Post on 21-Jan-2021
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PLC versus ePAC & The Smart Factory
2016, February 18
Rob van den Bos, Product Manager Automation
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Internet Of Things (IOT) ofwel industrie 4.0 / Smart Factory
> Wat is Industrie 4.0?
> Geen definitie, maar een visie van de Duitse industrie.
> Internet en communicatie technologieën vormen de 4de industriële revolutie
> Maar wat waren de eerste 3 revoluties?
Stoom Electriciteit Computers
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Internet Of Things (google)
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Internet Of Things (thuis situatie)
Philips HUE
ENECO Toon
Netwerk Printer
Smart TV
Smart Watch
Slimme Thermostaat
Schneider Electric – Rob van den Bos - Product Manager Automation
Industrial Internet of Things
Schneider Electric delivers a new concept for PAC=Programmable Automation Controllers:
The ePAC is born (ethernet PAC),
providing the best solution for architecture
transparency, openness &
flexibility
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Schneider Electric – Rob van den Bos - Product Manager Automation
Do you remember...?
Now consider
the revolution
brought on by
the introduction
of the iPhone
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Schneider Electric – Rob van den Bos - Product Manager Automation
Do you remember...?
And now
consider the
new era
ushered in by
the ePAC!
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Schneider Electric – Rob van den Bos - Product Manager Automation
Connected architecture
Industry 4.0, Smart Factories, Industrial
Internet of Things (IIOT), hyperconnectivity…
All these concepts are already fully
addressed with the ePAC, within an open
Automation architecture
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Schneider Electric – Rob van den Bos - Product Manager Automation
Connected Architecture for your “Transparent Factory”
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Vertical Solutions
Ethernet Architecture
Best-in-class Products
Lifecycle Services
Telemetrie PLC+SCADA DCS
An Automation architecture should bring solutions for Telemetry,
PLC+SCADA, Hybride and DCS together making a complete
offering of lifecycle services to serve you make your business
more efficient. From initial design until modernization.
HYBRIDE
Field
Business
Planning &
Logistics
Manufacturing
Operations & Control
Process Supervisory
Control
Process Control
Level 0
Level 1
Level 2
Level 3
Level 4
Schneider Electric – Rob van den Bos - Product Manager Automation
Field
Business
Planning &
Logistics
Manufacturing
Operations & Control
Process Supervisory
Control
Process Control
Level 0
Level 1
Level 2
Level 3
Level 4
The Transparent/Smart Factory asks for a structured definition
of information sources & user-requirements
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Schneider Electric – Rob van den Bos - Product Manager Automation
Manufacturing Operations & Control Dispatching Production, Detailed Production
Scheduling, Reliability Assurance, ...
Level 4
Level 3
Levels 2,1,0
S95.01 & 02
ERP
MES
SCADA + PLC & DCS Batch Control
Discrete Control
Continuous Control
Business Planning & Logistics Plant Production Scheduling, Operational Management, etc
S95.03
S88
Use the ISA95 structure / Hierarchical Activity Model
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Schneider Electric – Rob van den Bos - Product Manager Automation
Level 3
ENTERPRISE
SITE
AREA
PRODUCTION
LINE
WORK
CELL
PRODUCTION
UNIT
PROCESS
CELL
UNIT
Level 4
Lower level
equipment used
in repetitive or
discrete production
Lower level
equipment used
in batch
production
Lower level
equipment used
in continuous
production
STORAGE
ZONE
STORAGE
MODULE
Lower level
equipment used
for storage locations
S88
Use the ISA95 structure / Hierarchical Equipment Model
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Schneider Electric – Rob van den Bos - Product Manager Automation
Use the S88 structure for FLEXIBLE Batch Processing
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ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
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Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
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Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation 16
Use the S88 structure for FLEXIBLE Batch Processing
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
Schneider Electric – Rob van den Bos - Product Manager Automation 17
Use the S88 structure for FLEXIBLE Batch Processing
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
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Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
19
Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
20
Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
21
Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
ERP-
application
MES-
application
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
Process
Enterprise
Site
Unit
Plant
Area
Process
cell
Equipment
modules
sensors
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Use the S88 structure for FLEXIBLE Batch Processing
Schneider Electric – Rob van den Bos - Product Manager Automation
Fully transparent & open architecture
Now we provide a totally transparent and
open architecture from bottom to top.
since Ethernet communication is also
integrated as the backbone of the
ePAC system bus.
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Schneider Electric – Rob van den Bos - Product Manager Automation
Supervision & asset mngt level
Field level
Control level
No
netw
ork
co
nti
nu
ity
From slow Data Processing via heterogeneous networks...
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Communication
hardcoded in
PLC-program
Schneider Electric – Rob van den Bos - Product Manager Automation
Op
en
netw
ork
co
nti
nu
ity
...to very FAST Data Processing via a single Ethernet backbone
Supervision & asset mngt level
Field level
Control level
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No coding in ePAC-program
Schneider Electric – Rob van den Bos - Product Manager Automation
Bottom-to-top FLEXIBLE & TRANSPARANT Data Processing
Op
en
netw
ork
co
nti
nu
ity
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Schneider Electric – Rob van den Bos - Product Manager Automation
The right data at the right time in the right location
Op
en
netw
ork
co
nti
nu
ity
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Schneider Electric – Rob van den Bos - Product Manager Automation
Modicon M580 FDT DTM Strategie
Engineering Station
Configuratie
Opstart
Process variabelen
Asset Management
Diagnose
Calibratie
Onderhoud
Vervanging
SCADA
Bediening
Monitoring
Alarmering
Rapportage
Protocol & leverancier onafhankelijk
Schneider Electric – Rob van den Bos - Product Manager Automation
Smart Data & Cyber Security
Smart Data, direct from the source requires
strong functionality in Cyber Security.
Doing this both on system level as well as
product level
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System
Servers
Operator Stations
Modicon X80
Remote I/O
Modicon M580
Easy to configure • No PAC or SCADA programming
• SCADA reads direct information from the source
• Time stamped variables will be processed like
regulary data (just as within DCS-systems)
• Plug & play solutions
Scalable (3 possible sources) • 1 ms resolution with ERT module
• 10 ms resolution with I/O drop interface
Every digital.I/O variable
• PAC scan time for internal variables
Availability • Solution compatible with redundant configuration
• Redundancy on PAC of SCADA of even both.
System Time Stamping
Schneider Electric – Rob van den Bos - Product Manager Automation
6 key steps :
1. Security Plan
2. Network
Separation
3. Perimeter
Protection
4. Network
Segmentation
5. Device
Hardening
6. Monitoring &
Update
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3
4
5
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Defense-in-Depth Approach
Schneider Electric – Rob van den Bos - Product Manager Automation
voldoet aan cybersecurity standaarden
Geïntegreerde Security functies zoals
gedefinieerd door de standaarden:
IEC62443 • Evolutie van ISA99. Dekt apparaten systemen en
gebruik van systemen af
Achilles Level 2 • Gedetailleerde inspectie van TCP/IP verkeer
• Omvat Ethernet, ARP, IP, ICMP, TCP en UDP
• Toont de robuustheid aan tegen een
gedefinieerde set van testen
IEC62443
Industry
Automation
Smart Grid
IEC 62351 NERC-CIP
BDEW
IEEE 1686
Utilities
ISA 99
O&G
NIST 7628
WIB 2.0 Achilles
ISA Secure
ODVA
Segment
Process / organizational Technical
Cybersecurity Ready
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PLC versus ePAC & The Smart Factory