20080910 ERP
Transcript of 20080910 ERP
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PresentationOver ERP
toET BATCH-2008
Dated : 10 September 2008
MANU KHARE
ABHISHEK SRIVASTAV
NTPC,Limited
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What is ERP?
Major Players
Customers
Process Improvement By ERP : Example
ERP- A Change Process
Coverage Of ERP
ERP Functional and Technical Viewpoint
Fundamental Design Principle and Key Objectives
Modules Under ERP and their functionalities
A typical Network Infrastructure-NTPC Network for ERP
Project Methodology and Deliverables
Project Organization & Role of Team Members
Critical Success Factors for ERP
Training
Working With SAP
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Enterprise Resource Planning?
Enterprise Resource Planning (ERP)is a multi-module integrated applicationpackage that help manage and automatea business. A single database provides
access to all applications, programs andservices within an enterprise. ERPincorporates all elements of a business,from financial processes to maintenance
and marketing activities, into a unifiedwhole that operates more effectively andefficiently.
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Purchasing
Payroll
Stores &Inventory
Finance
Services
H R
Maintenance
Costing
MIS
Budgeting
Project Systems
A Typical IT Application Story
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From Functional Silos
Planning Finance Consultancy
Engineering and R & D Production Sales & Distribution
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To an Integrated Enterprise.
Planning
Finance
Consultancy
Production
Sales & DistributionEngineering and R & D
CentralDatabase
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The Players
SAP R/3 - still must maintain mainframe architecture of large R/2user population. Strong finance and accounting. By far the largest
vendor (approx. 30% market share).
Baan - known for manufacturing, distribution, process modelingmodules - web and Internet.
PeopleSoft - known for human resource package.
Oracle - simplest product to install and support. Recentlyadvertising flow manufacturing enhancement.
J.D. Edwards - SCM module
Manugistics - Distribution - truck loading and routing focus.
i2 Technologies - Rhythm product - coordination of flow orientedmanufacturing. Comprehensive forecasting module.
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SAP
Systems, Applications and Products in Data Processing,
(SAP)
The name of a company - SAP AG**
The name of a software - SAP R/3
**AG stands for Aktiengesellschaft (After 2005 general meeting)
http://en.wikipedia.org/wiki/Aktiengesellschafthttp://en.wikipedia.org/wiki/Aktiengesellschaft -
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SAP Customers in India
Mid-market partnerships
Discrete Manufacturing flagship partnerships
Process Manufacturing flagship partnerships
Consumer & Retail flagship partnership
Services industries flagship partnerships
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SAP CustomersPublic Sector in India
NTPC,Ltd
Delhi Metro Rail Corporation Ltd.
Oil & Natural Gas Corporation of India Limited.
Indian Oil Corporation of India Limited.
Bharat Petroleum Corporation Limited.
Bharat Heavy Electricals Limited
Videsh Sanchar Nigam Limited.
Garden Reach Ship Building
Ship Building Corporation - Vizag
Gujarat Industry Power Co. Limited Baroda
Bharat Electronics Ltd
General Insurance Corporation of India
Chattisgarh State Electricity Board
Gujarat State Petroleum Corporation
Central Power Distribution Company of Andhra Pradesh
PTC India Ltd (formerly known as Power Trading Corporation of India.)
National Housing Bank
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Customers in Engineering & Construction
Plant Contracting & Construction Homebuilding
Shipbuilding &
TransportationEquipment
http://www.mw-zander.com/en/index/index.jsphttp://www.akerkvaerner.no/Internet/http://www.techint.com/default.asp?LANG=ENhttp://www.fincantieri.it/http://www.eurovia.com/index.htmhttp://www.usa.siemens.com/http://www.kiewit.com/http://www.wausauhomes.com/http://www.meridianrail.com/mrc/home.asphttp://www.yohindustrial.com/index.cfmhttp://www.jimwalterhomes.com/index.php?aid=00&lg=enhttp://www.daewooshipbuilding.com/en/ -
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SAP CustomersEngineering and Construction
Hindustan Construction
ABB Ltd
ALSTOM Power Sweden
Austrian Energy & Environment AG
Balkan Ro Trade and Construction
Bechtel Corporation
Bharat Heavy Electricals Limited
Bombardier Transport Inc.
Capstone Turbine Corporation
Hyundai Engineering & Construction
SCHNEIDER ELECTRIC INDUSTRIES SA
Halliburton Energy Services.
Walter Industries Inc
Mitsui Engineering & Shipbuilding
Larsen & Toubro Limited
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Elapsed Time:
20 days
Existing Process
Check
Common
spares status
Raise Indent
requisitionGet HOD
Approval
Get FQA/FES
Clearance
Get MPIC
Clearance
Req. validation
by screening.
comm
Get Budget
Certification
High Value
Yes
No
Send PR to
C&MUser
FQA/FES
MPIC
S.C.
F&A
Common Spares D/B
Process : Indent Requisition of Spares
Can be
Eliminated in
case, yearly
Spares
Budget is
approved
once.
Elapsed Time:
40 daysCan be eliminated, once
a central database is available
User checks against item/value
Budget
Approved Yearly Maint. Budget
Check stockacross NTPC
Check Item
Budget
Check Value
Budget
Assess Technical
Spec.
AssessRegistered
Vendors
Assess LPP
across NTPC
Raise Indent
requisitionGet HOD
Approval
CENTRAL
DATABASE
Yearly
MaintenancePlan Approval
Yearly
ProcurementPlan Approval
Send PR to
C&M
Elapsed Time:
few hours
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ERP involves Change
Change in Processes
Change in Roles and Responsibilities
Change in organizations working culture Department
to Process Perspective
Change in attitude and mindset of people
Change Management Strategy would focus on bringing about above
changes in Organisation smoothly
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An extensive change mangement concept ensures theacceptance and motivation of the end users
= rejectionvision skills tools action planincentives+++ ++
= fearvision communi-cationtools action planincentives+++ ++
= frustrationvision communi-cationskills action planincentives+++ ++
= slow changecommuni-cation
skills tools action planvision +++ ++
= confusioncommuni-cationskills tools action planincentives+++ ++
= chaosvision communi-cationskills tools incentives+++ ++
communi-cation tools action planincentivesvision + ++ ++ skills = real change
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Senior Management Commitment &
Participation Readiness to Change
Best People Full Time
Good Project Management Skills
Using Standard Functionality
End User Empowerment
Project Management
Project Review & Quality Audit
Teamwork
Sound Methodology
Able Implementation Partner
Infrastructure Availability
Communication
Critical Success Factors for ERP Project
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Action Points to facilitate Change
Workshop
Training of Change Agents to facilitate change in the organization
Facilitate awareness of ERP in employees by Change Team conducting seminars
CMD/Directors/EDs addressing employees during their visits
Newsletters, Intranet, Cable TV
Competitions
Team Vision Workshops
Process Engagement Workshops
Benefit Realization Workshops
Change Impact Analysis
Role Mapping
Post Go Live Reviews
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Who initiates Change?
ChangeManagement
Team
ProcessOwnersProcessOwnersProcessOwners
ERPProjectTeam
Change
Enablers
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Coverage of ERP
CorporatePlanning Projects Engineeringand
QA Contracts Operations Maintenance Commercial
Consultancy
AshUtilisationEnvironment
R & D, TQM , IT
Safety, Security, VigilanceCorporate Communications
SiteProcurement& Materials
FuelManagement
Employee Health
Legal & SecretarialRehabilitation and Resettlement
Finance, Human Resources
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Coverage of ERP
In addition SAP will also include the following Business Intelligence
Knowledge Management
Workflow
Document Management System
Xchange Infrastructure (XI) for integration with other packages / legacy
applications Capability to support future business areas of NTPC including Coal
Mining, Power Distribution, Power Trading etc. (Not included in the currentpackage cost)
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What is an ERP - Functional View
Covers Processes across multiple functions through a singlesystem
Operations & Logistics
Materials and Contracts Management
Maintenance Management
Project Management
Human Resources & Payroll
Personnel Administration
Personnel Development
Administration Financials, Planning, Budgeting, Control & Audit
Cross-Application Components
Workflow
Document Management System
System Management Tools
System Administration
Security
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What is an ERPTechnical View
A database application which supports the running of BusinessProcesses
Configurable Tailoring without writing any code
Extendable by writing additional code without modifying standardcode
Set of master data for various objects materials, resources,suppliers etc. that is used for all processes
The applications sit on a OPEN application server that can be usedfor writing new applications
Consists of standard tools and technologies for developinginterfaces
Contains standard data migration tools
Has built-in comprehensive Security and Access Controls
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Central Themes / Fundamental Design Principles of SAP
Data & Information Centralize storage
Secure Access Adhere to Data & Information Exchange Standards
Processes / Operations Integration of Processes
Run from Anywhere
Secure Access
Standardize as much as feasible
Offer Multiple Options to suit customer requirements
Support Universally accepted practices in different functions (Accounting,Materials Management, Project Management)
Technology Platform (OS & DB) independent
Open based on Standards
Access from any standard device
Secure Access
SAP S l ti A i t t d t d i
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SAP Solution - An integrated system design
Finance
EnterpriseManagement
AssetManagement
BudgetaryControl
HumanResources
MaintenanceManagement
ManagementInformation
System
ProjectManagement
MaterialManagement
Add K Obj ti
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Addresses Key Objectives
Improve Efficiency
Improve efficiency through better processes
and practices
Faster ROI on IT investments
Solutions aimed at customers pain points
Leverage existing application, through integration wherever possible
Better visibility
Business performance management
Real-time (event-driven) integrated extended organization
Actionable Knowledge
Solutions that adapt to changes
Solutions that support and enable transformation
Solutions that are focused on improving efficiency in administrationand logistics
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Web browser access
singlesign-
on
Access from Anywhere Anytime
legacy
Portalindustry-specific
role-based
personalized
drag & relate
Market-
place
R/3FI CO
HR
CRM
SEMSupply
Chain BW
mySAP.com solutions
non mySAP.com
Partner
SAP
Cock-
pits
NTPC.URL
M d l i SAP
http://sapmats-de.sap-ag.de/ZAdhikari/Documents%20and%20Settings/ongc/Documents%20and%20Settings/ongc/adhikariD/GAIL/mySAPcomWorkplace.scmhttp://sapmats-de.sap-ag.de/ZAdhikari/Documents%20and%20Settings/ongc/Documents%20and%20Settings/ongc/adhikariD/GAIL/mySAPcomWorkplace.scmhttp://sapmats-de.sap-ag.de/ZAdhikari/Documents%20and%20Settings/ongc/Documents%20and%20Settings/ongc/adhikariD/GAIL/mySAPcomWorkplace.scm -
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Modules in SAP
FI Finance
CO Controlling
MM Material Management
PS Project System
PM Plant Maintenance
QM Quality Management
SRM Supplier Relationship Management
PP Production Planning
SD Sales & Distribution
LDM Lifecycle Data Management
IS-U Industry Solution - Utilities
HCM Human Capital Management
BW Business Warehouse
BPS Business Planning & Simulation
KM Knowledge Management
Fi i l M t
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Financial Management
General Ledger
Legal Consolidation
Accounts Receivables
Accounts Payable
Asset Accounting
Budgeting
Overhead Cost Controlling
Activity Based Costing
Cash Management
Treasury
Funds Management
Payroll
Check Printing
Parallel Accounting
Analytics
Expense Management
Billing
Profitability Analysis
Most comprehensive,functionally-rich solutionon the market
Market-leading solutionsand customers in allindustries
Reliable, proven businesspartner with solution andindustry expertise
P t d M t i l M t
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Procurement and Material Management
Initiation Planning &Approval
ProjectExecution
Closing
ExecuteCheck deliverables of the supplier &sub contractor based on contracts &confirm using service entry sheets
Purchase Requisition
RFQ & Purchase Orders
Tendering
Supplier Evaluation & Blacklisting
Delivery Schedules
Approvals & Workflows
Service Masters
Warehouse Management
Goods Movements
Shelf Live & Status
Physical Inventory Audits
Quality Inspection
Supplier Payments
Knowledge Management
Contract Management
Supplier Collaboration
Define
Define the project requirements.Select Source & complete detailing
MonitorMonitor progress & payments asper schedule.
Workflows
E P t C t
http://images.google.com/imgres?imgurl=www.meieasitrax.com/img/pictures/warehouse.jpg&imgrefurl=http://www.meieasitrax.com/02.htm&h=156&w=207&prev=/images%3Fq%3Dwarehouse%26start%3D100%26svnum%3D10%26hl%3Den%26lr%3D%26ie%3DUTF-8%26oe%3DUTF-8%26sa%3DN -
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E-Procurement Components
2
6
4
3 ConsolidateRequirement
Payment Gateway
EBP
1
Tender Award
Bid opening &
Comparision
Supporting
documents
Upload Bid
Download Tender
Publish
Requirements
5
ERP
Reverse Auction
Tender fee payment
7
8
9
(Secure Network)
Enhanced Supply base
Reduced Spend
Project Management
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Project Management
Initiation Planning &Approval
ProjectExecution
Closing
Life-Cycle Data ManagementFull integration into the DocumentManagement System of mySAP Life-Cycle
Data Management; assignment of allvarious documents supported by all DMSfunctions (i.e. versioning, vaulting)
Project Initiation
Project Team
Project Estimation & Budgeting
Project Planning & Scheduling
Capacity Management
Project Procurement
Project Production
Project Costing
Project Document Distribution
Project Confirmations
Project Claims
Project Progress Tracking
Multi -Project Management
Project Archiving
Project Reuse
Project Base lining & Simulation
Project Status Management
Integrated Viewing /MaintenanceAll originals of assigned document
masters can be viewed/maintaineddirectly from the projects
maintenance environment.
Flexible Search/E-PublishingProject documents can be searched byvarious search engines and can also be
published for external access on theInternet.
Project EH&S
Maintenance Management
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Maintenance Management
Work Force Management
Location & Asset Mapping
Maintenance Planning & Scheduling
Budgeting & Sanctions
Tools & Documents
Complaint Management
Warranty & AMC
Contracts & Subcontracting
Spares ManagementWork Clearance
Preventive / Predictive / Breakdown /Shutdown Maintenance
Valuation & Status Management
Mobile Device
GPS Interface
Equipment History
Meter Reading & Counter Based
Early Warning System
Objects
Orders /Notifications
Costs Downtimes
Time- /Materialconfirmation
Technicalcompletion
Ordersettlement
Internal /Externalresource-planning
Release /
Print Control /
Execution
Techn. Object
Conditiondescription
Item data
Activities /Tasks
Priorities
Life Cycle Data Management
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Life-Cycle Data Management
Document management
Versions and structures
Approval and change management
Open interfaces: computer-aided design,
Microsoft Office, and so on
Product master and structure management
Product master management
Product structure management
Routings
Classification and variant configuration
Specification and recipe managementSpecification management (for example, ingredients,products, and packaging)
Multilevel recipe and formula management (forexample, S88 compliance)
Service and maintenance structuremanagement
Change and configuration managementEngineering change request/engineering changeorder
Order change management
Configuration management
Product data replication
DataManagement
mySAP HR A Total Integrated HCM Solution
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mySAP HRA Total, Integrated HCM Solution
Pre-defined Key PerformanceIndicators
SAP Business WarehouseIntegration
Expert Finder
Manager Self-Service
Employee Self-
Service
Employee Interaction
Center
Collaboration Tools
Workforce Cost & HeadcountPlanning & Simulation
Employee Succession Planning
Balanced Scorecard
Career Planning
Recruiting and Talent
Management Shift Planning
PerformanceManagement
CompensationManagement
Learning
Training & EventsManagement
Skills/QualificationManagement
Organizational Management
Personnel Administration
Payroll
Claims , Loans
Time Management
Reporting
Global Employee Management
Knowledge Management : Collaboration
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Knowledge Management : Collaboration
Project rooms and team rooms
Feedback for specific users Feedback (to author)
Rating (to author)
Feedback for everyone
Public feedback
Public rating
Discussion groups
Chats
Collaborative authoring
Rating
Discussion Groups
Security
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Security
User Authentication
Role / Group / Job / Position Access Control
Transaction Access
Process Access
Field Access
Firewall Protection
Encryption
Administration
Portal Security
Master Data Security
Access Effectivity
Time-Out
Multiple Access Locking
Mass Change
Transaction History
Interface to LDAP
Digital Signature
Drag &Drop
Drag &Drop
Troubleshooting
Authorizations
Transport of SecurityRelated Objects
Integration withOrganizational Management
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ApplicationServer
ERP DATACENTRE
CentralDatabase
Server
2 MBPS Leased Line
VSAT LinkPlants
Regional
HQs
Different Seismic Zones
DISASTERMGMT. SITE
CorporateOffice
4 MBPS Leased Line
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Project Methodology and Deliverables
Implementation Methodology
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Training, licensing training material,support, project reviews
Methodology
Services
ImplementationAssistant
Q&A dbImplementation GuideProfile Generator
Transport System
ProjectManagement
ChangeManagement
Risk analysis
Review
Project-related
knowledgeTools
ProjectPreparation
BusinessBlueprint
Realization
FinalPreparation
Go Live &Support
Continuous
Improvement
ASAP Roadmap
Implementation Methodology
Project Deliverables by Milestones
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Project Deliverables by Milestones
Milestone Deliverables from SAP Prerequisites
Milestone 1:Project Preparation
Project Infrastructure Plan
Preliminary Project Plan
Detailed Resource Deployment Plan
Enterprise Scope Document
Training Plan for core team members
Project Charter Document
Set-up of Project Infrastructure
Identification of Core Team Members as per
detailed resource deployment plan
Deployment of core team members on full-time basis to the project.
Milestone 2:Business Blueprint
Final detailed enterprise scope
document
To-Be Business BlueprintDocument
SAP Organization Structure definitiondocument
List of Critical Reports and Layouts
List of Enhancements
Data Migration strategy
Testing Strategy document
Final project plan (based on detailedESD)
Training Strategy for power users
Sign-off on all deliverables of Project
Preparation Milestone
Formation / Identification of SteeringCommittee, Process Owners, ExecutiveCommittee and Change management team
Production Server Sizing detailedquestionnaire filled
Core Team Training (Functional and Basis)
Hardware and Infrastructure forDevelopment & QA Environment
Project Deliverables by Milestones
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Project Deliverables by Milestones
Milestone Deliverables from SAP Prerequisites
Milestone 3:
Realization
Final Integration Test Plans
Final Integration Test Procedures
Final Integration Test results
Manual data transfer procedure
Established Authorization procedureand management
Draft Cut over plan
End user training strategy and plan
Sign-off on Deliverables of BusinessBlueprint Milestone
Hardware and Infrastructure for TrainingEnvironment
Identification and deployment of Powerusers and Master Data Management team
Identification of Technical team (Legacy andthird party systems)
Core Team Training (ABAP)
Powers Users are trained
Identification of business roles andbusiness authorization profiles
Project Deliverables by Milestones
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Project Deliverables by Milestones
Milestone Deliverables from SAP Prerequisites
Milestone 4: Final
Preparation
Go-Live and Cutover plans
SAP System Operating Manual forBasis administration
Production support (internalhelpdesk) plan
Procedure for handling calls andquestion for end user are establishedand distributed
User IDs and authorizations created
Customizing setting & repositoryobject transported from QA toProduction System
Sign-off on deliverables of Realizationmilestone
Identification and deployment of team forend-user training
Training Infrastructure (rooms, PCs,Connectivity, projectors, etc) at locationscommissioned
End-User documentation and manuals
ready
Identification of users mapped to businessroles and business authorization profiles
Production system procured,commissioned and OS Installed
Stress and Volume Test completed (byhardware provider) on production system
Connectivity to all identified go-live sitesestablished and tested
Requisite hardware (PC, Printers, Routers,LAN, etc) and software (MSOffice, Antivirus,SAPGUI, etc) are installed and tested for allend-users
Project Deliverables by Milestones
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Project Deliverables by Milestones
Milestone Deliverables from SAP Prerequisites
Milestone 5:
Go-Live & Support
Issue arises during & after go live aredocumented, assigned & resolved
Formal agreement to closure forimplemented sites
Sign-off on deliverables of Final Preparationmilestone
Completion of End User training
Conversion programs executed, master andcutover data transferred to productivesystem, validated
Manual entry data from legacy systementered into production system where
applicable and validated
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Project Organisation &Role of Team Members
Project Organisation Structure
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Project Organisation Structure
Project Team
Full Time
TeamLeadsTeamLeads
TeamLeads
IntegrationManager
ABAPLead
BasisLead
BW &Reports
Lead
LeadInterfaces
TrainingManager
Executive CommitteeProject Sponsor
Steering Committee
Project Manager-NTPCProject Manager SAP
ABAPDevelopers
BusinessConfigurators
BusinessAnalysts
Basis Team
ChangeManagement
Team
ProcessOwners
Power UserTeam
Lead InternetTechnology
WebProgrammers
NTPC Project Team Profile
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NTPC Project Team Profile
Steering Committee Members Chaired by CMD of NTPC
NTPC Project Sponsor
NTPC Project Management Team
Heads of Key Business Functions for SBU
Head of Location operations
Program Manager Part of the Senior Management
Direct Empowerment from MD for taking project related decisions Experience of working in cross-functional areas in Senior positions
Preferable Full time involvement
Wide acceptance within the company
Drives Change Management Initiative in the Company
Project Manager
Manager -- Full functional knowledge, IT orientation Exposure to cross-functional processes
Full time involvement
Wide acceptance within the company
NTPC Project Team Profile
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NTPC Project Team Profile
Team Members
Experienced Functional representatives
Ability to Appreciate cross-functional issues
Change leaders in their functions
Full Time availability
Representatives from all Locations/Functions
Process Owners
Experienced Functional representatives
Empowered to take process related decisions for the Organization
Ability to Appreciate cross-functional issues
Part Time availability
NTPC Project Team Profile
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j
Power Users
Experienced Functional representatives
Ability to Appreciate cross-functional issues
Ability to understand integration issues
Ability to train end users in respective processes
Part Time availability
Representatives from all Locations/Functions
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Training
Training
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g
Training is not an expenditure; it is an investment
Training early gets better returns
Training for project team
Product training in functional areas
Methodology training
Change management
Training for end users
Overview training
Customised system training
Training Strategy for NTPC
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g gy
Professional Training
This training shall be for the core NTPC ERP implementation team.
This NTPC team will comprise of members from all the Business Functionsand IT.
Each member would be trained in the relevant function / module.
The training will enable Core team members to get a high level of conceptual
and functional understanding of the product
Power User Training
The extensive involvement of key users makes SAP Implementation projectsparticularly suited for the "train the trainer" approach. Extensive use of workingprototypes, coupled with a stable group of active users, results in a trained setof potential, high-quality trainers. These trainers are effective because theyhave been involved with the project since its inception.
A detailed training approach will be developed along with the NTPC Teamduring future phases of the Project.
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Working With SAP
The SAP Window
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Status Bar
Title Bar
Standard Tool Bar
Menu Bar
SAP System ID
Server
Screen Body
Application Tool Bar
Using the Navigation Area
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You can expand andcollapse menus in the
navigation area bychoosing the dropdownarrows to the left of themenu items, as in the
example below
To open an application inthe navigation area
Double-click its node
Transaction Codes
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A transaction code can be entered in the Command field.
If you precede the transaction codewith /n then the transaction is the
next screen opened in the current session.
If you precede the transaction codewith /o then a new session is openedfor the transaction. This means you then have multiple sessions.
To start a transaction, there are 4 options:
Position the cursor on the required transaction in the tree structure and pressenter
Double-click on the required transaction in the tree structure
Position the cursor on the required transaction in the tree structure and select
Edit Execute (or press F2)
Expand the command field and enter the transaction code
Standard Toolbar
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The Standard Toolbar contains the Command field and the standardSAP Toolbar buttons.
Command Field: The Command field is used to enter transaction codesthat take you directly to a system task without using menus.
Button KeyboardShortcut Description Button Keyboard Shortcut Description
Enter Key Enter/Continue Ctrl + Page Up First pageCtrl + S Save to database Page Up Previous pageF3 Back Page Down Next pageShift + F3 Exit System Task Ctrl + Page Down Last pageF12 Cancel None Create New sessionCtrl + P Print None Create shortcut on
DesktopCtrl + F Find F1 F1 HelpCtrl + G Find next Alt + F12 Customize Local Layout
SAP Easy Access Settings
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Users can set how SAP displays the Menu by choosing Extras Settings. Here, youcan specify whether:
Your favorites should appear before or after the menu
Only your favorites, and not the menu, should appear
The SAP Easy Access graphic should appear on the right-hand side ofthe screen.
Technical names of menu options should appear in the navigation area
User Settings
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Users can maintain their own settings by choosing System User Profile Own Data
Defaults
Change default printer, language, and date and decimal display formats.
Parameters
Allow user to create default information for frequently used fields.
Messages
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Messages appear either in the status bar or in a pop-up window, dependingon user settings
Messages starting with:
E indicate an Error message
W indicate a Warning message
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7/31/2019 20080910 ERP
60/60
Thank You .