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    IJSER INST8tJCTIQNSDal/it Bases{s;;< -","- (,>0 ,/ - . /,, /: " ,{ . ,;". ; ; ' ! / 0 ' ~ . - k

    'I:tliern E:urape:e n Court'

    RUI1c:orn1ST9285713245'71325 .

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    FloorMount SleeveModel#: 8510057 (Mild Steel) / 8510425 (Stainless Steel)

    DESCRIPTIONZinc plated mild steel or 304 stainless steel construction.Mounts to horizontal concrete or steel structure. The off-set designallows for maximum reach of the mast being used. Comes withPVC sleeve liner.

    Materials and Construction:Note: Sleeves are designed to withstand theproofload rating ofall standard CSGSystems masts.

    Application Restrictions:1. Sleeves are for usewith masts &accessories manufactured by Capital SafetyGroup Ltd. ONLY.2. System design factor depends on othersystem components and the configurationin which they are assemblied. The minimumdesign factor for all standard CSG SafetySystems masts and accessories is 4:1.3. All welding isto be carried out by qualifiedpersonnel.4. If base material does not meet minimumrequirements, reinforcement MUST BE addedto meetminimum requirements.5. Each installation MUST BE approved to'iocalstandards by a qualified engineer.

    450 Ibs. (205 Kgs.)@ minimum 4:1Design Factor(see appl. restriction 2)90.000 In.-lbs (10,000 N.m)36025 Ibs(11.5 Kg)

    General Specifications:Rated Capacity(working load)

    Mast Moment Proof LoadMast RotationWeight

    Welded SteellStainless SteelA-36 Steel Plate/304 S.S.Sch. 40 Pipe/304 S.S.PVC Pipe - ASTM-D-1785High Density PolyethyleneZinc PlatedBrush BlastASTM DesignationB633-85, Type III, SC2Mounting Reguirementslminimum):

    General ConstructionStructure MaterialSleeve MaterialSleeve Bearing MaterialThrust Bearing MaterialFinish (Steel Sleeves)Finish (Stainless Steel)Plating Specification

    The Structure and mounting hardware must be capable ofWithstanding a 90,000 in.-lbs(10000 N.m) moment and a 5000 Ibs.(2268 Kg.) verticalloaq. .Anchors used to mount this base must have an installed minimumpull-out strength of 10,000 Ib (44.4 KN) and a shear strength of5000 Ib (22.2 KN).Installation MUST BE approved to local regulations by a qualifiedengineer.

    CE ISO 9001REGISTERED

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    Core Mount SleeveModel#: 8510109 (Mild Steel) / 8510110 (Stainless Steel)

    DescriptionZinc plated mild steel or 304 stainless steel construction. Designed forslip-in installation into 04.0" core hole in concrete or in an existing steelstructure. Comes with PVC sleeve liner.

    Materials and Construction:Note: Sleeves are designedto withstand theproofload ratingofall standard CSG Systems masts.

    Application Restrictions:1. Sleeves are for use with masts &accessories manufactured by Capital SafetyGroup Ltd. ONLY.2. System design factor depends on othersystem components and the configurationin which they are assemblied. The minimumdesign factor fo r all standard CSG SafetySystems masts and accessories is 4:1.3. Al l welding is to be carried out byqualified personnel.4. If base material does not meet minimumrequirements, reinforcement MUST BEadded to meet minimum requirements.5. Each installation MUST BE approved tolocal standards by a qualified engineer.

    450 Ibs. (205 Kgs.) @ minimum 4:1Design Factor(see appl. restriction 2)90.000 In.-Ibs (10,000 N.m)3608 Ibs(3.6 Kg)

    General Specifications:Rated Capacity(working load)

    Mast Moment Proof LoadMast RotationWeight

    Welded Steel/Stainless SteelA-36 Steel Plate/304 S.S.Sch. 40 Pipe/304 S.S.PVC Pipe -ASTM-D-1785High Density PolyethyleneZinc PlatedBrush BlastASTM DesignationB633-85, Type III, SC2

    Mounting Reguirementslminimum):

    General ConstructionStructure MaterialSleeve MaterialSleeve Bearing MaterialThrust Bearing MaterialFinish (Steel Sleeves)Finish (Stainless Steel)Plating Specification

    The Structure and mounting hardware must be capable ofwithstanding a 90,000 inAbs (10000 N.m) moment and a 5000 Ibs.(2268 Kg.) vertical load. InstallationMUST BE approved to localregulations by a qualified engineer.Note: Concrete MUSTBE sufficiently thickor have sufficient underlyingstructure to slpport the 5,000 lbs. (2268 Kg.) vertical load requirementspecified above.

    CE:

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    Core Mount SleeveModel#: 8510109 (Mild Steel) 18510110 (Stainless Steel)

    03.068"(REF)

    CE

    ~ - - l - - ~II II

    0.226" _ lL ::(REF) II II

    II IIII I III I III IIII I I III IIII IIII I Ih L - . . , r - - ~

    9.250"(REF)

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    Hitch Mount SleeveModel#: 8510140

    Item Part no. Description1 8510140 Hitch MountSleeve

    Accessories shown in gray, but not included2 Variable Lower Mast3 Var iabl e Offse tUpper Mast

    DESCRIPTIONThe CSG Safety Systems Hitch Mount Sleeve is designed to installinto a 2" hitch receiver on an attendant vehicle to provide a portableanchor point for confined space entry / retrieval, rescue and fallarrest systems. Various sockets, extensions and accessories areavailable to allow use of the sleeve in a multitude of situations.

    Materials and Construction:

    General Specifications:Working LoadDesign FactorProof LoadWeight

    General ConstructionMaterial (aluminum)Finish (aluminum)Material (steel)Finish (steel)Liner MaterialThrust Bearing MaterialHardware -Plating Specification

    CE

    450 Ibs. (204 Kgs.)Dependent on other systemcomponents, Minimum 4:190,000 in.llbs (10170 N.-m.)49 Ibs. (22.2 kgs)

    Welded Steel/Aluminum5052-H32, 6061-T6 AluminumGray powder coatH.R. Steel Plate, Sch. 40 PipeZinc PlatedPVC Pipe, ASTM-D-1785High Density PolyethyleneGr.5, Gr.8 - Zinc PlatedASTM DesignationB633-85, Type III, SC2

    Application Restrictions1. This device is intended for use with equipmentand accessories manufactured and/or approved byCapital Safety Group Ltd. Accessories are subjectto various application restrictions as outlined on theapplication accessory specification sheets.2. Anchoring to an attendant vehicle may notbe permitted within certain jurisdictions. Ensurethat use of this equipment does not violate anyregulations within your area.3. The standard Hitch Mount Sleeve is to be usedwith a maximum 18" (457 mm) offset mast.4. Hitch mount sleeve extensions are available toposition the sleeve further away from the attendantvehicle. Only 1 extension at a t ime is to be used.Multiple hitch mount extensions ARE NOT to beused.5. One mast extension up to a maximum of 24"(610 mm) may be used. Multiple extensions MUSTNOT be used.6. Each installation MUST BE approved to localstandards by a qualified engineer.

    ISO 9001REGISTERED6

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    CE

    Hitch Mount SleeveModel#: 8510140

    o

    o

    o

    36" (900 mrn)

    38" (965 mrn)

    o

    41" (1025 mm)

    \,

    ISO 9001REGISTERED

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    Flush Mount SleeveModel#: 8510311 (Mild Steel) / 8512828 (Stainless Steel)

    DescriptionZinc plated mild steel or 304 stainless steel construction.Comes with cast-in-place concrete anchors for new constructionor renovation. Flush mount design allows passage of traffic andeliminates trip hazards when not in use. Comes with PVC sleeve liner.

    Materials and Construction:Note: Sleeves are designed to withstandtheproofload rating ofall standard CSG Systems masts.

    Application Restrictions:1. Sleeves are for use with masts & accessoriesmanufactured by Capital Safety Group Ltd.ONLY.2. System design factor depends on othersystem components and the configurationin which they are assemblied. The minimumdesign factor for all standard CSG SafetySystems masts and accessories is 4:1.3. If base material does not meet minimumrequirements, reinforcement MUST BE added tomeet minimum requirements.4. Each installation MUST BE approved to localstandards by a qualified engineer.

    450 Ibs. (205 Kgs.) @ minimum 4:1Design Factor(see appl. restriction 2)90.000 In.-Ibs (10,000 N.m)360 021 Ibs(9.5 Kg)

    General Specifications:Rated Capacity(working load)

    Mast Moment Proof LoadMast RotationWeight

    General ConstructionStructure MaterialSleeve MaterialSleeve Bearing MaterialThrust Bearing MaterialFinish (Steel Sleeves)Finish (Stainless Steel)Plating Specification .

    Welded Steel/Stainless SteelA-36 Steel Plate/304 S.S.Sch. 40 Pipe/304 S.S.PVC Pipe - ASTM-D-1785High Density PolyethyleneZinc PlatedBrush BlastASTM DesignationB633-85, Type III, SC2Mounting Reguirements(minimum):Concrete: thickness 6" (150 mm)The Structure and mQunting hardware must be capable ofwithstanding a 90,000 in.-Ibs (10000 N.m) moment and a 5,000 Ibs.(2268 Kg.) vertical load. Installation MUST BE approved to localregulations by a qualified engineer.

    (E ISO 9001REGISTERED

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    - 03.0"f--

    CE

    Flush Mount SleeveModel#: 8510311 (Mild Steel) /8512828 (Stainless Steel)

    _[1.0"t r - ~ - 1 ' lY" .. I ~ ~ ~ I J8 . 0-'----HE&J- - - - - -@ . .

    -I -1 .0" III . 10.0",---1J.. 12.0" 1I I

    I tI I 4.0"0 1 . 0 ' ~ ~ J-l 8.5". I l

    ~ 0 1 . 0 ~

    I LI I O.5'JI I]III

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    Flush Mount SleeveModel#: 8510316 (Mild Steel) / 8512827 (Stainless Steel)

    DESCRIPTIONZinc plated mild steel or 304 stainless steel construction.Recessedfastener allows for bolt -in installations into existing concrete orsteel structure. Flush mount deep design allows passage of trafficand eliminates trip hazards when not in use. Comes with PVCsleeve liner.

    Materials and Construction:

    Note: Sleeves are designed to withstand the proofload ratingofall standard CSG Systems masts.

    Application Restrictions1. Sleeves are for use with masts &accessories manufactured by Capital SafetyGroup Ltd. ONLY.2. System design factor depends on othersystem components and the configurationin which they are assemblied. The minimumdesign factor for all standard CSG SafetySystems masts and accessories is 4: 1.3. All welding is to be carried out by qualifiedpersonnel.4. If base material does not meet minimumrequirements, reinforcement MUST BE addedto meet minimum requirements.5. Each installation MUST BE approved tolocal standards by a qualified engineer.

    450 Ibs. (204 Kgs.) @ minimum 4:1Design Factor(see appl. restriction 2)90,000 in.lbs (10,000N.m)360 021 Ibs . (9.5 kg)

    Welded Steel/AluminumA-36 Steel Plate/304 5.5.Sch. 40 Pipe/304 5.5.PVC Pipe, ASTM-D-1785High Density PolyethyleneZinc PlatedBrush BlastASTM DesignationB633-85, Type III, SC2

    Mounting Reguirements(minimum):Concrete thickness: 6" in (150 mm)The Structure and mounting hardware must be capable ofwithstanding a 90,000 in.-1bs(10000 N.m)moment and a 5,000Ibs.(2268 Kg.) vertical load. InstallationMUST BE approved to localregulations by a qualified engineer.

    General Specifications:Rated Capacity(work load)

    Mast Moment Proof LoadMast RotationWeight

    General Construction.Structure MaterialSleeve MaterialSleeve Bearing MaterialThrust Bearing MaterialFinish (Steel Sleeves)Finish (Stainless Sleeves)Plating Specification

    CE: ISO 9001REGISTERED(D

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    CE:

    Flush Mount SleeveModel#: 8510316 (Mild Steel) / 8512827 (Stainless Steel)

    1 --__ 9.000"_ _ -1(REF)

    8.000"(REF)

    ! - - - J - - - ~ __LL ~ . 5 0 0 "I 1.25" ,(REF)~ II IIII IiII II8.500" (I II(REF) II IIII IIl II IIII IIII II

    ISO 9001REGISTERED

    Ir

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    DESCRIPTIONThe CSG models 8512831 & 8516563 Center Mount Sleeves aredesigned for permanently mounted base applications requiringloading at multiple mast positions.

    NOTE: sleeves are designed to withstand the proof load rating of allstandard CSG Systems masts.

    Mounting Reguirements (minimum):The structure and mounting hardware must be capable of withstanding a90,000 in-Ib (10000 N-m) moment and a 5,000 Ib (2268 kg) vertical load.Anchors used to mount this base must have an installed minimum pull-outstrength of 10000 Ib (44.4 kN) and a shear strength of 5000 Ib (22.2 kN).Installation must be approved to local standards by a qualified engineer.

    General Specifications:Rated Capacity (working load)Mast Moment Proof LoadMast RotationWeight

    Materials and Construction:General ConstructionStructure MaterialSleeve MaterialSleeve Bearing MaterialThrust Bearing Material.Finish (Steel Sleeves)Finish (Stainless Steel)Plating Specification

    450 Ibs. (250 kgs.)@ minimum 4:1Design Factor (see appl. restriction 2)90,000 in-Ibs (10000 N-m360241bs (11 kg)

    Welded Steel/Stainless SteelA-36 Steel Plate/304 S.S.Sch. 40 Pipe/304 S.S.PVC Pipe -ASTM-D-1785High Density PolyethyleneZinc PlatedBrush BlastASTM DesignationB633, TYPE II, CLASS 1

    Application Restrictions1. Sleeves arefor use with masts &accessories manufactured by Capital SafetyGroup ONLY.2. System design factor depends on othersystem components and the configurationin which they are assembled. The minimumdesign factor for all standard CSG SafetySystems masts and accessories is 4:1.3. Al l welding is to be carried out byqualified personnel.4. If base material does not meet minimumrequirements, reinforcementMUST BEadded to meet minimum requirements.5. Each installation MUST BE approved tolocal standards by a qualified engineer.

    Installation:Installation requires four fasteners to attachthe center mounting sleeve to the structure.These fasteners must be able to withstandthe minimum mounting requirements asstated.

    Capital Safety USA: 800.328.6146. Canada: 800.387.7484. Asia: + 65 6558 7758 Australia/New Zealand: 800245002 Europe, Middle East, Afr ica: +33 (0) 497 10 00 10 Northern Europe: +44 (0) 1928 [email protected]'REGISTERED

    '2

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    [iAul' Center Mounting SleeveModel#: 8512831(Mild Steel ) & 8516563(Stainless Steel)9.00"

    4X 0.813"

    -$-4.00"

    -$- -$-03.050" l45 0

    12.50" _

    .50". ~ . . - - - - l - - . . . l . - -_ . l . - - - - i . l . - - - - i_--L-+-_r-I,--- _9.50"

    Capital Safety USA: 800.328.6146 Canada: 800.387.7484. Asia: + 65 6558 7758Australia/New Zealand: 800245002 Europe, Middle East, Afr ica: + 33 ( 0) 497 1000 10

    Northern Europe: +4 4 (0) 1928 [email protected]. REGISTERED

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    Portable Fall Arrest System Floor Mount SleeveModel#: 8513945

    Model 8513945 includes the followingItem Part no. Qty. Description1 8513945 1 WELD ON SLEEVE

    Accessories shown but not included2 8513391 1 Horizontal Lifeline Post

    DESCRIPTION:The CSG model 13945 Floor Mount Sleeve is designed for usewith CSG Portable Fall-arrest System components in a variety ofapplications. Welded steel construction allows for bolt or weld-oninstallation and provides a permanent location for easy installationof the Portable Fall-arrest System posts.

    Materials and Construction:

    Application Restrictions1. This product is designed fo r use withaccessories manufactured or approved byCapital Safety Group Ltd. only.2. All accessories MUST BE compatible withall other system components' reqUirements,and MUST BE installed, used and maintainedaccording t o the manufacturer's instructions.3. Each installation MUST BE approved to localstandards by a qualified engineer.Mounting Requirements:To meet the strength reqUirements ofall currently approved applications of thehorizontal lifeline post, this sleeve MUST BEmounted to a structure capable of supportinga minimum of 445,000 injlb moment and a

    5000 lb. (2272 kg) vertical load. This strengthrequirement however may be impractical andunnecessary for some applications.Application specific mounting requirementsmay be determined by a quali fied engineergiving due consideration to the ratedcapacities, proof load ratings, design factorsand regulatory requirements of all systemcomponents and the system as a whole.*see mounting recommendations on pg. 2 of 2

    Welded SteelHR Mild SteelZinc plated steelType II , Type II I Zinc, SC-2 ASTMB633-85Supplied in bare steel for welding,zinc plated available fo r bolt oninstallations.

    General Specifications:Rated Capacity The Floor Mount Sleeve, wheninstalled according t o the mountingrequirements section of thisspecification, meets or exceeds therated capacity of all Portable Fall-Arrest System accessories.Application Specific

    31 Ibs. (14.5 Kgs.)Proof LoadWeight

    Finish

    General ConstructionMaterialHardwarePlating Specifications

    CE: ISO 9001REGISTEREDf.tt

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    1Portable Fall Arrest System Floor Mount SleeveModel#: 8513945

    r10.0"----1

    MOUNTING RECOMMENDATIONS FOR HORIZONTAL LIFELINE POST SLEEVESProviding that all applicable strength reqUirements are met, CSG Safety Systems offers the follOWinginstallation guidelines:

    1. FOR BOLTED INSTALLATIONS- Use 3/4" UNC grade 8 fasteners or better.- For dri ll & tap installations, drill & tap a minimum of 1" deep full thread.- Use zinc plated fasteners for additional corrosion resistance.- Lock nuts and/or lockwashers and/or thread locker are recommended for all threaded installation.

    2. FOR WELDED INSTALLATIONS- Use a minimum 5/16" fillet weld for all structural welds.- Seal weld all installations and seal weld any unused mounting holes to prevent corrosion under the plates.- All welding "MUST BE done by certified personnel using appropriate equipment and procedures.

    3. FOR ALL INSTALLATIONS- Existing structure MUST BE reinforced as instructed by the installing engineer.- Sleeves, supporting and reinforcing structure should be painted after installation to prevent corrosion.- With due consideration to all system components rated capacities, proof load ratings, design factorsand applicable regulatory reqUirements, each installation MUST BE approved to local standards by a qualifiedengineer.- Semi-annual inspection is required by OSHA, and must be performed by a competent fall-protectionequipmentjweldinq inspection person.

    C ISO 9001REGISTERED15

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    DECK MOUNT SLEEVEMODEL: 8515162/8515834/8517245

    Item Part no. Qty. Description1 N/A 1 Sleeve Tube Assembly2 N/A 1 Lower Mounting Plate2 N/A 1 Upper Mounting Plate4 N/A 4 3/8 N.C. Flat Head Socket Cap Screw5 N/A 1 Plastic Sleeve6 N/A 4 5/16 USS Flat Washer7 N/A 4 3/8 N.C Nylon Lock Nut8 15105 1 Plastic Spacer

    pescriptionThe Deck Mount Sleeve is designed for permanent installation intosteel or other suitable decking material from 1/4" - 2" thick.Note: Deck thicknesses less than 1/2" (12.7mm) require shortermounting bolts & deck thicknesses in excess of 1 1/2"(38mm) requirelonger mounting bolts than are supplied standard. Please contactyour local dealer or the manufacture fo r assistance.

    Materials & Construction;

    General Specifications:Rated Capacity(Working Load Limit)Proof LoadWeight

    General ConstructionMaterialHardware (minimum)Finish (Steel)Plating Specification

    (E:

    450 Ibs. (205 Kg.)90,000 in.lbs. (10 KN.m)171bs. (7.7 Kg.)

    Machined Steel/S.s.Mild SteeI/304S.S.j316S.S.Gr.8 Steel, ZincPlated/304 (18-8)316S.S.Zinc CS-500Type II , I II Zinc SC2ASTM B633-85

    Application Restrictions1. Minimum deck thickness 1/4" steel.Maximum deck thickness 2".2. For use with CSG products & accessoriesONLY.

    3. Mounting surface & hardware must becapable of supporting a minimum 90,000 in /lb. (10 Kn.m) moment and a 5000 lb. ver tica lload.4. Each instalation MUST BE approved tolocal standards by a qualified engineer.

    ISO 9001REGISTERED

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    DECK MOUNT SLEEVEMODEL: 8515162/8515834/8517245

    TOP VIEWInstallation Instructions:1. Cut 04 1/16" hole through decking surface.

    *2. Thread lower plate on to sleeve tube sothat top of lower plate is deck thickness + 1/2"f rom the threaded end of sleeve tube.3. Install sleeve tube & lower plate fromunderside of deck. Thread upper plate on tosleeve tube. Tighten using special installationtools (item #13865) or other means.4. Using a 013/32 drill bit & using the holes inthe upper p late as a guide, dri ll 4 holes throughthe deck and the lover plate.

    From the top, install the 3/8" flat headsocket cap screws Install flat washers &nuts below lower plate and tighten using theappropriate tools.

    Note: use red (#262 or #271) loctite or equivalentthread locker on al l threaded connections

    CE:

    r - - - - 8" (200 mm) ................-1

    SIDE VIEW

    * For deck thicknesses less than 1/2" (12 mm) shortermounting bolts MUST BE used.* For deck thicknesses greater than 1 1/2" (38mm) longermounting bolts MUST BE used. Contact your local dealer orthe manufacturer for assistance.

    I, MINIMUM DECK THICKNESS 1/4" STEELiMAXIMUM DECK THICKNESS 2.0" STEEL

    10" (250 mm)

    ALL MOUNTING HARDWARE MUST BE PURCHASEDFROM YOUR LOCAL DEALER OR CAPTIAL SAFETY.

    ISO 9001REGISTERED

    /7

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    eSG Advanced Floor Mount SleeveModel#: 8516190 (Mild Steel) / 8518347 (Stainless Steel)8518503 (Galvanised Steel)

    DescriptionZinc plated* mild steel or 304 stainless steel construction.Mounts to horizontal concrete or steel structure. Comes withPVC sleeve liner.

    * CSG Safety Systems Advanced Series sleeves feature zincplating with a CS -500 sealant finish providing corrosionresistance similar to hot-dip galvanizing

    Note: Sleeves are designed to withstandtheproofload rating o fall standardCSG Systems masts.Materials and Constryction:General Construction Welded SteelStructure Material A-36 Steel Plate/304 S.S.Sleeve Material Sch. 40 Pipe/304 S.S.Sleeve Bearing Material PVC Pipe - ASTM-D-1785Thrust Bearing Material High Density PolyethyleneFinish (Steel Sleeves) CS-500 Zinc PlatedFinish (Stainless Steel) Brush BlastPlating Specification ASTM DesignationB633-85, Type III, SC2Mounting Regyirementslminimym):The Structure and mounting hardware must be capable ofwithstanding a 90,000 in.-lbs(10000 N.m) moment and a 5000 Ibs.(22.2 kN.) vertical load.Anchors used to mount this base must have an installed minimumpull-out strength of 12000 Ib (53.3 KN) and a shear strength Of5000 Ib (22.2 KN).Installation MUST BE approved to local regulations by a qualifiedengineer.

    General specifications:Rated Capacity(working load)

    Mast Moment Proof LoadMast RotationWeight

    450 Ibs. (205 Kgs.) @ minimum 4:1Design Factor(see appl. restriction 2)90.000 In.-Ibs (10,000 N.m)36013 Ibs(5.9 Kg)

    Application Restrictions:1. Sleeves are for use with masts & accessoriesmanufactured by Capital Safety Group Ltd.ONLY.2. System design factor depends on othersystem components and the configurationin which they are assemblied. The minimumdesign factor for all standard CSG SafetySystems masts and accessories is 4:1.3. All welding is to be carried out by qualifiedpersonnel.4. If base material does not meet minimumrequirements, reinforcement MUST BE added tomeet minimum requirements.5. Each installation MUST BE approved to localstandards by a qualified engineer.

    CE ISO 9001REGISTERED

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    eSG Advanced Floor Mount SleeveModel#: 8516190 (Mild Steel) /8518347 (Stainless Steel)8518503 (Galvanised Steel)

    025/32"

    00"EF)

    ,.V"-I" " " " " - - It ~ I'

    000" .... k. I .... to.. 8.500" 10.0

    ~ - ~1--REF) \,t.' - ,1/ (REF) (R

    J ~ .1IA."I

    8.500"

    04(

    (REF)

    9.250"(REF)

    . 10.000"1---- (REF)

    C ISO 9001REGISTERED