AC Fan Coil Air Conditioning Unit

Climate 5000 FC02-14CC23/1P1L(R)GE| FC02-14CC23/1P2L(R)GE| FC02-14CC23/1P3L(R)GE|

FC02-14CB23/1P1L(R)GE| FC02-14CB23/1P2L(R)GE| FC02-14CB23/1P3L(R)GE|

FC02-14CD23/1P1L(R)GE| FC02-14CD23/1P2L(R)GE| FC02-14CD23/1P3L(R)GE

en Installation, Operation and Maintenance Manual

8736

863650

(2017/05

)CN

ORIGINAL MANUAL

Observe the warnings in the manuals!

Installation by an authorised person only!

Read the manual carefully prior to installation and operation of this unit!

Welcome | 2

Climate 5000 8736863650(2017/05) en

WELCOME

Distinguished users:

Thank you for choosing and using the products

of our company!

Our products have high quality and excellent

performance. For ease of use, please read the

Manual carefully and operate as per the steps

as described in the Manual. We will be with you

all along. Please feel free to contact us at the

number and address on the Warranty Card

whenever you have any problems. We are

ready to serve you.

Due to product improvement, the product you

have purchased may be slightly different from

those introduced in the Manual. We hereby

apologize for the trouble we cause.

Important prompt:

• Air conditioner with fan coil is the terminal

device of air conditioning system for water

chilling unit, which requires expertise and has

strict specifications and requirements.

Therefore, it must be installed, commissioned,

operated and managed by professionally

trained technical personnel.

• The air conditioner can be used widely,

except wet zone, outdoors, the environment

with blowing dust and corrosion, and the site

with explosion hazard;

• Operating conditions:

- Power supply: 1PH/ 230V/ 50Hz

- Maximum operating pressure: ≤1.6MPa

- Normal testing condition:

Cooling: entering air temp 27˚C DB/19.5˚C

WB, entering water temp 7˚C, leaving water

temp 12˚C;

Heating: entering air temp 21˚C, entering

water temp 60˚C, the same water flow as in

cooling;

- Sound pressure level are measured in

acoustic room, position of the measure

point is 1m in the front and 1m below the

vertical center line of the unit;

- Static pressure is measured without filter

and air outlet;

- Sound pressure level is less than 70dB.

Our company adheres to the principle of

commitment to excellence, and may not inform

you of certain improvement in specification,

performance, material and structure of such

products. Sorry for the inconvenience. Please

contact us for obtaining the latest information.

3 | Table of Contents

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Table of Contents

1 Key to symbols and safety instructions ...... 4

1.1 Explanation of symbols .............................. 4

1.2 Safety information ...................................... 4

2 Product descriptions ..................................... 6

2.1 Product characteristics .............................. 6

2.2 Applicable models ...................................... 6

3 Outline dimension drawing and weight ....... 7

4 Unit installation ............................................... 8

4.1 Equipment acceptance .............................. 8

4.2 Installation considerations ......................... 8

4.3 Installation .................................................. 8

4.4 Connection of ventilation duct ................... 9

4.5 Pipeline connection ................................... 9

4.5.1 Connection of chilled water pipeline ... 9

4.5.2 Connection of condensate water

pipeline ......................................................... 9

4.6 Electrical wiring ........................................ 10

4.7 Design and installation of return air case 10

5 Installation inspection and startup ............. 13

5.1 Installation inspection .............................. 13

5.2 Startup and operation .............................. 13

5.3 Air discharge ............................................ 13

6 Unit maintenance ......................................... 14

7 Common faults and solutions ..................... 16

8 Packing list .................................................... 17

9 Appendix ....................................................... 17

Key to symbols and safety instructions | 4

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1 Key to symbols and safety instructions

1.1 Explanation of symbols

Warnings

Warnings in this document are framed and identified by a warning triangle which is printed on a grey back- ground. The signal word attached indicates the type and severity of consequence due to nonobservance of danger prevention measures.

Keywords indicate the seriousness of the

hazard in terms of the consequences of not

following the safety instructions.

• NOTICE indicates that material damage may

occur.

• CAUTION indicates that minor to medium

injury may occur.

• WARNING indicates that serious injury may

occur.

• DANGER indicates possible risk to life.

Important information

Important information in cases where there is no risk of personal injury or material losses is identified by the symbol shown on the left. It is bordered by horizontal lines above and below the text.

Additional symbols

Symbol Meaning

a step in an action sequence

a reference to a related part in the document or to other related document

a list entry

- a list entry (second level)

Table 1: Additional symbols

1.2 Safety information

Notice: Please entrust the dealer or professionals with the installation.

Notice: Maintain the unit regularly as per the requirements in the Manual to ensure good running state of the unit.

Notice: If the unit stops due to failure, please refer to the Section "Common faults and solutions"/ contact local dealer/ after-sales service personnel of our company. Restart the unit after the trouble is removed. It is not allowed to start up the unit with the problem unsolved.

Caution: Please use the fuse with specified capacity. Do not replace it with copper wire and iron wire.

Caution: Please connect the cables correctly. Wrong cable connection may damage electrical components.

Caution: In case there is a fire, shut off main power source and put out the fire with a fire extinguisher immediately. Confirm whether the installation foundation and hoisting are secure and reliable. If the foundation and hoisting are not secure and reliable enough, falling accident may occur.

5 | Key to symbols and safety instructions

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Warning: Be sure to use the product designated by our company if the goods must be purchased in local place.

Warning: Comply with regulations of local electric company when connecting power supply.

Warning: If the unit needs to be moved or reinstalled, please entrust the dealer or professionals with the operation.

Danger: It is forbidden to install in the place where combustible gas is easy to leak. The leakage of combustible gas may easily cause fire.

Danger: Ground reliably as per standard provisions. Poor grounding may cause people to get an electric shock.

Danger: Confirm whether leakage circuit breaker is installed. The circuit breaker must be installed; otherwise electric shock may occur.

Danger: Inappropriate installation may lead to fire, electric shock and personal injury. No modification or repair without permission shall be allowed.

Danger: Inappropriate repair may lead to fire, electric shock and personal injury. Be sure to entrust the dealer/ professionals with the repair.

Pay attention to the following issues:

• This appliance can be used by children aged

from 8 years and above and persons with

reduced physical, sensory or mental capabilities

or lack of experience and knowledge if they

have been given supervision or instruction

concerning use of the appliance in a safe way

and understand the hazards involved. Children

shall not play with the appliance. Cleaning and

user maintenance shall not be made by children

without supervision.

• Operate the fan coil within this range:

- Regarding installation altitude below 1000m;

- Regarding frequency of supply power within

±1%Hz of rated frequency;

- Regarding electric supply voltage within

+/-10%;

- Regarding transport / storage temperature

within -25~55°C.

• The appliance is not accessible to the general

public.

Warning: The installation height of unit should be no less than 2.5 meters from ground.

Product descriptions | 6

Climate 5000 8736863650(2017/05) en

2 Product descriptions

The fan coil type air conditioner consists mainly

of centrifugal fan, coil heat exchanger and other

components. As the terminal device of air

conditioning system for water chilling unit, it is

wildly used in hotel, restaurant, factory, hospital,

exhibition hall, shopping mall and office building

and other houses with many rooms or

large-sized industrial and civil buildings required

for air conditioning to meet the demand for

cooling, dehumidification and heating, thus

creating a working and living environment which

is full of fresh air, peacefulness and spring-like

weather.

2.1 Product characteristics

• Safe, reliable and long service life

Each coil heat exchanger is subject to pressure

test; made of forging brass, the pipes (water

collecting head) for inlet and outlet water are

reliable and durable; water collection pan is

produced through one-step molding with

stamping die, and sprayed with anti-rust paint;

motor is equipped with low-noise rolling bearing

which can run for more than 60000 h without the

need for lubricating and maintenance; the long

shaft of motor is specially treated to eliminate

corrosion.

• High efficiency and sufficient capacity

The fan coil is formed by wrapping seamless

copper pipe through slit aluminum fins and

allowing them to tightly combine into one by

mechanical expansion. This technology enables

high heat transfer efficiency and adequate

cooling (heating) capacity.

• Large air volume and low noise

With metal volute and centrifugal impeller

featuring many blades available, the fan coil

comes in many desirable matches between

motor and fan to accommodate its needs for

various specifications.

• Versatility

The fan coil is provided with heat exchanger

which permits right and left interchange and

offers ease for maintenance and servicing. Water

can be supplied either from the left or from the

right, and the interchange can be done easily to

meet the personalized needs of each customer.

2.2 Applicable models − FC02-14CC23/1P1L(R)GE

− FC02-14CC23/1P2L(R)GE

− FC02-14CC23/1P3L(R)GE

− FC02-14CB23/1P1L(R)GE

− FC02-14CB23/1P2L(R)GE

− FC02-14CB23/1P3L(R)GE

− FC02-14CD23/1P1L(R)GE

− FC02-14CD23/1P2L(R)GE

− FC02-14CD23/1P3L(R)GE

Note:

There are not FC14**23/1P3*GE for countries

with CE certificate requirement.

7 | Outline dimension drawing and weight

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3 Outline dimension drawing and weight Outline dimension drawing andweight of concealed horizontal unit

Outline dimension drawing of concealedhorizontal unit with down return air box

Outline dimension drawing of concealedhorizontal unit with rear return air box

Figure 1: Outline dimension and installation drawing

Model

Outline Dimension Drawing and Weight of Concealed Horizontal Fan Coil Unit

Outline Dimension Drawing and Weight of Concealed Horizontal Fan Coil Unit With Air Return Cast

Dimension Weight (kg)

Dimension Weight (kg)

A/mm B/mm C/mm 3RR A/mm B/mm C/mm D/mm 3RR

FC-02 700 508 478 11.5 700 508 478 444 13.9

FC-03 850 668 638 14.3 850 668 638 604 17.4

FC-04 1000 808 778 16.2 1000 808 778 744 19.6

FC-05 1000 808 778 16.2 1000 808 778 744 19.6

FC-06 1150 938 908 18.0 1150 938 908 874 21.5

FC-08 1470 1238 1208 23.3 1470 1238 1208 1174 28.3

FC-10 1630 1498 1468 28.8 1630 1498 1468 1434 34.2

FC-12

FC-14 1900 1758 1728 33.6 1900 1758 1728 1694 39.5

Table 2: Outline dimension and weight

1900 1758 1728 33.6 1900 1758 1728 1694 39.5

Unit installation | 8

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4 Unit installation

4.1 Equipment acceptance

Each fan coil unit is wrapped with corrugated

box to prevent the unit from damage during

hauling, handling and on-site storage. To

ensure there is no damage during hauling,

please inspect as per the following steps during

acceptance:

► Before signing off, please inspect whether

each unit is in good condition, and the edges

and corners of carton are intact without

obvious damage sign;

► If the carton is obviously damaged, open it

immediately and inspect main part of the unit.

If main part is damaged, please expound

actual situation in the receiving note and

reject the goods. Additionally, inspect the

accessories;

► Inspect the unit for concealed damage. Do

not move the unit at the receiving site in

case of any such damage. The recipient has

the obligation to prove that the concealed

damage doesn't occur after delivery. If there

is concealed damage, stop unloading and

take pictures as evidence;

► If any damage is found, please inform the

carrier and require the carrier and consignee

to carry out joint inspection;

► Do not repair before the inspection and

confirmation by the carrier's representative.

► If damage is confirmed, contact relevant

personnel for replacement.

4.2 Installation considerations Notice: To ensure smooth installation and operation, please inspect the following items before installing the unit:

► There is sufficient space for installing and

maintaining the unit. See the outline

dimension drawing for specific unit size.

Movable ceiling or access hole must be

reserved for daily maintenance;

► Please confirm the position of pipeline and

electrical wiring before installation;

► Please inspect whether the hoisting

structure can bear the weight of unit;

► All the units must be installed horizontally to

the extent of ensuring smooth drainage and

normal operation;

► Make sure the unit connecting to the

ventilation duct has static pressure within

allowable range;

► The heat preservation of chilled water valve

(tee valve) and pipeline shall be provided by

the installation contractor.

4.3 Installation

9 | Unit installation

8736863650(2017/05) en Climate 5000

Notice: The levelness of fan coil shall be adjusted on the basis of its shell, because the coil and water pan have been designed with certain slope for smooth drainage.

Refer to outline dimension and installation

drawing for installation of fan coil unit. There are

mounting holes on the top of the unit and

therefore can be lifted under the slab by boom.

Please complete the following steps during

installation:

► The installation contractor installs the boom

or other hoisting parts;

► Screw in the upper nut and gasket on the top

to ensure the unit will not move during

operation;

► Put the boom into the mounting hole;

► Screw in the lower nut and gasket to fix the

unit, tighten the lower nut, adjust the unit's

levelness to ensure smooth drainage of

condensate water, screw up the upper nut.

4.4 Connection of ventilation duct

The ventilation duct (supplied by the installation

contractor) made of galvanized steel sheet with

certain thickness can be connected to the

turnups (flanges) of unit inlet and outlet. Refer

to outline dimension drawing for size. Insert the

ventilation duct into the turnups and fix with

screws; a adapter fabricated at the site will be

used if the sizes of turnup and ventilation are

inconsistent. Method for connecting with air

supply case and ventilation duct: insert the

ventilation duct into the turnups, fasten it with

screws or rivets horizontally, and flush the

ventilation duct with the turnups. Connect the

return air pipe by the method described above.

4.5 Pipeline connection Notice: Provide heat preservation measures for both chilled water pipe and condensate water pipe and pay special attention to the treatment at the ends of heat preservation materials to prevent condensation during in cooling mode running.

4.5.1 Connection of chilled water pipeline

Connect chilled water pipeline with fan coil by

using 3/4" male adapter. Keep the water inlet

and outlet of fan coil down and up respectively.

See the outline dimension drawing for the size

of coil interface. If the direction for pipe

connection needs to be changed, replace

before hoisting.

For fixing pipe adapter, be sure to fix the base

of square adapter on fan coil with one wrench,

and then tighten the pipe adapter with another

wrench. Do not fasten the pipe adapter directly

because this may result in deformed and even

damaged unit adapter.

4.5.2 Connection of condensate water pipeline

The pipe for condensate water can be made

either of PVC materials or steel. It should be

connected with hose whose length is not greater

than 300 m. The hose should be preferably

Unit installation | 10

Climate 5000 8736863650(2017/05) en

rubber hose. Connect condensate pipe with

hose by hose clamp to prevent leaks. It is

recommended that the gradient of drain pipe

should be 1:50 at least.

4.6 Electrical wiring Warning: Be sure to disconnect power supply before unit maintenance to prevent personal injury. The wire to be connected should be made of copper as conductors of other types may overheat and damage unit.

• Refer to electrical wiring diagram in page 11

for electrical wiring→Figure 4.

• The earth points provided by the unit are

required to connect to the earthing system at

the installation site.

• All electrical wiring must conform to local

electrical appliance installation specification.

4.7 Design and installation of return air

case

• Pay attention to the following issues:

N For the fan exposed model of the unit, returnair case must be installed.

N For low static pressure model unit, be sure to connect the terminals for high, medium and low speeds to three-speed switch (or fan coil controller);

N For high static pressure model unit, be sure to connect the terminals for ultrahigh, high and medium speeds to three-speed switch (or fan coil controller);

N One three-speed switch (or fan coil controller) is designed only to control one fan coil unit.

Figure 2: Installation of return air case

In concealed installation, return air case must be

designed and provided.

The distance between outlet of air duct and of air

conditioner depends on the length of actually

installed air duct and static pressure terminal used,

as shown in the schematic diagram for installation

of long and short air ducts. When short air duct is

used, the outlet of air duct should be no more than

0.5 m away from that of air conditioner if motor runs

with speed under low static pressure; when long air

duct is applied, their distance can be within 5 m if

motor runs with speed under high static pressure.

All lifting holes of the unit shall be provided with

booms.

Warning: Be sure to wire as per requirements, otherwise motor may burn out.

Warning: Completely cut off all power devices during installation work and keep 3mm gap at least.

Top surface of building for installation

/

Outtake

Return air

Return air case

Machine

Air supply

Ceiling

Return air Return air

case Machine

Air supply

Outlet grid

A enlarged

No obstructions within 1 m

11 | Unit installation

8736863650(2017/05) en Climate 5000

Figure 3: Installation diagram

Figure 4: Electric wiring diagram

Note:

• The terminals on terminal block for low, medium,

high and ultrahigh speeds are connected with

controller of fan coil (or three-speed switch).

• The controller of fan coil is connected with

terminals for low, medium and high speeds when

the static pressure at unit outlet is 12 Pa;

− The controller of fan coil is connected with

terminals for medium, high and ultrahigh

speeds when the static pressure at unit outlet

is 30 Pa;

− The controller of fan coil is connected with

terminals for medium, high and ultrahigh

speeds when the static pressure at unit outlet

is 50 Pa. Alternatively, user can interchange at

site as required.

• The motor 2 is used for fan coil equipped with

single motor and wired appropriately.

• Appliance

• Power supply wiring specification

- Power supply: 230±10%V, 50Hz;

- Specification of power line: H05VV-F

3G0.75mm2;

- Specification of communication line: connect

4*0.75 mm2 wires. Communication line

adopts metallic hose for insulation.

Fuse match: Fusing current is no less than twice

the load current.

Circuit breaker match: Rated current of circuit

breaker is more than maximum current of all loads.

An all-pole disconnection device which has at

least 3mm separation distance in all pole and a

residual current device (RCD) with the rating of

above 10mA shall be incorporated in the fixed

wiring according to the local rule.

Expansion bolt of M8 wide

Locking washer of M8 wide

Unit

Air discharge

pipe

Transition air pipe

Return air louver

Return air pipe

Drain pipe

Lifting hook M8 hanging bolt

M8 nut Air outlet

Installation inspection and startup | 12

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5 Installation inspection and startup

5.1 Installation inspection

Warning: Be sure to disconnect power supply before inspection to avoid personnel injury.

Installation personnel must check and verify the

installation steps mentioned above as per the

following requirements.

N Unit is securely connected with boom and slab;

N Ventilation pipes are connected firmly;

N Water pipes are connected without leakage;

N Drain pipes are connected without leakage;

N Electrical control system is wired, without loose

contact, missed connections and other

undesirable signs.

N Installation personnel have read manual, have

been basically familiar with the unit and capable

of operating.

5.2 Startup and operation The operation of fan coil unit can be controlled by

three-speed switch of motor or temperature

controller.

The temperature controller consists of one

three-speed switch of motor, one ON/OFF switch

and one component for temperature control. The

component for temperature control is designed to

control the opening/close of chilled water valve,

and generally provided with one dial for setting

temperature.

The three-speed switch is marked with

Off/High/Medium/Low for controlling the speed of

motor and thus adjusting air volume.

5.3 Air discharge When water flows in the system for the first time,

partial gas may remain in the coil and mainly

appear at the top of the coil. A manual vent valve

is installed on the top of water outlet adapter of

the coil. Rotate the valve's rotary knob to exhaust

when residual air in the coil makes abnormal

noise. If the rotary knob is too tight, use pliers to

rotate for one to two rounds anticlockwise, so as

to exhaust the air, until water flows out from the

vent valve steadily. After that, tighten up the rotary

knob.

13 | Unit maintenance

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6 Unit maintenance

• Checklist for Periodical Maintenance

Warning: Be sure to disconnect the power supply before unit maintenance to avoid electric shock. Moreover, set up signboard marking "Under Maintenance, Do Not Turn On” to prevent danger due to incorrect operation.

The unit should be maintained by authorized

person, through daily monitoring and regular

servicing. Below is a recommended maintenance

plan.

Frequency Checklist for maintenance inspection

Each month

N Inspect filter screen of unit, clean or replace it regularly; carry out more frequent maintenance when system operates under high load or air quality is quite poor.

N Inspect water pan for contamination and condensate water for its ability to flow into drain pipe naturally.

Each year

N Inspect the shell of unit for corrosion, and clean and set it right;

N Inspect fan blade and scroller for damage. Rotate fan blade manually to verify its smooth rotation without obstruction;

N Inspect coil fins for dirt and damage;

N Clean and tighten all connected wires.

N Drain chilled water from the whole system, remove fouling and replace with water.

Table 3: Checklist for periodical maintenance

If it is necessary to drain all chilled water in heat

exchanger, open drain valve and supply

compressed air to the system to force the

chilled water in heat exchanger out.

• Pay attention to the following issues when

maintaining the unit:

► Untreated water may result in unit showing

scaling, corrosion and poor water quality,

system commissioning and maintenance

should be done under guidance from

expert in water treatment. Our company

does not assume responsibility for any

consequence caused by poor water

quality.

► When unit is not in use, its fan coil should

be filled with water to mitigate corrosion in

summer, and should be drained

completely in winter to prevent internal

pipe from breaks due to expansion arising

from freezing.

► Do not use to one temperature controller

or one three-speed switch to control

several fan coil units, otherwise motor may

burn out.

• Coil cleaning

The fan coil may show degraded cooling

capacity if it is blocked or dirty. Clean coil as per

the following steps:

Unit maintenance | 14

Climate 5000 8736863650(2017/05) en

► Disconnect power supply and remove wire

connected with motor, and stop fan blade

from rotating;

► Loosen set screw between side plate and

water collector;

► Remove water collector from unit shell,

and loosen the set screw between fixed

plate and side plate, Also loose the set

screw between side plate and top cover;

► Take out the heat exchanger on fan coil,

use hard nylon bristle to brush and wash

coil fins, and clear with vacuum cleaner;

► Reinstall the heat exchanger on fan coil

and water collector, and fix them with

screw;

► Connect electricity and water pipe, and

conduct test run to verify effects.

To reduce the frequency for cleaning coil, it is

better to equip unit with filter screen and clean

the screen on a regular basis.

• Water collector

The water collector must be clean to facilitate

removal of condensate water. And it must be

cleaned when showing dirt.

• Line collector

- Communication line must be connected to

Terminal Block through fixing clip.

- Communication line adopts metallic hose

for insulation.

Figure 5: Installation and disassembly diagram

15 | Common faults and solutions

8736863650(2017/05) en Climate 5000

7 Common faults and solutions

Failure Cause Recommended solution

Small air volume

Dirty filter Clean or replace

Blocked air inlet Remove blockages

Resistance of ventilation pipeline higher than design value (or incorrect unit type)

Reduce resistance in pipeline or configure unit again

High levels of unit noise

Damaged motor axletree Replace motor

Loose set screw of fan or fan blade Tighten set screw

Collision between impeller and deformed volute Replace volute or impeller

Dirty filter Clean or replace the filter

Insufficient heating or cooling capacity

Cold water not cold, or hot water not hot Decrease (increase) water temperature

Small water flow Increase water flow

Small air volume Increase air volume

Leak

Leaky pipeline or poor insulation of pipe fitting Keep insulated

Uneven installation Keep it even again

Cracked heat exchanger due to freezing Repair or replace

Poor coil drainage or undesirable drainage of condensate water

Clogged system pipeline Inspect valve on pipeline for opening or for foreign bodies

Inadequate unit installation angle Adjust unit height to ensure drainage angle

Table 4: Common failures and troubleshooting methods

Packing list | 16

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8 Packing list

Packing List CTN: 1

Type Name Model and specification Unit Quantity Remarks

Main part Fan coil unit See nameplate Set 1

Printed accessories

Instructions on use and installation (with certificate of quality)

Set 1

Table 5: Packing list

17 | Appendix

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9 Appendix Notice: Correct disposal of this product. Pay attention to the following issues:

Figure 6: WEEE

This marking indicates that this product should

not be disposed with other household wastes. To

prevent potential harm to the environment or

human health from uncontrolled waste disposal,

recycle it responsibly to promote the sustainable

reuse of material resources. To return your used

device, please use the return and collection

systems or contact the retailer where the product

was purchased. They can take this product for

environmental safe recycling.

Bosch Thermotechnology (Shandong) Co.,Ltd No.77 Dongfeng Road, Huantai, Zibo/ P.R. China

Tel: (+86)0533-8553888

Fax: (+86)0533-8552777

Post code: 256404

www.bosch-climate.cn