03 Bromfield r3

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    1 BROOKHAVEN SCIENCE ASSOCIATES

    Site Preparation Lessons Learned

    Michael P. Bromfield, Construction EngineerConvention Facilities Advisory Committee Review

    March 1011, 2009

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    2 BROOKHAVEN SCIENCE ASSOCIATES

    Site Preparation Lessons Learned

    Outline Site Preparation Purpose

    Existing Site

    Prior BNL Work

    Site Preparation Scope

    Lessons Learned

    Path Forward

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    Site Preparation Purpose

    Site Preparation was included as an earlyprocurement (authorized pre-CD-3) to: Provide an activity that reduced schedule risk to the

    Ring Building by:

    Reducing potential for unknown utilities or site conditionsdelaying construction start

    Reduce GC schedule risk during early construction

    Be mobilized to correct any deficiencies left over from

    previous activity at the site (leftover facilities orenvironmental liabilities)

    It provided a number of other benefits as well

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    4 BROOKHAVEN SCIENCE ASSOCIATES

    Site Preparation - Existing Site

    Ring Bldg Footprint

    Construction AreaPerimeter

    Existing Buildings tobe removed prior toconstruction

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    Prior Work by BNL

    On-going BNL program removed excessfacilities/structures Relocated Warehouse Facilities

    Demolished Existing Facilities and Slabs/Foundations

    Prepared Recycling Area and recycled concrete foundations

    Remove Rail Road tracks and ties

    Performed clean up and removal of oil-water separators andrelated sanitary piping

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    Site Preparation Scope

    Site Preparation Scope/Construction Packages Clear and Grub Trees

    Abandon Existing Site Utilities/Relocate Utilities

    Abandon Monitoring Wells/Relocate Wells

    Verify no environmental liabilities

    Provide Utilities for Construction (power and communication)

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    Site Prep Status

    All base scope work completed -2/17/09 running underbudget

    Some minor punchlist / closeout items remain Added some items to scope

    Enlarged recharge basin & stockpiled structural fill due to

    seasonal environmental permit constraint Added maintenance of erosion control until Ring Bldg

    Contractor mobilizes

    Added clean-up of miscellaneous debris

    No evidence of environmental liabilities Ready for Ring building GC

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    Site Preparation Site Clearing

    View of Cleared Site From NSLS I

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    Site Preparation Site Clearing

    Tree Clearing Along Grove Street

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    Site Preparation Electrical

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    Site Preparation Lessons Learned

    Summary Site access control requirements

    NSLS-II CM Staff increased knowledge of BNLsystems, procedures, personnel and points of contact

    Understanding of requirements for shutdowns,notifications, permits and utility tie-ins

    Utility mark-outs and surveys will assist Ring Buildingutility installation

    Improved coordination of field inspectors and safetyengineers in oversight of contractor performance

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    Site Preparation Lessons Learned

    Better understanding of site access control requirements

    Repeated unauthorized incursions of area by Lab personnel- Despite Signs, Roadblocks and Web & Email Postings

    Additional time & effort spent:- Chasing Unauthorized Personnel from Area,

    - Maintaining Signs & Barricades

    On-site fauna destroyed construction fencing in path to food,

    habitats Need for well managed permanent fence instead of temporary

    construction fence

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    Site Preparation Lessons Learned

    NSLS-II CM Team new to BNL Different Culture

    Outside world experience

    Site Preparation work facilitated: Knowledge / Understanding of BNL/DOE expectations and

    requirements

    Enhanced familiarity with BNL systems, procedures, personneland points of contact

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    Site Preparation Lessons Learned

    Lessons Learned

    Understanding of requirements for shutdowns,notifications, permits and utility tie-ins

    Determine Timeframe required for coordination with BNLDepts.

    Requirements for off-hour work due to maintenance ofoperations, personnel availability.

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    Site Preparation Lessons Learned

    Lessons Learned

    Utility mark-outs and surveys will assist Ring Building Utilityinstallation:

    Facilitated planning for temporary utilities, as well as familiaritywith existing and surrounding site utilities, infrastructure;

    Exposed unmarked structures, utilities, and identified known-unknown utilities.

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    Site Preparation Lessons Learned

    Lessons Learned Improved coordination of field inspectors and safety engineers in

    oversight of contractor performance:

    Good Planning & Project Oversight by CF & ESH Teams, Collaborative Approach With Contractors Mitigated Weather

    Impacts & Potential Impacts due to Scope Changes,

    No Impact to Vehicular & Pedestrian Traffic.

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    Site Preparation Lessons Learned

    Lessons Learned and experience brought From Outside Staff:

    New Technologies, Systems for Administering, managing

    projects; Implementation of Primavera Contract Manager,

    Slight Modification of BNL Procedures to incorporateexperiences

    Experience with CM scheduling and estimating methods Experience with claims prevention and mitigation

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    Path Forward

    Employ Lessons Learned on Site Preparation

    Start Permitting Process Early,

    Recommend Site Access Control Measures to Ring BuildingContractor

    Continue to Coordinate with BNL Site Operations to precludedelays,

    Keep current with BNL Procedures / Systems

    Partner with Ring Building GC to expedite mobilizationand communication, to facilitate efficient resolution ofissues as they will inevitably arise.