Eureka FW Leaflet

download Eureka FW Leaflet

of 12

description

EUREKA

Transcript of Eureka FW Leaflet

  • 5/21/2018 Eureka FW Leaflet

    1/12

    EUREKAFIREWATER PUMP SYSTEMS

  • 5/21/2018 Eureka FW Leaflet

    2/12

    STATFJORD A, STATOIL

    SNORRE B, STATOIL

    TROLL C, SHELL

    CLAIR, BP

    FPSO FARWAH, TOTAL

    OSEBERG SR, STATOIL

    SGARD A, STATOIL

    KRISTIN, STATOIL

    AGBAMI FPSO, CHEVRON

    OVER 120 FIREWATER PUMP SYSTEMSdelivered to the offshore oil & gas industry

    ENSURE SAFETY THROUGH EXPERIENCEFire protection for all offshore units

    SKARV, BP GOLIAT, ENI GRANE, STATOIL

    2

  • 5/21/2018 Eureka FW Leaflet

    3/12

    Diesel direct driven dry mounted pump

    Diesel electric driven deepwell pump(dry-mounted motor)

    Diesel-electric driven deepwell pump withangle gear (Caisson mounted)

    Diesel electric driven dry-mounted pump

    THE FEATURES OFEUREKA FIREWATER PUMP SYSTEMS

    EUREKA PUMPS ASsupplies firewater pump packages withpumps powered either directly by dieselengines, by diesel-electric generators, orby electric dry mounted motors.The Eureka firewater system includes adriver, a pump, and a control system withno need for utility consumption inoperation mode.

    The systems and pumps are in accordancewith NFPA 20 regulations.

    NFPA20 designed systems: We arefollowing the guidelines and principlesof the NFPA 20 standard. The pump israted for for 150% capacity on 65%of the rated head output. The driversused are either diesel-electric or dieseldirect driven. No hydraulics are used.

    Large capacities and highpressures: The firewater pumps aredesigned for high output and low

    energy demand. The Eureka Pumpshas no limitation to capacity andpressures required for firewater pumpapplications on offshore units today.

    Low System complexity: Throughsimplicity we achieve higher reliabilityand lesser possible failure modes. TheEureka firewater system design is cleanwith few parts and few interfaces. Dueto the high output of our pumps wecan do the job with only one pump.

    Complete systems: We supplycomplete firewater pump packages. Alltypes of enclosures can be delivered.

    Control systems may be simple NFPA20 controllers or PLC systems withmultiple functions. Extra fuel tanks, finfan coolers and AFFF systems can besupplied.

    Self contained systems: The Eurekafirewater pump systems are self-contained and fully operational for 24hours with all auxiliary equipment. Noexternal influence can stop thefirewater pump in a fire emergencysituation.

    Firewater pump system configurations

    3

  • 5/21/2018 Eureka FW Leaflet

    4/12

    DIRECT DIESEL DRIVEN DEEPWELLFIREWATER PUMP WITH ANGLE GEAR

    The most reliable offshore firewater pump system today

    Features Space, weight and cost efficient due to

    few and simple components.

    Simple installation and easy alignment. Reinforced vertical bearing

    arrangement and non-reverse ratchet.

    Driver and control equipment is locatedaway from flood exposed areas withsolid connection to the submergedpump.

    Non-return valve.

    Robust, complete and fully mechanicalNFPA 20 designed system.

    - Option for operation in hazardous area.

    The pump is a line shaft, end suctionmultistage centrifugal pump driven by ahigh-speed direct injection turbo chargeddiesel engine. The cooling water takenfrom pump discharge and the completesystem is independent of external coolingwater.

    Pump drive is through a short cardanshaft from engine to a right angle gear.

    The common base plate for pump, engine,gear and accessories is fitted with a largecapacity drip pan.

    Control Panel, start batteries, fuel tankand other accessories can be mounted onthe base plate.

    Description

    Firewater Pump

    Type : Vertical multi-stage deepwell centrifugal

    Standard : API 610

    Capacity : up to 5000 m3/h

    Total head : up to 220mlc

    Shaft seal : L abyrinth seal

    Material : Duplex, Superduplex or NI-Al br

    Driver : High speed turbocharged diesel engine through right

    bevel type angle gear

    4

  • 5/21/2018 Eureka FW Leaflet

    5/12

    Pump Unit

    None retuern valve

    Shaft

    Sleeve coupling

    Split ring

    Riser column

    Shaft key

    Riser column flange

    Spider bearing

    Journal bearing

    Pump Bowl

    Pump Shaft

    Sleeve bearings

    Impeller

    Shaft sleeve

    Wear rings

    Split ring

    Impeller cap

    Locking screw

    Suction bell

    DIRECT DIESEL DRIVEN DEEPWELLFIREWATER PUMP WITH ANGLE GEARThe most reliable offshore firewater pump system today

    As the only supplier in the world Eurekacan deliver a unique non-return valvelocated next to the submerged firewaterpump. The non-return valve will keep thefirewater piping system filled at all times,and hence, reduce the water hammeringeffects

    Non return valveDeepwell API 610 type(length to 50 meters)The Eureka deepwell pump is a verticalturbine product lubricated line shaft typepump. It is designed according to API 610for continuous pumping duty under alloperating conditions. For seawater duty

    the pump is delivered in 25%Cr Duplex or22%Cr Duplex or Ni-Al Bronze material.The drive shaft is always delivered in25%Cr Duplex

    Top Unit & Gear

    Riser/transmission

    Trustbearing

    Input shaft

    Lub oilsump

    Non-reverseratchet

    Water leakagedrain

    Pump bend

    Pump topshaft

    Flange totop riser

    Lub oil pump

    Lub oil inlet

    Angle gearhousing

    Bevel gearHollow shaft

    Lub oil outlet

    Shaft oil seal

    Deflector ring

    Shaft seal

    Cooling water outlet

    Labyrinth seal

    5

  • 5/21/2018 Eureka FW Leaflet

    6/12

    SYSTEM COMPONENTS

    Control system is fully NFPA 20 controllerbased PLC systems with multiplefunctions and easy interfacing.

    Control system

    Standard electric start motor fitted to theengine and hooked up to battery banks Airdriven start system and hydraulic startsystem can also be supplied

    Start Systems

    Combustion ExhaustSilencer & Cooler

    Fuel day tank for 12, 18 or 24 hoursoperation. Skid mounted or loose supply.

    Fuel Day tank

    High-speed direct injectionturbocharged marine diesel enginesrated for 12-24 hours (according torequirements) for continuous operationplus 10% overload capacity.

    Complete units for fire-water orgenerator set duties.

    Engine systems supplied for direct driveof pumps or generators. Generatordrives may be used for electric drive of

    pumps or as emergency generator sets. Mounted on skids or in complete A60 to

    H120 enclosures.

    Diesel drivers

    Fire extinguishing Arrangement.Fire extinguishing system with local andremote release (gas).

    AFFF skid

    Combined A60/H60 and sound dampingmodule with full width walkways aroundengine and pump. Access doors andremovable hatches for easy installation/removal and maintenance.

    Enclosures

    Main and standby ventilation fans forenclosure ventilation.

    Ventilation Fans

    Made in SS316 L. Installed in/onenclosure. Baffle type combustion airsilencer for sound reduction to 85 (75)dB(A).

    Combustion air silencer

    6

  • 5/21/2018 Eureka FW Leaflet

    7/12

    SELECTED REFERENCES FOR DIRECT DRIVENLINE SHAFT FIREWATER PUMP PACKAGESThe most reliable offshore firewater pump system today

    Grane

    Statfjord A

    Maui B

    Clair

    Year of Order 2000

    End-User Norwegian Hydro

    Location Grane

    Units 4

    Model/size CD450-2

    Motor size (kW) 1850

    Length (m) 43

    Diff. Head (mLC) 185

    Capacity (m3/h) 2350

    Speed (rpm) 1550

    Year of Order 1975

    End-User Statoil

    Location Statfjord A

    Units 2

    Model/size CL-250-4

    Motor size (kW) 670

    Length (m) 48

    Diff. Head (mLC) 148

    Capacity (m3/h) 960

    Speed (rpm) 1170

    Year of Order 1990

    End-User Shell

    Location Maui B

    Units 1

    Model/size CL200-4

    Motor size (kW) 475

    Length (m) 37

    Diff. Head (mLC) 158

    Capacity (m3/h) 630/905

    Speed (rpm) 1650

    Year of Order 2002

    End-User BP

    Location Clair

    Units 2

    Model/size CD250-3

    Motor size (kW) 800

    Length (m) 44,5

    Diff. Head (mLC) 165

    Capacity (m3/h) 1050

    Speed (rpm) 1410

    7

  • 5/21/2018 Eureka FW Leaflet

    8/12

    DIRECT DIESEL DRIVEN DRY-MOUNTEDFIREWATER PUMP SYSTEM

    Simple mechanical pump room solution

    Features Low system complexity with few

    components and direct drive.

    Easy accessible for maintenance.

    Large capacity range.

    Straight forward NFPA 20 design.

    - Option for operation in hazardous area.

    The firewater pump is a dry mountedsingle or double suction single stagecentrifugal pump in horizontal versionfor standby operation. Driven by high-speed direct injection turbo charged andafter cooled diesel engine. The coolingwater taken from pump discharge andthe complete system is independent ofexternal cooling water.

    Pump drive through a flexible cardancoupling arrangement to simplifyinstallation/alignment and to permit thediesel engine to move freely on itsflexible supports. A heavy duty,lightweight base frame fitted with drippan with drain connection.

    A 4-point standard skid mountingarrangement with spherical rubberbushings and weld pad supports.

    Description

    Firewater Pump - Marine

    Type : Single or double suction, singel stage

    centrifugal

    Standard : Marine class

    Capacity : up to 4000m 3/h

    Total head : up to 200mlc

    Shaft seal : Single mechanical

    Material : Ni-Al Br (recommended)

    Driver : High speed turbocharged diesel engine

    Firewater Pump - API610

    Type : Double suction single stage radial split

    centrifugal

    Standard : API 610

    Capacity : up to 10.000 m3/h

    Total head : up to - 400mlc

    Shaft seal : Single mechanical

    Material : Ni-Al-Br, Duplex, or SuperDuplex

    Driver : High speed turbocharged diesel engine

    8

  • 5/21/2018 Eureka FW Leaflet

    9/12

    DIESEL -ELECTRIC DRIVEN DRY-MOUNTEDFIREWATER PUMP SYSTEMThe flexible pump room firewater solution

    Dry mounted firewater pump diesel electricdrive unit for standby or marine duty. Dieselengine drive through a flanged ongenerator.

    Driven by high speed direct injectionturbocharged and after cooled dieselengine. The cooling water taken from pumpdischarge and the complete system isindependent of external cooling water

    Water cooled generator flanged onto enginefly wheel housing and supported in flexiblemounts matched to engine mounts.Freshwater cooled double tube heatexchanger in CuNi complete with leakagealarm.

    Heavy duty, light weight frame fabricated incarbon steel. Fitted with large capacity drippan with drain connection.

    Skid mounted NFPA20 type controller,microprocessor based, with built ininstrument battery. Full generator

    instrumentation.

    Description

    Features Straight NFPA 20 system design.

    Flexibility in installation arrangement.

    Possibility for combined Firewater andSeawater Lift pump duty, andcombined power supply.

    - Option for operation in hazardous area.

    Dry-mountedmarine type

    Electrical or diesel driven single or double

    stage, double suction, double volute, radial

    split pump. It is available both in vertical and

    horizontal execution. From a performance

    point of view, the pump is designed with high

    efficiency.

    Dry-mounted API 610 type

    Direct electric or direct diesel driven API 610vertical or horizontal skid mounted FW pump.

    The pump is a single stage, double suction,

    double volute, radial split centrifugal pump.

    The pump can be delivered in a wide range of

    capacity and head specification.

    Firewater Pump - API610

    Type : Double suction single stage radial

    split centrifugal

    Standard : API 610

    Capacity : up to 10.000 m3/h

    Total head : up to - 400mlc

    Shaft seal : Single mechanical

    Material : Ni-Al-Br, Duplex or SuperDuplex

    Driver : High speed turbocharged diesel

    engine

    Firewater Pump - Marine

    Type : Single or double suction, single

    stage centrifugal Standard : Marine class

    Capacity : up to 4000m3/ h

    Total head : up to 200mlc

    Shaft seal : Single mechanical

    Material : Ni-Al Br (recommended)

    Driver : High speed turbocharged diesel

    engine

    9

  • 5/21/2018 Eureka FW Leaflet

    10/12

    MODIFICATION OFFIRE WATER PUMP SYSTEMS IN OPERATION

    10

    Detail knowledge of NFPA20 Fire Water

    Pump System configurations:

    Required Power consumption andefficiency

    Dynamic considerations of total system

    Control and instrumentation according toNFPA20

    System HSE requirements

    SIL/PED/ATEX requirements

    Maintenance philosophy

    Detail knowledge of all components inFire Water pump system train for allNFPA20 configurations. Pump, Diesel

    engine, Generator, Elmotor, Angle gear,Control unit, Auxiliaries

    Firewater Pump upgrading forincreased capacity and head accordingto new requirements.

    Upgrade of existing control system orreplacement with new control systemto meet new requirements.

    Upgrading of diesel engine to improvereliability and increased power output.

    Tailor maid maintenance systems ofdiesel engine, generator, gear, elmotorand pump according to manufacturerrequirements

    Evaluation of optimal system orcomponent selection for modificationof existing firewater equipment.Cooperation with manufacturers forkey components.

    Conditional monitoring to evaluateoptimal working conditions

    Capacity measurement

    Conditional monitoring

  • 5/21/2018 Eureka FW Leaflet

    11/12

    11

    3MW diesel generator set to BP FPSO Skarv - Fire Water Pump package

  • 5/21/2018 Eureka FW Leaflet

    12/12

    Part of

    EUREKA PUMPS AS

    Agent

    Oslo

    Rio

    Houston

    Korea

    MalaysiaSingapore

    IndiaDubai

    Stavanger

    Kristiansund N

    France

    |0010

    EUREKA PUMPS AS, Magnus Poulssons vei 7, NO-1366 Lysaker, Telephone: + 47 815 31 002, www.eureka.no

    EUREKA PUMPS AS is a pump supplier with 30 years experience in the oil and gas industry, offering arange of pumps that covers the majority of pump applications. EUREKA PUMPS supplies newbuildings

    and operates advanced maintenance and service. The company also offers services within upgrading,modifications, equipment testing, and installation. EUREKA PUMPS is a market leader amongcompanies operating on the Norwegian Continental shelf, and it is also present in international marketswith selected applications based on own technology. EUREKA PUMPS main office is at Lysaker, and ithas branch offices at strategic locations along the Norwegian coast. EUREKA PUMPS also has offices inHouston and Rio.

    EUREKA PUMPS is one of five companies in the ALIGN group, a leading supplier of productionequipment and safety critical products and solutions. ALIGN offers services ensuring continuousproduction, a perspective that safeguards optimal operations and lower life-cycle costs. ALIGN is a resultof the demerger of Bjrge AS, which was carried out in December 2010. The ALIGN group is owned byConverto Capital and HitecVision. ALIGN is a result of the demerger of Bjrge AS, which was carried outin December 2010.