitted

with a dust extractor, preferably an

immersion saw or stationary panel

saw.

High-precision and sharp-edged cuts

are best produced with hard-metal

faced saw blades with alternating

cutting edge configurations on the saw

teeth. Saw blades with a smaller

number of teeth produce less dust,

as does a slower saw speed.

Further refinements, such as curva-

tures, boreholes and profiled edges,

can be produced with a jig saw, sets

of drill bits or router cutters.

Stationary machines are primarily

CNC machining centres in which

high-precision and high-quality

fire-protection products can be made.

Hard-metal faced tools are the pre-

ferred option for cutting to size and

machining, as these ensure long tool

service lives and optimum results.

We recommend using a dust extractor,

which is common practice when

working board materials.

Fixing

Screws with cutters under the head

are recommended for fixing the

boards. Any commercially available

brand is suitable for connections

with resin-coated staples. Staple guns

should always be operated with

a depth limiter as specified by the

manufacturer to prevent surface

5 Application instructions

Storage on flat surfaces Cementitious surfaces are an ideal base for gluing, coating, painting

23

damage. Fixing sizes and spacing are

given in the corresponding data sheets.

Screws can be placed into the board top

or bottom face, and into the edge.

Surface quality

■■ Exposed side: fair-faced concrete

surface

■■ Rear side: ground or smooth,

partly slightly sanded

Surface finishing

For gluing and sealing joints and sur-

faces, we recommend using AESTUVER

installation mortar (major surface

damage) or fermacell Powerpanel

surface finish.

For surface finishing, the boards must

be dry and free from dust and grease.

Since the exposed side of AESTUVER

fire-protection boards is smooth, the

alkaline base does not require any

rendering for most surface finishing

treatments.

Surfaces that are to be coated or

painted should however be treated with

an adequate primer. Commercially

available dispersion, synthetic-resin

or acrylic based products can be used

for rendering, coating and painting.

For special applications, the board

surface may have to be impregnated

with alkali-resistant products.

It is generally advisable to check with

the manufacturer whether the coating

system is suitable.


used as fire-protection with high

aesthetic requirements, which are

permanently exposed to weathering,

should be provided with a surface

protection.

Gluing

We recommend using our AESTUVER

1300 fire-protection adhesive for gluing

boards together.

Disposal

AESTUVER fire-protection boards are

classified as a mineral construction

material. They do not contain any toxic

or groundwater polluting substances

and can therefore be disposed of as

building waste or household waste.

AESTUVER waste can be reconditioned

in special recycling plants for use as

an aggregate for various applications.

Waste disposal code (EAK):

170101 (concrete)

These brochures provide additional information:

■■ fermacell AESTUVER Systematic Fire-Protection

■■ fermacell Powerpanel H2O – Planning and Processing

■■ fermacell AESTUVER type approval documents

■■ ETA – European Technical Approvals

■■ IMO – International Maritime Organization

To download these documents, please go to

www.fermacell-aestuver.com and www.fermacell.com

Industrial partners

Germany

Key Account Manager

Ulrich Staubach

Mobile: +49 (0) 160-8 948 548

E-mail: [email protected]

Industrial partners

International

Key Account Manager

Michael von Esden-Tempsky

Mobile: +49 (0) 171-5 506 408

E-mail: [email protected]

24

6 Contacts

The AESTUVER Key Account Team for partners in industry -

professional assistance for your special needs.

25

Personal notes

26

Personal notes

27

Personal notes

This is where you find us:

Fermacell GmbH

Service-Center

Düsseldorfer Landstraße 395

47259 Duisburg

phone +49 (0) 203-60 880-3

fax +49 (0) 203-60 880-8 349

e-mail: [email protected]

AT-024-00006/09.16/st

Technical modifications subject

to changes. Last updated: 09/2016

The most recent edition applies.

Should you require additional

information, please contact our

fermacell customer service.

fermacell customer service:

phone +49 (0) 203 60 880-3

fax +49 (0) 203 60 880-8 399

e-mail [email protected]

fermacell® is a registered trademark

and a company of the XELLA group.

For the latest version of this

brochure please visit our website

www.fermacell-aestuver.com

Fermacell GmbH

Düsseldorfer Landstraße 395

D-47259 Duisburg

www.fermacell-aestuver.com

fermacell AESTUVER compact - TERVEMAJA

Documents

Transcript of fermacell AESTUVER compact - TERVEMAJA