CM Overview 2012 En

7/31/2019 CM Overview 2012 En

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Condition Monitoring SolutionsAvailability optimization for machines and plants

Products & Services


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Professional solutions f

Unscheduled downtime puts a dent in your produc-tivity, operating results and costs. You can rely oncondition-based maintenance (CbM) to keep yoursystems producing.PRFTECHNIK Condition Monitoring supports youwith innovative products and expert service.

Your benets:Reduced rate o machine ailureReduced downtime and ewer interruptions inproductionSmooth production processImproved system availability and productivity


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Everyone involved in maintenance has heard ocondition monitoring. Condition monitoringmeans that every machine is regularly subjectedto a health check normally with a vibrationinspection: in the simplest case, the measurementinstrument used to perorm this check provides anumerical value that can be compared with a stan-dard value to indicate the machines state, Good- OK - Bad.

Production-critical machines as well as less criticalmachines, large and small industrial plants, discreteand distributed plant locations, operators andservice providers: each require their own specialmonitoring strategy with customized conditionmonitoring solutions.

These pages provide an overview o thePRFTECHNIK product and service range.

machine monitoring & machine protection


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Products & Services

Mobile data collection & analysis

Routine vibration measurements are used to iden-tiy equipment aults. This inormation is a keyingredient to improving the overall health o yourassets.

Data collection takes place in the course o routineequipment inspections. I measurement values areelevated, the devices provide inormation on theprobable causes o damage beore equipment ail-ure occurs.


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PRFTECHNIK Condition Monitoring

Product Overview

VIBXPERT II Advanced one- or two-channel FFTdata collector, signal analyzer, balancer and datarecorder.

VIBXPERT Ex Approved or use in explosive en-vironments.

VIBROTIP Measurement data collector or theve most critical machine condition parameters.

VIBSCANNER Measurement data collector,vibration analyzer and balancer.

VIBCODE Vibration transducer with auto-matic measurement point identication or allsystems guarantees consistently reproduciblemeasurement results, regardless o who takesthe readings


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Products & Services

Permanently installed measurement systems moni-tor production-critical machines around the clock.Ideal or machine trains with high downtime costs,high ailure probabilities or rapid damage progres-sion.

Online monitoring & machine protection systems

Fault messages are automatically sent to theoperator via eMail, SMS or Process Control System.


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Product Overview

VIBNODE Entry level solution or requency-se-lective monitoring o standard machinery (motors,pumps, ans, simple gears, ...)

VIBGUARD Advanced monitoring or criticalmachinery that require synchronous data acquisi-tion on multiple measurement channels.

VIBRONETSignalmaster Frequency-selectivemonitoring or systems that are distributed over alarge area (conveyor belts, pumping systems, ...)

VIBROTECTOR Vibration transmitter or a singlemeasurement location (4-20 mA; ISO 10816-3).

VIBREX 1 or 2-channel monitoring system orvibration and roller bearing conditions.

VIBCONNECT RF Wireless monitoring systemwith autonomous energy supply - perectly suited

or distributed acilities.


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Products & Services

OMNITREND suite the common PC platform

OMNITREND is the sotware or all data collectorsand online monitoring systems rom PRFTECHNIK.OMNITREND is used to program measurementtasks and to evaluate, archive and document mea-

surement results or the identication o equipmentaults in conormance with ISO standards.

Online View Visualizes measurement data romonline systems and machine conditions in real time.

WebReport Creates customizable reports oranalyzing machine conditions. Color-coded alarmclasses in the status report identiy machine prob-lems at a glance.


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Software Overview

OMNITREND

OMNITREND The network capable multiuser PCsotware saves measurement data in a database,arranges routes or data collection and visualizes

the results in easy-to-read diagrams. Practical toolssupport data evaluation and documentation.

Data exchange between OMNITREND and aComputerized Maintenance Management System(CMMS):

Exchangemeasurementdata

Sendstatusmessages

UsemasterdatafromERPsystems

Data exchange

CMMS(e.g. SAP)


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Products & Services

Service & Diagnostic Center

Machines are oten complex and require proes-sional testing expertise in all phases rom instal-lation to maintenance. PRFTECHNIK MachineryService oers worldwide alignment and conditionmonitoring services including telemonitoring ser-vices by its certied Monitoring Center.

Innovative testing equipment and methods achievegreater geometric precision and enable vibrationanalyses that can signicantly increase machineavailability, promote early damage detection, ab-breviate the troubleshooting phase and thus saveon costs.


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Services Overview

Balancing Reduction o unallowably high vibrati-on loads by means o 1, 2 or multiplane balancingunder operating conditions.

Installation and maintenance Selection andinstallation o measurement locations, introductiono vibration measurements and comprehensivesystem maintenance or online systems.

Evaluating machine conditions Mobile vibra-tion diagnosis, telemonitoring and telediagnosis,inspection and evaluation.

Functional machine testing Acceptance measu-rements, noise analyses or torque measurements ordetermining eective loads.

Training & consulting CAT I, II oder III certiedaccording ISO 18436, Inhouse seminars, start-upand ollow-up service, introduction o alignmentand condition monitoring programs.

Troubleshooting Machine analyses, temporarytelediagnosis service (TTS), load analyses, geometricanalyses (alignment tolerances).


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Copyright 2010 by PRFTECHNIK AG. ISO 9001:2008 certied. VIBROTIP, VIBSCANNER, VIBXPERT, VIBCODE, VIBREX, VIBROWEB,VIBNODE, VIBGUARD, VIBCONNECT, VIBRONET & OMNITREND are registered trademarks o PRFTECHNIK Dieter Busch AG. PRFTECH-NIK products are the subject o patents granted or pending throughout the world. The inormation contained in this leafet is subject toalteration without urther notice due to the PRFTECHNIK policy o continuous product development. Printed in Germany LIT 01.400.03.12.EN

PRFTECHNIK

Condition Monitoring

Oskar-Messter-Str. 19-21

85737 Ismaning, Germany

Tel: +49 89 99616-0

Fax: +49 89 99616-300

eMail: [email protected]

www.prutechnik.com

A member o the PRUFTECHNIK group

CM Overview 2012 En

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