aoa fiw'ke a TIG ICE
186
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fiw'ke ,rtl)TLRBETube l.e, k Turbo nefriser'ting G
P o Bo' 3e6 1z P 7620ll
Lou sv e,fi4o2ro Denton Tx 76205
TIG ICEGenerator Manual
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TLRI3trTTG ICE
GENERATOR MANUAL
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f$o R-22 SERVICE DISCLAIMER o00Thi6 m.nual lprep.r€d prior ro rh€ regubrions rcsulrinB lron rhr CIdn Air Ad or to,t0J@hlain! .Nhmndalioro and Dr@du6 for srtice erk on refri4ralion eouiDmnrulilizlhg rctrigershr 8.22. Tha Clean Air Ad or 1900 eill rsull-in (h.ns; io thepMedur6 itr tlfs msnnal lor tardlinare|.iAerlnt R.22.
The (mer and/or s€.vice provider uring this mnual is roponsiblc for @npliahe yi(h attlml, st!t€, or fed.r6l 0.16 and regdotions regrrdtB ot lhe praedurd orrecohhendations cil€d in thir hatrual, which ar€ noa Int€nded to eDe6edc o. ontrqdict.pplicabte regulations in eltect at lte dh€ofservlce.
7P2 'lribo Pefiismlns comn'y
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ulDru<no" 1INTRODUCTIONTERMS & CONDITIONS
TIGICE GEIIERATOR
MANUALSAFETY
INSTALLATION& PRT-START.UPf,TQUIREMENTS
OPERATINGINSTRUCTIONS
TROUBLE-SHOOTING
MAINTENANCE
SPARE PARTS LIST
OPTIONAL FEATURES& ACCESSORIES
OPTIONS APPENDIX
APPEI\'DIX & NOTES 10
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ol{) coNrENrs f0$sffs
SECTION I
Icer@I6 V€rs$ rce 6eMo6 ITubol@nEkds ITubo Ia G.n@rm 1
TIG Sec Motbh 2sc2sca 2scE 2SCAR 2SCER 2
TIGAR Scri€s Modcls 2R2
USDa Appbwd 3
Opdo.al TiC F€aNs 4^ss@iaed Iljrbo EquiDmmr 5
Tdbo lc Rake 5Typicar ApplicatidN 5cDsmr sdic 5
Tems ud lries 7
Li@c{twamty WmturyAdjusrmr Exclusids:Liniratid ot tnbilay ?
Equipftnt ChanlEs 9Securily Ln.e! fnsme 9
l6i DamSc d Dtlay l0'Wmk By olhcd: A.ms,ory ed Sef.ry Drvtre, l0ComFleE Ag@nt l0
3 9 rubo RdnsdMB Conpony i
SECTION '
SECTION 3
Mehinery r Dmgms 11InvolvcYoaPeople l1
(ey€dcGrml Swilch 13Emgcnc, Srop Bur@ 14
Conveyor MaNlldur€r's Instrucllons andM.lerhl Solety Dal, sh€cl lor F.con
A. CdeEl Intomalih l?B Fi^L Aid M@snB Uc. Haz!,.js Infomlion 18D. Prccaurions,tPrmedms 19E. PesonalPDr.ctiveEquipftnt 19F. Phtsical D.u 19
H. EnviFmnral 20
l l
Mal€riel S ety Do(. Sh€et lor Suniso 3GS & 4GS 2l
S*don II. Chemical Md Physica! Propeni* 21Sedon IrI Fie and Explosion Drti 22Scdon lV. tl4lth Ha4dDar. 22Sdtih V Spccd Pruec( Inamation 22Sadon Vl. H dlinAofS s qL&ls 2lSeclionvll Sp@ial PEcaudons 23Seuonvllr Tftnspdtrrion DaB 23Ssrion Ix, Cmmn4 2l
Itrst.llstion & Pre.Sterr.Up Requirem€nbTo Hclp Yd Cet SEte! 25Eelpful Hins 25
Dcliw h@do. 29D;liwiy Inspation chekli$ 29
Eoistine or Movin! 3lEiuipoenr Risgins InsElctions 3lEoisrins d Molins 34
SiF lspddon 35Concrele slob 35Rai*d Cubn8 35Elevabd lnsalladon 35Acce$, S@ice, andAirSplce 36wa@r PE$UE Lines 36Floor Dnin 36War€rTeandr 36
Mou.rinc fld kveling 3?Croudm GudcliEs 37
Buiiding Ope;inls rlG ChdGs, b S@ngc l9rn(Dne$(w unvcyor JvInsularion 39
Allgning CrdpEssds and Moron 4lCoupl'ns CrnEr 4lcmpEssrMoror 4lMdc & CmpEssd Flang* 41
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ii Tubo Rdns@uig comFny 3/39
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Mobrc.npr$d Assmbry alLhDcsorAr'hGnr 4lDowalina P@-r!uF 4t
Elem@l Comclids 43Elarical Swi@ Connedos 43Ch4kins Rot tion 43
MaIe-Up WaFr 45
WaEr TcmpeEtuE 45M,l,?Up WM Conneri@ 45Maleup W.q PBs@ & TenMw 45Drdns 45
Two Pr. Dftins 45OE OvcrflowDoin 46
wlFI Cekd C.nddses 46WrarRe4uit!l@6 46wiRr R€gdadng V.tre rSC Modrh Onty, -
wdef TenDEribFs 46
Pipc Joints 49gerdl Irsarhdos 49
Fr€on Relrig€mL Insblados 49Copper Tubug 49
Rcab.s !o EvacuaE t3
P@p.. Melsudns hsFulm! 53Hish Vacuuo lump 53Frsr Evacuarim 5!S€cond E!&uation 54Third Eladeio 54
Ch&Sins rhe Unn wirh R.rnreftnt Oil 55Pqiodic Chc(kr & RE;rdr 55
Addj.g Refrigmr 5?RcmG Atr-C@led d Evrpcadre-Cooted I.rC Unirs 57Rcno@ Typ€ TIG Un,ts 57
Ar C@led C,nd..e6 6lDqitn Condidons 6l
tt9 Tubo RetrU@in! cmp'ny iii
valve l-'(JpsII.m ReEulao) 62Vrlvc 'c" (DownsNlm Resulatd) 62vs.lves '!' Md G^ 62Vrlve tC 63
alMde Head Psslre Conmls 63Fs Cycling 63vDable sp4d Mord (vsM) contoner 63
Evapomiive-CmldcondeNs 65
EqDipmentFunisbed 65HeadPE$uE connol 65
Adjusrmnt 66Flftd-B@k Con@ls 66VSM Coniols vs Flo.d Bact Conlroh 66Diffdcnu.l PrEssw Swtrch Specinutions (VSMConEoucr Input 67
lBsuP Range 6?Eoof PrcssuE 67SPiEh Ourpdr 6TEle.Eical RalinB 6'7
TmFRluE Opqaring Limi6 6?
Variablc Speed Mdc ConEoller Sp@fruions 67low€r, r-VolLase 6?Powr, t- Phae 67PoMr, lnpur - FEqnency 6?Porer, Ourput Volbep 67Powc., Ouenr - Phase 67lowcr Outpur' lEquency 6?Pow€r,Ourpur (VSM) a'npCar&ny 6?Po(r, Oupu' - TcmpcnM OprErinB LiniB 67Power,Our0ur - Temp(mrurc S@dee unit 67
waFr'[email protected] condensd 69
Desisn Conditions 69
wrb.TErtud 69
C.nml Inltrmadm 7l)Co.ml Pdel wi.sizins 70
Instauation ?lOpcadng Scqnena ?r
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'v Turho r(tns.,uns Clnldni lAe
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SECTION 4 Operating Instructions
Co.rot Pmel Dod 73Er6cq9r q!'Ckrc- qsqiDoon D
ret@ serecrtr swrch . oN/oFF 7lEnsBency SroD Push Budon ?4Conrol Ciruir Btsald ?dMagRtic Sr]ls Wirh Meltins Alloy Ovedm,j Rehvtu8EtrMble (ndbotler 75
0n Up Che.kh$ 75DailySr& Up Se{(nce 75Dtftd S{qGne 16WaE. S'sGDs 76
Malc-Up w'@r Ctcuir 76
Pump and waErDiskiburdCifuit 7?Olerfioq Dain CiElr 7?
TlTical Shutdow. SlqEncc 7?
frperatrm i'<matdns)pre$@ Conbol 79'!e€d ?9
sEcTloN s
SECTION 6
Prcblcms an-d Soludons 826l
92
Aftcrlnii Oee@ion 92Anahr , fopeEdon 92
PlaFs FominE Scale 92Ienuhng SurI@ Ct.tuna 92Scale and Solidr Fomins i; wrK Tanr 9l
Oil Reim A$dbly 96
96
ElErical Conhl Pffil (2l0y46q3/@n | 15/4601 97Elehcal Swnchq & Conrots 93
Hal€r ScEw CodFonefts 99
sEcltolt 7
,ls TuboreiKdnsconrany v
Rcllisenft Sysem (ononu€d) 101Con.iens Cmup (sC Model) 85/9s/l05oF SDT 102
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SECTION 8 OpLional Fe.tnr* & ,{ccessori€s 104Oprion I We hqizing Kit 104Opnon 2 wincnzi.g 104
DFinins 104WderLner I04El{Eicd rO4ConEols 105
Oprion 3 Bi..O-Maric Conuols 105Confiols and Cuidelines 105Specilicalions 105
Op o.4 Opcn BetD.ircn CompF$d 105Belr Itive Uses 105Condon Snctual Base 106
Opdon 5 llead PE$uE ConEols (SC) 106Contol w,rdTcdpemra & nov 106Conml Warer Flow Rae 106Vrlves 106
Oprion 6 Coling Tower 106InsBlhlion 107Ai. Inulc & Dischdge Cledme l0'7
Opdon ? C@linsTowerlump (SC) 107Oplion 8 Air-Cooled Condenser 107Opdon 9 Eead PE$ure Conmh (SCAR) 108Oprion l0 Rcoiver (SCAR & SCER) 108Op on ll Evapodtive Clndensd 10,
Opdois 109Floarv.l"e 109Insnllador 109Ai. I.ble & Dilchfige Clemmes 109
opion 12 IIad PESUE conrols (scER) I r 0Oplion l3 Srainles Sreel Auger & DNchdgc TmnEh 110
SECIION 9 Opr iohs App(ndi (
SECTION r0 Appendix & NotesAp!.ndix A: RcirelaEd AmmM OpqadonAppendix B: WarerFlow Conhol
q Turbo Peldse6uns clmlany 1/39
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Se $S FrcuRES & TABLEseo$00sEcTloN 2
SECTION J
l 1WmDg rjb.ls on rhe CMbol Parcl I Iwminekbrhon rhe sftw Tbueh
Wming tibels on de Aeess Panels 12Wmin8 tib€ls on tlE ScEw Croveyor Bex
FisxE r-5 L(go nC Unnwrh Midte SLprn J:tri[ue ] 6 TIC Udr Wi|n An Oubo.rd $ alij Cmls
Condensins Unn 33'flG Unirw,rh An At-Cmt.d Conden$ng
FielE 3-8 Typical Conc@|e Slab Dehil 35Ft!rc3-9 Elevatedlnsraftrion 36
Table :l 4 TTCAR Models (1 12 FPI MrteUD WahConnccdon) 46
TableI5 soroilchae 55FisuE 3- t I An-Cetcd dndenkr Relicr v.lE
Field Piping 58Figu€3-1,1 TlTical b.ld lnsullarion Relief Valve
valw Piprng (Fl@d,Back Method) 64rrgure l.17 Typilal ltr Fd C)ctin8 or Vdiablc Speed
Fm Mo M) ConEors 64FjEDrc3-18 TDical VSM Cmronr tnsEllrion 65FiguE 3 19 Difr€Endal PiesE Swiah 66
r 9 Tudo R.Idsmdng comp,ny "ii
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SECTION 6HNce Srew Driw Lnbncdion
SrDple Ddly lce Pldr bg Sher 94
ui T'nbo Pddg@dtrg cmpmr l/39
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Rcrd Salety S(rion befor€ ih.lllting or using equipnent.
ilod){l)Turbo Reftisenrins Compmyis a supplie! of icc urljns lndift stonBe cqu'pmonl Tubodo* not enginer.or desi8n
lnfomarion on safery, ins 'larion, opc.dion, nainre-nance, 3nd oou ble shoolins isco.rained in rhis nanual Ifyou nrv€ que$Dns concerning any ol rbese Phaer, co.-Ec Tdbo Reliisenting Conpan)i or om of irs disEibulo^to ensuE )ou tully und€rs dthe i.srrucrio.s lnd guide
You must red rll of rheinlorhation srel ly rndmak€ sure th.l 3ll per.sonnel involved ln (h€ihstollalioh and op€rrlionhare also read and !n'd€rstood th€ inforna(ionand safely instructions.This will helpavoid injDry rope^onDel and/or danasc !oihe cq$pm.r. Borh m valu-able ase6 ro your openLion.Tok€ Lhe line to protect
Road rhe llmual conrenB bofoE you std your insbUationo. opedon. This will sruetime by ensurins all L're necessdy marcriah a.d ools d.aviilable Nhen lhe equiDmenr
HblerrTu.bo Ref.igen nE Conpmyhas b€n Elducing equipmenrfor rh€ ice indu$rt $nce
INTRODUCTION
1960. The i@ gen€alo6 de-sribed in rhis mnual @ prtot a fanily ot producls {i.-signed spairically to der lheneeds of fte indnsbali@ usca. The TIG/TICAR senesice senmrou vcE $ed@din 1985. Although ftey rerhe younges @mbq of theTurbo frmily, lh€y ue builrwid rhe sdme hEh qMlnysandrds of engine*ing used'o develop fie ic.malers orrhe 60s. Many of rh€ lsGsrdevelopnenrs ih @hnoloeye used ro design rh€ lIC/TICAR series ift genmm.
In aDplicarions wheE rorallydry lniforn ica is not Equnld, rhe TIG/TICAR ssiesotietr a low c6( alt€rna-
Icrmrkersl&$rll-lcc--Gl!!l
Thc@ de eleol basic dilferenc$ between Tu6o icdik-en (c-scriet a.d Tu.bo ncgeneEto( (TtCflICAR scF
Thc mdid@al Tlrbo icedat€r was designed to ncet rhe,e.dr or $e packaged i@ in-dusrry whde dry, sub-c@led,onifom pi@es ot ice @ cssenriol. To m@t Lhese re'qurcmc.$ Tuibo ,@n*e^mike icc on only one sidc oarhe plare and wm later isused 'o hade$ (sonc mod.lsare availabl€ wirh hot grs assiso The wacr o ech s{-
0$rfOrion is clLoff ed a drying cy-cle is usd- Boft of tne rhokrns@ a drt, sub coled icc,As dre ice epd&es lion tlEplal€s, it is netcod into abEaler r$edbly to ensureunifom ice sEc. fie sitng
Thc lnque sinng adjuslmnralons with ice $rtn.s obls ollow rhe Tubo iemokerro Produce a wide vnery of
Turbo Ice Cencrelo.gThcTudon gcnerators wEdes,g.ed to mer the neds ofthe industrial trsd @quirinsi€ tor ns @liog ef6t r hdthan for consumprion. TIG/TICAR sems nni6 naintrinrhe sme op€Ering r@hnolo-gy, dd sannauon reqn&-mnrs as ihe renrlers nai.-6i., while elininarins lhei@malG feotuEs nor .$e.ririto thetr applicltions In theTIG/TIGAR, the dryins cycle6nd wlm waGr hmsr dercpl@d b, . hot gN hwst,dnd the ice bBlkcrbizrnecha.kn is rpldced bt !auger to bEak fie Ec 'n@ ir-Fgutd sizs As a rcsult,.ondom shaped pime ol fng-mcncd rc. is prcduced at a
l8q Tdbo Rcrnscrriig compary I
R€ad SafelJ S€ction betor€ ihsL.lling or usihg equipnent,
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M!&ll
All TIG/nGAR urits e prc
. el wilh prc
. $cinl$s steel evapoorr
,2w3l60q46ll3l@ntDrvirh 1r5/V60 conmls
. multiPlc evaPoralor s
. oten cmp@$os drEccouplcd lo $ open &ip
. ahinles scel waH dnEi-
A[ surf&es in contacr withthc wder or ice ee €irhcrstainles $e.1, PVC, or ho!dpp€d galvonizd_ for maxi
. CodplcEly seltrd|aine4
. Uses a wareF@led @.-denFr wjth M@r @lulac
' Opdonal c@ling |o*er md
. CndpleElyself-onlained
EvaporadveC!oled
ConpleEly $lamnhined
Uss m evapontive-mled
Opdonal c@ling row $d
pmvided wi|h fte evapor
Air-Co1ed Renob). SeU @ntlin€d unn e! up
fc€mre iirslcd con-
. An-col€d con lens mdh€ad pds@ @Eols @nb€ fumNhed N opriods.
Evapontive Redore). Self-conoincd uni( Fr up
fd MoD elapo{ile
. Ev4ootivc-c@led @n-dcDs* and bcad pEssuE@nboh can be fumhhcd
TIGAR Seriq Modcls
. Low st.le i.-cldi.gTcunul.0/lE.t ercbMgc.
'Noefrigdaftchrsepc
. Ambia evapmrd eL upforconnecrion o a Fmteamnia Eci{ulmon md
. Conllins oI contuls ldi@dting and elani@r interfa@ wi'h Emk Etig-
Atudia hish si(G and E-ciEDrab@ prkrgcs @ b€
TtE TIC senes is aviilablc in16, 21, 31, 42, 63, ,nd 80Dns of ic per day nodels.The'flCAR sqies is availdblci.25,50, ?5. a.d 100 bns oiice per ddy nodeh. AU ca
br snd 95'I codensing tcn'
2 Tu$o RelnEdritrg ComPsY 1,49
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Re.d Safcly S(|ion bcrore insl.lling or using equiDnent.
IJSD.A--AlDxoysd
All Tuibo nC,.lCAR sencsrce 8en.Ertrs halc prclimi-nary USDA approval rnd arcbuilt lo mer nssed 'ndusuial$andards whrh hake rhebthc mosr reliable in thc industry. E&h systenis desiSnedro providc rhe safcsl hd sim-plest opdatron s wcU 4 to
Operatinn
The bsn op6a!i.g sequeiceof the TIC and TICAR Pries
2.
1
5_
Inc@ing ware. is fcd inro
The was is pump€d ftmfie 6nl rbough PVC pipero a Mrs distibution pan
ed alsg rhe len4n of each
9.
novcd frod lh. hugh bt
A dryout s4don or toughas @lr as r sp*ial ice dis-
10 Ane. a pest tim peri06 thc huvsr sequdcfor rhis Croup of plaFsends md lhe sdon re-
Il Thenexrs4nonofph€s
r2 Tt is equencewillEpea'as rng tr he rce Senen-
Ice rhickrcss cfl bc vdiedlrom 3/16" lo l2 by3idple
Saoibrr-keTubo nales €very ellon Dsible to mininiD rhe poEntbr codamharion of iheproduced on tbe ie sflcads(a well as aU oder Drcdmb)All MEr mdrcecmturadsG eitb!. s@idles sEel, !VC,or ho ped galvini4d, Indddil $e strinless sie.lwoler .listibmion !0n is olcnand casily accessiblc for
on<lart scEening ncdh forthe varer on the pldtes. Astajner is Drovided in themaLe{'p watei line. Turbosrongly urgcs each ue. rocon6nl! a ldal water rr4rmnrsp€cjalist b debrmine Dywa'd@@.|s rhatnigh' behnelicial in oblainins ihe b6!
Cllll.rllh
Turbo icc gcnentors uselaresr controk ivailablcsinple, Elhble opemtion.nDdels e snpplicd wtlnl
a ablc conbollq
overload pDlecrio. (for allnoon fDished with dci@ generad - cxh s@^
quiEd Id etomm op@
AX componenrJ aE nountedin a s$inte$ sEl ct.crncalenclosnt (NEMA r2). Contel paneh & UL aFpded
lA9 'rubo F(ftA.ding company l
R.ad Saletr Seclion before insllllirg or uslng equlpmenr.
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l$iflirelJ
Ice produced by 'he ice g€nd-ator is deliv@d @ r @Imo.icc diehdBe oFnins oursidedc cabinel ofall modcls, Thedischarge opcning N a sm-dard scrcw con!?yor downspou( ftrbo recoDrendsrhar an inclined msf{ wwconrcYot or bclr .o.veYor belsed lo rinsfe. (he ice trcndre ice dishdgc @ ns linrldelilcry po'm. Such Manse-mDrs pEvenL dy condensr-
. aaidenhlly dmping in@
. .laini.s d nowing i.o rhe
IMPORTANT
all conveyors, transitions, or b€lls conna!ing to the ice discharg€should ensure that accssinlo lh€ sc.ev conv€yorrauser ) is . l lm ln . red.SG€ Sate ly Scc l ion on
Optional TIC Ferttrres
Alrholgh Turbo .tesiens andbu ds (hc rcc generalos ro beas flexible as posible, $esra.da.d models o! featulesbay nor met a Pd'curd .P.liddon. Trrho can dessnin chl co.dBumdons dd o_i-fcs sevml opdonal fearres
- for low ambi€nL opela'
€nclosuq lor onrboddcquipnEnl includine
lotut@dcallr rm iceoft when de
. Voluge ed aftqudcy' special rolnges and fe
qucncies de available.
blo*q, mtsy airl@ks,aJd rm d ih@ posi
b€ pnEha&d epra@ly.
- with bcad pF$uB @n-Eoh for SC models.
- wilh hod lrcssE con-Eols td SCAR Bodels-
. EvipmriE mnden$rwirh head pesuE @nEols for SCER models.
. Sdinl€s s@l aueEand
Il yon have an applicflion s aneed that is oor discussdheE, co.rsct thc saLs deD.n-mnr o r ruDo xdrngcmrngCompany d a Turbo disEibu'Dr ro discu$ yo[ .4dsr
Turbo Retrigcrating
P,O. Box !96Denton, T€xes 76202
1.817-387-4301
682 9266 Turbo UWFAX t E17.362.0364
4 Tdb. Pelri$Blns comrd) l6q
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IIIt
as.!.i,led TtrrhntssttlllD3Dr
Tlrrbo olfcB bolh* f.aru@!o nate tr porible to gct youmney3 woth otrr of your Bproduclion. Ins@id of rhow-ins away thc snow Droduedby the bFaker ba, sarw co.-vcyds or oLher hddling d6-vies, tnerrll a Tulbo blftkprcs The Turbo bl@k prcs
or fifly file pound bl@k of
Inmduced in 19??, de Tu6oblock p@$ is r @npLr.Iyaulorutic hvdraDlic DoweEduni c,oabie ot DrbdlcinErrcm 120 b id er;s .I adite. Dou.d blets E hour.The Turbo bloak press isavailablc with a blek baqqe!r!$chmenr which aiirn
. hisher potN tor dE ic
Rngged indusEial con$toction md s@inle$ slel ir illtueas ot icc conr&t ruke theTurbo block pE$ 'he dosr
Turbo otfeB lhe pryv9n
live.y sysr€m (alm 20 !o 100
1l'@ e .wo basic sias inlhe hy&olic vesion os wetla No largcr ve^ions tnownas abmtic ic€ rokcs Thesmallq hydmul'c modcls
All T!160 ice $dage srstemse USDA rDproved. erch
Tvni.al Ap.li.oli.hs
. Fodu@ (bd@li, cmoB,
bp ici.e h rhe ficrC orn ocptmsrg@
. eherg4y @lingl@ds
. sahd beso. layie
Cuslofrer S.Nlc.
Thc Tulbo sdie dep'ftdPovdes rsisranc. fd trllcudmd nc€ik. Turbo cm-ducls E8inns $h@ls ar fietrcbry and vdious l@tionsorcughout the world, For i.fo@rion, 6nu$ the sdice(telartmeft at Tuho Re6isd-
Tlc nodel Md sud nunbdoa you Turbo cquipno isloq.r.d on rhe nadDlie at,oched o rhc €le.tridl .6blpancl. Please rcfcr to rhcmodcl and seriat nDmbcrwhen inqnines abouthc .q . This wr @,bte our pe onnel o handleyour qu€srions quickly and
Hi,h vsn,F
Turbo hisnly vatues n5fricnds and cusbmrs i. rh.jndustrt. Pleose Eftnber rol
D efo@ you acr, Ddenlmd-rhc,cons.qMd of tour
O bsweequ'pmed w@inss
Xe.d Snl€lJ S€ction b€tor. irstoling or lsing €quipmenl.
l/39 Turbo Rdds.reng ConDdy j
aa
o
nead Safery Section b€lorc imrrlling or nsing equipnenr.
6 TurboRelngsidnqcmFnY l q
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Rerd Salely Sectlon belore iNtauing o. usins €quipment,
il{DS TERMS & CONDITIONS ilo {)
Turbo Rcfigeradns Co. (rhc.ConpaDy") agea lo seU lheEquipfr cnl descibed he@inDpon rbe following Gms andco.ditions of sale which, rccordingly, suleAede ,ny ofBuye.s addilional or incon-siscm rems bd coadidons of
1. TERMS AN')PAICDJT
G) Au ordn dc 'o be ac-conprnied by a rwdnty per-@nt (20%) down payeDt otd oeepbble iGvdable lerrcrol cEdit confirned on a U,s.Bank accepmble ro Tu.bo,No orders are b be enteEdwithout paynenr or UC in
(b) All ordcs @ srbjecr $rhe i?prov.l of rhe Conp4nt\ hone ofiice. UnlesoLherwise $aGd, srmdardteds of prymenr cre thiny(30) days ner llm rhc celi.rof dare of shipdent or @di-.es oI lhe Equrpdenr forshipme.t. rpmial shipmnra@ md€, paynenr shrll becodd duo ond pay$le ro $e
(c) I. a.ldirio. ro the purchascprjcc, Buydshall pay anyexcise, sals, privilege, ue ora., orher u{es, L4al, Stal€d Fedenl, which Lne Compa'ny may be r€qlired lo payeieng fro6 rhc salc ordcliv-ery of the Equipmenr or thense 6e.cof Prcpaid f@lghr,if applicable, will be added lorhe 9uchase prce and invoiced separarely. Whercpnce includes Ionsponrrjo.
d oder shippinC chsEcs, .nylncreascs lnranspof lauonmles G olher shippDg chdg-es fron.hre of quo0'ion olpurchas oftler shall b. ld fierccour of md laid bt Buyef,
(d) c6E@r pnces @ subje.rI io the codpa-effar ar tiN of
shipment unless orhervsespmificd rn a sepdotc fticeAdjlsr@nt Policy atlached bfie prcposal or olhd conmclde!@nt of the Conpany.
(e) Il Buyer Equess cha.gosin rb. Equip@nt or delaysprcC@ss ol lhc nanufturulcor shipmN of 'nr EqDipdotrhe con@L pricc shall bo ad-jusrcd lo rclt*' incEser inelltDg Fft caused dc@by,
2 , SHIPMFN'T
facrure, unles odeNxcsFctfied Risk of loss shallpiss ro Buycr upon delivery
3 . DELIVERY
G) The Conpany will en-deavor ro mate shipmenr oftrdMs rs schcdtrled Howev-er, all shipmeN dala de ap-prcxinare ooly, and dc Com'pany reserves rhe nghr roEadju$ shipft nt schedul€s.
(b) Undcr io cncumstancesviU rhe Company be Esponsible or incur any liability aorco$s or damages of my .a-0@ (wherher general, conse
quendal, is a p.nahy s liqdared dadases or orh.$iarisiis ofl of or owins io oany delays in de ii)failuE ro mleag@d o. splci6d trms du€lo cncumhc.s blyond ns
(c) Ir sbipftnr is delayed dsuspended by BDycr, Buyershall pay (i) Crnpanyt Ln-!oi@ fd rlE &u,p@$ a per
demuftige ch&ges il l@ded
4. LTMITEDUABIANL{IWARRANTVA.DIIISIMENhFXCr I IS IONS:LIMITATION OFLIABILTTV
(a) UMIIED WARRANTYTh! Company w'@N rhal arrhe rime of shipnenr lhcI4uipmnr nmrracrur€d by irshall be merchanrabl., !Eelrcm dcfecb in narerial andworkmanship a.d shall poiscss rhe chracG EpEented i. Nnrins com-pany Thc Compiny swamnry is condirioned uponrhe Equitrunr being prcF rtyinialled ond minmined and
menfs capiciry nnder
rent suDns.d opcrabs ud,if dc Equip@ft uses wrt..,
and other prh and codponcnb nor nanufactuEd by rhe
t€9 T u6o Rcnigedhs comprny ?
Read $rery Sdion belore ineralling o. u!in8.quipmmr,
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Company re varanred onlyro the extent of and by thcorigi..l ninufacruEls Narmmy lo lhe Conpany, in noelenr shrll slch orhd man!-facLmsvMntyceaE anymc exlensile w,mm, obli.
wmanty covcnng EquiPnenrhanulactuEd by rhe C.mpa
(b) ExclusloNs FRoM
Q) AHE FORECOING IS INLIEU OT ALL OTHERWARRANTIES, ORAL OREXPRESS OR IMPLIED,INCLUDING ANY WAR.RANTIES TEAT EXTENDBEYOND THE DESCRIP.TION OF TIIE EQUIP.MENT THERE ARE NOEXPRESS WARRANTIESOTHER TttAN TTIOSECt)NTAINED IN THIS ?AR.ACRAPH 4 AND TO T'}IEEXTENT PERMITTED BYLAW 'IIIERE ARE NO IMILIED VARRANTIES OFFTTNESS FOR A PARTICU.LAR PURPOSE. TI]E IROVISIONS OF T1IIS PARACRAIH 4 AS TODURATION, WARRANTYADIUSTMENI AND LIMI'TATION OF LIABIL]TYSTIALL BE THE SAME FORBOTH IMPLIED WARRAN.IIES OF ANY) AND EXPRESS WARRANTIES.(ii Conpdyk w.nlnLyis as shF! in (a) ibovcand do€s not aPPIY o. exc.d,for exanple, o expendablenems, ordinary we& md rcd,alEEd unis; unns repaiFd bypersons nol expressly ap-Dreved bv the ComPanY, ma'ienah nor ol rhe compdFy\nan!racrure, or danagcciused by accid.n! Ihc ele
nens, abuse, D^use, @nponry heat, orer'loading, or byercsive or co(osiw slbs6ncca or by rhc alten pesence ofoil, gEase, scale, deposirs oro$er co.nDinanr ,. rhe
ADJUSTMENIBuyer nu$ nale claiD or $ybBach oI any wmanry bywdnen notice to lho Comprny s ho@ ofiice wnhin dirLy(30) days of lhe disovery ofany defed The Conprnyag€s ar iE opdon ro Epan dreplace. BUT NoT IN-STALL, F.O.B- Conpany splanr, rny pdt o. parB or lhcEquiDne.r which wnhinLwalve (12) rc.Ds frod thedac of innial op€radon but nonore rha. cighrecn (18)mnft s fmm dlre otshipmentshall prcve @ dc Conpany ss.dsfacion (including eLumro rhe conpa.Ys planr, uansDonaio. prepald, fc insp4-ton, ii rqun€d by fte Company) @ be dermtive wnh'nrhe above Wananty. Anywmdy adjushcnb orde byde Conpay shol nor exlendthe innial q.trrnr pcnod serfonh above. The sarantyperiod fo. Epl@mcnh madeby nlaDy shlll temi
fte innial wmntyl.riodsrfonh rbove. ExDenses incun€d by Buyer in rcpleingor Epliring d Eturnrng lneEquipmenr dey pld dpMswill nor bc ic,mbuBed by the
(d) SPARE ANDREPLACEMEN"T ?ARTS
ADruSTMENT'lhc Conpany sclls spdc andEplacnenr p.ds, This sub-
(d) is rhe wMm,y
$ nale clain of myr rny sprE or re
place@nt pans wnry hywlnbn mn@ @ the Clnpr
any allee.d defecr lor all suchparrs mnuractured by theConpany. The Co6pa.yaees rt iN opdon 'o Epair drephDc, BUT NOT INSTALL, F.O-B. Codpanytplan(,8ny pan-or parts of ma.
within one (l) y€d ftom lhed c of shrpftnr shall pov€ro rhc Conprny s satisaactory(includins rerum ro rhc Con-pany\ tlanr, rransponadonpEpaid, for insFcdon, ir E-qoied b, rhe Comphy) ro bedefarive wnhin lhB PduWr@rt, The Wmnry andwaEanry p€dod ld spaB i.drcPqcenem p34s nor nanuf&trEd by the Conpa.y(pnEhed by lhe Codpany,fron thiid party suppliers)shall b€ linicd o ftc wam-It and wa@ory AdjustmenrexE.ded 6 e Conpmy bythc originrl mrnufacrur€r ofsuch ptrB, in no eve.r shallsuch orbcr nanufscrurcfswmanry cEare my morc .x-rcns've wMty oblisation oflhe C.mpa.y 6 rhc Bnlq forsnch pdB than Lhe Conpanr\ wrnrnry Adjusrmenrcovenng pds mnuficitrEdby the Cohpany as sr foflhin this subpdr8Eph (d). Ex-p€nscs incuded by the Bu)€rin @placing, Epairing, Ge-tuming rhe spaE or rcplace'mcn6 pus wilL noL b. reid
{e) LMIIAT1ON OFUABILITY
Tlrc abovc wamnry Adjtrs.
3 Tuino turnsd,lns Comray l/8s
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R(od Soler] Scction belore ihl'lling or u\ihg quipmenr.
me.r ses fonh BtryelsciclFsive Enedy and $e extc.r ofthe Compa.ys lidbihy forbEmh of inplied (ir.ny),ndexprcrs wddnes, EpPsenado.s, nsrucdons o. detec[lrom ary caurc in co.n€crionwilh rhe sale or trsc of rheE.luipdenr TtlE CoMIA-NY SHALL NO'I' BE LIAtsI,E FOR ANY SIECIAL,INDIRECT OR CONSEQUENTIAL D^MACES ORFOR LOSS, DAMAGE OREXPENSE, DIRECTLY ORINDIRECTLY ARISINCFROM THE USE OF 'rHE
EQUTPMIN1' OR FROMANY OTI{ER CAUSTW(ETTIER BASED ONWARR^NTY (EXPRESSOR IMILIED) OR TORT ORCONIRACT, and Egdle$of any adviccs o. Econmen-dations thrt nry have beenEndo€d conccrnins de puFchase, in$rllarion or usc ot
5 . PA 'TTNTS
(a) PAIENI INDEMNI'I.YAND (X)NDITIONS
Tho Clbnpany agrees ar nsown exPense ro delend andhold Buyer hardlels in rhccrcnt ol any Nits institl,redagRinst Buyci for an allcgedinrnnBcncnr ol any claim ofa.y L,nned StrLes Parcnr covenng solcly r rbe smcluE olrhe Dquipnrenr ,s o.iEinallymsnutmbrd by rhe CoDp!ny!s rhe Cumpuyr {necifi-
do. by rlre Bfye., p.ovidedbuyer shall (i) havc 8iv€n rheC.dpany inmedirG norac inmiling ofany snch clain ori.strDrio. or rhrear of iuchsun, a.d (n) havc permiredrhD codPany to defend o.
se eftesa,ne, and bavc 8iv-en all nccdcd inromadon assistance d authoriry loenable rhc Codpa.y Lo do so.Duye! sluU defend and indem.ity lhe Ctrmpant rgainNill expenses, coss ond losby rcNon of nny real or .l-lcged intringcmenr by rh€ConDanys incorpomrLnt rdclis. or nroditication re
(b) LIMITIIT'ION OFLIAI]ILITY
The Company s bnl liabihyheEunder n expFssly limned'o an amoun' no grerrer0a.rhe sales price ol rhc Equjpdcdr and.$y be strrisiied byihe Comtrny s rcldrdj.g roBryer, ar rhe CoDpanys option, thc sales price of rlreEquipmenr i! rhe evenr $eCooprny olcck ro delend anysuch $rir aDd lhe 3rDctu@ of|n0 sdd Equipmenr is held rointinge any such UniFdStarcs PaLcnr and ilrhe Btry-ers fse iheEof is cnJoi.ed,
rai. tor the Dtryer the ngh ocon iuc u$n8 r]]c EqDiPnem,or (ii) supply non infringingEquiDtunr for insldlarion D,Bryer, or (iii) rnodily deEquiDmenLso rh.r itbcco$csn.na.lrineiLrg, or (iv) refundrhe rhen Darker v!lud ot Lhe
6, PRIOR IJSE
If damase ro fi€ EqLpdent oroihcr propeny or injury op€nons is crused by rse orop.Bron e Eqnirnenl
cluded in rhe pdicbase pdce,
thcn Buy€r shall jndenniryand hold the CoDpany hem-les from all ldbilny, constnd expenses tor all ch
7 , EOIJ IPMENTCHANCES
The CoDpany day, bur shdlnor bc oblig.led ro, incorporare in rh€ EquiPnenr anycl'angcs i. srecificadons, de-sign, nalerial, co.stucri.n,Mmgc@nr, or componenB.
8 . SE( ] IJRITYINTITEES :INSIJRAN( ]E
(a) To saurc paynenr or rhepfrchase prie, lluyer agreesrhar rhc Camta.y shau reMina security inGr€$ in rheEquipdcni unrll Bntcr shallhave paid in cash the tuu purchNe price Nhcd duc. inomsaL rhe higbc$ L$,ful contEct&re unil so paid i.d fte cossot collccrio., i.cludine iearonabl€ ado!.ey s fe6. ThcEq pnc.L shatl ar ridos beconsidered and Edain p€rsonal iroperry and Buyershall perfom ill aca ncccysl-f ro t$ure and pe.tarr EGndon of rlE Conpanyk s.curiry inLeresr rgainsr $eriglrBo. ir.ftss or rbnd pc.son! ln rhe eventBuy{defanlr in paymnt of!.y perof rhe purchase price wh€ndue, or &ik o conply wiftany bd rll tovisions ot|nisconnac!, rhe CoDpany shallhave rhe rcncdres availableunder rh€ Unifom ComDet
(b) So lo.e as de pnfthasepmc is unpaid, Buyer ar ns
r/39 TmboPchiso,Llnscoi,rmJ 9
Rerd S&a€ty Selion belorc insbUihs o. ushg equipmenl,
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co$ sha ob6in insur.n €aSarnsr loss or daolc. f@rI eri.rnal dues, nmins theC.mpany as d insurcd, m Imoi.i md lon sufficient bDDEt Lhe como< rn@Esr
9 . CNNCFI . I ATTON
clndr.g bnt not_linikn lo ex-
ddB oade by the Conpany,
l0 . r .oss. DAMA(:EO&DILAT
The Company shall not b.li-able for los, dimee d d.latEsnLling fr@ cals.s bcyondirs rcrson$le control otcaused by sEiks or hbd drf-ficulries, loctours, acB ormissions of my govemtun-tal atrthonty d rhc Buyd, r-slrcdon 6 not, war, fiFs,floo<ts, Acc of God, breok-down of csse.tDl mchinery,@i.tenk, Dndides or emb&-goes, cal and marerial shd-ags, derays r mspdauonsor in,bihy to obtain labd,md?rials or pans fro6 nsnrlsouEes, I. dc cvdr of anydelay rlm such $U@5, P.ts
fomancc will bc posrporcdby such lcngh ot Lim Bs tuybe rea$nrbly nccessdy roconpensaG aor rhe delay. Inth€ evenr perfomm@ by ft.Codpary agremenl.hmtb€ Bhed by rheConpmy due lo my idion ofEoYmmn@ ag@6, o Mylass, rulcs or Flulations otLhe united s,a@s cov.rn-@r, rh. Compiny (trr ilr option) nry can@l this ie@-@ wnhout liability In noevenr shrll dc complry b€ liable fd dy lo$ d d@sc ofany krnd, inclxdins conscqcnsd or sp€('a @rBs d
1 I . WoRK BYOISEBSrACCESSOBI-ANOSAIEII-DEYICES
Tbe Cmpany, beins onlt asupplr.r of rhe Pment,shall havc no ( lbiliryfor labor or wort of any naluE Elatins @ dF insrallarionor operahoi or us. of LbeEqlipmnl sll of which shallbe performd by Buyo ororh.B. lr is the €sponsibilityof Buyer Lo fumish such rc-essory r.d s0fery deviccs asroy b. d*ied by I and/d @quircd by liw trOS}]A e0'd&ds r*pccring Buyeis useof rhe Equipdcnl Buyersh.ll be Fsponsble ror eeFrrining 'hat lbc Equipmnl isin$aUed and opeuEd n ac-
codrn@ wih all cod€ FquiEmnls &d orhd applie-blc laws, dlcs, rceulariors
12. coMPr.f,TEAGA.EEMENI
I'ITE COMII.EIE AGREBMENT BETWEEN THECOM}ANY AND BTryER IS@NIAINED HEREIN ANDNO ADDITIONAL OR DIF-IERENT IERM OR CONDI,TION STATED EY BUYERSTIALL BE BINDINC UN,LESS ACREED TO BY TIIECOMPANY IN WRITING.No coune of prior dcrlingsand no usagp of rhc rrdr shalbc @lcvad @ snpplc@m 6cxDla'n dv oEm !$d in thisAiEmni. Tbis AsEmnrmsy be oodificd dly by awriting signcd by boLh theConpmy Md Buyd and shallbe g@erned b, rhe UnifmCmcial CodE as cnacftdrhe SlaG ofTexas. The fcit@ or lhe Company ro DsaruPon stricL Perfoma.ce otmy of the rems and co.di-rioN sbred heEin sha! nd b€considcred a @ntinuing qdver of uy sncb rcm or coftlr-
or my of lhe Compotryt
r0 Turbo Rcri'ssiun& ClnF)nY 3/49
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ooo$otlsF @ sm safery poinb loletp rn nind whtr @dns rheilicienl yer srlc woikins en-
S,l€tr Dcfinirions
SMtenents or labels in (histunual or on rhe prbducr D@oded by rhe follo*ine vords@ of sp€cial sig.6cme:
Indicars sercc F@nrr injury o. dea$ will rcsDlr if in-strucdds @ rcr aollowEd.
Indic es t smnglossibi yor sevm per$na nJury or
Ma.s hrards d usafe prcti@s which cold cos nindp€Bonal injuy or prulnct u
Cives helpful intomarion.
M!3niDert-ir-Iln&Iols
Machinery can hu t{u iI touar nor caEful use caudonduring Nenbly and op.m-
Us cod@. $.e and bc
SAFETY $0$olwmins lab.ls rnached Lo lhc
Ir all labek m .ot athchedand visrblc or labcls std robao@ illesiblc, co.hcr Tu.bo Relrigera d.g CoDDany
Turbo^Relrlgcr!ting
Deh(on, Texa 76202r .8r7.38?-4301
682 9266 Turbo UWFAX # 817,382.0364
IF
rigure 2-l W".ning Labels on thc Conrrot Pan€r
WARNING! Res.t lhis selionlh6€ inslructions could r6ult ln
li.st. Failure 10 c.r€funy rotbwpernanenl injury or lcs ot til€.
l/€9 Tu,bo Rel4*uns C.mpdy
W,{RNING! R€ad thitthese ins(ructlons could
@don nrsl, Failu€ to.artlully lollos16 t in perman.nt lnlury or l6i oa lia€.
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fnvolve vonr Peofle
Befoe opcr4ng.qDipnenqhave rhc p€ople involved in$e opmdns d main@nanceof lne .4nqment mr b dis-cus fie {hnge^ and safely
. Wm lhm of dE dogd
. Tm cldricity otr rn<tlak it out whe. wort-
. Hare o p€sd [ained ddq!3lified n ihc op@bonof ihe equipnrent on duryro.nsm rhe dE elecdici-iy says lftked out to
worting on th. equiP-
WA.BIIINGS. TTETIC is an auromilic
oachi... Whe. b opm-tion, ey &d ail do@4nay sd M|nour wm-ins Sotu@@ srys@ evm if lhe ntrrsmnEol swnch h in tnc'OFF posnion. NeveranenPl !o sryi@ rhe TIcunles all elecricrl pow€r
. The ice drschd8e openi.ghas ! wmins lab€l ief*toFislF2-3). FDId in-nallarion mui ensuE rbara cov€! d gue (mr suFplied by Tdbo)on rhe rc di$hi.g befoE operating ro
A WAHNING
AlN Allrl ! | t l l ' t ' t
Figure 2-, Warning Labels otr th€ Screr Trcugh
Figur€ 2-.] Warning L.bels on lhe Acess Pancb
ouA.D€, acctss eoFs ^rlD cov.Fs rlu3t
LooN our Fo$EF iEroFE FE|rOVll]6 0UAn05,ACCEES D@F6 ^ND COVERE 'ILIFE IO
FEFSONAL INIIJRT ON F'OPEA'I DAIi CE
OO NOT REMOVE ON DEFACE
l) Tudo Rernrrauf,s ConPtnY l/3c
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WARNING! R@d this seclionlhe$ inslructions could resull in
6rst. Frilure 10 carclully tollowp.rmenent InjurJ or l6s oa lile
widour .I sue.,s, &ces
piping requE sldsing dEldins, bc suR E6iger_dr is blcd off md Ut sv$
bnpling roEpsn. Pror€t
Whcn changing oil m the
'ne teslE is blcd olr be'
give off highly @ncfuds. haE lhe &a aodnorily qudlf@d p@mcl
i&ffihireclffi. Fdl
muleher of rhe cled-
Panel wiLhou .hscM.e!
eltri.al wice. AI etErical wo ( shouLC bc !d-f@ed by a qualified eLc
. Wnen seFicirg thc IIG,Turbo @nds 0DL alleasr two (2) pcodc b€
. Alrhoueh Tlrbo Reliigq'adng Cdrpmy d@s norsuppty convcyng equP'mnr bercnd rhc i@ discha4. ope!:ns, mylol've}6uM'nA@adonwi'h LlE opeEiie of Tur'bo equipmnt bus b€ slfliccndy Bnar&n io pF
1. Conveyor mNfactuM\instrucuons dd wminsl
2 Per the OSrlA HazndConmuDiduon Sqdsd,mrfid safcty d.h shFBfor Eliised lnd rfiigen.roil, eo. Pa34 l?-23
FiBu€ 2-4 \aarning Labels otr lh€ Scr€* Convcvor B€li Pull€v G!a.d
A WABNING
l lvvt!vtt
tae rutoR.IrUdmgcdnpdy 13
WARNINC! R€ad lhi3th€$ inst.uctions could
sclion first, Frlluft ro orefuttJ ao owrsutr In Derm.hdl injurr or lo$ ot tite.
. U a{ outlid! cduacM isrquiEd io install q s-
you TtCi EquiFro fu8h yon wtrh tEc € ofinsua@ be,
fde rsfoming uy wroo Yor quil,rot. TUFbo rb. wDEndr th,ilhe p€rsn hiiing . cd-@c!or blenom ko* besinied wifi dct expsi.
Ke1€d Conir.l Srit.h .
A \ey€d switch is !rcvdcd to@@l rhc TIG oFradons (onand or)- To lmt od de ric
l PulL disonnan and ,@tNt all elccEical sFie.
2, Tum key selerbr suLchorcv'ded) @ rhe oFF
3 . Ti!? key oured t@p in
' On smc cdy mod.ls
key€d swich w$ nor pGvided Follow slep+1.
Emerrencv Sl.n Br on
A pushrbull mNtum h.rdemerFncy Nitch is on the.onEol Prncl d@r fq md-Ecncy cur-off of Lhe 6nlbtccu'rPorcr. [email protected]. i'r tulre is nol @ bensd lor s@ice or l@k ourIhis h an cmcrgercJ
If rou heve au.itions..r,l Tn.Do X€arige.sal.!
1 .8 t7-387.4!01.
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14 Tubo Rcrdsdflins.mFri) Wa
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Convevor Manufaclurpr 's Insl r t rc l ions and Warninps
Tubo Re&igcradns Conpdydcs nor insbll .onveyos,conscqnendt ir t rhc rcsPon-sibiliry of lhe contrdctor, in-stlud, owrer, rnd Ner ro 'n-shl, mai.hin, and opsale lheconY€yor, cohponenN, aodassmbli4 rn sNh a mrnne.
wiLh tbe wil-liads OccuparionalSifcry and tteallh Act andwnh 6ll s$G and rocal l.wstud odirmB al]d the ADn-can National Sbndard In$i-
I. oftld ro.void an unsate orh&ardous condrrion, thc ass.mbli musl beinsralled rcd in accor-dance virh rhe followinB
1 . Convcyon shall nol beopcncd ulcas.ll cdenand/d guards tc fie con-veyd md drive unit 8€ inphc. Ir he converG iso be op€ned fd inspectio4, cleani.g, nain€.nance, or obsemtioD, rheel4tric pore. ro rhe mrordiving rhe coleyd du$be lock€d otrt in sucb amannsrhar beconvotorcmnor be Esm€d byanyone (Dowevcr E@Efion 6e ma) unril conveyor covq or Btrar.ls a.ddrive Euarns ha"c b@n
2 If fic co.veyor must havcan ing ar a con-dir se and applicalion, the enl@ conveyoris lhen ro b€ gudded by aniline or lde in &@F.bn;wnh ANSI$andrrd820. l-19?6, wnh special
a@n@n grvc. ro s6uon6.12.
3. F*d oF.ins! td slbvel
equipmnt shall be @nsnx4ed in srcb a wry rharrhE onveror openirg iscovccd by a Srabnc. rftE M[lE of the nabhlis such thar a glab.g cm-ml be used, then the €xp6ed stion of rhc 6-veyor n lo be guddqt byr railn8 d fence and rheE
4 . Do noL mempr uy main@necc or Ep6N or @onvcyu until po*d h6
5. Always opmle @nvcydin mdrrce wnb rhee
c@uined or dE ouhlabels affixed !o lhe quiF
6. Do nor plae hmds q let
7. Nevd walk on co.veyor
3. Do .ot us. conveyor lbrey puqrose dnd t.a.rhat for which ir wA in-
9. Do noi pokc or prcd ma€-rial into rhe convcyo. wnh
10.l(ep@a dound convcy-or drive ud conml sh
tion fre ofdebns and ob
I 1. Alwrys @Bnlm the f.d.ing of tursdol inro rhennir ar r bf@ and con-
r2. Do not aftmpL k) d@ ajanm.d @nwyd u.rillwcr har been locked
I 3. Do nd atunpt field mdli-Iidtion of convoyor d
Turbo Rcfngmdng Cmpmyinsists thar dhconftcri.g and
vidcs th€ otrly Prl Drote.tionrSaind intnrr. o$er dev&sshould not h€ used s a sub
suards d cov6. We courionrhar tre ot saondary devicesmay cluse emproy@s to .cvelop r frlse EM of semriryaod fril @ lock out poworb.toE rcnovins coves orgutrds. This couldnsulln asenous injury sholld rhe s-o.dary devre iail d malfnnc-
TheE @ many rjnds ot elec'uical dcvic.s ld inied@khsol co.vcyo4 rnd conveyorsystems such lhat if onc conveyor r t rsysrcddFrocesis stopped, ofier equitmnlfeEding n, d followi.s n canalso be aur@aricany sopD€d
ElccErcal conbols, machine.yguirds, Filirss, wllkNrys,dMg€tunt of insralldionbai.ing ol pdsonnel, crc- E
WaRNING! Re,d lhl6 iationthe$ inslructions @uld .qula in
first. l.ollure lo c.rcltrlly lollowp€rhah.nt iqiu.J or lcs ol lire,
,{9 TuboF.IismlnsC.nndy 15
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A. Gen€ral Infornation
MADE MME (COMMON NAIE SY$ONYi,i):R.fngdant 22, Fron 22, Cenemr 22,FluoMdbon 22, CFC-22, R-22
MANoFAcrufl EFs AoDREss: (MAruf rG)
Vice A$ider or Mbut&tunns(3 t6) 524 3245 or(800)835-2916
Chlmdinuoru@thane d no.@hlorcditluomthrft
For Em6a6tuy Medicar kno.maron: Cnu Collect (415) 821,5338 (24 hn.)
B. First Aid Measur€s
e ot exposure. If inhaled, Itmvc @ ftesh an.
Elcs ond/or Skin -, vepor conlrct -. flush *idr fes[ war.r rorat lers 20 minu6.Liquid corLect -. flush expostd @ *irh tulc*am Nrter or olh-
c'{if *m skjnstotrly rbic B Drobrbleler a.fmmgty. CaU a rid.
Ing6rion -. I iquid -- no' probdblF lfingered howev.r, kep parienr calm,,t conrous,and eet 'oa ph\. . D , 'nfrnbkly. .lidbr" n pobrble, indictr'ei by.e6isof tiDs Md@ngue ( onu! red ri \rrj. blrncl 'ng or r|in plin i d kn.tc' nen, Wm s]dn dowty.
WARNINC! R€od this sctionthes€ inslrucrions could .6ult in
lirst. Failu.€ to @r€lultJ lollowpe.non€nl hjurr or tNs ot tite.
ra9 rubo Rcfrismri4 cmp,.) n
WARNINC! Read lhis seclionlhe* lnshuctiohs .ould resull in
first. Frilurc to c.refully lollospermDeni inju.t or lo$ of life
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C. Hazards Informatlon
TOXICITY AND HEALTH
11-V 1000ppm(vol) (8 h.. TWA) STEL l2soppn(vol)
Int.hlioh -- CFC 22 is Flatilely non-oxrc followhs &uF crpsu@, Allhoush no lons-@m@pehcG'E sudiec have sFcrfi@lly inEsdeaied (uc oaFrlblG olhutl]m to CFC-2,2, e\p€riene indicoles rhe card'owular dd Bpirarory 5yskd e the priday srsles 6Ifer@d, Abo.e (inrcnrional hhaldion) hd duselJealh ttdnM .r!o!uc to hrgh (oncenh-
. 20%) my caus @nflsion, lung (B!iE'ory) iritition, Eerds and pdtaps clm,efaes m rc*allv shd [ved and Ev*iblc wifiour lrD rfiecfiecB whc. @@rd
to ftdh atr LCs vilB ioiEts and ni@ mse f@m 2r,m0 to 390,0mppm(vol) ovd Ery'ing r or 15 mjnuas !o 2 hds. High ormpheric ( omentlrions of Cl C.22 p@dNe md lhcndeprsion ond llnally arphyxidiion.
tnsstion -- dorprcbable,ar drmsphenc p(sG, hqudcFC.22 boils 41,4'F( 408"C)keui.. dnd:evm ftGrbik ot@nirc@d usr $ill6ulr.
Slin *- co;hr of vapor CFC-22 wilh skn or cyes sholld notcrue i.jur' Cont@ or liqlidCtsC-22 $illFsulrin rretus rnd frsbikof coEred Lis(.
Note: Hun.n Poietring Potential -. Snifing or anorcrbon ProPellants ad then inbxi-(adna ettat, ha Droduced ovd 100 &!rhs. FluouarhoN exhibit vcry toxic propenis (asDh\ xirrion, . &di4 mhyrhtuitr *h.h sift€nihowe@. be@us olvdtrion" in FsPon*. ralilituul' o DEdrt which :rmp'ms wdl b. .\hrbrbd Iollowing erpc@ n is possible turdividuls wirh hedorespimrry disders hty pov. csptrrally suscePible.
oveExms arion of vsiout ani@ls to ,16,000ppn(vol) -- 50,000ppm(vol) oaCFC-22 fo 0 m.rhs catrscd albELions in body wcisht 0nd physiolqicrl odu-rane, dd aafeckd thc lunss, cenbal Nfrous sy6'em (CNS), hcan, liver, kidneys and spleen.No i.f@tion was found co.ceoi.g efldb on huMns
CFC 22 jnhrled fl @ncnmrions or 50,000ppm .nd above hd b@n shown in E$s @ doBs bsn\irir rhe hed b .xogenous rouAide rhe body r ddr.ahne, E uhing in srids and sherifts faral iftEule hqn b€as (ctrdi0c atrhythmi4sl.
A liletidc inhalarion dudy on oLs and nic was Frfonftd by ICI, h4 (UK) Tbe Esuxsrrom ths rcr sl owed noeffa 6on eirh.r dtr o ni.e up 'o l0,000ppm('ol) At 50,000Ppmrvol).CFC, ws $dl(ly (a(inoeenic ro the ol.led male 6u /.rtubtrrr8 a l@ incid.@ orfibosdonr in de ialn,ry 8tand,. The s gnificdc of thB nndins i\ qustion.blc Noabn(mal incdcnc ws tou,l in n'e of erhs se{ o in rctule 6t A' 5o,ooopPmrvol Noorh'd nndrdss of bioloeical significMce w@ mt(ic
T€Eoeoic nudies on dB dd mbDrb sho@d an ra Fasedincrlene o abs@of .v.sr m'tetu\eiarerousuRlev.kof50,000DPm ('F 22 e\I)o5o( d.urEd llom rhe 6rh b l5rhdayof pFgn;nryr. TheRrA no.ntrrolrbbrcor$enofispnng,rthNl.wl Thmwasno evid.m of oLhd oven feralabnmalrKs
13 Tub. Rotrigendns compaiy 3,€9
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WARNING! Red (his sec(iohthese inslructions could rcsull in
lirst, Failure to drefuUr lollovp€rmanent injury or lGa or [te,
FIRI' AND EXPLOSION
Nonnammble dld nonexplosivc. onc docu ncidot hd been Eponed wh@ on explo.sio. ocudr{tduqng rhc wcldBprirof rcon shell whichappenrlyco aincdr5050DixtuE oi air ond CFC 22. Ar hiEh tempsaues (r u0'F, 632' C) u.itcr fivdrblc bb@brycondiDons, CFC-22 is cnpablc of fomi.g wcauy codblslible dirt'fts with aii Flm.ion olcombustible mixturcs, un(|er pncrical mnditions. ev€n at hichs bmpmrure' is exhrely unlikely and the tue hazaids of CFC'22 re lert small.
D. Precau(ions/Proc€dures
DonorbEarhevapo6. Avoid conrrct wilh eyes skinMdcldhing Wedpor€ativeclodlrgrncluding goggles Mdclorhlnrdrubber gloves. Nor aorfood, dng d cowuc use.
Sr@ and usc wnh adcquarc {cnrilarion. NDlor use i. n closed or onli*d spG ld0l erhiuymayberccessary{oEdnceconFnsadonsbelowTLV(1,000ppm) S0oEinMlplae
Whd lighling fre nca or nvolvnE ns pmdocr, nse ell:conrained brearhidg appdarus rCFC-22 contlcs open na@r or ex@mcly hor mral srfaccs, n n2y deconpose b tm Hl,Hcl indriccs olcarbonyl halides (i e., phossene)
In r lo .w. ro la .p r l lo r lea t , lep 'p" rnJ ven. . la r enc lu :e . l ip tu r : rn lBaqndNpeNd.Dono. .no teo ' onc ' ru iF@ ' c . rbJr on 'oErc : in im 'ed x ruc ia i .
CFC 22 is shippc.i and nord a! d l4uclied, comprcsed gis nnder pBssm.
Personal Protective Dquipmeni
sclt-co.rainei bEadrins equipmentshonld be used.
ftorelveclorhms should DinimiE exposed skin rndincludc gossles, a full fa€ shdd irsplashing is posible, rddclod lhcdrlbbcr glovcs.
Physical Data
CFC-22 s a gas ar nonnalcondnions ol77'F(25'C).nd I ah.
Boilin8 Poim (l dn) -4L4'IrC40.8'C)VRporpE$ure @ ??'F (25'C) i 136.? psigVipor densiry is 2.?6lb/nr@ 77'FSp. l r f i c s ravnyufvapr = l )108@ ldn 'and77"JSpe( i f i cs r , ' { yo f lqu ,d re r= 1r L 20 '477 ' l% lolidle @ 7?' F ud I m lm%("ol)Sohbility in water (% wr) I3!!4s oluble in .cerode, edaool ud [email protected] ilcss liauid and vaDoroili'- vcry sl e,heEal dlor ro odo dr
3/39 -rrto Rernsen'ing company 19
E.
F,
WARNING! R@d thisthere lNt.uclions could
s.clior firsl, Foilure ro corefully rolloEresult in D€rnrnchl i4jury or l6s ol llf.,
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S€ctioh IlL lir€ and Explosioh Dltr
sFirr nr. Frohlng Fcs!!@: Wes self @nld@d kerthing appmls. waq rpE y b an unsu'oblc exdngnishins.senr
UnBua| Fi,o and Erplo!|dn Hda'6: Nm
Fbsh Pdd (Mdh.n u5.n): ASTM D92 >30e F (>150'C)
Wshclo$ing bcr@ Pnse.
coz
Selion lv. H4lrh tlazard Da1.
Pa'mbsaue 66d6rions {air): 5 ne/nr minenl oil mi$ (OSHA)
Er@olorerere@e: Prolonged 6nL1cr My c se njno. slin iritation-
rori.bs i.ir P'op.ni6 s: NDA
Flush wilhlsge rrcunts of vaEr fq { lear It murc. lf EdNs or mi-ktion lesi6ts, comrcL a physiciln
skh 6ieu Wrst wnh sP ud wtrer'
iswdllov.d: Cdl r PhYsicio..
Sclion V. Specisl Prolection Intormarion
v.mld{ ryp. R.!! rcn G€ar, M-hai/cal, sP€cial): NA
Fsspi,aro'y Prot€dbi (sp*iy rlF): NA
Pd€ff6 Ghveli Oir Bsisanl rubbo.
Eya Prcrdbn: Chenical splash goggles
orh6,Pd€.lvd Eq!pmad: Rubb.r apmn
22 T[to Rcliis.n'ing ComPsnY 3 9
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WARNING! R€d this seclionthes thrlructioos could r6ult ln
nrsi follure to qr€lully followpermnert injury o. tGs ot tite,
S€clion vL tl.ndling of Spills or Leats
Sbp lcat, dike tp l&ge spills Usc ind aktrbenr mat€ridl sNh as .,nh, snd, d vcmi-culne fd clem-np.
Dispose of in iccd{hnce wilh Ldar, Sra@, and FedeEl sovell@nr Esdadons
Selio! VIL Speclal Praautiohs
Arcid cxrosuE to helt od nam. Prorecr agaiat eye Md stjn csbcL Wash $dm8rny af-
S4tion VIll. Transporlation Dlta
un'6sudhyDor E a"suraidqD.or. O
: CSEMTREC 1-800-424-9300
u-s. Dor. PoFshlppnsNan6: NA us o.o.r. H,a,c cra$. NA
RO: NA Lab.(o R6quk.d. NA
Fbrshrc6€iricarion: PeEolelnOiINOIBN
spscarT'ansponarionNoros: NA
S€cliotr IX. Conn€nlj
'Ilrbo bellews rhc sla@@nrs, rechnical inroftrtion ond @m@ndalions conbined heE . e re
a$utu no Esponsibili ry roi nny loss, daDagc, o
l/39 Tuto Rcrriscritrns c.nprny zl
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aaaaaaaaaaafaaaDISCONNECTING POWER & LOCK OUT
Tulbo Refrigerating Companyinsists thar disconnectingand lockitrg out rhe powerto the motor driving theunit provides the only realprotection against injury.Other devices should not beused as a substitute forlocking out the powerprior to removing guards,covers, or other safety devices.Turbo warns that the use ofsecondary devices may causeemployees to develop a falsesense of security and fail tolock out power beforercmoving guards, covers,or other safety devices.This could result in aserious injury should rhesecondary device fail ormalfunction.
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EfTectiv€ Novembe. I,
L PI|I!!I!
The puryose ot rhis F@dreis ro pi€venl injury ad/ordealh lo peM.ml by .eqtning dr @$in pEcautios beokul senicing or @-pann pmenl u hasb*n developed and imple-menGd so as o comDlv wirh29 CFR 19lO l4'7, ofde Oc-cupalioml SaJery and Health
Tlcsep@autios include:
r shuuing ofi ed lGkins
pneunatic and hydErlic
3. Elfcdrcly roTaring thoFputions ofequipmen' tudnmhbery 6ar @ endgyinEnsiw and @ bei.g sd-
lL Sr'oleThis pi@dur€ includes {hosemployes whose duries EquiE them to do minbnancc
d D,inGnuce of mchins d€qutpDenr in whi.h rhe nnexPecred €nereizarion, sarFupor release of srored e.ergy
ItL S!nerrisorvRerb .ns ih i l i t v
A. L$tur rll Jt*red em-plor@s 6 b |ne con€fr of
B. Ensr cmpli.@ vith
Lll. s'r.rv r ocks
Srfery lck md kcys *itl beissued o dcsiBtur€d emDloy-es. Ldks &d keys mus bcreturned to lhe pler n&agerwhen an mploye rssfeB o
rnd.sup{vtso!y petsonnel
keys fo! pmacrivc l@kr, andunder Maid conroued condi,tro.r. be 0vailable b asN in$e Emval of safay l@kl.
Safety locks @ painr€d ycllow for clatricians a.d redlor nainredr.ce p€^obrel.Th€sc lsks aE ro b. lsedonly ro.l@king out mchin-ery, bolin8, ind equipmenrdsLnbcd in rhn pMedm
Y- Srrerv nenarrnonrRespons ih i l i l r
rLr c @sponsibihy offieSalety Cmrdinaor ro inspectrhe pltur on r penodic btris ro€nsue conplia.cc wirh rhis
prmdm, Ifn'sdd@iredrhd |his prmedue is nor br-Dg onrpu@ rlhi lllll1darem@tire acDon will be ini,liat€d. WheFverpossible,such action witl be dlen in.onjunclion w,rh the fist lincsup.nisot however, lugh.rlevcl mMasem.r De^onnelw'll bc itrvolv.d rt ihe v'.Ir.lion is of , sdious d Epeti
YL Rtrl€s andFeen la l ionr
The followin8 tules ud Fgu.lad@s haw been e\bhhsh.n
A, Any eleEicid or minb.mce IENon Nhose dudesrEquiE rhsr h€ or olhtrs bcexpded b lne hr4rds ofelctual sh@k 0 novingcqurptunr, md{FnmrhN dudes ;n r srf. snd'
gdMne!.Ep{ oumc
L Thc employe oust undedmd rhc eluipmnisnh vhich h. is w.rk,
2. Whcn yo*ing w h
*h@ fie mcide.Glssing of snch equip-n.nr c &le6se ol softdenqgy womd c@aLe ahaad, de enployenurr-ElE-o[a]f-oo@
*ohdns dcvics and an
WARNINC! R€ad this sationth€se iNhu.lions could .6ult in
fiBl, Fsllurc to careluly rotbwpernanent lnjn.r or l6s ot tile.
ra9 TrLuRrflE nrns Cmliny
WARNING! Reod lhislhe* inslrucliohs could
setior lirst. F.ilure to .a.clully rollo*r€sult in perDnent itrjury or lcs ot lito
dr-bi!-ae-6!Ial&af,!!d.b44si9$!!ql4!of lbat mr applv hnleaordlock-lr3ll
is b€ing lrtrllrrad oll{]lrqu!!r!!L&!!EqtriDncDllgill.hare2brtla!.r]'.9re-brltrerello!+edaldrglh!43s!&!a!e4lurb!oeorrherpeNisor
3.Ininsmes whrn -dlle cioi$ e in a cn@ir bErtd box, & al-lachins lEhdhm wilbe plaed @ rhe outsdeof rhe hox lo allow tlutbox to be locked our bdPeve +-tu-
B. lo'€€ who !er'dnes p@sibed
above wil be prdidedwith an indNrdual saJerylock and one key. rm@$ar o.c mploye is a-sisred !o a rak, elchleDbyEnEqui&dbpl@hs ou le* {d las s fteconhots @or bc opcnced, even thdsh dnoth€rpe o. day have cMple!ed hn own lask, and E
C. r lJle equipment ontsolse so locaEd ihar only @el@k cm b€ momcdated,a sp€.ial ,rhhdd rhr m-c@nodabs sevqal lGksnu$ be use{L This @h-nem will b€ issued b al
D. Should an enploye bc E-quiEd !o aork on anoderpic ol equiPnen( adneed lo leave his lck ondD p€snr equrndr, u-oftd l0k mus bc obrrine<lEom dle planL mgq.
E. Shoud n bc .@sdy ooFmk a piee ote4uiFnenrwhich s lNked oul
nadc by supeN{on o Io-cate $eeDploye whosel@k a on fie equiplMr.If fttr enrploye cmnd beIeried, the supcryis myobRin a @6. key to lhclck. The supeRnor muspD4onrlly issuo hrNlfthat n i s sie ro Iwo@ |nel@k I1]elckshold fionbe E0med io de potE
Ilir-oll)cadr&-lour.bgmed wirh exrEmecau ona!fulsuudgrEellThN h .bng* ftar ftecmploye Drclved wil E-rh thinkf g rhar $c m-chine is still l@ked out,when ir has mturly ban
F Ir a @hi@ is leked orra.d n i! nmsary o lealelhe @, Eh4k Lhe lockdpon Ermng @ idesuE Lbar rhe mrchine is siuleked our While supwision will nate every a!@npr lo avoid lhe Movalol l@ks, lhee my be sn!-arions when n nusr be
yi]lr+rolrdilL
C.Iris ro@dnH nea$aryto opdate equitftnt tdPutposes of testing c nak-rg aolns@nB pnor b he&tud onplcd@ of dEvork, IlisE osnizd tlrreletuiMs d!$ wd* onlrc circurs fiom d@ to[G, psnidlffly Nhsbnble{hooring, buts:EjEllallliol nust be ns{tnnd.r lh* drcuGBnd.Nev.r wck alorc when
YIL onlside conlmctoN
Whenever onside setuicing&uel m ro bc ens.8d brivilis coverd by rhl $.'Dcd applicaim of rris l@kot
8nd ug procedue, such FFronnel ffi ro br rnfmd .'fthtr p@edu@ by tho p€mnRsponsible fs rheir wr ac-'iviy Md e @diEr lhm rotollow its Equftmhis, Fail-nE ro do s shall 6quiE trhatrhey do nor be permiued roconrjnu€ wortins in EpImL
YIIL Fiil',r€ To FollowPllrsrr!.r3E
These prceduPs have beend€vetopcd ro pdect edployes frem srious 'njuy. h rnecssary rhar all edployeestollow lhen- Tbose enploy-ces .or codplying with theprevisions in rhis prcc.d!@wnl be subJaL !o disciplinryacrion, up ro and including
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Tufto Rcrngu,LiDs c.nFny r/39
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oo INSTALLATION & PRE-START.UP {)0REQIIIREMENTS
To inshu md pepN rhe Tu-bo lce Gencnlor (TlG) uinIor opeElion, you will needtwo ro folr peoplc qhosskills incl e neclanical,wlding, od tllnbing capa-bilid* is wll as a qnalncd
This sarion inclldes srct-by-sEp insFuctions on jnsrEllingmd cmndine youTlc !nit.Yd TIC uni hd ben Esredond insFcted ot |he laclorylrid b packrng md 3hlPpn8.The general insralladon se
IMPORTANT ll€hlur Hinlg
PaJ special olteDtion 1oany bold prihl or borcdin p$a8raphs. Follow-ing lhis intormation i3€rsenlial ror o sare, etli-
Iq-Ur1LYsL.&1St!.!tgl
. R.6d instruri@s c@plerely befoE insblladoD.
. Caths all EquiEd bols.
. Esr$list ftom &d Ed,and lel ed n8l' of $cIIG mi by laci.g ti!turd/@dpF$or and cv-apdaror srions (s Fig-
- olr lhe lcfr ts rhe no0oi/@mpEsmr sdon oa
- On the nslr is de evr-
scBw conwyd di$chdge ot thc TIC unit.
- On $€lwoi F TIG
Ai dnssdr ome-riois @ on rhc leit sideor tu €vaPda'd s4-
Usc rh4 nelnod when reletring ro pds rlrar ebn,tght, tont, dEr
(augq) b E rsDul (he r
reytr shdlC bc prch.d ro
SAFETI FTRST !!!
1 .2 .l .
5.
6 .
8 ,9 .
10,
t l .12 ,
13.
Reod Saaety Seclion belole thisth€se irstruclions could rBtrlt
r e ru .Rd,icedinscomnany A
Read S.fety S€ction b.for€ thlstb€$ lNtrucliohs ould r6ult
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a;
PIAN VIEW
Figurr 3.1 TIC Unil Ori€nhrion aTypicrl SC Model)
On SCA a SCE norlels, Lhe air-@led d cvrpradvec@led @nds.sr t also Douncit on thc
6$*
I
?6 'rDrbo RelriS@tns ComD,ny l,€9
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To inslall rhe TIC unit, youwdl Dc.d No Lo fou p@!1.whN skills include nahmical, *eldDg, 4d plumbingcapab iries as well a a qual!fied electiciu The foll@rg is n lisr of bls requirEdfd safe c@non bd r$enbly
TOOLS
WFnctEs md skets (r fdl si !p io I 1A)Phillips (nor ccs poinD and st|tuLrd Gloned) ftw
Tapc esoE (fifty rel lo.e)
Cndn hoNr (ohe ,@) or No t(m doigs (10004)Auen rencbes Gizcs 1,4 o 12')Chains (two - 3/8 inch, ninihun lln let loq)
Rdd Salclt Salion belo.e thist[e inslru.tions could resull
'€e Tuh. Rdnsrdins Conpany
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Rerd Sal€ty Setion belore thislh@ iEtructioN @rld r6uli
23 Trbo Rclrjgeodtrg CmFny 369
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AU seli conhined TIC unns@ |n@ughly i.sp@cd andbted at $e fskry to asureshlp@nt of a dcchMrallysund pi* of e4uiprenl
I.spe.r rbe TIG nnir rhor.oushly upon arival at the in-srdllation sirc to chcck for my
ReporL any dim.ge ro lheldblo-u@n colp&y m@diaEry so thai m aDdorizd
1, DELIVERY INSPDCTION
asent can exaDin€ the TICnnn, dcrernne lnc dr€m oflhe drmgq rnd rake lhe nece$ry scps o redry tbeclaim wilhoul costly deldys.Notify Ttrbo of any claims
Tnrbo ice generarore areshipped 6 an .ide Eaile^!o cnsn€ LhrL rlre equipm.rariv€s in lhe best posibl€
Delirr4-l$&cliorCIcrBlrsj
l-{]G equ{rnem md mEI2.
L
Rsd S.l€ty Setiotr bclor€ thisthcse inslruciioN could .sull
l/3o TuboRehB.d'rEcomprny It
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Retd Slfely S4lion b€fo.e lni3lhse iBt.uctions could Mrlt
10 Tufto Rcrrism'lng company 1t9
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,. HOTSTINC OR MOVTNC
Eouibnert RisringIlsrlll](i
R@d Salely Sectiotr befor. lhisthe* lnstruclions could Gull
Fieu .e34shosMTIGunnNiL[ a mnde.sr mnnEd ona commn skid. The liflingDerhod is simild !o lbar ofFignE 3-3, wirh boLh spEad-er bds and bl@ks being rc
Figure 3-5 shoer a legcrunn rcqtrinns middle
ordunng lifring Addi-Lional lifdng lngG) will beprovided $ rquiEd fd p.op-
Figuro 3.4 Comhon Skid
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$E
12 Tubo Rdnsmunscomprny l,8s
Fisur€ 3-5 Larg€r TIG Unit Wi{h Middle Suppo{
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Fisurc 3.6 TIC Unir Wilhwat€r.Cooled
ri8u@ 36 shows r typicalTIC unn wnh in ourbordwa6-@ldl @rdenshs unilThis confiruioon r $o(rlor! sC, SCAR, ud SirERdodcls, Ihe liftine nerhod nthe s@ s fo' Fiire 3-2.
FrEu( l7 shors a typicrlTIC unn wnh on rn imledconde.sing unn. This coniguation is tvDical of SCA andSCE 6od;ls- MulLiplcspqd€r blB rnd blaks e
TIG unib wirh a {dth.ding€ncloslE on ouiboard equi!-men( $ould be sinilr 6 lic-
Figure 3-7 TIG Uhil Wilh An Air.Cool€dCondensing Unit
Rsd S.fety S€ction belore lhisthes instructions could r6ult
y39 Tfto Fef g.tungcomptrny X
Red saa€ty setion b.fo.e rhlsthes iNtrucuoEs could r€rull
Ho$ti!-s--ol-MoIirc
r 6 TIG unir is insorred in rItration rha F4uiEs thc TIGunil ro bclifEd by mrr ortctuq Tulbo r€qniEs d4L lhelnins an d slingine be dorcIiod the bo@n oI de TIGmn- Us a sprcder ar |hc bpof TIG mi! to prevcnt theu tuels flm cru3hi6g, Aconpq.nr ngging dd hois!ins conE&u cm hfldre rh.io6 snhont dmser or &ncgE
If r TIG uit has Lo be mvedalong r fl@r, rcad, drivcway,
cr Pipes as rolctr(of s!ffacm caDmi-
IMPORTANT WARNINC
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Tnc clf'conkined TIG uniLtrDdel conrains an outboadondendns unn batEd ncxt!o rhe ev,lostd s*tjon. Theevaporaror and cond€nsingse.lions @ leaEd on a @Gm6 bae fi.m pr.vded widreither liltins eyes or litE gp4es. BeloE hoisrins, therigger mu$ .nsuE lhal rheload u pmp€rly brlanced ropFvenr rilring or riDging of lneTIG unn. les dE lmd bef@lilring olt r,!rc nek d grcu.d
Never lilt or slins tt€TIG unil vith dericsl$lened lo th€ lop lrahestructur€, only ulr rhcTIG unit l.om the bot-
Hois t ing o . hor ingheavy equipmert shouldonly be done by @mpFtent rigging and hoirtingcoDlrrctors, Ncv€. d-loe personnel urd€r tbeunit while it ls ln thc air,Failure to crr€lully lol-lor ab$e inshuclionscould r6ult in p€.mn€htlnlury o. lN ol life,
14 Tubo Reliseduns conrart r€a
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]. SITE TREPARATTON
In$aU rhe TIG lnn in m aE
d@s nor tall below 40"F dns aborc 100'F. The ugpd(tEzins) c@pdcnt of thetr is insulahd 4gd.$excc$sive he,t rfilradon. ThcloNe! (nrchinery) conpd-menr is designed o providevc.ril.don for th€ @chincry
lrovide adcquare workspfe on lll sdes and rhcof rhc TIC unir for easy
Co[lcrct3 Slah
lf the TIC nnir N ro be munt-ci on a @ncEle slab, ftc suFl@ of rhc slab must be levelor shinning hust be Pmvided dnder lbe nn to ensuErhd it n bvel. Wnen shimni.s is Equied, use cauriorro p(v.nr rong unuppdadspans !nder lhe t rucrur t r
Whcn uine lhe slab, itnayb si.abl. o emb€dsEl p u anchds in rhc
pl4ce aner ir is st Rcfer ro
Blse fnm€ der,ils fo! eachnodcl m available foo Tu-bo ro alloq plmerenl of mudinsens Lo mtch $e sbucurlbase iane. No pd of Lheuni base llm should h€ cm-
Rr ised Curb in !
A raisd clrbrg eound rheod$dc ol Lhe TIC ubiris @onbended lo conrain tnYcondens rie, lcal€gp, orcl*n'
ine nuid ftom th€ unn, Tooel@r@ mdlmud curDDghei8hlcheck lhe cle@e btrwen rh. borm of the unnd@6 and rhe bo'@ or rheshctnEl blse frme. Acub
heighr or rwo (2) o rbEinches is dl rhaL would bc
needed. Tbis h?ighr wouldclcr rhe dM on all stan.laidmils. Ref.r o FigE 3-8.
Ebiated-Il!<allor
Sme in*alladons requno@unting $e TIC mn delevdion abov€ Fade Insnch cNcs, a snctural sleelllatfom caprble or strppon-ing rhe dynanic as well assratic lord nust bc p.ovd.d.Due to vaiarions in local andst re cod6, a l@d fim sp.-cnlizins in srucLlral steelshould be con$lcd 0 d.kFmjne Lh€ EquiFdenB for |ncser b bc eHcd Tufto mb€ conr&red for inro@rionEquiad by 6c leal am IPnvide the sr4l arfom.fie srcel suDpodi the lnn
$I
Read S.Lty Section bcao.€ lhisthcse iNtrucdons ould result
IMIORTANT
Failurc ro tollov th€s€gtridelihes could r$ull inexcessive €quiDheni vi-bmLion or uncven qat€rdistribuliotr oler the cva.
l/€o TEboPdncmincconpey l5
R€ad Sal€ty S€clion before lhisth€se insrructlons could resdt
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T- f---___lt t l
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Figure 3-9 El€rrl€d lGlallatiotr
nu$ be level or shimcd loobmin a sadslacbry level.Thc sane gur&lrnes for sup-pon md lnsDppm.d srionsaPply as lor rhe @rcEte dab
Arcci!-&Irirs,aId-AiLSllIe
In layins out rhe unir in$aUadon, adcquaie space should beallow€d alound the unil foracces Mdsd@ Pmicultuatre.lion shoDld be siven lothe conddsing lnir c.d of rhcTrG unil Renoval or sediceof l[Ber, heavier onponents(conuensers, conpre$ors,etc) na, rcqxra acccs bY rforklift or oder liltins devi@swhich r€quire addnionat
On eir cooled condcnson, €v-aporarive condcnsers, and.ooling lowers, adequspae mu$ be allowcd forintake ,nd an discharsespevenL i.suLrcient air supplyor rccncularion of discharge
Spacc nus b€ allov€d forclecdcd dimDc* o.d l@dccnrers n.f be cqurpmcnland ro @rdun nns Iim rhclod cenEr b fie e$'pmL
Wilrt-Prgllrle-Lillr
Water piping ro th€ nake-npwarer con.4rion bd @olinetower (if so equipped) nustbe prcpdly siz.d o .ielrvcrfic specificd now cnd rhespecified prcssu@. DesignpdGtcrs for TIC mits user() psig ci'y warer Fe$!@ 6the slandnrd. If Lhe availablewatcr pressurc is below 40psig, Turbo should be con-strlkd ro debmine if a bms-er pump is Equied Th€mxmum wacr pE$uE r100 psig. Syslems wilh pFFsuEs dq 100 ig should bceqnDFd with pE$uE Edm-ing valws inshrbd in he lines
BooLDIlin
Pe.iodic clcming of de TICvalcr @* is FquiEd. lwi-sioN should b€ made fo tn@ diai. @ dispose of thiswaEr as *eU as lor thc Mn
l&lelllfltEllr
A[ TrG nds dc suppli€dwiLh m8&c-up sdai.eB 'o E-mve el'ds and tu0*ial larseenoush b plug opc.irgs inthc disEiburion sysr€m. C.nsnlr a local watcr ueir@nlconpdy to delemine if addr-u@l w4d ma[rent d filE4tion is Fqurcd lo producc rhedsiEd ice quahy and Eduemainrcmncc of de wds dis
l! rurboFringemdisconp iy r€o
Pase 37 (step 4. Mounting and tlveling) has been deleted
NOTTCD 0iloilr)o0il00
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Read S.t€(y Seclion belor€ Lhislhese lnst.ucdons could r.sult
5,4r Tu6o R€rrumunA CmPmY lr
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Re.d Safetr S€clion b€lore thisttee iBt.uclioN .ould .Bull
33 TdboR.ngdringcmpiny 5rl
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5. BUILDING OPEN'NGS {ICE CHUTI}S) TO STORACE
An TIC unirs i[sh&se fie i@drolgh a shnddd;inc (9)thcn scPv convclor downspouL ton $e cnd of fie ui'oPposnc the outboard con-dcn6i.s uit. r aIG unitis md;red diEc .bov. tlEicc rromge, il dishdges inloan rrcnn€d s@w conwyc(not prcvdcd by Turbo) pdorro delivery inro in€ sloragcbin. Refcr to Figue 3- 11.
Incli.€ Scrcv Cnnveror
The Drc of !r it.liDe @,conYeyor rcmovcs ant con-denraE inside thc auser and
'v rb iomf t lungsnov
waE dorflow inb $@g€
@qflov of cleaning fluide
ra d waler Dnl into s!or-
de dis ttlel dor'
Inq , l r l ion
Tb. dncldgc chur6 ftod 'heTlc o.d ncline sftw as @u.s rh€ iiclinen sftw shouldbe i.sulaEd ro ftnke hoaL [email protected] condrNadon.
;
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BF
lce De,i'€ry lo Stoag€
Re&d Saa€ty S€clion beaore ftisth€se inslruclionr @uld r$ult
WARNING
Ihe TIC unit shouldreysr be oP€r.fcd rith-out the dischsrge chules.nd screq conY€yor bc-ihq in placc. Acc€ss lorhe d ischrr le doqt rspout or incline screFcould restrlt in se.io!3ihiury or loss of lile,Nev€r ns€ a stick orDrcbe to eliminate an oEstruction, N€v€.attcmptto cleon an obslrudion intbc d ischarg€ wi thoutleliDE Dr lhe el.clric,lDower; r'ailut€ to c&e'fully lollo{ lhes€ in-sfructions could rcsull inpcrdanent injtrry or loss
r/39 Tubo Retligecdn8 Conlany 39
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R€ad Salelt Sallon before thisthere lnstructloB duld @nlt
40 lntoR.frig@nnsconFDy l 9
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6, ALICNTNG COMPRESSORSAND MOTORS
TICS m lmished wnh dietcoupled m!o4 eit cmp6'sors, The coupling cente.scction is shipped loose forne]d rsilldlion. The cm'
d mlor w c@ful-ar rhc lmrory belbE
Cotr.ling C€nter
check lor alignnenr bcrorcidsenins the coupling cenlor
Comnr€ssnr Molor
hspect the compFssr dooraliSrmnt *irh a drar indicak!lo check it may have bcendisulbed dldne sbiDmnt o.insbllatron. sdTabie 3-1.
M!t!L&Cllullsso!--ualeet
Ch.ck lhe alignncn{ oI lh€motc ed cmPesor fleleswi$ r dial indicrror on rhe
resor Duuttctwrr !r@cd!E. PLr ro6uon, Stdl-Up and
scNice lnsErcrions lcated inlhe Appendix & Nots S4
3F
Figure 3-12
Cslllf$oldic4lill
Il for iny reaso., rhe .om-DE$or ,lienncnr is not virhin n1.nm; efler oiNhl ionol nDusrb.€-ali Table 3-1).
D'ol4di!4--t!.ocrClrle
Since dowelhg N pedoNdafrcr Lhe motor/cobprcsoralig.oc.t bas been holch*k d (i.€, conpFsu hdb4n dn and brougl( up ro
lenpemlw atEi id-@nt, sone Dodeh
ar shpped liom the facbry
All self'conrain€d SC, SCA,and SCE @dels rc facbryru. md do$led. SCAR andSCER driliD Emb condensd .rd m nol t&rdy tu.
ln such case6, doweling ndone atte. rbc inihl $d upof Lhe equipoenr. The fol-lowing praednE is u*d:
Read Sat€ty S@liotr belore thisthese instruclions .ould rs t
r / €9Tud 'Rc l r i gn , |hgconFny4 |
Reed Sstety Sccliotr beto.e lhisthe6e iNlruclions .ould result
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2.
I
boles dirgon lly otposne
p@$or tr noro. f@r G4sEp 4 below). See FisuE3 12.
Insrt 'he #6 i 2 12" hrdened mper dorel pins in
3 .
4. Using arubbdharrrmrdnrllet, bp r,!re dowel lighclyintoposidd tlrvclE -3116'of rhcdowlpin above tne dord f@r(EquiEd lo Ep fld ltNnr.be do@l fd @@ar
whic lead or lubnent ro
Refcr o rhe compEssor m6n-ufacos olie!tunt p@ed@in tbe Insauadon, Shfl-UpMd S€Nice Instrlclions in LlreApF.dix & Nores S4tion
Table 3.1 Conpresso. Alienhent Tol€rrnces
cF
(EFEfircCC,{PRESSOnMAIUF OTUFEFSNSTALL^NON START I]P, AND SEFIICEINS'IRTiONS FOR ADDITIONAL DETAILS).
42 rurboPchsm'ins compony l8s
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7. ELECTRTCALCONNECTIONS
IMPORTANT
Elcct r ic l l w i r lng d ia .grams are l@atcd in €achcontro l panel ond arcturnished vith c.ch op-eratitrc h!nu.l, Thesediasroms shotrld b€ con-sultid belore nakins lhecl€ctrical scrvic€ conn€c'
El!4dlal-!3lJkcC.otrnlllir[,rTIGS m iunish€d cmple@I,pBiEd inFin:iny bu EqniE
. rhc L I, Le dd L3 c@@-lds d each or de notd
. dELl mdl2com*m.sof Urc codol cinit (single
All ol lh6e conn4lioa tucldated iiside ibe TIG conEolpmel. $ll disconn@rswitchcs odd) r thein-
Er lires $ead orprncl on 6c TIC.
Checkitrg R.t'li.n
WARNING
Mak. sure the conv€JorrcreF is clerr ol rU ob-slacles .nd *ar. oll personnel lo 3try cl€r. oltie conveyo. screw at atltimes. Failure to cate.lullv tollow these itr-srrnilions co d r€sull inpe.mahent irjury or lca
The conv€yor sPw shouldb. .otating in r cl@kwise dirdon when viewed trcn the€d wirh the ic€ dhchdgE re-ing you. As lons .s thc coiveyor s@s { rounne rn neprcp€r dirlion and tho jnco.uS powe. whng N pmp-erly phlsed, aU oths @dpon..b will te romnng @rlydue ro the poper pbrsing otrhe incmar Ninns ar rh€ hcto.y (i,e sdc phasing is ned
wlle. chdkrng mhion, onlyhe pow€r b he scEv cotveror should be on Tmrbc$r-Dhase Fwer !o the comP@$o md war.r ptrmP off.
R€ad Salclr Section bcror. lhislh€se inslructions conld r€slll
WARNING
Al l e lec l r ica l wo.kshotrrd be don€ only by aqMlitied.l€ctricim. DoNOT lurn pose. on rtrhir time. Frilu.e tocaretuuY follov these in-slrudids could resull inpe.hanent injury or l6s
lBa Turbo P(rnltdtns cono.nr 4l
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R@d Saf€ty Serlon befor. ttijthere instructiohs ould .4ull
4! Tdbo Rddgefuns Cof,tory 3/39
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Mak&tlp Waier
The sowc of daleup warcrmd J brnperoLurc e im-pdm. Thc rDl@-np wardrs lhe supply wcRr fromwhich lhe icc is nade. Itequaliiy of rhc ie vill d@cndon $e ryp. ol wer suDplied.
II{rleLTt!!
The icc cs be no beud thoLhe wr|d fod which ir ismadc. Ext enely hdd valerwill tend Lo mrke cloudy,sfEr icc and wiu l€av. delosits withi. rh. mchine, ne'esihtins tu4snt creming.Hiid ward w l not han lheTIG, but n will incEse rheMiddmce tEesar/ b kep
I{aklllnltlllru!
The tempqatue of l,\e warcr6 m dpoMrrddn@krDining lhe jcmali.e cap4nyof rhe TIG u.il All ienatrg capaciries arc b&d 06 adesisn dke-up ward cmpeFatlie ol600F. As the wdrf
8. WATER CONNEC'TIONS
rmEEhue i@a6, rh! icem.li6s capacry will de.EaEdue ro the edCirionar @0li6glord 06 lhe Elngcratior syFten. conversely, os rhe
daEA;s. thc acnai.i.g cr-palny will i@ae siD6 l.$Ehgcflr@trrtqrlM@E-mre rhe heol ftm rhe wrs.Coretion frcbs fd dFer-.m watcr renp€ENes a@
I{ats:U[-Irt!Ico!.D.ecli!tr
All sleded TIG and TIGARnodels us r l 12 rDle-up
make-lp walq flows areshown in Tabies 3-3 .ld 3-4.
M6k.Jtp WalerPl!6!trlf-&-Ieln&$i
Tne noar valves usd in Llr€make-lp waEr linc m Lypi-caly Ek! fd r ndiftum qrt€. pE$ure ol 6t ps8 and125'F nuid bmpelahe.
Minimum wat . prcssur€should be approxinatly 5pstg @ ensue cond'uous wa
IMPORTANT
Ncy.r urd€rslrc a nal6uP qate. lih€, I@ c.pac-ity crnnol b€ re&chedYithout lhe p.op€r h!k.-
DI!i!!
fi@ do rh@ drain coDna
A valer ishr pan is prcvidedu.ri.r ah lIG b 6llct mn-dener., eE. ConMt a drainlfte of plopd src b rhe pand$i6. Thls lin€ vill nddllybe dry or conrai. only r smdlanount ot wrt€r, Th.E are$o drain connections on aTIC unir ohe i. th€ cen0srbotun of fte pa. (plugged)ed one in rhe end of rhe pan
Table 12 Corrcclion Faclo. for Feedwlor TcnDeraturc
B3
Rerd Sarety Section belore lhi3thq iNlrmtiq8 conld resull
r/8c TllhoR.rns@tllgCun'lry 45
R@d Saf€lt Sectlon belore thlstheF inst.uctioB ould EuIt
Blowdown o. overflo! ofwater in rhe lanl( ce be 6djN ted f tom0@25%oF-duc collecnon of Bidusl solds The icenElng proccsstends to concnEate (fteerc'ouD din€Fls &d suspendedsolid, n ihe M@r D.p€d-ins m 6e wEr qurliry (hadness, eic ), os cm causcenough con@nt ru@s in rhcwftd tmk to Fodw whitE qcloudy ice, a n@r vdve o.rhe mateup PaEr lino n pGvi.ted ro .uoq adjNhdi orlhe overflow or blowdownnte on r condnuous ba$s.
l,wedng th€ n@t m educ-es ihc ovc!flow Rre, whil€Eising thc floar m dlowsnoE warer lo @dlow sincclhe wM level n 0E hrt iasio rds to a higher rcvcl be-f@ rhe nmL valE shtrts oF.At sBn'up, adjusuren$ ca.be made b obhin $e dcsirtiblowdown raLe. Periodicch4Ls shoulit be m{i. b cn-
dePosh are not
A lcal conrulltnL on ea@tsearocnr a also advisable !odecmine if additional wr@rtr*!renL (chdi@1, fi lbamn,elc ) is requi@d ro obbr tbe
IMPORTANT
Normal a.e@c up pre@u-tions should be tokerqhetr drain lin€s hust be€xposed lo trcezihg tem-
TrbIe f,.3 TI(i Modols(l U2" FPT M.[€-Up Wal€r Conn.clion)
Table 3.4 TIGAR0tn
Yalcr-Clo|3nCo!.d3.Dsid
Woter conddseB supplied onTICS arc rh. convenrionalcondensq eeiver codbinadon rypc. Thcy fe nE slEUand ube Lyp€ mnslDcLion,clean.blc vift r.nov$I.neads. Tne ward iD md outconn4uons e srcd !o pe!mn maxinnd watd flow atEakE4uiFGDrs, All hod;ls ft fmisbed wirh dE con-Mrions pip€d |o rho outsideof lhc unn f6 ee of BGlla-
CondoM waEr aquiFNnG@ bdsn on E5'F Mta b dc@ndensd, 95'F water off $e@ndcnscr, md r05'F con-d€nsing. Thc condensen dc-sign wa@ flowra@ b baseito. 3 gpm^on of Efisera-tonl. Thc ac|Ml rate of no*n wholly conringenl on rbe
FPT Makeup Waler Connection)
ce
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F
warcr tesp@tu@ dd evapcslor load buL will nor exce€d
* Tms ofEftEeEiion =lo@r hat of Ej4tiq @rooF sET^osoF sDT divided by 15,000 BTU on.
Water Regulating Yalv€
A *rM regulatins valre cmbe funshcd r rhc TIG lnitmd mst be field ind fn ex-rmal ot rh€ TIC in thc @ etwa@ l[e a 1/4 SAE0&Lr"e valvc is previdd on dew.rcr c@led condens€r forlhe water Egnlnbr high p@s-
Wlen csling lows N us!rnd no o !e. posniw @nsof rcsuladDs h*d pE$rc
46 Trdo Rdnsemuns Cmr.ny lA9
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a@ provided Glch rs te and
pPssnrcxmlo tu . r rp rovide prcFr ErriserMt now$rcugh expmsion v,lvcs orolher eftigerad conhl devices in order to mai dn rlEsucion PFssqre above rhesetring ot rhe low presurcculour ro prevem shotr cycling Md pu.D-dovn oa de
When comemplaLing thc useof ciry or ecll *aq tor @oden$ng, a carcful .beckshould bc mde of rhe eason!r l!;ition in lhc warF rcd-penruros waler now linesshould be sidd la.Ce enotrghlor lhe Eqrned now ar theMxrnno waGr tedpcolure
waler lbove 35cF, consulrTurbo Whcn lICs d€ insaUed in an dca wlEE lhembicn( f@tns,rcter lo 'OD onalFMLtEs and AcesodeJ for
R€rd Salcty SNlion b€lore lhislhcse inslructions .ould r6ult
i/39 Tft Rerngsnn8 Cohn,nr 4]
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Reod Sdert S€ction beaorc thijah€s irstructioos @uld r6ult
43 TuJho R.rris@bns cMFny lf9
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P4ing id a Efrgcranl sYsrcn
1 EhgcrststsEn as a xq
2. To Enn my oil dEaibe'1in lhe cftigemt io lhc
nunfu should b. Pirched IG
Avord hpdng tbe lines er_ccpl ld sp*rh( nurpose{ rIurDs re used, rhe honzonrrdi;cnsion should be as shonrs po$tle to-nvoid erce$ivc
Skel-Pilc-Joi!.b
l. maldng ut Finls tor scelDipe, thc following P@e-drres shouldbc folloved:
. Clem {hrddr on |he P{€md finrBs b Emve tuu&cs of gBae d on
. W'F. d€ thrc dtYwi|na
Ret r ioeHnl Indr l la l i .hs
Fo! threaded con.4uons o.pi!'ng for rcliig.mnrs, useTeton hread rarrng 6PeWrap the tap. oround rne$@aded ndc Don'on or rh€loint abou
dqhcn. tf $Ed sealing'i n.L a v.ilable. conven
REFRIGERANT PIPING
pEvents Dy of rhc compou.dliom entenng Lhe sysam
IiI!-.IJDe
&lo[--Eclciel.ca!(Itr,rljttalillr
Fq freon FfrigeEnt Elladons, lsc coDD.r F t r$ld{ iype Erdngs whw Possible. Tne use or scew tYPefitdngs shoulit b€ beld Lo anabsolDre n.uNm ro lFl.nrf4on Fftg.lints rbn ledk
sode lmrl codes forbid theus of rvDe L' Ne!.r uservc "Mia n d@s noL have ad_&;aLe wau rhick'ess ,o wiu,$Md Lh€ oDemlrng pEss@s
Only wDught coPt{ fuingsdld be Ned for f'd 0'
frigdmt piping. Cas turur.d fo. water wre mous and rct $nrbb Ior de e
''Silbond 15", or mY $ldcrfiar has 15% silvet conrentcin be uscd. soft soldcrshonld ne!.r be used bectuscits mking point is too loNsolL soldcr l&ks mchMrrst cnElh lnd Gnds ro breakdoM cheniolly in the Prcs
Cdbo. sEel or stainLss seslDiLE cM b€ used fot Ettied_;nr fines bur nus' be eirhor
or Prkled o en
orher Pr@c$i.g
nsec and suppoils rdlsandp ipe l imsrhou ldEve cciul itEntion Hins
Gs DU$ hive mlle s@ngrhand b€ s4uEly aDchored tovirhstmd.ny vibmtion tod
mme@ssor and adequaLeuPPor lhe PlPe nnes
9.
R€ad SdetY Salioh belore thisth* inslru.tions could .€sult
3/!9 Tudo Reliig$arins compsy ae
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IO. TCSTING RITRICERATTON SYSTEM FOR LEAI{S
Tesring tor leols r$u@s rtiShr sy$en rhar operares*ilhour loss olEfrisetrr.
In orde. ro tes( fd leats, lncsys@n lEssw nur h€ builtuP. Test prcsues for vm-ous rcrngdms e xs€o rASA B.9 Code Bdhurc enrie! satety code fd Mehan-
ical Refdgcralion . TheseNssuEs will usurllv su
IMPORTANT
Do nol N€ th€ compr€s-sor to build uD rhe pres.surc . it is nol d€sigtr€dto punp al.. s€riousoverhea(ing rnd dah.ge
PdoL&-I!,{iq
Beaore resti.s, follos rhese
t . If resr pF$u@s cxcecd dEFdngs ot sysren Flieflrlves or safciy devices,remw Llre sysFn reliefvalves d safery .Lvicesand plus lhe omeuon
ftN lqdrng to rho lms
3. OFn all solmoidr by lifting rhctr shs ma.lally.
4. Open all by-pAs mans.
Oil fE dry nfuogen may beused ro rasc lhe PESUB rolhc pmper level for lesting.
&din-cWnen fie pmper prssuE is
I . TdL lor leiks wnh a nixruE or tour Pair waid andom pd huid soap appliedlo all qa.8*, rhrnde4soldeEd or welded joinls
brush, AMll@utotglyccdne added b lhe teslslurion { s@ngrhen debubbles and inprcve rho
2 Obscre 6e enlie joinl Ifa leak is pEsnl, fio sq!ing gas will caue the rest
3. At@r rll lcrks re fouidand lmk€d, Fliev€ rhesysrem p@su€ md Epaf
4. Anq 'hejoins hNebcn aiftd mdfte syslchis cdsideEd tthC ,rest rhe TIG vnh relrigeF
5, Afl&h a dNh ol rhe pop*BftiEeE.r b fte sysEnand lllow fte sas to enlsurd a p€$w ol 5 psig is
6 Retuve d'eaftigqdtddm sd bmg de pE$su@ 10 rhe r4hftndedcr level uLh oil fiE dry
7, Ch4k the €.riF sysrem4ai. fd lerls, usi.g i hr-lide r.rch d €l€trmic leii(
ndeed, welded sftwed,soldeFn md sasker joinN,and iI pding li@s onestings. lf any le.ks @found, rhey musr bc E-paiEd ed Ecbekcd befm de sysEm on b. con-
IMPORTANT
No r€pairs shotrld benode lo selded or sol-d€r€d joinls qhil€ lhests tem is und€. P.e$
IMPORTANT
Netcr lttempt to .epairsolder€d or reldod ioints*h i le lhe sys lcm is un-der pressrrre, Solder€dioinLs should b€ oDcned;nd r€sold€r€d. Db nolsimDly ldd morc rolder
Re&d Sof€ty Salion betorc thislhee iNlructio.s could 15 t
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Rmd S.l€lY SctioD b€fo.e thisahes inst.uclions could rsull
5? Tubo R.r,'seBUn& cmFn) 389
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TI, EVACUATTNC TTIE SISTEM
Braronsl!-.Er!3nr&RcfrigeErion sysems operaEbesl rhen only rcfriBdsnr is,€scn( in the svsEn, steDr;n$ be Blen io enove ixan, warer vapo!, and aU orlrrnoo-condensahles fron deTtG belo€ charsins it wi0)Fangdanl If o., sabr va-por. or non-condensabLs @bn in rhe sysred, vmoN op'dlms dif6culti6 can b. .6-
1. The mis@will rc@rvith L\e dl n rh€ sysEnf(ming sludec *hrh cinctogPassage Mrs &dlead o hbricarcn pob-
2 An and @n-cmdcnsahl6vill lodse in the co.dcnser, dor@se rhe sFae ld
caus rhe headli*su@s to
3. A ombimuon ol a nois'N0 md EnigeRni alos
cause rl4 fomrion ol acids dd ofier msiveconpoun& whrb couldcodale lhe i.teml pd$ of
tlolnlul Hinls
If ?operly ev&laEd as outlined b€low, rhc sysBd w rb{ nxygen fR, drt, and theEwiu be .o nm-con.tens.bles
. ifar l p6sible, fte pipingshould nor be iNnlated bef@ lhe ev@ation po@$
' Th..vm.Lio should notbe d@c unlcss rhe MnhD€EiiE is 60' d highd(@ allow ld pop€r mon
. rf@mistris in LhesysGm bet@ evao.@n(such a warer coueqed intsaps d low plaes in $epipind, sily btd.rdEd olrh*Faps and lowplac4. lfooistuE h pEsent it wil@ndeN m the low plrcesind fEerc, Irc& beE-nded by ge.tly hcahgrhe rap rhe faihest awayliEm rhe v&uuD punFThis causd |ne wald roboil, lbe ice b ftlr, Mdrhe vapor to mll*r in fte
the v&uun r di! prcce$ undlallpekers ofwarer have boe. boiled ofiand rhe vacuum pump hdhad a chance o @@ aIof rhe wrbr vapor liod lhe
trorsr-.Lllasr-dtrrbr(I!run1
lL is nor pmsible D ead highvacuuns or low absoluLeFrcsurcs wnh a Prcsurcg4uge d @EUry don@@rUse rhe lroper gnuge m.nufrcru@d by Mctaod, Srokes,md AircEo. Thes gnDsesusurlly @ad i. rhe mge fim
Hie}-llarurE-.tm!. Usc r high v@uopunp
bladcd ofi of l0
. An ch 6is pump 0o dEsyslem and allow ir to oFebE uur ne pnre nrie sysren ha b*n educed sonewheE below
. Crnnar rhe high vacuunFump inro rhe Elrigmionsysten folowing dE Mnufmhred nstlctuns.
For best resulh, connat thepuop ro rhe high si& md lhclow side of fte systen so thalthe enrtc sysrcn is ddough-
. Connd fte vmuun indi.cald or gaug€ nb te sysm id dordda wirh rhemabufactuEls insnuc
Read Sotert Section betore thisthese iNtructioN @uld rerult
l/Ao Tubo RrftiseBrirc conptrny 5r
Rced Satety Selion beaore thisth€$ iDslroctions @uld r6ult
n:i$l-E!jms!-oD
A single ev&narion of rhesysem is nor sadsf&tory oPNvc all of rhc dr, wale ,a .d non-condcnsab lespDscm. To do a co6ple1ejob, the Lriple evactraLion
1 Wh€n dE lunp is fstlumd od, Educc $c sys-Em pEsuE as low as lrEpudp is lble to bring iL
2. Alow tlE puDp to opsdlE
3 S bp ftc pump lnd nohE
4. AUow it ro sland ar ft^vmud fd mo'hq a,Ye (5)
6. Rais rhe stsredp0$@!P o ao (0) wnn o liee
SccoErl&llrllion
1 . SBn lhl scdd e@urrion, aslir a!@irg dEpup io oDqalc ,rld qrwlhe pEssr lo les rMn
2 AIov de puftp b opabIor rwo (2) d 'hE (3)
3. Slop rh€ pudp and allowrb. sys@m to sEnd wirhlhis vsuun for a Dinibum
4. BMk lne v&u!d witn rheoil pudpcd .lry .ihsen-
5 Rae rhe I'esnE in rhe
ftirLE$lltdior
Fd rhc dnd eqdotion, $efmgoins p@cduE is a8an
r. OFnE dD po6p ud ih€sysErn lEssN is F!ue!belo/ the s00 d{m fig-
2. Allow rhe }up ro @dacm a{tdin@ar sii (6) hoN
3. Slop de sysEn &d auowb srrnd ld ilpmMt lytwclvc (12) hou6 e d'c
4, B@ik lhc v@mn wifi thc
5. AUw the prcsN in the
slidrly aborc m (0)p@n tJ (dri4 c@idgesdrdtuistw indicatmmy bc hs.Icd n ibc sy$
6 E!e@€ 6e sysrcd belowlhe 5m nidon 6gue 0dcba4c wirh lh. Elirisdntbeing usen ld lhe !ysm.
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12, CTIARGING TEE UNIT WITH REFRIGERANT OIL
When prope y chdged, lheoit level in lbe conpres$rshould be visible ar rhe centerof rhe comprcsor sighr glas(ldared on hand-hole covero. lhe side of conprcsot.An o rcseflon is aho nsenon thsc unns, The oil l€velon rhe oiy€seNoir rhotrld b€visible ar the enter of th€ topsiehr gl6s. olhd,equiPment
@le6 (w ed) also EquiE on c TheEfote,ahc oil leve c@PEs$rand oil Eseryoir should bc E_chrcked afrer Lhe conpE$dh.s been oDcracd If addi_ional oil is iequred, add onlYrhe oil sp*ificdfacrurer Use oed, wax fEc, retrig.ranr
oil of sunabb vi$osirY
PedcocCXlc!! -&-&3ordr
The abovc oil check sbould be
Periodic checks should alsobe on a rc8uld bass.a. re Ecords should beLepr of any addiln rnvr lo fodbrhe
Oil-Oui.litrIf ihc qurlity of rbc o is unl6orn tr s nol cle&, Turhomnds dii M oil tesi lirbe obhincd ftom a laal EfrigeEron supply horse.This will ensoE rba( rhe oil B
P€riodr a.alysis of oil sanpls by lfttlrddng lah' {: Loncs can also dekcr trnusuarbuild.up of merrls d orherconraninanrs (which Fsultfom !u or ofter dcbN inde oil) betorc rhey be@d r
Bel.riea.tl!rcilUnless oderwise sP4fied,thc followins PlriseFlion oil
' DtrPonrsy.thedcoil,150SSU onLy
IMPORTANT. Do hot mix diff.rent
. Do not over fill wilhoil, lhis is €speciollYrru€ on th€ hcrm€tic
. Make sure lhe oll islresh and nol cotrtam_
Tabte l-5 Compresor Oil ChsrSe
e
&ts9 ru6 R'ft'sdins cmpmv 5t
Read Srfely Section befo.. thisrhes€ inslructions could result
R€ad Sarett Scclion b€lore thisths€ instructioN could result
i.$aUa[ods d to r locationaway lrcm pcson.el e4esu@ for indd or outdmr D-salldions. Refer to FilnEs3 13 ,3 14 , ad l -15 .
All Elief vaLves aE laggedwnh lhe above or o simihr
Do !o1,ttenpr to dEfiker-a.r o rhe syscd b.fore pip-i.g all Fliet valve connec-
ANSr /ASHRAE 15-1978cod€ pemik a sdiolm backP@ssue lhrou dD reljelvalvedischrgc nsof25%of lbe inler !Ess@ wbile lhe
PE$ue and .apacny or theElief dovice. thc maximumlen81b of discnffge piping conbe calculaten using $e lomu-
e
L= lcngrh or relief valve dn'cbdge pipi.g, b rcet
P= 0.25 [ (Elief varvc p0$
t4.11
d = intemal d@Er oldis
C = binimum reqxiEd dis-
Funds of ai. pd dinuL
D= d$idc di,@cl oav€s
Ll = length of Escl in f@t
xt page for ddPle
Figure 3-11 Typi@l Air-Cooled Condcnse. Rcliel valve Ficld Piping
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WARNING
All .€Ii€l valv€s must bepiped lo r sle dischsrgelocot ion. Fr i l r r€ rocar€Iully folloq lhcse ih-strucliors could result irPe.m{n€nl injury or lcs
53 lurbo Rdng@tns Contory rAs
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TIG 21SCE uses a 12 3/4' diareler r 4 8" recovei
Desigr Elief p@s@ is 350 P$9.
ThdrfoE. C = f DL i rl o) 12 l/4' dl, = 6 8 podndr of an p'r sinukt7 t2
A 12" x 3/4" (inld x oullct) Pl€re Eliervalve raGd ar 41 6 pouds of u Per nnuE is used
MaiNn dsd4. PiPing ldslh-
L= 9p2d5 = (9J (9985)(0.38) = 46.1r@t
r6cu (t6)(!6.x)
P = 0.25 ft350) O.1) + 14 7l =99.9
P2 = 9,985
d= 0.81 (3/,1" sch40 PiP.)
d5 = 0.38
C - 6.8 Pounds of 6i. Pcr minuie
e= 46.24
3/39 ftIbo Refi'ssdng cmPaoy l9
Re.d Srtetv S€clion betore thisrhe* tnstiuctions could resull
Red Srlely Selion b€fo.€ thislb6e lNtructiohs cotrld .sull
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IF
CONRECT
Figur€ 3'15 Corr€ct and
60 Ttrito R.fnsqauns conpony ],39
Figu.€ 3-14 Typical Indoor lDshllalion Reli€l V,lve Pipihs
INCORRECI
Inco.rect R€liel Valve Di&herg. Piping
Read Safely Setion b.tore lhisther€ inst.uctiom @uld r€sult
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.:[email protected] caprciry lo holdall ot dE liqlid @f.g@min lhe sysEn which nusbe@tuned lo the E@ivdqher hi8]h mbEnr ondi-
lf the Eceivcr is r@ soall,lquid Brngmd w l bc lEldb,ck in th€ conden$ dunngrhc high aobicnr co.ddo.sa|d excessivcly high dis-charse prcssuEs wiU be en
IMPORTANT
Suf f i c ieh t .e f r igeron lmust b€ in th€ syst€m topcrmit the qinter control10 ope.at€ s!lisfa.lorilyand hainrtin a liqtrid
Yi.IJ!--&.Eltianl
(Upslr@m Regulalor)
Vslve L" (r@ated in rhcco.-densaG lne fron th€ rircooled condenser @ thc rc.eiwo is ihe modulating qTe.16 sprinB rension is set sorhat a dinidno pressure indE condensr is rcqui@d betoie valve L" sill begin roop€n ny ncEasc r p@ssurc ns volve "L" morc,Demndnc mde.o.dc.sare roi,ss jno-rhc Eceiver. If rhespring €nsion h ircMsed (byclockqise djustmen0, ahiEber lEssue will be Fquired {o valle IlE spring ddEmed
(by counrs.l@kwis adjusn€nD, a lowcr co.tienserPrsure reqtftd, Valvc "Lis ser ar lhc facbry (on SCAno.leh) to oFn d 18 Eror R-22 which shonldsatisfachy operrrion- If afield adJusm.m [ @quiredmd de coDdeMer prcsslEdods nor v&y w'|n rhc adjlstmnr, dis udrcabs a shon.geof Elfigetur in rhe sysEd.
Dunns start-up, wh€. lhe
has b@n exposed ro a lowanbicnt air lenperoruE, it isc@led do{n below 'he tedpcrarurc cmsPo.ding o lhe€xis ne @ndensing pBsuEThc pressre in rhe rccciverr4ds ro be rdscd ro ! poinrftat coEspoDds b lhe lPssu@ &4n@ ror pmpd opeFation of rh€ thmo cxpansionvdve. This is acconplBb.dby pemilling hol dhchirscgrs @ bypi$ rhc conde.sera enler thc E@ivq dmushvalv. "G' o m nrain prc$sure until lhe condenser
(Do*nslrcaD Rcgulrtor)
V.lve C n a modularingvallc rhd 0ds i. rcve4e sorhar tlrc spnns tcnsion opensrhe vrlle F rdmir hot grr.V.lve 'C" Enains open undlrhe prs!@ (cnperaNE) inlbe sciv€r rises lo Lhe selpoinr Md rhcn closes. Varve''C" is prst ar th€ fachry toclosc ar 160 psig ftr R-22. Ifa neld odjusimnl is Equired,a clockwise adJn$menr in-@es lhe spnng knsion. Ahishernse in pre$ue n oF
ldned beloE rhe varve closs,shulinS off the hor gas flowinio the Eeiver A counterclockw{e djusneDt wouldp€mn the vrlle lo close ar I
wltn idjuiins valvcs 'L.nd 'C". a amin difacFntialin p@$ues (apprcximrely20 ps's) musl b€ naintainedlo insr enoDgh of r diff6-en@ beLween discharse pFFsnE md Mcder pressu@ sothal hol grs will cncr lhe B-
[rhen $e sysreo is nor in op-dition, no Efngen.i gd wilentq tbc cond€nFr. Eventually th€ prcssuF r the con-ddFr vill drcp to I point that@sponds to thc mbier airrc4@tE- Dding rtis ped-od, theE may bc a lsge dif-
in lhc wam Eevcr md lhccold conde.sr :thc sricefd which wlves 'L" .nd 'c'de dsigned d@s nor @quiEfien ro be gas tighr. Durigrbis shr do*n penod, it ispo$iblc for Ffigermr gas roMap. liom the hieh p4ssuEin lh€ vrm rc@ivcr firoushvalves "L' ond G" back inbcondenser (because or [email protected] ar 4low pFsN). Achect valvc 'LC" is placed inrhe drain ro pErent mignrionoa rhe liquid bact b ihe con-de.sd. Tlr lo*ds rhe pEssuE in thc @iv{ nutins rinpoNible for $c the@ cx-prsion valve to open whende nnn cills for iefrigerarion
b) TdboRerngmnngComFry 169
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To /cveor dE escape or ga,a ch6k valve Ct,c ) is l6lL.d in the linc whrch feds rhcE@ver. This valYc is gasdght dd nus be mainlained
Valve LD'h als a checklarve whEh mnsr b€ ismledin the dischrsE line s close!o th€ (mp@sd a! pseble.V.lvc "LD" insuFs that noeas in ftc condosr will ni-Fc to lhe o@Ess hcdd,Kdd ro Frge i- Lo 16 v rc
allcllr.E-IlcrdPr!!!ljl!-fo!.Edr
On som mdch, a pEssuEsw ch(.t is usd to cycle thefanG) on and ota in rcsponsero e incrcase or d4rsse in
discharge pre$lre ThisEftod ndw6 the Flrigemrchdgc bt elidimring dle nedio ilood the @fflenserco nk ec6crUy liturcd ro applicatrons using condensB wnh&vdd Ian nobrs, allowinsscvdrl crpaciry rcducrionsteps. Under cenain condi-rions, rapid cyclng of rh€ianc) nly EsnlL Nhcn nsedon m.leh vith only one or
v.rlable Sped Motor
A vrnablc frcqDe.cy solid-slarc connoller is usd lo wryrhe ouFtrr RPM ol rhe co.-densr fan mto(t A pEssuE difleEDdar swikh i! usedro !g.al de co.hllr ro rh-ceae or deftase lhe mlo.spccd ilom 0 b 100% Lodrfrarn be prcssurc seL
Tne VSM contoUer climimbsthe @d fd flo.dins |ne condensr co ihus ftdncing ihe@ftig@r chdg€ and @iv{
VSM conrolld co ,rso beusd wirh single or Dnldplera. nolo.s and mainlain rseady Fcsre co.rrol (i e.elidina|cs su.l&n Educlionsor inftas.s in airflow 6$cciaEd wnh cyclins thc Im on
Sce FEU!o 3-U fd typicrLpipins wnh fan cyclinB orVSM.on@k. Fd rhe rrTeoi head pFssuE ontsol ufdon a nnir, Bfd ro lhe mmual
Read Srfely Sellon b€lore lhislh€se iNtru.tions ould .esull
l/r9 'IuhcR.rnseidnscomp€ny 6l
R6d Sal€ty Sellotr befor. dlstt€* lmaructlons .ould resull
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FFigure 3'16 a
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Typicll Air.Cooled Conlrol & Wint€r Cont.ol Valve Piping(Flood-Back M€thod)
cE
Figure 3.17 Typic.l Piping aaooaa
A ,rlnho Refrig@dns cmp.n) l8g
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15. EVAPORATTVE.COOLEDCONDENSERS
Mollntin-c
EvaporaLive mndensds supplied wilh TIG SCE modelse based on ?8"F desi@ weLbulb md 95'F condcnsing(181-8 psis). fie cond.nsdis @utd on a @mn baFIiam with lbe eYap@lor sction, A Eceiwr is 4ouFdo lhc s@ frme (bclow thecondensr outleo r diskncerhm dsures fi* flow of rheliquid frem lbe con.leser lolhc receivd *ithotrr hpr.Pirh 6e drar line down 6onthe cordens ro rhe @eivd.Conbl oI the evaporalivecondenser ran(s) ond wacrpunp is wned inlo lhe unit
Eotrilment Furnish€d
SeU-conraincd cvaporarivc-cooled (SCE) trDdels @ ru.nkhed wnh a !rcp€rly siEdconden$ @ Fjed rho toral
hat of Ejecrio qnn) of rteelapdrtor and rhe heat ofcmpEsion. A@iE, rsladon valvls, scfery rclicfwlve, lnd head pBsm @.-bls m sDpplied Tbc pipinslnd winns are lacory in-
Fq E bie drpdativ€ @le!(SCER) nodels, all ol rhclbow is railable as M opticld ield idalarion md pip-ing lo lhe cvapon|d. Motdsde4 ftr the pnnp md fdmdos can als bc poid€!.
Etai-PIer$us-C!{l-lolTvo rypes of h.ad p€rsurc@n@l e used on IIGunilsl
1 Vriable speed fm @hr
YsLco$rdrA solid sEE friablc f'qusncY 66hr @qE rtive mni16 rhe p6suE ar rhe mler olhe condensd. Ttris sign.l isdr@lql ro th€ frequency con-trol to adjun lhe ran motorRPM either up or down rominbin rbc pnss@ ar rb€ set
i5 used to sense rhe dischdg.
L As rhe pft$E @ch6 tieupPer seL poinl rbe swnchcodhcr clo@s, eoding asiFal io dE mnmucr to
2 As lhepE$u bmkb.low the ser rheconhouer hohs fte RPM
3 . Ia tlle dschdec pe$ur
Figur€ l-18 Trpical VSM Conl.oll€r lnslallNtion
Rad S.leit SftlioD belore lhisthe iostructions could rsult
lr
lA9 Tub. Periis(dins compry 65
Re.d SafeF Seclior b€lore lhi8thse iNtructions could r6ul1
fdk belw rhe FL point ofrhe lo@ 3wnch, de c@hct of this switch cles !osgnd $c @lolld b r-dB dE fd RPl,l, dlovrng lhc pssu@ b .nbcr
Tbe abore eqrence onnlMnai.oining thc drchrgePre$uE berveen tnc rvo set
On SCE nodels, lhe !@$uEswirh sdn lhough Lheyare tactory shourd bccheckcd a.d adju$ed as E
The dischege pre$@ cM bci...eased or dccreased bycbinging the setti.g ot ftc
Using a screwdriv€r, lurDborh [email protected] s@w! clo.k-MF @ nise lhe pEsuE ddcon.r.El@kwse ro dcc@se
By dju$ins horh ddjusrmntsrws tlrc sre, d. difieEn-rirl betveen rhe switchcs isnaintlincd. Tne difleEntiolshourd b. adjtrsrcd only if rhePEsurc varialion cx.eeds12 16 psis Refv @ FtuE3,19.
D!!d=D!l:LC!!tI!ls
Refer to srep 14. 'Air Cooled
Ys.Lcllllols-rvrB!!!:Dilt-lo4tralE
Flood-back conFols e usdon sdller systed whrc:
chdge is darively small,
. sdcq!6k elev*im bclwndtr c6d.lM oud.r and eccivdbavdlablebpcvent thc lrqud ofijgddrIim shckins ir rhe @n-deds duing o!@rionsvhen flo.d-back is rct c
Flood bact contdls EquNhiEhd F6igermL charE€s ani
VSMconblse11@F&tjcal on lagd ryslens b rc-d@ rhc Frrigemt chdges.
1- Cychng ftccmdeMvr-cIpunp h notlfu-mmded dne io silc bDild-up on lne chd€ner oils(ctused by fic Biitne orsolids lctr on rhe llb€s byev$onrion oI lhc Mler).
2 I .somlowambientcon-diriss, it my be ptuicar!o drain the @ndenser M's sumP md oFnrc bccondensd !s I [email protected] (this d@s notcsFadict noE +l b4auslhe coil s nor ilbmclywrcd i.d rhen d.ied)
3, Sui'p hear$s o. indtusumps should be consid-*d in insralladons whenrhc sys€m is opdicd freq@ndy in low dbienrFicurc 3.19 Ditterc.ltul Pressure Swilch
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eI
66 rubo Pdnsenting ConPny lA9
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Dil&Irnlirl-Ele$l|Ic
(fsM-Corfdlel]IIlll)
0 b 100 psis
350psis
125l25CY480 VAC rcsadre
ULcsA
Yrda!!3-S&sLMotqEC!!1lalrr--$le{itirr1ioffPow€r, ltrDut - Vol(ag€ma,22n,230,240 v AC
380, 415, 440, 4{0 VAC
Powor, Output - Voltage208,220,2',)O,210 v AC
380,415,440,460VAC
Power, Ou(put . Pha$
30,50,60,75,90, rm, 120,180 henz can bc sel€ctod.sBnddd swioh etbg is 60
Po{er, OutDut - (vSM)
Mdel V008O0Am - 8 mpsModEl V01200A00 - 12 mpsMolclV01500A00 15 dpsModel V022mAm - 22 mlxModclv03200Am 32bpsModel V04200400 - 42 adpsMdj€IV04600A00 46 anpsModcl v06000A00 60mps
Temperalurc Operaling
R€od S.t€ty S4llon b€lor€ ttlsrhere iNlrudions ould .esull
3/39 Tub.RdnSdunscompany 67
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Read Salely S€ction b€tor€ thirllrcse instruclions could r$ull
hR Tubo nefts(turingcompany l6q
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16, WATER-COOLEDCONDENSERS
Monnlin!
WaleH@led conden$^ sup-died wd TIG SC nDdels remoutrted on a coddon basefDme wtth the evaporaLor-The cond€nser is lcaEd on !sructural suplofl dnc4lyabovc de noror/conpresorasmbly, A coopre$or discha& Le s piFd b de cm-dens€r inlcr rnd a liqlid linecoMion n piFd ro tne w!
D.sinn Conditions
Tbc selecrion of a water@led c@dens t dcpendc.ron thc evaponror l@d, Eftigeraft nscd, lhe source andt dFeratu of tne c@lng Na-Er, dE @Dnt of *alcr cmu-rard, md lhe desiFd operat
All SC condcnser sl*rionsre basd on rhe following
105"F errded ondeNing
(210 psig)lo"F s,r@ted evapmtor
THR (!ot l hsr of @jedion) =(evapol@ loid al 10PF SET$d 105"F SDT in BTUH) +
BTUTT)
TIC l6SC wilh 5H60 c@pFss
Con4re$o caprny @ 10'F SBT and l05"Ir SDT = 31.5 rons= 378,000 BTUI.I
Conpus& BHP @ 10'F/ 105'F = 4?,4
THR = (37E,000) + (47 4) (2.5at = 498,633 BIUE
= lm gpm
EcrliDlcll
Sef-conrrhcd warer-oorcd{SC) modch arc lumishcd*ith ! properly sized @n-dcnscr b Ej4( rhe TrR (bhlhdt ofDJe.ri@) or dD evapcraLof and the hear or fte cm-trcssi A srfety @lief valveand nohdon val6 an lt€ in-lor mit oudd ao alio prdd-ed- Piping dd wirins of lhecodponents @ faclory in-
OpLional wa@r regulaLinsvalves for herd pe$uo con-bl, @ling rowes, $d cml-ing lower pumps *n also be
IYal3rlrsr-tllrnfFor naxi6u6 operaring effi-cie.cy and equipment life otrhc condenser a.d coolingtower, Turbo rccomnends$aL a local wrrer ucatftnrsupplicr bc cons d b.nr-lyze $e waEr syst€d oo be
Fouling crused by scaling re-sulls i. hl8h hear prcsure,highcr operating cor, and
A!lIlI!tr
Srlchercd dischdge gas en-En 6e shell $de of rhc vddc@led condcnser Woter iscirculared d@gt fie obes lo@tue lhe hst non u\e sas.The 'mur of surf&e dea inrhe cond6s, the flow ncGpn) of rhe warer, and therenFduic of fte w.@r emeFing rhe condensu de ,I siedto Enovc tbe hear ol cod-prc$ion rnd th€ hcar absorb€d by thc Errigeranr inlhe cvaPorabr and convdsthc gas back io the liquidphase ar ljlc mndenser pEssurc, Shcll 6nd tube (horizo.ral) conrtensers r@ used
R€od S.l€ty Selion b€fo.€ thislh6e hslruclions @uld rsuli
l/39 Tubo F.fts@ns Cmp'ny a
i6i5ar€rr Seclion berorc rhislhe* instrudions couid r4utr
A ryDical warc. c@led svsrcm
. waLerc@led cmdcler, Pr.ss@mtlad was
. CoolinF @wd wrh rM 'Y_
. rnv dit.hdBe lt?ssrE
I A swirh seNing ftedh
2. TIE wdFr lunp Nns uthc rrd (r'c do nol cY-cEwaret?um! on Mdort)
3 As Lhe wab mFEtrF in
and lhe co.ucs opd ro
lhe drsharge Prcsue D-ftrs.s. $e wter EguraF
conrrol Irn.rWintori/'nr
el Lo mainl.in a ienPetaueabove 40oE Tbis will ensu4continuous, Fliable oF abot
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Figur€ 1.20 Typicnl W,ter.Cooled CondeDser Fiping
Auconpo.e s @feldyin- As fte corbl prnel llnpem-lure .!rc!s below rhe ser poinrof40oF, rh€ conmts ofCPHTfiemostat close lo cncrsirL\e panel hertcr coil. As rheLenp€rarurc dses obove rhe
dificrcnrial slins of the rhernosac lne conbcL oFns 1orhoffftcheau The lneFmosral continues @ m4tlldrhe i.rerior EmpemEE abovc40eF. Reld 6 Frgu@ 122
Re.d S.acly S€ction b€fore thislh$e inst.uclionr @uld r.rull
l/3s TuboR.rnsqdmscmpany 7l
Red S.l€ty S€c{ion belo.e thisth@ insbuclioos could cult
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dF
pe
cool'No rowER PUMP sr$rERi
Figu.€ 3-21 Typical Wiring fo. Wat€r-C@led SJstem
CONTBOL PANEI HEATEB
Figure 3-22 Cotrtrol P.nel Wlnlerlzing Wirirg
r2 Turbo P.fnsddns con!6nr ld9
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{)4) {l) OPDRATING INSTRUCTIONS O $ ilThis sio. .lcscflb€s rhe't lGre Ecneraror oper ng sc'qrcn@ nnd lhe luncrioD ofdere Senemror .onponenh nndconLol !Me, coBlDncnrsOperaLion hinm arc providedfor s.Jc. cllicionr. and Eliableope.dtion of rhe oquipmenL.Oily smdad lialuFs re discu$ed in this se.lon Foioplonal fcares and accesories, Efer ro section 8 on pagcr0.1
Cot r l r . l \
AII TIO Dorleh otcord in thEs.do basic viy and conrolpanel coDponents ai€same cxcepr ror vze (ranrae.etic $dc^, crc.). Each
. [email protected]' turer for rhe
. mac.enc mror ender orev4po'lror.o.dcnrc. fantudpnmp (where rpplic,
. m4ieric moLor srne. rorlan(t on d. c@lcd con-dcnse{ (wlEr applicable
. xny orher conroh R.lnirei
Contoh .ecessary tbr com-lonenr used ro di$riboE therce ro porn6 or use arc ioL
Conlrol Pan€l Door
Thc conrcl panel door con
. koycdhaserconmlselec
. rwo l0 a,np control.i{un
. esr burlods for rmag-noric nud olerload Elays
. edergency notbutro..
Rcfd ro rhe Srrery Sccron onpage ll for a lisring of allwtnrng labels rhI shodld beon rlf conrol pinel aooi Irafy hbels dc nn$Ltg, conracrTurbo nnneliakly ro obr.inrhe mis$ng lab . ls . Th i nkSAIDTYI
The scrirl n!'nb€r on rhe datana,neplare slDuld Lc refer'cnccd when iNriring rbourrhe cont oh. A lie N matnLamod trnder rhir sddal nunber to ensurc mrall irtbmratron required Lo issi yorwirh D.oblcms can be haodled
WARNINC
rhe key€d se l€c torswi lch is no t r sc rv i rcd isconn€ct , Lock ou t€leclrical power to cor.lrols bclorc pcrforhi.gs€rYice, Hav€ a qurli-fied €leclricirn performall scrvice, Fsilurc tocarefully follow these in-structiohs could result ihpernan€nt i.jtrrJ or los
trk$d!d-rll!!!!!l!$Drrr!-alio!
A two tosilion cm .pcra0dswnch wnh a tromrallyclored(NC) conht blmk and r rc.nally open (NO) conb.Lblock de provided ro xrptrr osignal o rhe progiammblcconuoller. Ihese sisnils iniriare rhe logicEquird Lo {drbe ice generaor, and ro {emrinate i.e producrion. Tunnrgde selecror swnch b fie olfposilion inii'ares d shutdownscqucncc ftnrludes prmpdown of $e sysrem tfrigc.anr cha, ge idro rlF receiverorconb inr r ion condcnsc i /r.cerver. AcNal renninRrionot operrLion occu^ *hDn rlrlow pressure safery sw,rchopens ri r poer sucrion lEs
Read SafelJ SNlion bcforc thisthes€ insfuctioDs could r€sult
:la9 ru$o Rdnguah[ compiny ?:]
Read Saa€ty Serion belore thisth€se irstructions could r6ult
A lege, Ed, mush@6 headpush bulon wirh a nomllycloscdc0hcr bldk is l@aredon tbe @nbol Pr.el door andis *iEd mro the main conrclciauit unng-. li imnedncremnauon or opomro N F
includlng coopEsmr cimk.case heares, Md optional
WARNING
Ncver us€ lhc ehcrgenc'sLop bulton as a servicedis.ohn..t. Failur€ tocs.efully folloe lhese in-xlrnrllons conld resull inpernancnt injlry or loss
To Esdd, the push buttonDu$ bc pulled our BeloE
. Tuh $e kcy.d swi Lch to
. Il 'he syies t or ior over
cnnxc.seheaF{|owm!p lhe compe$or cnnk_
(Refer o mmprersr maiulacruEr s sF.cincadons.)
. If $e eFery€ncy srop wasused, deffiine *hY lnd
Control Ci.cuil B.€oker
phase .onrol circun porer to$e co ol p el. On prnolsNh8 contior crrcun scp-doM b"nrfomm, lhe ctcunbeak?rs EE ldalcd on thesecondarv sidc oa fi€ Ean$rormer. SeDarate cncuilbEake^ (by orhcrt ore re-qurcd for the tnns{om! and
conkol ciEun ovelloads orshor6 can cause rhe brerke6b rrip In rhe riPped mode,rhe circuir h€ake. tesetpoPs dp. Reser ic rL(o0!pli\hed by pushins 'he Fse|'borcn in. Betoe iesed.g:
. Have a qudincd el€Eici{nchlck all conpo@ns in rheebln€l on ficdcbineovdload canse. Cotr@r alldetels or problem imnre
. ttcre. by'piss De.,eux
Each elccrical molor uscd inrhc ice senerabr is povi(led
Ehy (meling alloy Lypc) 'opiorcq Lhe moor rom over
Oledoods produce nish am'EE tha ex@ed 'herdins ofihe meltine alloy overlisdcaming ro produce eno!8h
oldload rclay. IE winng otlhe st$er @il h conneLed i.eries wid Lhe ove oad Elry,AsaFsult, rhe starEr wil! deencrgia wben rhc ovcrload
A r*r n@hmm is lMr€don lhe ovcrload relsy and aplsh b!tron is on rhe controlpanel door lo opora@ lhcrcs?t" mechan$n nn tbe
WARNING
The neldng arby heaEr€le-ment m hcrory si4d rndsupplied lo narch rhe noror
All oagncric srrrts de supwnh dual volragc/dual
cdcy coik (rl5 or 230
. Hrvc o quolified elec-tricirn del€rmin€ thecau* ot lh€ overlord
' Never us€ 3. overlo.dsize larg€r than thesl4 sp$ificd by th€
Failure 1o caretully fol.low lhNe inst.Ditioh.could result in Pernsrcniinjury or lN ot lit€,
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Aux i l i r ry in le r locks aremounLeo on rne .Rgneucva efl lo contol aurllirryoPcmio.s (i.c. rhc comprc$sor rankc6e he e{s) is inFrl@ked |o lhe conpe$o(9mbr sanc . 1lre norm lyclosed inErlock ru.nr thc.n.kc$e heaLe(t on when
,^ddnional atrxiliary inerldkscan be provid.d. ConNll
ProgroDnrble Conlroller
A UL lisrd prograddablecotrhller(PC) is used lo.ont ol rhc olc.aung seq0ence olLhe nnir. 'rhePC.onsi\h of:
(cPU)
(vo).tjach electncal d*i6 or annrpoldevrces is conneced b !n
. har ve$ screw inbddks.
' tqnid (renise.anr) solenojd
. hot gas solenodvllves.
Addiunl l/Os can be provnlcd lor EnDle equipmcnl opcr
All icenukinS, harvest, andrnre delsys rE progmnnncdinro rhePC C!nr'. rine andrimerlelay preseB can be easily rield .djusd though lhePC progranrmr pd slppljed.
A keyed swjrch is locatcd o.rhe PC prognmnrer io pDventunduLhord x.ccs or cnaiSer o er0er rne Progrdm orpEser tinre ind.otrnrer valucr. The PC plogrannermay aho be renDved whcn
i^r3idrd, open, drip-prool210/460/l/60 mdos da usodror Lne compressor, wArerPrnp, anu rdaes scrca.
Optional 203 or 5?5 volR8cmoros are available for 60hedz sy{cns and 50 hc^zfrqluency it rlso dvrilable.Each .uor n boronr wned ror nxg.euc sarer {L rhe tatrory Strorrop wtr$s ('ncon-ins power) rndmo'o.dnconrcc6 trrd/or ctrcrd br?akcrsrhotrld be ntrtrirltd by orhe(ro niccr nll hctrL electrical
ln i r in l S l r r r l lnCh€ck l r t
lbr lhe inrial sar up Dr6eItrF hrs been oonrtlercd, rhe
scqkices aE rypical. ERc[ n
Tvni . r r D. i tvSlarl-lJ. s^..trrncc
Thc following lran up seqnence is rypical for TIG
L
swnch (MCS) is lumcd to
liquid solenoid valle ftu d
risc abow |Jle low (evDo
lf all oder salery s*nchos
rhe .oopesor moror dd
gras ad rlE liquid s.len
5 . All srions dc in the E
6. Aner a peer rime, a de.lio! seqncncc is iniLhte(l
lhe lclrigcraton rime *hi.hconlro\ lhe ice Lhickne$ cinbe easly and qurkly dju$edthough rhe PC pngraDner.
Il rhc unir frils ro $arl, Elero rhe l-ouble-S hoodng Seo
Read Srf€lr Scclion b€tore thisthes€ irsl.uctions could r€sull
r/3o TubvFdn8(ratirs comprny rl
Reed Salery S€ctior belorc thislhese inslruclions could r6ull
T-J!ic!f--Det!,rl 5Sl.qljl[l!
A defrost sequence is s nql@ Emove rhe ice fron aSbup or sdion of Pht€s.
2,
3 .
rhe h@sr rcrew d@s not
eftd chrk valve lm*d in
line This i$laes rhe evr-
rd. This EsulB in m in
(pEssut/mpc4@ Ela-
dmed by thE seoion i n dc-
- $c Emlal of rellisen-
- rhehqin fte eats lnai
- rhe mbins of liquid n)rh€ s4no.s in sr.igerd-
w^tq is dEined fom rheice ftrcush lhe perforaEdh@$eBw mDgh. (Adry out wrion is povided
8 aiera pes hd€eime, rhe horgas solenoidandpilolslo@dmdc-ereryize! and 'he s4rionis Et6ed ro fie rtri8eft-
TIe hades screw run lrme aadjustable lo allow.onplcr.renoval or all icc after fte harves squencc F&tory p@scr
Elch satron gocs drrcush rhesame sequerce The sequercc
conrinB until cirhd rhc MC,Sswirch is rurnc<l o(f, or rnoprional bin-levd Ewnchopcns D nrti@D dd Ei@storasc h fuu, or 6 mfety
IJlica'Lwaler-SJsl3D!
Mak€-UD Waler Ci.cuit
r. A ball valv6 is pnvd.! rLh. n le-up waE lire loshut ofi w$er la excnd-
2 Waler foi ptuducins Tu'bo ice cnrcu rhc TIG unthmugh the oate-up weErconn*rid. Thedsle
$sugh a s@nq b€f@enEnng ttE TIC unit rohclp s{en our solids
3. The makc-up Nrq g@sinlo rh€ Mld rlnt by wy
valw, The noat rzlrc willshr ofi whcn lh. lelcl ofnole up Mlcr in dE h.kE&hcs rhc p@pe. hcightWaB lewl is adjDshblcby nade d lowedng the
A solenoid valve Day be in-rulled in rhe nalc-lp waterli.e if hc u.n is oiI lor cx-
4 The *a@r is disEibut€drhbughour rhc wrt6 hnkby a naleup va€r head
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)b Turbo RciiiseBuns compony 169
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I The wa€r is drawr lmnlhe hnk md puop€d lo
coDFol (ball) vdrve Theball valve c0 be odjueedlo obBin a unifom flowo rhe Nrcr disriborio.pans vidour er@$ive
headerercnlyfilhthe sa
pdns auos. rhin filnor
sides of the evrpor4rorplabs. As fievard and€v.pon@r Eao be p6p.cr reBpcralure, i@ beginso f.m on lhe plaE llnwaroruns contrnnoDslywhib lne maohi@ n in
4. A chol lalve is insalledin rhepump dischdge lineD pEvenr waffsuryes 0rhe rank dudnB shurdow..A mereing hole is povided in rhe check valve ro d-low a coMolled .lrain olall warer lines abo"e rhe
5. The was 6ardoes nolf@a, flows off ftc evr-Po.aror ph'es onb rne 'ceslideandinro thc scEwconvcyor mush. Thescree onveyor kough rFdodred. fhisallowrrhe wder rh^! has fallcrtion fteeveorarorplaksor dmined ttum ice |o
now brck inbrhe*are.
bek through rhe pump*atcr disrdbdrion ciruir.
Ove.no* Drain Circuit
|. An overflow.,trin box ispmvided in rhe warcr rantro allow lank overflow torcmroloffie s equali-
lf Esidurl $lids or nin€rak nr fte wacr m rpobldr, lhe four valvern rhe mdk€{rp wrErlinc car bc rdscd ro in-cEAe rhe ovedlow otrhc rA|k. This overflow{ill reduco lhe co@nhrnnr of slids smin-erals in rhevaG! ranl
' U le$ olerflow d @Fovedlow is desiEd, rheIo vdlem0arucb
2. The olenbw &ain box ̂piD€d to rheoubideof Lheunir ror ficld connorion ro
3 Duringshurdown, ftc ware. rhrr draiis bmk ro rheknk fmnr rhewaHcircu-rdhg sysreh and wdrer'lntribrtrion pfl,(s) nry
IurlcdS}rtldl)l1o-&l|!3[cs
Tbe Turbo ice gene{ror canbe rr&d oil in No wrys,borh of which leave rhe unitina tudprlown modE Ener
gency srop a soaery lailn0swircba vop tne Mn inrelitFly wirhoul pumpio*n'..Punp'dowo" Df rhe rcftigerMr inro , Eceivs G onrbina.ion condenser/eccirer ir Ecomnended on all TIC
Nomal shuL dow. ^ inirialedby turning the teyed mserconml swncb (MCS) @ Lh€'OFF posilion, or by a E-moe srgnal rhrod8h de oPriotul bin l€vel sMbh (Bl,S)conlacB. A.Y .ordallyclosed (Nc) con|ad in seriesGlh d€ MCS 6nmfl bleksin $e comol sysred wiringwill ako initiaE lh€ shurdownsequence. This ca. includebin-o-naDcs tr lihil swirchesin Fdorc icc storage bins orboppers, process contoh,rime cl@ks, Fodc ice delivery equipncnt, or rcmore
Ane. a normar shudown se-qEne n iniriacd, Ihe fonow
. l]re main lrquid solcnoidvalvc {LS) n de-ensgizedrosroprhenowofEt r igetur lo the evapomor
. Comp4sso and warerpuDp co.bue rorun. Allevapolab scnons Emnin de iccruling morle.
. rf m evapdab sctioD nin harves, dc shudowns.quence will not srmufril lhe hfles or rhar sec
Rcad Salcly Seclion b€for€ LhistheF inslrucliors ould rc$lt
l/3o TuboReftis.rdlnccn'pany rr
R€rd Sltely Sectioh betorc thislhese inst.uclioN could rsult
As fie .m!r6sd @nrin
inlo a tueiwr or @mbina
conp@ssw drcp u.nln Dache, rlE sting of rhelow pb$r saery swikh
s.tery swilch, fte onr.cls
Th€ .mpEsor &d Mrer
WARNING
TIC mod€ls arc €quipp€dvllh continuous pump.down cycl€ .hd lhc coh-pr.$or can r€s.r auro-ha t ica l l y even i f thek€yed mas l€r con t .o lswilch is 'OFF', NereratteoPt scrvic€ ol lhecomp.essor r I thou tIockinl oul lh€ €lcct.ictrls€rvi.a. F ihre lo .,re.lully follov Lhes€ in-strucliors could r.sutt inpernan€nt injufy or lNs
sare he unn Nill
h sh otf by fie @chani
IMPORTANT
I f th€ conl .o l c i rcu i lpower hqs been rurn.do{t, il should be lurne.lon tor a miuimlm otlqcn l t - four (24) hoursprior ro use lo ensuretha l any l iqu id re l r iger .rn t rhar miaratG lo thecompressor cnnkcase is€ljminol.d p.ior to s(.rt-up. Flilure lo folloslhe6e ins!ructions couldrsult ih t ilure or den.age lo lhc comprsso..
In a .omal shtrrdown se-qlence, ice will be lei' on rhe
- Anyreorw ercon!ing fod fie plares Nfashurdow. will dninlhrcugh lhe Derforo€dndws sEw rou8ninlo rhe was hk lo-
Heb.trlEills. U rhe equipnar n ro be
shutofi tor exEnded Limepenods (mor rh.n 48
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73 T bo R.hgirdingconFny l,€c
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S!3silic-alilI!
R 22.
Evsporalor T€mper.(ur€
Warer-Cmled con,lenser105'F cond€osins (210 psis).85"F waer inl105'F wacr
Evrdmrive'Oool.dCondenser
Based on otll hed ol rer{-don GHR) ar lo'F evaPoradveand95oFondensins
Air-C.olcd c.nden€r1205: co.dca$n8.Eased 10"Ir evapo-
Evadhrive'Cooled
t. Uosream plessuie rcgularorin $edirchdse lme en
downsneaD pressure rcgu-l or povided @ mainll're.erler Drssre dunnE'cold sisuD letory 'stlled m SCE nrodelsislDDlied fc lield imalla-i;on SCER models.
2 Vdiable tiDmoroconbolA rhclPMolrhdcotrdo$r tun mrc. |o
chdee F@suR (opdonal),
Iunercqded-&trlclse!Pre$ure acrtrtrcd waEr egu-La'ing !r'1\eG) tre ot onal.fieltlinsElled. Ctulin rcsetandcoolng @wer pumps aE
AiLeooledl4ldE$gFan cycling wtr brk
Esularor in d.ain line of conde;ser ro receivei Dow.-sEao Egulalor ln ahor gasbypr$ Iine ro the i.lsl ol rhe
Exbrnrlly equrlizod rhemil
rheg4
ruE d rhe pessurc in'tcaredar rhr TXV bulb, For exah
FddTTXVsucdonp@sThi! c{luals
strperfiear = ?"F - 0'F=7'F-
Make I Ip Wic. Temdnbft60"F ar *at r d^kibDlion
MakeJIp WdsPE$!ER@uted8 psig ar inler to wabr distd-
Mrkr-lJn WaM Fl.wF2ch plate Equircs 8 grh (uadjustable qid flow conrolv,lvc is prcvid€d b darc fi.nal adjus|nerr of rht wacr
MalellpNa@rFedMechanicd noar vdv€ wirh
Muiodm now is 15 Epm.
Mrk JIpWaE Blowdown
salery svirct s€lting!
Lowhesqrccuroff
High PENIBCrout250 psie ler a.d cvapon
AiLP&lsureIcU40 p5is (oil p@ssuF above
I ninuLe rime delay (oanual
R.lieivalvet!&6&L!!o,k$qo
Reid S.re(l Se(ion belore (nisthese ins!rucLions .ould resulr
rE9 rurboReliis4ringcqDpdy 7e
R€ad Sal€ty S€ction b€tore lhislhese inskuclions could r6ult
Molor Full t ad Anps(FLA)
Reaer to hble in the Appendrx
Op€ralihg Rcrrigdrnl
Refer o ubl€ in rhe ApF.dix
Refer |o iable in rhe AprEndrxHydnulically blown to innab
Desis!-ooEradacrEst!&2(r0 psi8.
B!ls!!re$!rg1,500 psig
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aaaaafaaaaaaaaaDISCONNECTING POWER & LOCK OUT
Turbo Refrigerating Companyinsists that disconlectiDgand locking out thc powerto the motor driving theunit provides the only realprot€ction against injury.Orher devices should not beused as a substitute forlocking out the powerprior to removing guards,covers, or other safety devices.Turbo wams that the use ofsecondary devices may causeemploye€s to develop a falsesense of secudty and fail tolock out power bsforeremoving guards, covers,or other safety devices.This could resllt ir aserious injury should rhesecondary device fail ormaliunction.a
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$000To hclp 'oo Bet thc bdt pcr-tmmce tmn your TIC sy$red, follow rhe minrcnan@
lf you hrvc qnesio.s con-cehing rh€ m4inGnance ortrpkeep or your cquipocnr,conhct the seNice depanmenrof Tubo Rerrigcridng Con-pany o 8l?-387 430D.
DaiL!-llslccriollI Insp€.r fie iccnaler al
least Lei@ { shifr ro determine uL lhe nnn is op6-
2. Ar lh€ sm, obsede rhatftc rlshrge a.d sncuonlEsus @comctonrhe 8au8es md e $!ble.
gllll.E-Lr!3clillr
. Chsk fte oil l€vel in Lhc
'Chekfds ignsoro i l
. Chcck rhc sighr glas forfull chd8e and misrue
' Ch4k $e receiv€r Insper valvc pacldnEs andEliel vdlve fd indicadons
. Check for percenrage orfieon 20-30% while oper
MAINTENANCE
. Unir shNld be chcbd arleN on€ a welc A visual ins!€ction should includc and nor be lmiedb: leaks, vibrotid of pip'bG on orbq conDoncnrs,cApillary tube tobbin&
nu6, $Ews right, andgcn@l neL houseke.ping
Nredlilia|-ll!Hona .t Onerrllon
allrlLEltitl.lilrrIllll$-d-Or3rati!tr
. HNc a qualifi.d.lscri-cie ch€t rh€ conuol pdel for l@F con4rions dloGe lugs on rhe mrgEric
ExslJ-Slcl4.ffl,r. GEas all gedrblefi!
rings or e shafr bed
One ol de main probl€mswnh lhe TIG o. any icemrtdsis ware!: scale buildup Solid r@)ing on rhe plaB, buildup of in $epan. Solidbnildi on rhc idrrid ofwarcr c@led con.lenser if soequipped To aloid rhes.pmblens, comulr 3lGal wa
osssfollow lhe lollowing gnide
Flush plates wnh an aceprtr-ble ie plac clemcr. Eavc
Scale @ de iccnaLi6g llaEsresuung &om mineral d€Ds-its rn lhc w d rnd odcrsouacs of con@ination canEdee $€ efrciency oi lh.plaE. lf lcft unearcd, i hayEsult rn dDGnodtion of |l10nelll slrf&e thus Fducinslhe tife ol lhc pltus.
The life md eflicErcy or ih.plaq m &pe.denl @ prcroc@ ind ctcding of Lhc suFt&o. SiM condtions md in'sralladon or.ou'Dmenr vonrrc6l@lion 16 6@don. ir isdifiicull r simDlcsol$on acteeinsMd sanitizing Delhod. Toobnb ihc bcu ce for yourunil, conld a laal EpDEblcsupplier ot chenical andclemrg smitrzng p@<lucrs.Based on lhc knowledsc ofLh. l@al vard @ndirions, themarerial io bc [email protected] (304srainlcss st@I), ed dD oper'adns @ndidons of Ihc equ'p-@nr, dcy ca rccolrmnd !cleming and sanirizng Pl!d-ncr @ neor your specinc
f,ead Srfcly Seliotr belo.e thisthee inslructions could rqult
l,ag Ttbo P.rris.dirs ComD,nr q2
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T.blc 6-2 Sahple Daily tce Plant Log Sh€et
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llould Llne lc€ Mst.r Sldhl Clds.
Remarks
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Read $lely Section b€lore lhlslhese ihrlruc0ons @uld .eul(
8 r l
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t39 Tlrbo RdricsrLnc ComFny o1
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o0so SPARE PARTS LIST odooIl is a good idea lo keep spee pans on hrDd in casc olen@rgenc'es Yon will sare opeaion rimand modey b€calse you will nor h,ve io watr ror pdr ro be ddered and deli!@d.
Pm nuobds hay ch.n8e wnhoDr .otice. when orderins d specirrlng pds, rhe serial nudbeimd m..lel of rh. nnir du* he rcfemc.d.
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SI= nem dw snodd bc so.lcd b mintain srfe equrp@nr olE.ario,lor nomal naincnmcecfBq@ Fpk{:@n( ihs tlsr ca! cale indruDrid of orffilion-
RI= Repla@mr ileN rhat ft n@lly er $bFcr !o nmar hainG.tue d splM@nt,
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st RI 2l l l 4l 6l 80
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f,€ad Sltety Sation b€tor€ thisth€se i l.lctions could .6ult
oil Rdurn Asse$bly TIG
SI trI J I 42 80
l/3s Tdbo Rrrn[dLjns comp,n, q6
Reod Salely Secliotr before (histbese instructionr could r6ult
Llteld
Sl = IEms thrr should be sr€ked Lo mdnfin sare equij)@nr opeodon, for nomal rEnFno@,or nt{Ei. FtldcemnL nms 'har can caus inlemptim ol opedior.
Rl= Repla@@nt ims dw m nomMlly nor subjd to n(m.l 6dnrc.e@ or @pl&cmdl
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Dlectricrl Conlrol Panel (210/460/l/60) (115/460) ltc
SI II 2l t l 42 63 80
Sbnn PFl€di{ BoLs (SC only)
I Tuto Relriscaritrg comFny rA9
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SI , tec tur shdld be {@[eJ b minrfln sdr. eqipnHroF4lid, for nomn dinFnece,d ftqle FploemDlrds m ce ous 'nr@pnd otoFaion
RI= Repl@tunt ibN rhft @ rcma.Uy nor subjd !o ndnut minMd@ or qrtalIl@L
Rad Safety Sectioo belore thisthes inrtruclions .ould result
tlcrl (alS lrhes & Conholg IlC
sl RI tl 3l A2
Trp. H,Flto rognn bniqtacr{d$dd I JrADsMndt ljgr Cdt Udsdi6 | Engmdu! Log! C4tulld
Srftly Sskh., Ttc
st RI 7l I I 63 80
l/30 Tu,bo P.f [email protected],ry q3
R@d S.tety S€ction b€for€ rhi6thee inrtrucrions @uld rsult
RI=
tessdSI = I@m fi4 should bc dclcd b mdnain safo equipmn' orErarion, tor nomai nain@mnce,
d filq@n! repla@@.t n@s lhar cm duF inFnpdo. ol oFrarion.
Replaemnr icns dat & nomrlly Nr subjlct ro [email protected] dainre.ec d repl@Mr
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SI RI 2l l l 47 30
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SI - Ikm +ou d be :r(ted b mdnhin sre equipmcnr oprobon, ror nomd tunrMce,orI( rkpld€rmnrrm\ ir cdn cauc inreiiupto ofopedion.
RI = Replacener nems rhar a@ @dally not subFd o .md nainreme o. repleem€nt.
I
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ndrigrrant System nc
st RI 1l l t 6J
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Red Safety Selion b€aor€ thisth€se inst.uctions could .esull
Lr4ennsI = IGm rhlt sholld b€ s@ted 1o nainoin sdfe equiptunr orEradon, for nonnal tlmbnmc,
d frEquenl Eplacemnt nems 'ba! can caE i,remption of otEraxon.
Rl= Replrcemnr i6N rh m nomally nor subjer @ nomar nai.ren&cc o.elledst.
Xrftig€raDr Sys|tn (!onrirurd)
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SI - Ikm , rha, ,hodlo bc {ar ed b hJi' kin \dre cq ripmnr urEmrion, td nmdl @inEnbcejdrFquenr .epldeftnr irws lna' con cruflnFmpbon ofopeidLon
RI = Replacmd ncms fiar ire nomally not subjar @ nonnal minonmce or eplcnenr.
R€,d Salety S.crion before rhislhe$ instructions could r6ull
Condenr€r Coup (SC Modcl) E5/95/105"[ SDT TIG
SI RI ll 42 80
Ar tulql Co&@ lmlFo l20F sDIh{r Cod (SCt Md.l)? 8''lBPlfSDT
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re rurro R.fsmlhs cof,lory r0,
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Red Salety Selioh belore thisth.* inshoctlors @uld .sutt
OPTIONAL FF,ATURES & ACCESSORIES
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You cm naximirc your TICsysreos oPe.ai.g porenrialby adding opliontl reaurcsud accessdies. Ifyon nedro know noE deraih tboullhe opdons lisrcd b.loB, co.-
l)oli!)! !Wea.ll3rizi4g-&(
Srandird $llconrained flcunirs consist otan evspo.aimand condensing unir section
fiamo. TIE evaporaror sctionh lorally enclos.d, includingrsul ed paneh arcund the
A suDponing smcture andsheet mchl c.closur€ can beprovid to cover rhe ouiborrd uipnenr which rn-
. socion acctrntrldor/herl
. saferyswirchandtauee
The enclosure prorccs Lheequrp.Enr from rain, wind,snow, and aces frcd r.au'
The enclostrc s nor qinreFiEd for ambient Ledper.ruicsbelow 4|}F (rcrd b Opnon 2.Wnrcrizins on pase 104)Winreriziig ctn bc prot'ded
On smauer un$, acces inside Lhe enclosue is obbfedby Emovins fie 6xedpanelG) On lfiger unns, ahnr8cd acc.$ door is pDvid
Wedhen?ing is Ecohft .d.xlon au oDrdo. i.$allRrions roprovide a sdnrbb wo.king en-vnonmenr lor seruico duringall rypes ot weaLher condi
O[li!]L2Itillldzinr
whcn TIG utrirs de inMlledin an are4 wheE rhe .nbDnrlalls below fEezrng, pMaudon.ry ftNures ned ro beprovided ro pEvenr fieczc upof lhe warci pump, warer cn-ctrlaring riDk and condenser
. Whun thc mrbrenr i below0'F, insula€d lowerranehMd elocric rorod nir hee
. when rheambientis b€r@n 0'F hd +32$, melccric lored air h.arer
'nE elabi. heaLe^ are lacbryin$alled in rhc low.r scctonof rhc TIC onir and aF rher
For lons periods ot downrme in low G below tMng
. warer@led condensq
One qtr&rer (1/4) inch d?i.valves aE provided on thewatcr pudp hcad and warer-coled condenFr head. thewatcr rMk .d bc dramcd byrenoving tfie overflow strndptpe. lrovdo.s need to be
Cond€.ser warer lines anddaLe up wab. lines should bcpmp.dy pmrdred lmn lrzing by insulrting Md rpplyingelccric heding upe b lhe piPesulface AU exposed N3t€rli.es should bc propedy insu'lrred byorhers shen rhe unit
The nrasneLic conleror ift rheclc.tic osishnce heder is rn-sBlled in rhe onml parel hdprewift d. Fused disconn€cror brancb ctcun bEatds @lunnhed by ode6 6 providccncuit pro'ection in accordrnce wrlh lmal or shre codcs
R$d sarety seclion befo.€ Lhhahese iNlruclions could r€sult
l^c Turbo Rlrnc{aun8 cvmnrtry rcq
Read Safely seclion b€lore thisthe!€ instructions could r6dt
The hearer consisr of r ftEe-ohase elecEi( hedLer !irh !amel€-phds rD moor. Eachhea@r bas a buih in overheatLhemostar- FUU load ampsfor tbe heaEr elemenL andheate! fan are prcvided ior
The haEr conrlclor is con-trolled by M adjusmble thermos@i Ldakd in th€ conFol
As rhc cabinet inllnor lenper-arure drops bclow rhe serpoint, a set of lhemosat conLacr close ro e.erg,z rheheder cDnracD!. Wh€n theinrerior renporarurc raises,lr.ve rh. diffeienrhl of rberhemo$ar $e contacts sillope. b de-enrgize rhe bcacrcdnraciots Thk ensuEs thalfie engine c@pd@m inrdi-or and rhe equipmen! l@atedinside will be mainrained
OllilDlB i . .O-M3l ic ( lo r l ro ls
whe. rhe i@ sendror n uedi. conjunction wiih a sonsebin, an auLonilic means orshudns off lhe ice Sencraorwhe. rhe bin or delivcry pointis full should be prolided.
' thar lne i@ geneorc N mraccidenrally lefi on, Esulting n EoducLion dclay d
. overloadrnS rlE sysed,causio8damge0lne
Such i syscD auows lheunitto be operdred umil rhe bin isfuU withour hbving $nEonea! rhe s(nch to shur |nc trnirofl whcn llE iorrge bin is
Conl.ols rnd Glid€lin€s
The bin{ Mdc onEoh con-shr or r noror,ad paddleswnch Donncd in the shngeb in . As to f Nc (nomnyclosed) onncs of fie swilchaE connect€d in senes wnhthe MCs (mas'er consolswirch) of $e TIG,'TIOARunn, AI wlnng dd inlalla-tro. mus b€ done in lhe iieldCuidelines for insrarling debn-o-naric and a wiring schcdanc i€ pmvid€d wilh eachkil. AI winnei/widng conncc-lions, and condui/conduirconrections a@ by orhc^.
Yllasetrslrl6J
fir$lDl4arDrolr
DNl ,sh tAlr4i4Dlorjilg
pounds. KA modcl U/L aM
OllioElOn€n a€lt nriv.nC-oD-o-c$sor
All self-codained TIC unrsd wnh an open B'comtcsor d'r!ro a. open onp
pMl nolor. This noror is$rihble ro han.Ie lhe Eftser-
ion load Equftd to mle
Conp@$o4 ca bo pbvdcdwnh a b€lr rtive upon Equ$t.Such anhgenenN D,y @-qui@ iddino.al spa@ o! nDd-incadons of lhe unit slructmlbas fdn€ Darr shders depolded on spenl mirs.
. Reduce opedting speed oinGM lile of cmporcnts(would Equie ossi@
. Rcdu@ noise if run .r E-dued sFed (would EqDE ovemD compEs
' March @6Fress wirh rheevaponM load to oboinlhe proper opcarrg .ondj-
when op€ar.n i. 50 hzsysren (i.e. ar 50 h2,1750rpn notor nns aL 1450rpni 6@fde, a bex driveis EquiEd o obr ted
' ObDin addltional @np4-sr capacny hom oveNiEdcomDess wrdour uengoresized mobr Fquftd at
TIC sC rquics 24.3 to.s oa@insdarion ro pmdnce ralcdcip&ny u$ng an open com-presor ar 1750 rrd. Tbenexr la!8er $ze conpEssor
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cm b. b.x driven ar l312 rpl.ro oblain rhe smE crpacny dar 1450 roF for addnionalcompE$or caFacny md i@prodncuon The low€r rynsnould exEnd rhe conpE$or
Cohhon Strucn'rrl Bas
Tne motor, conpE$or, doror adJNrlng brse, mororsheile, compe$or fl ywhel,be16, and belr suard aE rll
compre$or strucord basesnirablc for dc lord Driv€sped is sel4led b Mrch rheevaporiu a.d application
Onl ion 5Fead Pr€sstrr€Collrol,Lisc)TIG SC nodeb m furnishedwnh a shell-and{ubc warercool€d condenser Desisncondiions for SC modcls pG
(2r0 p$g).
ing rhe helr rbsorb€d by rhewacr as i nows rhough fte
Cobtro! Water Flor Rate
Since the load can vary, ameans mu$ ako be piovidedro conml rhe w.kr now nrclo lhecondenser. As fie loadinc@aes, rhe flow rhrongh
Conve^ely, as lhe load de-crc.$s rhe srler now nu$d@rcase, To accondnb rhis,a Fressue acudc(t wdqDgDl can be lovided.A Lves m feld in'su l led in lheoudqwarcr l ineolt ser A scnsinslirc b rhe dischrE;line sens! incea$s and dec@acs in the djschrge pE$suE. Thk plcssurc dodula0s rhe p is ron in rheEgulrling!al!e o inoca$e ordecrease rhc low as EquiEd
Each lalvc.has an rdju ng
P@$uF setrins On largduDirs, a two vdlve ser is pcvideii Nilh inlei and ourlcLmanifolds for connecLion tothe ouller warer line of $c
WarerEgda ng vrlves de EqDrcd on rny sysen wnh rvarying load ro mainkin acon$anr discharEe pE$0@ asweu as ro p.evenr rhe dis-chrrge lowfaclo.y 110
In paftllel compBsor oDefu
rion, rebperdrurc acrufudvalves aE so@does use! inDlace ol rh€ pEssuE acrudcd
All wdd egularinB vdves @siad !o handle maxiduD wa,€r flow larc with@t erc*sivcpEssdE .lrop thronAh lhc reg-
Op i ion 6(lo.lin! Tovor
Ejccred to rbe waerInrouSn a vrler
onden$ must be eirher @@!e! beforc tlle waeris Ecirculakd @ the conaen$er or rhe waer mtr8r bedudped. Ifrhc hcaris notE
0e NaEr EnpeEruFrnue onse,rslungdi$hdge presu!..
Dunping rhe ware. (i-e. onolime rhrough Ine @ndense!) isnot@nomical in @stc44.Tber€foe, a @ans ofrcmov-i.g fte heat tom ftcrare.befoE n is ftciEulaEd nns bc
A coolinE tower prcyides asysrcd rhrcugh which $eEturning wac. flows over aRer dal sudace ind fa cn-culaG an b Edove the hearlron rhe wakl Ehni.oioisaE providcd on rhe air dir-chd8e ro.liminare e.rninedwasflm lhe rirsEm.
As warer in the cooltng rowdevaponB ro Elease (hc heat
rer is losr A noar valvc isprovided in lhe c@ling rowdsunp to replrce rhc Narer los!,Field piping 6 the mak€-lp*icr connecuon s EquEo
To m.int in rhese conditions,Lhe condenser mos be sz:d Dejd tne oul he. or Ejecrion
Nexr, a n€ans of co.uolling@ w4er @qr€druE and waE flow nDsr be provided- A.oolins mwe! and coolinsowcr pump ptu!'oc rneneans olpumping fie wa@rro rhc condener and @oov-
R€ad Srrcl, Scliotr befo.e thisth.se Inrtructions @uld result
rdc TuboPclismdnAC{npry r06
Read Salety Seclion before lhisth€s€ inslructions could .esult
Sincc cvaForndon of lhe rerming wa1er is equi4d ro rc-mve $e hear coolins lowersel4tions &e based on theTHR (otrl he4 or @jccuon)bd $e design wer btrlb @n-p.rarurc. As rhe wet bllb i3-creases, addidon0l surface(h.eer cmlins 'oMs) is E'tuired ro handle rhc samcTHR (i.e, hrsh.r wsr bdlbtedpcr.0res supDr€ss theability of thc strnoundi.s en-vion@nr @ absrh addi{ional
C@line ro@A can be munled mdm! or outdoor Ourd@r installario.s nay EqtrnesudP h-dEs orh€r pro-
Oprio c@ltng owes Fovi.led Turbo ae prolidcdwi rcr sump rhennosaln e fd md conrcl fieleavi.g waEr teEpcn roo.
Clwance for oir inrake anddi$targe nusr be provided
en ddenn8 a (eling @wconsuli Turbo for gdide-
lines on ins@lling rbe coolingtower ior oprimum perfo.
Ma€nedc darers for ranc),B;d in.lo.led wnh de cool
odiodC!olirt--Io!4rt!.ullsclTo nainrain rhe dischargepE$Dre of tbe sysem, warettu$ be supplied b € condenser. A separate coolingtowe. punp t availahle bpumP wabr aom $e @lint
inlcr Pump selecdons arebised on rhe naxidum co.-denser warcr flow baFd onrhe TER (ordl hear of rej*rion) and $e rotal punpinghe{d or de sysen. TolalpDmph prcvided h no.many n (50) lcr o aUow
. $e pBsure drop rhrclAh
puDpdi$hegeandinler
For ryprcal insulla ons,d reFricrl lifl or rwcnry 20) feer isallowed between the PDnP{,hich conld be innalled alground level and lhe unllnounred on a lrrfomorihe
When ordenng lhe punp, intomarion o. rhe l@rlion offte pump rclarivc ro rhe con'de.sushould be stdLed F thatrhe ml@rpunp hcad ca. be
Masneric $aned or comrclsrre n6r i.cluded wirh rhe
OdilL!Ail:C!ol'fd--C'a!&nlll
SCA nodcls @ suppli€d facroiy piped ind wrrcd wirh rnft.cmled co.denser ro rc-mve the THR (Loril hcar ofrcjecrion) or Lhe sysrenSCAR models ar€ shipp€dwirhour &e condencr wh4hn dEn field piped and viEn.
Opriond an-cmled condenseft can b€ prolidcd by Turboro oec! L[e rcqui@@ns oiefth nDdel. Shndad designcddirions fd rtdledcon-
unis F 100'F anbiF TD &ro$ |ne con-
densu, and 120'F sarnmcdcondensing lenperrDe (260psig). conde.en cd be s-lecrcd ar difrere &y bulbmndinons tor spaifLc instal
E&h condcnsei 6ost b€ in-$alled with adequar€ sp&c
. ft@ ddinagp of liquid tomrh€ condeDer ourler 6 rhe
. r mcMs of virying rheaidtow over Lhe condensetcoil |o dainrain rcMshmdischdse pesuE as wellas @ p@ve.' c@$rvcrylow di$hdge pE$uie
Properly si4d receiver{s),isdlarlo. vah.s lor inlct ardourle! hish pre$uE reliefvalve, and recciver mounringbnckeG can also be prcvide.d
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Opliona.l oftheEciver B ed for in-stauations openrnA rn dm
Co.trcl of the airfiow can beacconpft hed scveral waysmd is discused under Ophon9. Head Pessue c.nrok
Mag.eric $dne( ror the con-denFr fd noo(9 is ior includ..t Field pipins foh decond$s o rhc unn high sideis .ot prcvi.led. SCARs arcshipped Nnh a rcfrigeranrholdins chdse only. All efrigeranL and .etrigeranr
Odio!-gEeaL&cssrr3CotrlId,LlSCAR)
Ajr @len condensen Equiiesone neans of varying rh€airflow ove. rhe condensercoil in Esponse ro incEscsand de.EMs r rhe EliieeBrion syslem loadins. Severalnerhods a@ available fromTulbo. The situdard co.rolsconsrt ot rhc use of flood'backconuok conjunctio.with fan cycli A vdveser(3 v{l can be proldcd rosack d in de condensr@il rndconEol reiver pEssue dun.g operatro. in lowrobicnr (below 40'F). PEssuE swnches are also piovrded ro cycle lhe fan or fans oft
. low dischrge pe$redu.ro abnomal ope.aing con-
. lowpEsu€dwrode
Dadpe. conhh ue nor @onmnded lor TIG unils b€-ciDse or the oFrarng sequence of rh4c uniLs, and lheslow eDonse rime of droDercononls
Orher mrhods of dncharse
Mable spsd no@ con
In general, sysBds suppliedwtrh flood bact conrrch rcquire larger €aives and F,higdranr chdge. VSM co.-uolr rnd muliiped rrns
and Eftigerinr chargc by Educing rhe CFM of the sysEmto nAtch fte loid (hus eliminaring the n@d ro nood rhe
VSM con@ls prcvide a uni-fom conlrol of rhe anflowover a wide ra.gs (i.e sEp,les conrol), rrm 0 ro r00%,lh ri.g rhe ruddeni. dtrrerse olil l
asociared wirh tan cy-
Mulri sDeed moroA Drcvideairnow conrol ovcr; noElinired rangc bur greally E-ducc rhe number ot seps jnar ow rcdu.ron arso.iared
Magneic sllnen for lan mo-ros ft nor prcvi.lcd wilh air,cooled condensers or hcadpresure conroh. If vsMconmls aE spsin€d, a oagneiic rd@(t is not EquiEd(i e- inEsml pdof vsM con
obrion t0aicaiierISaAR & SC[.R)
SCA and SCE nodels @ turnishcd nh Jacrory inskllcd
SCER d SCAR ftrdeis;sh'ppcd withour 6e dr{@ledor evapoEtrle cooled con-dens. or reivu, which rE
. openiing chase ot fie
. opendng chdse of the
Also supplied *ilh fic oceiv
'@iu i.let and oudel. high presm @li€t valw
Win@izing oa ftc .aeiwr io!openion i. anbienh bclow20"F is nor prolided bur nEcodmended to cnsuE ade,quate sys6n pE$uE dudng
Rerrieeanr .har8e 's nurfuF
R€ad SBtety S€ction before lhislh.se Ins(ructions could r6ult
]/t9 lulbuR.fasff,tngcom@ly
R€ad Srt€ty S€ction b€tore thislhcse ihstrucliohs could r6ult
Ootion 11EJn-ool3lilecon&!'q
SCE nodels trrc turnishedwtfi m €Eporauve condcnsermunGd on rhc fEm wnh theevi@dor. and au DiDins andwrnns 6 povro@ unrLEKmodels, rhe cvaporarive@ndcnser is lield instriledAI piging &d vtrins arcn fte@ndenFr ro !h€ rarigenrionhtgh sidcis prcvided by oln
Opt iona l cvaporar iveconde.su m siad !o hrndlerhe THR (@hl hear of Ejecton) bised on $c dcsi8n con-dens. of 78oF w€L bulb, and95"F SDT (ermted dischdgerenPerarR) rl85Psi8). Fordifi.ftnr wer bulb con(xrons,consul! Tlrbo fc Fledon.
Condensed mon be in$all€d
. inl.t .irflow and dj$htge
. [email protected] of rhe liquidfrh rh! @ndenser ouuel
. a mcms ot@ndolling deeirflov ovcr thc condenercoilbminhtna@ns@nr
lT0psid-
A pre$urc swirch wircd inseies wnh lhe condenser con'bl winng ^ prcvided to energiE rh. wacr pump dd fmcoorols aler a ninFun sys
valer puop is .oi cycle{t tocontrll drshage pr€ssue dDe
io scaling probledscrNcd byEFared wetrin8 and drying of
Thesc nems can ako b€ lur-
. properly vd(s)
. isolarion rh.l@iver inlet and @del
. high pEstrE eliefvdlve
Optionnl trgofrhere
dallalions opertrine in td-
ConNl of l]re aidrou ovcr [email protected] coil can b€ rccomplished sevenl qays and kdiscn$ed u.der Opdon 12.Head Pr€ssu.e Conrrols
Magnedc sraners tbr rhe condenser fln do@r a.d warerplmp m nor included. lield
vided. SCERk ae shitpedwnh r rcftiger.nr holdin8chrrge only All refrtgeranrand Eftigcranr charsing is by
As rarer in the evaDoralirecondenser evaporares o E-l€ase the bear rrcn lhe conde.sr. sone wareris lot Afioar valve n piovidcd in lheev condenser sump
Ficld prping b thc nal@-upward 6Dn4non $ EqutEo.
Since d. evaporaio. of lhcEciEuldted wabr is requiEdro r.nove Dc near, cvrPora-dve-condenser sel*tions acbaed o, the THR ('oral hcatof Ejcc'ion), md the desisnwelbulb lempdatuF As thewcr bllb ncEacs, additunarsurfsce (lareer evap.dtiYc-condenser) is requir.d @handle th€ sane THR (i-e-highcr w.r bulb renpera0@ssuppE$ lhe ability oa rhc sur-rounding c.{iondenr @ ab-slb rhe addnional nonrre).
Evaporative condensers canbe in$rled indmrs or ou!d6rs ourdm. nsallaiionsmy EquiE a sump herEi andofter prc€ff froD icins.An iodoorsu @y also be
Opdonal he.d pFsurc con-rols 3e rvailable @ conbolrhe airilow over lhe condensrcoil Rcfer Lo Opdon 12tlead Presure Conrrols
Discharge Clearnn.€s
Cle@n@ lor an inrate dddnch ge nn$ be Fovided.When orderins an evapoFtive condenser (ir dc con-de.sd loca on $ Estricrcd),consulr Turbo for guidelineson 'nstrlling rhc evapomriw-condenser for ortihud per
Magnetic stane6 for fan(s)and wr@. pomps rc no n-clded vnn rhe evrpontive'
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Qdiotrl2EcSLEIl$jllrcotrlll]LlsllB)
Ewporativc-coolcd condensds rqtuiE $ft mrns ol ve-rying rhc tudlow ovd lh. on-densc. coil in responsc roinftass ud de.bes in fterrrigcrarion syscd lddin8,Seveal neLlrods re availableftun Tnrbo Tn. srmdrdcontuls tunsnr of the use offlood back conrols in conjuncrio. wirh f3n cycling. Avolve st (3 vrlve9 can beprevided o dek liquid in lhcondenF. coil andconEol Eciver pEssuE during opem-tion in low ambient (below.40'F). PEsure swnches aEolso prolided !o cycle ihe tanor aans off in rcsponse b lowdi$hdge p@$urc due to ab-nomal oFeratin8 conditionsoi loN p@ssnrc dm ro ftc
Daopa controh de not rcc-mrcndcd for TIG unns because of rhe operAlins scquence or rhcs unns, and deslow Fsponse dne of danper
The srter punp is not cycledlo con@l di$harge presurcro Pevenr scalins of rhe coilsurface, duc ro 4pea@d wctring r.d drying ol ihe coil.
Obe. nclhods or dhchsge
L Vdable sF€d mm con-
ln seneEl, systems suFpliedwnb nood-brck conkols cquiE ld8er reives and E-figennr charge vSM conbls a.d nuld speed lansborh rat.c. rhe .deiv.r sirald efigermt chegc by E-ducing rhc CFM of rhe syslEnto orich ihc load (hus clLni-nating rhe need ro flood rhe
VSM coffiok prcvide a nnifom co.koL of fte airflow
range (r e. sEp-le$ co frod 0 ro 100%,rhus eliminalins the suddenincrdse and dccroe of an-nN assdiatcd wirh frn cy'
MDlri.sped nooB provideairflow conftl over 4 noFLdned mnge bnr gr@rly F-duce lbe nunber of steps inaidlow enrcton as$ciared
MasDetic sflen for ran tu@ ft nolprcvidd with ev.rponLive-coled co.densedor h.d pr$uE contiols- IfVSM conrok ee spmlncd, ,b4.eric starle(9 is not E-quircd (i.e. inresral pad or
Oplion ll$rinhsr-S&d-ArdDi{har!e Trou!h
TIC utuG e provided with ahoL'dip salvanized haruesrauger and dischdrgo Foush todishargc de ia fm de uiidurine ha.vest. Tbe ,userEough, lcicd inside 'hc udt,is psf@ted soinless s€elAll conponenk in conracrw{h rhe tre m eirhd srrinl€sste.l d hotsrlip salva.ircd topmvide comsion porcction
Ir em applicadons, a highqd€g$ of mion prorecdonmy be ftquied. A st inlesst cl auger and dtscbargctrDngh can bc polided td all@s in @nad wirh rhe ice.
Exisling unils can be ticldmodificd @ i.cludc the slainless icel auger i.d dischdEc
Read Satcty Selioh belore lhisllr$ ir$lruclions could r6ult
l/3o Tubo Fernse'dqs comp:ry rl0
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R@d Salety S€clion belore thisth6e inslrucllons @old resull
lll TuhoRcldsdingConpany 3/39
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oo0d) OPTIONS APPENDIX 00)oOptions Appendix contelts are provided only when optionalaccessories are purchased.
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o00f WEATHERIZING KITStandard self-con@ined Tlc
.vapoEtdrnd condens nir se.rionnounred on a combon b.kftim. TIE cvrporad si@rs rotrlly $d, Incudinginsularcd k rmDnd Lhe
A snpporting s|rucrure a.dshect mral enclosuc @n beprovid.d D cover the otr!bor.d equipmenl whrh i.
. rdcbon occunulaid,,ltsl
. safety swir.h and gaug€
$'E Prot€ck theftom rain, wind,
s$w, and access frcd uniu,
The enclosu@ is nor winc.ized fo! adbienr rcnperr!@sbelow 40qF (@fe. !o the win-tcarnt oprion un pa8e loalWinkritrs can bc Drcvided
On snaller unirs, &cess in-sidc thc enclosuE n obrainedby Emoving de fixedPanclc). On ldser unns, ahinged rcces door is provid
o0foWcaftenzirg is rc@mndedon all oudod iDsnllarions topovide a sunxbh wdkins .n-vrrcn@nr ad sdvicc duinsa1l llTes ol weother condi.
Read Sdelr Smtior b€lore thisth6€ instructlons coutd r6ult
l8o Tlrbo Fcr sr,trig comp€ny
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Read Sdely Setlon belore thlsthe* inslro.tiore could r$ull
l2 Tubo Rdnsmhg ComlllnY lds
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il000{) WINTERIZINC
One qurkr (l/4) inch drainvalves ae provided on $ewaler pump hcad dd wlleFcmlcd condenser head. Thewrter rmk ca. be.,rained by@doving the overflow sandpipe. Polisions nced to be
Wrrer l,ines
Co.de.se. warcr lines a.ddahc upwaer lines shdld bcprolErly proLmred foh fEczrng by tNUlaring 3nd applyingelecdic he4ringtap€ b dE pipccurruce All erpos.d warerlin$ should bc DrcNrlv insu,lacd bv olhed ;hen 6e unn
EI€cr r l . r l
Thc nagneric conrrcorle rheel4dcEsisrb@ h6ter is in,suued in rhe @nhl p!rcI andpEwned Fused dhconnecbo. branch circui' bedken refunished by orhec ro povidecncuir prolec on in accordan.e wirh l@!l or st{e codes
o0l)ooThe hcacl m.sists oa a lhEephase elecFic heah wnh asdgle phase frn nolor Eochhelr.r has r builtin overhcdrhemodal Full lod mDsfor lhe heater elenenr rndheakr ran aG provid€n ror
C^nr r . l s
lrie hearcr conraclor is con-troucd b, an adjustable lhcrdosrlt learcd d rhe @n|ol
As lhe cab I inEnor rmp.rdnre {to below the serPoinl r seL of rhei:mllron-tack crose to €nergz. rheh.aier conracro. wlren iheinGnor knperature Ercsabove rlE diffenLhl or 'herhemos@r, th€ comacB willopcn lo de-enc!914 the heabronreou This cnsurcs rhrrftc cngine cmpmmnr interic and the eqDipncnt lGaredinside will be mainalned
Wlen TIC unils @ in$all.drn an aEa wherc rhc rnbi€nlfal ng, pEcan-
provided lo pEYent fEa upof lbe wa@ puop, wald cir-cllatins hk and @ndenser
' When lh€ mbient t bilowoqF, insuha<l low panelsard cl*Eic f(red tr hdr
. when l]le ambic.r is bc-rwn ocF tud +32oF, anel€cic foEd air hcaer
The claEic heah e f&tdyinsaued h fte lo{er straonof rhc TlG uniL and aE rher-
Dr4itrilg
For long p€riods of downdm in low or below iietng
' warer-c@ledcondenser.
R€rd Soaety Section b€fore (hislhe$ ihstrucrionr @uld .6utt
lA9 lulbo P"Iflsemriis Conpfly : I
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Read Satety Setlon belore thislhe inst(uctions could r6ull
22 T(bo R.fi,ssrariiS ConPaDY ]49
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00d) BIN.O.MATIC CONTROLS
Wnen dc icc g@rator is Dsed,i conjunction wnh a soncebin, m anron{ic n€ans ofshu'ting off lhe ia g.ncntorwh{ rhe bin d deliverr poinris full should b. provded.
. thai fte ice generard is Ni@idenrally lefron, @sult,ins in prduction delat c
. ovdloadi.g |ne 6y3@n,
SDchr sysrem allowr rhc lnit@ b. opda@d until rhe b'n nfull *iftour baving $n@nc
dc Nfich @ shut the unnoff wh€n dc $orage bin is
Conlrols ond Gnidelines
The bin{ hqtic mnrols consisr or a mororiad paddleswibh munEd in lhc sdagebin- A ser of NC (nomllycbsen) con@rs ol ih. saitchm conndeil in sries wid tbcMCS (mayer m.ml switch)of rhe TlolflcAR unn. AIwiring an.l insullrxon nusbc done in lhe field. CDidclines for insuuing lhc bin o-saric and a wilins sch.nalic.rc prcvidcd wnh e&h kir.All wir'n&/wning connecrio.s, a.d conduit/condtrircon@rions @ by olheN.
of0Sn€cili.rtions
l15|lt@
Unil wershs iust ? 1/4ponods KA nodel U/L md
i/rry be ld.r.d in any posi,tion. Should b. Ie,Ed b'l-low r@ drsimse ol cmdcn
FiSure 9-l Dihensioh Speciliotlons
Rad Satety Selion berore thisthere inslructiotrs @uld r6ult
r/3o Tdb. turlaeEunc cdnnmr I I
R.ad Ssfe(Y S€crlon betore lhislh€se ihsducdons could rsult
All unirs a@ I00% i.ter-cha.geable wilh nml o er
SnMard on all s{dels. Hapull-o$ srcngrh of noE than
Easy Shaft ExtensiorBy jtrs Edoving pa.ldle lloocolplins and screwb8 nsrrfttard 1/4" DiE wnh stedard pi!€ rht;di. Up to 2lf4r cm bc added wi6out interfering wilh \ensnivitY ofnni' (\Nnm narle shancr.Ensions ,nd guards can be3trDDlied to sD4ificario.Fl;iible or sotid shafl
rre slai.less sleladd€d Prolection
ide bin moisbre rn-
coared fo/ $icky DsEnais orexr@ncly corc$v. alnos_
Conplere Moto. Cul-OffPElcnLs notor bumout andimcas rifc. Whcn paddlessull, .uftnr now threushmoror Nindi.gs N cu! ofi by
nrcoswnch Has v&u!m
t
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EFiSurc 9.! Wiring DirgraN
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Beciusc builr in sisnal t,elayalovs sndl moun or prddlemorion in stalled posnio..
anolb-q pFv€nuv€ nedurc agd.sralse ltans caued by maGnilshift s exesive vibraion.
Fd &y application fton snn-ply hlowi.g a ho.n or runingon h indicator lishL 0 acuv{-ing i soph{ricated aulomaricmarerial handling sysem ofco.veYos, f@de4, and ofierproce$ conFols. Rer€r 6
Sllinle$ srel, du${ishr, Mdleal-pmof [email protected] nrterialtrcm reachins b€arinss andjanmi.g unn. Resisa in'errlbintiesue oa 15 !o 20 PSL(Special sals avdlable ror
Built-lh Slip Clurchl.side casi.g allows paddlesro be tuned nanualy in eiderdnedion *irhour strippinggem of sbafi or noor drive.
Rolle..Type MicroswitchPEwdslal$ lins, po.
Frcn.4 ro 12 i.ch oun@s roconpensaF ior cn.nges Dmalerial c now qua iesSinple n usr. ml€s scc-
ln !ll Popul{r !olrages:l l5v ,210V, 24V,50 Hz o !60 Hz, as well as 24V or l2V
Fom'65'F ro +l85oF spocial
Pmns floadis 0oror Dounr
Srdnles scel - a vihl conuola€t Ofte6 Dosirive poGc'hon og{ins moisuB and cdrosve bDild Dp which couldimpan prope. runctio.ing of
(ll dmp c.riony) aE randad
Moun l in !
The bin o mdc r @unted@d lh€ ice enny point mmrlhe pon {hee mdtmtrm ice
O-osrilil]lr
The svnch noror rotacs lneswnch paddle. As long d theswnch is fe !o ronrc, thcswitch conncrs remain un,changed fiis oUows conrh-uous op€ramn or rhe TIG/
n or $oEge E*iU File np mundaddlcandBbict
lhe rliive mtor sd fic co.-
conracl in rhe Mcs circniloP.ns, p ing d. uniin theaulomari lrp down node).
AllTIG unia udlia a puDI}dow. cycle !o op-enbo.. Tbis pl ft.
nt chrgc r.@ rhe
condenser/EccrverTleFfoE, lhe unn des norsrop operarion imdiatly rf-ter lbe bin swnch open or fieMCS s*itch is Im.d oft
Read S.f€ty Section bdrore lhislh€s€ inslruclions ould .esutt
3dt Turbo Pdnsnrinscmn iy tl
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Rsd S.fett Selion b€for. lhitlh.s ir.lrNlions could resul(
1.4 TurboRcriisrnhgcomPdJ l/39
PROGRAMMABLECONTROLLER
USERS MANUAL
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WARNINGTo tuue rhar tne .qupnent dsib€d bt tlis m&@1. a sdl 6 .tl €quip|Mr onnal.dto aDd u$d -nh iq oprn!6 stisf.dmily rtrd st€lt, all .ppli€ble loel .rd Mliosl @dBrhal aDDlr io iost lln!.nd o|)@the tli€ eniDdst Dusl bf totlo{ed. sinc cod6 @trert dd,6aphi€[t r;d @ dsngc dft d;e n is lh. Br! Rspcibility to d.l.mimvhlch 3t ndlrds od codes aDDlr, ad to @nptj wi(h lh.b
FAILL'RE TO COMPLY WTII APPIJCANLE CODES AND S1ANDARD6 CANRESULT IN DAMACE TO EQUIPMENI AND/OR SERIOUS INJURY TOPERSONNEL
All r{!iD@nr should b€ ihslllkd ard oDo.t.d Nrding to all sppli€bh *dions ol th.N,tioMi Ilrc Code Nrriml Eldlntl Codr. sd lhe od6 ol l[a Natio.l El..rriolMana{rud's Assialiob (NEM-A) 6 a ninihtrn. C,nbcr yd. lool Fire IvIrBha[ ondElecbiet bsp4r6 to d.tcrnlre shich cod6 ald si.ndlr.b apply lo t@. tpeittc c4.
Fesodml vho .re lo iutall snd oD€r.te lh€ equiprul sDould carettrlly st{dy this botrdand rny olhe6 Ef$ftd to by it p.ior to ins&lbrion and/or opsrlion of the equipnat.
lf rd h.t ey qustron: reqqdhg lh. iEbltelior or opmtion ol lh. cquiphdl. ot ifmdre infornalid is dsidd, conlact yor a!.hdiz€d Appli€lioDs Eocinering Dislrtuuror(AED) or for 24h@r sNie sistlre 6.hsg@ct Prns, @ll (51s) {6r-2s0r.
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siemm Irdusial Au@nai6, Inc.folowinE stions of rhe SIMATIC2593516-IY)1O nl[ly n, \992,
siemN IndusEial Atrbmion, hc-
,ohnson Ciry,Tmese 3760t 1255
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tuihodas Tulbo Re6i@h! Conomv ro FDrod@ dETl Ssies lO5 8 Lol us;s Mdiuol FibGh€d bi SLA). P
Sieft.s IndMial n, lnc.3000 BiI Gdldd Road
tohsor Ci'y, T@es 3?601
ooo CONTENTS oaoaaooSECTION I
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sEcrtoN 2 TroublFshoritrg& [email protected]. --,..-.--..-...-.-................ -.. 9
Oreiew .,.-,,,.,.,, ,...,,,,.-.-,,-... .,---.--.......-...--........-.. . . . ....9Rcplacing Tbf Mod.l TVI25/TB r0 CdftUer S&ery............ | |TrcubhshodbsMod.lsTBI5/TU5/'n110...... . . ... ......1I
IntrodEion (r) -..,...... ..,..........--.......................-. .-...,.. 11Chetjng Pbg@ M.hdy Emr 12\.......................... ..... ' ITmubreshding A CPU Pror (l) . . ............ ..... 12Ir'O ODn ChEt (4) -.--......-.-..-........ .. .. . ,, .. . .-- -.r2T@bleshdinslnrur Modulc (5)............ ......,.... - 12TDble-Shoding Orpot Modules (6) .....--..--.. .- .. . .,. - 12ftoblqshoding TB05 Mo<lule VO MouDs Be (?) ... 12
Frs Repl@r .....-.-..... . .,,..,,..-.,-......- .-..- -...-...... 12Checlons Can s (3)....................-.-........- .., ..., . - . -- ---....- 13Poerdming Er6 (9)............-. 13
sEcTloN 3 StsteD ProgEsming ...,-... . .. .. .....-....- .- ........-.. .-....--.....,... l5
TB05I ' roCr" f f i - , . . . . . , - . . - - . . . . . - . . . . . . . . . . . .15ModEsOf Opdd ion . - . - - . . . - . . . . . . . . . . , . , , . . . . . . . . . . . . 15
RmMode-...........-.-......--.-..-........--.-.. -- -... .,...15ftogtu Mode.- -- -.- .-...-..-.....-....-...-.--..-.-......- -. .. l5lradMotl€-.- -. .,.-.----.-...-.--...-..-..-.....-....-..---. ....15
Opedion ....- ...,. ,..., .. ,.... -.--.......-.-.....--.. [email protected].... .-..,.,,., -,.,, .- -.-...... 15
4DR....._._.._...__......-._.._..._._.._..___.......__....._ ,.. . . , _ _._. 15sgF.... . _..,....__.__....__.......... .._._._......_.._........_. ..... . . 15DATA .. ,....__.__.__..._..._....._...__...................._..._._.. __ 15REC.. . . . , , . . . . . . . . , ._ , -__._. . . . . . ._ . . . . . . . . . . . . ._ . . . . . . . ._ . . . . ._ . ._ . ._ . . . .15
K.rlock swirch, .,..,,-.,....,-. ,.,.- .-,,, ,.,.-- .....-. ......-.......15
6/e! rubo R*t@da cmpa i
comd Kers......'---.'---CHECK.............._________READ.........._.._.....................rrRIr!. ___._._ ._._.......,, ._ _..,,,.. ,. , ,_.._.. . _.._.. ___.__..... 16MON. . . . . . . . . . . . . . . . . . . - , . . . , . . . , . . . , . . , . . . . . . . . . . . . . . . . . . . . r6
ldnKeys. . . . . . . , , , . , . , - , . . , , , . , , . . . . , . . , . , , . , , . - . - - - . . . . . -16DEL. .. . .. . .,,,.. ..,,.,........,.. . . .. ... ........ , .. . .,, .... l 6lNs. . , . . . . . . . . . , . . . . . . . , . . . , . . . . . . . . . . . .ENT............................................cLR.......___......._.........._........... .._._............_..._..................l6sHF........-.--.-----.-...................-----.-............-.....................16scH.......--....--.-...........-..........--.--.- .-.........--........-............l6PRV...._._....._.............................._.._.........._........._.............i6
.-.-.-.....-...,...--.............16Dan/ReBiM K.)s.....--- --.,.,..-. .. .-.,......--.... .. . 16
F. . . . . ._ . . . . . . . . . . . . . . . . . . , . . . , , . . 16R. . . . . . . . . . . . . . . . . . . , . . . .
S\es LEDS , ., ..,.... .. ...oN/oFF....................................RIJN ...................-......-......-.--............-..--.....-- .--,. -.--..-..-. 16PWR- . . . . . . . . . . . . . . . - . . , . . . . . , . , . . , . , , , . . , , . , , - . . . , . 168?{TT, . . . . . . , . . , , . . . , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , , . . . . . . . .16cPu., ... .- -.-.-..--..-.....--..-.....-.-.-...-.. .........-........-............r?Add€s^efcMe Dqlay..-..-...-..-........-................-..-.-.11
PfsdlmFrdrd 1lCle4Piogmltrlemory................-.........-............-.....-.-..-.19Dkplay UsM6ory....................................................... . lo
DGl lay ins Ad inss 0 . . . . , . . . . . . . . . . . . . . . .19DAlatine A SFcifi ed Addrc\\.................................... IIrdirr An Unused Ad(ltes Oic t rmt Check- , . , . . , . . . , . . . - . , . . . . . . . . , - . . . . - , . . . . rCheging F on Ad&es Disprry TohsdonDisplay..................... ......-----...1s'Wnte,/Edir An Instrdion .......................-.--..-...-..-.-...---....... 19
Ireft An Insdion.....-.....-.--.--...........-.-.... -..--..-.--...........19Delere An llsturim.-....-..-............ - -....,....--......-,-....-..... l9MmonnEVOSufu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loMmiotrg Trer Or ComEr valu6 .. ..,.....,,.. -....20Mmitorins Dda Ree!ftr Vrtus ,.,.., ., ..., ,. .., 24cnughg TiftrrcN@ A@@DIa@ values orhb Sp4ified Dar. Regisd Valres...............--................. 21Seachhg,.-.....-...-................-.....-.....................-.-......--..-.......21
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SECTTON 4 Proerahhilg Error Mss$. .- - -..--....23
In\ :ld O..radon D{eden Di Dllv Code . . .... . ...,.. . . ..ProEtu Syn6 Emr/Disrlr) CoiAdd donal 1 U l5 Eno6/Di5'lty Cod
n Tubo turrs.u4c@Fry 644
sEcTloN 5 Cas€rleRcadFOpq iotr.-..........-*............,...........,...._..,,, 2j
- Srddlrd Ardio C.src Tapr fl yF n *.. ................... .. . 2s................,,. ....................,... 25
sEcttoN 6 TB05 Qdck Rd€Ee Gude .,.,,,...................,,... ,,._,.....__......__...29
Dmr4hoi6 ...._....._....-,_..-.. 30lB25lTB30 CPU tuold And Dilswirch Sedngs ......-........-. .30
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sEcrtoN 7 Model A!5840 CPU ..................-..... . .,.. . .-.. .-.--.....-.....,-.,,,...... _.31
Prsrd Suase h EEPROM..... ,,. ''_----..--.31Inealj,sEEPROM................. ...,,.............._....____._. ..__._ _...31Modr Af@ Pord,Up ,...,.................-..,. .. ..__....____......___... . . 32
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i rlbo R.tisozins Cor!.iy 6D4
OOO$ FrcuRFs & rAlLEs 0000fsEcnoN I ModulsCPUS...-....... -'.-....-,-.........,.,,,.............._...... ._,,.....I
Mo&lTIi25,'TB30Comnd-.....,, ........-.........rTI305!rcszjttJJM... ....-.-......-....... -......---...-..2
CPU PrBsnlg...........-....,.,,.....................,.. _.- 7
SECTION 2 TrdblesboolihA & Md cn.nFsN2.r R.pt&ine Bardy rn Mo&r Tua/TBlo
cmrouer,.,., ....._____- -_____-Table2-l Tmblc-ShodingS)m!@6........ _. _.........__tO
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SECTTON J
t1305 Pro3Bl:lffi.-.....,..,,.................. ..,,.. _ l6TB05 Prog@ FwdN(@bued n Dase L8).................... .... . ..,.......17VO Morurdins Wi$ LEDs.. ....................... .,.20TjndrcmH A@nded valueDiDky- - - - - . - - . , . . . . . . . . . . . . . . . . . . . . , . . . . . . . - . . . . .m
Ir'O Rafertues@s..:.... - .. ..-.................. 22
Trc Ammned ValE ....-..... 22
sEcnoN 5 C6dreRdrderOpq!rion.............. .. .__-----._........-. _......25
FigE5-l Prog'ffir Fea]rffi........... ..... ............. 2tIigft 5-2 Wndng FM Conmlkr To Trpe .... ............ t6
sEcnoNT Model335/!.i0CPU--..-.............-.---.,,... ........-....-.-...... ....._.31
EPROM/EEPROM sodrd redDn .........-... 32Memory TlT...... . .------.-. l2Re@dveCanmlRelars .............t2
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vi ft,bo R.ftigelnu codpfr 6q
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ooso MODULAR CPUs
Opick StFrt
The Model TB25ln330 is anodurd CPU nsed in rhe Se'ries TtlO5 sDdular IIO sys-m. Ille CPU is insblled ina Sdies 1I3O5 bas. wnicnce b€ a 5, 6, or loalo! bae.ft provides !p @ l6a VOpoints, of which 96 cd b. E-r f t tc ly l lnrc<tupb32E0rer (1000 n) nm ihc l@al
IE purp@ of Quict SmMion is b gd inc c4si-ened ue sE&d in lhe
I. U.pack UE €qujp@nL
z Ins a CPU modulc i.ro
PokrsuPp'y,d inrur
(305-01S), inro slo! 2, ada N!!r$ $odutc i6 sLt3
3- Conncd ihc conrmllcr lod acpl)wrsoue. Se
WARNING
To hiniDi2e nsk ol por.tr,tial sho{* laurd, bn surethe unit is prcF.rly i!-st lled in the endGure toniDlhize a.6 of electri-olly lire temin s, OnlyPer$E liamledgerble inth€ st e of bigb voltagesb@ld p€.lom tlris tet.
$ooo3witch in lhc PRG rditib
5. Th Dit porer d ThcPOT{ER LED @ UlE @U
Ptugrall1@ ro Lhe 6!nrot
DrcPrlrl]!@ dielrv Eadrb.oi o. ed thc'AriR rrDnluDinas SeEs@
?- CLr!rcs]u @ory
cLR Sslt 3 ,t 8DEL NXT
swirch on thc rcs,fuir the RtN p6siti-6 (roidode). Thc R\JN l-ED
l l lt l l
sbi 3 sltor 2 sto{1
Figure l.l Model TI325/rB0 Controlter
CAUfiON
Do not cotr.et lhe 220VAC hdtDl teninal wh6pNering the Dit ailh 110VAC. Tbc unit i! .laMeedif 110 VAC operetion is st,lmpt€d qith this lerhih,l
0
I
0+F
0
6Da T ubo PefiigeE.ine CorFny I
9ouFut nDdule insk ed in
prce]ffirof(E dourlur o. For rhis b$,
SETSTIFI lOENT
. Ou9ut l0 LED on the
ueng Eeqrce@
RSTSHFTIOENT
r0- T.s m outPu usirg aninpwrodnle. rd inpurFdlle is insialled in 3lorI, pr@d d fouows
. TM [email protected]@erofl
. rturd vi€ d inpuL
mina'l d $e inlut
. Tm conFoll* poer
s.l4t swirch in $c
. EnF.0F follovinskeystotes fid rhc
STR SHFT O ENT
our slfr r 0ENI
. Phce TI305
sel4r snch in rhe
had wiEd b ihe inpur
Lbeled 0 on rhe ouqurnodlle illutunaFs.
proedw, EFar sePs5-1O r lhe pDbledlqsist, Ef* ro sdon 2- Trcublc-Sbmdng &
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Figure l.t TI305 PrcgqDmr
2 TEbo R3fiis@dng Conp€ny 6,94
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teEl\ffi
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Tnc CPU pl@sss rbb by cyclic opd.id e@ution, dF Fspds rib. 6:06 @eivisg a sislal10shdinEilvEis anh dE irDuL rimne ddlmgr@codeds Secrig]lE 1-6
ligre l-6 CIU l|1)isiDg
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TROIJBLE-SHOOTING & MAINTENANCE
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Toublerh@tins lhe Sqi.sT[ms SysEn osists oaoE
6n€! uoubl+tt@tine 1]@dE is lisred r;;
_.rh
Figur.2-l Rept.cing Baoe.J In Modct TLt25/TIj30 Conrret|Gr
TFubL.Srdn8 & M!l@m6 694 TdoRernsedingcliD6i, 9
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O O e sysrEMpRocRAMMrNG {D {D 0
EnErFogtu insmcti@s
Edir exish8 prcC@s d
prcper intemd operuions.
As b altemstire ro usirg theTI305 prc , 'bu .mus rhe TISOFT @cEringsrsren wirh e IBM XT/AT,coopatrbL @mpfler Youcm odd TISOFT dd dE Tl-SOFT Uvr's MaMl (rnnumber PC30s-6201). ADaia Co@DDi€tions Unn isal$ ne€d.d b inErfae |neunir o the TI305 TleE e
1 305 03DM - Lhis RS'232
directly b rhe RS 232 ponon you comPurd by nsirg
(-r'I P,N V220G3605)_
2 305-02DM - $is RS ,r22v6ion wiU conneo o aRS 422pe. To ii'crfde
RS-232 polt yon ce !s aRS-232 ro RS 422
E.gi@irg 305 DCU-U
c@vcier muns ditudyon dre 03DM; Tl crbleP/N 50e36O2 wil mmat
For a.lCirional infmadon,conac! tN disEiburor. orcall 24nou sfli@ assis
(615)461,250i _
The proglum! hs the
Run Modcln nn rode, dE onhldc&s ud exmres lhe lad&rlogic You cm
(oFErion codet and pafuerrs, bur you cdnot dr€r inePrcg@ vhile in tu mdc
Bs@al4adcIn pm8rd morte. rhe @.,boller d@s nor sco d u.-
gic prcCrM.You tr edir inshc-rions d pa@@ while jnrhe prcgEm nod€. In pregm mode, dc fln i4iicabr
!4!d.l{edsIn load Dode, yo! ce Ecoda poetu in CPU lMoryonro a cssen€ hPci or youcd load a prcgnn trcm acssde upc ino ih. CPU
ADBThB r-ED is or wh@ e ad,
SHELED n on when vou
LED mtus |tlat fu@ ketfDncdds @spond blabels abovc 6e $l*red k
D{IAThis LED is on ahen you enonnmbg de conhb of IrcglsE Ihc ad.LsvdaB disptay shovs r foEiigir BCD
BECThr LED h on vhen yotr mnqiltrins rhe contcnb of aEsi$ci rhc ad,Cftss of lhe se-lakd Dgi$s is shown in dE
l(eylek ssibch sel46 lheopemting mod. of tn. 6trFo[* t m bc lrhed bey p.siii@ dwing prcgm-mc, prcgr5h executon, orlo opmdons lnhour M
6F! T160 R€fnsming ComDsJ 15
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eEqE alo* rotr b vbfyb4 a !bcl@ *a sl@$-fuly Fcdd€d liu CPUl r@orybmaDdF6s .eMordd, 6 lo&ted fi@ dNdio cosnc Edda b
BEAD alovs ,ou b lo6d ,Dro@ hlm d ludio 6-;6 Ecordd b CPU l]rm
WanE dos yotr 6 sarc(@dd) F@ CPU @no.tro an nDdio esc@ Epe.
lQN in ru. node, allovsyou ro ooniM 16 I/O rcfden@s 4 o@ [@. you cmarso oonnd cmnr w!.lus of
Edit Kels
DEt whs a FDgm iBtuetioa s drsllalEn in |he ad-dtt$/&ta &e" pFsins DELIRV iteleEs lna inshdion
Figue ll TI305 Progru@r
INS auws yo! b bsen losEirmcrions bctred exisli,g
ENI @pletes a togE ady.
C!8 clc4 Frviously d'
SEE chos* 'hc omD,rdklys to .uErn kys, .rd th!fwtion leys SCH, PRV, ettNt(T @ thc fimtions lah.M
SCH allows mD 6 raaElosic ,c@d6is, 6 rfdoce nmb (@hcrpoinB), for a fttury .d
EBY catrFs rhc pEv,ousotury addss q icEedon b be displald. Otnsoes @ .les6ib.d rhDlgn@l
!D(I causs the nex' nmoryad.lre$ or instudion |o b.dislh,€il Othd Ds rcde-sibed LhmuglGr this s'
E rlos yo! Do cntlr r trcdisit &ts opqElion 6 tum-
B, Flds a &B EgiM 6 ari@,tou@ a@dula|.dd.ll Egisls, or slats agroDp Df@@ nuobdwhei pbe@ing itau op-
SbaE LEDS
QN&EE Eflcsr lbc s@tor oaCPU mEory fo tbe intuc-
EIJN is oa when ihe nodesele.krr swnch is in lhe RIN
P:gBumwho@[email protected] sqply is flmiding
BAII is on vhen fernalb6iery is e r lN low lcv-
,f,jo+-d E
trE]E
16 Tnlno Relngcdth8 C@PsnY 644
Czu ir @ eh.n dEE i! d
Addr.s/RefeEnc Di$h! is. rou-dgl ab9lay slwirs$e locarid of ciLhd dEoendy ad.h6s 6 thc pIGgEbmed insEwion- \9ha
Tablc 3-1 lisrs dE fmcrioN,he keysdolcs EquiEd b c!,b dam, ad lh; nFits invhich rhe fumd@ cd b.Erflme{L Fonction l)m,i6s @ ftUy aplainat insections d'd tollow the uble.
TnOS Progrrhmr FDctiotu
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Go b Pmgtm mo<te (PRG),
Co lo b€sinnins of progm
Th node sclcct swirch to rhe RUN positid
Tm noti. s.rq swirch to the PRO posiiion
CLRSTiF348DELNl<T
SHF NXT
SEF {Aiida$l NI'IT
CI-R lclffi prEviously enr.rd com6ddd prEht addr$s is drspllyedl
[Pre os insmction] PRv
tDabl ENT
lAddresso.Insocrionl SIiF[DaE] INS NXT
Ds?lay Ihc insncdon ro deleF &ad !rcssDEL PRV
CX-R SHF INS NXT
Dis?lay addres by enuine
ID$al scrrDisplty the insudim by pEsrg NxT
6,P4 Tdo R.f'gd,ry co.Tpry l?
I.ble U Tl30s Pro€n||re. runclim (codliru€d)
Fun.tion K€rsrr.k€
Mddple srus opeEtion.
sleci8ed startng add4s.
TiIM/@uEr ,4ddacd
coub adDulaFd vate
insE&riod is dispray€d, rhc
F@e dis@le [email protected].
Fo@ dr6 Egrscr valu€*.
Chmk progw gE]me
Re@rd &ra b cssne Gp€-
vhficarion of caseE rrpe
Display addr6s by pssing NXTDsplay de EIM nuber by ?Esi.gSHF 0rleturt FfeJ!@l SCEDtplay ncr used Erelt@ by pBsDgSCg asainUse gra]]r@ chcck @ l@a@ vacd rddEss
SHF ['{u!ory cfel!@] MONqleg. @9. of dqray by pqsilgPRV m NXT
SHF 6 Memory eie@cel MON
o1r=SET SHF lMedory EfeFn@l ENIOfr = RST sHF tithdy refcBcel Er,m
DisAlay addfts ad pNSEF [vat!c] ENT
R [Reg n!.olcr] MON RSTSHF lNewlaluel ENr
q_R scll
lFile No.l WRITE NxT
IEleNo.l READ PRV
lFneNo-l CHECK SCH
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* FoEe oMlEs fd oorv on. scb.
The VO Efee@s in UE Sdies TI305 @mnd m nunhftd in @tal, which is als hoM asbAe 8. [O DoinG de codcd a Lsual rtob 0 b /. Since I dd q @ rd sed the ncxr loinr tf_le7knum[ . r !d I0 .when.hecNrFachA17, .heNr tpo i r tN20.Thepo inr lo l low ing77 isNDbeEd lm. and so on.
rB Tuto Rernsdbg CmPmY 604
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Cler ProAhh M.tMt
To d6 ariF @rcrLs oflogic nelryy, pl@ rhc plcgl!l!r@ b PRC nod. anddu dp following key
CLRSI iFS48DELI ,T ' ( I
And aI rDdEy has b@cLr.!, the addsYil,E diyplay is 0,0.OO lrd rtc ADRLED is d. To @@l thecled f@rid, wss CI-R in,
\tlcn opcnug in tlE FGg@ d fln rbde lhis 6ucdon s.qME .llows '@ beL4t dd diQlay a sleifiedm@n/ addE$, ed the log-4 6nEm of dDt addEs
Displavine Ad,.Lrss 0PEss StlF NXT ar &y rim.
DislannE ASMrfied Addrss
splay, ftr .@ple, lh.tr !ddr$ 123, DBsr23NXr. I l l is
lecEd adljrc$, 0.r.2"3. is
+ripqAnq!'u$d Adde$
Pres CLR SCl] b l@!E thef6r a€ilable lsation (end
Chaneins Fmn AddJEsDi$lav To InsmcrionUldByTo chdse lhe ad.,/e$ di$
N)(T. Therd d lhe mbory is ds-
WrildEdit An lrstmctioo
To chder nc66y d.L !t a
r. Plre $€ Dode scl*lo.
z Prds PRv d ^l)(T urril
chogd is dislhrr4
fo mDpLi AND SIiF 4.
src.Miot Ephls ihctEuous Ds@[on d $ar@rodY lded, ard rlEnd !ddE$ is di3lLyed.
To insrt e instsuctid b.-t*6 eo qisdnc insruc
1- PUe Lne @ite seletu
3 EnM lhe .c* iNruo@,focxanpld AND SH! 4-
4 Pr6s INS The addre$dispLy shom a low cei in dc lcft disir or th.
5. PEs NXT ro @nfm thcinsd. llE display showsde addrcss of rh. ndt
To dclcE M inshcii@, use
l PI@ tlrc DEde selcm
display rhe imhcd@ io
3. P@ss DEL The addre$tlispby sh@s a lorer casd left dign of rhe
Ao @c.l the dere€ turctionIEs CLR b.rft F.tf(MgsF! 4. IlE disllay EM3 roihe insmcriq b.ine @nsid,
4 P6s PRV ro confm rhcttele€ fudio. The oexrad&es is .lisplaye<L TheEmuDDe rnshcdonsanmadcallv b&k !D @caddrc$ leaiion bv;rd0,0.0,0. ro trl the hpty
Yon cd Eonid a tod of 16VO PfeE@s ar sy oneb€simins wirh d a&!estou et4i E&h EleMce nvnh-h a smD! of eiehl rclerences- Thc I/O sntu of degou, wirh lne elected EleFence, ed 0E ncxr higherercup ol ei8hr, is indicakd by
1. Phce lhc rDde selabr
6tgl Tuto Rehg.tuns cspdy t9
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Figuft !2 VO Moritonng Xfith LEDS
t
I
I
Flgun 13 Timer/Cmter AMdhted value Drsplay
2- Seld tho eferc!@ ro ber@itdEd Fdq@plc,to m@it6 ulr 6, lEs$]F 6.
3. PE$MON. TlEdjtlty
follop.d by fic l(msrcf@ce in rhd 8rcu!-F!@ r[e ddple in $@
rEDEent thc stanrs of thegdp Elh the [email protected] rhcstabs oi lhc ncxL dduyEfftn@ is indicated btlF ldr eishl LEDS. VOFoddbg with LEDS is
NXT b sll fwdd @bmkwdd in incmnb of
To mnib tlE a!.@ularedr€lE of a l]@ d Douncr:
r. Pl@ rhc rFdc Fr.clor
cFrnplc, to @dror Iheopdeirg value of tiftr
SHF6T?MON
TlE cre aeunulE4! val-E of rh. sp6in.d utr/c@Er h drsplay.d in the ad-drEsvthE @, dd the LEDS@pEMdg ftc rae M tLg-its of rh. riffi d cMtd @iluinated. A€udlaEddft is displaled in 0.1 ec-ond incFrent. S.e FisN
Monnonng Data R€ersler
To @4ib ihc ldE of adlb rgistcr, pld dE Eod.cl€mr sirh in $. RttNpos!6. SF.'fy fie Equired .!2ra rcsise. Fd 4ard.t 0o llm@ drc vrln.of dlb cgrsb ,1O0, pE$ R400MON.Thewa lueo fdF rtr6 Dgser s displaycd'r the oddr$Ydaa ea
:o luto Refrullee CflP&Y 6/c4
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Chrnging T-l|6/Count€racc!tul5td valu6 or
thc sFarfed daBEgisB!y triDs rhe rollwing
CLRR-4OOMON
dtur/@ot€r Ele@eCLRR6OOMON
?. CrBge thc voloc of the6?cciEed r@/c.6hFfeM@ or the sp€4i6€dtlaia rcgi$d by prssirg:
SHF Ncwvals ENT
ti@r/@unter Bf.reneSHF N*vatus ENT
Itc seh opendd dlowsyou b raaE logic inshcdons d Dfftne nmbe6(csbct Dd s) rq E!F,ad,.lresses. To $db fd einso@on, us tne following
L PI@ dc node s.latds*iEh in erh6 the PRG
whos @@ry is b b.sarched. Fodanplqpess ouT sttl 2 0sgl TIE fs' drMJaddrc$ fd the idh4ion
3. ?re$ NXT ro sii ih.i,!@dion fd the ad,.lr4s
4. PEsins Cl,R clus rhcodtlBs lo be dilplald
5. rr@ MdnE bDssSqlqhiG tR cdFaddss is dbplar4 dic.d!o[.r sarclEs fdodd alirtEswe lhal h!rcde @ins@tioD. r3@hid i! continRd othe od 6a thc prDs@, itMrtshud@tury
insElclion-addFs 6eh
To 3cah for a pdtidld Ef-*@ (sret goi!t), lse
1. Pl4c rhe mod. slsiorwi@h in .ithd lhe RltN
2. Enu lhc @nEd poinLFo. qldDlc, !o tud tn
ftc$ SI]F r 0 ScIl.Th. mEdf ad&es ls
disphy.4 lfd. @D@poift is nor.risEnr, e@code E9 is displaye<L
3. PEs NXT !o display rhc@nEclpoi numt€r lor
4- rlou cdrilu. @ lEsSCH wn ! lhe@ndyoddqs is dislhycd, tleconhler smh€s fdod6 ad.Lesss dEL hareue sdc @ntlcl PohL
b rhc od of dE ImgrarD.trmPl tum io reDoY
Mouito.ine A Prosram
To clk k tne sEN of dE 1^c
| . Placc the mod! Fl4or
,@irordbv oEsser# a^o hc E8JftDs@doryEfcre@ rumbedd lEsins MON IIledisphy shows a chMddfduo*€d hv de loqesrrcfffi@; thar 4@Drh rred a; diiibninro tDup! of 10 (@blsysh),but'h* e @lyeighr Ef@rces D c&hSroup- For cr@plq 0-7,
Tbc ij)mc6odnlllffiiclEDs show the sbtus of16 @feMq. The tuseight rrDs DpEsnt dDs6tus of rhe goP vir}the sel4Ed efcEsE lhes@nd Mof eigtuLms@ fo. 0E ne highd
3. Piesins NKI rftdesrhe disll,t d rcfeE cegr@p by r0. Pressins
dapbr€d Efdne sEUp
684 a(bo R.hs.dji€ CmFny 2r
4. Pr.ssing d. CLR ci€.rs
Erdple of @ni0odns
SI ]F lO5MON
Thc AddEstDrl' @
iduMioivnuffiic LEDS
rcfd!@s lO0 thmogh107, &d 110 th@eh 117r the LED disrlry is ushoM in Es@ 3-4, t@
rcf6@s l0l,106,110,
Chc.kiig Trc AeutudrLd
To ch€t rhc d@t/coub
1 Pla@ dE @dc sel@to.
liE€V@ocr luobd MdtEGs MON. lhc clrf&cEubl.d val& of thc$lc.Ld dfti/tuE ir
Ad,n$dD.ta @4 ard ihcLEDS rcprcsndng llc b$No disi6 of th! ti@ dtuEr ir illuEinnied in
rhe insfuctiodn@ic@ Ac.MdaFdtu isdxphlrd itr sordr (l
3. Pr6sirs CLR cl4 rhc
To ia m cx@pb of ch4t-\g d@ 6t? wih M @u-mked vrlue of 15.3 s-
PEsSHF6 l7MON.
Figw 3-5 shows rh. A.l-dEsVDM itisplay dd r-smdodnutlrtr LED dis,play fd this cxrDlre
Changiog Tih€r/CouhlqA@tulaior Valus OrSpedficd Dalr Regirter
To chmgc ti@/c@nrer ral-ws d s!€i6ed ddn Eel$d
ri@/@eb Ear@ dlhc sFcined dr6 FeisErby typing dp follotug
CLRR4OOMON
tirer/count€r rea€meCLNR6OOMON
2- Chase ih. valu. of lhesF.jficd riFa/@uqEfeEna d dE sp@ifiedrta6 egisle. by prcsing:
SEF Ncwvdne ENT
tirer/oun(er .€fe@SEF NCW VATE ENT
I t
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Ilgurc 3'5 EEhple Of MditdingT/C ,aeudlated valuc
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dd dieplattd m dr PDgIljIl@
Inv€lid Operrli@ Dete.rcd
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REfe]lM nMbd out or tulP
lrogm 6i6carid do! with c,s.rle
C{aetE vol@ rct adjusted @trEcdy
l8h(rjon beirg s.iEhcd fddo.s nolcnsr
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The rter Dmts d a slot conbrn-Ds m inPui bodure v4
H*,'#ig%KE $fi bliiiiqil$lf, fr"*Y* *" *Dupticar. dFlt d tid/onntlr DuDbtr'
MCSMCR PAIRS .to not Dakn
Ar inpur on6t b @{ns 6om b'lm a CMI trSR rnstu 'io'
Mising TMR d CNT pEs or shin E8:sm EnBe'
TI€ snB dcs rct r.mime in e OUT ft bo{ iN@cboo'
Ptu8tu Gdory is full,
Pogd reForY Pfirv @r
EIJZ
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E09
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a pregrdn sYnB ch@k m be made d|J)d n $c RUN hod' or PRC oodt
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Addirioirl TI3l5 Emh
Muimn nuEld of hiel' Aed 6unb FEset loinc d:cedd
lrst c@,rion be@n TBl5 dd rr'O expesin
Comuicarions f.anirg c@ bet *qn TI315 &d I/O expmbL
Cobbuiedd paily crcr bdwr TI3l5 dd Ir'O crp.nion,
VC expdsio ilo€s not EQond b TB15.
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O O cAssErrt REcoRDER opERArroN O O
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IMPORTANT
ll is rls. to mt. r tap.opr of lhe progEh qist-irg ir Mory b.fore .Eing it lo I@d the ns pD
I.t..dp.tion
the preg!?fu ued for TUR-BOtrDgmble onblteB@y bc sioFdd $ari'aftIau-dio dsFrE qF!. It is wiseto r!€p a tato coly of theFogm h{dy r lhe ffirth4 dE cPu eirhd b.{!@stlefdirc, or tulDw los
Hald Hdd hogEnmrTht nErud.s rhc kcy fd lhehard held pFgffi, aldgwiin thc audio.abh vhi.h i
Audio C.site [email protected] is a dandid st! 4-et@ op. Ecdld which haa Dituphorc jrck emphomj&t, sd a rch@ 6EolOptidslly, this shoul.t have r
St0d.rd Audio CetteTape (TyDe I)The Ei@ Es[e bFsgcwllt do mr haw dc aFdio quality EqliEd dd
Thc m$_co@a prc5l{'nm owg tspe op€E-
Prolv tey @ d.pr6s m d.t@d held Fost.m. ft€shined tue'i@ teys d ftePoSrrllr@ e snoM nFiCe 5-1. TtE shifted func-rion alwry: c@Eolds to
Tape Oneration
SNe/R@rd A ProCEmOnroTap. (WRITE)
I Insldl in€PlosffionothecPu- vdiry L'd
@DmUq has AC !ow.
2 TM dE E de swiEh ond. hoet"ll@ roilE
Itgure 5-l Prcgnnme. F.duB
o(str,_ ; .i" ,L ,1
,[email protected]@8tr]@tsEEts
6aa Tubo R€ftirdins cmp{'J z5
3.
5. Fd idcndrr@dd of ePtugg+ if dsircd, 6tEr a
(o0oca999) @ thcProg@. Wlen t4p.x M€dlDrbloadtne CPU, lhis nmbd mbe used o idendfy dE@ftct proc@ prior bar@n8 CPU .bE If aPbg@-nun'M r mt 6
mt t:F withour lssof 0! .r$ing ploer@ ordel.y trclmd by l@djngr mng pbgx@. THISIDENTIFICATIONNI'MBER ISOPTIONAL
6. Adjun tbe volu@ s.tilgo D k B F 1 6 0 @ oapprcxilaiely 75% qf rncMimsning. rabrc @Ed is ava{able!adjust ir to 75% of the
7 Bcgd dc Dp€ HuderoFdztim by d.pFssing
8. DapD$ ihe WRnE keyon rlEProg'!rrl6. Thelt@d @etui@ will mw
9, T}@ONIOFF listn o 'heProgdDd vill cmc on
ProEr@r *iI disflayE in lhe Ad,rL.ss/Dudraray md rbe oN,4cFFLED will bcotr sbp iher.ddd ed rcle 6ecoutu @rior s thattlE a@im of bDe Dsdfm thal prcgm can b.
11- D€pF$ lhe CLR (Cledk y on ihe PrDg'lmd rocnd rhe rc@rd opond@
D. Ii n [email protected]&d IhaiE raF bc Fkud lo
perforred @ ensw dlla
L@d A Prog.am Onao cPUGTAD)
l. PIid b loading alrogrd@@ de CPU, fie .xisringProS@ nusl be cleedftoD rh. CPU @Eory.To dc, thii hn the nod.sqiEh o rhc PRG DodeddFas lhcfo owirg
CLR SH! 348 DELNTT NI)CT
CPU.
2.Iaolllh.PrcgRtmolo $ecPU Vdify thar
@ndLr ba AC Dow
3. Tm thc mode swibb onrhc Pogralr@. ro ih.
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rigure 5-2 Wnting Frcm Conlrolld To Tape
26 -rut. R.aie.diog Cmpany 5,94 C'sRed-dso!4@
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4. Comr dDPrcsllM( r #r pdl) ro oe bp.t@idd (EARPIIONEinpur) wilh lhe ddio cablc
5- Revnd ihc Bpe lo t[eb.gimirg of a [email protected] pogtu Enbthc plostu id6ri6cadorubd (U alpli@ble)
6. Adjdthc voluc seEingd ft bpc @drer|oapprexi@@ly ?5% of rlptlrldDr $dng. lf !lore @tuor s availble,
?- DepEss $. READ try o
3- Begin thc t pe ddd€roFraon by dcPrE$Dg
9. The A{tdes$rDe s@dof rhe Proglllm will
10. TIF LED msDondine!o tlE ?/REc o;th.
_
low right hdrd si.lE oIProgramwinlighlfd app.on@rely 10
11 The A.ldr€svDaa sci@of |he ftog]!ffi eilldiDlayeFwhcnilEProSm ha b@n {ou4
lrcglm nmbd difie@r
step 5, the AddFs/DaEsren of $. trcgr'@
mplc@ witt no dMsr
AddEse,DaE disrlayS@p rhe eud.r ard|@dE@uMp6iMs $at dE lmt of laDeusd ftr dE Dmsab cM
13. Dc}res dE CLR (Clcd)key @ thc lrogtu @.nd $e Ecord op@ion.
Chak A PrcgHm WftnThe T6pe Cnpy (CHECX)
1. InsDl rhe ProgiaErcr6b lhe CPU. vdily rhar
@Fols hs AC pow,
2. TM thc nDde swiEh d$ePos]a@F rhe
3, Con@r rh. P@g@r(IAPE rFd) ro rhe EF'ddej (EARPHONEinpno wnn fi€ oudio cabre
4 ReMnd dD 6F b UEbeginnins of a pevi@slyI€sded pDgrm Etrbd. logld iCertificarjd
5. AdjNr dE rcrum sen;gon he Ep. @dder Dappmximrely 75% of dc4dinuE serdns. ff arone onhl E avanable,
6. Dcpe$ lhe CHECKtey
7. Begin rhe BF @onhroFddon by depEssinB
8. Il'e AddEsVDaE ffienof L\€ ProelllrllM wi|l
9. ft€ LED msDddine ro
Pros@ wil lghr uprd ipFoximrrly l0b 15
10 The AdjresrlDaa s(:lqof dDllosrnllrluwiU.lisplay e FrlEn rhepFg@ has b.q fond.
misaLh bcR€n tlE@nE s ofUE E!€ md
Address/Dr@ s@ of
displiy E25. A s@dy828 in.licaa Ihft dcday level or rhc rccord.ris s@g. The CUECK
sioppe4 rhe @lunertm.
cmplcrc widr no ercrs,
AddEs/Dara displly.
noE $e .ounb PsirioDso rhar rhe tuun' of qFus rcr mr pDsrao can
12. DepEs rh€ CLR (Cler)kcy d rie hosrMd to@d rhe Ecord opeEdon-
6D4 Tub. R.ftismins CMpey
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TI3O5 QUICK REF'ERENCE GTNDE ilil
fto{mnlng E@r lleseo*
E02 Daraltundy Ero@@ erd
E05 Orlplll or TMrVct[T duprEalsdE06 MCS^,CR nishdcnE07 C|.II or SR dslng aramedEoa TMF, cNI' ot SB missing vrlue
E21 Meturyp4 yarcrE5 T6p./cPU veay erctE4 Aer$ Erud leveliMe.lEgS h5ltudron b€ho *arched rcl In
P@gt?lnN Furcdons
Cbar@mry CLR SHF 3 DEL NXTDtlplay addresDrspray insrrucxon NXIGoroaddressSHF- -NXlEdr rns t tud ionSHF- - -ENTIns€ . ths rod ionsHF- - - lNsNr IDerete insradion oisplay ineddion - DEL PRVhsen eid cLF SHF INS NXrsea6hSHF- - -SCHMdjlor SHF 3STFOrcEON SET SHF _ ENTF.@CEF FST SHF ENTsyirar check cLR scH
EndralllllFjelfi l dhory
shlll .nd oatt Fegrsler R.le@@s. snft e9tsl€r re{e@ds locs77 rr€
di$rer. Gbretus. Dala reqjdorrelore@s 400s77 'E byle rerotsres
1 !a$d h 132ytl33t mdeb or'ly., V€lid h n315 tuddonry
ll3lb QnictR.Iauc. Guidr 6Da trbo rdris@ng c.npay :l
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Load2b'eifudunuhb'
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wtu ,dm'i&' 0d bi€) b
wire @n!re (d 1 bib) b
wtu dumlrdr 0d . bih) b
wdr€ @m"rd' b r6rndr (M)c.nFre 2!d, rct€rene/1dq[
sed2byl.re'.'6nd1jqi
Mrl'tsly 2it rct,cndft i!i'
Mu!'pt md D'id. reMtrs 3b'. 'b '.3ur in 4 byrs.
n325m$0 CPUJumper And Dipswllch Setllngs
Bir rND 2!4 d.,sE/.4.dish
Bi|oR2.b'jsre'dlod.nigil
1 . b d d i D h d € s F n d i E
AEmd.b ( bi' m) b 6ded
I I
E !! f,
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r0 ToJto R€licedin! comFnY 6,84 nlos Quick Rd@e aude
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il 0 0 $ruoru,s:sn+ocrulN O I OAI TURBO EodEls shiDD.dafu Ocbh.r 1993 .db|n ,tudel 335 d 340 CPU PiLhe EEPROM cls! vhich o-Eins ihclsDr(]cm TLiR-Bo hs .;bla |hc EE-PROM dd Et nuve cdEolrlays by using the folowingCPU ornPwdon (tfer roTabrel-t a;d TlbLe ?-2J:
1. Dip switchs I rnd 2ON-
3. tNp€r in tho biiktle (2)
The 33sl3r() CPU regDilFrt rirh sb.krd RAMrn@&y {d user pregtuslomse. Y@ cd insDll motdoasl EEPROM d EP-ROM. lh. !s prcE@s@rd in the s6r.bnt RAM@mdy wil Dot be dMyedeEn if ihe EEPRoM d EP-ROM is insE[r4 a long anis b!.ked up by bar@y. ToDerp ens@ €qup@m @m-padbility, use o.ly rhc EEIROM/EPROM Dodel slD-ph.d by you {liltribnc.
Thc 335640 CPu of4 Lheogtion for svrng yN RlIp[og@ in a non-volriiLfm usine m El@EicalyE6abl. Itogrm@blcReadonly [email protected] (EE-PROM, Industry +28C64i
Si@N, PPX:58?681-8{t29, qudrity 1) irteerarEd@uL ^ s!@te lmgtudog @we N nor nessary_OtE uDefutr4 dEEPROM ctn be Enohddnd usd in dy 335/340 CPU6 reqDiR!. r desiE4 rrDcu disable rhe 335840 CPU6m witin8 ro cEEPROM
Yd cm cdtu ine EEPROMwith IISOFT d dE HqPWhne .djtins a Fogrh inthc PRC node, lhe ediMe rsdr s @dDdriv $oEi inI(AM. Aier fninhins dD@sm edil Erfm cithdir lic {olo$ini offidm! Dftrsfd Lh edi;dEEPRoMi
. ltlode chder froo PRc @
ld rhe olmtios [stcd be-low, tlE 335840 CPU auiGnaielly Miles b fieEEPROM .fEr lhe opdarion
. Al clcd of $e €nin€ !s
dc EEPROM
TMRrcNTprcsr valG
Pm8tu rEugh cas*tc
Installinp EEPROM
Fonov inslru@ns in disscctim ro idbu uEEPROM in y@ 335/3.40CPIJ.
Ir y@ @ irsblling bEEPROM and rhd 6 t@pihe lsd !bg@ mndy inRAM sMy, 6ss lnar ag@d backl? b!@ry is in-sdLd bdrn.hrd cdtrd16 poffi dust be MedOFF ad, wnlor a tuncii@re b&kup blnery, yo[r rDllu @y be lsr when pow-
I Tm of all usq,eDDliedpover @ the Sens 105
2. Rrtuve de 335/340 CPUfdm lhe be aseDbly.
a.Iigning rie noEhes d rheEEPROM and lhe @kcl
4 Cn€t daL orr pins @
5. Ser Svirch 2. Positio rd the judls !@dingTlbIe 7 1. Irvou inEndkie b fie EEPROM.
ensue $ar junrper is inDdrrion 2. Ilyou do not
EPPROM &rl w&t odlable this fcaurc, ensEole junpe. is in posino. 1.
6 R6iN$rl |ne CPU in tnebdc dd Nh dc bso
644 TuhoParris@rnscompdy Jt
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rnoI [email protected] b |he ldallcl pdl, a335,540 CPU @rfrglFd fdEEPROM opdarior wi! &
Rlii,i trbdi r m I'HP is@nn@rcd hd online, Mth dwdou a Dcu, rhc HHPkevwilch doEnro@s ilE .rD-dtinc r@da r a DCU ls
1i.€, th€ poffi-up mcdc isdci@ired by ! sviEh eLlins of de DCU. Rder roIhcseries 305 Drb ComuDi€-d@s Meurl (PPX:305-
CR34G373 6 bc icEntiwo non-Fcnrive. Re0rnriwnetuy vnl EEin ihe tslaD mugn a Fw cSet swirch 2, p6ition 2 in th.ON Dosition b Dok€ CR340-373 eEndvq OFF ror non'Erenri!.. R.fer 6 Tablc 7-2.
Table ?-l S€l4riry Menory Tlpc
Table 7'2 sel*ting Relmtive control Reltts
Figure 7.r EPROWEEPnOM Sock€t L@tion
ii F ii;l Iutl5
rz T[bo R.trsditrg comF.Y t94
d dilO APPENDTX&NorEs O f ilt)
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APPENDIX A:{) RECIRCULATED AMMONIA OPERATION
-Gfentlal OpeEling
Liq$d 0lmo.ia h punl..l rothe lop oteach pllE bank.Liquid enkrs lhc evaporarorplares through orificed head-c6. Wau I cnclla@d overthe ouls e of fte lertical e!a-po$or phres The varer is'on" anytim rhe unir N tun-ningii,c rk wolq no* isnor
As e rcliigeftnr leaves DplaLes, rh.liquid vapor nixruE is colleccd 'n $e werrucdon header, a b.,nch wersucdon lire is piped inb eachsuction header Thisline reesoll lo lbe s$ poweEd sucrio.cbekvalv.s. Thc gas powdch@k n wide open dur'ns lheicemakrg mode. Tne wersuctio br@h line is @nn4ted b lne wer suclion mtr go''ng back ro r suree drud (btoder). The vapor is sepm!cd for he lhuid in dE surgedrnn andErurned ro rhc B-rricention high side Yia rhe
Liqdrd refiigeranr k h nlained ar r lev€l ol approxidacly 3' in dre bo(oD ol$esurge @fr roensue an @equatc liquid supply 0 rlE !e-circulalion pumph) ar all
Drnng lhe ovecycle, ice klomed on boLh sides ol rheev rporaor plares. Ar tbe endol a pEer cycl€ im, the prc
8ldnable con@ller will initiare a detrce cyclc. Cycterine crn vary depcndi.g onole cpplicalion, bur in gercial,wirb a 0'F cvapohror rcnper'rhP, will be appmximtclt20 minur.s ro pcluce l/8l/4 lhicknes. Ice thicknesshould be kcpr roa ninimunto €nsuE nraximun ovcmllsysren officlenc, (one ofde dnrircr ddvanGBes of rTurbo icc haostingsyscm is'hat ! clem sudre is rvailablcafte. edch hNesr cycle to ensuE'naximum hear aansr* )
Ecch b k ol plaEs n delmd-ed sepaBrely and dcfrorrs @equalty spaced (i.e. rhe timebdwen rhe hMvcN ofecrion,l is ftesrmos e dN b€-rwc. srtons #2 ,n,i *3, andberwan 43 andXr). The de-hor sequence is a follo*3
2.
The bor sas solc.oid vrlleis endEized @ feed hot gas
pEssua in rhe horeas line
r rhe sase dme, the Dilot
linc, h docn&giad. Wnh
m narnapGerupsremp€$urc Duri.g dclrc$,s b&k pE$uEofapproxi
{)
plares itmacs, rhe @frIEmt@ also incEas Ddl,L icE Epres fro,atheplars md drcps into fiehde$ coveyor ldaEdbelow rhe plrEs Liquid indephrcs flows our oI rheplate firugh tne slctionbead.f, rnd EgDla$ in@the wr sucdon 6rfr lin.
4. Atrer a pEset defrost rim,rhc progMable corol-ler dsndg@s dE hor gassolenoid \alve ati c.crgiz-es rhe coil on lllc sdi.n
(elecEic wi.lc opd) !o Erh uE evapontd ro dc
5. Tbe abovc &querco n E-Pe^c.t fd each ba.k oiplales in fte n.n, Md rt€seque.ce @pe$ undl ei'rber the unir is rmcd oft da EmE conract (bin full,etc ) opens lo cm'narc op
I.srallarions wid nDliple icegen€laros should intelconnecl$c controls to haFcsr only
ll.l Grs Strnntv l.ine
^ suiitei is ins0lled in ftehor g5 sdpply line uprftamor a prcssure sensins (MeF
A presslpunEd rn pd-
allcl 1o rhe presDE svich.
R€rd $t€ly Sectiotr b€tor€ thislhese Instructions could re6ult
660 Tu,1s Pdntdms cmp,ny A.l
R€ad Sat€ty S@tion betore thislh€se ihstruclions could resull
Duins defrcs', lhe hot sas toE, when rh€ high pre$ure rine, will vdy depe.dine onsolenoid valve ro dc scrion (Msoid) switch mou edon rhe insdlarion. I. scneral,i. dcLosropens,.llori.B hor rhe hor grs line rcnses a pEs nomrl defiosr rime is 40-60gas oenEr rhe ev6ponro.. suEbelow l50lSlC,a serot secotrds nnd rhc exrendcd deBecrus of the volun€ofde nornrllv closed conracrs lros rimeadds 15,15 s{ondsevaoom@.,Iates a.d E32oF clo$. (Above 150 PSIC. rhe 1o dc dctiost lioeviaer nopi;s over rhe plares, nonnally closed conrdcc aEthe dischiree prc$ule will open). When rhe conrrls During rhe rehgeErion cFle,drop dunnE dcfroi. Inmos close during defros, reinptrr the inpurofrhe highpEssnecrscs, rhh will noL .atrse a r rlE prog.ammable control (Mcrcoid) slnch hapmblemi however, in cases ler jnnhEs ,n extended d. on rle opeidrion otwhft rhe sysdn is operaLed lron sequence. Thar n lhe cm. Sysam dischdse pEeotaEhuvelylowconde.$ng normdL deftos unc will sure can be run bclow 150tcmF"M rbelow 8<'FSDT/ .lop.ed'drhena a"FJrinr PSIC wirhoLr aif(rins 'h.l50PSIC) .aposn ived( fo { r r rn s i l l e l rp \ . . The se" i .E o \da l lop . rd r io ro f rh .cqu i tcannor be assurcd wirh lhe of borh, rhe .ornal delrcs ment.sra.ddd dearo$ time. TheE rine and fteexlended derrosr
Tcble A-l Conlrol Devices (lnpul/OutDUl or Controll€r)
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^.2 rrbR.rnssdi^s(ftiFn, 6!e
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IceE4ki!!--adChilling Modo
By conel of rhe w er flowro rhe evaDoraor plates, the
ice geDeraror c as a chiller.In lhe ienaLins do.ic, sarerh rccrcularcd o'er the plrcsand a periodic dearoi sc-querce is usd ro harcrt rheice Fft chilLitrg, Lhe rtcu-larins pump is rurn€d off ddPrccess ws over the
A du presslre Egrlator n
sun4ble ior icem*nrg ar rhelow ser point, and ,.hi8hersruon when energ'zed roprevent rhe lomalon of icc.
To accooplBb seleclion ol$eiemakins orchillinA mode, irwo posirion sel{ror switch(lCS) is loa|ed on th. @nftlpanel door. ln rhe lefr Posirion, rhe signal lo the pro-Emmnable controllei inirDtesrhe ice mating sequencc.Foi chilling, rhe selecrorswndr is plrced in rhe chill
Opera l in ! Soorcnco
I Sel4brswirchin ie Do.
APPENDIX B:WATER FLOW CONTROL
2. R{irtrl ngwabpuDp
3 Mrke !p wder slenoidvalve (Mws) h e@rgizedto suppry D{ke{p wabi ro
4. Thc.od on rhedual pEssu@reguiarorn the suc-tion line is .l€entrg@d b!..v dc a s@(ioa prbsrelowenough roDtudDd icc
5. ?rmes warer solenoids(WS I & WS-2) rcmi.
6 Wa€r r .omindously c[culaled fom re sump,ow rhe pl es, ond bmk o
7. As rhc wab.nowingoverrhe placs is oonlened oice, Ihe wder level n rhcsump drops. A mecha.icalndrope.s ro majmain the
3. AfB d pEsor EtngclariontrDe, rhe progftnmableconrollor iitrides a deli6rseqnence or eacn euapomro. sectioo (Scc operaringsecrcn lor dcsftiprion of
9. The udir wdloF.drein rJre
swnch (Mcs) is tuned
MDS2, MDS3, erc.) @in Lhe olf posiion,
See op.Erioe s*tion for brninarion oi opemdo. bt theemergency slop bullon (Es),sa Fr Pump, o. nafl.st s@w
Chi l l ih r Mnd€
I Scletor swiah id'bhil
2 RaiEulartrg waFr pump
3 Make{p ward solenoidvarvc (MWS) n ddcFgized (i.e. warer wiu mt beadded lo |ne sump rhmughrhc trulre up wrer flMr
4. The proc*s witd supplysolenoid valvc (WSl) is
5. The dnin slenoid valvc(WS 2) is ecrgizc<tbopen rhc &ain line flm Llicchilhsunp DaEdotechillcd sacr $oragc smD
6 Ddal ser poiN Egtrla1or is€ner8@d lo nisc e cva
pressuE (i.c no ice
?. TIre unn wi opemc b dis
swncb (MCS) is hcd
MDS2, MDS3,€rc ) ein $c'off posnion,
6/30 Tubo RrI'isB3'iiA Cdrany B r
Read S&fely S4tlon befo.e orislhese instruclions could rdult
Read S"lely Secrion b€lor€ thisthese insFu.tions colld r€sux
Even 6ough a deiro$ sequ€nce is nor lsed in rhe chiunode, rhe MDS swibnesnusl b. in rhe "on posir,o.
S€e operadng secion fd !er-mi.aio. of opdarion by lheemergency stop burt@ (ES).The wacr DunD or hsv€stsm{ failua sa6des will notcminaie opeEtion in rhe chill
(-'hrnro trohIlen!.ki.l!-tLcllrir!
Tbe moire of opeDriotr may bech.nAed fron icenaki'rA t)cbillins, o! fton chillins 'o
Icenaking to Clrilling
When rhc ICS swnc[ iscbmBcd fron ico b cbillposnion while operadns, Lh€delrost sequence is idmediarely clininaLed Wirh rhehisher Enrperalure waGr onrhe phrcs and high6r sucrior,
rhe ice on $e Dlates will bemexed oL The laesr sc@wemains off in the chill nodeatrd iny ice rhar drcps into lhchrrvesr screw will ,lso be
Chillihg to lcemaking
when thc lCS srnch hchansed tron 'chill' lo 'ice'while opdabnB, rhe processw|rer sol€noids intrEdiatelyclosc, rnd rhc ecioulrrinepunp sans. The nomal ice-daking reqtre.ce including
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B.r Tdho Rrr coar ns Com|qi) 6]39
Water Distribution Svstem FIat Bottom Pans
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,ilDTLRBO' Service BulletinOctober 1993
Turbo Rcf.igdding ConpruyP.O.aox396
Denbn, Texas 76202439681738?-430r
ll!d!g-Li!$
TIGflGAR Indusrrial ModelstlP and IGC ThonDl S rorag. Models
v-Bolri'm Water Dislrihuin,n Sv$em
. Clea.lrgN a! simplc dse.DvinE rhdncdiapdrndwashi.Bnour. TheDedialhdiscleanabletuusrblc If you wanr|o shonen yourcleani.g lime even mo@, k*p a spm media lad avdlableeach pan. PullLh.diflymedinpadoura.dinscnrhcclca.nedrpad. Clern rhediny nreiia pad
Pnor 1o rhc dcvclopo.nr andbsug ofrhe flarbo{omp.ns, rV bouom waErdistriburion sydenhis becnutiliad. R€fer !o Figure L Thn sysem consisrcdola $ainles deel V boton waEr disribnion pan and PVCw erdisdbndon header for each bmk or ev{oaror plarcs. This syncm Foviddd waLe. disribulion ro dchevrF .no . r la re in$er la rebankrndf i l i ra iono ldeb l i s f tonr rhec iEu lar inswarersy icm.Ducro f tc tomlgicd con$rucrion ol lhe pa., cleatrnrgddbns lhar coll4red i. Lhe pan wasdifficull Due 10 rhevid€mngcofno! ra$ bd warcr levels in Lheprns, splashing was x possibility ilthe Ddns weE nor clean. Splashingontibules ro tEe?€ up prcblens ifnor corEcred a.d fftquetrr cleaning was ofEn icqu,rd indebns Fone sysams.
Flat BoLtonr Pan Svstem'Ihe new tlsr boro'n pan desgn eliminares rhesc proble,.s. Reler roFrguc 2 A eturlc$ srcel w!1€.dishibu-rion pan and PVC wac! distribuuon lEader m eill rbeenndddnahnak usql, buL rhe ne*design hRsDrovided r.prolcoenb rn.scledl deNl
. Clea.og is drch casidduc ro rbs flddssign ofrhe pa..
. A cleandble nedia maredal pad h{s ben added ro 6lb!ourdebris beroe n Ech ro rhe holes in rhewaErdlsriburion llan whrh drlcr dxinrendce and cleaningeasier
. The media pad reduces 'he posibiliry olsplashnrs, dus Edncirs $e mN rhar can cause freea ups.
. USDA approval is p.ndin8 on ftc ncdiapd.
sor foi thc nexr cld,n up. Rcpl&e@nrmedirrftlswillbesbour$l5each(lisrtice).. Since 'he ac{ in rhe nenh pad n many mes de cos scrional ma or tbe hol$ in the pans, tEquemy
orcti.mg r nlch Ic$. I. sclce cascs, ir day chrnge fod weekly cleMing.o every four monft or
'TEmedi rpadr rearcdoprcvenr rhceowdro lbacLc i iacvenwi rhrhe longer in teEa lbew*ncleaning. lr'o/. In USDA aptlicarions, Egularcleining is recommended.
' Thc PV(l waL&drhblrion sy$e,n rnd hcader Educe splash and ec crsily rcmoved and lisman ed lo.
. Tle ne* design imp.oves terlomrnce by i.cieasinS $e !€rad surfre re. of Lhe evapomror placwh,lc d.cEasing ,nisdng and splash. Dorh condbue ro incBsed EliabilLy.
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s*i- B jj::P!r!g
r igum 2 Dpi ( r l r larBurrom Prn Secr ion r r t j rhAS€. t ion Ol r i f t . rMedh p,d
TOPVIEW
r_ '\ ... 4\- 7 =\\_ t-r,_// 1
HoLE (rrP )SIDEVEW
DETAILA
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MARCH 1994
Flit Bottom Pan Ws te. Distribution Header:FIow Control Orifice Ring AssemblyInstallation and Adjustment Instructions
2- Rob'e one (or 'wo, ifdmDgr rhe assembly
EgniEd) or fte rings (dckwsc or cou.rcrclockwis) to FdtrG ft€ nec openirgTo inc@rse rhe no*, rooG the rings 10 incr€ase de ltu tuca. Refer ro FiguE 2.
rorare lhe ings ro dec€ase fte fEe ea. Reler ro FiAuE 3
mrin w{er heder ro ensuE rhar rhc dilice nng rssenrbly 6rlE orifrcc nng r$cnbl] cannornove berween lhc rwo cnds
header rnler cotrr{tor wlite holding pE$uE agains lnerhc oriljcc nng r$enbly EDajns in place wh c righcning
3 Trghrcn rhe nul ro Fcue the sttingol $e on6ce rine assenrbly.
' N STALU NG T II E O RIF IC D RINC ASSDM BLY1. Replrce |nc o.ifice.ing a$embly in $e openug berw.en fte nah wdrc. herder and rhe slray hoder
Nrrei hsbu the onfi@ nng assembly wnh enher de trtrr or bolr lread .n ilrc n ct side of rhe flow2. Slide L\e ho* codrmton ovcr dE onfice ring rssenrbly dnd on lo lhe nrtu. warcr hcader connecrion
3. S*!t the lwo hose chqrs on dre na header side.4
5.
Push rhe Pvc spiy header inler rov4d rheredged berween rhe PVC conn{uons (i...,
SecuE $e nvo hose cldmDs on rhe sprayspray heider irlerconnccuo. rocnsla rhd
Afier conplcLing ddju$ncnls, rcsleL rlt syncn and olJsc e rhe now. lf EquiF!, repeir $e lro.cddo untildre desned now is obrained lf you have any quesrions, conLacrl
'LURIIO RI]i'RIGI'tIATTNCSeri@ DepatmenlPhone: 817-387-4301Far: 817-382'036,1
'il|)rtRno' SDRVICE BALLETIN
TURBO REFRICERATINC
ftnron! Tds 76102.1)196Ph| 3r7/:]37{x{l
a$enbly @y be requiErL ro obttin the desiEd flow 'o
REMOVINATHE ORIFICE RINQ ASSEMRLY
1, lnser Lhe hoe clamps on borh ends or rhe radirtor hose connecdns the spmy header ro |ne Min wacr
2. Slide lne bose down Lhe IVC spmy header irler connocoon nndl rhc orin@ ring lsembly k mesiblc
3. ReDove rhe orilrce ri.g asedbly.
AD]USI:ING TEI: ORIF ICE RING ASSEMBLYt Ino$n rhc nur holding rhc rhEe PVC nngs togerher.
F lowConmlOnnrc PrngAsen 'bLy pdee 1 u f 2
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slra""Blbr r4g:j trr _
RADI,ATOFI HOSE
INLET TO PVCSPFAY HEADEF(TO EACH PAN)
IVAIN WATEB HEADEFCONNECTION STUB
INSTALLATION LOCATION
3 PVC DISKS BOLTEO TOGETHER
BOLIHEAD
Figute 2MAXIMUM TLOW
ADJASTMENT
Iigure 3MINIMUM FLOW
ADJUSTMENT
stDE vtEw
HEADER
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,{IDTLRBB' TECHNICAL BAILETINAAGUST '994
TIJRBO REFRIGETITITINGIo,8d396
D6ro,! Ts 76:024116Vessel & Piping Insulation Guidelines
TURaO preud.s a vdicry ol cftis.fur k!$k ,nd Eiris.d piping utu insld,on b cshl csdmhiDndd hcar hfilm.ion. TURBO u* r bb.lq clo$d c.!, rubbq insutrtio oric.ial (siDildr o aJnafier@rFcurEd !o the Essl d piphg with d .dl6iE.
No orhcr mieri,l d j&tati.g is suppli.d oE lh. insul,iion ru@ial h€.!ac of:. v{ianoN ujack mg bEEids ro dth dhdjrcLEd pipsg d rcssh in t[. iBalta.id. fNrDE tuaac dlma snD
lxc insnl$ion M@ial rpvidcd by IURBO d.Er @t EquiE letcdng on ms insElladons, but j&ketjng is
. Whft rhe ilsllation o.rqia.l b .rp6rd to dject suil'ght (ordoc iN6ltatiod).
. Wt@ ulFlviola light *r1r care th. isul6tion @uiol to b@@ britdc.
. wlcE lb. idubdon @Erial t dpos.d o clceing agcrB tr @n6cr by pcEomcl p.rfomiie norul
TURBO des @ prcvid! Jactetins aJ . s@d&4 butrd adiwidurr Equi@a Bd etlt vlry aeoftlins b,nd, d al@jnu), AhcDa@ inslaa@ @Eriol! (plprod6) cd b. qu@d ad sp.cial dd.r. TU&BODNladm mbials de b aDDlicadd mdods dd/odound rhc cquip@i,
Idnltion On Equip@4 ErLM Pipirg & Vcsls:. Equipd..t @y b. od.Ed qlNr insd*ion d *crid piFne $ mlonau
hs]lati@ On Equiprcnt lnqior Piping & Vcssk:. lnsdation of cdlain prping tr ws.ls insi& thc ictutrtd d icc CcrmG is fr@r/ bsr.ltrd bccauF
iDsubijon or slch es bay not be pnctical ir ihc fr.14 AEas h which hsdarim n prcvidcd s
. Iackcting ard rr@maG bsulation Mmal! for hrend piping d.l rsls e avdablc s @rions.
FACTORI INSaIATED PIPNG & VESSEI.S: AMMONIA SYSIEMS APPLICATIONS
CA&ModEh. Evapm@r cftiBd nr mion Md liquid lio. pipin!. R.circdsting wald serion dd dischargc lincs D rh. l@q stion o.ny
(uppd qM pipng is @ in$labd)
CAR-LR Mod.ls. Evapmq Efiige@r sktion p'pine. Buihir Ejsula$ v€icl &d piping. R.@ulatins wrrcr suction Md di$hdsE liEs h Llre lDw kiion only
(uppcr MFr pipng B not iruulxcd)
Vetsel & Pipidq l8ulation Gui.lelirex - page I ol 3
T..hana! A l.ttn-AqBt 1991 Vas.l & Pipi. s INtJ@o Auid.h@-poge2aJ3
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XCAB-Idldchr8n E loE $ction only
Prkr!.d Chilld (MiLe with hctory insEltcd high si.!. ardd Ffiig.fut ditulati@ uts). E!@mil E&igs&r piping. R.Eig@t dirculati@ v.rel (if suppli.d). Hish sidc Efri8lEnr sEijon pipin8. Lavinc qah liRs (cnEdne wa6lirc is not ituul{.d urlas sMih.d)
Not i juec dNm (low Di6sE Edvs) ld nood.<t nod.k riat e shipp.d l@sc d unir$laE!.
Hp rct(]. & ATS RdiEtrlaEdTh.iml Sbn@ E@imnt. R.circuladon sylt o (U luppli.d). Evaponio. Etig@n! pipilg. HieI sitb Fftigcfur sEd@ plpng. SuB. druE on noodcd Eod.h ad plcLrg.d uir5 (s noE b.low)
/vo,.r SUC! dnn (Low pEs8N tBisl fd floo<hd d.d.ls thd 6 shipp.! l(e e uinsubicd
cr'illd (.va!dr@ 6ly). AI lipirg Md vosels e shipFd un!!$lacd
F.ACIORY INSAIATED PIPINA & VASSEIS: R-22 SvSTEMS EPLICATIONS
eMdElt. Raidl.ug wler sEriotr &d di$hdgc lies in dF low sdm only
(uppd {a6 prpin8 a no. Ds'ndEd)
IIC-I&dlb. R.tr'nadng wah s(rion drd discharg. litus in rhc lowq *cti@ only
(uprr walq liping is nor inlulakn)
Hrph Sidc Slods. Reeig.m( se.ion lping
E&tragcdChjllq! (unils pactlgcd with high si.lc d efti8.mr Dosuladon uts)
)NuraEd ur 6s sTaifi.!)rEtctr or y) i! rhiDM lce e.l uhNk .d.
Hf-Xic.&EiD!s!f-S&I!&-Equ!EcIl. Slction &cumulabr/lEt cxcheg.r. High sidc rfriScMt scrion piping. RcElE!tur Bimlahon sysM (ir ruPPlicd). Ho! Bas linc insi.lc [email protected]
C!i!!86 (evapoF@ onry). All piping 4d EsFls N shiPPd uninsulaE4
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Tqrai.al Bulldin- Aug61l99'4 Vess.l &,Ptphg tN aioncuidzti@ pase3 oI3
ADDN'ONAL INFORMATION
Fq inf()tmto ab@r available in$ldion oprid or sp@irl '!qui@nis, @kt:Sale DepartrEot
ATTN: Int !. SdhsP.O. D.! 396
Ddron' T€@ ?642Ph@e: 8f/347-,601Fd: Efll382-0364
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rthntot Lutkn| Oatlnt t9% oit[n|.rtsy,knwniry &op.mnd N.5 rJ6
2. The oil por con[jns a lov wih deNity heac. conftlled by rn OTT. The OTT ha a ensr loq€d in L\.
3 An elefonic oil level conkouer is loqc! in lhe confol pel ot lbe unir. A uMsdDer is doMr€d in rheside ph@ ol rhe Nmpessor conk e lo moniror dre oil l€El in the crdkce This rrnsducer n denorcd6 ESG on lhe viring diagres- The tmnsdwer provids m input to rhe oil level conroller The conrollerconpes the signrl deired fom the lrmsduer !o lhe oil levcl stDoinr, a.d enegia ond de oerg,aslnco lerel elay (OLR) a oluiEd
4. fie OLR I conbcr opeDs and clos thc OFS o nainllin rhe dGired oil level in rhe conpNor drnkc&.^s indicacd pPviously, rheecondnions DUsr be ner for rhe OFS solenoid ro open
r. Low oil level in the conplNr crortap.
b OTT-2 nu$ nrre-on-rise lo input ! sisnal !o lhe Pt,c. This iniriaE a rne delay @ allow rhc oilLqnpenoE |o shbiliz!. The dne delay b.tven the openints ot rbc OTT-2 .tul 'he enabline or rhePLa output is rypic,lly 25 minuB.
.. fie PLC outpui 1o vhicb the OFS circuit is onn4@d is en$lcd (o.).
5. Durin8 nornal oDeElion, oil is cmcd o!* b Lhe erdgdmL sls@d md de IeEl in lne crantcas wilda.eN. The oil is coll@@d in the accumularor md Eturned b thc o pol
6 The puQoe ot lhe oil poL is Lo spa$re 0E Etrjsermt tmm lnc oil As indicaEd above, ,n eblncrsisrbc hemr is [email protected] i. the oil pot to elevab dre nixtuE rDp€raD€ md boil off 6e efrigeonr,lovnB only o ro. rcrum !o rhe coDpBor.
As the oil level in the compEsr canlce de.cm j the imd!@r lransnib a siBnd to rhc oil [email protected]. The conrollcr compae rhis sigr.l ro the pet val@ md e.erBizs dE OLR Elay. When rheElay a e.ergizd, rhc nom,lly open OLR I contrcl clNs. II dE oil in the por ha re&hd the ninimumoil @mFrituE oa 85'F, lhc OTT-2 comeb will clop (MOR). When rhe OTT,2 hernosur cl(M, poMrd uptlied b rh€ oFs circun firough rhe Prc ouqut !o shich n is co.nered, rnd rhe oFs oFns to me(lroil inlo ljlc cr.nlcae until ci6er Lhe oil level is sdsfied or de OTf hemctaL closs, indicaang a drop inbmperatue of the liquid in ftc oil pol
When rhe lhemosh Lachcs gs"F, rhe OTT-I onlact oDens lo rum ofi the oil poL hea@ (ORH) Theslase offsL is l05oF. Wnh lhcntrr srrge (OTTI)serpointst for 95'F, the word sale eedm *ill be80'F for conkol of de oil led slenoid. Wnh the 95oF erpoin! and 5"F ditieE.nal lor rhe n$L s|!ee, rhehe.Er will nainlai. tbe oil lenDcarur€ ber@n 9G95'F (the 5oF difleenrial is pL o. "DIFF ltujusrneN looh). OTT-2 conrols fte oil erum to th€ conplsor Wil[ Lhe l05oF sraBe olfet md the5'F difteEn il ior sugc 2, lhe conLluer vill permit the oil to E(u.n qnh od @mpedtuas berwen 80 -85"F (he 5'F ditfeEnnal is eL on DIFF 2' adj$hent knob). Oil ehrn wil nor bc Demi@d !o rheconDessr wirh oil Emftorures below80'F.
1.
8.
9. Tne oil lcvel in rheconkcae sieht glas should b€ halllull. ln ve.ilyhg rhe opemrion of lne oii rcbmsystem, rhis level should remain consr,nLwi6 nnrorvtrrrioDs in the lewl as lne oil tcaves rhe cmntcaeand is erumed lnough the oil @overy sysbm. Oii level in de sighr glas should rcmm berv@n :t/8 t/2rull dunng nomal op.dtioD
oit nmwry sykm wiril| & ormnal - ]|4s. 6 ol6
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Figur. J Piping S.h.ndti.
-
Technical Bulletin 9601 ANovember 1996
S., glsed€,s 8/96 Bulletin 9601TLNBO REFR]CCRATTNG
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DescriprioD of Siruation
th€ evaporaror plare(, s wel d ro$ oflh€
]51,*l1-***" nd{ions shoutd be used s suider,fts ro evatuare rhe ope, a,on or rhc'yflem(R.22 srsrems
Re@iver Opdar'ng Lael. 25-30%
AI uniB.requipped qh hieh pr.$dre lnd tos p,esure culopr6k m rhr $rem dunls op@trcn t-,crofrsr,ne\ to, lhe n,y,_nr,". _ r,C _l"itue shoqberos. rhe sihs or rhe sr€{y qwir;h sh"Jo u...i a !"a "o,uJ,.-,i"jr'
M!de!Evrporalire & Wale.c@hd syeds
d and excetu rhe retief%N€ siins(r5o)6nl belo.e rh. higi Dr€s$rc sfcry cu!{ul cannSend wil incrqsethe probabitiliof ,,ow
2l0tsrc260 PSIC
250 PSIG
Techht@t Eutknie6otA - NR r oij -
Maht.w Reaurreh.its - ip|e;nh^tH,truutr sh&*
Producg/Modeh Arlected
Ieehn@l BuIctu 96014 - Nowmber 1996 MarhtetuM Prqunen?nB - Nge 2 of J
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CAUIIONT Nwd FL the hish prgsre safety @l-out abov€ lhe reome.ded s€ltins loelirimLe a el€ty rrip Delemine rhecaue olrhe l.ip dd take correclive action to avoid tutDre
siDple mintenance 0.d seNice pmedur€s an avoid fie probko .elerenced ibov€ Atol GdPrew. tuglato kt i Nnil^ble ro ninimize the atr@t of the ircr€asd pre$ur€ difqennalqused by poor ndnL€nMe lrhouSn lhe hesl rNlc dd mosr reltble operalion is obtiined byminlainin8 Lh€ equipmenL within lhe openting specinqdons above, Lhe oplDnal Lrt @n be addedro r€du@ the risk ofrlatefailures du.ing pdiodio operiion dndd ad!€6e onditions. Onequiphd that is vitbin sp{iticalo6, lhe prdsue regulator dn bs ued b inprove lhe lifeqpetrncy of Lh€ qaponlor pld4 tor air@oled sysl€frr or syseds lhal op€rate at the hishtr
Ifyou de [email protected] you nay hrve a probted or qtnt b Mlute the op€ntion ofyourequipmr, eitbr conhcr TURBO for in$toctiors and/or conlNe to @d this bul€lin lorDriddr@ a.d trouble-sbooti.g hints Also refer€n@ rhe Opemting & Mtittmnce natu,l for
Operation
Thi doM st.€m pr6sure regllato/ is st to minlai" Lhe hoL grs p.es$r€ ar dE waporator plare
inletbelow 135 PSIG. The regultioris aaclory set dd@qnircs no 6eld Bdjusrm€nt Theadjushcnt s€at cap is s@l€d 10 Prev.nL rdjushoi of lbe reSnlrt.r
Mriotcrmce and Trouble-Shooling Hinls
Ifyou 6tce a. indei€ in lhe diehat8e ptesure ch@k
Vqlq:lsoEc !16!!!rlI Tbe watd ieellatir8 valv€. Ch@k the sellinS and ope6tion olrhe vtlve2 Chek for non-o.dcmables rn $e syslm Ths can b! d€tmined by monitonnetbe renDeotDre of lhc d$hr€e lines Ifnon-@nd@bl€s tre pr.senl, theremp@rure ofthe lin€ willbevery tugi {in q@sof l30qn At lhis tdperature denbrushng lhe li.e wilh your hdd sill be un@nlonable. Purgq evacuate, and @har8€th€ unit lo eliminate nonsnddsrbl€s from lhe syslem3 DeL€rmirerfthe ondenEr is louled Aiypial systedsho d have approximaLelv35'F water qL€nng lhe mndensrund t5'F l€rving IfLh€@nde.serisfouled,lhewaL€r regul,ti.8 valve can nol supply emush wals to ovd@m Lh€ poor heat ra.stbrcNsd bylhe loulrg. Ifaouli.s n the probled, th€ diflqence belveo rh€ dl€ring andl@lins Mter wi[ be low(]-5'F ssus 3-looF) indic4'.g por hdt lranstar bd{€ofie rcfiiee.mt and $e vrter
choical d€Mhg ol the condhs ciEuir will elinimte lh€ foulrgch@icrt snpply or refriSmlio. @mpey ao. a cbemic,l cl@nmg ageot
fo. oolins tovm ,nd cond€nsqs Follow the di@iions and procedure
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Ie.lmial Bulknt 9601A - Nowhb.r t996 Matnkwe Rc.lar ed.h^ - paBe t o! 5
Ifyou have addiLioml qndiions or need inlon?tron on Lhe above rete.€nced problem or myothd queslion on lhe TIG ice sder or, ontac!:
TUREO NFRIGENAITNGDivision of E.n.y vogl M,ch'n€ Comprny
D.nbtr, Td$ ?6202-0J96T.l.phon.r 3U68?-4301
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Fisxre L T)"ical Pressure Rcgulator Piping
